005-Ms-Painting and Repair Works PDF

Pearl GTL
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.900
Purchase Order Number:
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No:

Project Rev.: B
Page 2 of 21
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
06.10.08
Ready For Constructions
SK
EO
AG
RFC
31.05.08
Ready For Constructions
FB
EO
AG
RFC
26.11.07
Issued for Company comments
BR
AU/MC
ZG
ICC
23.11.07
Issued for Review
BR
AU/MC
ZG
IFR
20.11.07
Issued for Internal Review
BR
AU/MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
LINDEGINEERING AG
METHOD STATEMENT FOR PAINTING AND REPAIR

WORKS(PIPING,EQUIPMENT&STEEL STRUCTURES)
Document No.
Contractor
Gama Qatar Co. W. L. L.
LOC470
GAM
MTS
MEC
GTL
005
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Project Document Number: T-4.250.900
Vendor Code
Rev No: B
Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
MS FOR PAINTING AND REPAIR
WORKS(PIPING,EQUIPMENTS&STEEL STRUCTURES)
Date
06.10.08 REV-E
TABLE OF CONTENTS
1.
SCOPE _____________________________________________________________________________ 5
2.
PURPOSE __________________________________________________________________________ 5
3.
HSSE ______________________________________________________________________________ 5
4.
REFERENCE _______________________________________________________________________ 5
5.
DEFINITIONS ______________________________________________________________________ 6
6.
RESPONSIBILITIES _________________________________________________________________ 6
6.1.
Structural Erection Superintendent ________________________________________________________ 6
6.2.
Painting Engineer _______________________________________________________________________ 6
6.3.
Painting Inspector_______________________________________________________________________ 6
7.
PERSONNEL SAFETY ________________________________________________________________ 7
8.
GENERAL __________________________________________________________________________ 7
9.
SURFACES PREPARATIONS__________________________________________________________ 7
10.
REPAIR OF DAMAGED GALVANISING&PAINTING: __________________________________ 8
11.
PAINTING APPLICATION __________________________________________________________ 9
11.1.
General _______________________________________________________________________________ 9
11.2.
Storage of materials ____________________________________________________________________ 10
11.3.
Surface condition ______________________________________________________________________ 10
11.4.
Ambient conditions _____________________________________________________________________ 10
11.5.
Equipment ____________________________________________________________________________ 10
11.6.
Application ___________________________________________________________________________ 10
12.
CALIBRATION ___________________________________________________________________ 11
13.
INSPECTION ____________________________________________________________________ 11
13.1.
Equipment ____________________________________________________________________________ 11
13.2.
Testing _______________________________________________________________________________ 11
14.
RECORDING _____________________________________________________________________ 11
15.
QUALITY ASSURANCE ____________________________________________________________ 12
16.
ATTACHMENTS __________________________________________________________________ 12
T-4.250.900 Rev. B
Page 4
of 21
Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
1. SCOPE
This Method Statements applies to the cleaning and Painting of Pipe spools and paints touch up
on hot-dip galvanized steel structures and equipments for C2 ASU Pearl GTL Project by GAMA
Qatar located inside the Ras Laffan Industrial City in Qatar.
2. PURPOSE
The main purpose of this Method Statements is to describe the minimum requirements and
responsibilities of activities associated with the painting and touch up to ensure that the activities
are carried out according to the project requirements.
3. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan Industrial
City and International standards, codes, LINDE ENGINEERING AG and QSGTL and/or its PMC
requirements and instructions.
In addition all employees and GAMA subcontractor employees on site will have through LINDE
ENGINEERING AG Site Safety Induction and GAMA Qatar Safety induction for site safety, health,
environmental and security prior to work activities. Other training courses will be attended as
required by LINDE ENGINEERING AG or QSGTL and/or its PMC as required.
At a minimum a Risk Assessment will have been prepared by the Risk Assessment Team (RAT)
ranking the hazards associated with project works and control measures to be taken to mitigate
the hazards to an acceptable level.
Each work scope or task will have a completed and approved Job Safety Analysis (JSA)
identifying the potential hazards and control measures that will be implemented to protect people
and environment. Supervisor as the basis of conducting his daily Pre-Task meeting and his
weekly Tool Box Talk (TBT) will use the JSA.
In addition to the above, employees conducting survey works will wear required PPE and highly
visible vest where traffic or other hazards may exist. For additional safety requirements for a
particular or specific task please refer to the JSA prepared for that
4. REFERENCE
SSPC-SP1
SSPC-SP2
SSPC-SP3
DEP 30.48.00.31 GEN
T-13.376.799
T-4.250.927
T-4.250.900 Rev. B
Solvent cleaning
Hand tool cleaning
Power tool cleaning
Painting and Coating of new Equipment
Painting and Coating of New Equipment (Amendments)
Material Handling, Storage and Preservation Procedure
Page 5
of 21
Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
T-4.250-915
T-4.250.919
