Professional Documents
Culture Documents
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.545
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No :
Project Rev.: A
Page 2 of 9
5887
26.01.2008
SB
UA
MC/ZG
RFC
26.11.2007
IU
UA/IO
MC/ZG
ICC
MS
MC
ZG
IFR
MS
MC
ZG
IIR
GAMA
Rev.
No.
Project
Rev
No.
Date
Description
Status
Document Title:
Contractor
LOC470
GAM
PRO
QAC
GTL
024
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: A
Q A T A R
Doc. Title
GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting
Date
26.01.2008
TABLE OF CONTENTS
1.
SCOPE ________________________________________________________________________5
2.
PURPOSE _____________________________________________________________________5
3.
REFERENCES _________________________________________________________________5
4.
DEFINITIONS _________________________________________________________________6
5.
RESPONSIBILITIES ____________________________________________________________6
6.
PROCEDURE __________________________________________________________________7
7.
ATTACHMENT _________________________________________________________________8
GAM-QCR-QAC-GTL-025 : Grout Pour Card _______________________________________________8
T-4.234.545 Rev. A
Page 4 of 9
Q A T A R
Doc. Title
GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting
Date
26.01.2008
1. SCOPE
This Quality Control procedure defines the extent of inspection and testing to be carried out
related to grouting activity. Cementitious grout shall be used for all steel & precast & beams
bases.
2. PURPOSE
The purpose of this Quality Control Procedure is to detail all inspection and testing in order to
verify that grouting works conforms to project requirements. This procedure shall be read in
conjunction with other related procedures where grouting activity is an integral part thereof.
3. REFERENCES
DEP-34.19.20.31
: Reinforced Concrete
T- 4.234.076
: MS for Grouting
DEP-31.19.00.10
DEP-34.09.20.31
T-4.184.248
ASTM C109
ASTM C156
ASTM C531
ASTM C579
ASTM C827
ASTM C1107
T-4.234.545 Rev. A
Q A T A R
Doc. Title
GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting
Date
26.01.2008
4. DEFINITIONS
Company
Contractor
Linde Engineering AG
Sub Contractor
Contract
QCE
QCI
5. RESPONSIBILITIES
The Site Engineer/Supervisor shall be responsible for the following:
Ensure that the work is carried out in accordance with project specifications,
drawings and related QCPs and ITPs.
Ensure that the preceding activity was completed and approved for grouting works.
Ensure that all parties required to carry out inspection and/ or test are informed as
to the program of the works and the inspection and testing requirement.
Ensure hat all preparations have been made as to the execution of the grouting
activity.
T-4.234.545 Rev. A
Ensure that all other discipline have been inspected and approved for the grouting
activity.
Review all relevant documentation and ensure that all activities related to grouting
works are documented, inspected and approved by CONTRACTOR and
COMPANY.
Page 6 of 9
Q A T A R
Doc. Title
GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting
Date
26.01.2008
Ensure he attends inspection in a timely manner and records results the result of
inspection on appropriate forms.
6. PROCEDURE
o
The Site Engineer/Supervisor will raise Request for Inspection (RFI), as required and
initial /prepare the necessary documents related to the activity (Grout Pour Card, Survey
Reports, etc.) and submit to Quality Department prior to grouting work.
Ensure that all grout materials are approved by Company / Contractor prior to installation.
Grout shall be installed after the final equipment alignment is completed and approved by
Company.
Grouting works shall not be carried until preparation have been completed and approved
by CONTRACTOR and COMPANY.
The type of grouting material shall be carefully checked and verified to ensure the correct
type of material is used as required in the drawings and Project Specification T-4.184.248
for Grouting.
Surface preparation of item to be grouted shall be carefully checked and verified from
each particular grouting material to ensure proper preparation before grouting.
Mixing, placing and temperature of grouting shall be in accordance with the materials
manufacturers data sheet.
T-4.234.545 Rev. A
Page 7 of 9
Q A T A R
Doc. Title
GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting
Date
26.01.2008
7. ATTACHMENT
GAM-QCR-QAC-GTL-025 : GROUT POUR CARD
T-4.234.545 Rev. A
Page 8 of 9
C2-ASU PROJECT
GAMA QATAR
GROUT POUR CARD(PRE/POST POUR)
Inspection Gr.:
ITP No.:
Laboratory:
Record No:
Date:
TAG NO.:
DESCRIPTION:
TYPE OF GROUT:
GAMA/T Const.
Item
No.
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
LOCATION:
DRAWING:
QUANTITY OF GROUT:
TYPE OF ACTIVITY
Signature
Date
GAMA/T - QC
Signature
Date
CONTRACTOR
Signature
Date
Setting Out
Concrete Surface Preparation
Equipment / Surface Alignment
Formworks
Isolation Joint
Metal Surface Preparation
Mixing / Placing / Finishing of Grout (1)
Curing of Grout (1)
Removal of Shims
Mixing / Placing / Finishing of Grout (2)
Curing of Grout (2)
Sealant to Isolation Joint
Final Inspection
Remarks:
Full Name/Signature/Date
GAMA QATAR
CONTRACTOR
COMPANY
COMPANY(*)
Signature
Date
REMARKS