Form No.

P- 070 Issue Date: March 2006

Sheet 1 of 3

SAUDI ARAMCO PRE-COMMISSIONING FORM

DIESEL ELECTRIC GENERATORS
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:
FIELD INSTALLATION CHECK LIST

VISUAL AND MECHANICAL INSPECTION

Yes

No

Yes

No

1. Inspect for physical damage.

2. Compare nameplate rating and connection with specifications and single line diagram.
3. Inspect for proper anchorage and grounding. engine cooling and fuel system integrity.
ELECTRICAL TESTS
1. A dielectric absorption test shall be made on the generator winding with respect to
ground. Record the polarization index.
2. Phase rotation test shall be made to determine compatibility with load requirements.
3. Protective relay devices shall be tested in accordance with the guide lines established in
the commissioning procedures.
4. Engine shutdown features shall be function tested, low oil pressure, over temperature,
over speed and any other features as applicable.
5. Perform vibration base line test. Amplitude vs. Frequency to be plotted for each main
bearing cap or non-drive end bearing, as applicable.
6. Perform over potential test between winding to ground.
7. Record voltage frequency, load current, oil pressure and coolant temperature during
test. Voltage regulation, frequency stability and maximum temperature rise shall be
calculated.
8. Perform resistive load bank test at one hundred percent (100%) name plate rating.
Loading shall be 25% of rated for 30 minutes, 50% of rated for 30 minutes, 75% of
rated for 30 minutes and 100% for 2-1/2 hours.

Witness
Signature & Date

PDD

Inspection

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor

Form No. P- 070 Issue Date: March 2006

Sheet 2 of 3

SAUDI ARAMCO PRE-COMMISSIONING FORM

DIESEL ELECTRIC GENERATORS
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:
Test Data
GENERATOR NAMEPLATE DATA

Manufacturer
Serial No.
Purchasers order no.
Voltage
Frequency
Rating: KW/KVA
Insulation class
Speed
N.D.E. bearing no.
Field Voltage
Field Resistance - ohms.

Mfg.'s, location
Mfg.'s., order number
Year of manufacture
Current
Phases
Power factor
Weight
Frame
Temperature rise
Field Current

Generator winding resistance

Phase 1 to 2
ohms

Phase 2 to 3

ohms

Insulation Resistance @ 500 volts

Phase 3 to 1

ohms

Ambient Temperature =_______________

1 Min

2 Min

3 Min

4. Min

5 Min

6 Min

7 Min

8 Min

9 Min

10 Min

megohms

megohms

megohms

megohms

megohms

megohms

megohms

megohms

megohms

megohms

______

______

______

______

______

______

______

______

______

______

Winding Temp., o
C
Kt

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

110.0

0.03

0.06

0.12

0.25

0.50

1.0

2.0

4.0

8.0

16.0

32.0

64.0

Correct for 50 o C. Rc= Kt x Rt; Rc = insulation resistance corrected to 50 C, Rt = insulation resistance at temp "t", Kt =
insulation resistance temperature coefficient at temperature "t".
Polarization Index = Insulation resistance @ 10 min / 1 min= ______megohms / ______megohms =_____

Witness
Signature & Date

PDD

Inspection

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor

Form No. P- 070 Issue Date: March 2006

Sheet 3 of 3

SAUDI ARAMCO PRE-COMMISSIONING FORM

DIESEL ELECTRIC GENERATORS
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:

GENERATOR LOAD TEST DATA

TIME - MINUTES AND
PERCENT LOAD

START

0
25%

30
50%

60
75%

90
100%

120
100%

150
100%

180
100%

210
100%

240
100%

PHASE CURRENT

A
B
C
Voltage/Frequency
A-B
B-C
C-A
% VOLTAGE UNBALANCE
N. D. E. BRNG VIBRATION
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP

Witness
Signature & Date

PDD

Inspection

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor