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TURBOMACHINERY
SCHOOL OF ENGINEERING
MSC THERMAL POWER (GAS TURBINE TECHNOLOGY OPTION)
MSC THESIS
ACADEMIC YEAR: 2010-11
Author:
Darshan Jitendra Mehta
Supervisors:
Dr. Vassilios Pachidis
Mr. R. Tunstall
Mr. B. Moore
Mr. G. Warnes
Cranfield
UNIVERSITY
JANUARY 2010
This thesis is submitted in partial fulfilment of the requirements
for the degree of Master of Science
Cranfield University 2005. All rights reserved. No part of this publication may be
reproduced without the written permission of the copyright owner
Abstract
From
LIST OF CONTENTS
ACKNOWLEDGEMENT
NOMENCLATURE
1 INTRODUCTION1
1.1 Project aim and objectives...3
1.2 Inlet Flow Distortion...3
1.2.1 Definition of the problem4
1.2.2 Inlet Swirl Distortion...5
1.3 Different types and sources of swirl...6
1.4 Effect on engine performance...11
1.5 Swirl descriptors14
1.6 Chapter summary...19
2 LITERATURE REVIEW..20
2.1 Historical case studies of inlet swirl distortion.20
2.1.1 Tornado aircraft experience...20
2.1.2 Tomahawk cruise missile sideslip experience...21
2.1.3 Lift fan experience.21
2.1.4 Thrust-reverser experience23
2.1.5 Auxiliary power unit (APU) experience24
2.2 Detailed study Ground vortex ingestion problem..25
2.2.1 Current knowledge about the formation27
2.2.2 Empirical model to predict vortex circulation...31
2.3 Previous CFD analysis of inlet flow distortion Rotor 67..36
2.3.1 Inlet swirl distortion as a boundary condition...40
2.3.2 Other numerical schemes to account for inlet flow distortion...42
2.4 Compression system instabilities: Rotating stall and surge inception...44
2.4.1 Definition of the problem..44
2.4.2 Modelling capability: Stall inception and prediction46
2.5 Chapter summary...46
3 METHODOLOGY.48
3.1 Understanding of the previous CFD model Rotor 67.48
3.1.1 Geometry specification..49
ii
3.2
3.3
3.4
3.5
3.6
5 CONCLUSIONS.95
REFERENCES...97
APPENDIX A...102
APPENDIX B105
APPENDIX C...106
APPENDIX D...108
APPENDIX E110
iii
LIST OF FIGURES
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
(a) An example of current design trend for intakes NACA scoop flush [1]
(b) Ingestion of ground vortex during thrust reversal [1]
(c) Ingestion of ground vortex during static operation [ Keith Blincow]
Definition of swirl angle [1]
Bulk swirl distribution with projected velocity vector along a ring [5, 1]
(a) Bulk swirl generation by large externally generated vortex into the inlet [1]
(b) Bulk swirl generation (internally) in plenum style inlet in cross wind [1]
Bulk swirl generation (internally) in a S-shaped duct [1]
Paired swirls distortion pattern [1]
Paired swirls formation in a duct bend [1]
Cross flow swirl patter and typical lift-fan [1]
(a) Ground vortex ingestion during thrust reverser operation [3]
(b) Tightly-wound vortex sucked from fuselage [3]
Stability margin definition [1]
Larzec-04: Distorted speed lines (by swirl distortion) [11]
Effect of bulk swirl on compressor characteristics [6]
Effect of pure bulk swirl on compression system characteristic [1]
Velocity diagrams showing the effect of swirl distortion, as a change in
incidence at rotor leading edge, at constant radius and constant axial speed [1]
Identification of positive and negative swirl extents [1]
Swirl directivity range [5]
Spectrum for swirl pairs [1]
Methodology for the assessment of engine stability [3]
iv
Swirl velocity distribution of known vortex model and its agreement with
experiments [23]
2.16 Vatistas vortex model [24]
2.17 Algorithmic flow chart for the calculation of vortex circulation [21]
2.18 Vortex pattern change with the transition in wind condition [21]
2.19 (a) Rotor 67 geometry [25], (b) station designation for experiments [25]
2.20 (a) Shock wave system at near-peak efficiency point [25]
(b) Shock wave system at near-stall point [25]
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
2.30
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
Validation of the CFD model: (a) Compressor pressure ratio map [3]
(b) Compressor efficiency map [3]
Validation near stall point: (a) Span distribution of pressure ratio [3]
(b) Span distribution of temperature ratio [3]
Flow chart of the work distribution for Rotor 67
Developed methodology
Hub position of the co-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour
Mid position of the counter-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour
Tip position of the co-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour
Hub position of the counter-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour [3]
Mid position of the co-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour [3]
Tip position of the counter-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour [3]
Depiction of relative rotating direction of the vortex and vortex content, in
comparison with compressor rotation: (a) Co-rotating vortex at 25% of blade
span (hub positioned vortex), (b) Counter-rotating vortex at 50% of blade span
(mid positioned vortex), (c) Co-rotating vortex at 75% of blade span (tip
positioned vortex)
Compressor/fan maps with inlet swirl distortion co-rotating vortex at hub
position: (a) Pressure ratio map, (b) Efficiency map
Compressor/fan maps with inlet swirl distortion counter-rotating vortex at mid
position: (a) Pressure ratio map, (b) Efficiency map
Compressor/fan maps with inlet swirl distortion co-rotating vortex at tip
position: (a) Pressure ratio map, (b) Efficiency map
Distorted speed lines from: co-rotating vortex at hub, mid and tip positions
Distorted speed lines from: counter-rotating vortex at hub, mid and tip positions
Definition of the orbits
Orbits map vortex at hub: (a) Pressure ratio map, (b) Efficiency map
Orbits map vortex at mid: (a) Pressure ratio map, (b) Efficiency map
Orbits map vortex at mid: (a) Pressure ratio map, (b) Efficiency map
LE and TE definition for the span-normalized charts: (a) LEs (b) TEs
Span-normalized charts for the case of co-rotating vortex at hub position
vi
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
4.27
4.28
vii
LIST OF TABLES
1.1
2.1
3.1
3.2
4.1
4.2
4.3
viii
NOTATION
General
b
c
CC
CR
D
DC60
EX
F
H
int
KC
KR
KS
KSI
KSD
KSP
n
PAV
PFAV
SS
SI
SD
SP
SRI
SFI
P
p
PR
Pressure
r
SC60
SM
Step
U
V
yplus
W
Superposition function
Constant
Circumferential total pressure distortion offset coefficient
Radial total pressure distortion offset coefficient
Diameter
Total pressure distortion descriptor
Extent function
General purpose function
Inlet height from the ground
Integer function
Circumferential pressure distortion engine sensitivity
Radial pressure distortion engine sensitivity
Sector swirl distortion engine sensitivity
Swirl intensity distortion engine sensitivity
Swirl directivity distortion engine sensitivity
Swirl pair distortion engine sensitivity
Mass flow
Vatistas shape factor
Area-averaged total pressure
Face-averaged total pressure
Sector swirl
Swirl intensity
Swirl directivity
Swirl pair
Swirl radial intensity
Face-averaged swirl intensity
Total pressure
Static pressure
Pressure ratio
Total pressure distortion function
Radius
Swirl distortion descriptor
Surge margin
Square wave function
Axial component of the velocity vector, equivalent to Vx
Velocity Vector
Dimensionless wall distance
Velocity in the relative reference of the frame
ix
PRS
(
)
(
)
Greek Symbols
Subscripts
amb
AV
c
C
i
crit
in
l
LOW
max
R
P
PS
radial
rel
s
surge
v
x
Swirl angle
Yaw angle
Circulation
Axial cosine director
Air kinematic viscosity
Rotor loading coefficient
Aerodynamic loading coefficient
Swirl angle extent
Circumferential cosine director
Atmospheric conditions
Average
Vortex core
Circumferential distribution
Critical condition vortex blow-away
Ring index
Inlet
Intake highlight
Region of low pressure
Maximum
Radial distribution
Total pressure distortion related to the interaction of total pressure
and swirl
Radial direction
Relative frame of reference
Swirl distortion
Surge conditions
Circumferential direction
Related to the vortex core
Axial direction
Condition far upstream
x
Superscripts
+
*
Positive content
Negative content
Non-dimensional variable
Abbreviations
DP
HPC
LE
TE
LES
LPC
SPIV
RANS
RMS
TEACC
Design point
High pressure compressor
Leading Edge
Trailing Edge
Large Eddy Simulations
Low Pressure Compressor
Stereoscopic Particle Image Velocimetry
Reynolds-averaged Navier-Stokes Equations
Root Mean Square
Turbine Engine Analysis Compressor Code
xi
xii
Dedicated to,
My mom, dad and my
fianc..
I want to thank my parents who have given me breath of their
soul to keep me lighting and happy.
I want to thank my colleagues who stand beside me on every
way.
I want to thank my Guru Dr. Vassilios Pachidis who helped
me throughout the project and of course throughout my
masters degree. I sincerely thank to Ahad who has kept me
fired whenever I needed to be ignited. I thank to Domenico who
helped me to clear the base of fundamentals for this research
work.
Darshan Mehta
CHAPTER-1
INTRODUCTION
This research project addresses the specific study area of aircraft inlet swirl
distortion. A structured methodology is presented to emphasize and characterize
different steady state swirl distortion in particular format with a set of swirl descriptors
and the correlation of these descriptors with loss in stability pressure ratio. The current
industrial methodology to assess the effect of non-uniform intake flows on
fan/compressor is based on the circumferential and radial variations in total pressure at
the engine inlet. Engine tests are carried out with specific amounts of circumferential
and radial distortion and combination in such a way that can enable to develop a
methodology which can equate the loss in surge margin. An assessment in this way has
proven adequate for long time particularly for the intakes with low curvature and
resulted low swirl levels.
With increasing stealth requirements for military aircrafts, the reduction in
overall intake size has been of greatest importance in order to hide the engine face. This
has been resulted in shorter and highly offset intakes. The prolonged modification has
come out with greater duct curvature which is a crucial leading factor for significant
swirl, such as concentrated vortices induced by bend separations during straight-level
flight and bulk swirl during sideslip. In addition with that, current efforts to reduce
engine noise and specific fuel consumption with increment in bypass ratio have
provided a likelihood of ground vortex.
The industry has not meet the esteemed possible approach in assessing the
influence of swirl on gas turbine engines, in term of the loss of stability pressure ratio
the identified pressure ratio as a stability limit. The use of IGVs has mitigated the risk
resulting from swirl by optimization of compression system efficiency and operation
capabilities. In this way, swirl component can be taken out before entering the rotor
with some bearable loss coefficient. On the contrary, some combat and transportation
aircrafts are found to be non-compatible in coupling of the IGVs with engine.
The poorly understood phenomena of the swirl distortion compared with the
total pressure distortion can lead to hazardous results in terms of costs and risks as
coupled with unexpected problems those are related to swirl. In example, the Tornado
aircraft suffered with loss of surge margin, significantly. As resulted from, two kinds of
flow separation mechanism during subsonic and supersonic flights in combination with
Inlet Swirl Distortion
Page: 1
higher incidence angle and sideslip angle. Another example of project TP400 had
experienced high levels of swirl even after modifications those were done to counteract.
During a rig test when a bulk swirl generator was placed upstream, the amount of loos
in surge margin had been detected due to bulk swirl. The more detail study of these
consequences in these particular case and some other cases are sighted in 2.1.
The SAE S-16 committee have recognized this and have published a summary
of knowledge to couple with the proposed swirl characterizing parameters which can
allow indentifying of unique swirl patterns. However, these parameters and
methodology has not been validated, yet.
(a)
(c)
(b)
Figure 1.1: (a) An example of current design trend for intakes NACA scoop flush [1]
(b) Ingestion of ground vortex during thrust reversal [1]
(c) Ingestion of ground vortex during static operation [ Keith Blincow]
The Ground Vortex on Rotor 67
Page: 2
1.1
The aim of this research thesis is to analyze the effect of swirl distortion on
engine performance and hence, to develop and improve the database of current
knowledge of influence of swirl on Turbomachinary. For this, a task was assigned to
carry out a parametric study that will assess the effects of different types of swirl
distortion, particularly ground vortex, on the performance of NASA Rotor 67. And for
the same, following objectives have been intended to be completed throughout.
1. Literature review of the Inlet flow distortion and existing CFD modelling
methods for the same.
2. Familiarization with CFD tools. Such as ANSYS CFX and TURBOGRID, in
order to be capable for the further investigation on ground vortex cases.
3. Understanding of the vortex model that had been created by previous researcher
as a part of boundary condition.
4. To complete the simulations of ground vortex cases with proper implementation
and use of the Rotor 67 geometry and ground vortex boundary condition.
5. To predict compressor performance from post processing and by capturing main
flow field effects of inlet swirl distortion.
6. To elaborate the current knowledge of swirl descriptors and its correlation with
loss in stability pressure ratio.
7. To suggest upon necessity for any modification in methodology of CFD
technique and its establishment in correlating swirl descriptors according to the
present topology.
1.2
In this section, the fundamental definition of inlet flow distortion is given with
typical focus on relatively new problem of swirl distortion. Different types and sources
of swirl have been emphasized in order to understand the behaviour of each type of
swirl. That is followed with major effects of swirl on engine operability, which defines
a proper way for engine/inlet compatibility investigation. Moreover, swirl descriptors
are defined thoroughly as this assessment is crucial to check the proper correlation of
these descriptors with loss in stability pressure ratio.
Page: 3
Page: 4
= 1
(1.1)
Page: 5
1.3
In this section typical four types of swirl have been described, which is purely
based on the characteristic of the swirl pattern. According to characteristics of the swirl,
inlet configuration and the physics behind generation it can be classified into as many
as dozen different categories [1]. This section concludes the brief introduction about the
mechanism for compression system degradation by means of swirl distortion. In the
following subsection four categories has been grouped for swirl:
1. Bulk Swirl
2. Paired Swirl
3. Cross-Flow Swirl
4. Tightly-Wound Vortex
As discussed in 1.2.2, this characterisation is described in terms of swirl angle
. The swirl pattern is representative of the distribution of swirl angle over the AIP [1].
1. Bulk Swirl
When entire flow approaching to the compressor is rotating in one direction
about the rotational axis of the compressor, is called bulk swirl. There are two more
sub-categories for bulk swirl which are classified on the basis of the rotation of entire
flow about the compressor rotational axis. The same direction of entire flow as
compared with the compressor rotational axis is called co-rotating bulk swirl.
Conversely, the opposite direction is recognized as counter-rotating bulk swirl. An
example flow field (upstream of a compressor) resulting from bulk swirl is illustrated in
figure (1.3).
Figure 1.3: Bulk swirl distribution with projected velocity vector along a ring [5, 1]
The Ground Vortex on Rotor 67
Page: 6
(a)
(b)
Figure 1.4: (a) Bulk swirl generation by large externally generated vortex into inlet [1]
(b) Bulk swirl generation (internally) in plenum style inlet in cross wind [1]
An internally generated bulk swirl is shown in figure (1.4-b), what represents
the generation in geometry of air induction system together with inlet flow condition.
The inlet featuring with S-shaped duct can also internally generate bulk swirl, the
mechanism can be easily understood from figure (1.5). Such inlets can be found in some
centrally engine mounted commercial aircrafts, cruise missiles and fighter aircrafts.
Page: 7
2. Paired Swirls
A most common type of swirl is paired swirls. The distribution of swirl angle
from ring to ring is shown in a figure (1.6), as a sinusoidal wave. In this case, the source
of vorticity can be depicted as the boundary layer formation that causes velocity
gradient along the inlet.
Page: 8
increase in velocity. As velocity vary from maximum at the core and zero at the wall,
creates non-uniform momentum distribution. These fact cause the core flow to be
deflected towards outside of the bend. Now, combination of the deflection and high
velocity core region sets up the secondary flow and hence paired swirls, see figure 1.7B.
Page: 9
which are used in turboprop/turboshaft inlets (as shown in figure 1.1), tends to generate
swirl that is as same as cross-flow swirl.
Figure 1.8: Cross flow swirl patter and typical lift-fan [1]
4. Tightly-Wound Vortex
Tightly-wound vortices are highly dynamic by location-wise and strength-wise.
It is compact in nature and extremely difficult to be measured, they can be generated by
several mechanisms. The elements which contribute in formation of such vortices are: a
flow-sink, a stagnation point and vorticity in the flow field. From figure (1.9), it can be
depicted that the formation can occur on the ground or over the fuselage. Not only is the
high-level angularity in the flow that is intrinsically present at vortex core, but the sharp
deficit in total-pressure is also the main concern for the formation. The latter was
suggested to be the cause for surge during thrust reversing operation [8-10].
(a)
(b)
Figure 1.9: (a) Ground vortex ingestion during thrust reverser operation [3]
(b) Tightly-wound vortex sucked from fuselage [3]
The detailed description for the phenomena is in 2.2.
The Ground Vortex on Rotor 67
Page: 10
1.4
Constant rotor speed: The rig test of compressor is very likely to be done
at constant rotational speed. As with the throttling, the movement of the
measured point takes place from choking to stalling condition.
= 1 100
1
= 100
(1.2)
Page: 11
Lets look into one of the cases; a Larzec-04 engine was used for the swirl
distortion test by [11] to obtain the running line as shown in figure (1.11). The figure
allows one to infer that the effect of swirl distortion is nearly negligible in comparison
with clean speed line. This small change in running line is related to the fact that
downstream components are primarily affected by the distortion.
Figure 1.11: Larzec-04: Distorted speed lines (by swirl distortion) [11]
The other side effects by inlet swirl distortion other than a lower surge
margin as a global performance effect are listed as follows,
Change in incidence angle: The reader may have inferred that the effects
resulting from the bulk swirl can either be to increase or to decrease an
incidence angle of the blade, which is purely dependant on the relative
direction of the compressor rotation. It is easy to understand from the figure
(1.12), (1.13) and (1.14) that co-rotating swirl implies to the flow condition
with lowered incidence and hence results in lower pressure ratio and lower
corrected mass flow with the shift of speed line to the downwards and to the
left. Whilst, in the case with counter rotating bulk swirl, whole phenomena
is opposite. The movement of speed lines with bulk swirl cases of 5 degree
and 10 degree can be seen in figure (1.12) and (1.13).
Page: 12
engine performance have not been figured out yet, and hence making this
present research work with ground vortex cases much more motivating.
Figure 1.13: Effect of pure bulk swirl on compression system characteristic [1]
According to [7], surge can be occurred by itself from inlet swirl distortion.
However, the effects of bulk swirl had been totally understood and very less
information is available in public domain about the effects from other swirl patterns.
Page: 13
The more detailed view about the change in incidence angle in the cases of co and
counter-rotating bulk swirls are given in figure (1.14).
Figure 1.14: Velocity diagrams showing the effect of swirl distortion, as a change in
incidence at rotor leading edge, at constant radius and constant axial
speed [1]
1.5
Swirl descriptors
As mentioned in the previous section that displacement of the surge line is one
of the main effects of inlet swirl distortion on engine performance and operability. In
fact, the surge margin loss that is associated with effects of distortions is the highest in
the list, as presented in table (1.1).
The main challenge of the airframe/engine integration is to build a propulsion
system, that enables the flight envelop with secure provision of stability limit. Mainly,
the stability assessment involves the characterisation of the points from the flight
envelop for distortion of highest levels. This can be accomplished by ground testing,
particularly by assessing whether the propulsion system needs modification or not. The
definitions for some kind of threshold values are needed in order to have a measurement
of the distortion pattern (quantitatively) below which the operation of the engine can be
done in a safe manner. This scenario justifies the necessity of swirl descriptors as a way
to define the flow field ahead of the compressor face. Moreover, the introduction of the
swirl descriptors allows establishing a correlation with loss in stability pressure ratio.
Page: 14
max ( )
(1.3)
These swirl descriptors were firstly introduced by [5], with definition of three
descriptors and two sub-parameters. Before proceeding with the definitions of swirl
descriptors, one parameter that creates the base for descriptors is needed to be
defined.
Swirl extents (circumferential swirl distortion elements): These parameters identify
the positive and negative annular regions over the ring. Figure (1.15) and eq. (1.4)
Inlet Swirl Distortion
Page: 15
enable the definition of this parameter, the swirl extent with positive content is
known as + (theta plus extent) and swirl extent with negative content is known as
- (theta minus extent). These extents are classified when swirl angle changes sign.
The measurement of swirl angle for a typical paired swirl at ith ring, at AIP for 360
degree complete revolution, can be found in figure (1.15).
+
= 2 1
= 3 2
(1.4)
+
content as and the average negative swirl content as , at a given
radial ring at AIP.
(1.5)
Page: 16
directivity ranges from -1 to +1. The spectrum for the variation in this
parameter is given in figure (1.16).
(1.7)
(1.8)
Page: 17
of having different responses with the change in the radial position of the vortex
[3]
. The mathematical equation for this new descriptor appears in eq. (1.9).
(1.9)
Although the fact of having a new descriptor which is purely independent of
the number of rings that has been used to capture the flow field at the AIP, the proper
distribution of the rings throughout the face is very important. Especially, the concerned
issue of having a proper distribution of the rings may necessitate the redefinition of the
distribution criteria. The more detailed analysis is given in 4.2.
Swirl descriptors are still far away on the way of validation to be done as
compared to the total pressure descriptors. Interestingly, this is a one of the objectives
that has been anticipated to be achieved in this research work, as well as verification.
For this purpose, it is worth to mention that complex swirl patterns such as ground
vortex (from the class of tightly-wound vortices those have complex swirl distribution)
requires a proper measure of the radial distribution (SRI) and hence proper distribution
of the rings at the AIP.
The correlation given below in eq. (1.10) shows the consideration of the swirl
distortion and total pressure distortion together. Hence, eq. (1.10), accounts both
problems and moreover, the non-linear interaction with each other as well. There are
two different approaches in accordance with SAE committee for the definition of the
second term in eq. (1.10). Those are given below in eq. (1.11).
(1.10)
(1.11)
(1.12)
Page: 18
1.6
Chapter summary
Most of the fundamental theories were provided in this chapter which may
have cleared the vision of the reader. The definition of the problem and the
consequences those may arise during engine operation in such condition will be more
focused in the next chapter. The final section with swirl descriptors was explained to
understand different swirl patterns and this will magnify the way of its correlation with
pressure ratio surge margin loss and will provide better understanding in chapter of
results and discussion. However, the main focused area of this research work is only to
investigate the effects of ground vortex on compression system that is generated from
the crosswind condition. Thoroughly, as an effort to create the foundation of this
research work all necessary topics have been covered in this chapter.
Page: 19
CHAPTER-2
LITERATURE REVIEW
The key elements of the methodology development are sited in this chapter,
which will give the clear understanding to the reader and clear vision about the problem
of inlet swirl distortion. This chapter comprises five sections, exploring the ideas those
were proposed by other researcher.
2.1
Figure 2.1: Tornado with side mounted S-shaped inlet and bulk swirl generation [1]
Page: 20
During some full-scale tests at different flight speeds; the port (pilots left)
engine was found to be surged consistently at subsonic flight speeds with high angle of
attack and the starboard (pilots right) engine at supersonic flight speed with zero angle
of attack [1]. The increased loading of the left side engine and decreased loading of the
right side engine, due to bulk swirl (co/counter) and total pressure distortion can be seen
in figure (1.19). The modification was done to reduce the bulk swirl generation and the
instabilities were corrected.
Figure 2.2: Free-jet test setup for Tomahawk cruise missile [1]
The similarity in the behaviour of instabilities of Tomahawk with Tornado led
to the conclusion of effect of bulk swirl [1]. Accounting the test results, the modification
was done in Adoptive Throttle Management (ATM) algorithm to ride out the
instabilities.
Page: 21
asymmetric (according to rotational axis) disk loading may generate oscillatory thrust
during transition flight and even structural damage.
Figure 2.3: Dual fan characteristic for fan in wing configuration [1]
Two case studies were done by previous researchers for this problem. The one
was involved with the fan-in-wing configuration and the other was involved with JSF
lift fan. The geometries for both of the cases are shown in figure (2.4). As a result from
both analyses, cross flow swirl distortion is found to be influencing on the performance
of the engines. The cross flow swirl distortion is the most sever type distortion for the
transition mode flight.
(b)
(a)
Figure 2.4: (a) Fan-in-wing section view [1]; (b) JSF lift fan (installed) [1]
Page: 22
Afterward, with the analysis of the ground tests and results, the risks were
reduced by employing the static inlet especially for the hover flight condition. That is
required to be followed with full aircraft ground tests and flight tests.
Figure 2.5: Reverser test (B52/J29D): Inlet distortion vs. Ground speed [8]
Inlet Swirl Distortion
Page: 23
2. Another case for the thrust reverser experience was with Air Force C-141
aircraft. It was flown in 1971 with high response inlet-pressure
instrumentation. As shown in figure (2.6), very high levels of
instantaneous total pressure distortion were found during thrust reverser
operation [8].
Page: 24
swirl angle during flight. The investigators notified the blade resonance to be generated
by the swirl pattern and modified the intake accordingly to reduce the flow angularity.
2.2
The ground vortex problem has being investigated since last five decades,
when proposals to extenuate the formation were suggested such as blow-away jet and
carried out on a DC-8 aircraft. This device was installed to guide bleed air to the region
just beneath the intake. In result, the solution was found much troublesome than the
problem itself; since the lifting of debris. It wasnt till coming of the turbofan when
propulsion engineers started to become more relevant to this phenomenon. As per the
fact, the use of high by pass ratios is more environmentally favourable and less noisy.
Nevertheless, the likelihood of ground vortex propagates with the rise in engine/intake
diameter. There are three major consequences of the ground vortex ingestion: 1) blade
Page: 25
resonance, 2) loss in stability pressure ratio and 3) foreign object damage (FOD). Just to
give an crude idea, the recommended height for the engine to avoid annoyance from
ground vortices is 2 diameters from the surface, typically for the operation on cleanhard surface [17].
Motycka [8] found that surge is the main consequence from reverser operation
by ingestion of strong ground vortices. After accomplishment of some flying bed tests
on C-141 and B-52 aircrafts, one of the main averment was found that ingestion of
ground vortex by core stream was more risky than one only from bypass stream. Three
main factors were reported to be most influencing on the distortion level: 1) power
setting, 2) reverse targeting and 3) the height of the engine from ground surface; by [9,
10]
. This prompted for the limitation of the thrust levels, particularly for the ground
operations. The more detail about these case studies is given in 2.1.4. In accordance
with the end of these experimental results, one more interesting result has been found by
Pratt & Whitney that was the proportionality of the vortex core radius with the inlet
diameter. It had been suggested that the inclination of increasing bypass ratio and hence
engine diameter would exacerbate the problem.
The problem with the debris (lifting) is one of the main reasons for the study of
ground vortex ingestion. It was stated by [18], the removal of 50% of engines from
aircrafts was due to direct or indirect deterioration from FOD. The industrial gas turbine
engines were followed with the solution of employing a filter at the front of the inlet.
But, it isnt feasible for the aircrafts as 2% loss in intake pressure recovery implicates a
loss of 15% to 40% of payload.
In the last, it was mentioned earlier about highly dynamic nature of such swirl
patterns. The blade resonance is also a major threat from the wavering pressure in a way
of matching with the natural frequency. The investigation was done by [19] on the vortex
for its unsteady behaviour, by means of LES. That enabled to capture the natural
frequency of the vortex.
(a)
(b)
Figure 2.8: (a) Complex vortex problem with multiple engines [20]
(b) Flow pattern for thrust reverser operation
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Even though, the study detailed herein is mainly aimed for the vortex, which
persist between ground and inlet; and it seems to be more complicated to investigate the
cases with side by side mounted engine configuration. The researcher [20] had modelled
the whole aircraft with engines (mounted on wings) by use of unsteady RANS. The
flow becomes more complex, when ground vortices and horizontal vortices from
aircraft body (fuselage) and engines, both are taken into account (see figure (2.8))
At present, the map shown in figure (2.9) is a tool to avoid the vortex
formation. This chart shows the correlation between non-dimensional height and
velocity ratio and departs the regions of vortex occurrence and non-occurrence.
Page: 27
Nevertheless, this map does not give any further indication about the other
factors which are important for the formation of vortex. With explanation of other
elements the better understand can be gained for the vortex origin. These are as follows,
1. Stagnation point: The shape of a sucked streamtube is cylindrical during cruise
flight mode. Nonetheless, the shape of this streamtube is tended to be distorted
as aircraft velocity lowers and it starts interacting with ground. Figure (2.10 (a))
represent the formation of streamline while aircraft is taxiing. The streamlines
from beneath location also contributes to the core mass flow that is sucked from
all directions and hence the formation of a point (stagnation point) with zero
velocity by counterbalance of streamlines can occur.
2. Vorticity: With consideration of the boundary layer effects, the curl of velocity
becomes distinct from null. In accordance with wind condition, it can be formed
by following sources: 1) Head wind condition: atmospheric boundary layer, 2)
Cross-wind or no-wind condition: the velocity gradient and 3) turn in the flow
before it enters into inlet.
3. Aircraft engine operation: A gas turbine engine is obviously the main
requirement for previous two elements. In fact, the inlet of an engine was
defined as, a big vacuum cleaner sucking air into the front fan, by [19]. There
are two mechanisms for the formation of the vortex those have been found by
previous researchers. The first one is pertaining to the head wind and no-wind
(quiescent) conditions and the other one is concerned to the crosswind condition.
In the head wind mechanism, the vortex formation is based on the
exaggeration of ambient vorticity. This phenomenon can be better understood
with the definition of a term vortex line. In concept, a vortex line is as same as
(a)
(b)
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(c)
Figure 2.10: (a) Sucked streamlines in streamtube [17],
(b) Formation of vorticity over stagnation point [18],
(c) Elements of ground vortex inception [17]
streamline a parallel line with vorticity vector (rather than velocity vector). In
the boundary layer, a velocity gradient behaves as a source for the creation of the
vortex line. Conservation of angular momentum (mr2) is one of the main
characteristics of it. The formation of vortex lines and its ingestion can be seen
in figure (2.11) and (2.12) that is resulting in the vortex inception at inlet.
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The source for the formation of vorticity is again velocity gradient, but
introduction of the tangential velocity component of the wind and hence yaw
angle also contributes in that. To note that as the yaw angle diminishes, the
crosswind mechanism will be partially offset by the headwind up to a certain
value below which the headwind mechanism becomes dominant [3]. An
interesting result was found by [22], vortex strength increases up to maximum
with decrease in velocity ratio and further decrement in velocity ratio results in a
fast reduction of vortex strength.
Figure 2.15: Swirl velocity distribution of known vortex model and its agreement with
experiments [23]
Inlet Swirl Distortion
Page: 31
(2.2)
There are two other parameters which need to be defined before proceeding
further to explain the model of vortex circulation prediction. Namely, vortex core radius
rc and shape factor n. The vortex core radius was selected as 6% of the intake
diameter and shape factor was taken as the unity. These values are based on the
previously carried experiments, explanation and experimental data base for those can be
found in [21].
(2.3)
(2.4)
As it was mentioned earlier, the key elements which characterize the ground
vortex are velocity ratio and no-dimensional height. Hence, it was considered as inputs
Page: 32
for this method as the same parameters. The parameter Ucrit is denoted for the
particular value of velocity at which the vortex decreases rapidly and disappears (when
streamtube lifts up and detaches from the ground). The mass continuity phenomenon
can be used to find this velocity. To calculate this velocity, the non-dimensional height
and the ratio of the inlet diameter and highlight diameter must be known (eq. (2.4)).
After this the velocity at which the circulation peaks, Umax to Ucrit, can be related to the
empirical expression (eq. (2.6)). Another empirical relationship of Umax and related
maximum no-dimensional circulation can be found in eq. (2.6). As a final result the
combination of eq. (2.3) and (2.5) gives the value of non-dimensional circulation
according to the inputs. The whole procedure is depicted as summary in figure (2.17).
(2.5)
(2.6)
Figure 2.17: Algorithmic flow chart for the calculation of vortex circulation [21]
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This method is limited to the headwind condition since yaw angle does not
exist in the formulation. In addition, over the velocity ratio of 19 the circulation
vanishes. Hence, for no-wind condition, it is acceptable to take the value of velocity
ratio as 20 at which circulation drops to the adequate magnitudes those are required for
this configuration.
With the use of more empirical relationships this procedure can be extended
further for crosswind condition. In order to accomplish this, firstly the distortion level
has to be calculated for a null yaw angle by use of eq. (2.7). Once after having this value
the distortion level for 90 degrees o yaw angle can be calculated from eq. (2.9). The
correlation amongst the value of DC60 at 90 degrees and the circulation can be seen in
eq. (2.10). Finally, for any definite value of the yaw angle other than 90 degrees the
circulation can be calculated from eq. (2.8).
(2.7)
(2.8)
(2.9)
(2.10)
The vortex model and the value of circulation are not only enough elements for
methodology, but also the number of vortices, its direction and characteristic of each
vortex mechanism are necessary to be considered. To account the topology of the flow
field for each vortex configuration, vortex visualisation was carried out by [21, 22]. The
main characteristics of such configurations are outlined below, as they are absolutely
essential in order to impose the correct phenomena as boundary condition.
No-wind: The swirl pattern for this condition is characterised according to its
unsteady behaviour that creates the complex flow field, as the streamlines
travelling from far (upstream and downstream, both) interact with each other. At
initial, two vortices rotating in opposite direction from each other (contra
rotating) are detected. Over the time, one of the vortices becomes dominant and
at this point the flow becomes steady or locked in this mode.
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Headwind: Two contra rotating vortices with higher strength than the previous
ones are the characteristics of this configuration. The change in flow field in
accordance with velocity ratio and the direction of each mode is shown in figure
(2.18).
Crosswind: As compared with the case of headwind; when the wind has a
certain tangential velocity component, strength of the ground vortex formed in
this configuration may be three times higher. Moreover, as the lip separation
contributes in the formation of the vortex, the level of distortion becomes worse.
Nevertheless, the level of total pressure drop into the region of vortex is severer
than separation [21]. The worst case is presented crosswind configuration,
especially with the yaw angle of 90 degrees. The changes in circulation
according to the yaw angle can be fitted well with the use of sin3 trend.
Figure 2.18: Vortex pattern change with the transition in wind condition [21]
not noted, the comparison of the total pressure drop can be made with other
database from [21]. As a result, the value of circulation can be predicted to be
little bit higher than in the case with headwind configuration. And furthermore,
it may be related to the level of tailwind during reverser operation.
Inlet Swirl Distortion
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2.3
Test cascade
Rotor 67 is the first-stage rotor of a two-stage transonic rotor that was designed
and tested at the Lewis Research Centre [26]. The data was collected along with 100%
speed-line by using aerodynamic probe and laser anemometer measurements. The major
specifications of the geometry and the flow field are given below in table (2.1).
Page: 36
(a)
(b)
Figure 2.19: (a) Rotor 67 geometry [25], (b) station designation for experiments [25]
Some flow field features and additional explanation for this geometry are
described below.
1. Shock wave: The change in the shock wave system can be seen from the nearpeak efficiency point to the near-stall point. For the near-peak efficiency point,
a lambda shock wave pattern is observed. The increased efficiency results from
the reduction in losses of a single strong normal shock and this happens due to
effect of a bow shock plus an in-package shock wave. For the case of the nearstall point, a trajectory followed by a single strong oblique shock; well
predicted by Chens model [28].
(a)
(b)
Figure 2.20: (a) Shock wave system at near-peak efficiency point [25],
(b) Shock wave system at near-stall point [25]
Inlet Swirl Distortion
Page: 37
(a)
(c)
(c)
Figure 2.21: (a) Near-stall points according to tip gap distance - Rotor 67 [28]
(b) Characteristic maps for diff. tip gap distance: Pressure ratio [29]
(c) Characteristic maps for diff. tip gap distances: Efficiency [29]
Page: 38
Figure (2.21) depicts that the rotor flow coefficient can increase with
reduction in tip gap distance. It should be noticed that, the point designated as
clearance aft % chord refers to the tip clearance that is zero at LE and but not
at TE. By foreclosing the losses colligated with the leakage vortex, the pressure
ratio becomes higher and the isentropic efficiency follows the same trend.
3. Hub corner stall: A hub corner stall is found to be present at the suction
surface of the geometry for all the operating conditions, it grows in size
according to increment in pressure ratio. This seems to be a common
characteristic of highly loaded transonic rotors. Such a flow separation
phenomenon can be related with higher incidence of the flow at hub that
develops a vortex roll-up near to the LE at the blade root.
4. Near-peak efficiency point: The sudden loss in efficiency near to the peak is
one of the interesting characteristic of the isentropic efficiency curve of Rotor
67. The results from [25], demonstrated such trend by unsteady simulations. The
rest of the researcher could obtain a smoother curve as can be seen in previous
figures. The hysteresis effects can be assigned for the explanation of this
sudden drop.
(a)
(b)
Figure 2.22: Spanwise distribution [25, 27, 28]: (a) Total Pressure ratio
(b) Total temperature ratio
Page: 39
(a)
(b)
The CFD results analyzed for this geometry are more interesting for Rotor 67
and its comparison with experimental results can be seen in figure (2.22) and (2.23).
The detailed explanation is given below:
1. Total-pressure deficit: As a characteristic of hub corner stall, decrement in
total pressure around at 40% of the blade span can be seen from the chart
(figure (2.22)) with comparison of experimental data and the results from other
researcher.
2. Near-stall point: The achievement of convergence at the last point on the
graph (figure (2.23)) with the use of steady RANS states to be the near-stall
point. It can be noticed that some dispel has been found for this point. Such
discrepancy can be related to the fact of having difficulties to vary the static
pressure at the outlet of the flow domain when the operating condition in the
simulation is very close to stall.
3. Chocked mass flow: The discrepancy in the value of mass flow at this
condition fluctuates from 0.5% up to 1.2%, which fairly depends on the
handling of the simulation by the researcher.
CFD studies
Page: 40
With the increase in computational power resources, the ability to simulate three
dimensional geometries such as flows in turbomachinary by using millions of nodes in
modelling have been grown in last few years. However, it is now possible to run
unsteady simulations of massive geometries by such powerful availabilities.
Nevertheless, the results database for inlet flow distortion cases is not available
sufficiently and it is less when considered particularly for swirl distortion. The list of
CFD results for inlet flow distortion; how it alters the compression system operability is
detailed below.
1. EJ200 low pressure compressor (first stage): This study was done by [3031]
on the first stage of the low pressure compressor of the EJ200. The CFD
modelling was accomplished by using 68000 nodes for rotational domain and
as same for the stationary domain. The cases with radial total pressure
distortion were run in steady simulations by simulating one flow passage. The
main analyzed effect was pointed out as the decrement in axial velocity and the
increment in incidence angle that loaded the blades in distorted region.
2. Transonic high pressure compressor rotor: This was study was done to
prove that totally inviscid condition for simulations of turbomachinary were
unable to capture the main flow field effects as per the negligence of the
viscous terms. The task was to use the unsteady RANS for full-annulus of the
rotor [32]. The 30 rotors were modelled by 360000 nodes for each and
approximately the meshing was completed with 11 millions of total nodes for
the whole geometry. The aim was to compare the results with experimental
one. In result, the throttling effect was found for the distorted region exertion
on the compressor. The reason was that spoilt region was the one more
aerodynamically demanding.
3. GE multistage fan: This was an interesting study with the simulation of a
military three stage fan and a row of IGVs, carried out by [12]. The geometry
was modelled by using 201 millions of nodes. The unsteady simulations were
run with sinusoidal total pressure distortion as a boundary condition. One of
the effects that was observed deviation of each flow passage from clean line.
This was found to be associated with a certain hysteresis effect, related with the
change in incidence angle.
4. NASA Rotor 67 stage: The aim of this study was concerned with the
improvement in the simulations for inlet flow distortion cases. It was carried
out by the use of Rolls-Royce in-house software Hydra. A chocked nozzle
was incorporated at the back of the domain to implement the mass flow value
as the outlet boundary condition rather than static pressure. The geometry was
meshed with total 42 millions of nodes for unsteady simulations and it took
around two months to be converged with the aid of 120 CPUs as per the
Page: 41
(a)
(b)
Figure 2.24: (a) Geometry [14], (b) Effect of downstream coupling [33]
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Page: 43
(a)
(b)
Figure 2.27: (a) Turbine engine analysis comp0ressor code (TEACC) [36]
(b) Meridional view of the model [36]
The software was validated by inventor [36] for the case of a military
three stage fan with IGVs. A Meridional view of this model can be seen in
figure (2.27-b).
2.4
Page: 44
Page: 45
compressor. This shows the worse scenario than the former one, in terms of the
large pressure rise drop.
2. Surge: On contrary, this type of instability is one dimensional phenomenon that
oscillates through the whole engine. Flame out conditions have been found
during such instabilities as flow moves forward and back ward in the combustor.
This instability can be classified in other four categories.
Mild surge: This is a first stage of the rest of categories and only
involves small pressure fluctuations, no flow reversal.
