034-ITP For Air Cooled Steam Condenser PDF

Pearl GTL
Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT

Project Document Number: T- 4.250.921
Contractor Project No :
Project Rev.: A
Purchase Order Number:
2MH127
Tag/Item Number(s):
1A-2121, 1A-2221, 1A-2321, 1A-2421

2A-2121, 2A-2221, 2A-2321, 2A-2421
Unit(s):
1-2100, 1-2200, 1-2300, 1-2400

2-2100, 2-2200, 2-2300, 2-2400
PCWBS:
FA02, FB02, FC02, FD02

GA02, GB02, GC02, GD02
Page 2 of 18
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
20.01.09
Company Comments Incorporated
SK
EO
AG
CCI
17.01.09
Ready for Construction
SK
EO
AG
RFC
15.03.08
Issued for Company Comments
BR
AU/MC
ZG
ICC
03.02.08
Issued for Review
BR
AU/MC
ZG
IFR
31.01.08
Issued for Internal Review
BR
AU/MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
LINDE ENGINEERING AG
INSPECTION TEST PLAN FOR AIR COOLED STEAM

CONDENSER
Document No.
Contractor
Gama Qatar Co. W. L. L.
LOC470
GAM
MTS
QAC
GTL
034
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Project Document Number: T-4.250.921
Vendor Code
Rev No: A
C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY
Document No.: GAM-ITP-QAC-GTL-034
ITP FOR INSTALLATION OF AIR COOLED

STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Activity
Test
Frequency
1.0
GENERAL
1.1
Contractor drawings, project

specifications, manuals, codes
100%
1.2
Lifting studies (For Heavy

Equipments)
100%
1.3
Paint /Galvanize touch up
100%
1.4
Procedures
100%
T.4.186.019;T.4.121.350
2.0
EQUIPMENT
2.1
Equipment identification and

name plate verification and
visual inspections
100%
T.4184.662;
T-4.250.944
2.2
Receiving inspection
100%
Item
2.3
Storage, preservation and

documentation (FSI)
2.4
Periodic Preventive
maintenance
2.5
Inspection measuring and test

equipment calibration
3.0
STRUCTURAL STEEL
T-4.250.921 REV-A
100%
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
TECHINICAL
OFFICE
HSSE
T.4.234.084
QCI
GAM-QCR-QAC-GTL-056
(T.4.318.598)
QCI
Verify the documents
Approved drawing
DEP 31.10.03.10, DEP
31.29.00.10,T.4.121.350
STORE
INCHARGE
GAM-QCR-QAC-GTL-080
(T.4.318.599)
FSI
GAM-QCR-QAC-GTL-069
(T.4.318.599)
QCI
Calibration certificate
Refer Painting ITP T.4.250.919/T.4.096.672
Shifted to Item no: 2.1
T.4.186.019;T-4.250.932,
T-4.250.944;T.13.377.360E
Approved drawing,
DEP 70.10.70.11,
T.4.121.350,Vendor
instruction
Deleted
100%
T-4.250.915,
Valid Certificate
Page 4 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
3.1
Activity
Test
Frequency
Reference Document
3.1.1
3.1.2
Verifying Documents
QCI
GAM-QCR-QAC-GTL-113
(T.4.318.599)
W
/
R
Approved drawing DEP

34.19.20.31, T.4.121.350
QCI
GAM-QCR-QAC-GTL-120
(T.4.318.600)
W/R
W
/
R

34.19.20.31
Accepted (Including chipping,

anchor bolt control and pocket
cleaning)
100%
T-4.250.944;T.4.186.019
DEP 34.28.00.31;
T.13.376.359E;T.4.121.350
Foundation chipping to sound
Ref. Item Code 3.1.0
metal
Anchor bolts control & pocket
Ref. Item Code 3.1.0
cleaning
3.1.4
Temporary earthing
100%
3.1.5
Preassembly/installation
Fixation and reinstallation of
bracings
100%
T-4.250.944: T-4.250.907
T.4.186.019
Vendor specification DEP

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
3.1.6
Paint Temporary bolts blue
All
T-4.250.944: T.4.186.019

