Loesche Technical Seminar - Apr-15

Technical Seminar Jakarta 2015
Jakarta, Indonesia, 21 - 23 April, 2015
Proceedings
Convening
Networking
Sharing knowledge
Page 2
by LOESCHE
Final programme
21 April 2015
19:00 - 22:00
Informal get-together at Hotel Le Mridien Jakarta
22 April 2015
Technical Seminar at Hotel Le Mridien
08:30 - 09:00
Registration open: Coffee and networking
09:00 - 09.15
Welcome address
Hendra Tjhai, Detlef Bluemke, PT Loesche Indonesia
09:15 - 09:30
Meet the delegates - Introduce yourself to the audience
09:30 - 10:30
Loesche vertical roller mills: State-of-the-art comminution

Detlef Bluemke, PT Loesche Indonesia
10:30 - 10:45
Coffee and networking
10:45 - 12:00
Process, operation & evaluation of Loesche grinding systems

Christian-Martin Ruthenberg, Loesche GmbH, Germany
12:00 - 13:00
Lunch and networking
13:00 - 14:00
Preventive maintenance - wear and repair

Stefan Wlfel, Loesche GmbH, Germany
14:00 - 15:00
Machine monitoring
Sebastian Muschaweck, Dr. Franz Muschaweck, DALOG Diagnosesysteme GmbH
15:00 - 15:30
15:30 - 17:00
World Caf - interactive workshop
by LOESCHE
Dr. Regina Krammer, Loesche GmbH, Germany
18:00
Departure from the Le Meridien Hotel to Segara Anchol for dinner
Page 3
Final programme
23 April 2015
Technical Seminar at Hotel Le Mridien
09:00 - 09:15
Welcome and summary of day 1

Hendra Tjhai, PT Loesche Indonesia
09:15 - 10:15
Process parameters and plant optimisation: False air - often underestimated

Christian-Martin Ruthenberg, Loesche GmbH, Germany
10:15 - 10:30
10:30 - 12:00
Grinding aid: Advantages and operation optimisation

Dr. Pietro Recchi, Mapei
11:45 - 13:00
Lunch and networking
13:00 - 14.00
Lubricants - Functions and the importance of maintenance

Moch Mustofa, PT. Mitra Asmoco Utama
14:00 - 15:00
Pyroprocess evaluation - waste treatment with the new Rocket Mill

Dr. Stefan Kern, A TEC Production & Services GmbH
15:00 - 15:15
Coffee & networking
15:15- 16:30
World Caf - interactive workshop

Dr. Regina Krammer, Loesche GmbH
Resumee of the two days and farewell
19:00
Dinner at the Hotel Le Mridien
by LOESCHE
16:30 - 17:00
Page 4
Organisers
Detlef Bluemke
Hendra Tjhai
Main activities:
Longterm experience as commissioning engineer
E,C&I and process worldwide for Loesche
Head of Commissioning department and later deputy director of Technical Field Service at Loesche
Since 2013 Managing Director of PT Loesche
Indonesia
Main activities:
Client relation
Spare part and after sales business
Link in between clients in the Asian region and the
Loesche Group
Engineering consultancy
Managing Director, PT Loesche Indonesia
email: detlef.bluemke@loesche.com
Sales Engineer, PT Loesche Indonesia
email: hendra.tjhai@loesche.com
Jeane Haro
Office Manager, PT Loesche Indonesia

Main activities:
Client relations
Marketing
Taking care about financial, administrative and
tax matters
by LOESCHE
email: jeane.haro@loesche.com
Page 5
In cooperation with LOESCHE Training Center, Germany:

Theodora Bruns
Dr Regina Krammer
Main activities:
Development of blended learning concepts for
internal and external use
Business development
Customer service
Main activities:
Development of blended learning concepts for
internal and external use
Design of eLearning courses and computer supported
cooperative learning (CSCL)
Knowledge management and communication
Head of Training Center, LOESCHE GmbH
email: theodora.bruns@loesche.de
Deputy Head Training Center, LOESCHE GmbH, Germany
email: regina.krammer@loesche.de
Christian-Martin Ruthenberg
Technical trainer, LOESCHE GmbH, Germany

Main activities:
Development of training concepts for customers
Process auditing
Training on process and operation of LOESCHE
grinding plants
by LOESCHE
email: ruthenberg@loesche.de
Page 6
Lecturers
Detlef Bluemke
Christian-Martin Ruthenberg
Main activities:
Longterm experience as commissioning engineer
E,C&I and process worldwide for Loesche
Head of Commissioning department and later
deputy director of Technical Field Service at Loesche
Since 2013 Managing Director of PT Loesche
Indonesia
Main activities:
Development of training concepts for customers
Training on process and operation of LOESCHE
grinding plants
Managing Director, PtT Loesche Indonesia
Technical trainer, LOESCHE GmbH, Germany
email: ruthenberg@loesche.de
email: detlef.bluemke@loesche.com
Stefan Wlfel
Sebastian Muschaweck
Head of service, DALOG Diagnosesysteme GmbH
Main activities:
Worldwide execution of installation activities
Management of the installation department of
Loesche GmbH, Germany
Strategic development and resource planning of
installation supervisors
Main activities:
Expert in rotating equipment reliability, vibration
analysis, inspection, and maintenance engineering
Certified Vibration Analyst Category III
Areas of expertise: cement machinery, large
gearboxes and extruder machinery
email: stefan.woelfel@loesche.de
email: Sebastian.Muschaweck@dalog.net
by LOESCHE
Head of Installation, LOESCHE GmbH
Page 7
Lecturers
Dr. Franz Muschaweck
Dr. Pietro Recchi
Main activities:
Founder of DALOG Company
Expert in rotating equipment vibration diagnostics,
reliability, trouble shooting, inspection, and
maintenance engineering
Ph.D. in vibration diagnostics on gearboxes
Main activities:
7 years experience in cement additives for Mapei
Masters degree in organic chemistry
Main focus on providing technical support to our sales force
in the region
Directly responsible for cement additives sales in Malaysia
email: Franz.Muschaweck@dalog.net
email: p.recchi@mapei.it
Moch Mustafa
Dr. Stefan Kern
Main activities:
Leader of the engineering division
Training for customers on lubrication practices
Degree in mechanical engineering, active participant
of MASPI (Masyarakat Pelumas Indonesia)
DELTA, WSML, BAT certification from ExxonMobil
Main activities:
Area Sales Manager
Doctoral studies: Chemical Engineering
PhD thesis: Co-Gasification of coal and biomass/wastes in a
dual fluidized bed gasification system.
Owner and CEO, DALOG Diagnosesysteme GmbH
Chief Lube Engineeer, PT. Mitra Asmoco Utama
Proposal Engineer & Product Manager, A TEC Production &

Services GmbH
email: s.kern@atec-ltd.com
by LOESCHE
email: zysk@loesche.de
Regional Technical Manager Asia Pacific, MAPEI
Page 8
About LOESCHE
Since 1906, LOESCHE GmbH has been constructing vertical roller grinding
mills. Patented in 1928, our roller grinding mill technology has been continually advanced and in the meantime is synonymous with LOESCHE GmbH.
The key competence of the company is the design and development of individual concepts for grinding and drying plants for the cement, steel and iron,
power, ores and minerals industry. The service portfolio ranges from first concept to commissioning augmented by maintenance, repair, training as well as
modernization of grinding plants and spare parts activities.
In April 2012, LOESCHE GmbH, Germany, has entered into a close cooperation agreement with pyroprocess specialist A TEC Holding GmbH, Austria.
LOESCHE and A TEC will be partners for the realisation of plant improvement
projects, environmental projects and will be in the position to offer complete
process solutions.
Having taken over the specialised department Combustion Technology of
UCON AG Containersysteme KG, Gelsenkirchen, in April 2012, LOESCHE offers
thermal process technological solutions, thus covering another field of activities with related products e.g. industrial burners and hot gas generators.
When communicating learning content about all matters pertaining to

LOESCHE technology the Training Center uses the principle of integrated
learning (Blended Learning Concept) with the aid of the latest learning methods and media. It combines online courses which are not tied to a specific
time and place with traditional attending teaching and seminars in order to
consolidate the knowledge so imparted in the best manner possible and with
lasting effect.
For more information please refer to:

www.loesche.com
LOESCHE GmbH
Hansaallee 243
D-40549 Duesseldorf
Tel.: +49-211-5353-0
Fax: +49-211-5353-500
by LOESCHE
LOESCHE is a privately owned company with its headquarter located in

Dusseldorf, Germany and is represented worldwide with more than 850 employees, subsidiaries in the USA, Brazil, Spain, Great Britain, South Africa, India,
United Arab Emirates, Indonesia, Russia and P.R. China as well as agents in
more than 20 countries.
The LOESCHE Training Center was founded in 2008. A young, innovative team
of editors, eLearning authors and technical trainers drafts and creates trainings and eLearning courses, documents and manuals in accordance with the
latest media-didactic principles, tailored to the needs and requirements of
the customers.
Page 9
Loesche vertical roller mills:

State-of-the-art comminution
by Detlef Bluemke, PT Loesche Indonesia
LOESCHE vertical roller mills

State-of-the-art comminution
by LOESCHE
Detlef Blmke, Managing Director

PT LOESCHE Indonesia
Page 10
Table of contents
Introduction
Introduction
LOESCHE in brief
Loesche vertical roller mill for cement grinding

Some comments on grindability
State-of-the-art cement grinding plant
Summary/Conclusions
LOESCHE GmbH is a privately owned company
founded 1906 in Berlin, Germany
Certified according to DIN EN ISO 9001
Main shareholder: Dr. Thomas Loesche
Management:
Dr. Thomas Loesche,
Dr. Joachim Kirchmann
Rdiger Zerbe
Employees in Dsseldorf: 370

Employees worldwide: 958
Turnover 2014: Euro 500 millions worldwide
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Technical Seminar Jakarta 2015 Loesche vertical roller mills_State-of-the-art comminution_Rev.A
by LOESCHE
Page 11
Introduction
Introduction
~ 800 employees at 15 Loesche subsidiaries worldwide
31 representative offices worldwide
America
Europe
LOESCHE America, Inc.

Pembroke Pines,
Florida, USA
LOESCHE GmbH
(Head Office)
LOESCHE
Equipamentos Ltda.
Rio de Janeiro, Brazil
LOESCHE
Automatisierungstechnik GmbH
Lnen, Germany
Dsseldorf, Germany
Africa
LOESCHE
South Africa (Pty.) Ltd.
Johannesburg
South Africa
LOESCHE Nigeria Ltd.
Ibese, (Lagos) Nigeria
LOESCHE
ThermoProzess GmbH
Gelsenkirchen, Germany
LOESCHE
Energy Systems
Horsham, UK
LOESCHE
Latinoamericana S. A.
Madrid, Spain
LOESCHE OOO
Moscow, Russia
LOESCHE
India (Pvt.) Ltd.
New Delhi, India
LOESCHE Mills Ltd.
Shanghai & Beijing, PRC
LOESCHE
Middle East FZE
Dubai, UAE
LOESCHE Middle East
Tehran Branch Office
Tehran, Iran
LOESCHE Vietnam
Ho Chi Minh City,
Viet Nam
PT Loesche Indonesia
Jakarta, Indonesia
by LOESCHE
Asia
Page 12
Introduction
Introduction
~ 100 employees at 11 Loesche stakes worldwide
Material flow, feed materials, products
A TEC Group, Austria
America
Europe
Aixprocess GmbH, Germany
Asia
A TEC Asia Sdn. Bhd.
Kuala Lumpur, Malaysia
Austria TEC S.A.

de C.V.
Puebla, Mexico
A TEC Production &

Services GmbH
Gdersdorf/Krems, Austria
A TEC Greco Projetos e

Equipamentos Ltda
Sao Paulo, Brazil
A TEC
Plant Construction
GmbH Eberstein, Austria
A TEC Technology
Services (Beijing),
Co., Ltd.
Beijing, China
A TEC Sales Office

Branch Poland
Chelm, Poland
Sales & Consulting

A TEC Iraq Office
Erbil, Iraq
Europe
Aixprocess GmbH
Aachen, Germany
Aixergee GmbH
Aachen, Germany
Aixenviro Gbr
Aachen, Germany
Greco Combustion
Systems Europe GmbH
Krems, Austria
by LOESCHE
Page 13
Table of contents
Introduction
Cement grinding as part of the process

Quarry
Summary/Conclusions
Cement
Kiln
Cement grinding
by LOESCHE
Raw meal/Coal
grinding
Page 14
Working principle
Material and gas flow of a clinker/slag grinding plant
1) Rotary feeder
2) Mill table with grinding track
Raw material
Fly ash
External material recirculation system
Metal
Product
Gas flow
3) Master roller
4) Support roller
5) Rocker arm
6) Hydro-pneumatic spring system
7) Bevel-planetary-gear box
8) Electric motor
9) Gas inlet
10) Ring duct
11) Louvre ring
12) Classifier
13) Grit cone
14) Outlet duct to dedusting system
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by LOESCHE
Page 15
Table of contents
Introduction
Definition and common tests

Grindability is the resistance of a material against the forces acting upon it

during the grinding process usually given as specific energy
consumptions (kWh/t)

Summary/Conclusions
Common grindability tests

Zeisel
Bond
Grinding tests of machinery suppliers and cement manufacturers
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by LOESCHE
Page 16
Loesche grindability test (1)
Loesche grindability test (2)

LOESCHE grindability factors (MF, LF)
spec. energy consumption
wear factor (vp)
The factors are used to determine the right mill and gear box size as well as a
suitable material for the wear parts.
Laboratory mill LM 3,6
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by LOESCHE
Flow sheet LM 3,6
Page 17
Comminution process (1)

roller
alite
alite
grinding table
belite
multiple material layers

100 um
compressive and shear forces acting upon the particles

crack initiation at weakest point of structure
crack propagation perpendicular to lowest level of compressive forces
Source: http://booksite.elsevier.com/samplechapters/9780750651035/9780750651035.PDF (2015-03-23)
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by LOESCHE
Page 18
alite
alite
belite
100 um
alite
alite
C4AF
C3A
belite
belite
microcracks
100 um
100 um
photomicrograph of clinker; nital etch (Campbell 1999)
photomicrograph of clinker; nital on KHO etch (Campbell 1999)
Source: http://booksite.elsevier.com/samplechapters/9780750651035/9780750651035.PDF (2015-03-23)

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by LOESCHE
Page 19
Influencing parameters
Classification of microcracks
alite
euhedral
belite
C4AF
alite in void
intra-
20 um
20 um
from Siegesmund et al. (2010)
* SEM photographs clinker

fracture surface (Campbell 1999)
fracture surface,
hard to grind clinker
mineralogical composition (Vol. %)
40 um
trans-
pore space
mechanical strength of minerals
geometry, spatial distribution
spatial distribution
open microcracks, grain boundaries
grain size, grain shape
porosity
flaws in crystal lattice
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by LOESCHE
intergranular
Page 20
Clinker microstructure
alite
Lime Saturation Factor (LSF)

The Lime Saturation Factor is a ratio of CaO to the other three main oxides. Applied to
clinker, it is calculated as:
alite
belite
belite
LSF=CaO/(2.8SiO2 + 1.2Al2O3 + 0.65Fe2O3)
200 um
100 um
Often, this is referred to as a percentage and therefore multiplied by 100.
Clinker exhibits a wide range of compositions, microstructures

and physical properties
The LSF controls the ratio of alite to belite in the clinker. A clinker with a higher LSF will
have a higher proportion of alite to belite than will a clinker with a low LSF.
C3S, C2S, C4AF, C3A contents

mechanical properties of individual clinker minerals
alite
spatial distribution of minerals

grain size, grain shape
porosity
microcracks
belite
200 um
Typical LSF values in modern clinkers are 0.92-0.98, or 92%-98%.
belite
200 um alite
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by LOESCHE
Page 21
Range of clinker grindabilities

<== poor - grindability - good ==>
Silica Ratio (SR)

The Silica Ratio (also known as the Silica Modulus) is defined as:
SR = SiO2/(Al2O3 + Fe2O3)
A high silica ratio means that more calcium silicates are present in the clinker and
less aluminate and ferrite. SR is typically between 2.0 and 3.0.
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45
power consumption - mill [kWh/t]

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Page 22
Table of contents
Quantification of clinker grindability
Introduction
Basically clinker grindability can be assessed by analysing the mineralogical

composition and the clinker microstructure, however quantification bears many
difficulties

The following general relationships can be used to qualitatively determine the

clinker grindability
C3S content high
good grindability
C2S content high
poor grindability
grain size of C3S, C2S high
poor grindability
C2S clusters abundant
poor grindability
abundance of intragranular microcracks
good grindability
Summary/Conclusions
Source: Hills, Linda M., Clinker Microstructure and Grindability: Updated Literature Review, SN2967,
Portland Cement Association, Skokie, Illinois, USA, 2007, 15 pages.
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by LOESCHE
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Main aims
General concept
Compact design
Environmental impact
LDC classifier with Vortex Rectifier
consumption of resources (e.g. energy, water)

emissions (e.g. CO2, NOx, dust)
Operational costs
LM (2+2/3+3) with
modified s-rollers
consumption of water, grinding aid

fuel consumption (HGG)
specific electrical energy consumption
Investment costs (CAPEX)

Flexibility of the grinding system
wide range of feed materials desired (blended cements)
wide range of product finenesses high Blaine products
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by LOESCHE
Waste heat recovery system

for slag grinding
Page 24
Loesches green cement grinding plant

Compact plant design comparison view 1
Loesches green cement grinding plant

Compact plant design comparison view 2
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by LOESCHE
Page 25
Flexibility
Cement types produced in Loesche VRMs

products according to EN 197-1 (2)
the cements are produced at various fineness's

actual number of products much higher
(products ground without Loesche having
operational data)
Source: A. Wolter (2010); TU Clausthal
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by LOESCHE
Page 26
LM 56.3+3 grinding efficiency
S-roller position (1)

Standard position of S-roller
Particle trajectories onto mill table

are influenced by:
centrifugal force
friction between particle and mill table
friction between particle and particle
size and shape of particles
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by LOESCHE
Page 27
S-roller position (2)
Low specific energy consumption due to S-roller position
Changed position of S-roller
Standard position of S-roller
Production values of LM 56.3+3 CS after installation of

new S-rollers
Increase of
through-put
Reduction in
energy consumption
AV-Produkt
Clinker
82%
Gypsum Type I(natural) 4%
Limestone
7%
Fly ash
7%
CEM II/ A-L
Advantages
better guidance of de-aerated material to M-rollers
reduced level of mill vibration
reduced amount of water for grinding bed formation
increased through-put
reduced specific power consumption
5,84%
CEM II/ B-L
Increase of through-put
8,21%
-7,17%
-11,12%
-25,00%
42
-20,00%
-15,00%
Energy savings - total
-10,00%
-5,00%
0,00%
5,00%
10,00%
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by LOESCHE
BLL-Produkt
Clinker
65%
Gypsum Type I(natural) 5%
Limestone
25%
Fly ash
5%
Page 28
Smooth operation and better material guideance
LM 56.3+3 with LDC classifier
Production values of LM 56.3+3 CS after installation of

new S-rollers
Vortex Rectifier
Rotor
Grit cone
low dp leading to a reduced specific

energy consumption
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by LOESCHE
Page 29
LDC classifier Vortex Rectifier (1)
LDC classifier Vortex Rectifier (2)
worldwide patented Vortex Rectifier

vortex kinetic energy recuperation
restores a linear flow in the ductwork
Conventional design
high velocity differences
Pathlines colored by velocity magniture (m/s)
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Pathlines colored by velocity magniture (m/s)
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by LOESCHE
LDC (new design)

homogeneous velocity distribution
Page 30
Low specific energy consumption due to Vortex Rectifier
Features and achievements
Central Europe
LM 46.2+2
Product
GGBS
CEM I
CEM II/B-M
Mill through-put (t/h)
~ 120
~ 125
~ 155
Fineness (Blaine)
4100
4000
3400
fan (kWh/t)
4.0 - 4.8
4.5 - 5.5
3.8 - 4.3
total (kWh/t)
(mill, fan, classifier)
26 27
25 - 26
20 - 21
LDC classifier with Vortex Rectifier
reduced CAPEX
~ 4-8% lower
Espec
LM (2+2/3+3) with
modified s-rollers
~ 5-7% lower
Espec
spec. energy consumption
reduced thermal
energy consumption
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Waste heat recovery system

for slag grinding
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by LOESCHE
Compact design
Page 31
Table of contents
as green as cement grinding can be
Introduction
Environmental impact
consumption of resources (e.g. energy, water)

emissions (e.g. CO2, NOx)
Operational costs
consumption of water, grinding aid

fuel consumption (HGG)
specific electrical energy consumption
Investment costs (CAPEX)
Yes

Yes
Cement types produced in Loesche VRMs

Summary/Conclusions
Yes
Flexibility of the grinding system
wide range of feed materials desired (blended cements)

wide range of product finenesses high Blaine products
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by LOESCHE
Yes
Page 32

Water and energy precious resources
Water and energy are the basis for life and the world as we know it today
State-of-the-art
cement grinding plant
water as well as energy are not available unlimited

both resources will become scarce and more expensive
Consequently saving energy and water is essential for

ecologically and economically viable production - also or in
particular in the cement industry
Presented by
Detlef Blmke
PT Loesche Indonesia
Detlef.Bluemke@loesche.de
www.loesche.com
Preventive Maintenance and observation of operation behaviour

is a must to keep grinding systems performing most efficient with
the minimum waste of energy and resources
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by LOESCHE
Page 33
Process, operation & evaluation of

Loesche grinding systems
by Christian-Martin Ruthenberg, Loesche GmbH, Germany
Process, operation & evaluation

of LOESCHE grinding systems
by LOESCHE
Ch.-M. Ruthenberg, Technical Trainer

Corporate Service/Training Center Dept., LOESCHE GmbH
Page 34
Agenda
Different LOESCHE mill types

Range of application
LOESCHE VRMs are mainly used in: Cement industry

Coal fired power plants
Iron making plants with blast furnace injection/
PCI (pulverised coal injection)
Minerals and ore industry
Processes inside a mill

Different process circuits
Control values
Raw material mill
Evaluation of performance
Technical Seminar Jakarta 2015 - Process, operation & evaluation_Rev.A
Coal/petcoke mill
Mineral mill
by LOESCHE
Clinker & slag mill
Page 35
Mill structure: LM 56.4 RM with LSKS 88
Differences
56
Feed material
Moisture content
Grain size distribution
Flow characteristics
Grindability
.4
88
Illustration extract out of DWG 935021-00-3 LM 69.6 RM

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by LOESCHE
Page 36
Agenda
Differences

Machine
Grinding force (according to grindability)
Table speed (centrifugal force)
Dam ring (grinding bed)
S-rollers (deaeration)
Louvre and armour ring (drying)

Control values
Illustration extract out of DWG 935021-00-3 LM 69.6 RM

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by LOESCHE
Page 37
Agenda
The LOESCHE VRM combines

Grinding
mill drive, gearbox, table and

rollers
Hot gas source: HGG, cooler, gas
pre-heater
Classifying
Transportation
Transportation
Gas flow introduced by fan
Control values
Classifying
Drying
Drying
Grinding
LDC / LSKS
in one machine.
Clinker/slag mill
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by LOESCHE
Page 38
Process circuits
Process circuits
Raw meal grinding plant
Coal grinding plant with external inert gas source
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by LOESCHE
Page 39
Process circuits
Agenda
Clinker/slag grinding plant
Damper S
(Stack)

Damper R
(Recirculation)
Control values
Damper Z1
(Fresh air)
Hot gas generator
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by LOESCHE
Page 40
Mill inlet pressure
Mill differential pressure
Damper S
(Stack)
Damper S
(Stack)
Damper R
(Recirculation)
Damper R
(Recirculation)
Damper Z1
(Fresh air)
Damper Z1
(Fresh air)
Hot gas generator
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by LOESCHE
Hot gas generator
Page 41
Mill outlet temperature
Process gas flow
Damper S
(Stack)
Damper S
(Stack)
Damper R
(Recirculation)
Damper R
(Recirculation)
Damper Z1
(Fresh air)
Damper Z1
(Fresh air)
Hot gas generator
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by LOESCHE
Hot gas generator
Page 42
Control Values
Agenda
Raw material
Coal
Clinker
Differential
pressure
Outlet
temperature
Gas flow
Inlet pressure

Control values
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by LOESCHE
Page 43
Process evaluation
Damper S
(Stack)
Improvements
(according to
requirements)
Damper R
(Recirculation)
Audit
Assessment
Operation
Damper Z1
(Fresh air)
Construction
Commissioning
Optimisation
Performance
Run
Hot gas generator
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by LOESCHE
Page 44
Summary
Raw material, coal and clinker/slag mill
Grinding, drying, transport and classifying
Thank you for your attention
Raw material, coal and clinker/slag mill
Control values
Inlet pressure, differential pressure, outlet temperature and gas volume
Operation, audits and required improvements
Essential knowledge of system, process and relations
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by LOESCHE
Page 45
Preventive Maintenance - Wear and repair

by Stefan Wlfel, Loesche GmbH, Germany
Preventive maintenance
Wear & repair
by LOESCHE
Stefan Wlfel, Head of Installation Department

