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Form.

No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

QI - G-08

Identification

UNDER GROUND PIPING (1/4)


SUBCONTRACTOR

Activity
No,
1
2

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Material Receiving Inspection

Correct material and Appearance

CONTRACTOR

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Visual

Each Receiving

Specification and Code

QI - G.07b

Correct Identification

Review

Each Joint

Isometric Drawings

QI-L07

Date/ Sign

Date/ Sign

FIT-UP
a.

Identification of Joint

b.

Check cutting/fit-up

Correct Fit Up, Orientation, dimentional &Orientation,


record & mark on the piping Heat No, provision of
backing gas, root gap, angle, cleanliness, allignment,
weather condition, proper protection & correct as per
Isometric, tack wedling

Visual

Each Joint

Isometric Drawings , ASME B.31.3 ,


6419M A234-00100, WPS & Mill Cert.

QI-L07

c.

Tack Welding Check

Appearance & Location of tack weld

Visual

Each Joint

ASME Sec. IX & 6419M A234-00100

QI-L07

d.

Pad of Chathodic Protection Check

Visual & Dimensional

Visual

Each Joint

Isometric Drawings

QI-L07

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

deleted

I:

RFI, mandatory inspection and repprt

W:

RFI, option inspection and as report

H:
R:

RFI, mandatory inspection and as report


No RFI, No inspection and review/sign re

S:

No RFI, monitoring works and no sig

Authorization (Contractor FQM)

Date:

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

QI - G-08
Pages.:

Identification

UNDER GROUND PIPING (2/4)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

WELDING
a.

Consumable Control (including electrode control)

Correct Consumable (Storage & Baking).

Review

Random

Project Procedure/specification

b.

WPS & PQR Review and Approval

Welding Requirement (WPS/PQR Data)

Review

Each WPS/PQR

ASME Sec. IX & 6419M A234-00100

WPS/PQR

R/I*

R/W*

c.

Welders Performance Qualification Test and/or


Procedure Qualification Test

Performance & Qualification

Visual & Review

Each Welder

ASME Sec. IX & 6419M A234-00100

Welder Qualification Record/


Procedure Qualification Record

I/R

W/R

d.

Weld Inspection during & after

Profiles, defects, Interpass Temp, , No coarse ripple,


Undercut & reinforcement.

Visual

Each Joint

ASME B31.3 & 6419M A234-00100

QI-L07

Surface Condition (Clean & Dry)

Visual

Each Line

Vendor Specification

QI-N03

Primer Coat Condition & Application

Visual

Each Line

Vendor Specification

QI-N03

WRAPPING
a.

Surface Preparation

b.

Primer Coat

c.

Inner Tape Wrapping

Appearance Condition

Visual

Each Line

Vendor Specification

QI-N03

d.

Outer Tape Wrapping

Appearance Condition

Visual

Each Line

Vendor Specification

QI-N03

e.

Holiday Dtector Test

No Pinhole

Test

Each Line

No Pinhole

QI-N04

Strength

Test

Sample

Manufacture Specification / Data Sheet

Test Report

f.

Pull-Off / Peel Test (One time only as


prequalification at the beginning of wrapping
activities, not for production lines test)
as per
Manufacturer
Recommendation/Data-Sheet.

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

Authorization (Contractor FQM)

Date:

Certified Complete (Contractor-SM/CM) Date:

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

QI - G-08
Pages.:

Identification

UNDER GROUND PIPING (3/4)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

NON DESTRUCTIVE EXAMINATION


A

RADIOGRAPHIC EXAMINATION

1.

RT Procedure Approval

Method ,Scope of Test

Review

At Once

NDE Procedure & ASME Sec. V

NDE Procedure

2.

Personnel Qualifications

Qualification as per requirement

Review

Each Personal

NDE Procedure & ASME Sec. V

Certificates

3.

Identification of Joints

Correct Joint & Visual

Review

Each Joints

Isometric Drawings

Third Party Form Sheet

4.

Perform Test & Evaluate of Result

Correct Test

Visual

Each Test

NDE Procedure & ASME Sec. V

Third Party Form Sheet

5.

Evaluate Of Results

Correct Evaluation of defects

Review

Each Test

ASME B31.3

Third Party Form Sheet

Method ,Scope of Test

Review

At Once

NDE Procedure & ASME Sec. V

NDE Procedure

Qualification as per requirement

Review

Each Personal

NDE Procedure & ASME Sec. V

Certificates

Correct Joint & Visual

Review

Each Joints

Isometric Drawings

Third Party Form Sheet

Correct Test

Visual

Each Test

NDE Procedure & ASME Sec. V

Third Party Form Sheet

Correct Evaluation of defects

Review

Each Test

ASME B31.3

Third Party Form Sheet

Ultrasonic, Dye Penetrant Examination &


Magnetic Particle Examination ( UT, DPE &
MPE )
(if Required)

1.

UT, DPE & MPE Procedure Approval

2.

Personnel Qualifications

3.

Identification of Joints

4.

Perform Test & Evaluate of Result

5.

Evaluate Of Results

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

Authorization (Contractor FQM)

Date:

Certified Complete (Contractor-SM/CM) Date:

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

QI - G-08
Pages.:

Identification

UNDER GROUND PIPING (4/4)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

CONTRACTOR

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Correct Test Package

Review

Each Test Pack

Test Block Diagram

Test Package

Date/ Sign

Date/ Sign

HYDROSTATIC TEST
a.

Test Package Review and Released to Test

b.

Calibration of Gauges

Rangne,Calibration Status & condition

Review

Each Gauge

Valid Calibration

Certificate Calibration

c.

Perform pressure test

No Leakage ( Check Pressure, Temperature, Check for


any leak and Holding time), Calibration Certificate of
Gauges

Visual

Each Test Pack

ASME B31.3 & 6419M A234-00100

QI-L02

Condition of Trench and Bed, Check trench Size, bed


Size, No foreign Material, Correct Position and
Elevation.

Visual

Each Trench

AFC Drawings

Handover/Survey Report (put number


form)

Inspection Report completenes

Review

Correct Joint, (Refer to 2.& 3)

Visual

Each Joints

Isometric Drawings & 6419M A23400100

QI-L.07

INSTALLATION

a.

Trench & Bed condition Check

b.

Completeness check before lowering

b.

Field Fit up and Weld Joint

c.

NDE

Correct Joint & Defects

Review

Each Joints

NDE Procedure

NDE Report

d.

Field Joint Wrapping

Correct Joint (Refer to 4

Review

Each Joints

Isometric Drawings

Ws

Surface Condition (Clean & Dry)

Visual

Each Line

Vendor Specification

QI-N03

Ws

Application & Primer Coat Condition

Visual

Each Line

Vendor Specification

QI-N03

Ws

3. Inner Tape Wrapping

Appearance Condition

Visual

Each Line

Vendor Specification

QI-N03

Ws

4. Outer Tape Wrapping

Appearance Condition

Visual

Each Line

Vendor Specification

QI-N03

Ws

5. Holiday Detector Test

No Pinhole

Test

Each Line

No Pinhole

QI-N04

Backfill condition & Material Backfill.

Visual

Each Line

IFC Drawing

QI-C.0.06

1. Surface Preparation
2 .Primer Coat

e.

Backfilling

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W


March-8-2013

4
Name: Edi Sunardi/QC Engineer

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (1/9)


SUBCONTRACTOR

Activity
No,
1

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Material Receiving Inspection

Correct material and Appearance

Identification of Joint

b.

CONTRACTOR

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Visual

Each Receiving

Specification and Code

QI - G.07b

Correct Identification

Review

Each Joint

Isometric Drawings

QI-L07

Check cutting/fit-up.

Correct Fit Up, Orientation, dimentional


&Orientation, record & mark on the piping Heat
No, provision of backing gas, pre-heat before tack
weld, root gap, angle, cleanliness, allignment,
weather condition, proper protection & correct as
per Isometric.

Visual

Each Joint

Isometric Drawings , ASME B.31.3 ,


6419M A234-00100, WPS & Mill
Cert.

QI-L07

Ws

c.

Tack Welding Check

Appearance & Location of tack weld

Visual

Each Joint

ASME Sec. IX & 6419M A23400100

QI-L07

Ws

d.

Weld Identification

Completed Weld

Visual

Each Joint

ASME B.31.3 , 6419M A23400100,

QI-L07

Ws

Date:

Date/ Sign

Date/ Sign
I

FIT-UP

a.

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

Prepared by (Contractor)

Approved by (Contractor)

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM)

Date:

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (2/9)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Date:

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

WELDING

a.

Consumable Control (including electrode


control)

Correct Consumable (Storage & Baking).

Review

Random

Project Procedure/specification

Ws

b.

WPS & PQR Review and Approval

Welding Requirement (WPS/PQR Data)

Review

Each WPS/PQR

ASME Sec. IX & 6419M A23400100

WPS/PQR

c.

Welders Performance Qualification Test


and/or Procedure Qualification Test

Performance & Qualification

Visual & Review

Each Welder

ASME Sec. IX & 6419M A23400100

Welder Qualification Record/


Procedure Qualification Record

d.

Preheat ( if specified)- Torch or Heating


Element

Correct temperature

Visual & Review

as specified

ASME B31.3 & 6419M A234-00100

e.

Weld Inspection during & after

Profiles, defects, Interpass Temp, Post Heat, No


coarse ripple, Undercut & reinforcement.

Visual

Each Joint

ASME B31.3 & 6419M A23400100, WPS

QI-L07

d.

Visual Inspection

Visual

Each Joint

ASME B31.3 & 6419M A234-00100

QI-L07

Weld profile

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

QA/QC
Project No.

Inspection/ Test Activity Item

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (3/9)


Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

SUBCONTRACTOR

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

POSITIVE MATERIAL IDENTIFICATION


(PMI) TEST PROCEDURE AT SITE Dwg
No.
(6419R A43000003)

Date:

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND

Activity
No,

Authorization (Contractor FQM)

a.

PMI Test Procedure Approval

Method ,Scope of Test

Review

as specified

PMI Test Procedure at Site


(Dwg No.
6419R A430-00003)

PMI Test Procedure

b.

Identification of Weld Joints/Material

Correct Joint & Visual

Review

as specified

PMI Test Procedure at Site


(Dwg No.
6419R A430-00003)

QI-AV.01

c.

Perform Test & Evaluate result

Correct Test

Test

Each Test

PMI Test Procedure at Site


(Dwg No.
6419R A430-00003)

QI-AV.01

d.

Evaluate Of Results

Correct Evaluation of material

Review

Each Test

PMI Test Procedure at Site


(Dwg No.
6419R A430-00003)

QI-AV.01

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (4/9)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Correct pipe support , location / type / size


/material

Visual

Condition of Cleanless

Visual

Alignment And Squareness, Plumb/Level/Slope

Visual

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Each Line

Isometric Drawings

QI-L.01

Each Line

Project Specification

CONTRACTOR

Date/ Sign

Date/ Sign

INSTALLATION

a.

Pipe support

b.

Pipe Spool internal cleaning prior to


installation

c.

Pipes / Spools Installation

d.

Alignment And Squareness

Correct installation

e.

Plumb / Level / Slope

f.

Gaskets / Valves (included Control


Valve,Check Valve & Safety Valve)

g.

Strainers / Support / Hangers (clearance &


set-up on cold and hot condition)

h.

NDE

d.

Bolt tightening

i.

Fina Punchlist

Date:

Each Line

Isometric Drawings

QI-L.01

Visual

Each Line

Isometric Drawings

QI-L.01

Correct installation

Visual

Each Line

Isometric Drawings

QI-L.01

Correct installation

Visual
Each Line

Isometric Drawings

QI-L.01

Each Line

Isometric Drawings

QI-L.01

Each Line

NDT Procedure

NDE Report

Correct installation

Visual

Completeness of NDE

Test

conform to torque value

Test

- Line Check before hydrotest

- Pipe support welded direct to Pipe

Prepared by (Contractor)

Completeness of Installation, Correct material


spec, Orientation as per dwg, gasket, nut & bolt
matl, Tighten, pipe support any change in pipe
routing record.

Visual & Review

Each Line

Isometric Drawing, P & ID

QI-L.01

Completeness of Installation, Correct material


spec,

Visual, DPE & Review

Each Support

Isometric Drawing, P & ID

Third Party Form Sheet

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

MHI-APEX-REKIND

QA/QC

Activity
No,

Inspection/ Test Activity Item

NON DESTRUCTIVE EXAMINATION


RADIOGRAPHIC EXAMINATION

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Date:

Form. No

Inspection and Test Plan For Piping Work

Project No.

Authorization (Contractor FQM)

Identification

ABOVE GROUND PIPING (5/9)


Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

SUBCONTRACTOR

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

approval procedure, qualification personnel, .

1.

UT

Method ,Scope of Test

Review

At Once

NDE Procedure & ASME Sec. V

NDE Procedure

2.

PT

Qualification as per requirement

Review

Each Personal

NDE Procedure & ASME Sec. V

Certificates

3.

MPI

Correct Joint & Visual

Review

Each Joints

Isometric Drawings

Third Party Form Sheet

Ws

4.

Perform Test

Correct Test

Visual

Each Test

NDE Procedure & ASME Sec. V

Third Party Form Sheet

5.

Evaluate Of Results

Correct Evaluation of defects

Review

Each Test

ASME B31.3

Third Party Form Sheet

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

QA/QC
Project No.

Inspection/ Test Activity Item

Ultrasonic, Dye Penetrant Examination &


Magnetic Particle Examination ( UT, DPE &
MPE )
(if Required)

1.

UT, DPE & MPE Procedure Approval

2.

Personnel Qualifications

3.

Identification of Joints

4.

Perform Test

5.

Evaluate Of Results

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Date:

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND

Activity
No,

Authorization (Contractor FQM)

Identification

ABOVE GROUND PIPING (6/9)

SUBCONTRACTOR

CONTRACTOR

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Method ,Scope of Test

Review

At Once

NDE Procedure & ASME Sec. V

NDE Procedure

Qualification as per requirement

Review

Each Personal

NDE Procedure & ASME Sec. V

Certificates

Correct Joint & Visual

Review

Each Joints

Isometric Drawings

Third Party Form Sheet

Ws

Correct Test

Visual

Each Test

NDE Procedure & ASME Sec. V

Third Party Form Sheet

Correct Evaluation of defects

Review

Each Test

ASME B31.3

Third Party Form Sheet

Date/ Sign

Date/ Sign

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Date:

Name: Edi Sunardi/QC Engineer

H: Hold, W: Witness, Ws: Spot W


March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

MHI-APEX-REKIND

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work


QA/QC

Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (7/9)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

POSTWELD HEAT TREATMENT (PWHT),


if required

Date:

a.

PWHT Procedure Approval

Method ,Scope of Test

Review

At Once

ASME B31.3

PWHT Procedure

b.

Joints Identification

Correct Joint & Visual

Visual

Each Joint &


Whenever Applicable

ASME B31.3

PWHT Report/Chart

Ws

c.

Perform Test

Correct Test

Visual

Each Joint &


Whenever Applicable

ASME B31.3

PWHT Report/Chart

d.

Evaluation of Result

Correct result

Review

Each Joint &


Whenever Applicable

ASME B31.3

PWHT Report/Chart

e.

NDE after PWHT (if applicable)

Correct Test

Review

Each Joint &


Whenever Applicable

ASME B31.3

Third Party Form Sheet

8. NDE Post PWHT - stand


alone

Approved by (Contractor)

Prepared by (Contractor)

Rev.No:

Date:

Name: Edi Sunardi/QC Engineer

H: Hold, W: Witness, Ws: Spot W


March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work

MHI-APEX-REKIND
QA/QC
Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (8/9)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

CONTRACTOR

Date/ Sign

Date/ Sign

HARDNESS TEST (HT) , if required

Date:

a.

HT Procedure Approval

Method ,Scope of Test

Review

At Once

ASME B31.3

PWHT Procedure

b.

Joints Identification

Correct Joint & Visual

Visual

Each Joint &


Whenever Applicable

ASME B31.3

QI-L04

Ws

c.

Perform Test

Correct Test

Visual

Each Joint &


Whenever Applicable

ASME B31.3

QI-L04

d.

