Professional Documents
Culture Documents
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.919
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Page 2 of 13
5887
05.01.09
SK
EO
AG
IFR
18.12.08
SK
EO
AG
IFR
08.10.08
SK
EO
AG
RFC
08.03.08
BR
UA
ZG
RFC
26.11.07
BR
AU/MC
ZG
ICC
23.11.07
BR
AU/MC
ZG
IFR
20.11.07
BR
AU/MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Status
Document Title:
Contractor
LOC470
GAM
ITP
QAC
GTL
032
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: C
X. CONTRACTOR QC
C. COMPANY
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test Frequency
1.0
METHOD STATEMENTS/PROCEDURES
1.1
Method Statements /
Procedures Preparation
2.0
2.1
2.2
2.3
Prior to start of
activity
Reference Document
Acceptance Criteria
Responsible Party
Verifying Documents
Subcontractor Method
Statements / Procedure
Project
Requirements
QA/QC
T.4.305.119
T.4.250.916
Painting inspector
QA/QC
Calibration Test
Certificates
Painting inspector
Qualification
Certificates
DEP 30.48.00.31;
T.13.376.799,MSD
S Manufacturers
Technical data
sheet, certificates
Painting inspector
T.13.376.799
DEP 30.48.00.31
Manufacturers
recommendation.
Painting inspector
3.0
MATERIALS CERTIFICATES
3.1
Verification of Paints,
Thinners, colors and
Abrasives
3.2
T-4.250.919 Rev. C
Each Inspection
100%
100%
Daily
T-4.250.900,
T- 4.250.916
T-4.250.900,
T- 4.250.916
DEP 30.48.00.31;
T.13.376.799
DEP 30.48.00.31;
T.13.376.799
Page 4
MAR,MSDS
GAM-QCR-QAC-GTL-051
Visual confirmation
X. CONTRACTOR QC
C. COMPANY
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
4.0
1.1.1.1 INSPECTIONS
Test Frequency
Reference Document
Every 4hrs or
weather change
T-4.250.900,
T- 4.250.916
Acceptance Criteria
Responsible Party
Verifying Documents
Painting inspector
GAM-QCR-QAC-GTL-055
Painting inspector
GAM-QCR-QAC-GTL-055
Environmental Conditions
Dry Bulb
Temperature
4.1
Wet Bulb
Temperature
Relative Humidity
Substrate
Temperature
DEP30.48.00.31,
T.13.376.799
Manufacturers
recommendation.
Air temperature of
Compressed air
Surface preparation prior
to application of coating
systems
4.2
Surface Profile
and cleanliness
Max. Time
between end of
blasting and
application of
primer (4 hrs.)
T-4.250.919 Rev. C
100%
T-4.250.900,
T-4.250.916
T.13.376.799
DEP30.48.00.31
ISO 8501:SA 21/2
ISO 8501-1:SA 3
ISO 8504-2
Page 5
X. CONTRACTOR QC
C. COMPANY
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
In process inspection of
primer coat/first coat
a ) Paint system
verification
4.3
Test Frequency
Reference Document
T.13.376.799
a)100%
b)100%
T-4.250.916,
T-4.250.900
c) Para 3.5.1
d) Para 3.5.3
Acceptance Criteria
T.13.376.799Para 3.5
DEP30.48.00.31Para 6
Manufacturers
recommendation &
ISO 2409, ASTM
D4541
Responsible Party
4.4
In process inspection of
intermediate coats & min.
Time b/w the application
of different coats
GAM-QCR-QAC-GTL-055
GAM-QCR-QAC-GTL-167
Painting inspector
GAM-QCR-QAC-GTL-167
T-4.250.900
T-4.250.916
Manufacturers
recommendation &
ISO 2409, ASTM
D4541
Painting Inspector
d) Adhesion check
Para 3.5.3
T-4.250.919 Rev. C
DEP30.48.00.31
T.13.376.799
b) wet Film
Thickness 100%
c)Dry film
Thickness Para
3.5.1
GAM-QCR-QAC-GTL-055
T.13.376.799
a) Visual Inspection
Verifying Documents
Page 6
X. CONTRACTOR QC
C. COMPANY
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test Frequency
Reference Document
Acceptance Criteria
Responsible Party
Verifying Documents
GAM-QCR-QAC-GTL-055
GAM-QCR-QAC-GTL-167
Painting Inspector
GAM-QCR-QAC-GTL-053
H H
Painting Inspector
GAM-QCR-QAC-GTL-056
H H
Painting Inspector
GAM.-QCR-QAC-GTL-056
H H
T.13.376.799
a) Visual Inspection
4.5
In process inspection of
final coat of film
thickness, colour, coating
system,
b) wet Film
Thickness 100%
c)Dry film
Thickness Para
3.5.1
T-4.250.900
T-4.250.916
DEP30.48.00.31
T.13.376.799
Manufacturers
recommendation
Painting Inspector
d) Adhesion check
Para 3.5.3
4.6
100%
T-4.250.900
T-4.250.916
4.7
100%
T-4.250.900
T-4.250.916
4.8
Inspection of repair /
touch up of paintings
/coatings. (Field joints of
Above ground & buried
carbon steel lines etc)
100%
T-4.250.900
T-4.250.916
T-4.250.919 Rev. C
DEP30.48.00.31
T.13.376.799 Para
3.5.2
No holidays
DEP30.48.00.31,D
EP30.48.40.31,BS
EN ISO 1461 (or)
ASTM A 123
T.13.376.799
DEP30.48.00.31
Manufacturers
recommendation
Page 7
X. CONTRACTOR QC
C. COMPANY
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
4.9
100%
T-4.250.928
4.10
100%
T-4.250.900
T-4.250.916
4.11
4.12
T-4.250.919 Rev. C
Test Frequency
Internal Cleaning
100%
Reference Document
T.13.377.360 Rev E
& T.4.096.688
T.13.377.450-Construction
waste Management
Procedure
Acceptance Criteria
T.13.376.799
DEP30.48.00.31
Project
Requirements
T.13.376.799
DEP30.48.00.31
Visual confirmation
No external materials
inside the pipe &
Internal Cleaning
before lifting into
Structure.
Check & ensure in
Hazard area
,flammable area any
paint material
Responsible Party
Painting Inspector
Painting Inspector
Site Engineer
Painting Supervisor
Page 8
Verifying Documents
Visual
Visual
MAR No.:
Date:
Manufacturer:
PO/Subcontract
Number :
Description of the Proposed Material:
Nos:
QTY:
Note:
Civil / Buildings
Mech. / Piping
Civil
Involved
Discipline:
Mechanical
Electrical
Instrumental
Welding
Others
..
Inspection Report
Release Note
Yes
Mill Certificates
Data Sheets
No
Others
Comments:
Carried out By
Accepted By
GAMA REP.
VENDOR REP.
LINDE REP.
QSGTL REP.
GAM-QCR-QAC-GTL-051
DATE
NAME
SIGNATURE
Q A T A R
Subcontract Ref.:
Report No.
Item Description:
Inspection Date:
System:
ITP No.:
Subsystem:
Ref.Drg./Doc.
Identification No.:
Pipe
T.D.F.T
Ident. No.
Dia (inch) Microns
K.V.Range:
KV
Settings
H.D Result
Damages
Pinholes
Remarks:
Accepted By
ORGANIZATIONS
THIRD PARTY
REP.
GAMA REP.
LINDE REP.
DATE
NAME
SIGNATURE
Remarks
QATAR
Report No.:
Item Description:
System:
Item Location / Area:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
Working Conditions
Internal / External
Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Paint Spec:
1. Hygrometer
Identification #
2. DP / RH Calculator
3. Temperature Gauge
4. Hypodermic Needle
Gauge
5. Surface Profile Gauge
6. WFT Gauge
7. DFT Gauge
From: ________________hrs.
To: ________________hrs.
Grit Blasting
Machine Sl.No.
Nozzle Pressure
Grit Type
Wire Brushing
Manual / Power
Grade
mm
PSIG
Surface Finish
Surface Profile
Microns
*PAINT APPLICATION
From: ______________ hrs. To: _______________ hrs.
Manual / Auto
Coating Manufacturer:
Paint:
Batch No.
Product/Coat
Mix
Ratio
Application
Methods
Overcoat
Time
A.
B.
Intermediate A.
Coat
B.
A.
Top Coat
B.
Further Inspection Required:
Conducted :
Corrective action if necessary:
Primer
Accepted By
ORGANIZATIONS
DATE
NAME
SIGNATURE
Q A T A R
System:
Item Description:
Item Location / Area:
Subsystem:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
Working Conditions
Internal / External
Report No.:
Inspection Date:
Test Code No.:
ITP No.:
Paint Spec:
Insp. Equipment Used
Identification #
1. Whirling Hygrometer
Time (hrs.)
Air
WB
O
Temp
( C)
DB
Dew Point (O C)
Relative Humidity
%
Metal Temp. (O C)
2. DP / RH Calculator
3. Temperature Gauge
4. WFT Gauge
5. DFT Gauge
SURFACE PREPARATION
From: ________________
To: ________________
Method of
Cleaning
PAINT APPLICATION
From: ______________ hrs. To: _______________ hrs.
Coating Manufacturer:
Paint:
Batch No.
Product/Coat
Mix
Ratio
Application
Methods
DATE
NAME
Overcoat
Time
A.
B.
A.
Intermediate
B.
A.
Top coat
B.
Remarks:
Primer
Accepted By
ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL or its PMC REP.
GAM-QCR-QAC-GTL-056, Rev-1
SIGNATURE
QATAR
Report No.:
Item Description:
System:
Item Location / Area:
Ref. DWG / Documents:
Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Paint Spec:
1. Type Of Inspection:-
2.Inspection Item:-
3.Inspection Results:-
4. Remarks:-
ORGANIZATIONS
Accepted By
GAM-QCR-QAC-GTL-167
DATE
NAME
SIGNATURE