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tarting from a given piping installation, a control valve and pump will be selected and the correspondence between valve setting and flowrate
will be determined. The procedure is a logical sequel
to the work ofConnell 1 and illustrates the interaction
between pump, valve and pipe. Connell's method is
extended to include the choice of the control valve
and visualization of its operating range. Quality of control can be deduced from the operating diagram.
Introduction. Ever since the publication of Connell's
Step 3
Step 4
StepS
Step 6
Step 7
(2)
Po~!'-.PL
(3)
(4)
+I'J'E+!'-.PH+I'J'v+Po
pump discharge pressure
valve coefficient
(5)
(6)
(7)
0 ~ Cv (J'J'v) 05
flowrate across control valve
h ~ (v2/2gC0 ) [(d/d0 ) 4 -1]
orifice plate reading
Fig. 1. A pump and a control valve are to be specified for this flow
loop.
53
Fermented beer
pH=7
p = 0.99
t = 25'C
!1=9X10-4 Pas
Pipe:
4 in. 540 steel pipe
Inner diameter, 0.10226 m
Equivalent length of pump discharge line, 147.25 m
Level difference from pump to tank, 43.5 m
Relative pipe roughness Eld = 0.00043
Piping loop components:
117.5 m of slraigh1 pipe
1 retention valve, L0 = 7.62 m
3 open gate valves, Le = 2.01 m
6 goo elbows, L 0 = 12.80 m
2 45' elbows, Le = 3.05 m
2 straight Ts, Le = 4.27 m
1 orifice plate
1 globe control valve
Equivalent length of open globe valve, 33.5 m
Instrumentation:
Orifice plate, dcfd = 0.68 C0 = 0.60
Permanent pressure drop, 54% of reading
Flow transmitter P/1
Input scale, 0 to 4,000 mm w.c.
Output scale, 4 to 20 rnA
Operating conditions as per design:
Back pressure at tank, atmospheric
Pump suction pressure, atmospheric
Flowrate, 75 m3 h-1
Flow velocity, 2.54 m s- 1
Pri=H:l>/0.<>0 ,
!JPv
Ordinate of pointe (fig. 2): 62.86.m w.c.
Ordinate otpornt D (Fig. 2): 62.86~9;74 =53. 12m w.c.
Also ordinate of point D: 43,5+ 1.09 + 8.53 =53.12 m w.c.
54
= 1.94 m W.c.
a,%
0
25
50
63.4
73.78
87.8
100
Q%orQ/97
6.4
1!>.8
41.2
61.9
77.3
92.8
100
sure and point D the pressure drop in the loop passive elements. The distance between these two points
represents the calculated pressure drop for the valve.
In step 2, operating curves without valve (curve 1)
and with an open globe valve (curve 2) are drawn. The
maximum expected operating flowrate is at point B
(box 2).
Step 3 overlays the discharge pressure curves of
various possible centrifugal pumps on Fig. 2. Pump b
is chosen as the best candidate (Box 3).
In step 4, a globe control valve one size below pipe
schedule is picked and necessary corrections are made
to the operating diagram. Curve 3 is the operating
curve for this specific valve when totally open (Box
4). The maximum possible flow moves from point B
to point K.
In step 5, valve position for design conditions is
determined. This means moving point C onto the
pump curve atE (Box 5). The valve will operate
73.78% open and will command 48% of friction pressure drop. Eqs. 4 and 5 are sufficient to establish the
pressure profile at design flowrate.
In step 6, the operating diagram is completed with
more operating curves for various valve positions. This
affords an inspection of operating range and controllability (Box 6). The procedure is iterative if it initiates with valve opening, and is direct if it initiates
with flowrate. In the 20% range of design flowrate,
this valve operates with opening positions between
63 and 87%. The maximum flow with the valve open is
56
Fig. 2. The distance between points C and D represents the calculated pressure drop for the valve.
"';:ttS.lJZ 1m w.c.
2. Posi1;icln of speCific vatvelo ltlatch open generic
valv.e
0=16.3
Routine for a "' 50% (controller output), curve 7:
Identical to previous routine, resuHs:
t'.P.v= 21.5
0= 40.0
HYDROCARBON PROCESSING I JULY 1998
55
valve opening, %
Co
Cv
orifice coefficient
Cuo
d
do
g
h
L,.
k
Pd
Ps
P0
tJJB
tJJE
/'J'H
6.P1_.
flPv
Q1
Q2
V
w.c.
t
)l
LITERATURE CITED
Connell, .J.R., "Realistic control valve pre~<rure drops," Ch~mical En{[inel'ring, Sept. 28.
1987. p. 123
The author
Manfred Fehr is a chemical engineer with accumulated professional experience in 17 countries.
He speaks five languages, has to his credit more
than 100 technical papers and appears in Who's
Who in the World 1998. His PhD is from University Laval, Canada. Dr. Fehr's favorite teaching
subject is process equipment personality, of
.: which, Hydrocarbon Processing has published
three samples (Nov. '82, Nov. '88, Nov. '91). He is presently a professor
and consultant in Brazil.
Phone; 973.377.4900
Fax: 973.822-1819
Circle B5
www.strahmanvalves.com