Maintenance Tasklist for Mobile Crusher Unit (Monthly)

ThyssenKrupp

IOCL

Date:
Start Time:
End Time:

S. No. Asset
1
2
3

Maintenance Task

Inspection
Inspection
Inspection

Inspection

Slackness of the Chain

Chain had excessive slack and was

at full stroke, it needs to have a
link removed.

Fasteners(missing/loose)

Replace/Tightning

Covers

Visual Inspection for any damage

Torque arm mounts & fasteners

Replace/Tightning

Chain tensioner:No.of packers

Bell housing & adaptor plate

Shaft run out

Oil leakage
Oil leakage

Hz Task Type
M
M
M

Breaker
Breakerdrive coupling,
Gear reducer
Grease system connections & hose
routing

Thermal switch mounts

Inspection

10

Lube fittings (reducer input shaft)

Inspection

11
12

Oil leaks
Clearance at reducer

M
M

Inspection
Measure the clearance

13

Clearance at flex coupling

Min 3 mm clearance required

3.5-4 mm backlash allowable

14

Coupling, Serial No.: 7243279, Make/type: Voith fluid coupling

Backlashat flex coupling(Hblocks)

15

Thermal switch(position,operation)

Inspection

16
17

Oil leaks
Breather

M
M

Any leakage found

Inspection
Oil level is OK or not if not then
top up the oil

18

Oil level
and condition( visual)
Gear reducer ,Model No.PHD9060R2-RLK-16 ,Serial
No.VA0324047

19

Output shaft bearing end float

Inspection

20

Internal visual inspection

Inspection

21

Fasteners (missing/loose)

Replace/Tightning

22

End covers secure

Visual Inspection for any damage

23

Internal grease inspection

(contamination/qty)

Graese quality is ok/Not ok

NI Adequate grease supply

Inspection

Shaft wear at seals NI

Seal condition

M
M

Inspection
Inspection

24
25
26

Bearing housings ,References: drive end

(DE), non-drive end (NDE)

Action Taken

Remark

27

Bearing grease supply

28

Seal grease supply

Suppply of grease is proper or not

29
30

Shaft end float NI

Bearing radial clearances

M
M

Inspection
Inspection

31

Hard facing condition,wear

Inspection

32
33
34
35
36

Missing tips
Missing picks
Missing holders
Retainers
Disc/shaftwelds

M
M
M
M
M

Inspection
No of missing picks
Inspection
No of missing retainers
Inspection

Drum liner welds/wear(if fitted)

Inspection

Shaft , Pick type/size,Carbide tip 156mm

X 34.5mm ,Hours/tonnes since new:
5000hrs

37
38

Suppply of grease is proper or not

Fly wheel locking assy

Inspection

Sensor bracket & cable route

Clean and free of grease

40

Fasteners(missing/loose)

Replace/Tightning

41

Endcoverssecure

Visual Inspection for any damage

39

Underspeed

Head Shaft
Bearing housings,References: RH (right
hand), LH (left hand) (viewed from tail
end) For dual drag inner & outer

Internal grease inspection

(contamination/qty)
Shaftwearatseals
Sealcondition

Graese quality is ok/Not ok

M
M

Inspection
Inspection

45

Bearing greas esupply

Suppply of grease is proper or not

46

Seal grease supply

Suppply of grease is proper or not

47
48
49
50
51
52
53

Shaft endf loatNI

Bearing radial clearances
Wear(face,sides)
Seal wear
Grease supply
Alignment
Fasteners(missing/loose)

M
M
M
M
M
M
M

Inspection
Inspection
Inspection
Inspection
Inspection
Inspection
Replace/Tightning

Endcoverssecure

Visual Inspection for any damage

42
43
44

Sprockets
Frame seals

54
55
56
57
58
59
60

Tail Shaft
Bearing housings,References: RH (right
hand), LH (left hand) (viewed from tail
end) For dual drag inner & outer

Internal grease inspection

(contamination/qty)
Shaftwearatseals
Sealcondition

Graese quality is ok/Not ok

M
M

Inspection
Inspection

Bearing grease supply

Suppply of grease is proper or not

Seal grease supply

Suppply of grease is proper or not

Shaft end floa tNI

Bearing radial clearances

M
M

Inspection
Inspection

61

Wear(face,sides)

Inspection

Free sprocket (tight but movable)

Inspection

Bushings & seals

Fasteners

M
M

Inspection
Inspection

65

Sliding liner wear & alignment

Inspection

66

Grease connection & hose route

Inspection

Sensor bracket & cableroute

Clean and free of grease

Oil leaks
Fasteners(missing/loose)
Torque lug welds

M
M
M
M

Inspection
Inspection
Inspection
Inspection

72

Pivoting link pins & retainers

Inspection

73

Hose routing

74

Oilleaks

75
76
77

Hose routing
Cable routing
Cabinet/doors condition

M
M
M

Inspection
Hose ferrul lekas or not if leaks
then replace
Inspection
Inspection
Inspection

78

Cooler cores free of dust build-up

Inspection

79
80
81
82

Pressure gauges
Sight glass,thermometer
Oil leaks
Hose routing

M
M
M
M

Working properly
Ok or Not
Inspection
Inspection

Cooler cores free of dust buildup

Clean or not

Fasteners (missing/loose)

Replace/Tightning

86

Cracks, deformation, paint damage

Inspection

87

Hopper side liners & fasteners

Inspection

88
89

Deck liners
Discharge side liners

M
M

Inspection
Inspection

Deck chain side liner strips

Inspection

91

Return chain side liner strips

Inspection

92

Return chain support liners

Inspection

93

Return entry guide liners

Chainstretch(no.pitches, measurement, %
stretch)

62
63
64

Sprockets
Tail shaft liner

67

Underspeed

68
69
70
71

Hydraulic Feeder Drive

Hydraulic motor

Hydraulic unit

Gearbox oilcooler

83
84

Machine Frame

85
Frame Structure

90

94
95

Liner Plates

Chain condition (kinking,corrosion)

Inspection

Inspection

Inspection

96

Chain tension

Inspection

Hold downs(wear,fasteners)

Inspection

98

Hd shaft hold downs (wear,bolts)

Inspection

99

Flights(missing,deformed,wear)

Inspection

Seals
Bushes
Fasteners

M
M
M

Inspection
Inspection
Inspection

Grease supply

Grease supply proper or not

104 Sundry Items

105
106 Chain take-up system
107

Operation,oil leaks
Hand pump oil qty
Missing parts,damage

M
M
M

Inspection
Inspection
Inspection

108

Loose items in cabinet

If losse found then tight it

109

Cabinet condition,sealing, mounting

Inspection

110

Grease leaks

Any leakage found if found rectifie

112

Air leaks
Air filter condition

M
M

113

Air lubricator condition & oil level

114
115

Testrun
Reservoir level

M
M

Inspection
Inspection
Lubricant condition ok or not/Oil
level low
Inspection
Inspection

116 Motor bearinglubrication

Have motor bearings been greased as per

manufacturers instructions

Inspection

117 Gear reducershaftseal lubrication

Have reducer shaft seals been greased as

per manufacturers instructions

Inspection

M
M
M
M
M
M

Replace/Tightning
Inspection
Inspection
Inspection
Inspection
Inspection

97

Chains, flights,hold downs

100
101
102 Frame seals
103

111 Grease lube system (Manual)

118
119
120
Electric motor,Rpm: 1480, kW:110, Make:WEG
121
122
123
ThyssenKrupp Engineer Name:_______________________
ThyssenKrupp Engineer sign:_______________________

Fasteners(missing/loose)
Cooling fins(blocked)
Mounting flange(cracks)
Terminal box
Cables(rubpoints)
Fancowl

SuperShutdown Engineer Name:_________________

SuperShutdown Engineer Sign:_________________