T-4.250.916
Calibration Procedure
ITP for Painting and Coating
Procedure for Shop and Field Painting work at site
5. DEFINITIONS
Company: QSGTL/or its PMC
Contractor: LINDE ENGINEERING AG
Sub Contractor: GAMA QATAR
Contract: C2 ASU PEARL GTL Project
ITP: Inspection and Test Plan
QA/QC: Quality Assurance / Quality Control
TPI: Third Party Inspection
6. RESPONSIBILITIES
STRUCTURAL ERECTION SUPERINTENDENT
He is responsible to verify the availability of the materials, equipment and tools
Required for Touch up operation (brush and disks for cleaning, paint etc).
PAINTING ENGINEER
He is responsible but not limited to as follows:
Ensuring that inspection and records are made in accordance to GAMA-QATAR
ITP and Contractor specification requirements.
Provide notification to Contractor 24 hours in advance before the inspections
indicated in the ITP, only for Witnessing (W) and Hold Point (H).
Keeping and filing all inspection reports/records and maintaining them as per DEP30.48.0031 and Contractor requirements.
PAINTING INSPECTOR
He is responsible but not limited to as follows:
Verify identification of paint and correct preservation.
Perform inspection on the surfaces before and after touch up according to
Procedure, Specification and GAMA-QATAR ITP requirements.
Notification to Contractor 24 hours before the touch up operation indicated in the
ITP.
Issue and sign the record and providing for Contractor inspector signature of record
as required.
T-4.250.900 Rev. B
Page 6
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
Verify batch number, expire date, shelf life against Material Certificates and Material
Data Sheets
Ensure that the paint is not used after expiry date or shelf life
Ensure that climatic conditions are suitable for surface preparation and painting.
7. PERSONNEL SAFETY
All the necessary Personnel Safety equipment including goggles, masks and other protective
equipment recommended by Manufacturer shall be provided.
8. GENERAL
Damaged areas of hot dip galvanised surfaces of structural steelwork which has sustained
mechanical damage during either transportation or erection shall be repaired using an organic
zinc-rich coating containing not less than 90% zinc by weight in the dry film, as per the
DEP-30.48.00.31-painting & coating of New Equipment.
All damaged areas of hot dipped galvanised steelwork that is fabricated or modified by cutting;
welding etc. on site shall be repaired using a DEP-30.48.0031 painting & coating of New
Equipment.
The damaged area shall be re-cleaned as originally specified for that item and the full coating
system re-applied in accordance with the manufacturers application datas.
9. SURFACES PREPARATION
The surfaces shall be cleaned with following operations:
9.1) STRUCTURAL STEEL WORKS
a) For structural steelwork which has sustained mechanical damage during either
transportation or erection:
Solvent cleaning: from the surfaces shall be removed all foreign matter as oil, grease,
soil, salts or other contaminants by solvents, emulsions or other suitable method
The surface shall be cleaned by electric or air operated power wire brushes and or power
disc needle guns.
Surface preparation shall extend onto the undamaged galvanized coating for
approximately 25mm. After cleaning dry air shall be blown on the surfaces.
b) For Hot dip Galvanising touch up structural steelwork fabricated or modified by
Cutting, welding etc. on site:
Where galvanising is a standard, hot-dip galvanise in accordance with BS EN ISO 1461
or ASTM A123 as appropriate. Surfaces that require to be galvanised shall be prepared
by either organic solvent or alkaline cleaning followed by acid pickling or dry abrasive
T-4.250.900 Rev. B
Page 7
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
blast cleaning and the requisite fluxing pre-treatment to dissolve and absorb any
remaining impurities on the metal surface after pickling. Steel surfaces shall then be zinc
coated (hot dip galvanised) for a zinc coating weight according to the steel thickness as
specified in Tables 1 and 2 of ASTM 123. The minimum coating weight for structural
shapes 6.4 mm thick or over shall be 710 g/m2, equivalent to a coating thickness of 100
microns.
Visible oil, grease or other surface contaminants shall be removed with a detergent
solution, clean fresh water used to rinse off the detergent solution and the damaged area
is allowed to dry.
All flux residues and weld spatter shall be removed from the weld areas.
9.2) FOR SURFACE PREPARATION (SHOP AND FIELD) ABOVE AND BELOW
GROUND
Visible oil, grease and soil shall be removed by solvent cleaning, area shall be washed in
clean fresh water and allowed to dry before conventional (air blast) cleaning, automatic
(wheel blast) or hand/power cleaning. GAMA Qatar Quality Department shall perform
surveillance to ensure cleaning is performed adequately, where applicable.
The surface shall be prepared prior to application of primer or paint by abrasive blasting
(paint shop application) or by hand tool/abrasive blasting (field application).The
method of surface preparation shall be recorded on form GAM-QCR-QAC-GTL-055.
Steel defects revealed during abrasive blasting (silvers, laminations, cracks, pitting etc.,)
shall be reported to the LINDE /SHELL/PMC for evaluation. Defects will be repaired as
directed by the LINDE /SHELL/PMC Representative.
Pipe ends and fitting ends shall be left uncoated for a distance of 50mm at shop
Field welds and damaged coating shall be made ready for painting application using
hand or power tools and then fully coated as applicable.
All blast cleaned surfaces shall be inspected for proper cleaning and anchor profile in
accordance with SSPC Specification and as per Project specification.
10. REPAIR OF DAMAGED GALVANISING AND PAINTING WORKS:

10.1 Damaged Galvanizing
Damaged hot dip galvanised coating shall be repaired as follows. Corrosion or other damage
shall be removed using light sweeps of an orbital sander. A 25mm band of sound galvanizing
around the damaged area shall be carefully feathered down to bare steel. Residual oil or
grease within the repair zone will be removed using a patent degreaser in accordance with
the manufacturers recommendations. On completion preparation surfaces shall be scrubbed
and rinsed with fresh water. When the areas to be repair coated are dry a zinc rich paint
(RESISTEX L722 or approved equal) shall be brush applied in accordance with the
manufacturers instructions to achieve the same thickness as that of the original galvanizing
(minimum 100 microns DFT). The repair coating shall be overlapped onto the feathered edge
of the existing galvanising
T-4.250.900 Rev. B
Page 8
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
10.2 Damaged Painting for Piping

Any repair of damaged coating shall be cleaned by hand tools or power tools in
accordance with ISO 8501-1 grade st 3 and documented on form GAM-QCR-QAC-GTL056
Any repair areas shall be feathered into the undamaged coating a minimum of 50 mm.
Repair shall be performed prior to the subsequent coat.
Any damage or repair shall be performed prior to the next coat application. Coating of
weld joints shall be in accordance with original paint application as specified in Project
specification.
For item such as equipment already painted by a supplier, GAMA Qatar shall use the
same paint or an equivalent and compatible paint approved by the supplier.
Repair of damaged surfaces of zinc silicate primer shall be performed as detailed in the
Project specification.
Any holidays, defects and unacceptable work shall be repaired in accordance with
manufacturer's recommendations. Holidays should be generally ground to bare metal
feathering the adjacent sound coating back a minimum of 25mm.
11. PAINTING APPLICATION

GENERAL
After preparation of the substrate surface, any grit, dust etc.Shall be removed and the
layer of primer applied before any corrosion or recontamination occurs, normally within
four hours after blasting. As per DEP 30.48.00.31-painting & coating of new equipment.
Prepared surfaces shall be dry, free of rust, mill scale, dust, oil, grease or other visible
contamination.
When the thicknesses are too thin, additional layers of the same product shall be
applied according with the manufacturer instructions to reach the thickness required.
As a general rule, the painting shall be applied by means of brush or roller as
recommended by Manufacturer.
Two pack components shall be mixed as per Manufacturers recommendation.
Mixed paint shall not be used beyond their pot life.
T-4.250.900 Rev. B
Page 9
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
STORAGE OF MATERIALS
All painting materials shall be furnished by the painting manufacturer in original
unopened containers bearing the label and instructions of the painting manufacturer
(as batch number, construction date, safety precautions etc.).
Painting materials shall be stored according to safety regulations and
Manufacturers recommendation.
Paint shall not be mixed or stored in contaminated containers.
SURFACE CONDITION
Surface shall be cleaned, dry and free from dust during application of painting.
No painting shall be applied with the surface temperature is less than 3 C (5 F) above
the dew point or the ambient air temperature is less than 5 C and the relative humidity
of the air measured in the vicinity of surface to be painted is greater than 85% or when
the air temperature is > 40 C, these values can be modified if other wise
recommended by painting manufacturer.
AMBIENT CONDITIONS
Painting shall not be applied during exposure to inclement weather conditions (e.g.
high winds, rain or airborne dust).
EQUIPMENT
For touch-up or repairs to the localised damaged areas, weld or other irregular
surfaces, provided that the manufacturer considers the painting material suitable for
brush or roller shall be used for small areas in accordance with the Manufactures
recommendations.
Spray equipment shall be in compliance with the painting manufacturer's instructions
(e.g. nozzle tips, spray angle, pressure etc.).
APPLICATION
The paints shall be applied uniformly on the entire surface.
All defective work or work not conforming to specification shall be repaired according to
this procedure.
Repairs shall be carried out as per DEP 30.48.00.31 and its amendment T-13.376.799
T-4.250.900 Rev. B
Page 10
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
12. CALIBRATION
All inspection, measuring and test equipment shall be calibrated in accordance
With Gama-Qatar Equipment and instrument calibration procedure T-4.250-915
13. INSPECTION
The entire surface preparation and application works shall be subject to inspection, according
to this Method statements and applicable ITPs.
EQUIPMENT
Electro magnetic D.F.T. gauge (Elcometer or equivalent);

Steel surface thermometer;
Wind, Temperature and Humidity meter (Kestrel 3000 or equivalent)
TESTING
Visual Inspection
Painting film should be inspected visually after application in order to verify that the
whole surface is free of defects as: blister, forces, flaking mechanical damage, sags
Repair of painting
Defective or damaged paintings shall be removed by hand tools or power tool until a
surface is cleaned and the new layer of paint can apply.
14. RECORDING
After painting operation, Gama-Qatar painting inspector shall prepare and sign off the GAMQCR-QAC-GTL-055 Painting Report & GAM-QCR-QAC-GTL-056 Touch up Report
(Procedure for Painting - GAM-PRO-QAC-GTL-032)
T-4.250.900 Rev. B
Page 11
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Q A T A R
Doc. Title
GAM-MTS-MEC-GTL-005
Date
06.10.08 REV-E
15. QUALITY ASSURANCE

A Quality Assurance System shall be operated conforming to related standards. Controls
and checks shall be established and documented through relevant QCP-T-4.250.916,
ITP-T-4.250.919 and QCRs.
16. ATTACHMENTS
JSA
T-4.250.900 Rev. B
Page 12
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Q A T A R
JOB SAFETY ANALYSIS FORM
NEW
REVISED
JSA Number:
Job being analysed: Painting & repair touch up (Galvanizing)
Department/Section doing JSA:
HSSE & Construction
Normal Approvals:
Name
JSA by:
Page No:
JSA Members:
Job Performers:
Signature
Date
Job Supervisor:
Additional Approvals (Determined by Job Supervisor in correlation with LINDE HSSE Manager).
Name
Signature
Discipline Superindent(LINDE)
HSSE Representative(LINDE)
OTHERS(List Below):
Date
General job requirements / Common

Personnal Protective Equipment.
1. The following Personal Protective
Equipment shall be worn during galvanizing
activities: Approved chemical resistant
coveralls, safety glasses, safety helmet,
safety shoes and gloves.
2.Permit To Work.
Approval required for hazardous work detailed in the LINDE work permit procedure.
Changing conditions and emergency procedures
Stop work. Switch of equipment.Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing
employees are reported to LINDE HSSE Dept. When all clear is given check with LINDE HSSE before returning to work.
LINDE EMERGENCY TELEPHONE NO.
HSSE MANAGER:
HOT LINE :
Note: 1) If any of the tasks involves biological, physical or chemical hazards, then The LINDE Industrial Hygienist must also approve the work.
2)Use additional sheets as necessary.
3)Details on safety (PPE,Hazard etc) and environmental requirements can be found in LINDE and Shell Safety and Environment Procedures.
JOB SAFETY ANALYSIS / RISK ASSESSMENT
Q
Q A
A T
T A
A R
R
SCOPE : Painting & Repair Touchup
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
Cleaning &
1.1
Degreasing the pipe
surface.
P C
RANK
Skin irritation
1.1.1
1.2
Residual Risk
RISK
Vapor inhalation.
1.1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.3
Eye injury.
1.3.1
2
1.4
Slip, trip fall same level.
1.4.1
2
CURRENT
CONTROLS
When using cleaning up chemicals,

1.1.1.1
chemical resistant PPE such as face
shield, face mask, helmet, aprons,
coverall, gloves and boots shall be
worn to protect against contact and
exposure.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
Approved respirators shall be worn to 1.2.1.1
prevent inhalation of chemical vapors,
where necessary.
Ventilate the area and/or use exhaust
at the area.
Ensure not to breathe the vapors while
applying cleaning solvent in the
surface.
reference and use.
clothing, gloves and boots shall be
exposure.
Supervisor/foremen shall be
responsible for ensuring that after the
work of the day their areas are
cleaned up and kept tidy.
ADDITIONAL
CONTROLS
P C
Prior to entry of any chemical

substances into the site
MSDS shall be produced to
the LINDE HSSE Manager for
approval.
MSDS copies to be attached. 1

1
approval.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
Blasting Works.
HAZARD / POTENTIAL
CONSEQUENCES
2.1
P C
RANK
Unqualified personnel.
2.1.1
2
2.2
Residual Risk
RISK
Improper used of
equipment.
2.1.2
2.2.1
2
2.2.2
2.3
Electric shock.
2.3.1
2
2.3.2
2.3.3
CURRENT
CONTROLS
Only trained and experienced

personnel shall be assigned for
blasting operations.
The blast cleaning team shall include
at least one person responsible for the
operation and supply of the cleaning
material to the lance operators.
The cleaning team shall check daily
2.2.1.1
before starting work and whenever the
equipment is moved to ensure that
grounding and bonding of the
equipment and hoses are not worn or
faulty.
Air compressors and airlines shall be
inspected or tested before the
commencement of work, and
observed by a watchman during
The required precautions shall be
2.3.1.1
specified against electrostatic
discharges and shall include
grounding of metal casing and frame
of the compressor and all other metal
equipment in the area.
The lance must be fitted with a dead
man switch that, when released by the
operator, shuts-off the blast.
Grounding shall be provided for all
electrical equipment.Grounding cables
shall have their continuity and
conductivity checked by a competent
electrician.
ADDITIONAL
CONTROLS
The lance must be fitted with

a dead man switch that, when
released by the operator,
shuts-off the blast.
P C
A grounding wire with screw

clamp and grounding stake of
minimum 1 m. length, if
1
necessary, shall be provided
at the compressor and a
bonding wire connection to
the work piece shall be
provided at the cleaning lance.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
2.4
P C
Residual Risk
RISK
RANK
Eye injury due to fine

grade grit blasting.
2.4.1
6
2.4.2
2.5
Fire Hazard
2.5.1
2
8
2.5.2
Chemical cleaning
and rinsing in clean
water.
3.1
Skin irritation to affected

open body parts.
3.1.1
3.1.2
CURRENT
CONTROLS
Workers shall wear safety helmets,

2.4.1.1
overalls with hoods, gloves, safety
boots, goggles, hearing protection and
respiratory protective equipment.
Overalls should be taped at the
ankles, cuffs and collars.
Ensure all necessary precautions shall 2.5.1.1
be taken for the absence of flammable
atmosphere including the air intake of
the air compressor.
Maintained at least one fully charged 9
kg multipurpose dry powder fire
extinguisher in the workplace,(within
15m).
3.1.1.1
approved coverall, gloves and boots
shall be worn to protect against
contact and exposure.
reference and use.
ADDITIONAL
CONTROLS
P C
The air supplied blasting

helmets shall be provided with
air, at rate of not less than
1
0.17 cubic meter per minute.

approval.
MSDS copies to be attached. 1
Obtained Hot Work Permit.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
3.2
P C
Residual Risk
RISK
RANK
Chemical hazards.
3.2.1
2
3.2.2
3.2.3
3.3
Eye injury.
3.3.1
2
Dipping in a flux
solution.
4.1
Dropped hazard.
4.1.1
4.1.2
2
6
4.1.3
4.1.4
4.1.5
CURRENT
CONTROLS
Approved respirators shall be worn to

prevent inhalation of chemical vapors,
where necessary.
Ensure not to breathe the vapors while
applying chemical cleaning solvent in
the surface.
reference and use.
exposure.
Ensure chain sling are properly
attached to pipe before dipping into
tank.
Supervisor shall ensure that sequence
of activities to be carried out for the
work as per Work Method Statement.
3.2.1.1
3.3.1.1
4.1.1.1
4.1.1.2
ADDITIONAL
CONTROLS
P C

1
approval.
Provision of Eye Wash station

in the area.
JSAs should be implemented

during daily TSTI.
Ensure to check presence of
chain deformation, cracked or
cut links.
Post warning sign in the work area.

