Professional Documents
Culture Documents
www.elsevier.com/locate/hydromet
Received 12 June 2004; received in revised form 3 September 2004; accepted 10 September 2004
Abstract
The leaching of oxide copper ore containing malachite, which is the unique copper mineral in the ore, by aqueous
ammonia solution has been studied. The effect of leaching time, ammonium hydroxide, and ammonium carbonate
concentration, pH, [NH3]/[NH4+] ratio, stirring speed, solid/liquid ratio, particle size, and temperature were investigated. The
main important parameters in ammonia leaching of malachite ore are determined as leaching time, ammonia/ammonium
concentration ratio, pH, solid/liquid ratio, leaching temperature, and particle size. Optimum leaching conditions from
malachite ore by ammonia/ammonium carbonate solution are found as ammonia/ammonium carbonate concentrations: 5 M
NH4OH+0.3 M (NH4)2CO3; solid/liquid ratio: 1:10 g/mL; leaching times: 120 min; stirring speed: 300 rpm; leaching
temperature: 25 8C; particle size finer than 450 Am. More than 98% of copper was effectively recovered. During the leaching,
copper dissolves as in the form of Cu(NH3)4+2 complex ion, whereas gangue minerals do not react with ammonia. It was
determined that interface transfer and diffusion across the product layer control the leaching process. The activation energy for
dissolution was found to be 15 kJ mol1.
D 2004 Elsevier B.V. All rights reserved.
Keywords: Copper; Malachite; Ammonia; Ammonium carbonate; Leaching; Diffusion
1. Introduction
Copper oxide minerals containing copper in the
divalent state, such as azurite [Cu3(OH)2(CO3)2],
* Corresponding author.
E-mail address: mcanbaz@cumhuriyet.edu.tr (M. Canbazoglu).
0304-386X/$ - see front matter D 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2004.09.006
malachite [Cu2(OH)2CO3], tenorite (CuO), and chrysocolla (CuSiO3.2H2O), are completely soluble either
in acidic or alkaline medium at room temperature. It
has been very well known that sulfuric acid is the
most usual leaching agent for oxidized copper ore,
and depending on the nature of ore, acid consumption
ranges from 0.4 to 0.7 ton H2SO4 per ton of copper
recovered. The kinetics and the chemistry of mala-
56
2. Experimentals
2.1. Materials
Oxidized copper ore was used for leaching experiments. Mineralogical analyses, performed using
Rigaku DMAX IIIC model X-ray diffractometer using
CuKa radiation at 35 kV and 15 mA indicated that
malachite, pyroxene group minerals, quartz, goethite,
and magnetite are the major mineral phase. Typical
chemical analysis of the sample is presented in Table
1. Copper, iron, nickel, cobalt, and chromium content
of the ore sample were determined by Atomic
Table 1
Typical chemical analysis of the copper oxide ore
Component (%)
Cu
28.4
Fe
15.7
Ni
0.044
Co
0.010
Cr
0.019
S
0.10
C
2.72
SiO2
15.3
57
3. Results
3.1. Effect of ammonia concentration
Prior to the experiments investigating the effect of
NH4OH together with (NH4)2CO3 at different concen-
58
59
Table 2
Effect of particle size on recovery of copper and the weight loss
from malachite ore (ammonia concentration: 5 M NH4OH+0.3 M
(NH4)2CO3; temperature, 25 8C; weight of ore, 20 g; solid to liquid
ratio, 1:5; stirring speed, 250 rpm; time, 180 min)
+4.760
4.760+2.830
2.830+2.000
2.000+0.841
0.841+0.212
0.212+0.150
0.150+0.100
0.100+0.075
0.075+0.045
0.045
37.0
54.7
68.1
70.2
75.0
81.0
90.0
95.0
98.5
98.9
18.6
27.6
33.6
34.6
37.1
40.0
44.4
46.9
48.5
48.8
60
4. Discussion
XRD analyses of leaching residue obtained after
leaching at optimum conditions show that malachite
completely dissolves, whereas pyroxene group minerals, quartz, goethite, and magnetite naturally do not
dissolve. Removal of malachite by dissolution
increases the content of other minerals found in the
ore. Combining the chemical analyses and XRD data,
it was estimated that the ore consists of 49.4%
malachite, 22.6% goethite and magnetite, 27.4%
quartz, and pyroxene group minerals, only with
0.6% unaccounted for by XRD analysis. Depending
on complete dissolution of malachite at the optimum
leaching conditions, goethite and magnetite and the
other minerals report to residue and reach to 49% and
51%, respectively.
pH
3 M NH4OH+1 M (NH4)2CO3
4 M NH4OH+0.5 M (NH4)2CO3
5 M NH4OH+0.3 M (NH4)2CO3
6 M NH4OH+0.25 M (NH4)2CO3
7 M NH4OH+0.35 M (NH4)2CO3
13.4 M NH4OH
2 M (NH4)2CO3
10.23
10.36
10.77
11.05
11.02
12.51
8.54
64.1
67.0
80.0
66.6
67.4
72.0
36.0
61
5. Conclusions
The main important parameters in ammonia leaching of malachite ore are determined as leaching time,
ammonia/ammonium concentration ratio, pH, solid/
62
Acknowledgement
Authors are thankful to Prof. Dr. Hqseyin YalcVn
for evaluation of mineralogical analyses and Assoc.
nal Akdemir for discussion of results.
Prof. Dr. U
References
Alguacil, F.J., 1999. Recovery of copper from ammoniacal/
ammonium carbonate medium by LIX 973N. Hydrometallurgy
52, 55 61.
Amores, M., Coedo, A.G., Alguacil, F.J., 1997. Extraction of copper
from sulphate solutions by MOC 45: application to Cu
separation from leachates of a copper flue dust. Hydrometallurgy 47, 99 112.
Ata, O.N., C
olak, S., Ekinci, Z., C
opur, M., 2001. Determination
of the optimum conditions for leaching of malachite ore in
H2SO4 solutions. Chemical Engineering & Technology 24 (4),
409 413.
Barlett, R.W., 1992. Solution mining, leaching and fluid recovery of
materials vol. 5. Gordon and Breach Science Publishers,
Philadelphia, pp. 76 107.
Bingfl, D., Canbazoglu, M., 2004. Dissolution kinetics of malachite
in sulphuric acid. Hydrometallurgy 72, 159 165.
Dickinson, C.F., Heal, G.R., 1999. Solidliquid diffusion controlled
rate equations. Thermochimica Acta 340341, 89 103.
Ekmekyapar, A., Oya, R., 2003. Dissolution kinetics of an oxidized
copper ore in ammonium chloride solution. Chemical and
Biochemical Engineering Quarterly 17 (4), 261 266.