2.5
Chapter summary
All the themes comprehended throughout in this chapter are intended to be the
base for methodology development in the following chapter. With the beginning of
Page: 46
problem definition reader may have come to understand inlet flow distortion and
particularly inlet swirl distortion, together with a number of examples of historical
cases. Firstly, the ground vortex study has been carried out immensely by considering
the fact of having lack of the simulation result database, particularly for such swirl
pattern and its effect on turbomachinary, to the authors knowledge. On the second
hand, the flow field and the geometry that is simulated have been introduced roughly.
Moreover, the section with previous CFD studies regarding the inlet flow
distortion as a boundary condition has been introduced to focus on the type of the
investigation. In the last, the behaviour of the engine with instabilities has been
categorised since being a part of the stall prediction during simulations. Likewise, some
depictions to identify such condition are presented below.
(a)
(b)
(c)
Figure 2.30: (a, b) Zero-slope criterion principle [37],
(c) Unsteadiness growth vs. flow coefficient [38]
Inlet Swirl Distortion
Page: 47
CHAPTER-3
METHODOLOGY
This chapter is intended to create a base line which is focused to magnify the
inherent analysis of the results, presented in next chapter Results and discussion.
This work is unique in itself by considering the fact of having done not much
investigation in this area to the authors knowledge; and hence, it makes this chapter to
be crucial for the future work. The reader may have inferred from the earlier comments
that the whole investigation is based on the previously built CFD model. However, the
adoption of this model has been done after looking into details of each and every
elements of it, to get understanding prior to agreement. All of the pieces of efforts are
lucubrated in this chapter that encompasses geometry, mesh, turbulence model, ground
vortex model and its implementation as boundary condition. The latter part of this
chapter is concentrated on the methodology to calculate the swirl descriptors and to
correlate it with pressure ratio surge margin loss. The tools used throughout the work
are listed below:
3.1
Geometry and
TURBOGRID
mesh
generation:
BLADEGEN,
GAMBIT
and
Page: 48
Blade generation: The Cartesian coordinates were taken from [40]. To depict the
stagger angle properly, total fifteen blade sections were defined along with blade
span. The greater number of layers enables to capture the change in aerofoil
shape. The meridional view of created geometry is shown in figure (3.1).
Tip and Hub: The flow domain extension was necessary in order to improve
convergence. Hence, it was extended from inlet and outlet by keeping the
constant radius. This was done by holding the value of y coordinate as same for
each new calculation of x, according to eq. (3.1). The adopted coordinate
system can be seen in figure (3.1).
= 2 2
(3.1)
Page: 49
complexity of accounting the proper value have diversified towards the use of
real value of tip gap height.
Master control points: The skewness and mesh quality can be adjusted by the
defining more topology lines and hence control points, which controls the
shape of the cells. The complexity of geometry has demanded the greater
number of such points to enable the maintenance of max. and min. face angle
within acceptable range. Figure (3.2) depicts the mesh generated for the
simulations.
(a)
(b)
Figure 3.2: (a) Mesh throughout the blade [3], (b) Mesh at mid span [3]
Edge split: This is a one more parameter which can enhance the mesh quality
regarding to the smoothness of the mesh. The smoothness is a difference of
cell size in comparison of one cell to the other cell. Consequently, the greater
difference in cell size leads to the destabilized CFD solver [41, 42]. Hence, the
local refinement was undertaken with the aid of more nodes by carrying edge
spilt process (for concerned regions). This process was carried out to obtain
Page: 50
good curvatures at leading and trailing edge; and it can be seen in figure (3.2)
at leading and trailing edge with consequence of concentrated nodes.
The skewness reduction was aimed to achieve it around 45 145
degrees, as per [41]. And finally, it was achieved within the range of 40 148
accurately. However, to note that due to limiting by computational resources
the tip clearance was not fitted in the meshing [3].
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Page: 52
3.2
Page: 53
consistent with aim to analyze the effect of ground vortex on turbomachinary that is
never done before with the use of CFD. From the developed methodology the value of
circulation was chosen to be implemented in all the simulations is 22.1.
3.3
Page: 54
(3.2)
Page: 55
Profile: Since the flow pattern is not uniform throughout the whole annulus,
one might think to decouple the intake and the fan stage. The pattern can be
extracted as a two dimensional profile. This can be used as boundary condition
and can considerably reduce the computing time.
With the know equations which describes the distribution of the nonuniformities, the second way CEL expression was selected to implement the boundary
condition. The following part of this subsection is focused on the achievement of such
boundary condition as ground vortex.
Page: 56
With the known value of circulation, boundary condition can be defined at the
inlet of the domain by using Vatistas vortex model. Nevertheless, the previously
considered coordinate system whose origin was defined at the vortex core related to eq.
(2.2); it is suitable for the ease of calculation of swirl descriptors to redefine it according
to the coordinate system with origin at the annulus centre. Figure (3.7) depicts the
transfer of the axis according from x, y to x, y. Equations (3.4) and (3.5) represent the
modified formulae for the vortex distribution.
(3.3)
(3.4)
A snapshot presented on the next page shows that how the boundary condition
looks like after imposing the ground vortex model in CFX (only V components). The
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current work is associated with three different positions of the vortex on the rotor: 1)
25% - near hub position 2) 50% - mid position 3) 75% - near tip position.
3.4
The validation of CFD results with experimental one is one of the most crucial
issues for any research work that is related with simulation of the geometry. Hence, it is
already said that the whole research work is based on the previously created CFD
model; analysis of the previously obtained validation captured an interest to look in
detail study. Even, this will enable the reader to emphasize the previous work and the
current work with on a broader perspective. The analysis was carried out in three
different ways which are enumerated below. Moreover the previously ran distorted
cases are covered in chapter 4.
Compressor fan maps: After carrying out the mesh sensitivity analysis,
medium mesh was selected. The results obtained by implementing this mesh
were compared with experimental and other researchers results. Figure (3.9)
shows the pressure ratio and efficiency curves obtained by this CFD model.
The comparison shows that total pressure ratio curve was accurately captured.
But, the efficiency curve was found to be peaky rather than in trend.
Distribution was only smoother with intermediate value. In fact, only [25] has
shown better agreement with experimental data.
The Ground Vortex on Rotor 67
Page: 58
(a)
(b)
Figure 3.9: Validation of the CFD model: (a) Compressor pressure ratio map [3]
(b) Compressor efficiency map [3]
(a)
(b)
Figure 3.10: Validation near stall point: (a) Span distribution of pressure ratio [3]
(b) Span distribution of temperature ratio [3]
Inlet Swirl Distortion
Page: 59
A flow chart presented below gives an indication for the partition of work. Due
to the fact of having very time consuming investigation the whole work was parted in
two different research works. The previous work was mainly related to develop the
methodology and particularly more focused on the computational capabilities. The
current work was to adopt the methodology, to investigate and modify it for more
accurate results and correlation, to carry out remaining simulation cases and particularly
more focused on the part of swirl descriptors. The reader may have been cleared for the
next chapter which will be purely an extract of the aforementioned efforts.
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3.5
This calculation can be done after completing several steps. The case with
ground vortex is different than other inlet flow distortions (total pressure, bilk swirl) and
it requires more complex use of numerical approach with coding in computational
language. MATLAB software was chosen for this approach and the following
procedure was followed.
3.6
Chapter summary
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Page: 62
CHAPTER-4
RESULTS AND DISCUSSION
This chapter contains very interesting parts of this research work those are
obviously the fruitful outcome of the efforts. In accordance with the aim and objectives
which were predicted in the early stage of the work, are shown here as a part of the
achievement. The first section is purely related with the simulation results and the
second section is correlated with swirl descriptors. The former part consists of four
different types of investigation done to analyze the effect of co and counter rotating
(relative to the compressor rotation) ground vortex. The latter part begins with the
definition of improved ring distribution that is followed with analysis of obtained swirl
descriptors and finally its correlation with engine sensitivity to this type of inlet swirl
distortion. The last section of this chapter is attempted to analyze the acceptability of the
final results. However, this is done with the aid of some more simulation results
obtained from the cases ran at another radial position of the vortex.
4.1
In accordance with previous work and other researcher, an analysis of the CFD
simulations was carried out in four different types as mentioned before. From which,
one with span-normalized chart represents a new proposed technique of postprocessing. All of the subsections are emphasized in four parts namely: hub, mid, tip
and comparison with previous work. First three parts are detailed with the current work
while the last one is a comparison of current and previous work with differed vortex
circulation direction.
Page: 63
domain. Afterwards to see the throttling effect of rotor which is influenced by vortex,
more contour plots at different operating conditions are presented in Appendix A.
Hub
(a)
(b)
Figure 4.1: Hub position of the co-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour
For this position of the fan rotor a co-rotating vortex was ingested. Total
pressure and vorticity contour plots can be seen in figure (4.1). The effect of vortex on
total pressure distribution is clearly visible to be restricted to the region of high and low
total pressure (see second contour of figure (4.1-a)). On the other hand, the vorticity
contour clarifies the movement of vortex in the opposite direction to the compressor
rotation. One thing should be kept in mind that in accordance with our assumption to
neglect the radial component, no movement is noticed in the radial direction. Figures
associated with different operating conditions of this case are provided in Appendix
A. As the operating point moves from the choking to near stalling condition the upper
part of outlet of the domain becomes more loaded (see figure (4.1), (A.1) and (A.2)).
But the distribution of the loading starts from the vortex location and; spread outs
gradually and continuously to the upper part. Moreover, by considering the effect of
vortex ingestion the distorted region with low and high energy spreads annularly as the
outlet becomes more loaded. In accordance with that the high vorticity contained region
is also moved and spread.
Page: 64
Mid
(a)
(b)
Figure 4.2: Mid position of the counter-rotating vortex at near stall point: (a) Total
pressure contour, (b) Vorticity contour
For this position of the fan rotor a counter-rotating vortex was ingested. Total
pressure and vorticity contour plots can be seen in figure (4.2). Again, the effect of
vortex on total pressure distribution is clearly visible to be restricted to the region of
high and low total pressure (see second contour of figure (4.2-a)). In agreement with the
previous case, the vorticity contour clarifies the movement of vortex in the opposite
direction to the compressor rotation. But, the notable point for this case is the movement
of distorted region is higher than the previous case at hub position. This can be related
to the fact of having different circulating directions of the vortex (more detail of this
particular behaviour is given in the last part of this subsection). Figures associated with
different operating conditions of this case are provided in Appendix A. As the
operating point moves from the choking to near stalling condition the upper part of
outlet of the domain becomes more loaded (see figure (4.2), (A.3) and (A.4)).
But in this case the whole vortex was interacted with core flow; hence 50% of
the vortex (that is towards hub) is in co rotating direction and 50% of the vortex is in
counter rotating direction, relatively with fan rotation. Loading of the upper annulus
dose not seems to be connected with distortedly loaded region. Though, relative co and
counter-rotating parts of the vortex has moved in the opposite directions. Moreover, by
considering the effect of vortex ingestion the distorted region with low and high energy
Page: 65
spreads annularly as the outlet becomes more loaded. In accordance with that the high
vorticity contained region is also moved and spread.
Tip
(a)
(b)
Figure 4.3: Tip position of the co-rotating vortex at near stall point: (a) Total pressure
contour, (b) Vorticity contour
For this position of the fan rotor a co-rotating vortex was ingested. Total
pressure and vorticity contour plots can be seen in figure (4.3). The effect of vortex on
total pressure distribution is clearly visible to be restricted to the region of high and low
total pressure (see second contour). On the other hand, the vorticity contour clarifies the
movement of vortex in the opposite direction to the compressor rotation. The figures
associated with different operating conditions of this case are provided in Appendix
A. As the operating point moves from the choking to near stalling condition the outlet
of the domain becomes more loaded (see figure (4.1), (A.1) and (A.2)). Moreover, by
considering the effect of vortex ingestion the distorted region with low and high energy
spreads annularly as the outlet becomes more loaded. In accordance with that the high
vorticity contained region is also moved and spread.
Page: 66
pronounced saviour effect on the fan performance with high loading. In contrary, the
current case with co-rotating vortex majority of the vortex was in co-rotating direction
and has provoked less distorted behaviour in the core flow and on the fan performance
as well.
(b)
(a)
Figure 4.4: Hub position of the counter-rotating vortex at near stall point: (a) Total
pressure contour [3], (b) Vorticity contour [3]
Now, in the cases of mid position of co and counter-rotating vortex both of the
vortex part have properly interacted with the core flow. Though, by considering the fact
of Rotor 67 that majority of the work (pressure ratio) is produced by the upper part of
the blade. The counter-rotating vortexs 50% of vortex part that is counter-rotating
relative to the compressor rotation has influenced on the upper part of the blade and
seems highly loaded.
(b)
(a)
Figure 4.5: Mid position of the co-rotating vortex at near stall point: (a) Total pressure
contour [3], (b) Vorticity contour [3]
Page: 67
In the case with tip position of counter rotating vortex majority of the vortex
is in co-rotating direction and has pronounced saviour effect on the fan performance
with high loading as the vortex was located in the upper part of the blades. In contrary,
the current case with co-rotating vortex majority of the vortex is in counter-rotating
direction and has provoked less distorted behaviour in the core flow and on the fan
performance as well. This is very contradicting if major influencing part of the vortex is
considered. Although this opposite behaviour in comparison with the hub position case
can be related to the relative flow angle with the blade as the geometry has significant
curvature on the upper part. And it can be better predicted by looking into the
compressor/fan maps of the related cases (discussed later in 4.1.2).
(b)
(a)
Figure 4.6: Tip position of the counter-rotating vortex at near stall point: (a) Total
pressure contour [3], (b) Vorticity contour [3]
Page: 68
(a)
(c)
(b)
Figure: 4.7 Depiction of relative rotating direction of the vortex and vortex content, in
comparison with compressor rotation: (a) Co-rotating vortex at 25% of
blade span (hub positioned vortex), (b) Counter-rotating vortex at 50% of
blade span (mid positioned vortex), (c) Co-rotating vortex at 75% of blade
span (tip positioned vortex)
Hub
(b)
(a)
Figure 4.8: Compressor/fan maps with inlet swirl distortion co-rotating vortex at hub
position: (a) Pressure ratio map, (b) Efficiency map
The reader can observe from figure (4.8-a) the shift of speedline to the left and
downwards with lower pressure ratio and mass flow. This is the main characteristic of
the co-rotating swirl and here majority of the vortex content that influences on the fan
Inlet Swirl Distortion
Page: 69
rotor performance is positive (co-rotating). Since, the proximity of the vortex core to the
lower endwall leads to confine the high swirl content to a narrower region. In addition,
the peak of the swirl that is closer to the shaft is not developed fully and interacts with
the shaft which leads to the less influence of negative content.
The change in speedline can be understood well with the change in velocity
diagram. Total pressure ratio can be defined by the combination of mass flow and angle
of incidence. In the case of co-rotating swirl, the mass flow reduces with the decreased
height of inlet velocity triangle as the compression system runs with reduced incidence
angle. Moreover, with the dominant effect of reduced incidence angle pressure ratio
diminishes. In result, the speedline shifts to left and downwards.
However, figure (4.8-b) depicts the increased efficiency which is not in
accordance with lower pressure ratio and mass flow. It should gain considerable rise in
efficiency. Although, attribution to result can be made by considering the fact of having
influence from another half of the vortex, that is negative. That creates a higher
temperature ratio and leads to the little increase in efficiency.
Mid
(a)
(b)
Figure 4.9: Compressor/fan maps with inlet swirl distortion counter-rotating vortex at
mid position: (a) Pressure ratio map, (b) Efficiency map
Observing figure (4.9-a), the shift of speedline to the right and upwards with
higher pressure ratio and mass flow can be seen. This is the main characteristic of the
counter-rotating swirl and here majority of the vortex content that influences on the fan
rotor performance is negative (counter-rotating). But, the analysis becomes more
Page: 70
interesting here as the whole vortex interacts with the core flow (since far from
endwalls). This justifies the fact of having influence from both positive and negative
content of the vortex; and raises a question for the dominant effect of one of the vortex
contents. However, the answer can be obtained implicitly from the fan map as per the
movement of speedline.
The change in speedline speculates the fact of having dominant effect from the
negative content. Relating to the previous comments of the case with hub position
vortex, the phenomena with inlet velocity triangle is totally opposite to the current case.
This time compression system handles with increased incidence angle by increased
mass flow. The latter increases a choking mass flow and displaces the speedline towards
right and upwards.
Moreover, figure (4.9-b) depicts the drop in efficiency that is again in
accordance with the fact of having influence from another half of the vortex that is
positive in nature and results in as opposite as discussed in the previous case of hub
position of the vortex.
Tip
(a)
(b)
Figure 4.10: Compressor/fan maps with inlet swirl distortion co-rotating vortex at tip
position: (a) Pressure ratio map, (b) Efficiency map
It can be observed from figure (4.10-a) the shift of speedline to the left and
downwards with lower pressure ratio and mass flow. This is the most interesting case
from all others. Particularly in this case the majority of the blades experiences counterrotating swirl and the blades behave as like having influence from the positive content
(co-rotating) of the vortex. However, the tip region operates with a decreased relative
angle in accordance with the positive content of the vortex. This causes the shift of the
Inlet Swirl Distortion
Page: 71
speedline in opposite manner. The upper region towards the tip has high rotational
speed and hence the greatest relative angle. This implies that in order to cope with
increased flow angularity related to the overall fan region, tries to suck less airflow in
the upper part of the blade as an effort to increase the incidence (note: this effect only
take place in distorted region [3]). These results in reduced mass flow and lowered
pressure ratio.
The change in efficiency curve (see figure (4.10-b)), seems to be related with
difference from lower temperature ratio produced by tip region and higher temperature
ratio produced by the rest of the blade. From the choking condition with lowered mass
flow and efficiency, as the throttling effect loads the fan the phenomena from increased
incidence becomes dominant and keep the efficiency curve almost in the same trend.
Figure 4.11: Distorted speed lines from: co-rotating vortex at hub, mid and tip positions
Page: 72
Figure 4.12: Distorted speed lines from: counter-rotating vortex at hub, mid and tip
positions
Depicted points are enumerated below:
Observing both of the figures, pressure ratio surge margin loss is found
to be highest for the cases with hub position of the vortex. This behaviour can be related
with redistribution of the crosswind and concentration of the low energy flow field at
the hub position that is correlated with the flow separation near the hub [12, 14]. Such
characteristic of the Rotor 67 and influence of ground vortex in combination may have
resulted with more spoiled speedline as the worse effects of inlet swirl distortion.
The speedlines of the cases with mid position of the vortex was not
expected to be altered much. As both of the vortex content (positive and negative) are
influencing the fan rotor blades in same magnitude (50% 50%). Though, as
aforementioned the characteristic of dominancy of any of the vortex content either
positive or negative has played a role when the compressor fan operates with ground
vortex ingestion for. In regard with that a change in speedline is acceptable.
The final case with the vortex at tip position has created enthusiasm in
author from beginning of the previous case studies. As behaviour of the fan rotor was
not expected in the same manner as the hub case. And smallest extent of the vortex
content that is near endwall has found to play a dominant role to influence the
performance of the fan rotor in contrary to the other vortex content.
Efficiency curves presented in the same manner can be found in Appendix-B.
Inlet Swirl Distortion
Page: 73
Hub
(a)
(b)
Figure 4.14: Orbits map vortex at hub: (a) Pressure ratio map, (b) Efficiency map
The Ground Vortex on Rotor 67
Page: 74
Mid
(a)
(b)
Figure 4.15: Orbits map vortex at mid: (a) Pressure ratio map, (b) Efficiency map
In this case of vortex at mid position, the major distorted regions are zone-2
and zone-3. These are the zones where the vortex was defined. These zones are purely
affected by the vortex itself, with nearly constant value of the pressure ratio. Mass flow
and efficiency seems to be the variables at this operating point. The change in efficiency
can be related to the change in temperature ratio in both zones. According to the fact of
vortexs two different natures (positive content and negative content), the rise in
efficiency is related to the positive content while the loss is associated with negative
content of the vortex. For the mass flow, same comment is applicable as made in the
case of hub position of the vortex.
Inlet Swirl Distortion
Page: 75
Tip
(a)
(b)
Figure 4.16: Orbits map vortex at mid: (a) Pressure ratio map, (b) Efficiency map
In the case of vortex at tip position, the major distorted region is zone-1. This
zones is affected by the core flow (bulk swirl), with nearly constant value of the
pressure ratio. Mass flow and efficiency seems to be the variables at this operating
point. The change in efficiency can be related to the change in temperature ratio in this
zone. As vortexs dominant parts effect the rise in efficiency is related to the positive
content. For the mass flow, same comment is applicable as made in the case of hub
position of the vortex.
