Professional Documents
Culture Documents
GR-500E-2-00201/EU-01
DATE
November, 2012
MODEL :
GR-500EX
(Left-hand steering)
G E N E R A L D ATA
CRANE CAPACITY
50,000 kg at 2.5 m
BOOM
4-section, 10.7 m
34.7 m
DIMENSION
Overall length
Overall width
Overall height
approx.
approx.
approx.
13,055 mm
2,980 mm
3,765 mm
approx.
approx.
approx.
33,420 kg
16,440 kg
16,980 kg
MASS
Gross vehicle mass
-front axle
-rear axle
PERFORMANCE
Max. traveling speed
Gradeability (tan )
computed
computed
25 km/h
69 % (at stall)
*57 %
* Machine
C R A N E S P E C I F I C AT I O N S
MODEL
GR-500EX
CAPACITY
50,000 kg at 2.5 m
BOOM
JIB
Single sheave.
Mounted to main boom head for single line work.
ELEVATION
Variable speed type with grooved drum driven by hydraulic axial piston
motor through winch speed reducer. Power load lowering and hoisting.
Equipped with automatic brake (Neutral brake) and counterbalance
valve. Controlled independently of auxiliary winch.
Single line pull. . . . . . . . . . . . . 54.9 kN {5,600 kgf}
Single line speed. . . . . . . . . . . 136 m/min (at the 4th layer)
Wire rope. . . . . . . . . . . . . . . . . No-spin type
Diameter x length. . . . . . . .19 mm x 193 m
Variable speed type with grooved drum driven by hydraulic axial piston
motor through winch speed reducer. Power load lowering and hoisting.
Equipped with automatic brake (Neutral brake) and counterbalance
valve. Controlled independently of main winch.
Single line pull. . . . . . . . . . . . . 54.9 kN {5,600 kgf}
Single line speed. . . . . . . . . . . 118 m/min (at the 2nd layer)
Wire rope. . . . . . . . . . . . . . . . . No-spin type
Diameter x length. . . . . . . . 19 mm x 110 m
HOOK BLOCK -
Swivel type hook with safety latch for single line use.
5.6 t capacity
SWING
HYDRAULIC SYSTEM
Pumps. . . . . . . . . . Two
variable
piston
pumps
for
telescoping,
By 4 control levers for swing, boom hoist, main winch, boom telescoping
or auxiliary winch with 2 control pedals for boom hoist and boom
telescoping based on ISO standard layout.
CAB
Both crane and drive operations can be performed from one cab
mounted on rotating superstructure. One sided one-man type, steel
construction with sliding door access and tinted safety glass windows
opening at side. Door window is powered control.
Operator's 3 way adjustable seat with headrest and armrest.
Air conditioner (Hot water heater and cooler).
TADANO Automatic
Moment Limiter
(Model: AML-C)
Main unit in crane cab gives audible and visual warning of approach to
overload. Automatically cuts out crane motions before overload. With
working range (load radius and/or boom angle and/or tip height and/or
swing range) limit function.
Automatic Speed Reduction and Slow Stop function on boom elevation
and swing.
Following functions are displayed.
Load as percentage
Number of parts of line of rope
Boom angle
Boom length
Load radius
Outriggers position
On-tire indicator
Actual hook load
Permissible load
Boom position indicator
Potential hook height
Swing angle
Main hydraulic oil pressure
Jib length and jib offset angle (only when jib operation)
OUTRIGGERS
COUNTERWEIGHT
C A R R I E R S P E C I F I C AT I O N S
TYPE
Rear engine, left-hand steering, driving axle 2-way selected type (by
manual switch).
4 x 2 front drive
4 x 4 front and rear drive
FRAME
ENGINE
TRANSMISSION
AXLES
Front. . . . . Full floating type, steering and driving axle with planetary
reduction.
Rear. . . . . Full floating type, steering and driving axle with planetary
reduction.
Non-spin differential.
STEERING
SUSPENSION
BRAKE SYSTEM
ELECTRIC SYSTEM
300 liters
TIRES
TURN RADIUS
EQUIPMENT
STANDARD EQUIPMENT
OPTIONAL EQUIPMENT
HOISTING PERFORMANCE
Main or auxiliary hoist 0.4m drum 19mm wire rope
Line pulls
drum grooved lagging
Layer
Available
Total wire rope
N (kgf)
Meters
1st
67,400 (6,880)
37.6
2nd
61,800 (6,310)
78.3
3rd
57,000 (5,820)
122.0
4th
53,000 (5,410)
168.8
5th
49,500 (5,050)
218.6
6th
46,400 (4,730)
271.6
1
43,700
(4,460)
327.5
7th
Seventh layer of wire rope are not recommended for hoisting operations.
RATED
LIFTING
CAPACITIES
EN13000
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
D
A
C
0o
B
8.6
10.7m
7.5
18.7m
B
16.6
3.2
26.7m
B
24.4
1.5
34.7m
B
32.1
0.6
RATED
LIFTING
CAPACITIES
EN13000
ON OUTRIGGERS FULLY EXTENDED 7.0m SPREAD
360o ROTATION
80
o
77.5
o
75
o
72.5
70o
o
67.5
o
65
o
62.5
o
60
5
R
7.6
9.8
11.8
13.7
15.5
17.3
19.1
20.7
22.3
57.5
55o
o
52.5
23.7
25.2
26.7
2.5
2.15
1.88
25.8
27.1
28.4
2.25
1.95
1.7
26.7
27.9
29.0
28.0
29.3
30.6
31.8
33.0
34.1
35.0
35.9
36.8
37.6
38.3
1.63
1.4
1.23
1.08
0.95
0.83
0.73
0.63
0.55
0.48
0.43
29.7
30.9
32.0
33.1
34.1
35.0
35.9
36.7
37.4
38.1
38.7
1.5
1.3
1.15
1.0
0.9
0.78
0.68
0.6
0.53
0.45
0.4
30.2
31.2
32.3
C
o
50
o
47.5
o
45
o
42.5
o
40
o
37.5
o
35
o
32.5
o
30
27.5o
25o
80
o
77.5
o
75
o
72.5
70o
o
67.5
o
65
o
62.5
o
60
5
R
9.7
12.2
14.7
16.9
19.0
21.0
23.0
24.9
26.7
2.05
1.85
1.63
57.5
55o
o
52.5
28.4
30.1
31.7
1.7
1.55
1.33
31.3
33.0
34.3
1.25
1.23
1.1
32.9
34.2
35.4
1.03
1.03
0.98
1.45
1.28
1.13
50
o
47.5
o
45
o
42.5
o
40
o
37.5
o
35
33.2
34.6
35.9
37.2
38.4
39.6
40.7
1.13
0.95
0.8
0.68
0.58
0.48
0.4
35.6
36.9
38.0
39.1
40.1
41.1
42.0
0.98
0.85
0.73
0.6
0.5
0.43
0.35
36.5
37.5
38.5
0.93
0.8
0.68
o
C :Boom angle ( )
R :Load radius (m)
W :Rated lifting capacity (Unit:1000kg)
C
o
RATED
LIFTING
CAPACITIES
EN13000
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
D
0o
79.7
79.0
78.3
76.7
75.0
73.3
71.6
69.7
67.8
65.8
63.9
61.9
59.8
57.7
55.6
53.4
48.8
44.0
38.6
32.5
24.9
12.0
A
0o
B
8.6
10.7m
7.5
18.7m
B
16.6
3.2
26.7m
B
24.4
1.5
10
11.4
11.4
11.3
10.5
9.9
9.3
8.6
7.6
6.8
6.15
5.4
4.75
4.2
3.75
3.35
3.0
2.4
1.9
1.5
1.2
0.95
0.7
Unit: 1000kg
34.7m
34.7m
B
32.1
0.6
RATED
LIFTING
CAPACITIES
EN13000
ON OUTRIGGERS MID EXTENDED 6.5m SPREAD
360o ROTATION
80
o
77.5
o
75
o
72.5
o
70
o
67.5
o
65
62.5o
R
7.6
9.8
11.8
13.7
15.5
17.3
19.1
20.6
60
22.1
2.55
24.2
2.3
25.3
2.15
60
57.5
55o
23.6
25.1
2.2
1.88
25.6
27.0
1.98
1.7
26.6
27.8
1.88
1.63
57.5
55o
28.3
29.9
1.58
1.33
31.4
32.9
1.2
1.15
32.9
34.2
1.03
1.03
52.5o
o
50
o
47.5
o
45
o
42.5
o
40
o
37.5
o
35
26.5
27.9
29.2
30.5
31.7
32.9
33.9
34.9
1.6
1.38
1.2
1.03
0.88
0.75
0.63
0.55
28.3
29.6
30.8
31.9
33.0
34.0
35.0
35.9
1.48
1.28
1.1
0.95
0.8
0.7
0.6
0.5
28.9
30.1
31.2
32.3
1.4
1.23
1.05
0.93
52.5o
o
50
o
47.5
o
45
31.4
33.0
34.4
35.8
1.1
0.93
0.78
0.65
34.2
35.5
36.8
37.9
0.95
0.8
0.65
0.55
35.3
36.4
37.5
38.5
0.88
0.75
0.63
0.53
C
o
80
o
77.5
o
75
o
