Elga Ultra Ionic OP

OPERATOR MANUAL
PURELAB Ultra
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HEALTH AND SAFETY NOTES

PURELAB Ultra products have been designed to be safe, however, it is
important that personnel working on these units understand any potential
dangers. All safety information detailed in this handbook is highlighted as
WARNING and CAUTION instructions. These are used as follows:
WARNING!
WARNINGS ARE GIVEN WHERE FAILING TO

OBSERVE THE INSTRUCTION COULD RESULT IN
INJURY OR DEATH TO PERSONS.
CAUTION!
Cautions are given where failure to observe the

instruction could result in damage to the
equipment, associated equipment and processes.
Mains power socket

Fuse
ON/OFF
switch
Electricity
Mains power lead
It is essential that the electrical supply to the PURELAB Ultra is isolated before
any items are changed or maintenance work performed.
Mains Power Supply
The ON/OFF switch is located at the left-hand side of the unit. The mains power
lead is located just behind the ON /OFF switch.
WARNING!
THIS APPLIANCE MUST BE EARTHED.
The main water supply should be isolated and residual pressure released prior
to removal of any Purification Packs or carrying out work on the unit.
Switching off the electrical supply will isolate the source of mains water
pressure.
Ultraviolet Light
WARNING!
UNDER NO CIRCUMSTANCES SHOULD THE LAMP

BE CONNECTED AND ACTIVATED WHEN OUTSIDE
THE HOUSING.
The Genetic, Analytic and Ionic units are fitted with an ultraviolet lamp. The UV
lamp is enclosed in a stainless steel chamber ensuring that the operator will not
be exposed to UV light.
Sanitization Chemicals
During the sanitization cycle a CT1 sanitization tablet is used and relevant
safety information is included in this handbook. A safety data sheet conforming
to COSHH regulations is also provided with the tablets and should be read
before a tablet is used.
Control of Substances Hazardous to Health (COSHH)

Material safety data sheets covering the various replaceable Purification Packs
are available upon request. Contact your local supplier or distributor.
UV Lamp
Ultra with UV Lamp
PRODUCT AND PROCESS DESCRIPTION

Product Description
The PURELAB Ultra water purification unit has been specifically designed to provide a supply of ultrapure water with
very low levels of impurities for laboratory, medical and industrial applications.
The PURELAB Ultra can be bench, under bench or wall mounted with an optional wall mounting kit.
Control Panel
Dispense Nozzle
Door
Dispense Controller
Process Description
Ionic
Temperature
Sensor
Intermediate
Water Quality
Sensor
Outlet Water
Quality
Sensor
NRV
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water)
UMF
Flow
Sensor
Solenoid Valve
Pump
Solenoid Valve
Primary
Purification
Pack
Drain
UV Lamp
Polishing
Purification
Pack
Dispense Controller
0.2m Point-of-use Filter
(Optional)
Purified Water
Outlet
Pre-treated water enters via an inlet solenoid, passes through a flow sensor and is pumped through the primary
purification pack and an intermediate water quality sensor. The water then flows through a UV chamber, a further
resistivity and temperature sensor, a polishing purification pack, an ultra microfilter and final temperature and water
quality sensors before being dispensed or recirculated through a non-return valve back to the pump inlet.
The first purification pack removes most of the impurities from the water and the intermediate water quality sensor then
measures the resistivity of the water from the first pack to check when it needs to be replaced.
Purified water flows directly through the UV chamber where it is exposed to intense UV radiation at a wavelength of
254nm to provide continuous bacterial control.
Any remaining ionic and organic impurities are removed by the second polishing purification pack; the ultra microfilter
removes bacterial impurities and particles. Product water resistivity and temperature are measured before dispense.
CONTROLS
Process button
The PURELAB Ultra operates with a tactile membrane control panel,

which has a graphics display window and four multi-purpose control
buttons.
Details of how to use the controls will be given in the appropriate
sections.
The PURELAB Ultra control panel has a range of control icons as
follows:
Left hand
Control button
Centre
Control button
Control Panel
Right hand
Control button
Button
PROCESS
Icon
Function
Turns the process
on/off
ESCAPE from any
feature
LEFT
Menu
Scroll
(0.10)*
Preset dispense
volume
Reset
CENTRE
Accept
Volumetric dispense
(0.50)*
RIGHT
Preset dispense
volume
Mute Alarm
Printer
(1.00)*
Preset dispense
volume
Intermittent
recirculation
* Example only
Controller Set-Up
Process button
The PURELAB Ultra control panel is fitted with four control buttons.
These are:
1. The PROCESS
button, which switches the
purification process ON and OFF.
2. Three software controlled touch pad buttons
which are used to control set-up and process
control functions.
Use following steps carried out to set up system preferences on
PURELAB Ultra unit:
Left hand
Control button
Centre
Control button
Right hand
Control button
Control Panel
Step 1 - Setting Up Menu Options

1. SWITCH the mains power on to initialize the
controller hardware set-up sequence.
Note:
Always allow the initialization process

to complete. With the by-pass blocks in
place press the PROCESS button to
return to the initial power up screen.
2. PRESS MENU
button to go to the next screen
to activate the set up menu sequence.
A series of set-up screens will now be displayed. Various
control icons are used to allow you to step through the
set-up instruction process. These icons include:
A scroll icon indicated by an arrow
An accept icon indicated by a tick
A selection icon indicated by a
Start Up Screen
At any stage during the Controller Set-up the PROCESS

button can be pressed to escape back to the initial power
up screen.
Step 2 - Password
Restricts access to set up menu sequence.
1. ROTATE Dispense Controller to enter password
code. The default password code is 000.
2. PRESS TICK button.
Note:
Password Screen
To reset password refer to Section 5.5.
Step 3 - Clock
Set to display the current local time.
1. PRESS Dispense Controller. A cursor will appear
under hour.
2. ROTATE Dispense Controller to increase or
decrease hour.
3. PRESS Dispense Controller to step cursor onto
minute.
decrease minute.
5. PRESS Dispense Controller to accept the minute
setting and set the seconds to 00.
Clock Screens

Step 4 - Date
Used to instigate change reminders, it will appear on printed
records.
under day.
decrease day.
month.
decrease month.
Date Screen

year.
decrease year.
Step 5 - Audible Alarm Enabled/Disabled
This display provides the option of either enabling the audible
alarm, causing it to sound (whilst the alarm icon flashes) or
disabling the audible alarm causing it to remain muted.
1. PRESS SCROLL
button to highlight box.