Loesche GmbH
Page 46
Agenda
Main assembly groups
This presentation
Overview
Mill stand
Table
M-Rocker arm/M-Rocker arm bearing
M-Roller/M-Roller bearing
S-Roller
Lever sealing
Spring assembly
Cabinets
N2 accumulators
Swinging out rollers
Grinding parts
Recording wear of grinding parts
Hard facing of grinding parts
Mill drive
Classifier/Classifier drive
Auxiliarie parts
helps you in order to plan your maintenance and conduct preventive

maintenance.
Therefore all companies have to find a way in coping with downtimes
and scheduled maintenance intervalls.
Wear and repair Technical Seminar 2013 Rev.1
by LOESCHE
gives you a guidance for problems encountered.
Page 47
Overview
Mill stand
Example of a
LOESCHE Mill LM 3+3
Visual check:
condition of bolts of bearing
caps
condition of weldings
Mill body incl. lining
oil accumulations on
concrete foundation
M-Roller
M-Rocker arm
condition of anchor bolts
Sealing air
S-Spring assembly
S-Rocker arm
S-Roller
Mill gearbox
Mill drive
condition of gearbox
attachment bolts
Interval: weekly
Table
Variant 1
Superbolt
system
M-Spring assembly
Mill stand
Illustration
Illustration
4
Q.. en Maintenance Rev.A
by LOESCHE
Variant 2
Hydraulic tension
system
Page 48
Table
M-Rocker arm
Visual check:
axial bearing screws
grease pipeline connections
Visual check
condition of:
dam ring
louvre- and armour ring
clamping ring
scrapers
Maintenance:
change wear rings of sealing air
assembly
check bearing clearance
change bearings
Maintenance:
repair by fill-up welding
and hard-facing
replace worn parts
Interval:
visual check weekly
Maintenance:
check bearings yearly
check sealing air gap in 6 month
shift interval according to the
specific wear behavior of the
mill
Interval:
check wear monthly
shift interval according to the specific
wear behaviour of the mill
Illustration
Illustration
6
by LOESCHE
Page 49
M-Rocker arm bearing
M-Roller
Maintenance:
change bearings
Visual check:
attachment bolts of roller axle and tire
wear of guard
oil leakages
Interval:
change bearing after 30000 h
shift interval according to the specific
wear behavior of the mill.
Maintenance:
change wear rings of sealing air assembly
change slip ring seal
change worn wear parts
clean air filter
take oil samples for analysis
Rebuilding of bearing seats is possible but

not required, if bearings are replaced in
good time
Interval:
visual check weekly
Maintenance:
oil analysis every 3500 h
change slip ring seal after 15000 h
shift interval according to the specific wear
behavior of the mill
Illustration
8
by LOESCHE
Page 50
M-Roller bearing
S-Roller
Maintenance:
change bearings
Visual check:
attachment bolts of roller axle and tire
wear of guard
oil leakages
Interval:
change bearings after 30000 h
Shift interval according to the specific
wear behavior of the mill
Maintenance:
change wear rings of sealing air assembly
change slip ring seal
change worn wear parts
clean air filter
Interval:
visual check weekly
Maintenance:
change slip ring seal after 15000 h
Illustration
10
11
by LOESCHE
Page 51
Lever sealing
Spring assembly
Visual check:
attachment bolts of lever sealing
parts
wear of lever sealing parts
proper adjustment of gaskets
and bellows
Visual check:
attachment of clamping nuts
grease connections
condition of buffers
condition of hyd. connections
oil leakages
condition of bellows
condition of hyd. cylinders
M-Lever sealing
Maintenance:
change worn parts
Interval:
visual check weekly
Maintenance:
change worn parts according
actual wear
specific wear behavior of the
mill
Spring assembly S-Roller
Maintenance:
change stop-plates of buffers
change bellows
check bearing clearance
change gaskets of hyd. cylinders
Components of M-Lever sealing

S-Lever sealing
Interval:
visual check weekly
Maintenance:
specific wear behavior of the mill
Illustration
Illustration
12
13
by LOESCHE
Spring assembly M-Roller
Page 52
Cabinets
Visual check:
oil levels
oil flow (HSMS)
oil leakages on cabinets and pipelines
discoloration of oil
N2 accumulators
HSMS
HSLM
Visual check:
corrosion, damages on accumulators
proper fixation of accumulators
proper attachment of valve protection caps
oil leakages
Maintenance:
check nitrogen-pressure of all
accumulators
check proper attachment of valves
change bladders, gaskets
pressure tests acc. pressure-vessel
regulations
Maintenance:
change oil filters, air filters
change oil
clean tank
Interval:
visual check daily
Maintenance:
refer to lubrication instructions
HSSW
Filling valve
Piston
accumulator
Interval:
visual check weekly
Typical pipe-connector
Maintenance:
check nitrogen pressure once a week,
if no pressure loss, check every 4 months,
if no pressure drop check yearly
N2
Oil
Illustration
Illustration
14
15
by LOESCHE
Bladder
accumulator
Page 53
Swinging out rollers

Visual check:
check completeness and function of all
auxilliary parts
Swing-out cylinder to be stored vertically
Grinding parts
Taper pin connection
Maintenance:
(prior to use of auxiliary parts):
change oil
bleed off air of swing-out cylinder
clean tank
Visual check:
check wear of tires with tire profile ruler
check wear of grinding plate
Flanged sleeve
Swinging-out device
Maintenance:
change grinding parts
welding of worn out sections of tires, grinding plant
and wear rings of dam ring
Interval:
check wear monthly
Important:
Proper dismounting and mounting of taper pinand flanged sleeve connection
of rocker arm-fork connection
Level
Interval:
Visual check: Prior to using auxilliary parts
Support
Typical wear pattern
Tire profile ruler
approx.
10mm
Roller
Grinding plate
16
17
by LOESCHE
Page 54
Wear on grit cone
Wear on grit cone supports
Every time you have the chance of looking

into the mill internals, you should check all
parts in regards to wear (especially for the
classifier, louvre and amour ring, tires, and
table liners).
Example to the right:

The grit cone supporting tubes
show wear in the top part.
There are 8 supporting tubes.
Only the four ones above the
rollers show wear.

Grit cone shows wear on two levels in front of
each roller. Wear positions and shapes are
similar.
The top level wear is in the axis of each roller.
The bottom level wear is about 50 cm ahead.
End user didn't allow SINOMA to patch the
holes, as LOESCHE recommended.
18
19
by LOESCHE
Page 55
Wear on rotor, guide vanes, and static guide vanes
20
21
by LOESCHE
Wear on guide vanes
Page 56
Wear on guide vanes
22
23
by LOESCHE
Wear on fixation pipes
Page 57
Wear on mill body armour plates
Wear on lever sealing
Examples to the right:

The vertical lever sealing plates
show some wear.
Vertical plates in front of the rollers
are worn on the upper part.
Vertical plates behind the rollers are
worn in the lower part.
The horizontal plates above roller
shaft show wear on the side in front
of the roller.

The mill body armour
plates show wear on the
welding openings,
especially above 2m
between the rollers.
24
25
by LOESCHE
Page 58
Wear on louvre ring
Wear on roller

Abnormal wear is observed at one
position on roller 1.
During commissioning, the roller n1
faced some problems to turn freely,
then rotation was better after the first
maintenance.
Leading the roller to slip on the
grinding bed always in the same
angular position: the most likely cause
of local wear.
Other rollers and other parts of roller 1
show normal shaped wear.
Examples to the right:

Louvres in the area just behind the
rollers show significant wear.
The wear is more distinct on the
external side.
The wear in the remaining part of
the louvre ring is low.
26
27
by LOESCHE
Page 59
Recording wear of grinding parts

Zero measurement / wear measurement
Hard-facing of grinding parts

Hard-facing of tires in situ (On site)
Example of recording measurements (zero measurement or wear measurement) of tire:
Example of recording measurements (zero measurement or wear measurement) of grinding plate:
28
29
by LOESCHE
Page 60
30
31
by LOESCHE
Page 61
Mill drive
Visual check:
abnormal noise during operation
oil levels
oil leakages
Maintenance:
change, clean oil filters, air filters
change oil
check coupling alignment
check (change) compression parts of
coupling
Classifier
Typical gearbox
LSKS
Typical lubrication unit
Classifier housing
Maintenance:
replace worn parts
repair worn parts by fill-up welding
Typical arrangement
Typical coupling
Static flaps
Classifier rotor
Interval:
Visual check weekly
Classifier grid cone
Maintenance:
Shift interval according to the specific
wear behaviour of the mill
Interval:
Visual check daily
Maintenance:
refer to lubrication instructions
Rotor blades
Separation gap
Top view
Condition of gearbox attachment bolts
33
by LOESCHE
32
Flaps / guide
vanes
Illustration
Illustration
Classifier drive
Visual check:
check for proper attachment of bolts
check for wear
Page 62
Auxiliary parts
Classifier drive
LSKS
Visual check:
check for proper fixation of gearbox
and motor
check oil level
check for oil leakages
check grease pipeline connections
Maintenance:
change oil
check coupling alignment
check (change) compression parts
of couplings
Main auxiliary parts:
Classifier
drive
(see also Swinging out device)
Auxiliary parts for S-roller

Eye bolt
Auxiliary parts for M-roller
Lifter
Bearing
cartridge
Classifier
Auxiliary parts for table
Hydraulic jack
Oil analysis every 3500 h

Refer to lubrication instructions
Cylinder
Table support
Illustration
34
Illustration
35
by LOESCHE
Page 63
36
by LOESCHE
Page 64
More than just conventional

Condition Monitoring
by Dr. Franz Muschaweck& Sebastian Muschaweck,
DALOG Diagnosesysteme GmbH

Jakarta, Indonesia, 21 23 April 2015
More than
just conventional
Condition Monitoring
Dr. Franz Muschaweck

Sebastian Muschaweck
Certified ISO 9001: 2000
With product development
by LOESCHE
Confidential. DALOG reserves all rights even in the event of industrial property rights.
We reserve all rights of disposal such as copying and passing on the third parties.
Page 65
DALOG Diagnosesysteme GmbH
DALOG Products and Services
Development of systems for

Preventive Maintenance
Unexpected machine failures should be reduced.
Founded: 1998
Since 2006
Representative Office
Beijing, China
Since 2012
Sales Office
Coimbatore, India
Precision Maintenance
Avoiding machine failures by knowing the machine dynamic
and therefore working towards a smoother operation.
by LOESCHE
Predictive Maintenance Condition Based Monitoring

Knowing the health of your Machine at any time.
Page 66
DALOG Products and Services
DALOG Applications World Wide
Vibrations and high Dynamic is a symptom

the aim is to find the root cause for having a longer
life cycle of the machines
by LOESCHE
Page 67
DALOG D-MPC is applicable for:
DALOG VRM Gearbox Facts!
FACTS!
High Dynamic Production
Every 3rd VRM Gearbox > 2000 kW fails

Stable Operation with
60% of the gearboxes fail more than once
90% of the machine owners are not aware of
DALOG Machine Protection Concept
the dynamic of the machine nor that it can
be improved (its not healthy)
by LOESCHE
Page 68
DALOG VRM Chart
DALOG Mill Protection Concept D-MPC
High Dynamic Production
Failure
prevention!
Stable Operation with
DALOG Mill Protection Concept
by LOESCHE
Failure
prediction!
Page 69
DALOG Condition Monitoring

Dalog has saved another gearbox in one sold-out market
Feedback from our Client
DALOG Planetary bearing fault
Acceleration
Sensor
What exactly is
condition
monitoring?
Planetary bearing
fault detected Nov.
2011
Bearing fault detected in November

Fault progressing monitored, spare parts
and repair planed
Repair was done during annual shut
down in march
No loss time and expensive secondary

damage
Planetary bearing fault

repaired March 2012
Online Alarm sent

to Operator
Alarm level
Early Gearbox failure detection

of gears and bearings
Planned Maintenance or repair
works
Know the status of your machine
at any time
Avoid expensive secondary
damages
by LOESCHE
Page 70
DALOG Single tooth crack
Single crack on tooth detected

Severe secondary damage
avoided
Temporary repair and further
operation
Gears will be replaced in
upcoming annual shutdown
DALOG Torque Monitoring

Do you know how your VRM is performing?
Single developing
tooth crack
Strain Gage
What exactly is
torque
monitoring?
Antenna Ring
Early Gearbox failure detection

direct measurement
Antenna Head
High Sensitivity of disturbed/

unstable Process operations
instant alarming
Detecting of Motor driving faults
Detecting of wear and grinding

rollers / table faults
by LOESCHE
Page 71
DALOG Torque Monitoring Torque Alarms...

High frequency torque measurment captures the dynamic
proportion of the system unlike the motor power signal
...online torque alarms

informing the operator in real time
about critical machine operation
DALOG Case Study VRM - DALOG

Torque Sensor High Dynamic Indicating Table Liner Fault
Severe overload of gearbox!
Warning and Alarming via Torque

Sensor
Torque
Torque
Torque
Torque
Torque
1
2
3
4
5
Periodically shocks each

of them introduced
every time the rollers
are passing
the cracked table liner
by LOESCHE
Alarm
Alarm
Alarm
Alarm
Alarm
Page 72

Grinding Table Example - Benefits
DALOG Process Monitoring

Vibrations and High Dynamic are symptoms find the root cause!
Torque Signal
Early detection of the

problem results in:
Reducing the load of the Gearbox due

to early rectification of the problem.
Increasing the lifecycle of the Gearbox.
What exactly is
process
monitoring?
Root Cause Analysis
Correlation of high resolution
data of torque and process signals
during high dynamic situations.
Mill Operation
Parameters
Longer lifecycle of machine

Detecting of Process and operational
irregularities
by LOESCHE
Page 73
DALOG Case Study VRM

Basic data
Mill type
Mill size
Installed motor power
Nom. torque
DALOG Case Study Process Monitoring

Torque Signal before DALOG Monitoring
Raw mill
220 t/h
1600 kW
14 kNm
Problem description
During DALOG commissioning it got observed that the mill is showing
repetitive vibration patterns during operation.
Therefore unsettled operation combined with many Tdyn (Torque
dynamic) and Timpact (Torque impact) alarms
unstable
operations
Higher vibration and reduced production rate
stable
operations
Torque Signal after Mill optimization

18
by LOESCHE
Page 74
DALOG Reporting...
Profit from our Experience and Knowledge!
Analysis
Torque vs. Mill Operation Parameters in High Resolution
Mill Feed
Reporting
Torque
Independent and Objective
Mill DP
Complete Report about the condition

of the machine.
Hydraulic Press.
Findings Conclusions
Recommendations
Motor Power
Trends, Analyse
Mill Vibration.
Statistics: Process stability

Long term process trends
by LOESCHE
Page 75
DALOG Monitoring
DALOG
Implementation
into the CCR
DALOG Implementation into the CCR

by LOESCHE
DALOG Monitoring
Page 76
DALOG Whats so special about us?
DALOG in Cement Plants

Our Customers:
We have more than 200 condition

monitoring systems for Vertical
Roller Mills installed worldwide
by LOESCHE
Page 77
DALOG Quietly Running Machine
Thank You!
DALOG
Diagnosesysteme GmbH
Mhlbachstrae 21
86356 Neus / Germany
Phone: +49 (0) 821 74 777 10
Fax:
+49 (0) 821 74 777 19
E-Mail: info@dalog.net
www.dalog.net
by LOESCHE
Page 78
Process parameters and plant optimization

by Christian-Martin Ruthenberg, Loesche GmbH, Germany
Process parameters and

plant optimization
by LOESCHE
Ch.-M. Ruthenberg, Technical Trainer

Corporate Service/Training Center, Loesche GmbH
Page 79
Agenda

Process Parameters
Dependencies
Examples
Transportation
Classifying
Drying
Grinding
Summary
Clinker/ slag mill

2
Technical Seminar Jakarta 2015 - Process parameter_Rev.A
by LOESCHE
Page 80

Flow
Transportation
Flow
Drying
Temperature
Classifying
Speed
Pressure
Constantly
controlled &
stable
Grinding
Pressure
Consistent
product
Temperature
Speed
by LOESCHE
Page 81
Agenda
Process Parameters
Pressure
Mill inlet vs. Outlet (dp mill)

Filter inlet vs. Outlet (dp filter)
Working and counter pressure (grinding force)
Compressed air
Process Parameters
Dependencies
Examples
Summary
Flow
Material
Reject
Gas
Water
(Fuel)
Product
Mill outlet gas

Material
Water
Product
by LOESCHE
Temperature
Page 82
Process Parameters
Agenda
Speed and position
Roller
Classifier
Damper
Hopper filling
Process Parameters
Dependencies
Examples
Summary
Drives
Mill main
Classifier
Mill main fan
by LOESCHE
Page 83
Dependencies
Agenda
Process Parameters
Temperature
Dependencies
Examples
Summary
Pressure
Speed
Flow
10
11
by LOESCHE
Page 84
Examples Filter differential pressure
12
13
by LOESCHE
Examples Feed material change
Page 85
Examples Hopper segregation
Examples scrapper wear
Minimum value
Max value
Limestone hopper level
6.85 m
10.23 m
Raw mill body vibration
7.81 mm/s
14.24 mm/s
Raw mill motor power
4536 kW
5490 kW
14
15
by LOESCHE
Page 86
Examples lovre ring covers
Examples rotary valve
Finding:
3,38 m -> 88 m/s
Design:
4,79 m -> 61,5 m/s
16
17
by LOESCHE
Page 87
Agenda
Damper S
(Stack)
Process Parameters
Dependencies
Damper R
(Recirculation)
Examples
Summary
Damper Z1
(Fresh air)
Hot gas generator
18
19
by LOESCHE
Page 88
Summary
transport, grinding, drying and classifying
Process parameters
flow, pressure, temperature and speed
Dependencies
flow, pressure, temperature and speed
Examples
high complexity of possible measures
20
21
by LOESCHE
Page 89
Grinding aid: Advantages and

operation optimization
by Dr. Pietro Recchi, MAPEI
Loesche Indonesia | VRM Seminar | 22-23 April, 2015
Cement Grinding Additives for Vertical Mills

Product characteristics & Industrial case studies
by LOESCHE
Dr. Pietro Recchi | Regional Technical Manager Asia-Pacific
Page 90
Vertical Roller Mills (VRMs) for cement production
VRM for cement production - advantages
Thanks to the necessity of continuous improvements in the cement grinding

process and related cost reduction, Vertical Mills have been introduced to the
cement industry. Although at first this technology was mainly used for grinding
solid combustibles and kiln-feeding raw materials, recent technical improvements
allowed vertical mills to become a competitive solution for finished cement
grinding as well.
The key advantages of vertical mills with respect to ball mills can be summed up in
the following points:
Most probably, the market share of vertical mills will grow even further,
probably becoming the main cement grinding system in new plants.
The above statement was Mapeis Cement Additives Divisions vision in 2010.
Significantly lower specific energy consumption (kWh/t) (*).

One single machine for drying, grinding and separating.
Compact and on-site assembling, thus avoiding logistical problems and
related costs.
Great versatility, quick shift from one cement type to the other.
Lower sensitivity for moisture in the raw materials (if sufficient drying energy is
available).
Low noise levels, no housing is theoretically required.
by LOESCHE
(*) for cement grinding, reductions by 30-40% can well be expected.
Page 91
VRM for cement production disadvantages over BM

Known disadvantages of vertical mills over ball mills are:
Particularly high SSA values are usually more challenging to achieve (*).
Higher sensitivity for fine materials (the threshold is normally set around a
maximum of 50% of material < 4 mm).
Large amounts of water may have to be added to the grinding process in order
to maintain low levels of vibration (**). An external heat source may be needed to
order to ensure a proper gypsum de-hydration (particularly with cold clinker).
Higher initial investment costs.
(*) The achievable SSA ultimately depend upon a series of factors, among which the clinker mineralogy
and microscopic structure is probably the most important one.
(**) This is particularly true in case of particularly dusty/fine or over-burnt clinker.
Vertical mills and traditional grinding aids

What happens when a traditional GA is used in a cement vertical mill?
Practical field experience has highlighted the fact that traditional grinding
additives (GA) are much less efficient in vertical mills when compared with their
utilization in ball mills. This loss of performance is caused by the different
ventilation conditions inside the VM, which lead to the following problems:
Stripping (*) of the GA
Evaporation of the GA
GA PERFORMANCE LOSS!
The two above mentioned issues are caused by the huge airflow and the high
temperature.
by LOESCHE
(*) Stripping is a physical process where one (or more) components from a liquid stream are removed by a
vapour or vapour-like gaseous stream.
Page 92
VRM and grinding aids: an impossible marriage?
New formulations: Mapei VM grinding aids
Fortunately not!
As vertical mills are used more and more often in cement plants, Mapeis R&D
developed specific grinding aids designed for this particular application. These
products contain a blend of special high-boiling and low-volatility compounds that
ensure their effectiveness by protecting traditional components (glycols, amines)
from being influenced negatively by the harsh conditions inside vertical mills.
A synergic approach has been proven able to overcome the stripping and
evaporation of the GAs inside vertical mills:
New GA formulations, specifically designed for applications in vertical mills
This new product line consists of the following product types:

Innovative dosing point of GA
by LOESCHE
Grinding Aids (MA.G.A./VM)

Performance Enhancers (MA.P.E./VM)
Workability Improvers (MA.P.E./VM W)
Page 93
Mapei VM grinding aids: an overview
Typical Dosage
Mill Output
Strengths
MA.G.A./VM
MA.P.E./VM
MA.P.E./VM W
200 500 g/t
700 1,500 g/t
700 1,500 g/t
All cement types
Blended cements
Blended cements
Workability
CO2 reduction
The grinding aid dosing point plays a crucial role in vertical mills. Therefore
Mapei has developed an innovative dosing system that maximises the effect of
the GA, avoiding both stripping and evaporation.
Usually, vertical mills are equipped with a water introduction system for the
stabilisation of the grinding bed: by using the existing pipelines, we can make
sure that the grinding aid is forced directly on the track and immediately comes
in contact with the surface of the material to be ground.
by LOESCHE
Typical application
New dosing technology: direct introduction
Page 94
New dosing technology: direct introduction

Fresh feed conveyor
(traditional dosing point)
New dosing technology: example of actual installation (1)
Finished product
Grinding Aid
tank
Additive dosing
pump
Water Pump
Water tank
by LOESCHE
Vertical Mill
Page 95
New dosing technology: example of actual installation (2)
Cement Grinding Aids: Mechanism of action (process)
by LOESCHE
Once properly dosed on the grinding table, the GA is able to swiftly execute its primary
task: to neutralize and disperse the electrostatic charges which form on the surface of
ground material:
Page 96

Neutralization of the electrostatic charges results in a significant de-agglomeration of
the ground cement particles; the immediate result is a neat improvement of the
classification process by means of the separator.
As a consequence, a decrease of the mill p (differential pressure) takes places shortly
(within 5-15 min.) after the introduction of grinding aids to the VRM, and is a clear
indication that the product is working correctly.
Depending on the plant requirements, this decrease of the VRM circulating load can be
subsequently used to:

An example of the enhanced separator performance is shown below (Tromp curve):
By pass
Blank
MA.G.A./VM
10
15%
9%
Imperfection
0,26
0,16
Acuity limit
18 m
21 m
by LOESCHE
A) Increase the fresh feed

B) Increase the separator speed
C) A combination of the above
Page 97

The resulting positive impact on the cements PSD is shown below:
Cement Grinding Aids: Mechanism of action (strengths)

On top of the de-agglomerating effect, certain specific GAs (strength enhancers) also
chemically promote the cement hydration process, mainly influencing the first gel
phase formation (i.e. aluminate based).
Time
(min)
10
The effect is particularly

evident in the 4-30 m range
100
1000
C-S-H
Strengths
enhancing
GA
DRY
CEMENT
POWDER
FIRST GEL
INTERMEDIATE
PHASE
SECOND
GEL
by LOESCHE
+ H2O
Page 98
Pre-hydration of cement in VRM

In some particular cases (e.g. when the clinker is particularly dusty), the plant may be
forced to inject higher amounts of water to stabilize the grinding bed.

A more sophisticated methodology to assess cement pre-hydration is TGA analysis.
While amounts of injected water < 1.5 2.0% (with respect to the VRM output) are
considered to be safe, higher amounts may trigger cement pre-hydration inside the
VRM.
A sample of cement is heated from room temperature up to 1000C and the

decreases of weight (due to release of water or CO2) are measured. It is then possible
to quantify the amount of gypsum, calcium hydroxide, limestone, hydrated phases,
etc.
A quick and convenient method for assessing pre-hydration is the corrected loss-onignition (Wk) determination:
Hydration of tricalcium silicate produces a family of different compounds usually

described as C-S-H (calcium silicate hydates).
Wk = [LOI at 450 C] [LOI at 120 C]
Water bound in such structures is usually lost over a wide range of temperatures, due
to the extreme variety of compositions of the C-S-H. Generally speaking, we can
associate the weight decrease between 200 and 400C to the water lost from C-S-H.
by LOESCHE
As a rule of thumb, Wk in excess of 0.3% indicates a pre-hydrated cement sample, for

which substantial strengths losses at all ages are very likely to occur.
Page 99

The following is a typical TGA graph of a moderately pre-hydrated cement sample:
Pre-hydration of cement in VRM (solution)

Compared to water, cement grinding aids have proven themselves to be more
effective in stabilizing the grinding bed and reducing the VRM vibrations.
Introduction of GAs usually permits a significant reduction of the % of injected water,
thus minimizing the risks associated with cement pre-hydration.
% of injected
water
100-200C
200-400C
450-550C
>600C
No additive
5.4
0.32%
0.19%
0.29%
1.35%
With
MA.G.A./VM
1.7
0.26%
0.06%
0.27%
1.75%
by LOESCHE
Weight decreases at different temperatures evaluated using TGA
Page 100
Key industrial case study (featured in ZKG; issue 3/2010)
In order to verify the effectiveness of Mapeis grinding aids for vertical mills in
comparison with traditional ones, our Technical Assistance Group performed a series
of industrial evaluations:
1.
2.
3.
4.
Blank without any additive

Test A traditional GA dosed on the fresh feed conveyor
Test B traditional GA dosed on the grinding plate
Test C MA.G.A./VM 12 dosed on the grinding plate

These tests have been performed during the production of a CEM I type cement
(according UNI EN 197-1).
VRM characteristics:
- Supplier/Model: confidential
- Absorbed power: 3.500 kW;
- Ventilation: 680.000 m3/h - p 50 mbar;
- Water injection: 2,1% (referred to the initial fresh feed)
- Roller pressure: 75 bar.
by LOESCHE
During the tests the following parameters were kept constant:

- GA dosage: 250 g/t (referred to the fresh feed in t/h) during test A, B and C;
- Avg. vibration: between 2 and 4 mm/sec;
- Blaine: 3.500 cm2/g
Page 101

Effect on the VRMs hourly output (tph):
180
160
Mill Output (t/h)
140
120
100
80
60
Accordingly, a notable reduction of the specific energy consumption (kWh/t) was

observed:
190
173
175
B
A
200
40,0
35,0
Power Consumption (kWh/t)
200
30,0
29,5
BB
28,1
20,0
15,0
10,0
5,0
0,0
by LOESCHE
30,1
25,0
40
20
32,0
Page 102

On top of the higher output, the cement fineness was improved, too:

The cements compressive strengths were enhanced at all ages (2days depicted):
10,0
30,0
9,0
7,0
8,0
7,9
7,8
25,0
6,4
6,0
5,0
4,0
3,0
2-days Strenghts (MPa)
Residuals at 45 m (%)
8,0
20,0
25,4
25,6
26,6
28,0
15,0
10,0
2,0
1,0
5,0
0,0
by LOESCHE
0,0
Page 103

The cements compressive strengths were enhanced at all ages (7 days depicted):

The cements compressive strengths were enhanced at all ages (28 days depicted):
55,0
45,0
37,0
38,1
30,0
25,0
20,0
15,0
10,0
50,0
45,0
40,0
46,1
46,3
A
47,6
B
50,7
C
35,0
30,0
25,0
20,0
15,0
10,0
5,0
5,0
0,0
0,0
by LOESCHE
35,0
39,1
40,0
38,7
Page 104

Conclusions:
The reference product dosed at a traditional dosing point shows little or no effects
on the production process and cement quality.
When the same reference product is sprayed directly on the grinding track, certain
improvements can be seen, demonstrating the validity of the dosing methodology
proposed by Mapei.
Case study #2: Grinding station in Central America

Mill supplier/model: confidential
Starting conditions:
Low mill output with respect to nominal capacity (55 t/h vs. 80+ t/h)
Low compressive strengths ( 20% lower than target)
Extremely high amount of injected water (up to 7-8%)
Unsuitable granulometry of the clinker (powderous clinker)
A basic grinding aid from a local supplier was dosed in the traditional way
(conveyor belt)
by LOESCHE
MA.G.A./VM 12 clearly stands out by showing strong improvements in terms of

production and cement quality; the specific formulation is clearly suitable for this
application.
Page 105
Customer requests:
Results of the preliminary industrial trial:
Increase the compressive strengths (especially early ones) by at least 15%

Increase the mill output to at least 70 t/h
Proposed technical approach:

Modification of dosing point (direct injection together with water flow)
Industrial trial with MA.G.A./VM 05 dosed @ 500 g/t (0,05%)
Our achievements:
Additive:
Dosage:
Dosing
system:
Injected
water (%):
Mill output
(t/h):
24h strengths
(MPa):
48h strengths
(MPa):
Reference
0,07%
traditional
7.1
55-56
9.1
19.7
MA.G.A./VM
05
0,05%
MAPEI direct
3.7
75-77
11.0
21.9
by LOESCHE
Reduction of water %
Improvement of compressive strengths
Increase of the mill output
Output was increased by >35%

Early strengths were increased by 20% (1 day) and 10% (2 days)
Water injection was reduced by 50%
Grinding aid dosage was reduced by 30% with respect to reference
Page 106
Case study #3: Integrated plant in Eastern Europe (2012)
Customer requests:
Increase the cement fineness, keep vibrations as low as possible
The plant is producing a CEM I 42,5 R cement blend (Blaine 3700 cm2/g)
Mill output is close to nominal capacity ( 120 t/h)
The plant wants to produce a CEM I 52,5 R (Blaine > 4100 cm2/g)
Our achievement:
Facilitate the transition from CEM I 42.5 R to CEM I 52.5 R
by LOESCHE
Separator is already close to limit (99% of maximum rpm)

Roller pressure may not be increased due to high vibration level (4-5 mm/s)
Extremely high amount of water (up to 7%) is injected
No grinding aid is used
Industrial trial with MA.G.A./VM 01, dosed @ 300 g/t (0,03%) together with the
water flow directly below the rollers
Page 107
Case study #4: Integrated plant in North Africa (2012)
Fineness was increased up to 4.200+ cm2/g with no loss of output

Average vibrations were decreased
Amount of injected water was reduced by 40%
Dosage:
Dosing system:
Injected
water (%):
Mill output
(t/h):
Maximum
fineness
(cm2/g):
Average
vibrations
(mm/s):
No additive
7.0
120 122
3910
3.6 4.8
MA.G.A./VM 01
0,03%
MAPEI direct
4.4
120 - 122
4213
2.1 3.2
The plant is producing an OPC-type cement blend (Blaine 2900 cm2/g)

Normal mill output is 280 290 t/h (well below the nominal output)
No grinding aid is normally used
Another supplier made an industrial trial one week before Mapei
by LOESCHE
Additive:
Page 108
Customer requests:
Increase the hourly output as much as possible, without decreasing the cements
fineness
Hourly output was increased by 16% with respect to the blank

(Hourly output was increased by 11% with respect to the reference product)
Fineness of the finished product was not affected

Industrial trial with MA.G.A./VM 02, dosed @ 350 g/t (0,035 %) together with the
water flow directly below the rollers
Our achievement:
Dosage:
Dosing system:
Injected
water (%):
Mill output
(t/h):
Average fineness
(cm2/g):
No additive
1.1
280 284
2900
Reference
0,04%
traditional
1.0
296 298
2912
MA.G.A./VM 02
0,035%
MAPEI direct
1.0
328 - 330
2919
by LOESCHE
Significantly increase the VRMs hourly output
Additive:
Page 109
Case study #5: Integrated plant in SE Asia (2013-2015)
Customer requests:
Increase the average 2 days strengths from 17-19 MPa to >24 MPa.
Improve the workability of their OPC
The plant is producing OPC cement with their twin VRMs

Average early compressive strengths are well below the market standard
Workability issues are reported by several customers
High amounts of injected water (> 5%) are negatively affecting the cements quality
No grinding aid is used

After several lab and industrial trials, we developed and proposed the product
MA.P.E./VM 1001 W, to be dosed at 1.200 g/t according to our direct introduction
methodology.
Our achievement:
by LOESCHE
Strongly increase the 2 days compressive strengths

Solve the workability issues
Page 110
Case study #6: Integrated plant in SE Asia (2014)

Results after 14 months of regular utilization:

The average 2-days strengths were increased from 17-19 MPa to 23-26 MPa.
The plant is now injecting only 0.5% of water (sometimes none at all).
Dosage:
Dosing
system:
Injected
water (%):
Mill output
(t/h):
Average
corrected
LOI
Average 2 days
compressive
strengths:
No additive
> 5.0%
140-150
> 0.4%
17-19 MPa
MA.P.E./VM 1001 W
0,12%
MAPEI
direct
max 0.5%
150+
< 0.2%
24-26 MPa
The plant is producing PCC (limestone based) with their recently installed
(2013) VRM
Frequent VRM stops due to high average vibration level

VRM output much lower than nominal one (100 110 tph vs. 125 tph)
Low outlet temperature due to high % of injected water (5.1 m3/h)
The plant was testing a traditional GA dosed on the fresh feeds conveyor
belt
by LOESCHE
Additive:
Page 111
Customer requests:
Increase the VRM output without compromising the PCC quality

Increase the outlet temperature to 110 C
Reduce the average vibration level and improve process stability
The VRM output was increased by 8% with respect to the reference GA

Injected water was reduced by 45%
Accordingly, outlet temperature increased to 109 C
Additive:
Dosage:
Dosing system:
Injected
water
(m3/h):
Mill output
(t/h):
R45 residue
(%):
VRM outlet
temperature
(C):
Reference
0.045%
traditional
5.1
110
10.8
101 - 102
MA.G.A./VM 108
0.04%
MAPEI direct
2.9
119
9.3
109
Industrial evaluation of MA.G.A./VM 108 dosed at 400 g/t directly on top of the
grinding table together with the water flow.
Our achievements:
by LOESCHE
Increase the VRM output while keeping the same fineness

Reduce the % of injected water
Improve the overall stability of the grinding process
Page 112
Conclusions:
Thanks for your attention ;)
Cement grinding aids can (and should) be successfully used for the production of
cement with VRMs, provided the correct dosing technology and specifically designed
products are used.
By doing so, the performances of GAs in terms of:
i.
ii.
iii.
iv.
...
Output and/or fineness increase

Process stabilization
Compressive strengths increase
Workability improvement
by LOESCHE
Are definitely comparable (and often superior) to the ones usually obtained on
traditional grinding systems (ball mills).
Page 113
Lubricants - Functions and the importance of

maintenance
by Moch Mustofa, PT. Mitra Asmoco Utama
by LOESCHE
Page 114
PT Mitra Asmoco Utama

Established in 1992.
PT. Mitra Asmoco Utama is the sole Authorized
Distributor of Mobil in Jakarta, West Java and
Banten.
Winner of Circle of Excellent Award from

ExxonMobil in 2007, 2010, 2012 and 2013.
Highly experienced and competent in the
lubricant and distribution field.
by LOESCHE
Page 115
MAU Facilities
Warehouse:
Location : KBN Marunda,

North Jakarta
Size
: 7,740m2
Capacity : 20 KB
Location : Cikarang, West Java
Size
: 2,020m2
Capacity : 2 KB
by LOESCHE
Page 116
Our Vision
Field Engineering Service

Our team of Lube Engineers is ready to support our
customer with their expertise :
To provide our customers

With Quality Products,
Quality Solutions and
Ensure customer satisfaction.
Lube training for customer

Engine inspection
Troubleshooting when emergency happened
by LOESCHE
Page 117
Customers
PT Mitra Asmoco Utama have been serving the packaging industry with Mobil
products and technical expertise:
How Lubrication affects

Machine Reliability & Productivity?
by LOESCHE
Page 118
Lubricant and lubrication system overview
Proper Lubricant Selection

What we should know ?
Lubricant Introduction :
Basic lubricant production

Functions of lubricant
Lubrication regimes
Key Lubricant Parameters selections :
Viscosity
Lubricant types
Lubricant application
The most important to attention are :

1. Proper lubricant selection
2. OEMs (Original Equipment Manufacture) Recommendations
3. How to keep both oil & equipment performances
11
by LOESCHE
10
Page 119
Lubricant Introduction
BASE OIL
LUBRICANT INTRODUCTION
ADDITIVE
- Mineral
- Synthetic
13
by LOESCHE
12
Page 120
Mineral Oil Production

1.
Synthetic Oil Production
2.
1.
2.
3.
3.
4.
4.
15
by LOESCHE
14
Page 121
Base Stock Comparison

Group I
Group III
Mixture of variable length
(C20-C40) and decreased
number of saturated ring
hydrocarbons (R).
Group II
Mixture of variable length (C20-C60)

hydrocarbons with saturated ring
(R), aromatic ring (A), and/or hetero
atomic molecules (H) attached.
A
H
Why Synthetic Are The Best ?
R
H
Mixture of variable
length (C20-C50) and
saturated ring
hydrocarbons (R).
R
R
Group IV
R
R
Group V
A chemical reaction that makes organic
esters and polyglycols. No wax molecules,
no long- or short-chain hydrocarbons.
Polyalphaolefin (PAO) mixture

of oligomers from dimers to
about 10-mers (~C20-C100)
Alcohol
R - OH
+n
Alkylene oxides
Polyalkylene oxide
O
H-C-C-H
H R1
H H
R-O- C-C-O-H
H R1
n
Lower traction coefficient and less friction under heavy load

Lower operating temperature and oxidation with longer oil life
17
by LOESCHE
16
Page 122
Characteristics Base Stock Comparison
Function of lubricant
19
by LOESCHE
18
Page 123
Lubrication Regimes (stribeck curve)
KEY PARAMETERS
LUBRICANT SELECTION
21
by LOESCHE
20
Page 124
Viscosity Grade Chart
Viscosity
Illustration : Proper Viscosity is a Function of Speed,
Load and Temperature
Viscosity :
High
High
High
Viscosity :
Low
Low
Low
23
by LOESCHE
22
Page 125
Factors affect the viscosity
Variation of lubricant viscosity as a function

of temperature and pressure mineral oil
Temperature
A fluid's viscosity strongly depends on its temperature. Along with the
shear rate, temperature really is the dominating influence.
Pressure
In most cases, a fluid's viscosity increases with increasing pressure.
Compared to the temperature influence, liquids are influenced very little by
the applied pressure
Reference :Thomas G. Mezger, 'The Rheology Handbook', 3rd revised Edition, (C)
2011 Vincentz Network, Hanover, Germany
25
by LOESCHE
24
Pressure influence on viscosity: approx. +30 MPa

in pressure => +10 % in viscosity
Page 126
Lubricant Types
Lubricant Application
Oils
Mineral Oil
Synthetic Oil
Greases
Soap (Calcium, Sodium, Barium, Aluminum, Lithium )
Non soap (Urea, Clay, Polymers)
Dry/Solid Lubricants
Graphite
Molybdenum disulphide
PTFE and other similar polymers
Gases (usually used in gas bearing)
Air
Any gases which will not attack or decompose
Note : o signify the additive is not in all formulations but is optional for
specific applications.
Reference: Machinery lubricant bulletin
27
by LOESCHE
26
Page 127
Industrial Hydraulic Oil Standards

DIN 51524
H
ISO
6743
HH
HL (Part 1)
HL
HLP (Part 2)
HM
HVLP (Part 3) HV
Composition
Industrial Gear Oil Standards

AGMA 9005
Field Application
Inhibitor
(R&O)
Base Oil
System with no special

requirements
Base Oil,R&O,
System with moderate
VI=100
pressure
Base Oil, R&O, Anti System with high pressure
Wear, VI=100
and temperature
Base Oil, R&O, Anti Wider temperature range than
Wear, VI>140
HLP with HVI
DIN 51517 ISO 12925-1
Composition
C (Part 1)
Base Oil
CL (Part 2) CKB
Base Oil, R&O
CLP (Part
Antiwear (EP) 3)
CKC
Compounded CGLP
CKD (CKC
Plus)
CKE (CKB
Plus)
CKS
CKT
PAO, Ester, PAG+RO

PAO, Ester,
PAG+RO+EP
high load and temperature

More sliding, wormgear
Under extreme temp, ligt to
moderate load
Under very extreme temp, heavy
load
29
by LOESCHE
28
Base Oil, R&O, Anti

Wear, EP
Excellent
oxidation/thermal
stability
Excellent friction
modifier
Field Application
For constant circulation and
immersion lubrication
For constant circulation and
immersion lubrication
Enclosed gear, for constant
circulation and immersion
lubrication, high load
Page 128
ASTM test method and the recommended value. The reader should refer to these methods for details of
A listing of recommended properties of new oil is shown in Table 1. Included with this listing are the
the tests.
The oil and
is an
Grade
32 (ISO
VG 32)
ASTM
test method
theInternational
recommendedStandards
value. TheOrganization
reader should Viscosity
refer to these
methods
for details
of oil. The
properties
typical Standards
of turbineOrganization
lubricating oils
exceptGrade
for the
the
tests. Thelisted
oil isare
anrather
International
Viscosity
32oxidation
(ISO VG test
32) requirements.
oil. The
properties listed are rather typical of turbine lubricating oils except for the oxidation test requirements.
Note that the values in Table 1 are only recommended values. Oil that has been shown to perform
successfully
in the field
may 1still
usedrecommended
even if all values
Table
havebeen
not shown
been satisfied.
Note
that the values
in Table
arebeonly
values.in Oil
that1has
to perform
successfully in the field may still be used even if all values in Table 1 have not been satisfied.
For several years there have been investigations to decide on appropriate (New Fluid) laboratory tests,
For
several
years
there havebetween
been investigations
to give
decidesatisfactory
on appropriate
(New Fluid)
tests,and those
long-term
servicelaboratory
in a turbine,
which
could
distinguish
fluids, which
long-term between
service in laboratory
a turbine, and
those and field
which
between
which
givecomplete
satisfactory
whichcould
did distinguish
not. To date,
therefluids,
has not
been
correlation
testing
which
did
not.
To
date,
there
has
not
been
complete
correlation
between
laboratory
testing
and
field
experience.
experience.
OEMs Recommendations
Lubricant characteristics required

Table 1. Recommended Properties of High Temperature Lubricating Oil for Gas Turbines
Table 1. Recommended Properties of High Temperature Lubricating Oil for Gas Turbines
(for New
(for New
Oil) Oil)
ASTM
Test
Method
ASTM
Test
Method
No.No.
Most
of OEMs Recommendations includes :
Current
Current
Recommended
Recommended
Value Value
Test Test
D287
D287
Gravity
( API)
Gravity
(o API)
29-39 29-39
D1500
D1500
ColorColor
2.0 (max.)
2.0 (max.)
D97
D97
PourPour
PointPoint
(oF/oC)
(oF/oC)
+10/-12+10/-12
(max.) (max.)
D445
Lubricant brands recommended
D974
Viscosity
Viscosity
40oC (centistokes)
40oTotal
C (centistokes)
(TAN)
Acid
(TAN) Total Acid
Number
Number
Rust prevention A
0.20 (max.)
D445
D974
D665
Lubricant operating conditions
D665
D93
Lubricant service life recommended
D93
D130
D130
D892
D892
D943
D943
28.8-35.2
0.20 (max.)
Pass
Rust prevention A
Pass
Flash point (COC)

C)
(oF/oFlash
point (COC)
420/215 (min.)
Copper corrosion
1B (max.)
( F/ C)
Copper corrosion
Foam
Foam
Turbine oil oxidation
test (hrs)
420/215 (min.)
5,000 (min.)
31
by LOESCHE
General Electric Company, 2011. GE Proprietary Information. All Rights Reserved.
1B (max.)
50/0 (max.)
50/0 (max.)
50/0 (max.)
50/0 (max.)
50/0 (max.)
5,000 (min.)
50/0 (max.)
Turbine oil oxidation

test (hrs)
General Electric Company, 2011. GE Proprietary Information. All Rights Reserved.
30
28.8-35.2
Page 129
Filling Quantity
First Change
Further Changes
Refilling Quantity
Check Quantity / Refill
Specifications of Lubricant:
16.4 ltr. each

3000 h
check oil-quality
17000 h
or every 5 years
see measuring-line
every month
Synthetic Oil
CLP HC 220
200 g / Bearing
16000 h
16000 h
90 g / Bearing
8000 h
Grease
30 g
4000 h
Grease

Lubricant
Remarks
Appertaining Documents
(Drawing-no. or Manual)
see SEW-gearbox
manual chapter 8
Check also nameplate of gearbox for

oil-viscosity and
quantitiy
Supplier Manual
(KREISEL / SEW)
Mill Fan DHRV 50-1800 K

Components
Number of Components
Filling Quantity
First Change
Further Changes
Refilling Quantity
Check Quantity / Refill
Specifications of Lubricant:
Lubricant:
Remarks
Appertaining Documents
(Drawing-no. or Manual)
Supplier Manual
(KREISEL)
Supplier Manual
(KREISEL)
Number of Groups: 1 each
Non-locating
Bearing
1 each
6 ltr. (max.) each
-
Locating
Bearing
1 each
7.2 ltr. (max.) each
-
every year
(T < 80C)
every 3 months
(T > 100 C)
every year
(T < 80C)
every 3 months
(T > 100 C)
Recommended oil
for T < 80 C
(Bearing temperature)
Recommended oil
for T < 80 C
(Bearing temperature)
Oil Level:
Oil Level:
75 mm (min.)
75 mm (min.)
110 mm (max.)
100 mm (max.)
every week
every week
Hydraulic Oil
Hydraulic Oil
HLP 68
HLP 68
see supplier manual see supplier manual
page 21-22
page 21-22
Supplier Manual
(VENTI-OELDE)
Supplier Manual
(VENTI-OELDE)
33
by LOESCHE
32
Mobil
Mobil
Mobiltemp 78
Mobiltemp 78
see supplier manual see supplier manual
page 27
page 27
Page 130

List of lubricants for LOESCHE-machines (except gearboxes):
Mineral Oils (CLP) / Synthetic Oils (PG)
Lubricant
Latest Technical Instruction TI 1000 1109

Lubricating Oil for type 2, 3, 4 and 6 GE Jenbacher engines
Natural Gas
Bio Gas
Landfill Gas
Document-No.: 4.Q-2980-00-4 en
Date / Revision: 2014-01-28 / Q2
Generated by: Gdde
Code-no. Viscosity
ISO-VG
in
DIN 51519
lubrication
at 40 C
(mm/s)
instructions
Mineral Oil
CLP 100 (CLP(CC))
Mineral Oil
CLP 150 (CLP(CC))
M1
VG 100
Mobilgear 600 XP 100
M2
VG 150
Mineral Oil
CLP 220 (CLP(CC))
M3
VG 220
Omala F 220
Mineral Oil
CLP 320 (CLP(CC))
M4
VG 320
Omala F 320
GEARMASTER
CLP 320
Mineral Oil
CLP 460 (CLP(CC))
M5
VG 460
Omala F 460
GEARMASTER
CLP 460
Mineral Oil
CLP 680 (CLP(CC))
M6
VG 680
GEARMASTER
CLP 680
Polyglycol Oil
PG 100 (CLP PG)
Polyglycol Oil
PG 150 (CLP PG)
Polyglycol Oil
PG 220 (CLP PG)
Polyglycol Oil
PG 320 (CLP PG)
Polyglycol Oil
PG 460 (CLP PG)
S1
VG 100
Glygoyle 100
S2
VG 150
Glygoyle 150
Omala S4 WE 150
S3
VG 220
Glygoyle 220
Omala S4 WE 220
GEARMASTER
PGP100
GEARMASTER
PGP150
GEARMASTER
PGP220
GEARMASTER
PGP320
GEARMASTER
PGP460
Polyglycol Oil
PG 680 (CLP PG)
S4
VG 320
Glygoyle 320
Omala S4 WE 320
S5
VG 460
Glygoyle 460
Omala S4 WE 460
S6
VG 680
Glygoyle 680
Omala S4 WE 680
GEARMASTER
CLP 100
GEARMASTER
CLP 150
GEARMASTER
CLP 220
GEARMASTER
PGP680
CARTER EP 150
CARTER XEP
150
CARTER EP 220
CARTER XEP
220
CARTER EP 320
CARTER XEP
320
CARTER EP 460
CARTER XEP
460
CARTER EP 680
CARTER XEP
680
-
Optigear BM 100
Tribol 1100/100
Alpha SP 150
Optigear BM 150
Tribol 1100/150
Alpha SP 220
Optigear BM 220
Tribol 1100/220
Alpha SP 320
Optigear BM 320
Tribol 1100/320
Alpha SP 460
Optigear BM 460
Tribol 1100/460
Alpha SP 680
Optigear BM 680
Tribol 1100/680
-
CARTER SY 150
CARTER SY 220
Tribol 1300/220
Tribol 800/220
Tribol 800/320
CARTER SY 320
CARTER SY 460
CARTER SY 680
Tribol 1300/460
Tribol 800/460
Alphasyn PG 460
Tribol 800/680
Page 1 of 6
35
by LOESCHE
34
Page 131
Lubricant service life recommended

ASTM and OEM Used Oil Limits
Source
Viscosity @ 40C
TAN
ASTM D4378
Ahistom - Gas and

Steam
GE - Gas
Solar
MHI - Steam & Gas
Siemens/
Westinghouse
ASTM D4378
HTGD901117
GEK 32568f
ES9-224
MS04-MA-CL001 and
CL002
K-8962-11
+/- 5% of new oil
Exceeds ISO VG Class
25 to 41
+20% or -10% of new oil
26 to 39
0.3 to 0.4 over new

oil
RPVOT
< 25%
Water
> 0.1 %
Flash Point - ASTM D92
30F drop from

original
0.2 rise above new oil
0.4
< 25% of new
0.6 max for mineral oils; 0.8

0.4 increase over new
for SHC
> 25% of new oil
500 ppm
2,000 ppm max
Cleanliness
17/14
Abrupt Change
Demulsibility
30 minutes max
Metals
15-25 ppm: >30 ppm limit
Air Release
8 minutes for ISO VG 32
Rust Prevention - ASTM

D665
Foam
> 25% of original
+/- 10% of new oil
OPTIMIZING OF
MAINTENANCE PROGRAM
0.3 to 0.4 over new oil

25% of new oil
200 ppm max
light fail in D665A
Seq I exceeds 450/10
17/14 max
< 20 minutes
Trend/consult
10 minutes max (guideline)
4 minutes max
Seq I - 300/10; Seq II - 300/10

(guideline)
Seq I - 400/10
37
by LOESCHE
36
Page 132
Types of Maintenance
Types of Maintenance
Proactive Maintenance
Taken from preventive and predictive maintenance by analyzing the root
cause, not only find the source of the problem but also look for the cause
of the problem and to prevent the same problems recur.
Predictive Maintenance
Based on monitoring and measuring the condition of the assets to
determine whether they will fail during some future period and then taking
appropriate action to avoid the consequences of that failure
Actions performed on a time- or machine-run-based schedule
Reactive/Breakdown Maintenance
Run it till it breaks maintenance mode.
No actions or efforts are taken to maintain the equipment as the designer
originally intended to ensure design life is reached
39
by LOESCHE
38
Page 133
The Human Body Parallel to Machine Maintenance
Source : Allied bulletin
MAITENANCE STRATEGY
TECHNIQUE NEEDED
COST PER HP PER

YEAR
HUMAN BODY PARAREL
Proactive
Maintenance
Monitoring and
correction of failure root
causes, e.g.
contamination
$0.10
Cholesterol and blood

pressure monitoring with
diet control
Predictive
Maintenance
Monitoring of vibration,
wear debris
$8
Detection of hearth
disease using EKG or
ultrasonic
Preventive
Maitenance
Periodic component
replacement
$13
By-pass or Transplant
surgery
Breakdown
Maitenance
Large maintenance
budged
$18
Heart attack or stroke
Source : Noria bulletin
Potential Failures Where to Detect them ?
*power generation Example

41
by LOESCHE
40
Page 134
Modern Maintenance Technologies

Modern Maintenance Strategy
Early Identification of a Detect

Source : Allied bulletin
Source : Noria bulletin

43
42
Copyright Noria Corporation
272
Ref: JCF
by LOESCHE
Success Elements of an Integrated

Condition-based Maintenance Program
Page 135
Optimizing Investment in Equipment Reliability
Case Study 1 : Improper Lubricant Selection

Previous conditions
Using mineral ISO VG 150

High temp oil around 60C
Delay to reach peak oil pressure (250 bar)
Oil pump work harder
More oil leakage
New conditions
Using Mobil Vacuoline 528 ISO VG 150

Reduce oil temp from 60C to 52C
Fast to reach peak oil pressure (250 bar)
Oil pump work normal
Reduce energy loss
45
by LOESCHE
44
Page 136
Case Study 2 : Energy Efficiency
Q&A
47
by LOESCHE
46
Page 137
Thank You
by LOESCHE
48
Page 138
Pyroprocess evaluation - waste treatment with

the new Rocket Mill
by Dr. Stefan Kern, A TEC Production & Services GmbH
A TEC SOLUTION FOR AF
by LOESCHE
THE FUTURE OF ALTERNATIVE FUEL

PREPARATION
Page 139
OUTLINE
Introduction
The A TEC Rocket Mill
Technical solutions for AF at main burner
Reference project
Can we achieve 100% TSR with solid alternative

fuels in cement plants?
What is necessary to achieve the remaining percentage of
substitution rate to achieve 100% TSR with solid AF?
Where?
kiln burner
How?
New kiln burner

Quality improvement of AF
by LOESCHE
The A TEC kiln burner for up to 100 % solid AF
INTRODUCTION
Page 140
INTRODUCTION
A TEC ROCKET MILL
General requirements for using AF
General requirements for using AF

Maximum reduction of fuel costs
High clinker quality
High clinker quality
Stable condition in operation
Stable condition in operation
Low maintenance
Low maintenance
CO2 reduction
CO2 reduction
by LOESCHE
Maximum reduction of fuel costs
Page 141
A TEC ROCKET MILL
A TEC ROCKET MILL
Advantages of the A TEC Rocket Mill
General information
Quality improvement of fuel

Reduction of inorganics (ash)
Reduction of moisture (drying)
Higher specific surface (improved shredding technology)
Rotating chains
Screen with 15mm hole size
Direct drive
by LOESCHE
Higher calorific value of final product
Two Grinding chambers
Page 142
A TEC ROCKET MILL
A TEC ROCKET MILL
Grinding tools
Advantages of the A TEC Rocket Mill
Four horizontally rotating chains

Special chain links
Reduction of inorganics (ash)

Easy discharge of inorganics
by LOESCHE
Perforated screens
Page 143
A TEC ROCKET MILL
A TEC ROCKET MILL
Advantages of the A TEC rocket Mill
Higher specific surface (improved shredding technology)
Simultaneous drying in Rocket Mill
Samples below show final size < 15 mm
Total moisture reduction approx. 10 %

Additional drying with process waste gas (optional)
Cutting Mill
Rocket Mill
30000
25000
LHV [kJ/kg]
20000
15000
Lower calorific heat value
10000
5000
0
45
40
35
30
25
20
Moisture [%]
15
10
by LOESCHE
50
Page 144
A TEC ROCKET MILL

Final Product
The maximum size of final product with a
screen with 15 mm is max. 15 mm
approx. 50% < 5 mm.
Increased specific surface (fluffy like

cotton)
Drying effect during the grinding process
approx. 10 %
Positive impact on pyroprocess

Better burnout of AF in kiln
Higher substitution rates at kiln burner

Stable sintering zone
Higher clinker quality
Reduction of Fe2+ content (brown clinker)
Less sulphur circulation
by LOESCHE
Additional drying with process waste gas
ROCKET MILL - Clinker Process
Page 145
A TECs TECHNICAL SOLUTIONS
ROCKET MILL WITH DRYING
Option 1:
Improvement of existing main burner solid alternative fuel system
Assumption
AF firing at main burner existing
Road Map
Rocket Mill for AF preparation
by LOESCHE
Higher AF rate with existing combustion equipment
Page 146
OPTION 1 + STORAGE &

FEEDING
Option 2:
Installation of main burner AF system
Assumption
Pre-treated AF material available
Road Map
Rocket Mill for AF preparation
A TEC main burner or main burner modification
by LOESCHE
Storage, dosing and feeding system
Page 147
STORAGE & FEEDING

Option 3
Optimization of existing AF treatment plant
Assumption
Existing AF treatment line
Road Map
Replacement of several shredding/cutting stages by Rocket Mill
by LOESCHE
A TEC main burner or main burner modification (optional)
Page 148
ROCKET MILL
A TEC ROCKET MILL
Existing Treatment Line

pre-shredder
> 300 mm
Fe
separator
screen (opt.)
opt. heavy
separation
< 300 mm
shredder
< 20 mm
< 20 mm
< 100 mm
Possible New Treatment Line

pre-shredder
> 300 mm
Fe
separator
screen (opt.)
Technical data
fine shredder
(cutting)
Final product size
< 15 mm
< 60 mm
Screen size
15mm
rectangular 40 x 50mm
Output size
< 15 mm / ~ 50% < 5 mm
< 60 mm / ~ 40% < 20 mm
Throughput
~ 6 t/h
~12 t/h
Specific power consumption
65 - 70 kWh/t < 15 mm final
40 - 55 kWh/t < 60 mm final
Dimension
opt. heavy
separation
Weight
Rocket Mill
< 15 mm
< 300 mm
54.000 kg
Drive Unit
2 x 315 kW
Rotor Speed
~ 580 min-1
Capacity
~ 6 t/h
< 15mm final product
Discharge
2 x Conveyor screws
by LOESCHE
< 15 mm
8.530 x 4.160 x 6.000 l x b x h (mm)
Page 149
A TEC ROCKET MILL - RESULTS
A TEC ROCKET MILL - RESULTS
Coal savings on the existing system w&p with AF from the

rocket mill
Maintenance & Wear costs
Due to the higher quality of AF produced with the rocket mill, the
coal amount could be reduced.
Life time wear parts
Comparison of clinker production with same clinker quality and

roughly same kiln feed:
Wear costs
Kiln Feed [t/h] Coal at Main Burner [t/h] Coal per Kiln feed [kg/t]
April
Juli
122,11
115,01
1,91
1,61
15,6
14,0
4 - 4,20
/t
Time for changing one

set of wear parts
approx. 1-2
h/unit
Maintenance/cleaning
h/week
required man power approx.

0,015
h/t
Maintenance
by LOESCHE
This allows savings in coal consumption of around 200 kg/h

with 120 t/h kiln feed.
chain approx. 250h

chain fitting approx. 250h
screen approx. 900h
Page 150
ADVANTAGES ROCKET MILL

Size reduction from 200 mm to 15 mm in one grinding step
Saving of one shredding step
Easy to operate
Easy to maintain
No knifes
Drying effect during operation

Separation of FE and non-FE materials
FLEXIFLAME ECO PRO

ADVANCED COMBUSTION TECHNOLOGY
Different output fuel particle sizes for main burner and calciner
by LOESCHE
possible
Page 151
OLD TECHNOLOGY FOR SOLID

ALTERNATIVE FUEL FIRING
1. Pipe beside the burner in
the kiln hood

When higher substitution rates are attempted with old technology:
2. One or more pipes

above the burner
Unstable flame
3. One or more pipes
inside the burner
Wrong kiln thermal profile

Higher kiln inlet temperatures
Fuel falling onto clinker bed
Reduction zone near clinker
Excessive sulphur recirculation
60-70% Thermal Substitution

Rate at Main Burner Possible
Higher oxygen zone
No control
Lower mixing
Rings formation
CO emissions
Cement Strength
High oxygen zone
Low control
Low oxygen zone
Low mixing
High control
High mixing
by LOESCHE
Clinker quality,
operational and
environmental
problems!!!
Page 152

UNDERSTANDING SAF
COMBUSTION
SECONDARY AIR
High oxygen availability: 95100% of required amount
Low control and mixing
Option 1
Option 2
Option 3
PRIMARY AIR
Low oxygen availability: 812% of required amount
High control and mixing
High Oxygen
OR
High Control
!!!
COMBUSTION
UNDERSTANDING
NEW CONCEPT
by LOESCHE
NEW CONCEPT REQUIRED
Page 153
UNDERSTANDING SAF
COMBUSTION
UNDERSTANDING SAF
COMBUSTION
How do different Solid Alternative Fuel particles burn?
Importance of particle shape:

area of sphere with the same volume

sphericity
area of real particle
AERODYNAMIC AND BURNING CHARACTERISTICS

Material
Wood cube
3D plastic
2D plastic
Slow ignition
Fast ignition
Super fast ignition
Low volatile
High volatile
High volatile
Long time burn out
Fast burn out
Very fast burn out
Keeps shape
Becomes a sphere
Forms droplets
High ash content
Low ash content
Low ash content
Sewage sludge
Wood chips
Fluff
Form
grains
chips
foils
Length
Width
Height
[mm]
[mm]
[mm]
15,0
15,0
4,0
15,0
3,0
0,2
Diam. Superficial Area
Volume
Superf. Area
Equiv. Sphere
[mm]
[mm ]
[mm ]
[mm2]
2,0
12,6
234,0
462,0
4,2
180,0
45,0
12,6
154,2
61,2
1,00
0,66
0,13
by LOESCHE
Videos: Courtesy of LEAT Bochum / Aixergee
Page 154
UNDERSTANDING SAF
COMBUSTION
UNDERSTANDING SAF
COMBUSTION
Combustion Mechanism:
How to control different combustion mechanisms:
FLAME BOUNDARY
FLAME BOUNDARY
VOLATILES DIFUSION INTO

OXYGEN
VOLATILIZATION ON
EXTERNAL LAYER
INDIVIDUAL PARTICLES
COMBUSTION
OXYGEN
NO VOLATILIZATION ON
INTERNAL LAYER
FLAME BOUNDARY
OXYGEN
VOLATILIZATION ON
EXTERNAL LAYER
NUMBER OF PARTICLES
REGION I
EXTERNAL SHEAT COMBUSTION
REGION I
VOLATILIZATION ALSO ON
INTERNAL LAYER
C+O2 = CO2
2H+O2 = H2O
REGION II
REGION IV
REGION III
INTERNAL GROUP COMBUSTION
FLAME BOUNDARY
Poor mixture between fuel and oxidant
between fuel and
High oxygen, low velocity secondary air induction
oxidant
Combustion complementing
Low oxygen (8-12%
velocity
Hot gas recirculation
INDIVIDUAL PARTICLES
COMBUSTION
CLOUD DISPERSION
EXTERNAL RECIRCULATION:
Intense mixing
comb. air), high
VOLATILIZATION ALSO ON
INTERNAL LAYER
REGION II
INTERNAL SHEAT COMBUSTION
INTERNAL RECIRCULATION:
Ignition fuel zone

Flame stability
REGION IV
INDIVIDUAL PARTICLE COMBUSTION
by LOESCHE
Picture: Courtesy of Aixergee
Page 155
FLEXIFLAME ECOPRO
High Oxygen
Key Point
AND
High Control
FLEXIFLAME ECOPRO
!!!
Injection of solid alternative fuel through a ring channel
Ring channel wide enough to avoid blockages

Even fuel and air distribution
Wear protection
New concept for solid

alternative fuels injection:
High momentum
High flame control
Through the burner:

HIGH CONTROL
Up to 100% solid alternative fuel
FLEXIFLAME ECOPRO
by LOESCHE
Near secondary air:

HIGH OXYGEN
Main characteristics
Page 156
INTRODUCTION
PYROPROCESS EVALUATION
by LOESCHE
LOESCHE Technical Seminar

21 23 April, 2015
Jakarta, Indonesia
Page 157
CEMENT PLANT SCHEME
OUTLINE
Preheater Performance & Preheater
Modification
Minimizing of coating / Blockage avoiding:

Bypass Systems & Shock blowers
by LOESCHE
Calciner Combustion & NOX / CO Control
Page 158
PH PERFORMANCE & MODIFICATION
Increase of production capacity (clinker production)
Reduction of fuel consumption

Reduction of electrical power consumption
Reduction of emissions (NOX, CO, SOx, dust)
ATEC TRIPLE-E (E3) Policy
by LOESCHE
optimized EFFICIENCY
optimized ENERGY BALANCE
ENVIRONMENTAL protection
Page 159

Typical
Bottlenecks
Down comer duct
and GCT:
- Pressure drop
- Separation efficiency
- Pressure drop
Riser ducts:
- Meal distribution
- Retention time
Calciner:
- Low NOx
- Retention time
- RSP calciner
Tertiary air duct:
- NOx Reduction
- Pressure drop
by LOESCHE
ID fan:
- Fan capacity
Cyclones:
Page 160

Prevent false air in the system
by LOESCHE
Maintain proper operation of Pendulum Flaps
Page 161
by LOESCHE
Page 162
A TEC Pendulum Flap
A TEC Splashbox
To avoid counter gas flow through meal pipes between two stages
of the preheater.
Proper working pendulum flap provides:
Reduction of gas flow through meal pipe
Improvement of cyclone separation efficiency
Reduction of specific heat consumption
False air via meal pipe
+ 4% gas volume
- 3% separation efficiency
+ 20 kJ/kgclinker
For meal distribution from meal pipe in gas riser duct

Proper meal distribution on whole riser duct square area
Maximized heat transfer gas -> meal
Pressure drop reduction of riser duct
ideal position of the splash box is appr. 0.5 0.8 m
above the cyclone ceiling
utilises approx. 65 75% of the riser duct cross
section compared to standard splash box with < 50%
up to 4C reduced temperature in riser duct
depending on application
by LOESCHE
No flap in bottom stage
Page 163
PROJECT EXAMPLE (Dp)

Project Example:
PROJECT EXAMPLE (Dp)
Cement Plant Este, Italy
RESULTS / REALIZED
PARAMETERS
Gas Quantity:
Gas Temperature:
Clinker Production:
Project Example:
BEFORE
MODIFICATION
AFTER
MODIFICATION
4-stage preheater
4-stage preheater
Difference
Cement Plant Este, Italy
Guarantee
250,000 Am/h
520 C
1,200 t/d
Pressure Drop Reduction:
1,300 t/d
+ 100 t/d
12 mbar
Static Pressure Drop:

23.0 mbar
44.5 mbar
21.5 mbar
55.0 mbar
16.0 mbar
71.0 mbar
22.0 mbar
34.0 mbar
12.0 mbar - 9.5 mbar
44.5 mbar
3.5 mbar - 12.5 mbar
48.0 mbar - 23.0 mbar
- 7.0 mbar
- 8.0 mbar
- 15.0 mbar
GENERAL ARRANGEMENT DRAWINGS
by LOESCHE
Exit 2nd stage:

Exit 3rd stage:
D p 3rd stage:
Exit 4th stage:
D p hot gas duct:
ID fan inlet
Page 164
BLOCKAGE AVOIDING
BLOCKAGE AVOIDING
Reasons for the installation of a bypass system
Operation of pyroprocess with high chlorine and alkali fuels
and/or raw materials
Avoiding build ups and heavy coating in the area of the kiln riser
duct and meal pipe to the kiln
by LOESCHE
Impact on clinker quality
Page 165
BLOCKAGE AVOIDING
BLOCKAGE AVOIDING
by LOESCHE
Possible flowsheet of a standard

Bypass System
Page 166
BLOCKAGE AVOIDING
BLOCKAGE AVOIDING
Shock blowers in the
operation
without bypass
original
operation
Preheater / Precalciner system
by LOESCHE
operation with
bypass
Page 167
Theoretical Background
1. NOX formation
2. NOX reduction
1.Primary NOX reduction
2.Secondary NOX reduction
A TEC Proposal for < 200 mg/Nm NOX emissions
CALCINER COMBUSTION & NOX

Thermal NOX formation
Oxidation of nitrogen from combustion

air Occurs at high temperatures
(> 1300 C)
2 + +
+ 2 +
= 5,74 1014
561000
Fuel NOX formation
2 2
0,5
Depending on the nitrogen content of

the fuel
Prompt NOX formation
900
NOX concentration (10 % O2), mg/Nm
700
500
300
100
800
1300
1800
Temperature, C
Figure: Formation of thermal NOX vs.

combustion temperature
by LOESCHE
Caused by fuel radicals not

considerable here
Page 168
Primary NOX reduction
Fuel
composition
Plant
configuration
N content
Kiln type
H2O content
Volatile matter
Raw material
NOX
Calciner
Clinker cooler
Reduction of the combustion (peak)

temperature
Reduction of air amount in the hot
combustion area
Suitable state of the art process

modifications
Low-NOX burner
Staged combustion
etc.
Clinker spec.
Free lime
Avoid overburning
by LOESCHE
moderate LSF
Preheater configuration
Avoiding NOX formation
Page 169
Low-NOX burner
Staged combustion for precalciner plants
low NOX
levels
Burner operation for low NOX production:
Lower amount of central air (PA)

Posssible effects by operation of a
classical low-NOX burner on the process:
Flame length increases

Lower temperature
Risk of incomplete solid fuel
combustion or char formation
CO
CXHY (hydrocarbon radicals)
CXHY + z NO = x CO2 + y/2 H2O +z/2 N2
Calciner
l>1
Calciner
l<1
Active fuel nitrogen (NH3, HCN)

Complete oxidation in last stage
high NOX
levels
Kiln
l>1
by LOESCHE
Impact on clinker quality possible
Creation of a reducing atmosphere to

reduce NOX in calciner by:
Page 170
Fuel Combustion
Fuel Combustion
Volatile compounds
CO
CO2
H2
CH4
C2H2
C2H4
CXHY
H2O
drying
heat
+ O2 CO2 + H2O
Dry fuel
Bituminous coal
Wood
PE
~ 0 % (theor.)
~ 30 %
~ 85 %
~ 100 %
CO + O CO2
char gasification
O2
heat
Char
Fixed carbon
(char)
Ash
Dominated by pyrolysis step: High release of CxHy radicals
by LOESCHE
Raw fuel particle
pyrolysis
Influence of the volatile matter content of the fuel
Page 171
Fuel Combustion
Fuel Combustion
Influence of the volatile matter content of the fuel
Influence of the Nitrogen (N) content of the fuel
Char
Bituminous coal
Wood
PE
Fixed carbon Nitrogen
~ 0 % (theor.)
~ 30 %
~ 85 %
Volatile Nitrogen
e.g. H-C-N, high vol. N comp.
HCN, NH3
+ ox
NHi radicals
Primary oxidation to NO
+ ox
Oxidation to
NO
+ NO
Reduction of NO
NO + NH3 N2 + H2O
by LOESCHE
Reducing zone dominated by CO formation
~ 100 %
Combustion
e.g. stable aromatic comounds
Page 172
Staged combustion for precalciner plants
Selective non-catalytic reduction (SNCR)
Split of tertiary air
Creating reducing and oxidizing zone
Sufficient residence time
Maintaining high temperature in

reducing zone
Fuel N: Equilibrium NO reduction
Meal split
Use of high volatile fuels
CXHY radicals more reactive for NO reduction
Fuel N: positive effect possible
Ammonia (NH3)
Ammonia water
Urea (CH4N2O)
Limited temperature range
NH3 loss
comb. to NOX
NH3 slip
Temperature too low
Emission of NH3
Temperature too high
Formation of additional NO
900
1000
Temperature, C
1100
Figure: Influence of the temperature

on the SNCR process
by LOESCHE
Increased reaction speed for NO reduction
Injection of NOX-reducing agent

NOX abatement, relative
Page 173
Selective non-catalytic reduction (SNCR)

NO Reducing gross reactions
NH3 loss
comb. to NOX
4 NH3 + 6 NO 5 N2 + 6 H2O
For NH3 injection: 800 1050 C

CH4N2O + 2 NO + 0,5 O2 2 N2 + CO2 + 2 H2O
For urea injection: 50 100 C higher
NOX abatement, relative
NH3 slip
Basic reaction scheme with NH3

+NO
+OH
+O
NH2
+ox
NO
900
1000
Temperature, C
1100
Figure: Influence of the temperature

on the SNCR process
by LOESCHE
NH3
N2
Page 174

A TEC Post Combustion Chamber CFD-modelling
Larger unburned fuel particles can stay

in the upsteam section
Expansion of residence time
Eccentrically entrance downstream
upsteam
Velocity reduction upstream
downstream
Increase of cross section upstream
CALCINER
Installed at calciner top
A TEC PCC
The A TEC Post Combustion Chamber
by LOESCHE
High turbulence
Page 175
THANK YOU
by LOESCHE
www.atec-greco.com
Page 176

Loesche Technical Seminar - Apr-15

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Technical Seminar Jakarta 2015

Jakarta, Indonesia, 21 - 23 April, 2015

Informal get-together at Hotel Le Mridien Jakarta

Technical Seminar at Hotel Le Mridien

Registration open: Coffee and networking

Meet the delegates - Introduce yourself to the audience

Loesche vertical roller mills: State-of-the-art comminution

Coffee and networking

Process, operation & evaluation of Loesche grinding systems

Lunch and networking

Preventive maintenance - wear and repair

Coffee and networking

World Caf - interactive workshop

Dr. Regina Krammer, Loesche GmbH, Germany

Departure from the Le Meridien Hotel to Segara Anchol for dinner

Technical Seminar at Hotel Le Mridien

Welcome and summary of day 1

Process parameters and plant optimisation: False air - often underestimated

Coffee and networking

Grinding aid: Advantages and operation optimisation

Lunch and networking

Lubricants - Functions and the importance of maintenance

Pyroprocess evaluation - waste treatment with the new Rocket Mill

Coffee & networking

World Caf - interactive workshop

Resumee of the two days and farewell

Dinner at the Hotel Le Mridien

Managing Director, PT Loesche Indonesia

Sales Engineer, PT Loesche Indonesia

Office Manager, PT Loesche Indonesia

In cooperation with LOESCHE Training Center, Germany:

Head of Training Center, LOESCHE GmbH

Deputy Head Training Center, LOESCHE GmbH, Germany

Technical trainer, LOESCHE GmbH, Germany

Managing Director, PtT Loesche Indonesia

Technical trainer, LOESCHE GmbH, Germany

Head of service, DALOG Diagnosesysteme GmbH

Head of Installation, LOESCHE GmbH

Dr. Pietro Recchi

Dr. Stefan Kern

Owner and CEO, DALOG Diagnosesysteme GmbH

Chief Lube Engineeer, PT. Mitra Asmoco Utama

Proposal Engineer & Product Manager, A TEC Production &

Regional Technical Manager Asia Pacific, MAPEI

When communicating learning content about all matters pertaining to

For more information please refer to:

LOESCHE is a privately owned company with its headquarter located in

Loesche vertical roller mills:

LOESCHE vertical roller mills

Detlef Blmke, Managing Director

Loesche vertical roller mill for cement grinding

Employees in Dsseldorf: 370

Technical Seminar Jakarta 2015 Loesche vertical roller mills_State-of-the-art comminution_Rev.A

Technical Seminar Jakarta 2015 Loesche vertical roller mills_State-of-the-art comminution_Rev.A

~ 800 employees at 15 Loesche subsidiaries worldwide

31 representative offices worldwide

LOESCHE America, Inc.

Technical Seminar Jakarta 2015 Loesche vertical roller mills_State-of-the-art comminution_Rev.A

Technical Seminar Jakarta 2015 Loesche vertical roller mills_State-of-the-art comminution_Rev.A

~ 100 employees at 11 Loesche stakes worldwide

Material flow, feed materials, products

A TEC Group, Austria

Aixprocess GmbH, Germany