Before using a chain sling personnel
should be familiar with the proper sling
hitches and their corresponding
working load limits.
Before lifting , check each branch of
the chain is free from twists, knots or
kinks which cause stresses that may
result in failure of the chain.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
4.2
Drying.
5.1
Flux solution splash

(Eye injury).
P C
Residual Risk
RISK
RANK
4.2.1
2
Sub standard drying

oven.
4.2.2
4.2.3
5.1.1
5.1.2
5.1.3
5.2
Immerse in molten
zinc.
Burn injury due to hot

surface.
6.1
Improper set up of
equipment.
6.2
Unqualified personnel.
5.2.1
CURRENT
CONTROLS
Approved PPE including face shield by 4.2.1.1

employees working is close proximity
of pre-treatment section.
Competent personnel.
MSDS communicated.
Drying oven shall be inspected and
approved by Third party and LINDE
prior to use.
Ensure to have a valid certificates
checks.
Ensure to have Third party inspection.
Ensure not to touch any hot parts of

5.2.1.1
the pipe surface s and equipment
while its being under drying process.
5.2.2 Ensure employee carrying out pipe
drying operations will practice safe
work procedures.
5.2.3 Ensure there are enough a good
safeguarding system to eliminate the
possibility of the employee placing
parts of their bodies near hazardous
hot pit.
5.2.4 Ensure to cool it down before touching
the work piece.
6.1.1 Equipment operators shall be
6.1.1.1
competent in the SAFE use and
operation of their equipment.
6.1.2 Daily routine checks on equipments.
6.1.3 Third party inspection every month to
check chemical purity.
6.2.1 Only trained and competent personnel
shall be assigned for galvanizing and
monitoring the process.
ADDITIONAL
CONTROLS
The area shall be isolated by

proper covers, in order to
control the solution splash.
P C
Supervisor/foreman shall
ensure that TSTI is properly
executed at the work front and
hazards discussed.
Inspected & properly colour

coded & approved by LINDE.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
6.3
P C
Residual Risk
RISK
RANK
6.3.1
Personnal injury due to

unaware of the process.
2
6.3.2
6.4
Dropped hazard.
6.4.1
10
6.4.2
6.4.3
6.4.4
6.4.5
Surface cleaning
after galvanizng.
7.1
Improper use of tools.
7.1.1
7.1.2
CURRENT
CONTROLS
When monitoring of the process,

exposure.
Personnel shall ensure that sequence
Ensure chain sling are properly
attached to pipe before dipping into
tank.
Supervisor shall ensure that sequence
Post warning sign in the work area.
Before using a chain sling personnel
should be familiar with the proper sling
hitches and their corresponding
working load limits.
Before lifting , check each branch of
the chain is free from twists, knots or
kinks which cause stresses that may
result in failure of the chain.
Operate tools according to
manufacturers instruction.
Perform maintenance on tools
regularly.
6.3.1.1
6.4.1.1
6.4.1.2
6.4.1.3
ADDITIONAL
CONTROLS
Supervisor/foreman shall
ensure that the TSTI is
properly executed at the work
front and hazards discussed.
JSAs should be implemented

during daily TSTI
Ensure to check presence of
chain deformation, cracked or
cut links.
Ensure to immerse the pipe
gradually slow on a
galvanizing kettle.
Ensure all tools shall be

inspected and color coded by
LINDE.
P C
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
On site repair and
touch (regalvanizedany bare
spot).
HAZARD / POTENTIAL
CONSEQUENCES
8.1
P C
Residual Risk
RISK
RANK
Breathing problem due

to toxic atmosphere.
8.1.1
8.1.2
2
6
8.1.3
8.1.4
8.2
Poor housekeeping.
8.2.1
8.2.2
3
8.2.3
8.2.4
8.2.5
8.3
Paint liquid splash. ( Eye

injury).
8.3.1
2
6
8.3.2
8.3.3
CURRENT
CONTROLS
Warning signs shall be placed in the

area to alert the employees in the
vicinity concerning the painting activity.
Respirators shall be worn to prevent
inhalation of chemical vapors, where
necessary.
Provisions for mechanical ventillation.
Respirators shall be worn to prevent
inhalation of chemical vapors, where
necessary.
Ensure hazardous materials is
properly identified with signs for
different types of chemical.
Ensure that area is properly
barricaded and secured during
operation.
Hoses shall be laid straight as
8.1.1.1
8.1.1.2
8.2.1.1
8.2.1.2
possible from spray pump up to the

coating point.
Disposal of emptied paint cans shall
be properly disposed according to
waste segregation plan and MSDS.
Avoid spilling/polluting any materials
into the environment.
Approved PPE including face shield by 8.3.1.1
employees working is close proximity
of spray painting.
ADDITIONAL
CONTROLS
P C

approval.
1
Ensure a copy of MSDS for
hazardous substances, in a
readily understandable form,
shall kept at the job site at all
times for workers reference
and
use. and access to be
Walkway
clear.
Paint materials should stored
only in protected and
designated area.
The area shall be isolated by

proper covers, in order to
control the spread of particles
Competent personnel.
MSDS communicated.
Q
Q A
A T
T A
A R
R
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
8.4
P C
RANK
Skin irritation to affected

open body parts.
8.4.1
2
8.5
Residual Risk
RISK
Improper handling,
storing & disposal of
materials.
8.4.2
8.5.1
8.5.2
8.5.3
CURRENT
CONTROLS
Ensure employee wear the approved 8.4.1.1

coverall & safety gloves.
reference and use.
Ensure all container shall be labeled
8.5.1.1
with the chemical name, ingredients,
warning pictograms and precautions
for storage and handling.
8.5.1.2
Flammable liquid shall be safely stored
in proper containers.
The storage shall be equipped with
appropriate warning signs and locked
to avoid unathorized entry.
ADDITIONAL
CONTROLS
P C

the LINDE HSSE Manager for 1
approval.
The name of the responsible
person shall be posted at the
storage.
Proper disposal as per
LINDE/GAMA/MSDS
procedure.

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Pearl GTL

Purchase Order Number:

Contractor Project No:

QATAR SHELL GTL PROJECT (PEARL)

Ready For Constructions

Ready For Constructions

Issued for Company comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

METHOD STATEMENT FOR PAINTING AND REPAIR

Gama Qatar Co. W. L. L.

Project Document Number: T-4.250.900

Structural Erection Superintendent ________________________________________________________ 6

Painting Engineer _______________________________________________________________________ 6

PERSONNEL SAFETY ________________________________________________________________ 7

REPAIR OF DAMAGED GALVANISING&PAINTING: __________________________________ 8

PAINTING APPLICATION __________________________________________________________ 9

Storage of materials ____________________________________________________________________ 10

Surface condition ______________________________________________________________________ 10

Ambient conditions _____________________________________________________________________ 10

QUALITY ASSURANCE ____________________________________________________________ 12

10. REPAIR OF DAMAGED GALVANISING AND PAINTING WORKS:

10.2 Damaged Painting for Piping

11. PAINTING APPLICATION

Electro magnetic D.F.T. gauge (Elcometer or equivalent);

15. QUALITY ASSURANCE

JOB SAFETY ANALYSIS FORM

General job requirements / Common

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting & Repair Touchup

Slip, trip fall same level.

When using cleaning up chemicals,

Prior to entry of any chemical

Prior to entry of any chemical

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting & Repair Touchup

Only trained and experienced

The lance must be fitted with

A grounding wire with screw

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting & Repair Touchup

Eye injury due to fine

Skin irritation to affected

Workers shall wear safety helmets,

The air supplied blasting

Prior to entry of any chemical

Obtained Hot Work Permit.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting & Repair Touchup

Approved respirators shall be worn to

Prior to entry of any chemical

Provision of Eye Wash station

JSAs should be implemented

Post warning sign in the work area.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Painting & Repair Touchup

Flux solution splash

Sub standard drying

Burn injury due to hot

Approved PPE including face shield by 4.2.1.1

Ensure not to touch any hot parts of