Evaluate Test Results

Prepared by (Contractor)

Correct result

Review

Each Joint &


Whenever Applicable

Approved by (Contractor)

ASME B31.3

Rev.No:

QI-L04

Date:

H: Hold, W: Witness, Ws: Spot W

4
Name: Edi Sunardi/QC Engineer

March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM) Date:

MHI-APEX-REKIND

Authorization (Contractor FQM)

Form. No

Inspection and Test Plan For Piping Work


QA/QC

Project No.

QI - G-08
Pages.:

ITP sheet No. 6419R A434-00001


Commodity

HC-T&C/2010/0008

Identification

ABOVE GROUND PIPING (9/9)


SUBCONTRACTOR

Activity
No,

Inspection/ Test Activity Item

Charateristic To Be
Verfied/Inspected/Tested

Methode of
Inspection

Method ,Scope of Test


Valid Calibration, Range, Condition

CONTRACTOR

Frequency

Acceptance
Creteria/Reference Document

Verifing Document

Review

Each Test Pack

Test Block Diagram

Test Package

Review

Each Gauge

Valid Calibration

Calibration certificates

Date/ Sign

Date/ Sign

PRESSURE TEST

a.

Test Package Review and released to Test

b.

Calibration of Gauges

Da

c.

Hold and Check for Leaks

Correct hold pressure and leakage, check


Pressure, Temp, Holding time & check for any
leak.

Visual

Each Test Pack

ASME B31.3 & 6419M A234-00100

QI-L02

FLUSHING / BLOWING

10

a.

Procedure Review

Method ,Scope of Work

Review

At Once

ASME B31.3

Steam Blow Out/Oil


Flushing/Clean Up Procedure

b.

Flushing / Blowing

Correct Line System & be carreful the isolation


of equipment or instrument, may damage during
flushing/blowing

Visual

Each Line

Flushing/Blowing Procedure

Precommissioning Report

c.

Cleanliness Check

Condition of Cleanliness

Visual

Each Line

Flushing/Blowing Procedure

Precommissioning Report

Completeness Correct Installation

Visual

Each Line

Isometric Drawings

QI-L05

REINSTATEMENT PIPE WORK

11

a.

Install Permanent Gaskets & Instruments,


completeness of installation of all piping
accessories and Bolt tightness.

Prepared by (Contractor)

Approved by (Contractor)

Rev.No:

Rev.No:

4
Name: Edi Sunardi/QC Engineer

H: Hold, W: Witness, Ws: Spot W


March-8-2013

Name: Amir GJ Tarigan/FQM


Certified Complete (Contractor-SM/CM)

Date: Authorization (Contractor FQM)

rm. No

Rev. No:

Date

- G-08

05-March-13

ges.:

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign
W

tion and repprt

nd as report

ion and as report


nd review/sign report

orks and no sign report

Date:

Remarks

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Remarks

Date/ Sign

R/W*

* If new PQR to witness the


test

W/R

S
W
W

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

- G-08
ges.:

Date
05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Remarks

Date/ Sign

A
R
S
R
R

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

W
R
R

Ws
Ws
Ws
Ws
Ws
Ws

Remarks

tness, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Remarks

Date/ Sign
W

Ws

Ws

Ws

ess, Ws: Spot Witness, R: Review, I: Inspection

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

- G-08
ges.:

Date
05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

Ws

Remarks

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

Ws

Remarks

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

- G-08

Date
05-March-13

ges.:

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

Ws
Ws

Ws

Ws
Ws
Ws

Ws
Ws
S

Remarks

Ws

Ws

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08

05-March-13

ges.:

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

R
R
R
R
R

Remarks

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08

05-March-13

ges.:

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

R
R
Ws
Ws

Remarks

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

R
Ws

Ws

Remarks

Ws

ess, Ws: Spot Witness, R: Review, I: Inspection

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

Ws

Remarks

tness, Ws: Spot Witness, R: Review, I: Inspection

FQM)

Date:

rm. No

Rev. No:

Date

- G-08
ges.:

05-March-13

SAMUR PROJECT

CONTRACTOR

OWNER

Date/ Sign

Date/ Sign

R
R

Remarks

Ws

Ws

s, Ws: Spot Witness, R: Review, I: Inspection

or FQM)

Date:

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