34.28.00.31;T.13.376.351G,
T.4.121.350Vendor
specification
QCI
3.1.7
Main Structure
Foundations complete and
3.1.0
Responsible
Party
Acceptance Criteria
Leveling, orientation,
Alignment/Elevation
T-4.234.075 Rev. A
100%
T-4.250.944
T-4.250.907;T.13.377.360;
T.4.193.320
Page 5 of 18
GAM-QCR-QAC-GTL-037;
GAM-QCR-QAC-GTL-040
(T.4.318.598)
Visual Check
GAM-QCR-QAC-GTL-038
GAM-QCR-QAC-GTL-039
(T.4.318.598)


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
3.1.8
Activity
Final bolting up/torqueing
3.1.9
Remove Temporary bolts blue
3.1.3
Grouting
3.2
3.2.1
Test
Frequency
100%
Reference Document
Acceptance Criteria
T-4.250.944: T.13.377.360
T.4.186.019;T.4.193.320
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Responsible
Party
Verifying Documents
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
All temporary bolts removed

after completion of erection
No blue bolts
QCI
Visual Check
100%
T-4.250.944, T-4.234.545
DEP 34.19.20.31
T.13.376.358; T.4.121.350
QCI
GAM-QCR-QAC-GTL-025
(T.4.318.598)
T-4.250.944
DEP 31.29.00.10
T.4.121.350
QCI
GAM-QCR-QAC-GTL-121
(T.4.318.600)

31.29.00.10 T.4.121.350,
T.4.245.161(SPX)
T.4.233.731(SPX)
QCI
GAM-QCR-QAC-GTL-119
(T.4.318.600)
W/R
QCI
GAM-QCR-QAC-GTL-119
(T.4.318.600)
W/R
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
Approved Drawing ;DEP

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-040
(T.4.318.598)
W
/
R
Upper Structure/Fans Deck/Fan Screens

Installation/Location Cut outs
fixation
100%
Fan Tip Clearance
100%
T-4.250.944;T.13.377.360E
3.2.3
Vane Angle
100%
T.4.250.944
Approved Drawing DEP

31.29.00.10,T.4.121.350;
Vendor Instruction Manual
3.9
3.9.1
All
3.2.2
3.2.4
Final Bolting Up/Torqueing
100%
T-4.250.944;T.13.377.360
T.4.186.019
Stairs & Ladders/Walkways and Platforms/Hand Rails

Foundations
T-4.234.075 Rev. A
100%
T-4.250.944: T-4.250.907
Page 6 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
3.9.2
Installation/elevation fixation
100%
T-4.250.944: T-4.250.907
T.4.186.019

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
3.9.3
Final Bolting-up/ Torquening
100%
T.4.250.897;T.13.377.360
T.4.186.019
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-040
(T.4.318.598)
S/R
S/R
100%
T-4.250.944: T-4.250.907
QCI
Confirm to drawing No
openings toe plate to
Grating
100%
T-4.250.944: T-4.250.907
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
100%
T-4.250.944: T-4.250.907
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
T-4.250.944;T.13.377.360
T.4.186.019
DEP 31.29.00.10
T.4.121.350
QCI
GAM-QCR-QAC-GTL-038
GAM-QCR-QAC-GTL-039
(T.4.318.598)
W/
R
W/R
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
3.9.4
3.8
3.8.1
3.8.2
Grating & clips toe plate

hand railings
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Fan Bells
Preassembly segments
Fixation
Installation Air Inlet bells
fixation
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
3.8.3
Alignment
100%
3.8.4
Final Bolting up / Torqueing
100%
T-4.250.944;T.13.377.360
T.4.186.019
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
100%
T-4.250.907; T.4.186.019
Approved Drawing;DEP
34.28.00.31;
3.3
3.3.1
Motor Bridge support structure
Top under structure
T.13.376.351G, T.4.121.350
T-4.234.075 Rev. A
Page 7 of 18
W/R
W/R


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Test
Frequency
Reference Document
Acceptance Criteria
preassembly/Installation
fixation
100%
T-4.250.907