4.1.4 Span-normalized charts A proposal for the new postprocessing CFD technique
The span-normalized chart represents distribution of flow property on the span.
That is done by defining the flow properties at leading edge and trailing edge. In order
to have flow following streamlines (note, this is assumed) trailing edge is interpolated
with leading edge in posterior work to achieve the same normalized span as leading
edge. For the case of ground vortex ingestion this is a first attempt to analyze the flow
by this technique. Since, the investigation needs to deal with 0.1 millions of cells in
Page: 76
Microsoft Excel sheet just for one case of the ground vortex. However, to analyze the
full case study, cases from previous work are also included.
(a)
(b)
Figure 4.17: LE and TE definition for the span-normalized charts: (a) LEs (b) TEs
First of all to give an indication about which of the blades analyzed, the
snapshots from CFD tool with LE and TE are provided in figure (4.17). Nomenclature
made in the figure has two different terms n and v; where n stand for the blade
edges which are not in the distorted region and v stands for the blade edges which are
exactly in vortexs streamline direction. Moreover, as it is clear from the figure that four
blades represent distorted region and rest of three blades represent other region.
The results presented in previous sub sections have shown average values
either over the zone or over the whole annulus. Accordingly, flow redistribution has
found to be a typical way that is adopted by compression system to handle such total
pressure deficit generated by the vortex ingestion. The ingestion of vortex although
influences negatively, compression system operates by increasing mass flow over
distorted region. Nevertheless, the previous investigation revealed that some zones
operate under demanding condition and others in relatively less abrasive environment.
This difference in operation (zone-by-zone) enables compression system to handle
distorted flow. In order to analyze such behaviour number of blades has been chosen to
investigate as aforementioned. Figure (4.18), (4.19) and (4.20) are span-normalized
charts for the cases which are related to the current work. Charts related to the previous
work are provided in Appendix-D. In this analysis, total pressure ratio, total temperature
ratio and aerodynamic loading coefficient (eq. (4.1)) was calculated. The last one
parameter can show a good measure of static pressure rise [33].
(4.1)
Page: 77
Figure 4.18: Span-normalized charts for the case of co-rotating vortex at hub position
Figure 4.19: Span-normalized charts for the case of counter-rotating vortex at mid
position
The Ground Vortex on Rotor 67
Page: 78
Figure 4.20: Span-normalized charts for the case of co-rotating vortex at Tip position
A phenomenon of radial distribution of swirl and its concentrated flow more at
the hub than at the tip was already pointed out by [12]. Even it was found by [14] that the
redistribution of crossflow is acute at the hub. All in all, throughout analysis of all of the
cases has shown agreement with previous researchers that the hub is influenced by
higher vortex content which explains the behaviour of span distribution of respective
zones. Firstly, the pressure ratio and temperature ratio falls in affected regions.
However, the overall value of these parameters is more than unity which indicates that
the fan sill produces flow with high energy. Secondly, the deficit in aerodynamic
loading speculates the fact of having lower static pressure rise from the distorted
regions, mainly hub.
Moreover, some of the cases have shown very interesting results. Observing
figure (4.18), blade-v1 and blade-v2 are seems to be affected by the negative and
positive content of the vortex, respectively. Hence, the former one delivered higher
pressure ratio and higher temperature ratio whereas the latter one worked exactly
opposite to that. In accordance with that high aerodynamic loading acted on both of the
blades. The same behaviour was found with the case of counter-rotating vortex at hub
position (see figure (D.1)). However, the counter rotating vortex interacts more with
core flow than co-rotating one which has intensified the work done by these two blades.
Such behaviour could not be found in other cases with vortex at mid and tip positions
Page: 79
those are again in agreement of the radial distribution of swirl and its concentration at
hub. This may have affected to the swirl pattern while having radial distribution.
Figure 4.21: Span normalized chart from extended polylines for the case of hub
position of the co-rotating vortex
To cross check the definition of polylines which may has produced deficits
near to the hub, one more analysis was carried out. In this, previously defined polylines
close to the LE and TE (of one of the blade) were extended in upstream and downstream
directions by twice of the chord. In result, the same phenomenon was found to be
occurred, except the difference in axial distance and hence change in pressure ratio.
4.2
Page: 80
Figure 4.22: Three dimensional plot of swirl angle distribution for the case of vortex
located at hub position [3]
(4.2)
Page: 81
moving forward in the radial direction the distribution changes to either positive or
negative bulk swirl.
By means of magnitude, the difference in swirl directivity and swirl pairs is
approximately negligible. However, the difference in vortex core location is well
predicted and that intensifies the change in swirl angle distribution takes place. Now,
again accounting the swirl intensity descriptors the maxima and minima points are
dependent on the cortex core location in radial position. To note that the calculation of
swirl descriptor was done with aid of 200 rings over the AIP with assurance to capture
proper swirl angle distribution.
(a)
(b)
(c)
(d)
Figure 4.23: Distribution of swirl descriptors (for 200 rings) in radial direction
Ground vortex in crosswind configuration: (a) Swirl intensity, (b) Swirl
directivity, (c) Swirl Pairs, (d) Swirl radial intensity
Page: 82
Now considering the last one and newly introduced swirl descriptor that was
noticed from the developing methodology of total pressure descriptors [3]. Three curves
of swirl radial intensity for different vortex positions can be seen in figure (4.23-d). This
descriptor has also properly captured the vortex core locations. Moreover, it shows the
change in swirl intensity along with radial direction and incorporation with each ring in
comparison with the value of whole annulus.
In result, by comparing these cases with previous one no more difference was
speculated (see Appendix-E). However, the difference in terms of swirl directivity can
be imagined, the change with either positive or negative nature of the vortex.
(4.3)
Page: 83
Position of vortex in
blade-span %
25%
50%
75%
43%
radius
0.134
0.175
0.215
Position of vortex
on blade
hub
mid
tip
PRS cases
of co rotating
vortex
3.8965
3.43
2.297
PRS cases of
counter
rotating vortex
-1.14
-1.029
-0.551
0.15
lower_mid
3.740286
-1.03649
Figure 4.24: Radial swirl engine sensitivity for the cases of vortex location at hub, mid
and tip
Page: 84
Difference in KSIradial for the cases of hub and tip position of the vortex: The
hub position of the vortex in co and counter rotating direction have found to be
more sensitive in terms of pressure ratio surge margin loss, as the numerator of
eq. (4.3) becomes higher in accordance with PRS; and opposite for the tip
vortex cases. As aforementioned in 4.1.4 (span-normalized charts), in
accordance with the flow phenomenon the flow redistribution results in deficit
of the region that is near to the hub. Hence accounting the fact of having low
energy region near to the hub position, it is being more affected by vortex than
tip position.
Difference in bulk swirl angle (related to the core flow) provokes more
sensitivity for the cases of co-rotating vortex than counter one: Accounting
the flow phenomenon, the low energy region is present near hub in all of the
cases. Hence, by increasing the bulk swirl angle in co-rotating direction of the
compressor rotation; the flow field near to the hub becomes more worsen with
deficits in energy than the increment in the angel of counter rotating bulk swirl.
Now, when the vortex is implemented with the cases of bulk swirl; again the
same phenomenon is followed with more deficits from co rotating vortex than
the counter one. Relating to the first line of the paragraph, combination of two
co rotating flow fields are much worse than the coupling of stronger co-rotating
bulk swirl with counter rotating vortex (like sailing in opposite to the wind
direction!)
Page: 85
co-rotating vortex effects more to the rest of combined core flow and positive
content; and hence this results in lower radial swirl engine sensitivity in corotating vortex case and higher in counter one in comparison of each of the
respective case of the hub position of the vortex.
(b)
(a)
Figure 4.25: Depiction of flow field when vortex is at tip: (a) Co-rotating, (b) Counterrotating
Page: 86
Figure 4.26: Depiction of methodology that is used to correlate the results from CFD
simulations and swirl descriptor calculation, to find KSIradial
Page: 87
The discrepancies in results can be better understood with the depiction of such two
different ring distributions.
Figure 4.27: Depiction of old ring distribution that varies with location of the vortex
core
Figure 4.28: Depiction of new ring distribution that is independent of location of the
vortex core
The Ground Vortex on Rotor 67
Page: 88
The partition of the whole domain was necessary with the introduction of new
swirl descriptors, to account different vortex contents. However, the previous ring
distribution is depicted in figure (4.27). That shows the selection of any number of rings
results in domains with same number of rings and hence varies with concentration of
rings in one domain in accordance with the radial position of the vortex (except mid
position of the vortex). There are two different mechanisms which affected the whole
research work. Firstly, the discrepancy was found from the base of eq. (4.3). According
to SAE standards the ring distribution should capture the same magnitudes of positive
and negative content of the vortex, with the case of tightly-wound vortices. However,
the previously developed methodology failed to do that by accounting the ring at vortex
core twice in calculation of SRI. Secondly, the ring distribution was not uniform by
itself, for all of the radial position.
Figure 4.29: Max of sum of SRI according to the improved ring distribution
The former fact has pronounced the difference in curve of max of sum of SRI,
where the parameter was not same for co and counter cases though having same trend.
The new developed ring distribution is based on equal spacing of the rings, which can
be better predicted from figure (4.28).The resulted curve from this distribution is in
agreement with the SAE standards by showing the same trend and values of the
parameter for all of the cases with co and couter-rotating vortex. However, the
distribution of the rings should be cross checked by applying equiarea phenomenon
which was used in experimentations by SAE committee.
Page: 89
4.3
Acceptability
methodology
analysis
of
the
developed
Page: 90
from the curve trends for the value of KSIradial. For this purpose the location which was
chosen to be analyzed is 0.15 m (radial position) or 43% of the blade span. The
predicted values can be seen with blue circles over yellow spots.
Figure 4.31: Grid chart for the strategic prediction of KSIradial to find PRS
Then the analysis was carried for both of the methodologies: 1) SAE standard
methodology, 2) Current developed methodology. The aim was to calculate the value of
PRS in a reverse way by applying the predicted value of KSIradial rather than inputting
from the simulation database. And in the final step the derived value of PRS was
compared in terms of difference in percentage with the one obtained in simulation. This
procedure was followed for both of the methodologies to check that which one could
fall on the agreement.
However, the predictably derived values of PRS can not be as same as the
simulation one. Since, it was known from the beginning the fact of having low accuracy
by running steady-state simulations. Though, the validation may better promise to stick
to one of them for the future work after investigating with unsteady simulations.
Page: 91
PRS
5 Degree
7 Degree
Predicted
0.543
-0.27533
Obtained
3.74
3.74
difference in %
85.48
107.36
Predicted
-1.7381
-1.8136
Obtained
-1.03644
-1.03644
difference in %
67.697
75
Lower_mid_position
Counterrotating
Table 4.2: Results of the acceptability analysis in accordance with SAE standards
PRS
Predicted
5 Degree
4.009
7 Degree
4.2087
Obtained
3.74
3.74
difference in %
7.2
12.5
Predicted
-0.62322
-0.24299
Obtained
-1.03644
-1.03644
difference in %
39.87
76.55
Lower_mid_position
Counterrotating
The results have shown better agreement with current methodology for the
cases of co-rotating vortex. However, the big difference in percentage for the cases of
counter-rotating vortex aroused from the accuracy which couldnt fit well with small
values of PRS than the bigger one with cases of co-rotating vortex. Though, the results
from unsteady simulations which are still under development may prove it more
precisely.
Figure (4.24) is presented once again as figure (4.32) on the next page, with
another one new location of the vortex lower_mid (43% of blade span), as it was
commented at the end of 4.2.2 to explain another one interesting point which can be
depicted from engine sensitivity calculation. The reader should note that values of this
location are related to the simulation database (not the predicted one!).
Page: 92
Figure 4.32: Radial swirl engine sensitivity for the cases of vortex location at hub, mid,
tip and lower_mid (a new location)
It is clear from the figure that the counterrotating vortex at this lower_mid position interacts
with lower energy flow field before possessing flow
redistribution. This shows the dominant positive part
of the vortex is contributing to the flow field and
remaining vortex part that is counter in nature tries to
catch up the deficits induced by the other part. But at
this stage the recovery from negative part is not as
high as compared with the case of the counter-rotating
vortex at mid position. Hence a kink was found in
agreement with the flow field at lower_mid position.
Page: 93
4.4
Chapter summary
The chapter has shown in depth analysis of the flow fields around Rotor 67 and
swirl pattern of the ground vortex from the results obtained in this research work. It is
now worth to mention that the CFD database of around 400 GB was compressed on
excel sheet of around 15 MB. This enabled to analyze such a complex flow field
induced by inlet swirl distortion.
The contour plots near peak efficiency were quite simple to predict the flow
phenomena. The movement of speedlines in compressor fan maps were in agreement
with the nature of vortex. Results obtained from the orbits maps have explained the
dominant behaviour of the vortex content. The intensified efforts on span-normalized
charts and the resulted blade behaviours have played very important role in detail
explanations of engine sensitivity part.
Now, the second major section of this chapter swirl descriptors was very
interesting for the unseen results of the engine sensitivity curves. The development of
the ring distribution enabled to provide a more general AIP to capture the swirl pattern,
properly. In the end, a new way to check the compatibility of current methodology in
future work can be regarded a promising improvement in correlations proposed by SAE
standards.
Page: 94
CHAPTER-5
CONCLUSION
An in depth study of the ground vortex ingestion in transonic rotor fan (Rotor
67) has resulted in fruitful outcomes. Several stages in this work were found to be most
challenging for the time being. In achievement of the aim and the objective several steps
were carried out which are identified as follows:
An introduction of the topic and the problem definition were clearly identifying
the work. The understanding of basic flow features and its influence on performance of
the compression system have necessarily created the clear vision on the flow
phenomena. And the final subsection with definition of swirl descriptors and its
correlation with loss in pressure ratio surge margin have depict a typical methodology
which is used to analyze such a complex swirl pattern.
The vast literature review has made the foundation for this research work. The
section of historical case study has explained the hazardous effects of such type of
distortions. The detailed study of the ground vortex enabled to understand the
methodology which has created the base to find out the value of the circulation.
Especially, the section with previous CFD cases has speculated the anticipation of result
analysis, in terms of developing techniques to use in analysis of inlet flow distortion. At
the last an inception of compressor system instabilities was well pronounced while
running the simulations.
The methodology of this work was more or less similar to a literature review
although it was focused on the handling of the problem. Hence with the intention to use
previously created CFD models, understanding of each aspect was necessary to be
gained for proper simulations. However, the prediction of the value of strength of
ground vortex and numerical approach explained as a first step to calculate the swirl
descriptors has been a foundation for the simulations and for the final outcomes as well.
The last and final chapter was anticipated to become quite interesting as the
combination with previous works database has revealed extremely complex flow
features which raised the requirement to depict the flow fields and resulted in discussion
with complex sentence structures. As a part of the necessity they have shown good
characteristic of different eight cases and resulted with a new definition of
methodology, particularly for ring distribution. However the last section of this chapter
has shown greater agreement with the developed methodology.
Page: 95
However, the reader may have inferred about no-existence of any experimental
database related to such flow phenomena and hence, it is quite clear that the validation
of such results is far in a way. Nevertheless, the definition of a new ring distribution
which is not dependant on the radial location of the vortex has shown promising
agreement for the future work, during acceptability analysis of the current methodology.
Moreover with available result, in order to clear the imagination of the
resulting engine sensitivity curve and; to crosscheck the developed methodology and its
development requires quite large database in terms of the simulations. For this purpose
the following task can be proposed for the future work:
1. The low energy field near to the hub seems to be working as a counter part of
stabilising the tip which was not able to capture the proper flow phenomena
without a tip clearance. Hence, comparison of one of the case with and without
a tip clearance can give a better idea for the future work.
2. In accordance with the depicted change in KSIradial graph, the kink provokes to
investigate at more radial positions with the same value of circulation.
3. As a part of being more focused with ground vortex cases, more investigation
is needed to be done with increased and decreased value of circulation.
4. However, considering the fact of having less accurate results from steady state
simulation, one should compare results from both type of analysis before
proceeding with the third step.
5. The definition of ring distribution influences significantly on the final
outcomes. Hence, much more precise definition of ring distribution can be
achieved by investigating in accordance with SAE standards, equally area
distributed rings; and also by magnifying the number of rings at proper extent.
6. An investigation of a new swirl descriptor SRI or modification in the
methodology of swirls descriptors may seems to be necessary which couldnt
account the swirl content interacting with shaft as it didnt come up at any
instance of the analysis.
7. The database with more bulk swirl cases is necessary to be created for proper
identification of the kink found in the graph of KSIradial along with radial
position.
Page: 96
REFERENCES
[1]
[2]
[3]
Javier Castaneda Montes, (2010), Modelling Inlet Swirl Distortion Using CFD,
Cranfield University, MSc Thesis, pp. 1-143.
[4]
[5]
[6]
Sheoran, Y., Bouldin B., Krishnan P. M., (2009), Advancement in the design of
an adaptable swirl distortion generator for testing gas turbine engines in
Proceedings of ASME Turbo Expo 2009: Power for Land, Sea and Air, GT200959146, June 2009, pp. 26-32.
[7]
Sheoran, Y., Davis, M., Beale, D., (2008), Integrated test and evaluation
techniques as applied to an inlet swirl investigation using the F109 gas turbine
engine, in Proceedings of ASME Turbo Expo 2008: Power for Land, Sea and
Air, GT2008-50074, June 2008, pp. 9-20.
[8]
[9]
[10] Motycka, D. L., Walter, W. A., Muller, G. L., (1973), An analytical and
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Page: 101
APPENDIX A
This section includes the contour plots total pressure and vorticity. Those were made
to monitor the effects of vortex on the flow field while throttling the compressor from
chocking to stalling condition.
Hub position of the co-rotating vortex
(a)
(b)
Figure A.1: Hub position of the co-rotating vortex at choking condition (a) Total
pressure contour, (b) Vorticity contour
(a)
(b)
Figure A.2: Hub position of the co-rotating vortex at middle of the chocking and near
stalling conditions (a) Total pressure contour, (b) Vorticity contour
Page: 102
(a)
(b)
Figure A.3: Mid position of the counter-rotating vortex at choking condition (a) Total
pressure contour, (b) Vorticity contour
(a)
(b)
Figure A.4: Mid position of the counter-rotating vortex at middle of the chocking and
near stalling conditions (a) Total pressure contour, (b) Vorticity contour
Page: 103
(a)
(b)
Figure A.5: Tip position of the co-rotating vortex at choking condition (a) Total
pressure contour (b) Vorticity contour
(a)
(b)
Figure A.6: Tip position of the co-rotating vortex at middle of the chocking and near
stalling conditions (a) Total pressure contour, (b) Vorticity contour
Page: 104
APPENDIX B
This section includes two figures. Figure (B.1) consists of efficiency curves of all the
co-rotating vortex cases. And figure (B.2) consists of efficiency curves of all counter
rotating vortex cases.
Figure B.1: Distorted efficiency curves from: co-rotating vortex at hub, mid and tip
positions.
Figure B.2: Distorted efficiency curves from: counter-rotating vortex at hub, mid and
tip positions.
Page: 105
APPENDIX C
This section includes the resulted orbits maps from previous researcher.
Hub position of the counter-rotating vortex
(a)
(b)
Figure C.1: Orbits map vortex at hub [3]: (a) Pressure ratio map, (b) Efficiency map
(a)
(b)
Figure C.2: Orbits map vortex at mid [3]: (a) Pressure ratio map, (b) Efficiency map
The Ground Vortex on Rotor 67
Page: 106
(a)
(b)
Figure C.3: Orbits map vortex at tip [3]: (a) Pressure ratio map, (b) Efficiency map
Page: 107
APPENDIX D
Figure D.1: Span-normalized charts for the case of counter-rotating vortex at hub
position
Figure D.2: Span-normalized charts for the case of co-rotating vortex at mid position
The Ground Vortex on Rotor 67
Page: 108
Figure D.3: Span-normalized charts for the case of counter-rotating vortex at Tip
position
This section includes span-normalized charts those are related to the cases analyzed
previously. These charts are attached to support the resulting conclusion from this
particular investigation.
Page: 109
APPENDIX E
This section includes the results of calculated swirl descriptors those were done by
previous researcher. These are presented to emphasize the difference in descriptors with
the change in vortex circulation direction either positive or negative.
(a)
(b)
(c)
(d)
Figure 4.23: Distribution of swirl descriptors (for 200 rings) in radial direction
Ground vortex in crosswind configuration [3]: (a) Swirl intensity, (b)
Swirl directivity, (c) Swirl Pairs, (d) Swirl radial intensity
Page: 110