Husein Sugar Mills Limited

Tour Report
(Tour to Karachi for Inspection of Steam Turbines & Generators)
Duration (May 11, 2015 May 17, 2015)

Visitors:
Ashfaq Mehmood (Senior Mechanical Engineer)
Liaqat Ali (Chief Electrical Engineer)

Day 1: Monday (11-05-2015)

Visit to MIKAS Engineering ( Owner = Manzoor Sb)

(i)
Inspection of Steam Turbine SHINKO

Remarks:

(800kW)
P = 17 kg/cm2, T = Saturated o C
Power According to the Owner = 800kW
Power According to Ashfaq Sb = 450kW
(ii)

(iii)

Inspection of Generator SHINKO (6 MW)

V = 6.6 kV
Brushless, Air Cooled
Without Turbine & Panel

Remarks:

Inspection of Steam Turbine ( 3000 kW)

P = 17 kg/cm2, T = Saturated o C
Originally in Vertical Position, Modified to

Remarks:

Horizontal Position
Day 2: Tuesday (12-05-2015)

Visit to Sajid Baig Storage House ( Owner = SajidBaig )

(i)
Inspection of Steam Turbine (SHINKO 1400kW)
P = 14kg/cm2, T = Saturated, Back Pressure = 400

Remarks:

mmHg
(ii)

Inspection of Steam Turbine (SHINKO 1400kW)

P = 14kg/cm2, T = Saturated, Back Pressure = 400

Remarks:

mmHg
Without Rotor
(iii)

Inspection of Steam Turbine Mitsubishi (1200 kW)

P = 14 kg/cm2, T = Saturated, Back Pressure =

Remarks:

500mmHg

Visit to Shams Khan Storage ( Owner Sajid Baig)

(i)
Inspection of Steam Turbine SHINKO (1000 kW)
P = 14 kg/cm2, T = Saturated,
Back Pressure = 500mmHg
Dismantled
Visit to Sher Shah Market ( Owner : Manzoor Sb)
(i)
Inspection of Generator (GEC UK)
Power = 4455 kW, Output = 5940 kVA,
V = 11 kV

Remarks:

Remarks:

Without Heat Exchanger, Panels and Turbine.

Visit to Zulfiqar Shahs Office

Received Only Data Sheets of the following Turbines:
(i)
(ii)
(iii)

(iv)

(v)

Steam Turbines (4MW, 6MW)

Brand New (Made in China)
Steam Turbine (6MW)
Refurbished in India
Steam Turbine (800 kW)
Refurbished in India
P = 22 kg/cm2, T = 340oC,
Back Pressure = 1.15 kg/cm2

Remarks:
Remarks:

Remarks:

Reduction Gear (850 kW)

New, Made in China
1500/30 RPM

Remarks:

Centrifugal Refine
New, Made in China

Remarks:

Day 3: Wednesday (13-05-2015)

Visit to Sher Shah Market (On our own)

(i)
Inspection of 3 Mitsubishi Turbines
Rusty Condition,
Approx. Power = 960 kW, P =14.5 kg/cm2,

Remarks:

Temperature = Saturated,
Back Pressure = 500 mmHg
(Note: Received Call from the Zulfiqar Shah Sb for the quotation of the above mentioned
turbines)

KHASOB Enterprises ( Owner: Khalid Sb)

(i)
Received Data Sheets of the 6 MW & 10MW
steam turbines which are located in UK.
With complete Set (Panels & Generator)
(ii)

Quotation of Generator (GEC UK)

Power = 4455 kW, Output = 5940 kVA,
V = 11 kV
Without Heat Exchanger, Panels and Turbine.

Day 4: Thursday (14-05-2015)

Remarks:

Remarks:

Strike Day
Day 5: Friday (15-05-2015)
Departure from KHI to Sadiqabad at 2:00 PM
Day 6: Saturday (16 -05- 2015)

Visit to United Sugar Mills

(i)
Inspection of Steam Turbine (Turbodyne 4 MW)
T= 340oC, P = 22 kg/cm2, Back Pressure = 1.15

Remarks:

kg/cm2
Good Condition
(ii)

Inspection of Generator (440 V)

Rusty Condition (Heat up Issue according to Mill
Staff)

Remarks: