Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.582

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: A

Page 2 of 33

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

26.07.08

Ready for Construction

SB

EO

AG

RFC

23.07.08

Ready for Construction

SB

EO

AG

RFC

12.04.08

Issued for Company Comments

SB

UA

ZG

ICC

08.04.08

Issued for Review

SB

UA

ZG

IFR

04.04.08

Issued for Internal Review

SB

UA

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

QUALITY CONTROL PROCEDURE FOR BUILDING

LINDE ENGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

PRO

QAC

GTL

034

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.234.582

Vendor Code

Rev No: A

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

TABLE OF CONTENTS
1.

SCOPE __________________________________________________________________________ 5

2.

PURPOSE _______________________________________________________________________ 5

3.

REFERENCES ___________________________________________________________________ 5

4.

DEFINITIONS ___________________________________________________________________ 6

5.

RESPONSIBILITIES ______________________________________________________________ 6

6.

7.

5.1.

Site Manager ________________________________________________________________________ 6

5.2.

Construction Manager ________________________________________________________________ 6

5.3.

Plant & Equipment Manager __________________________________________________________ 6

5.4.

Site Engineer ________________________________________________________________________ 6

5.5.

Site Foreman / Supervisor(Gama-Qatar) _________________________________________________ 7

5.6.

QC Engineer ________________________________________________________________________ 7

5.7.

QC Inspector(Gama-Qatar) ___________________________________________________________ 7

5.8.

HSSE Manager ______________________________________________________________________ 7

5.9.

HSSE Officer ________________________________________________________________________ 7

PROCEDURE ____________________________________________________________________ 7
6.1.

Building General _____________________________________________________________________ 7

6.2.

Earth work excavation ________________________________________________________________ 8

6.3.

R.C.C & Masonry Wall _______________________________________________________________ 8

6.4.

SUSPENDED CEILING ______________________________________________________________ 9

6.5.

INSULATION & WATERPROOFING _________________________________________________ 10

6.6.

PAINTING & COATING ____________________________________________________________ 11

6.7.

RAISED CAVITY FLOOR ___________________________________________________________ 11

6.8.

PARAPET WALL __________________________________________________________________ 12

6.9.

GRAVEL WORK ___________________________________________________________________ 12

6.10.

HANDRAILS & STAIRCASES _______________________________________________________ 12

6.11.

FENCE & GATE ___________________________________________________________________ 13

6.12.

DOORS ___________________________________________________________________________ 13

6.13.

EMBEDED ITEMS _________________________________________________________________ 14

ATTACHMENTS _________________________________________________________________ 14

T-4.234.582 Rev. A

Page 4 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

1. SCOPE
The purpose of this procedure covers the inspections, tests, and examinations for which records
shall be produced, to document the conformance of site construction and erection to the
applicable approved drawings, specifications, codes, regulations and other contractual
documents.
The procedure provides the minimum requirements and shall be read in conjunction with the
detailed procedure requirements of the codes and standards refer to by the contract documents.

2. PURPOSE
The purpose of this Quality Control Procedure is to detail all inspection and testing in order to
verify that building works conforms to project requirements. This procedure shall be read in
Conjunction with other related procedures where building activity is an integral part thereof.

3. REFERENCES
QCS
GAM-PLN-QAC-GTL-001
GAM-MTS-QAC-GTL-009
GAM-MTS-QAC-GTL-014
GAM-MTS-QAC-GTL-018
DEP-4.17.10.30
ASTM C 635
BS 5492
BS 6452 Part 10
BS 6150
BS 8204
BS 6954
ACI 305 R & BS 8110-1
(Clause 6.2.5)
ACI 306 R & BS 8110-1
(Clause 6.2.4)
T.4.132.875
T.4.132.872
T.4.132.878
T.4.132.878
DEP-34.19.20.31
GAM-MTS-QAC-GTL-027

T-4.234.582 Rev. A

: Qatar Construction Standards.

: Gama Qatar GTL PQP.
: M.S for concerting.
: M.S for scaffolding.
: M.S for lifting.
: SHELL-specification for building.
: Materials & Installation of suspended Acoustical ceiling System.
: Code of Practice for internal Plastering.
: Code of practice for Plastering and Rendering.
: Painting of Building.
: Screeds, bases and in-situ flooring.
: Tolerances for Buildings.
: Standards for Hot Weather Conditions.
: Standards for Cold Weather Conditions.
:
:
:
:
:
:

Procedure for plastering.

Procedure for concreting, Form work.
Procedure for Flooring.
Procedure for Masonry Work.
Reinforced Concrete.
Method Statement for Masonry Work.

Page 5 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

4. DEFINITIONS
Company

PEARL GTL

Contractor

LINDE

Sub Contractor
Contract

:
:

GAMA QATAR
C2 AIR SEPERATION UNITS

QCE

Quality Control Engineer

QCI

Quality Control Inspector

ITP

Inspection and Test Plan

QCR

Quality Control Records

QCP

Quality Control Procedure

TPI

Third Party Inspection

QA/QC

Quality Control / Quality Assurance

CS

Construction Supervisor

5. RESPONSIBILITIES
5.1.

SITE MANAGER
The site manager will provide inputs to the project execution plan.

5.2.

CONSTRUCTION MANAGER
The GAMA-Qatar Construction Manager is responsible for the over all management of
the project construction team to ensure that safe and effective operations are
conducted and properly documented.

5.3.

PLANT & EQUIPMENT MANAGER

The GAMA-Qatar P & E Manager will be responsible for the all light and heavy
machineries and all tools related with building construction activities.

5.4.

SITE ENGINEER
The GAMA-Qatar Site Engineer should report to Construction Manager. Shall be
responsible for planning, execution and implementation of all site activities related to
this procedure.

T-4.234.582 Rev. A

Page 6 of 33

Q A T A R
5.5.

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

SITE FOREMAN / SUPERVISOR(GAMA-QATAR)

Ensure that the work is carried out in accordance with project specification drawings
and related QCPs and ITPs.
Ensure that the preceding activity was completed and approved for building works.
Ensure that all parties required to carry out inspection and/ or test are informed as to
the program of the works and the inspection and testing requirement.
Ensure that all preparations have been made as to the execution of the building activity.

5.6.

QC ENGINEER
The GAMA Qatar QCE shall report to Manager (QA/QC) and shall be responsible for
overall implementation, monitoring and control of QC activities.

5.7.

QC INSPECTOR(GAMA-QATAR)
Shall report to QC Engineer. QCI shall responsible for attending all inspection stages
as required by ITP. And responsible to performing all checks and shall prepare
necessary Inspection Reports.
Ensure that he fully aware of the building construction activity programmed.
Ensure that the building works conform to the project requirements.

5.8.

HSSE MANAGER
The Gama-Qatar HSSE Manager shall report to Project Manager and responsible for
overall control and inspection of HSSE issues.

5.9.

HSSE OFFICER
The Gama-Qatar HSSE officer shall report to HSSE Manager and shall responsible for
implementation of al safety aspects.

6. PROCEDURE
6.1.

BUILDING GENERAL
The Contractor Engineers / Supervisors shall raise Request For Inspection (RFI), as
required and prepare the necessary documents related to the activity and submit 24 hours
before to Quality Department prior to commencement of work.
The COMPANY approval is required for all types of building material prior to start of work.
Arrangement shall be made to have the building material supplier and/or manufacturer
representative be present for a pre construction meeting held on every week Wednesday.
The types of building material shall be carefully checked and verified to ensure the correct
type of material are used as required in the drawings and Project Specification.

T-4.234.582 Rev. A

Page 7 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

Ensure, water proofing compound, water supply & sewerage fittings, doors & windows
accessories , fire fitting equipments and air condition materials are confirm to standards
and specifications issued by the Company.
Ensure the material for Aluminium Grid panels & ceiling finishing materials for suspended
roof ceiling should be confirmed to the standards and confirmed to fire proofing.
Ensure that the cable entries below the ground level shall be grouted as gas and water
tight as per DEP 34.17.00.32 Class 6.2.1and recorded in Grout Pour Card QCR form #
GAM-QCR-QAC-GTL - 025
Around the building, the flexible paving tiles shall be fixed at specified elevation level as per
RFC drawing and Company specification and recorded Survey Report QCR form GAMQCR-QAC-GTL-006.
The tolerances for building construction activities, if not specified in the RFC drawings or
any other documents, it shall be used from T.4.132.865 Page 8
Ensure that the safety PPEs are properly followed during inspection of construction works
and in live systems.

6.2.

EARTH WORK EXCAVATION

Ensure that the ground inspection is carried out as per Earth work excavation ITP # GAMITP-QAC-GTL-021 and recorded in QCR form # GAM-QCR-QAC-GTL-001
All earth work excavation shall be execute as per Method Statement # GAM MTS CIV GTL-003

During execution the existing pipes, cables, drains, ducts, boundary stones, trees, plants
and such like shall be secure from damage as per T.4.132.870.
Excavated surface at formation level shall be levelled and re-compacted to its original
natural properties as per T.4.132.870
The over excavations shall be refilled with appropriate materials furnished, placed and
compacted as per T.4.132.870.
All the backfilling shall be recorded in QCR form # GAM-QCR-QAC-GTL - 050 for
excavation and backfilling.
The areas shall be back filled after clear of rubbish, scrap material and water.

6.3.

R.C.C & MASONRY WALL

Ensure the cement, aggregates, blocks, and other construction materials are properly
stored in appropriate storage area. So that the quality of the material should be maintained.
The basic test like slump Flow, temperature, cube compression test & soil compaction for
back filling shall be made as per ITP # GAM-ITP-QAC-GTL-023 & recorded in GAM-QCRQAC-GTL - 005 for Laboratory Compaction Test
The cube test for concrete will be performed accordingly as per standards and recorded in
QCR form # GAM-QCR-QAC-GTL - 020 for Laboratory Cube Compression Test
Ensuring the Pre pours and after pour report for concrete are maintained at site.

T-4.234.582 Rev. A

Page 8 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

Form work condition at site for pre pouring concrete should be made as per specifications
issued by the COMPANY and recorded in QCR pre pour inspection form GAM-QCRQAC-GTL 014 & Pour Card GAM-QCR-QAC-GTL - 009
.
Ensure the construction activities like form work, decentring, reinforcement fabrication, all
masonry and all finishing woks are in compliance with the COMPANY specification
The Concrete wall and column reinforcement shall be installed monolithic and concreting
shall be homogenous. After striping of form work, if any honeycombs or cracks that shall be
identified and recorded in QCR form GAM-QCR-QAC-GTL 010.
For controlling the extreme weather condition such as hot, windy and cold atmosphere
shall be followed as per DEP 34.19.20.31 Gen Clause 7.3. In general concrete mixes
above 32OC temperature shall not be used.
The out side of the reinforced masonry wall shall be plastered 20mm thick as per RFC
drawing T.4.218.899 and the masonry work shall be recorded in QCR form # GAMQCR-QAC-GTL - 027.
The rendering mortar for out side plastering shall be made carefully and it shall be confirm
to BS EN 13139.
The surface shall be inspected prior to the application of the plaster or render.
Each wall or ceiling surface shall be carried out in one continuous operation as per
T.4.132.875.
Render applied to cold weather background or when frost is expected within the next 24
hours shall not be carried out. Each coat of plaster shall be left at least 24 hours before
applying next coat as per T.4.132.875.
Render shall be continuous from top to bottom without any joint.

6.4.

SUSPENDED CEILING
The Acoustical suspended ceiling shall be as per architectural drawings, manufacturers
recommendations, DEP 34.17.00.32-Appendix 1 and ASTM C - 636.
Main runners, vertical channel, ceiling clips with anchor, Splay wires, metal stud bracing,
wire for hanger shall be fixed as per contractors project requirements and all works shall

be recorded in QCR form for Carpentry, ceilings and tiles # GAM-QCR-QAC-GTL 028
The Acoustical suspended ceiling work shall be carried out after the inspection of Electrical
& Mechanical activities fully completed above the ceiling areas.
All ceiling materials, including the entire suspension and the fixings shall be noncombustible as per DEP 34.17.00.32 Appendix 1.
Lowered egg-crate diffusing panels of aluminium shall be used for roof panels. And ceiling
shall be lined with white acoustic tiles as per DEP 34.17.00.32 Appendix 1.

T-4.234.582 Rev. A

Page 9 of 33

Q A T A R
6.5.

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

INSULATION & WATERPROOFING

Roof Sealing (Waterproofing):
Bitumen primer, Vapour barrier (1st layer, 2nd layer & 3rd layer- Three Ply build up), Thermal
insulation (expanded hard polystyrene), Protective layers, Edge fixing of cap flashing and / or
aluminium strips (DIN EN 485) shall be implement as per contractors document T.4.132.879
and as per manufacturers recommendations.

The sloped screed 50mm shall be laid as per drawing T- 4 .132.859 & T.4.132.860.
The top surface shall be coated with white reflecting material as per manufacturers
recommendations.
The insulation layers shall be laid at the connecting lines to avoid formation of thermal bridges
and insulation plates of mineral-fibres shall be glued over their full surface as per T.4.132.879.
The roofing insulation work shall be carried out only dry weather and at suitable outside
temperature at maximum 32O C.
Screed Concrete shall be laid not greater than 15 Sq.M in area with a length to breath ratio
not exceeding 1.5 as per project specification T.4.132.877 Class 4.4 and as per BS 8204.
Thermal insulation on the inside of the parapet, made of expanded plastic, expanded hard
polystyrene(PS), WD-20-B1, compressible, hardly inflammable, in plates, glue in points and
strips, thermal conductivity group040, thickness 40mm, type WD shall be laid in compliance
with the manufacturers recommendations as per T.4.132.879 and with thermal insulation
design requirements.
The leakage test shall be carried out to installation of vapour barriers for emergency
waterproofing works before commencement of next activities as per T.4.132.879.
Outer Wall (inside) & Ceiling Insulation:
Rock wool insulation shall be carried out according to thermal insulation design requirements
and with proper anchorage (UNFLOTT OR FUGAGIPS) as per drawing T.4.260.783 &
T.4.244.751 with acoustics insulation tape.
The KNAUF TU / SU profile, KNAUF mounted brackets shall be installed as per specification
and drawing T.4.260.783 & T.4.244.751.
The Gypsum board shall be 12.5 mm thick fixed with C studs at 250 mm spacing with self
taping screws to rock wool as per drawing T.4.260.783 & T.4.244.751.
Rib panels of steel as wall cladding including substructure shall be of galvanized steel
including fasteners, sealing materials, eave & corner trims, head, and sill & side flashings
If wall cladding is used, plastering and painting of the wall behind the cladding shall be omitted
as per DEP 34.17.00.32 Class 6.2.1.

T-4.234.582 Rev. A

Page 10 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

General:
If water barriers are installed as emergency waterproofing, which should be avoided if
Possible, a Leakage test (PROCEDURE UNDER PREPARATION) must be carried out to
the Companys approval before the work is continued as per the Technical specification
T. 4.132.879

6.6.

PAINTING & COATING

All painting works like Primer coat, Sealers, Undercoats, Finishing coats shall be made as per
BS 6150 (T.4.132.877) and contractors specification.
The external wall paint finish shall be synergic Action 618 series by MaxMeyer as per
project specification T.4.132.877- Page 4.
Paint colour shall be accordance with BS 4800. Method of application of paint shall be as per
T.4.132.877- Page 6
Efflorescence surface salts shall be removed and left for 48 hours for monitoring further
formation of efflorescence surface salts observation as per T.4.132.877- Page 5
Exterior wall outside shall be fair faced and painted with approved painting materials.
The steel structure in the building shall be painted in accordance with DEP30.48.00.31
Where painting of wall surface consisting of concrete or rendering work is specified, two or
more coats of fungus-resistant cement based washable distemper shall be applied after the
necessary surface treatment as per DEP34.17.00.32 Appendix 1

6.7.

RAISED CAVITY FLOOR

The fire resisting removable grilled panels made out of plywood or chipboard of size
600mm x 600 mm with 40 mm thick shall be used for elevated cavity floor as per DEP
34.17.00.32-Class 6.5.3 Gen-Tech Spec for Building.
The elevated cavity floor shall be flushed with surrounding floor finish.
The floor panels shall be finished with 2mm thick antistatic wearing surface at top and
aluminium foil at bottom as per DEP 34.17.00.32-Gen-Class 6.5.3 of Tech Spec for
Building.
The grilled panels shall be rest on mild steel height adjustable pedestals, which have foot
and top plates. The size of pedestals shall be maintained as per RFC drawing and as per
Company Technical Specifications.
The mild steel adjustable pedestals shall be glued with R.C.C floor, which caste below the
cavity floor and cross bracings shall be provided between the pedestals to avoid lateral
moment.
The height adjustment of pedestals shall be incorporate an automatic positive locking
device as per DEP 34.17.00.32

T-4.234.582 Rev. A

Page 11 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

The height between top of cavity floor and top of the concrete floor shall be maintained as
per current RFC Drawings (FEOO-C-ZG-1301.002/T.4.132.860 & FEOO-C-ZG1201.002/T.4.132.859).
The bottom of the cavity floor and top of the concrete floor shall be painted with approved
EPOXY paint as per DEP 34.17.00.32-Gen-Class 6.5.3.

6.8.

PARAPET WALL
The parapet inside face shall be covered with Galvanized metal lining of 1mm thickness
and the gap between wall face and metal lining at top shall be filled with Silicon Sealant.
The lining shall be starts above the roof weather proof area as per drawing T.4.218.899.
The out side top corner shall be chamfered as per the RFC drawing T.4.218.899.
The outer face of the parapet shall be fair faced and painted with approved paint.
PVC over flow spout with collar gully including connecting pipe 90 degree elbow end pipe
shall be fixed through parapet wall as per the RFC drawing and as per T.4.132.879 &
T.4.218.899.
The screws to the components and fastening shall be Stainless Steel as per T.4.132.879

6.9.

GRAVEL WORK
The Trafo Pit at Sub Station shall be filled with Company approved size of gravel as per
RFC drawing T.4.132.857 with proper gradient.
In FAR building, gravel shall be filled below the removable gratings at entrance as per the
RFC drawing T.4.132.859.

6.10. HANDRAILS & STAIRCASES

The hand rail shall be fixed as per RFC drawing T.4.218.917& T.4.218.916 and
recorded in QCR form # GAM-QCR-QAC-GTL - 040 for Dimensional Check for
Ladder and Handrails
The Crimp type connectors, Platform Hand rails Post, Post anchor Bolts, etc shall be as
per Company specification and RFC drawing T.4.218.917& T.4.218.916.
The handrails shall be provided on both sides of the stair, except when the slop of stair is
less than 30 degree as per DEP 34.17.00.32 Class 6.9.1.
A fixed vertical steel ladder shall be provided to each manhole leading to basement floor.
A vertical steel handrail 38mm dia shall be fixed to the wall next to each manhole.
If any equipment is fixed on top of roof, the steel stair case or cage ladder shall be fixed to
roof top.
No stair way shall exceed 16 raisers in any one flight, if more necessary, a landing shall be
provided as per RFC drawing and DEP 34.17.000.32 Class 6.9.2.

T-4.234.582 Rev. A

Page 12 of 33

Q A T A R

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

6.11. FENCE & GATE

Chain Link & Wire Mesh Fence with Gate:
The three strings hot dipped galvanized barbed wire 2.5mm dia double standard with 4
points barbs set 85mm apart, or barbed tape shall be used and recorded in QCR form #
GAM-QCR-QAC-GTL - 134 for Check List of Fence & Gate.
The hot dipped galvanized Chain Link shall be 50x50x3.5 PVC coated as per RFC drawing
T- 4.218.955.
The corner steel Tubular, Tumbuckls, PVC coated steel tension wire, weather caps shall be
as per Company specifications and RFC drawing T- 4.218.955.
The galvanized bolt nut and washers shall be only used for fixing where ever need.
The vertical posts shall be grouted 1.6m from grade level.
The fence frame and Gate shall be fixed around Trafo area as per RFC drawing
T- 4.218.955.
The chain link fence shall be laid as per RFC drawings T- 4.116.644 & T- 4.116.670.
The gate shall be fixed as per DEP 34.13.20.31-Gen.
The wire mesh fence shall be around the Trafo Pit area.
The Chain Link fence shall be in basement floor, above the R.C.wall up to roof beam
bottom as per T- 4.218.955.

6.12. DOORS
The steel door frames and leaves shall be galvanised and powder coated as per
T.4.132.880.
The blast resistant doors shall be used as per DEP 34.17.10.30.
The door and frames in external wall shall be made out of galvanised steel as per DEP
34.17.00.32 Class 6.6.1.
Double sheeted insulated doors shall be used for Electrical Sub Station and basement of
control building interior walls.
The external doors shall always open outwards and in the direction of escape route.
Weather striping shall be fixed in the doors to maintain the inside temperature of the
building.
The external doors of Sub Station shall be tight-fitting by means of heavy-duty PVC seals
as per DEP 34.17.00.32 Class 6.6.1.
The door frames shall be fixed to wall by galvanised metal lugs and the area shall be water
proof and void free joints.
The joints between door frame and wall shall be with building mastic that does not sag or
run, is non-hardening, non-staining and can be painted. As per DEP 34.17.00.32 Class
6.6.3.
The doors fittings like Locks, Handles, Barrel Bolts, Door Stoppers and Automatic Door
Closers etc shall be anodised aluminium secured with non-corroding screws fixed as per
the RFC drawing and as per Company Specification as per DEP 34.17.00.32 Class 6.6.4.
Double doors shall be fitted with adjustable hinges & Cylinder mortise lock as per
T.4.132.880.
All Blast resistant Steel doors shall be compliance with DEP 34.00.01.30-Gen
Finishing of doors shall be as per the DEP 34.28.00.31.
Master key system shall be implemented as per the project specifications and as per
architectural RFC drawings.
T-4.234.582 Rev. A

Page 13 of 33

Q A T A R
6.13.

Doc. Title

Quality Control Procedure for Building

GAM-MTS-CIV-GTL-034

Date &
Rev

26.07.2008 & Rev - E

EMBEDED ITEMS
All embedded items like Electrical Earthing Plates Etc shall be as per Company
specifications and RFC drawing GAM-QCR-QAC-GTL - 104 Earthing Test Report.

7. ATTACHMENTS
GAM-QCR-QAC-GTL - 005

Laboratory Compaction Test Report.

GAM-QCR-QAC-GTL 001 Earth Work Excavation

GAM-QCR-QAC-GTL - 006

Survey Report.

GAM-QCR-QAC-GTL 009

Pour Card.

GAM-QCR-QAC-GTL 010

Concrete Honeycombs & Cracks.

GAM-QCR-QAC-GTL - 014

Checklist Pre Pour Inspection.

GAM-QCR-QAC-GTL - 011

Embedded Items.

GAM-QCR-QAC-GTL - 015

Checklist Post Pour Inspection.

GAM-QCR-QAC-GTL - 017

Fresh Concrete Test Report.

GAM-QCR-QAC-GTL - 025

Grout Pour Card.

GAM-QCR-QAC-GTL - 027

Masonry Works.

GAM-QCR-QAC-GTL - 028

Carpentry, Ceilings and Tiles Works.

GAM-QCR-QAC-GTL - 029

Roofing Checklist.

GAM-QCR-QAC-GTL - 031

Painting and Coating Checklist.

GAM-QCR-QAC-GTL - 040

STR-Dimensional Check for Ladder, Handrail.

GAM-QCR-QAC-GTL - 050

Excavation-Backfilling Report.

GAM-QCR-QAC-GTL - 134

Check List for Fence & Gate.

GAM-QCR-QAC-GTL - 104

Inspection - Earthing Installation.

T-4.234.582 Rev. A

Page 14 of 33

PEARL GTL ASU PROJECT

LABORATORY COMPACTION TEST FORM
GAM-QCR-QAC-GTL-005
Initial Mass of Sample

ITP NO: GAM-ITP-QAC-GTL-021 REV E

TEST METHOD: ASTM D -1556-2000

(g)

.Layers

..Blows per Layer

Weight of Sample + Mould (g)

Volume of Mould

Weight of Mould (g)

BULK DENSITY
Container NO.
Weight of Wet Sample + Container (g)
Weight of Dry Sample + Container (g)
Weight of Container (g)
Weight of Dry Sample (g)
Weight of Moisture (g)
MOISTURE CONTENT (%)

DRY DENSITY (%)

DRY DENSITY Mg / m3

MAXIMUM DRY DENSITY

Kg / m3

OPTIMUM MOISTURE CONTENT %

THE ABOVE DETERMINATION WERE PERFORMED IN ACCORDANCE WITH ASTM D 1556-2000

ORGANISATION

GAMA QATAR

LINDE

QSGTL

NAME

SIGNATURE

DATE

INSPECTION CHECKLIST

EARTHWORKS
CLEARING AND GRADING
FORM NO: GAM-QCR-QAC-GTL-001
Rev.F
Location Bldg/Area :

ITP: GAM-ITP-QAC-GTL- 021

Date :

Drawing Reference No :

1
2
3
4
5
6
7
8
9
10
11
12

Check work site, stock pile haul roads, disposal areas and any existing utilities clearly identified N/A
Check that the Surveyor has established bench marks and confirmed elevations
Check work site and any existing utilities staked out (confirmed by surveyor or attach
surveyor's report)
Check provisions for de-watering (if appl.)
Check provisions for demolition of existing structures. (if appl.)
Check valid work permits obtained for all areas
Check site cleared of all unsuitable soil & rubbish
Check all unsuitable material hauled away to designated disposal area.
Check any retained soils are properly stock piled
Check retained soils appear acceptable and sampled as required
Check site properly graded to designated levels (confirmed by surveyor or attach surveyor's
report)
Check base soil appears acceptable & sampled as required

13 Check base scarified (if required)

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

Comments:

SIGN OFF AS ACCEPTED

GAMA QATAR
Name
Position
Signature
Date
0.

LINDE

PEARL GTL

INSPECTION CHECKLIST

SURVEYORS REPORT.
FORM NO:
GAM-QCR-QAC-GTL-006 ITP REF. NO: GAM-ITP-QAC-GTLRev. 0

REV. 0 DATE :

Location Bldg/Area:

No :

Briefly describe the intention of the Survey and purpose giving details of the utility/ excavation.

For Location give Marked up copy of Drawing:

Drawing Numbers

Calibration Cert No :

1. Confirm that surveying equipment is calibrated

2. Check that the drawings noted above are approved for use.
3. Check all existing utilities are clearly identified and staked out
4. Confirm that the proposed excavation is clearly staked/ Marked out.
5. Confirm depth of excavation.

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

N/A

YES

NO

Surveyors Comments plus any additional survey information.

SIGN OFF WILL CONFIRM RELEASE TO EXCAVATE.

GAMA QATAR
Name
Position
Signature
Date
0.

LINDE

PEARL GTL

QSGTL PEARL PROJECT

C2 ASU Construction Works
FORM NO:

CONCRETE POUR CARD

GAM-QCR-QAC-GTL-009

Date :

Area Location & Type of Structure :

Drawing & Rev No;
Quantity Reqd(m3);

Slump(mm):
ITP NO:GAM-ITP-QAC-GTL

Class of concrete;

Slump Flow(mm);
Inspection

ITEMS TO BE CHECKED

QC Status

Check for Ground Condition

Check for filling and compaction
Check Minimum blinding thickness as per drawing
Coating of blind concrete
Blinding concrete satisfactory and QC released for next activity
Steel reinforcement fabrication satisfactory as per drawing
Form work Erecting Satisfactory (Dimension,Cleanliness,oil and
Support)
Anchor Bolts (see Separate survey Report)
Embedded Items fixing Satisfactory (Elec/Mech)

All setting outs verified by the surveyor including Dimensions,

Locating and Elevation.
Blowing with air compressor is Satisfactory
pre pour Inspection Satisfactory

THE APPENDED SIGNATURE GIVES APPROVAL FOR THE PLACEMENT OF CONCRETE DETAILED ABOVE
& QC HOLD RELEASED
ORGNAISATION

GAMA QATAR

LINDE

COMPANY

NAME
SIGNATURE
DATE

T-4.234.541 Rev. O

Page 1 of 1

QSGTL PEARL PROJECT

C2 ASU Construction Works
FORM NO:
GAM-QCR-QAC-GTL-010

INSPECTION FORM FOR CONCRETE

HONEYCOMBS &CRACKS

ITP : GAM-QCR-QAC-GTL- 023

Date: 17.04.08

INSPECTION FORM FOR CONCRETE HONEY COMBS&CRACKS

Location Bldg/Area:

LIN AREA PLATFORM 2091 A-X

Drawing Reference No:

FF00-C-ZF 7005.001

ITEM
1.

DETAIL OF ACTIVITY

GRID :

COMPLIANCE
YES
NO
NA

REMARKS

HONEY COMBS
1. a. Removal of unwanted concrete
1.b. Preparing of concrete with bond
1.c. Curing
1.d. Finishing

2.

CRACKS.
a) Preparation of V cut if applicable
b) Injection of Repair Solution OR
mortar
c) Curing.
d) Finishing.

Comments:
ORGANIZATIONS

GAMA QATAR

LINDE

QSGTL

Name

Signature

Date

T-4.234.541 Rev. O

Page 1 of 1

INSPECTION CHECKLIST

CONCRETE PRE POUR

INSPECTION
FORM NO: GAM-QCRQAC-GTL-014
Location Bldg/Area:

ITP REF. NO: GAM-ITP-QAC-GTL-

Date:
No:

Drawing Reference Nos :

ITEM DESCRIPTION
Check that existing concrete surface properly chipped & concrete pouring place is clean
N/A YES

NO

N/A YES

NO

Check that rebar free from rust, damage and installed as per drawings IF REQUIRED check
N/A YES
embedded items are compliant

NO

1
and construction joints, if any, are adequately prepared
2 Check that form work installation is proper and release agent applied properly
3

4 Check that reinforcement Bars are the correct size as drawing

N/A YES

NO

5 Check that reinforcement are spaced correctly

N/A YES

NO

6 Check adequacy of spacers and specified concrete cover

N/A YES

NO

7 Check that Embedded items are placed as per the construction Drawings

N/A YES

NO

8 Check that Anchor Bolts are placed as per the construction Drawings.

N/A YES

NO

9 Check that Waterstop is fixed correctly if required

N/A YES

NO

10 Check that all civil piping is fixed and ready for casting

N/A YES

NO

11 Check that all electrical items are fixed and ready for casting (Earthing Plate)

N/A YES

NO

12 Check that all mechanical items are fixed and ready for casting

N/A YES

NO

13 Check that all Anchor bolts and embedded items are installed as required, if applicable.

N/A YES

NO

Comments:

SIGN OFF AS ACCEPTED

GAMA QATAR
Name
Position
Signature
Date

T-4.234.541 Rev. O

LINDE

QSGTL

QSGTL PEARL PROJECT

C2 ASU Construction Works
GAM-QCR-QAC-GTL-011 EMBEDDED ITEMS INSPECTION FORM

Date :

Location Bldg / Area :

Drawings Reference No:

ACTIVITIES TO BE CHECKED

STATUS BEFORE POURING

STATUS AFTER POURING

1.latest construction drawing and revision

being used
2. check anchor bolts / embedded items
are properly located and securely fixed in
place
3. check level of anchor bolts and
alignment properly done

4. check anchor bolt, nut and washer

properly protected
REMARKS:

THE EMBEDDED ITEMS ARE CHECKED AND CONFORMANT

NAME
GAMA QC

LINDE
COMPANY

T-4.234.541 Rev. O

SIGNATURE
BEFORE POURING

SIGNATURE
AFTER POURING

INSPECTION CHECKLIST

CONCRETE
POST POUR INSPECTION
FORM NO: GAM-QCR-QAC-GTL-015

ITP REF. NO: GAM-ITP-QAC-GTL- Date :

Location Bldg/Area:

No :

Drawing Reference:

POST POUR INSPECTION

CAST DATE

CAST TIME Approximately

STRIPPING DATE / TIME

Confirm Dimensional Check taken: Attach sketch or marked up drawing of dimension

taken

NA

YES NO

Confirm surveyor has reported .

NA

YES NO

Confirm Embedded items have been check and accept by Mech.

NA

YES NO

EXAMINATION OF POUR AFTER STRIPPING

Describe any surface defects and their probable cause, and what remedial measures are
necessary :

REPAIRS
If major repairs are to be carried out give repair sheet No

CURING RECORD
4.

DAY

10

11

12

13

14

CHECKED
NOTE: Water Curing Check the curing daily tick the box.

If Curing Compound is used write below Curing Compound type

GENERAL COMMENTS

SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR

LINDE

QSGTL

Name
Signature
Date
T-4.234.541 Rev. O

Page 1 of 2

INSPECTION CHECKLIST

CONCRETE
POST POUR INSPECTION
FORM NO: GAM-QCR-QAC-GTL-015

ITP REF. NO: GAM-ITP-QAC-GTL- Date :

Location Bldg/Area:

No :

Drawing Reference:

THIS RECORD SHEET TO BE USED ONLY IF REQUIRED

CONCRETE REPAIR RECORD SHEET

Supervisor / Inspectors name

Date

RFI No.

Provide Sketch or photo and give brief description of repair and repair material.
Is the defect
1. HONEYCOMBING
2. SEPARATION
3. OTHER

1. Check bonding agent applied (if required)

2. Check only designated repair materials are utilised
3. Check repair materials properly applied
4. Check curing application (if required)

NA

YES NO

NA

YES NO

NA

YES NO

NA

YES NO

SIGN OFF AS ACCEPTED ONLY AFTER COMPLETION OF ALL WORKS & CURING
GAMA QATAR

LINDE

QSGTL

Name
Signature
Date
T-4.234.541 Rev. O

Page 2 of 2

QSGTL PEARL PROJECT

C2 ASU Construction Works
Record No. :

FRESH CONCRETE TEST

REPORT

ITP No. :

GAM-ITP-QAC-GTL-023

Form No: GAM-QCR-QAC-GTL-017

No. :

TRUCK NO

BATCH TIME

TIME of ARRIVAL

DISCHARGE TIME

TIME of
DEPARTURE

Inspection Gr :

Mix Type:

Laboratory :

Minimum Strength at 28 Days:

Date :

Week:

TEMPERATURE (C)

CONCRETE
TIME TAKEN

SLUMP/FLOW (mm)

CONCRETE

MIX CODE

NUMBER OF CUBES
CAST

CONCRETE
QUANTITY ( m3 )

AIR

REMARKS:

ORGANIZATIONS
GAMA REP
LINDE
QSGTL or its PMC

T-4.234.541 Rev. O

NAME

DATE

SIGNATURE

LOCATION

C2-ASU PROJECT
GAMA QATAR
GROUT POUR CARD(PRE/POST POUR)

Form No: GAM-QCR-QAC-GTL-025

Inspection Gr.:

ITP No.:

Laboratory:

Record No:

Date:

TAG NO.:
DESCRIPTION:
TYPE OF GROUT:
GAMA/T Const.

Item
No.

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0

LOCATION:
DRAWING:
QUANTITY OF GROUT:

TYPE OF ACTIVITY

Signature

Date

GAMA/T - QC
Signature

Date

CONTRACTOR
Signature

Date

Setting Out
Concrete Surface Preparation
Equipment / Surface Alignment
Formworks
Isolation Joint
Metal Surface Preparation
Mixing / Placing / Finishing of Grout (1)
Curing of Grout (1)
Removal of Shims
Mixing / Placing / Finishing of Grout (2)
Curing of Grout (2)
Sealant to Isolation Joint
Final Inspection

Remarks:
Full Name/Signature/Date
GAMA QATAR

CONTRACTOR

COMPANY

COMPANY(*)
Signature

Date

REMARKS

QSGTL PEARL PROJECT

C2 ASU Construction Works
MASONRY WORK

FORM NO: GAM-QCR-QAC-GTL-027

Report No:

Date:

Item description:

ITP No:

Item location/area:
Drawing reference:

Ref.

DETAIL OF ACTIVITY

Partition layout dimensions

Laying, plumb, levelling

Mortar mixing type

(M1,M2,M3,M4,M5)

Lintel beam provided(for wall

openings)

Plaster thickness is 15 mm
minimum

Plaster flush with inserts if any

Scratch coating applied

Workmanship is acceptable

Other openings

ORGANIZATION
GAMA

LINDE
COMPANY

NAME

COMPLIANCE
YES
NO
N/A

DATE

SIGNATURE
(BEFORE POURING)

REMARKS

SIGNATURE
(AFTER POURING)

QSGTL PEARL PROJECT

C2 ASU Construction Works
CARPENTRY, CEILINGS AND TILES
CHECKLIST

FORM NO: GAM-QCR-QAC-GTL-028

Report No:

Date:

Item description:

ITP No:

Item location/area:
Drawing reference:

Ref.

DETAIL OF ACTIVITY

Carpentry Works
Doors and Windows are dimensionally
correct plumb, level and square
Caulking and proofing of openings are
weatherproofed and water resistant
Hardware furniture fitted correctly as
per vendor instructions.

1.1
1.2
1.3

2.2

Hangers, channels, studs, furring

correctly spaced, braced. Plumbed and
level
Material application and jointing
correctly installed at ceilings, openings
and fittings

2.3

Trims are installed level and clean.

Rigid Tiles

3.4

Positioning, grouting and curing in

accord with codes of practice and
vendor instructions
Tile finish is plumb, level, clean and
free from spalls
Gaps and coursing, expansion joints,
stained joints are in accord with the
relevant drawing and specifications
All works are clean, dry and free from
cracks

3.5

Work area is clean and free debris

3.1
3.2
3.3

REMARKS

Suspended Ceilings

2
2.1

COMPLIANCE
YES
NO
N/A

ORGANIZATION
GAMA
LINDE
QSGTL or PMC

NAME

DATE

SIGNATURE
(AFTER POURING)

SIGNATURE
(BEFORE POURING)

QSGTL PEARL PROJECT

C2 ASU Construction Works
ROOFING CHECKLIST

FORM NO: GAM-QCR-QAC-GTL-029

Report No:

Date:

Item description:

ITP No:

Item location/area:
Drawing reference:

Ref.

DETAIL OF ACTIVITY

Leveling

2
3

Window lights and vents

correctly fitted and sealed
Asphalt roofing is free from
cracks, blisters and is weather
tight

Asphalt coating and granulated

chippings laid

REMARKS

Roof sheets lapped correctly and

bonded as necessary as per
specifications
Fixing and caps, sealed and
water-proofed

COMPLIANCE
YES
NO
N/A

Flashing correct to drawings, i.e.

edges, junctions, projections and
abutments, etc.
Roof decks free from dirt,
debris, water trappings

ORGANIZATION
GAMA

LINDE
COMPANY

NAME

DATE

SIGNATURE
(BEFORE POURING)

SIGNATURE
(AFTER POURING

QSGTL PEARL PROJECT

C2 ASU Construction Works
GAM-QCR-QAC-GTL-031

PAINTING AND COATING

CHECKLIST

ITP NO:GAM-ITP-QAC-GTL-023

Location Bldg/Area:

Date:

Drawing reference:

Ref.

DETAIL OF ACTIVITY

Surface correctly prepared to

specification

Painting material correct to

specification

Paint application in accordance

with specification

4
5
6

COMPLIANCE
YES
NO
N/A

REMARKS

Each point coat is compatible to

previous coat
Paint finish is smooth and free
from runs, curtains and foreign
matters
Area is free from overspray,
spillage, debris etc.

ORGANIZATIONS
GAMA

LINDE

QSGTL or its PMC

NAME

DATE

SIGNATURE

C2 ASU PEARL GTL

PROJECT-RAS LAFFAN
INDUSTRIAL CITY
CHECK LIST OF LADDER,
HANDRAIL, STAIRCASE & GRATING

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG /
Documents:
Used Measuring and test equipment ref. (if applicable):

INSPECTIONS
Item

Mark No.

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-040

Check of
Ladders

DATE

Check of
Handrail

NAME

Check of
Staircases

Check of
Grating

SIGNATURE

Q A T A R

PEARL GTL PROJECT- RLCQATAR

EXCAVATION / BACKFILLING
REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Documents:

Used Measuring and test equipment ref. (if applicable):

Area

Location

Description of Filling

a) Sand

b) Gravel (SC1)

Site Clearance

Excavation

ELEVATION AS PER DRAWING :

ACTUAL ELEVATION

ACCEPTABLE

REMARKS:

YES

Accepted By

ORGANIZATIONS
THIRD PARTY
REP.
GAMA
LINDE
QS GTL

GAM-QCR-QAC-GTL-050

DATE

NAME

NO
SIGNATURE

PEARL GTL DEVELOPMENT PROJECT.

INSPECTION FORM FOR FENCE & GATES

Drawing No.:

Date:

Location:

Serial No.:

Type of Structure:

ITP No.: GAM-QCR-QAC-GTL-

Item No.

TYPE OF ACTIVITY

GAMA QATAR
CONSTRUCTION
SIGN.

1.0

Foundation
1.1

Survey, setting-out and

excavation

1.2 Formworks (if applicable)

1.3

Fence/Gate Post
Installation

1.4

Concrete pouring &

finishing

1.5

Concrete surface
preparation

2.0

Fencing and Gate

2.1

Installation of Fence/Gate
fabric

2.2 Installation of Barbed Wire

3.0

Final inspection

Form No.:GAM-QCR-QAC-GTL-134

DATE

GAMA QATAR
QA/QC
SIGN.

DATE

LINDE CONS.
SIGN.

DATE

LINDE QA/QC
SIGN.

DATE

REMARKS

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY

EARTHING INSPECTION TEST REPORT

Test No.:
Client:
Location:
Description:

System:
Project:
Relevant
Drawings &
Specifications:
Location:

Inspection - Earthing Installation

Item no

Description

Installed in accordance with relevant drawings and specifications

Earth terminal mechanical protection correct

Earth terminal supported correctly

4
5

Neutral earthing resistor resistive value at ___________oC:

Neutral earthing resistor insulation resistance to earth:

6
7

Earth boss correctly fitted

Continuity

Accept

Reject

N/A

Accept

Reject

N/A

Inspection After concrete

Item no

Description

Location & Elevation

Proper projection

Free Movement of Threads

Resistivity

Continuity

Remarks:

GAMA QATAR

Name:
Signature:
Date:
GAM-QCR-QAC-GTL-104

LINDE

QSGTL or its PMC