Note:
Audible Alarm Enable/Disable Screen
The visual alarm cannot be disabled.
Step 6 - Water Purity Unit Setting

This screen allows preferred units of water purity to be set, to
either, M.cm or S/cm.
1. PRESS SCROLL
appropriate box.
button to highlight
Water Purity Unit Setting Screen
Step 7 - Uncompensated Water Quality

A U will indicate uncompensated readings in the normal process
screen.
1. PRESS SCROLL
button to highlight box if
uncompensated reading is required.
Uncompensated Water Quality Screen
Note: The on-going display of uncompensated

values is generally not recommended as
it can lead to confusion among users and
increase the possibilities of dispensing
water of inadequate purity.
Step 8 - Product Water Purity Alarm Settings

This screen is used for setting the purity value at which the
product water purity alarm will activate. The unit will alarm if this
level is passed but will not switch off the process. The alarm will
automatically clear if the water purity returns above its specified
limit.
1. PRESS SCROLL
appropriate box.
button to highlight

Outlet Purity Alarm Setting Screen
Step 9 - Intermediate Purity Alarm Point

This screen is used for setting the value at which the intermediate
water purity alarm will activate indicating that the purification
packs require changing. The unit will alarm if this value is passed
but will not switch off the process.
1. PRESS SCROLL
appropriate box.
Intermediate Purity Alarm Point Screen
button to highlight
Step 10 - Temperature Alarm Setting

The temperature of the water is constantly monitored to ensure that
it does not increase to an unacceptable level. The PURELAB Ultra
will alarm and switch the process off if the alarm point is exceeded.
1. PRESS SCROLL
appropriate box.
button to highlight
Temperature Alarm Setting Screen
Step 11 - Night Service Mode

Night Service Mode will ensure that the unit performs in intermittent
recirculation between the hours selected in order to maximize
efficiency and reduce the likelihood of heat build up. Upon selection
the unit will automatically default to a screen, which will allow times
to be set.
1. PRESS SCROLL
appropriate box.
button to highlight
2. PRESS TICK button. Night Service times

should now be displayed.
Note: If Night Service is not selected the default
times will still be displayed. Proceed to
instruction 7.
under night service start.
Night Service Setting Screens

decrease time in increments of 30 minutes.
5. PRESS Dispense Controller to step to night
service time end.
decrease time in increments of 30 minutes.
Step 12 - Display Viewing Angle Adjustment
The angle of the display can be electronically adjusted up and
down to optimize the display graphics visibility.
1. ROTATE Dispense Controller slowly to adjust
viewing angle.
Display Viewing Angle Adjustment
Step 13 - Auto-Restart
This allows the selection of the AUTO/MANUAL restart option. If auto
restart is selected the unit will automatically restart after a temporary
loss of power to the unit. In manual mode the unit will remain in
standby mode.
1. PRESS SCROLL
appropriate box.
button to highlight
Auto-Restart Screen
Step 14 - Water Feed Type
To ensure maximum efficiency the process is tailored for feed waters
with different pretreatment.
RO
Ideally <30S/cm and supplied from either an RO

(permeate) loop or reservoir.
DI
Filtered DI loop or reservoir with recirculation maintaining a

quality >1M-cm.
SDI
Service Deionisation with 0.2 micron prefilter feed directly

into the unit via a pressure regulator (LA575).
1. PRESS SCROLL
appropriate box.
Water Feed Type Screen
button to highlight

Step 15 - Reservoir Level (only shown if RO feed is selected)
When operating the system from a reservoir it is recommended that a
low-level switch be connected to protect the system from running dry.
1. PRESS SCROLL
appropriate box.
button to highlight

The Controller Set-up is now complete.
Note:
Reservoir Level Screen
To escape from any of the set-up screens

press the PROCESS button.
Setting Up Password / Resetting Replacement Timers

CAUTION!
Before resetting any of the Consumable

Replacement/Reminder Dates, ensure that
the appropriate new Consumable has been
installed and correctly located in the
PURELAB Ultra.
Step 1 - Enter Consumable Replacement Timer Set-up

1. SWITCH OFF at power inlet module.
2. PRESS and HOLD left hand button and SWITCH
unit back on. The unit will now enter the
Consumable Timer set up display.
3. RELEASE left hand button.
Step 2 - Password Change
Note:
If you do not wish to change password
then proceed to instruction 4.
1. ROTATE Dispense Controller to enter password
code. The default password is 000.
2. PRESS Dispense Controller once.
3. ROTATE Dispense Controller to enter new
password.
4. PRESS TICK button to accept new password.
Password Screen
Step 3 - Purification Pack Replacement Date
The replacement date for Purification Packs is automatically
calculated from information held on data tags secured to the
pack. The information displayed confirms the replacement dates
and the serial numbers of the packs that have been installed.
Note:
At this stage the unit will not have been

fitted with any Purification Packs and
the date displayed will not be relevant.
Upon installation of the packs this date
will be changed and reconfirmed.

Step 4 - UV Lamp Replacement Date (if fitted)
1. PRESS RESET
button to reset UV
Replacement Date
OR
PRESS TICK button to accept Replacement Date
and proceed to Filter Replacement.
2. PRESS TICK button to confirm that resetting is
required
OR
PRESS CROSS button to abort reset.
UV Lamp Replacement Date Screens
Step 5 - Filter Replacement Date (if fitted)

1. PRESS RESET
button to reset the Filter
Replacement Date
OR
PRESS TICK button to accept Replacement Date and
proceed to Sanitization Reminder.
required
OR
Filter Replacement Date Screens
Step 6 - Sanitization Reminder Reset

The Sanitization Reminder will appear at the end of the
Sanitization routine and can be either reset for a monthly reminder
or switched off.
1. PRESS RESET
Reminder Date
button to reset Sanitization

OR
PRESS TICK button to accept Reminder Date

OR
PRESS CROSS button to clear the Reminder Date
Proceed to Instruction 3 to confirm.
Sanitization Reminder Reset Screens

required
OR
OPERATION
The PURELAB Ultra units have the following modes of operation:
Intermittent or Continuous Recirculation
Manual Dispense
Volumetric Dispense
Automatic Calibration
Water Supply Flush
Sanitization Cycle (See Section 8 Sanitization Procedure)
Intermittent or Continuous Recirculation

Intermittent recirculation is the default setting for the unit, it will circulate the water for
10 minutes every 60 minutes in whisper mode. To switch to recirculation mode
between these periods press the PROCESS
button.
If the unit is set to continuous recirculation, it will constantly recirculate the water
unless otherwise set in Night Service. See Section 5.4 (Step 11) - Night Service
Mode.
Between the Night Service set times the unit will run in Intermittent recirculation.
CAUTION!
If the PROCESS
switch off.
button is double clicked the unit will
Step 1 - Changing Recirculation Mode

1. ENSURE PURELAB Ultra is in process mode.
2. PRESS Scroll
3.
mittent or Continuous Recirculation

Screens
button once.
PRESS INTERMITTENT
button to select either
continuous or intermittent operation.
Note: If the Intermittent icon is visible in the recirculation box on

the screen the unit will operate in the Intermittent
mode. If the icon is not present the unit will operate
continuously.
4. PRESS PROCESS
operation screen.
PURELAB Ultra Version 1 - 05/02
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button once to return to normal
PURELAB Ultra Operator Manual
ELGA
6.2 Manual Dispense

Step 1 - Product Quality
1. ENSURE PURELAB Ultra is in recirculation
mode and the water quality is satisfactory.
Step 2 - Dispense
2. ROTATE Dispense Controller clockwise.
If the Dispense Controller is not rotated within 15
seconds the unit will revert to recirculation mode.
Manual Dispense Screen
3. ADJUST the flow from the unit by rotating the

Dispense Controller as necessary.
Note:
To prevent accidentally leaving the unit

on continuous droplet dispense the
PURELAB Ultra will only dispense for
a maximum of 4 minutes from the last
turn of the Dispense Controller. For
large volumes it is recommended that
the Volumetric Dispense mode be
used. See Section 6.3 - Volumetric
Dispense.
4. PRESS Dispense Controller once to stop

dispensing and return to recirculation mode.
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6.3 Volumetric Dispense

Step 1 - Product Quality
1. ENSURE PURELAB Ultra is in recirculation
mode and the water quality is satisfactory.
2. POSITION suitable receptacle under fixed
dispenser.
Step 2 - Dispense Required Volume
1. PRESS Volumetric Dispense button.
2. SELECT required volume (litres).
Volumetric Dispense Screens
3. The PURELAB Ultra will dispense the selected

volume into the receptacle and the display will
show the volume remaining to dispense
completion. On completion of the Volumetric
Dispense the unit will bleep to confirm the cycle
has finished. The unit will automatically return to
recirculation mode.
Note: To interrupt a volumetric dispense either
press the process button or press the
dispense controller.
Step 3 - Dispensed Volume Adjustment
As supplied, the unit is preset with 3 selectable volumes.
These can be changed to suit user requirements.
1. PRESS Volumetric Dispense button.

The screen will now show just one dispense volume, in
liters, above left-hand button.
Dispensed Volume Adjustment Screen

decrease displayed volume (volumes available
are - 0.1, 0.2, 0.25, 0.5, 1, 1.25, 1.5, 2, 2.5, 3, 4,
5, 10, 15, 20, 30, 40, 50, 60).
4. PRESS Dispense Controller once to accept
selected volume.
5. REPEAT steps 2 to 4 to set the values for the
other two buttons.
The unit will default back to the normal process screen if
no selection is made after 15 seconds.
Note: A new volume cannot be dispensed until
step 5 is completed.
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6.4 Automatic Calibration

PURELAB Ultra will perform Automatic Calibration to Traceable Resistors
at the beginning of recirculation for approx. 5 seconds.
This operation confirms that the unit is performing within acceptable
measuring parameters. If the performance criteria is not achieved the unit
will alarm to notify the operator.
Upon muting the alarm the unit will continue to operate as normal but the
operator should confirm that the water quality is acceptable using a suitably
calibrated external water quality meter.
If the fault continues to occur then contact your local Service Department.
Automatic Calibration Screen
6.5 Water Supply Flush

The system has been designed to accept a variety of pretreated water
supplies and the Water Supply Flush is tailored to ensure that each type of
supply does not have unacceptable levels of impurities.
CAUTION!
If the Feed Type is not correctly set the

performance of the unit may be severely
affected. See Section 5.4 Step 13 - Feed
Water Type.
The remaining duration of Water Supply Flush is displayed on the screen.

For the Bioscience and Genetic models this will be followed immediately by
a flush of the UF.
All versions of the PURELAB Ultra will flush on initial power up and every 6
hours thereafter.
Prior to the end of Night Service the unit will perform an extended flush. If
the Night Service mode is not initiated then the unit will perform the
extended flush at 7am.
All flush cycles can be interrupted and normal operation resumed by
pressing the process button.
Water Supply Flush Screen
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7. MAINTENANCE
Any maintenance work not detailed in this handbook should be carried out
by an approved supplier or distributor. If further information is required on
any aspect of maintenance please contact Customer Service.
WARNING!
ALWAYS
CHECK
THAT
ELECTRICAL POWER AND
SUPPLIES ARE SWITCHED
ATTEMPTING TO CHANGE A
ITEM.
THE
MAINS
FEED WATER
OFF BEFORE
CONSUMABLE
7.1 Replacing the Purification Packs

The primary Purification Pack should be replaced in the following
circumstances:
The intermediate quality monitor indicates that the pack requires
changing. The default alarm setting is 15M-cm for Analytic or
Genetic and 1M-cm for all other models.
If the system is being recommissioned or sanitized after an
extended period during which it was not used.
If it has exceeded 6 months use as indicated by the consumable
reminder alarm.
Step 1 - Switch Unit Off
1. SWITCH OFF PURELAB Ultra at the power inlet
module.
2. ISOLATE inlet water supply.
Primary
Purification
Pack
Polishing
Purification
Pack
3. REMOVE POU filter, if fitted.

4. OPEN the front door.
Location of Purification Packs

Step 2 - Remove the Primary Purification Pack (Left hand)
1. PUSH on Purification Pack top cap.
Top Cap
2. LIFT up Purification Pack.

3. SLIDE out Purification Pack.
4. DISCARD used primary Purification Pack.
Step 3 - Remove Polishing Purification Pack (Right hand)

1. PUSH on Purification Pack top cap.
2. LIFT up Purification Pack.
3. SLIDE out Purification Pack.

Note: DO NOT DISCARD THIS PACK. It should now
be fitted into the primary position.
Removal of Purification Pack
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Step 4 - Replace Primary Purification Pack

1. SLIDE Purification Pack removed from the right
hand position into the left-hand position.
2. POSITION Purification Pack onto spigots.
3. PUSH into unit.
4. ENSURE that the Purification Pack is fully
engaged and dropped down past the pack
retainers.
Step 5 - Fit New Polishing Purification Pack
1. REMOVE a new Purification Pack from its
packaging.
2. REMOVE the sealing plugs from inlet and outlet
port.
3. WET O rings and SLIDE new Purification Pack
into the right hand position.
4. POSITION Purification Pack onto spigots.
5. PUSH into unit.
6. ENSURE that the Purification Pack is fully
engaged and dropped down past the pack
retainers.
Step 6 - Acceptance of Purification Pack Installation
1. SWITCH ON power.
2. PRESS TICK button to accept Pack 1
Installation date (Primary).
3. PRESS TICK button to accept Pack 2
Installation date (Polishing).
4. PRESS TICK button to calculate Replacement
date.
Step 7 - Rinse Purification Packs
1. PRESS PROCESS
button.
The unit will start. Allow the unit to complete its initial
start up routine and for the display to show the
recirculation icon.
Purification Pack Installation Screen
2. POSITION a container under the dispense outlet.

3. PRESS the Dispense Controller.
4. ROTATE the Dispense Controller and increase
the dispense rate to maximum.
Note:
The unit will start and initially, during

this stage, air/water will be purged from
the unit via the dispenser and the drain
line.
5. DISPENSE water for 5 minutes.

6. PRESS the Dispense Controller to stop dispense
and return the unit to recirculation.
7. For optimum performance allow the unit to
recirculate continuously overnight.
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7.2 Replacing the Ultra-Microfilter (LC109)

The PURELAB Ultra Microfilter (UMF) should be replaced in the following
circumstances:
After 6 months as indicated by the consumable reminder.
Filter becomes blocked or contaminated.
(This is not to be expected and the possible cause should be
considered see Section 9. Trouble Shooting).
module.
2. TURN OFF the water supply.
UMF
Location of UMF
Step 2 - Remove Primary Purification Pack

1. SEE Section 7.1 (Step 2).
2. INSERT By-pass block, but DO NOT add a CT1 tablet.
SEE Section 8 (Step 4).
Step 3 - Remove Polishing Purification Pack
2. INSERT By-pass block, but DO NOT add a CT1 tablet.
Ultra-Microfilter LC109
Step 4 - Remove Old LC109

1. UNSCREW UMF from the top cap.
Note: The filter body and bottom cap will unscrew
together and will rotate on the connection fitted
to the bottom cap.
2. POUR water from the UMF housing into a
convenient container.
3. HOLD bottom cap and UNSCREW the LC109.
4. DISCARD old LC109.
Step 5 - Ready New UMF
WARNING!
THE LC109 IS SUPPLIED CONTAINING AN
AQUEOUS
SOLUTION
OF
0.3%
HYDROGEN
PEROXIDE
AS
A
BACTERIOSTAT. WEAR
PROTECTIVE
GLASSES AND GLOVES.
1. UNPACK new LC109 cartridge.
2. REMOVE both end caps.
3. POUR contents to drain with care, flushing drain with
water.
4. ENSURE O ring is fitted correctly into bottom cap.
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Step 6 - FIT New UMF

1. REFIT new LC109 into bottom cap.
2. TIGHTEN until hand tight and resistance against O ring is
felt.
CAUTION!
Do not over-tighten.
3. FIT LC109 cartridge into top cap.

CAUTION!
Ensure filter is not cross-threaded when

fitting into top cap.
4. TIGHTEN until hand tight and resistance against O ring is

felt.
Step 7 - Rinse New UMF
WARNING!
THE NEW UMF FILTER MUST BE RINSED
FREE OF BACTERIOSTATIC SOLUTIONS.
TO
RINSE THE UNI T ENTER THE
SANITIZING PROCEDURE, ENSURE THE

BY-PASS BLOCKS ARE CORRECTLY
FITTED AND THAT NO TABLETS HAVE
BEEN INSTALLED.
1. SWITCH ON power.
2. PRESS FLUSH button.
3. RELEASE air from UMF (Analytic and Ionic) by carefully
opening the air bleed located at the top of the UMF Filter.
Note:
Place an absorbent cloth around the air
bleed to catch any water that is

expelled with the air.
4. CHECK for leakage from UMF.
5. TIGHTEN if necessary.
UMF bleed
UMF Bleed
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Step 8 - Set UMF Pack Change Timer

1. SEE Section 5.5 - Setting Up Password/ Resetting
Replacement Timers.
ELGA
7.3 Replacing the Ultrafilter (LC151)

The Ultrafilter (UF) should be replaced in the following circumstances:
If indicated by the consumable reminder alarm.
When low pyrogen levels can no longer be maintained.
When the required flow rate can no longer be maintained.
1. SWITCH OFF PURELAB Ultra at the power inlet module.
Step 2 - Remove Primary Purification Pack
Ultrafilter
Location of Ultrafilter
2. INSERT By-pass block but DO NOT add a CT1 tablet.

Step 3 - Remove Polishing Purification Pack
2. INSERT By-pass block but DO NOT add a CT1 tablet.
Step 4 - Remove the UV
Step 5 - Remove the UF
1. UNCLIP UF from spring clips.
Ultrafilter LC151
2. PULL UF forward to allow access to rear

connection.
3. PUSH back outer sleeve of quick connect
coupling.
4. UNSCREW bottom cap from UF housing.
5. LOCATE a suitable beaker under the UF.
6. UNSCREW the top cap from the UF housing and allow
the water to drain into the beaker.
7. REMOVE the UF from the PURELAB Ultra.
8. DRY spilt water from inside the unit.
Step 6 - Ready New UF
1. UNPACK new Ultrafilter.
2. REMOVE the top and bottom caps and discard.
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Step 7 - Fit New UF

1. REFIT top and bottom connectors to new UF
ensuring the O rings are correctly located.
2. RECONNECT quick connect coupling.
CAUTION!
Ensure tubes are fitted to correct ports.
3. CLIP the new UF into spring clips.

4. REFIT the UV housing on securing screws.
5. TIGHTEN securing screws.
Step 8 - Replace the UV
Step 9 - Rinse New UF
CAUTION!
The new Ultra Filter must be rinsed. To
rinse the unit enter the Sanitizing
Procedure, (see Section 8). Ensure the bypass blocks are correctly fitted and that
NO tablets have been inserted.
1. SWITCH ON power. The unit will enter
sanitization mode.
2. PRESS FLUSH button.
Note:
This rinse must be completed and until

complete will inhibit the PROCESS
function.
3. CHECK for leakage from the UF.

4. RETIGHTEN if necessary.
5. Ignore the step to reset the sanitization date,
PRESS TICK button.
Step 10 - Set UF Change Reminder
1. SEE Section 5.5 - Setting Up Password/
Replacement Timers.
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7.4
Replacing the Ultraviolet Lamp (LC105 and LC118)
The UV lamp should be replaced in the following circumstances:

If indicated by the consumable reminder alarm, after 12 months
use, due to the decline in the short wave radiation used to
destroy the micro-organisms and to oxidize organics.
If Lamp Fail Alarm occurs repeatedly.
module.
Ultraviolet lamp
Location of Ultraviolet Lamp
Step 2 - Remove UV from PURELAB Ultra

1. LOOSEN two securing screws, which retain UV
housing.
2. LIFT and REMOVE UV housing from the
securing screws.
3. REMOVE top and bottom retaining clips.
Spring clip
4. UNPLUG the white lamp clip fitted to the bottom

of the UV unit.
White lamp plug
CAUTION!
Hold on to the pins on the lamp in case it

falls out and breaks.
Step 3 - Remove Lamp Plates (LC118 only)

1. UNDO screws in plate at top.
Lamp
2. REMOVE plate at top.

3. UNDO screws in plate at bottom.
Stainless steel
chamber
4. REMOVE plate at bottom.

5. REMOVE O rings from the UV lamp and retain.
LC105 Lamp
Retaining clip
White lamp clip

Screws
Top plate
CAUTION!
Hold on to UV lamp whilst removing plates

to ensure it does not fall out and break.
Step 4 - Remove UV Lamp (LC105 and LC118)

1. REMOVE old UV lamp from the centre bore of
the housing.
Step 5 - Replace UV Lamp (LC105 and LC118)
1. UNPACK new UV lamp.
CAUTION!
O ring
Take care not to touch the surface of the

glass. Ideally wear gloves, handle with soft
cloth and wipe the surface with alcohol
before fitting into the housing.
Lamp
Stainless steel
chamber
1. SLIDE the new UV lamp into the centre bore of

the UV housing.
2. Note orientation of pins on each end.
LC118 Lamp
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Step 6 - Replace Lamp Plates (LC118 only)

1. REPLACE O rings on the end of the UV lamp.
2. PUSH O rings into recesses.
3. REFIT plate on the bottom of the unit.
4. TIGHTEN screws on the plate.
5. FIT plate on top of UV lamp assembly.
6. TIGHTEN screws on top plate.
Step 7 - Assemble UV (LC105 and LC118)
1. PLUG the white lamp clip into the bottom of the UV unit.
2. REFIT spring clip.
3. PLUG in the white lamp clip into the top of the UV unit.
4. REFIT spring clip.
5. REFIT the UV housing on securing screws.
6. TIGHTEN securing screws.
Step 8 - Set UV Change Reminder
1. SEE Section 5.5 - Setting Up Password/ Resetting
Replacement Timers.
7.5 Replacing the Point-Of-Use Filter (LC134)

Step 1 - Remove POU Filter
1. UNSCREW the old filter from the fixed dispenser and
discard.
2. ENSURE O ring seal is still properly located.
Step 2 - Replace POU Filter
1. REMOVE new filter from its packaging.
2.
SCREW filter hand tight into the fixed dispenser until resistance
against the O ring seal is felt.
CAUTION!
Do not over-tighten.
3. PUSH clear bell cover supplied with the filter onto the outlet of
filter.
Point-of-use filter
Step 3 - Bleed POU Filter

1. SWITCH ON the PURELAB Ultra.
2. PRESS process.
Location of POU Filter
3. PLACE a beaker under the dispenser.

4. PRESS Dispense Controller button.
5. SLACKEN the top air bleed valve until water pours from
the bleed valve then close.
6. DISPENSE at full flow for about 5 minutes.
7. DISCARD water.
Page 38
ELGA
7.6 Cleaning the Inlet Strainer (External)

Direction of
water flow
The Inlet Strainer should be checked and cleaned every six months to
ensure that the strainer does not become clogged.
Collar
Collar
Mesh filter
Strainer
Step 1 - Remove the Inlet Strainer

1. SWITCH OFF electrical supply.
2. ISOLATE inlet water supply.
3. HOLD inlet strainer over a sink or receptacle.
4. DEPRESS collars on both sides of strainer and
disconnect tubing.
Inlet Strainer
5. REMOVE the inlet strainer from its position.

Step 2 - Dismantle the Inlet Strainer
1. HOLD inlet strainer over a sink or receptacle.
2. UNSCREW inlet strainer.
3. REMOVE mesh filter.
4. CHECK mesh filter for signs of wear or damage,
replace or clean as necessary.
Step 3 - Reassemble the Inlet Strainer
1. INSERT mesh filter into strainer, ENSURE it is facing
the correct direction (see diagram).
2. RE-ASSEMBLE the inlet strainer.
Step 4 - Replace the Inlet Strainer
1. REPOSITION the inlet strainer.
2. REFIT tubes to inlet strainer, ENSURE it is facing the
correct direction.
3. RE-ESTABLISH inlet water supply.
4. SWITCH ON power.
Page 39
ELGA
8. SANITIZATION PROCEDURES
The unit is sanitized to destroy the bacteria within the pipework, and
the filters of the unit. Please read this entire section to become familiar
with the procedure before you start. Sanitization may be required in
the following circumstances:
Once a month to maintain low bacterial counts
If the unit has not been used for a prolonged period of time
If the product water is used for particularly stringent
applications
Step 1 - Start Sanitization Cycle
1. ENSURE unit is ready to use.
2. SWITCH OFF electrical supply.
Screens
4. OPEN the door.

Step 2 - Insert Tablet into One Sanitization By-pass Block Only
1. REMOVE one of the two by-pass blocks from the
inside of the door.
2. INVERT the by-pass block.
3. UNSCREW cap on sanitization by-pass block.
4. INSERT CT1 cleaning tablet.
5. REFIT cap on by-pass block, hand tight.
Step 3 - Remove Both Purification Packs
1. REMOVE Polishing Purification Pack. (See
section 7.1).
2. REMOVE Primary Purification Pack. (See section
7.1).
3. PLACE Purification Packs safely to one side.
By-pass blocks
Primary
Purification
Packs
Polishing
Purification
Packs
Location of By-pass Blocks inside Door
Cap
CT1 cleaning
tablet
Insert CT1 Cleaning Tablet
Page 40
ELGA
Spigots
Step 4 - Fit Both By-pass Blocks

1. WET O rings on by-pass blocks.
2. SLIDE by-passes into unit.
3. POSITION both by-passes onto appropriate
spigots.
4. ENSURE each by-pass is locked in place.
5. SWITCH ON power.
Note:
The PURELAB Ultra will automatically

sense that the bypasses are fitted and
default to the sanitization cycle.
6. ACCEPT starting the sanitization cycle.
The PURELAB Ultra will recirculate for 10 minutes. The
unit will then proceed to alternatively rinse to drain and
recirculate for a total of 44 minutes. Upon completion the
alarm will sound for 4 seconds.
The sanitization cycle is now complete and the unit will now
display the next sanitization reminder alarm date.
Fit By-pass Block
Slide out
Tilt
Push
Bypass block
Step 5 - Remove By-pass Blocks

1. PUSH and TILT by-pass blocks.
2. SLIDE out of unit.
3. PLACE on hangers located inside the door.
Step 6 - Replace Purification Packs
1. INSERT Primary Purification Pack into left-hand
side (lower position).
Allow the PURELAB Ultra to recognize the
Purification Pack and ensure that it has been
replaced into the correct position.
2. INSERT Polishing Purification Pack into right hand
side of the compartment (upper position).
Allow the PURELAB Ultra to recognize the
Purification Pack and ensure that it has been
replaced into the correct position.
3. ENSURE Purification Packs are locked into
position.
4. CLOSE front door.
Hangers
Remove By-pass Block
Step 7 - Return to Normal Operation

1. PRESS PROCESS
button twice.
The unit has now been sanitized but should be allowed to
rinse to a suitable quality. For particularly sensitive
applications it is recommended that this occur overnight.
Note: Once a sanitization cycle has commenced the
PURELAB Ultra cannot be used to purify
water until the cycle has been totally
completed. If the
electricity supply to the PURELAB Ultra is
interrupted whilst the cycle is in process,
when it is restarted the unit will resume
sanitization at point of interruption.
After sanitization the PURELAB Ultra will
default to continuous recirculation for a
twelve-hour period.
Page 41
ELGA
8.1 CT1 Sanitization Tablet - Safety Information

General Description:
White solid tablet, which rapidly dissolves in

water, used for sanitization applications.
Hazard Assessment:
Contains
sodium
dichloroisocyanurate
dihydrate, and is therefore toxic by
inhalation, injestion and skin contact.
Properties:
Soluble in water, pH6, Non-combustible.
Handling Precautions:
Keep container tightly closed in a dry place.

Wear protective clothing when handling.
Spillages:
If tablets are dry and uncontaminated collect

up and place in heavy duty plastic bag. Do
not return to original container. Wash away
any residues with copious amounts of water.
Toxicity:
Serious risk of poisoning by inhalation or

injestion. Irritating
to skin, eyes and
respiratory system.
First Aid:
Eyes - thoroughly wash out with clean water

for at least 15 minutes. Seek medical
advice.
Inhalation - remove from exposure, rest and
expose to fresh air. In severe cases, obtain
medical attention and treat for acute chlorine
poisoning.
Skin - drench the skin with plenty of water.
Remove contaminated clothing and wash
before reuse. In severe cases, obtain
medical advice.
Mouth - wash out the mouth thoroughly with
water and give large quantity of milk to drink.
Obtain medical advice.
Note:
Page 42
A comprehensive Data Sheet is available on request

and is supplied with each packet of tablets.
ELGA
9. TROUBLE SHOOTING
This section highlights the problems that could occur with the
PURELAB Ultra unit and how to rectify them. The unit will normally
sound an alarm and the respective icons will flash. The alarm sound
can be silenced by pressing the mute button. If the problem cannot be
solved using this manual please call either your supplier or the local
distributor. (See Section 13.0 - Useful Addresses).
Problems
Action
No display message
Check mains supply and lead.

Check that the mains power is switched on.
Check fuses in power inlet module and replace if blown.
Alarm and Flashing

Quality value
Mute alarm. Check alarm set value is correct.

See Section 5.4 Step 8 - Purity Alarm Settings.
Dispense approximately 10 liters of water to drain.
If problem persists replace polishing Purification Pack. See
Section 7.1 - Replacing the Purification Packs.
If problem persists call Customer Services.
=== M.cm
Feature out of measurement range. Allow unit to recirculate.

Replace Purification Packs.
See Section 7.1 - Replacing the Purification Packs.
=== TOC
Feature out of measurement range. Allow unit to recirculate.

Fuse Removal
High Water
Temperature alarm
Check correct alarm point is set.

See Section 5.4 Step 10 - Temperature Alarm Setting.
Check feedwater temperature has not risen suddenly.
Dispense some water to allow cold water to be drawn into
the unit.
Operate unit in Intermittent Operation to minimize
temperature rises.
Purification Pack
Change reminder
alarm
Mute Alarm. Replace Purification Pack.

See section 7.1 - Replacing a Purification pack.
UMF Change
reminder alarm
Mute Alarm. Replace UMF filter.

See section 7.2 - Replacing the UMF filter.
UF Change
reminder alarm
Mute Alarm. Replace UF filter.

See section 7.3 - Replacing the UF filter.
UV Change
reminder alarm
Sanitization
reminder alarm
Mute Alarm. Replace UV filter.

See section 7.4 - Replacing the UV Lamp.
Mute alarm. Initiate Sanitization Procedure.
See Section 8 - Sanitization Procedure.
Reservoir Low level

alarm
Mute Alarm. Ensure unit is fed from a reservoir and that the
correct feature has been set. See Section 5.4 Step 15 Reservoir Level.
Check feed to the reservoir is operational and that the
reservoir is filling.
Reservoir level
disconnect fault
alarm
Mute alarm. Ensure control lead from reservoir is properly

connected. Note: unit must be powered down to clear alarm.
Reduced flow from

dispenser
Check inlet water temperature. Check inlet water strainer.

Replace POU filter if fitted.
Pump worn, call Customer Services.
Unit Noisy
Open front door and secure pipework to stop vibration.
Unit will not operate
Ensure that the correct Purification Packs are correctly

installed.
Ensure each Purification Pack has a valid consumable date
and that the reminder has not been overrun by 6 months.
Page 43
ELGA
10. CONSUMABLES
AND ACCESSORIES
Consumable
Max.
Service Life*
LC147 Purification Pack - RO Feed
Shelf Life
6 months
2 years
LC148 Purification Pack - SDI Feed
6 months
2 years
LC149 Purification Pack - Low Ionic
6 months
2 years
LC150 Purification Pack - Low TOC
6 months
2 years
LC151 UF
24 months
2 years
LC109 UMF
6 months
2 years
LC105 UV Lamp 254
12 months
5 years
LC118 UV Lamp 185
12 months
5 years
LC134 POU Filter
6 months
2 years
CT1 (Sanitization tablets)
Typical usage
1 per month
2 years
LC136** (Composite Vent Filter)
6 months
2 years
Service life is an estimate only, and will

depend on the application and feed
water quality. Care should be taken to
order the correct consumable items.
**
Required for reservoirs (LA611, LA612,

LA613, LA620).
Accessory
Page 44
Max.
Cat No
Installation kit
LA642
Pressure regulator valve (inlet)
LA575
Wall mounting kit (PURELAB Ultra unit)
LA610
Wall mounting kit US version
LA622
25 liter reservoir
LA611
40 liter reservoir
LA612
75 liter reservoir
LA613
Wall mounting kit (25 & 40 liter reservoir)
LA591
Wall mounting kit (75 liter reservoir)
LA592
Open circuit ringmain kit
LA646
Closed circuit ringmain Kit
LA647
RS232 printer kit
LA618
Ultra remote control station
LA645
Integral dispense gun
LA644
Remote dispense station
LA643
Docking vessel DV35
LA620
Sanitization block
LA638
ELGA
11. KEY TO CONTROL PANEL

11.1 Icons
Icon
Description
Mute Alarm
Accept
Scroll
Auto Restart
Manual Restart
Set Up Menu
Cursor Option Choice

Cursor Selection Choice
Cancel
Reset
Printer
Intermittent Recirculation
Replacement Date
Page 45
ELGA
11.2 Alarm Conditions

Icon
Alarm Conditions
UV Lamp Failure
(Flashing)
Calibration Failure
(Flashing)
Sanitization tablet reminder
(Flashing)
Bypass fitted - warning
(Flashing)
Purification Pack not in place
(Flashing)
Reinstall Purification Pack
(Flashing)
Clock stopped
(Flashing)
Reservoir Level Disconnect Fault
(Flashing)
Incorrect Password
(Flashing)
11.3 Replacement Timers

Icon
Replacement Timer
Preset
UV Lamp Replacement
1 year
Purification Pack Replacement
6 months
(total pack life 1
year)
Filter Replacement
UMF - 6 months
UF 2 years
Page 46
ELGA
11.4 Quality Alarms

Screen
Description
Outlet Purity Alarm
Intermediate Quality Alarm
Temperature Alarm
TOC out of range
Page 47
ELGA
12. WARRANTY/CONDITIONS OF SALE

ELGA is a trading name of Vivendi Water Systems Ltd.
General Limited Warranty
Vivendi Water Systems Ltd warrants the products
manufactured by it against defects in materials and
workmanship when used in accordance with applicable
instructions for a period of one year from the date of shipment
for the products. VIVENDI WATER SYSTEMS LTD MAKES
NO OTHER WARRANTY, EXPRESSED OR IMPLIED.
THERE IS NO WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. The warranty
provided herein and the data, specifications and descriptions
of the Vivendi Water Systems Ltd products appearing in
Vivendi Water Systems Ltds published catalogues and
product literature may not be altered except by express
written agreement signed by an officer of Vivendi Water
Systems Ltd. Representations, oral or written, which are
inconsistent with this warranty or such publications are not
authorized and, if given, should not be relied upon.
In the event of a breach of the foregoing warranty, Vivendi
Water Systems Ltd sole obligation shall be to repair or
replace, at its option, any product or part thereof that proves
to be defective in materials or workmanship within the
warranty period, provided the customer notifies Vivendi Water
Systems Ltd promptly of any such defect. The exclusive
remedy provided herein shall not be deemed to have failed of
its essential purpose so long as Vivendi Water Systems Ltd is
willing and able to repair or replace any nonconforming
Vivendi Water Systems Ltd product or part. Vivendi Water
Systems Ltd shall not be liable for consequential, incidental,
special or any other indirect damages resulting from
economic loss or property damage sustained by any
customer from the use of its products.
Water System Limited Warranty
Vivendi Water Systems Ltd warrants the water systems
manufactured by it, BUT EXCLUDING MEMBRANES AND
CARTRIDGES, against defects in materials and workmanship
when used in accordance with the applicable instructions and
within the operating conditions specified for the systems for a
period of one year from the earlier of:
a) the date of installation, or
b) the 120th day following the date of shipment.
VIVENDI WATER SYSTEMS LTD MAKES NO OTHER
WARRANTY, EXPRESSED OR IMPLIED. THERE IS NO
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. The warranty provided herein and
the data, specifications and descriptions of the Vivendi Water
Systems Ltd systems appearing in Vivendi Water Systems
Ltd published catalogues and product literature may not be
altered except by express written agreement signed by an
officer of Vivendi Water Systems Ltd. Representations, oral or
written, which are inconsistent with this warranty or such
publications are not authorised and, if given, should not be
relied upon.
Page 48
ELGA
In the event of a breach of the foregoing warranty, Vivendi

Water Systems Ltd sole obligation shall be to repair or
replace, at its option, any product or part thereof that proves
to be defective in materials or workmanship within the
warranty period, provided the customer notifies Vivendi Water
Systems Ltd promptly of any such defect. The cost of labor
for the first ninety (90) days of the above warranty period is
included in the warranty; thereafter, labor cost shall be at the
customers expense. The exclusive remedy provided herein
shall not be deemed to have failed of its essential purpose so
long as Vivendi Water Systems Ltd is willing and able to
repair or replace any nonconforming Vivendi Water Systems
Ltd system or component part. Vivendi Water Systems Ltd
shall not be liable for consequential, incidental, special or any
other indirect damages resulting from economic loss or
property damage sustained by any customer from the use of
its process systems.
Products or components manufactured by companies other
than Vivendi Water Systems Ltd or its affiliates (Non-Vivendi
Water Systems Ltd products) are covered by the warranty, if
any, extended by the Product manufacturer. Vivendi Water
Systems Ltd hereby assigns to the purchaser any such
warranty; however, VIVENDI WATER SYSTEMS LTD
EXPRESSLY DISCLAIMS ANY WARRANTY WHETHER
EXPRESSED OR IMPLIED, THAT THE NON - VIVENDI
WATER SYSTEMS LTD PRODUCTS ARE MERCHANTABLE
OR FIT FOR A PARTICULAR PURPOSE.
NOTICE
Vivendi Water Systems Ltd is constantly striving to improve
its products and services. Consequently, the information in
this document is subject to change without notice and should
not be construed as a commitment by Vivendi Water Systems
Ltd. Also, Vivendi Water Systems Ltd assumes no
responsibility for any errors that may appear in this
document. This manual is believed to be complete and
accurate at the time of publication. In no event shall Vivendi
Water Systems Ltd be liable for incidental or consequential
damages in connection with or arising from the use of this
manual.
Vivendi Water Systems Ltd warrants its products against
defects in materials and workmanship as described in the
Warranty statement on the preceding pages.
Page 49
ELGA
13. USEFUL ADDRESSES

Rest of the World
Headquarters
ELGA
High Street, Lane End
High Wycombe
Bucks HP14 3JH
UK
Tel:
+44 (0) 1494 887 500
Fax: +44 (0) 1494 887 505
North America
Headquarters
USFilter
10 Technology Drive
Lowell, MA 01851
USA
Tel: 800 875 7873 or
978 934 9349
Fax: 978 453 5821
VM: 978 458 0600
For the address of your nearest ELGA LabWater sales and

service office see enclosed address list or contact:
Tel: +44 (0) 1494 887 500
Fax: +44 (0) 1494 887 505 E-mail:
service@elgalabwater.com
Visit our website at http://www.elgalabwater.com
ELGA is the global laboratory brand name of Vivendi Water
Systems and USFilter
Page 50

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OPERATOR MANUAL

HEALTH AND SAFETY NOTES

WARNINGS ARE GIVEN WHERE FAILING TO

Cautions are given where failure to observe the

Mains power socket

Mains power lead

Mains Power Supply

THIS APPLIANCE MUST BE EARTHED.

UNDER NO CIRCUMSTANCES SHOULD THE LAMP

Control of Substances Hazardous to Health (COSHH)

Ultra with UV Lamp

PRODUCT AND PROCESS DESCRIPTION

The PURELAB Ultra operates with a tactile membrane control panel,

Step 1 - Setting Up Menu Options

Always allow the initialization process

At any stage during the Controller Set-up the PROCESS

To reset password refer to Section 5.5.

6. PRESS TICK button.

5. PRESS Dispense Controller to step cursor onto

button to highlight box.

2. PRESS TICK button.

Audible Alarm Enable/Disable Screen

The visual alarm cannot be disabled.

Step 6 - Water Purity Unit Setting

2. PRESS TICK button.

Water Purity Unit Setting Screen

Step 7 - Uncompensated Water Quality

Uncompensated Water Quality Screen

Note: The on-going display of uncompensated

Step 8 - Product Water Purity Alarm Settings

2. PRESS TICK button.

Step 9 - Intermediate Purity Alarm Point

Intermediate Purity Alarm Point Screen

Step 10 - Temperature Alarm Setting

2. PRESS TICK button.

Temperature Alarm Setting Screen

Step 11 - Night Service Mode

2. PRESS TICK button. Night Service times

4. ROTATE Dispense Controller to increase or

Display Viewing Angle Adjustment

2. PRESS TICK button.

Ideally <30S/cm and supplied from either an RO

Filtered DI loop or reservoir with recirculation maintaining a

Service Deionisation with 0.2 micron prefilter feed directly

2. PRESS TICK button.

2. PRESS TICK button.

Reservoir Level Screen

To escape from any of the set-up screens

Setting Up Password / Resetting Replacement Timers

Before resetting any of the Consumable

Step 1 - Enter Consumable Replacement Timer Set-up

At this stage the unit will not have been

1. PRESS TICK button.

Step 5 - Filter Replacement Date (if fitted)

Step 6 - Sanitization Reminder Reset

button to reset Sanitization

PRESS TICK button to accept Reminder Date

Sanitization Reminder Reset Screens

2. PRESS TICK button to confirm that resetting is

Intermittent or Continuous Recirculation

Water Supply Flush

Sanitization Cycle (See Section 8 Sanitization Procedure)