72.5
o
70
o
67.5
o
65
62.5o
R
9.7
12.2
14.7
16.9
19.0
21.0
23.0
24.9
26.7
1.88
29.7
1.3
31.4
1.05
5oTilt
11
C
o
5oTilt
RATED
LIFTING
CAPACITIES
EN13000
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
24.0
26.0
D
79.7
79.0
78.2
76.5
74.6
72.8
71.0
69.1
67.2
65.2
63.4
61.3
59.3
57.3
55.1
52.9
48.5
43.6
38.3
11.4
11.4
10.5
8.9
7.6
6.5
5.8
5.1
4.5
4.0
3.55
3.1
2.65
2.35
2.0
1.75
1.3
0.9
0.6
25
Unit: 1000kg
A
C
0o
B
8.6
10.7m
7.5
18.7m
B
16.6
2.5
26.7m
B
24.5
0.8
12
34.7m
RATED
LIFTING
CAPACITIES
EN13000
ON OUTRIGGERS MID EXTENDED 5.0m SPREAD
360o ROTATION
80
o
77.5
o
75
R
7.6
9.8
11.8
72.5
13.6
4.0
16.2
3.16
17.7
2.5
72.5
16.8
2.5
20.7
1.6
23.4
1.15
70
67.5o
15.3
16.9
3.3
2.73
17.8
19.4
2.85
2.38
19.3
20.8
2.45
2.1
70
67.5o
18.9
20.7
2.3
1.85
22.5
24.6
1.53
1.38
25.2
26.8
1.13
1.1
65
o
62.5
o
60
o
57.5
55o
52.5o
o
50
18.7
20.2
21.8
23.3
24.7
26.2
27.6
2.2
1.8
1.48
1.18
0.95
0.75
0.58
20.9
22.4
23.8
25.3
26.7
28.0
29.3
1.95
1.6
1.3
1.05
0.85
0.68
0.53
22.2
23.6
25.0
26.3
27.5
28.8
29.9
1.78
1.48
1.23
1.0
0.8
0.63
0.5
65
o
62.5
o
60
o
57.5
55o
22.5
24.3
25.9
27.7
29.3
1.48
1.18
0.93
0.7
0.55
26.2
27.8
29.4
30.9
32.4
1.25
1.0
0.8
0.6
0.45
28.4
29.9
31.2
32.6
33.8
1.1
0.9
0.73
0.55
0.4
C
o
5oTilt
o
C :Boom angle ( )
R :Load radius (m)
W :Rated lifting capacity (Unit:1000kg)
13
80
o
77.5
o
75
R
9.7
12.2
14.7
C
o
5oTilt
RATED
LIFTING
CAPACITIES
EN13000
A
B
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
D
78.9
78.0
77.2
75.4
73.6
71.8
70.0
68.2
66.3
64.4
62.5
A
0o
B
8.6
10.7m
2.6
14
5.2
4.7
4.2
3.5
2.9
2.4
1.9
1.5
1.15
0.9
0.65
57
Unit: 1000kg
34.7m
Rated lifting capacities shown in the table are based on condition that crane is set on
firm level surface. Those above bold lines are based on crane strength and those
below, on its stability.
2. Rated lifting capacities based on crane stability are according to EN13000.
3. The mass of the hook (500kg for 50 t capacity, 400kg for 20 t capacity, 150kg for
5.6 t capacity),slings and all similarly used load handling devices must be considered
as part of the load and must be deducted from the lifting capacities.
4. For rated lifting capacity of single top, reduce the rated lifting capacities of relevant
boom according to a weight reduction for auxiliary load handling equipment. Capacities of
single top shall not exceed 5,600 kg including main boom hook mass and the net capacity
must be so reduced.
5. Standard number of parts of line for each boom length is as shown below. Load per line
should not surpass 54.9 kN {5,600 kgf} for main winch and auxiliary winch.
10.7m
18.7m
Single top
to
to
Boom length
10.7m
Jib
18.7m
34.7m
Number of parts of line
10
6
4
1
The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER (AML) is based
on the standard number of parts of line listed in the chart.
Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC MOMENT
LIMITER (AML).
6. The lifting capacity for over-side area differs depending on the outrigger extension width.
Work with the capacity corresponding to the extension width. The lifting capacities for
over-front and over-rear areas are for outriggers fully extended. However, the areas (angle a)
differ depending on the outrigger extension width.
6.5m
5.0m
2.48m
Outriggers extended width
(middle) (minimum)
(middle)
Angle
ao
45
25
15
10.7m
A
B
C
66.2
63.2
60.0
56.7
53.2
49.6
45.6
41.4
36.6
24.3
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
D
22.1
19.7
17.5
15.8
14.3
13.0
11.9
11.0
9.65
7.4
B
o
8.6
360 Rotation
18.7m
C
73.8
72.1
70.5
68.9
67.2
65.5
63.8
60.2
56.5
52.6
48.4
8.65
7.15
5.85
4.95
4.25
3.65
3.05
2.15
1.55
1.1
0.7
39
6.7
16.6
1.7
24.5
0.4
16
8.6
1.2
26.7m
C
73.6
72.5
70.2
67.9
65.5
63.0
60.5
3.95
3.35
2.45
1.8
1.35
0.95
0.6
55
Unit: 1000kg
10.7m
A
C
A
B
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
22.0
D
B
o
8.6
73.7
72.1
70.5
68.9
67.2
65.5
63.8
60.2
56.5
52.6
48.4
7.5
6.35
5.2
4.25
3.5
2.95
2.55
1.9
1.35
0.9
0.55
44
5.4
16.6
1.4
8.6
17
0.9
26.7m
C
73.6
72.5
70.2
67.8
65.4
63.0
60.5
3.4
2.85
2.05
1.55
1.15
0.8
0.5
58
Unit: 1000kg
10.7m
A
C
360 Rotation
18.7m
C
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Rated lifting capacities shown in the table are based on condition that crane is set on
firm level surface, with suspension lock applied. Those above bold lines are based on
tire capacity and those below, on crane stability. They are based on actual working
radii increased by tire deformation and boom deflection.
Rated lifting capacities based on crane stability are according to EN13000.
The mass of the hook (500 kg for 50 t capacity, 400 kg for 20 t capacity, 150 kg for
5.6 t capacity), slings and all similarly used load handling devices must be considered as
part of the load and must be deducted from the lifting capacities.
For rated lifting capacity of single top, reduce the rated lifting capacities of relevant
boom according to a weight reductions for auxiliary load handling equipment.
Capacities of single top shall not exceed 5,600 kg including main hook.
On tires lifting with "jib" is not permitted. Maximum permissible boom length is 26.7 m.
CREEP is motion for crane not to travel more than 60 m in any 30 minute period and to
travel at the speed of less than 1.6 km/h.
During "CREEP" duties travel slowly and keep the lifting load as close to the ground as
possible, and especially avoid any abrupt steering, accelerating or braking.
Do not operate the crane while carrying the load.
Tires should be inflated to their correct air pressure of 450 kPa.
For CREEP operation, choose the drive mode and proper gear according to the road or
working condition.
Standard number of parts of line for on tires operation should be according to the
following table.
Load per line should not surpass 54.9 kN {5,600 kgf} for main winch and auxiliary
winch.
18.7m
Single
Boom length
10.7m
to
top
26.7m
Number of parts of line
The lifting capacity data stowed in the AUTOMATIC MOMENT LIMITER (AML) is based on
the standard number of parts of line listed in the chart.
Maximum lifting capacity is restricted by the number of parts of line of AUTOMATIC
MOMENT LIMITER (AML).
WORKING AREA
18
19
DIMENSIONS
20
UNIT : kg
GVW
Front
Rear
33,420
16,440
16,980
Add:
1. 50 ton 5 sheaves hook block
2. 20 ton 2 sheaves hook block
+500
+400
+920
+740
-420
-340
Remove:
1. 5.6 ton hook block
2. Top jib
3. Base jib
-150
-225
-625
-210
-285
-1,140
+60
+60
+515
21