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Figure 1. An older style open back inclinable (OBI) gap frame press with all guarding
removed. Note that the use of the foot actuated mechanical full revolution clutch shown
is no longer permissible for most applications.
A further advantage of a gap frame press is that the machine is easier to set-up than a
straightside press. The diesetter has much greater freedom of access to locate and bolt
the die in place.
Gap Frame Presses C05.doc 1993 2005 Rev September 26, 2005
Smith & Associates, 530 Hollywood Drive, Monroe, Michigan 48162-2943
Gap-frame presses generally have less overall height than a straightside press of
comparable tonnage. This is a valuable consideration when overhead clearance is
limited.
Figure 2. A modern open back stationary (OBS) press featuring heavy welded plate
construction to limit deflection and two slide connections. Verson Corporation
The development of timed air blow-off devices and a variety of small conveyors has
lessened the demand for the OBI style of presses. Today, many OBI presses are operated
in the vertical position. While the OBI style is not obsolete, many press builders press
builders supply OBI presses only on special order.
1
D. Reid, Fundamentals of Tool Design, Third Edition, Chapter seven, Design of Pressworking Tools,
The Society of Manufacturing Engineers, Dearborn, Michigan, 1991. The source art was taken from this
publication.
Gap Frame Presses C05.doc 1993 2005 Rev September 26, 2005
Smith & Associates, 530 Hollywood Drive, Monroe, Michigan 48162-2943
Gap Frame Presses C05.doc 1993 2005 Rev September 26, 2005
Smith & Associates, 530 Hollywood Drive, Monroe, Michigan 48162-2943
The Danly Machine OBI frame deflection standards as of 1994 were the identical to the older Joint
Industrial Council (JIC) standards in use before the adoption of ANSI metric standards. The older JIC
standard is much more conservative in rating allowable press angular and total deflection than the metric
ANSI standard. See Mechanical Power Presses General Purpose Single Point Gap Type (Metric),
ANSI Standard B5.52M, American Society of Mechanical Engineers, New York
Gap Frame Presses C05.doc 1993 2005 Rev September 26, 2005
Smith & Associates, 530 Hollywood Drive, Monroe, Michigan 48162-2943
4. A large hydraulic jack is placed directly under the connection and full press
tonnage applied.
5. The dial indicators should show a difference of no more than 0.0047-inches (0.12
mm). This corresponds to an angular deflection of 0.0012-inches per inch, or
0.0144-inches per foot.
Since this measurement is intended to pick-up an angular value, measuring the difference
from front to back across the slide face will give similar results. For many applications,
angular misalignment under load is harmful. If the job cannot be run in a straightside
press, some reduction in angular deflection can be achieved by installing tie-rods across
the open front of the press.
Adding Tie-Rods
Some older gap-frame presses have existing lugs for tie-rod installation in the front of the
machine. A few domestic press builders also are currently tie-rod lugs them on new
machines. In other cases, the manufacturer may supply lugs, which can be welded in
place. Provided the rods are properly pre-stressed, a significant reduction in deflection
results.
The best method of installing tie-rods is to use them in conjunction with tubular steel
spacers around the rods. The spacers help ensure that the tie-rods are not over-stressed,
and serve to further stiffen the machine.
In a case study of a 200-ton (1779 kN) gap-frame press installing properly pre-stressed
tie-rods with correctly machined spacers, reduced the total deflection from 0.026-inches
(0.66 mm) to 0.0134-inch (0,34 mm). The tie-rod diameter is 3.000-inches (76.2 mm).
Each spacer cross-sectional area is 10.5 square inches (6774 square mm). 3
Gap Frame Presses C05.doc 1993 2005 Rev September 26, 2005
Smith & Associates, 530 Hollywood Drive, Monroe, Michigan 48162-2943
The following design criteria are recommended if tie-rods are to be added. The spacer
should have 1.5 times the area of the tie-rod. In addition to adding stiffness, the spacers
will reduce the alternating load in the tie-rod thread.
The tie-rod area should be sufficient to support half the force capacity of the machine. A
conservative nominal pre-stress in the tie-rod is approximately 14,000 psi (96,516 kPa).
Bulldozers
Figure 3 illustrates a hydraulic bulldozer. Mechanical bulldozers originated in the middle
of the nineteenth century.
A Hydraulic Bulldozer
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