34.28.00.31;
Alignment/elevation
100%
Item
3.3.2
3.3.3
3.3.4
3.3.5
4.3
4.3.1
Activity
Responsible
Party
Verifying Documents
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)

31.29.00.10 T.4.121.350
QCI
GAM-QCR-QAC-GTL-038
GAM-QCR-QAC-GTL-039
(T.4.318.598)
W/R
W/R
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
Confirm to drawing No
openings toe plate to
Grating
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
Approved drawings; Vendor

SpecificationsT.4.121.350
QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)

QCI
Check oil Type/level
W/R

QCI
GAM-QCR-QAC-GTL-121
(T.4.318.600)
W/R
W
/
R
T.13.376.351G, T.4.121.350
Final Bolting up
/Torqueing
Grating & Clips toe plate
hand railings
T-4.250.944;T.13.377.360
T.4.186.019
100%
T-4.250.944;T.13.377.360
T.4.186.019
100%
T-4.250.907
100%
T.4.250.944,T.4.250.945
T.4.186.019
100%
T.4.250.944,T.4.250.945
T.4.186.019
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Gear Boxes/Motors/Fans
Preassembly motor-gear box
coupling Motor-gear box
4.3.2
Installation
fixation
4.3.3
First oil fill gearbox
100%
T.4.250.944,T.4.250.945
T.4.186.019
4.4.4
Installation hub plate/retaining

plate fixation
100%
T.4.250.944,T.4.250.945
T.4.186.019
T-4.234.075 Rev. A
Motor-gear
box
Approved Drawing;
T.4.121.350;Vendor
Specifications
Page 8 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
4.4.5
Installation of fan blades blade

angle fixation
100%
T.4.250.944,T.4.250.945
T.4.186.019
Approved drawings; DEP

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-121
(T.4.318.600)
W/R
W
/
R
4.4.6
Tip clearance
100%
T.4.250.944,T.4.250.945
T.4.186.019

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-121
(T.4.318.600)
W/R
W
/
R
T.13.377.360 T.4.186.019

QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
W/R
W/R
100%
T-4.250.944: T-4.250.907
T.4.186.019
34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
W/R
W/R
W
/
R
100%
T-4.250.944: T-4.250.907
34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
100%
T-4.250.944;T.13.377.360
T.4.186.019

31.29.00.10 T.4.121.350
QCI
GAM-QCR-QAC-GTL-038
GAM-QCR-QAC-GTL-039
(T.4.318.598)
W/R
W
/
R
100%
T.13.377.360;T-4.250.907
T.4.186.019
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
100%
T-4.250.944: T-4.250.907
QCI
Confirm to Drawing, Check

correct opening (direction)
Final Bolting up/torqueing gear

box, retaining plate fixation
4.4.7
Hub plate fixation fan blade
T.4.250.944,T.4.250.945,
100%
Fixation
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
" A Frames/Sliding & fixed supports

Top under structure
Preassembly /Installation
fixation
Alignment/elevation( A frames
and sliding & fixed supports)
Final Bolting Up
/Torqueing
Doors(Removable parts for
Hoist device)
T-4.234.075 Rev. A
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Page 9 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
3.4.6
3.4.7
3.5
3.5.1
Activity
Sheeting install/Location cut

outs fixation
Remove temporary bolts
Test
Frequency
Reference Document
100%
T-4.250.944: T-4.250.907
100%
All temporary bolts removed

after completion of erection.
Acceptance Criteria
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Responsible
Party
Verifying Documents
QCI
Confirm to drawing, Check

cable/Pipe protrusionCheck Fixation type/length
3.5.3
3.5.4
3.5.5
3.5.6
3.6
3.6.1
No blue bolts
QCI
Visual Check
Approved Drawing; DEP

34.28.00.31;
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)

31.29.00.10 T.4.121.350
QCI
GAM-QCR-QAC-GTL-038
GAM-QCR-QAC-GTL-039
(T.4.318.598)
W/R
W
/
R
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
Confirm to Drawing, Check

correct opening (direction)
S/R
S/R
QCI
Confirm to drawing, Check

cable/Pipe protrusionCheck Fixation type/length
QCI
Confirm to Drawing /Check

Visual Installation
Wind wall structure & Sheeting
Top under Structure
100%
T-4.250.944: T-4.250.907
T.13.376.351G, T.4.121.350
3.5.2
Pre assembly/installation
fixation
Alignment/elevation
Final Bolting up
/Torqueing
Doors
Sheeting install/Location cutouts fixation
100%
T-4.250.944: T-4.250.907
100%
T-4.250.944;T.13.377.360
T.4.186.019

34.28.00.31;
T.13.376.351G, T.4.121.350
100%
T-4.250.944;T.13.377.360
T.4.186.019
100%
T-4.250.944: T-4.250.907
100%
T-4.250.944: T-4.250.907
100%
T-4.250.944: T-4.250.907
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Air Seal Plates

Installation/Location cut-outs
fixation
T-4.234.075 Rev. A
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Page 10 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
3.7
3.7.1
3.7.2
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
100%
T-4.250.944: T-4.250.907

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
100%
T-4.250.944;T.13.377.360
DEP 31.29.00.10
T.4.121.350; T.13.376.351G
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
LOAD TEST REPORTS

(TPI)
H/R
H/R
Hoisting beam
Installation fixation
Final Bolting up
/Torqueing
3.7.3
Load Test
100%
T-4.250.944: T-4.250.907;
T.13.377.360 T.4.186.019
3.7.4
Mark Hoisting Beam
100%
T-4.250.944: T-4.250.907

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
Mark Certified SWL on

beam
5.3
DEP 34.28.00.31;
T.13.376.351G, T.4.121.350
Steam Distribution Manifold (CCM)
5.3.1
Top "A" Frames/supports
100%
T.4.250.944,T.4.250.945

QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
S/R
S/R
5.3.2
Installation
Condensate
collecting Manifold (CCM)
100%
T.4.250.944,T.4.250.945

QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
100%
T.4.250.944,T.4.250.945
T.13.377.360

QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
S/R
100%
T.4.250.944,T.4.250.945

QCI
Check Position/Assembly
100%
T.4.250.897;T.13.377.360

QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
5.3.3
Alignment/elevation(Manifoldsconnection risers + Tack

welding)
5.3.4
Fixed/Sliding saddle
Final Bolting up-
5.3.5
4.0
Torqueing(Fixed/Sliding
Support)
Air Cooled Condenser Equipment
T-4.234.075 Rev. A
Page 11 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
4.1
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
T-4.250.944: T-4.250.907

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
W/R
W/R
T-4.250.944:
DEP 34.28.00.31;
T-4.250.907;T.13.377.360
T.13.376.351G, T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
W/R
W
/
R
Secondary Bundles
4.1.1
Installation
100%
4.1.2
Alignment/Elevation
100%
4.1.3
welding
100%
T.4.250.944; T.4.121.350
T.13.377.441;DEP
31.38.01.31;T.13.376.796E;
QCI
GAM-QCR-QAC-GTL-161
(T.4.318.600)
4.1.4
Jacking Screws
100%
T.4.250.944; T.4.250.945
T.13.376.351G, T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
4.1.1
Primary Bundles
4.1.1.1
Installation
100%
T-4.250.944: T-4.250.907

34.28.00.31;T.13.376.351G,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
W/R
W/R
4.1.1.2
Alignment/Elevation
100%
T-4.250.944:
DEP 34.28.00.31;
T-4.250.907;T.13.377.360
T.13.376.351G, T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
W/R
W
/
R
4.1.1.3
welding
100%
T.4.250.944; T.4.121.350
T.13.377.441;DEP
31.38.01.31;T.13.376.796E;
QCI
GAM-QCR-QAC-GTL-161
(T.4.318.600)
4.1.1.4
Jacking Screws
100%
T.4.250.944; T.4.250.945
T.13.376.351G, T.4.121.350
QCI
GAM-QCR-QAC-GTL-124
(T.4.318.600)
100%
T.4.250.944; T.4.250.945
Approved Drawing ,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
W/R
W
/
R
4.2
Condensate Tanks
4.2.1
Supporting Structure
T-4.234.075 Rev. A
Page 12 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
4.2.2
4.2.3
Activity
Installation/tank expansion
fixation
Check condition of flange
faces, Gaskets and fixings
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
100%
T.4.250.944; T.4.250.945
Approved Drawing ,
T.4.121.350
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
100%
T.4.250.944; T.4.250.945
T.4.186.019
Approved Drawing ,
T.4.121.350 DEP
31.38.01.31;T.13.376.796E
QCI
GAM-QCR-QAC-GTL-142
(T.4.318.600)
T.4.250.944;
T.4.250.945;T.13.377.360
T.4.186.019
DEP 70.10.70.11,
T.4.121.350;Vendor
Instructions Manual
FSI
GAM-QCR-QAC-GTL-070
(T.4.318.599)
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
QCI
VISUAL
FSI
GAM-QCR-QAC-GTL-070
(T.4.318.599)
QCI
VISUAL
QCI
GAM-QCR-QAC-GTL-094
(T.4.318.599)
4.2.4
Cleanliness (FSI)
100%
4.2.5
Final bolting-up/torqueing
100%
4.2.6
closure of Manholes
100%
5.5
T.4.250.897,T.4.250.944;
DEP34.28.00.31,
T.13.377.360
T.13.376.351G,T.4.121.350
T.4.250.944; T.4.250.945
T.4.186.019
T.13.376.351G, T.4.121.350
Main steam duct and Risers (Steam Distribution Manifold)

T.4.121.350,
5.5.1
Cleanliness(FSI)
100%
T.4.250.930 T.13.377.360
5.5.2
Closure of Man Holes
100%
T.4.250.944,T.4.250.945
5.5.3
Check of Duct fixed & Sliding

supports, Expansion
100%
T.4.250.944,T.4.250.945
4.4
DEP 70.10.80.11;Vendor
Specifications
Vendor Specifications;
Approved
Drawings;T.4.121.350
DEP 31.38.01.31
T.13.376.796E
pumps
T-4.234.075 Rev. A
Page 13 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
T.4.250.944,T.4.250.945,
T.4.186.019
4.4.1
Foundations/Grout
100%
T.4.250.944,T.4.250.945,
T.4.186.019
4.4.2
4.4.3
4.4.4
4.4.5
Alignment/elevation
(Pump-Motor)
Check Condition of flange

Internal cleanliness(FSI)
100%
T.4.250.944,T.4.250.945,
T.13.377.360 T.4.186.019
100%
100%
T.4.250.944,T.4.250.945,
T.4.186.019
100%
T.4.250.944,T.4.250.945,
T.13.377.360 T.4.186.019
Acceptance Criteria
Responsible
Party
Verifying Documents

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-120
(T.4.318.600)
S/R

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-120
(T.4.318.600)

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
S/R

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-142
(T.4.318.600)
FSI
GAM-QCR-QAC-GTL-070
(T.4.318.599)

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
W/R

QCI
Check oil Type/level
W/R

31.29.00.10,Vendor
DEP 70.10.80.11
4.4.6
4.4.7
4.5
Final Bolting up
/torqueing
First oil fill pump
T.4.250.944,T.4.250.945,
100%
T.13.377.360 T.4.186.019
100%
T.4.250.944,T.4.250.945,
T.4.186.019
Vacuum Equipments
T-4.234.075 Rev. A
Page 14 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
4.5.1
Foundations
100%
4.5.2
100%
4.5.3
Final Bolting up
/torqueing
100%
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
T.4.250.944,T.4.250.945,

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
S/R
S/R
T.4.250.944,T.4.250.945,

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
W/
R
W/R
T.4.250.944,T.4.250.945,

31.29.00.10,Vendor
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
W/
R
W/R
T.13.377.360
5.0
Air cooled Condenser Ducting
5.1
Turbine exhaust steam duct/Risers & expansion Bellows
5.1.1
5.2
Foundations
(turbine exhaust steam duct)
100%
T.4.250.944,T.4.250.945

QCI
GAM-QCR-QAC-GTL-113
(T.4.318.599)
100%
T.4.250.944,T.4.250.945

QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
100%
T.4.250.944,T.4.250.945
Approved drawings;, Vendor

QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
100%
T.4.250.944,T.4.250.945
T.13.377.360

QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
S
/
R
100%
T.4.250.945;T.13.377.360

QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
Main steam Duct

Preassembly Positioning
5.2.1
(Horizontal part exhaust duct)

(Vertical riser + V-piece)
5.2.2
5.2.3
5.2.4
5.4
Installation/Positioning
(Expansion bellow-Hinge)
Alignment to
turbine/elevation
Bolting up /torqueing
Risers
T-4.234.075 Rev. A
Page 15 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
5.4.1
Pre assembly(risers-expansion
bellows)
100%
T.4.250.944

QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
5.4.2
Installation (Risers)
100%
T.4.250.944

QCI
GAM-QCR-QAC-GTL-037
(T.4.318.598)
5.4.3
welding
100%
T.4.250.938
QCI
PQR,WPS,WELDER ID
S/R
S/R
QCI
GAM-QCR-QAC-GTL-161
(T.4.318.600)
S/R
S/R
QCI
NDT REPORTS
QCI
GAM-QCR-QAC-GTL-091
(T.4.318.599)
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
GAM-QCR-QAC-GTL-142
(T.4.318.600)
ASME B 31.3;DEP
31.38.01.11
T.13.377.441;T.13.376.796E
5.4.4
Visual Examination of Welds
100%
T.4.250.931
ASME B 31.3;DEP
31.38.01.11
T.13.377.441;T.13.376.796E
5.4.5
NDT
100%
NDT PROCEDURE
T.13.377.360
5.4.6
Safety Valves (If any)
100%
T.4.250.918 T.13.377.360
5.4.7
Final Bolting up /torqueing
100%
T.4.250.897
6.0
Interconnecting Piping/Valves
6.1
Inter connecting Piping
6.1.1
Installation Pipe supports
6.1.2
Check condition of flange

T-4.234.075 Rev. A
DEP 31.38.01.31;ASME B
31.3,T.13.376.796E
DEP 31.38.01.31
T.13.376.796E
Approved drawings;DEP
31.29.00.10,Vendor
Refer ITP 033
100%
T.4.250.944; T.4.250.945
T.13.376.351G, T.4.121.350
Page 16 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
6.1.3
Activity
Final Bolting up
Torqueing
Test
Frequency
Reference Document
100%
T.4.250.897 T.13.377.360
Alignment/elevation/Draining
Acceptance Criteria
Vendor Specifications;
T.4.121.350
DEP 31.38.01.31
6.1.4
(Inter connecting piping)+Tack

welding
100%
T.4.250.944,T.4.250.945
T.13.377.360
T.13.376.796E;T.4.121.350
6.1.5
Welding
100%
T.4.250.938
ASME B 31.3;DEP
31.38.01.31
Responsible
Party
Verifying Documents
QCI
GAM-QCR-QAC-GTL-041
(T.4.318.598)
S/R
S/R
QCI
GAM-QCR-QAC-GTL-115
(T.4.318.600)
S/R
S/R
QCI
PQR,WPS,WELDER ID
S/R
S/R
T.13.377.441;T.13.376.796E
6.1.6
Visual Examination of Welds
100%
T.4.250.931
ASME B 31.3; DEP

31.38.01.31;T.13.377.441;T.
13.376.796E
QCI
GAM-QCR-QAC-GTL-161
(T.4.318.600)
S/R
S/R
6.1.7
NDT
100%
NDT PROCEDURE
T.13.377.360
DEP 31.38.01.31;ASME B
31.3,T.13.376.796E
QCI
NDT REPORTS
6.1.8
Pressure Testing
100%
T.4.250.908 T.13.377.360
Approved Drawings; DEP

31.40.40.38,T.4.121.350
QCI
GAM-QCR-QAC-GTL-065
(T.4.318.599)
6.2
Valves/Strainers
QCI
GAM-QCR-QAC-GTL-091
(T.4.318.599)
QCI
GAM-QCR-QAC-GTL-091
(T.4.318.599)
DEP 31.38.01.31,
6.2.1
Valve internals in Place
100%
T.4.250.918
6.2.3
Installation of Valves
100%
T.4.250.918
T.13.376.815E;Approved
Drawings
DEP 31.38.01.31,
T-4.234.075 Rev. A
T.13.376.815E;Approved
Drawings
Page 17 of 18


STEAM CONDENSER
S. GAMA QATAR
X. CONTRACTOR QC
DATE: DATE: 20.01.2009
C. COMPANY
REV. E
A. VENDOR-(SPX)
S: SURVEILANCE
Item
Activity
Test
Frequency
6.2.3
Set Point operation of Relief

Valves
100%
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
FSI
GAM-QCR-QAC-GTL-070
(T.4.318.599)
Deleted
7.0
AIR COOLED STEAM CONDENSER
7.1
Internal check of ACC Steam

ducts, piping Cleanliness (FSI)
100%
T.4.250.930 T.13.377.360
7.5
Equipment Box up
100%
T-4.250.944
QCI
GAM-QCR-QAC-GTL-133
(T.4.318.600)
7.4
MC Inspection
100%
T-4.250.944
QCI
MC Inspection Reports
7.8
Handover
Documents
100%
Quality Documents
T.13.377.555G
QCI
QC Inspection Reports
T-4.234.075 Rev. A
of
Quality
DEP 70.10.80.11,
T.4.121.350
Page 18 of 18

034-ITP For Air Cooled Steam Condenser PDF

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034-ITP For Air Cooled Steam Condenser PDF

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Pearl GTL

Shell Project No: HP-3000-QAT

Purchase Order Number:

1A-2121, 1A-2221, 1A-2321, 1A-2421

1-2100, 1-2200, 1-2300, 1-2400

FA02, FB02, FC02, FD02

QATAR SHELL GTL PROJECT (PEARL)

Company Comments Incorporated

Ready for Construction

Issued for Company Comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

INSPECTION TEST PLAN FOR AIR COOLED STEAM

Gama Qatar Co. W. L. L.

Project Document Number: T-4.250.921

C2 ASU PEARL GTL PROJECT

Document No.: GAM-ITP-QAC-GTL-034

ITP FOR INSTALLATION OF AIR COOLED

Contractor drawings, project

Lifting studies (For Heavy

Paint /Galvanize touch up

Equipment identification and

Storage, preservation and

Inspection measuring and test

Verify the documents

Refer Painting ITP T.4.250.919/T.4.096.672

Shifted to Item no: 2.1

C2 ASU PEARL GTL PROJECT

Document No.: GAM-ITP-QAC-GTL-034

ITP FOR INSTALLATION OF AIR COOLED

DATE: DATE: 20.01.2009

Approved drawing DEP

Approved drawing DEP

Accepted (Including chipping,

Foundation chipping to sound

Ref. Item Code 3.1.0

Anchor bolts control & pocket

Ref. Item Code 3.1.0

Vendor specification DEP

Paint Temporary bolts blue

Approved drawing DEP

C2 ASU PEARL GTL PROJECT

Document No.: GAM-ITP-QAC-GTL-034

ITP FOR INSTALLATION OF AIR COOLED

DATE: DATE: 20.01.2009

Final bolting up/torqueing

Remove Temporary bolts blue

All temporary bolts removed

Approved drawing DEP

Approved Drawing ;DEP

Upper Structure/Fans Deck/Fan Screens

Fan Tip Clearance

Approved Drawing DEP

Final Bolting Up/Torqueing

Stairs & Ladders/Walkways and Platforms/Hand Rails

C2 ASU PEARL GTL PROJECT

Document No.: GAM-ITP-QAC-GTL-034

ITP FOR INSTALLATION OF AIR COOLED

DATE: DATE: 20.01.2009

Approved Drawing ;DEP

Final Bolting-up/ Torquening