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Abstract
The need for a new method of drilling oil and gas wells is
immense. Current drilling techniques used were developed at
the beginning of the last century. Many problems persist with
this method including downtime due to dull bits, the lack of
precise vertical or horizontal wells and formation fluid leakage
during drilling due to the lack of a seal around the hole. Laser
drilling is a new technology that has been proposed as a
method to eliminate the current problems while drilling and
provide a less expensive alternative to conventional methods.
Although lasers have found widespread use in many
industries, it is only recently that research in this area has been
redirected to the oil and gas industry.
A numerical model was developed and verified with
previously published experimental data. A detailed parametric
study is included and experimental design considerations are
discussed. Laser drilling has great potential to revolutionize
the oil and gas industry. Design considerations for a field
application are presented, with discussion on economical and
environmental impacts.
Introduction
Rotary drilling, developed 100 years ago, is the basic method
used to reach gas and oil formations. Although this method
has been proven to be successful over the years, technological
advances have lead to the suggestion of a more efficient way
of drilling. Laser drilling can increase penetration rate by
greater than 100 times over the conventional rotary drilling
methods1 and the problems linked to dull drill bits and the
associated downtime due to this can be eliminated as well as
wastes created from drilling mud. The potentials of lasers for
drilling have been pointed out by many2-4. The development of
downhole laser drilling machines, laser-assisted drill bits,
laser-perforation tools, and sidetrack and directional laser
drilling devices are all possible with the advancement of laser
technology5. Lasers have already been applied in the mining
SPE 84844
2 T 1 T 2 T
k 2 +
+
+ q Laser
r r y 2
r
T
=
t
C P
...(1)
The thermal penetration depth was evaluated by;
= t
Second Stage: Melting. During this stage, the liquid-surface
temperature is below the saturation temperature and, therefore,
the liquid-vapor-interface velocity is zero. An energy balance
at the solid-liquid interface during this stage is expressed as;
SSL
=
t
2
TS
TL SSL
K S y K L y 1 + r
h SL
..(2)
SLV
=
t
abs q Laser ,i
KL
(TSat Tm ) 1 + SSL
H Liq.
r
[h LV + C PL (TSat Tm )]
.(3)
The thickness of the liquid layer is given by;
HLiq. = SSL-SLV
Laser Energy Transfer. There are three main processes by
which lasers transfer energy into a rock; Absorption,
Reflection and Scattering. In this paper, it is assumed that the
laser source is operated in pulse mode only and, therefore the
laser power is both a function of space and time. Thus;
2q 0
I(r ) =
R 2
r
2
R
SPE 84844
SPE 84844
3.
SPE 84844
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
E+ 00 = cm
E- 01 = m
E+ 00 = km
E- 01 = kg
E+ 03 = J
E-16 = m2
E- 01 = kW
E- 03 = kJ/cm3
SLV (y,r,t)
SSL
Vapor
Heated
zone
Liquid
y
Fig 1 Physical model of Laser Drilling (LD) process
Radial Distance, m
0
50
100
150
200
D e p th , m
5.
Numerical Study
Ref. [11]
500
1000
1500
Current Study
2000
Fig. 2 Comparison of numerical and experimental studies
for Aluminum
Radial Distance, m
0
50
100
150
200
Depth, m
4.
500
1000
Numerical Study
Ref. [11]
exp. Data, Ref.
[11]
Current Study
1500
2000
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r/R
0
50
-1
45
Numerical
20
LS2X
15
10
2.0E-10
3.0E-10
SSL (m)
25
1.0E-10
BG1
Numerical
30
LS1Y2A
35
2SS+2Y1
40
0.5
0.0E+00
4.0E-10
5.0E-10
6.0E-10
7.0E-10
8.0E-10
0
L im esto n e
S an d sto n e
at the melting
time
(start of melting)
Sandstone
Limestone
9.0E-10
Drilling speed, 10 kW
1.8
1.5
-0.5
6
5
4
3
2
1.2
0.9
0.6
0.3
1
0
0
Sandstone
Limestone
20
-0.5
Depth, 10 kW
0
0.5
80
100
r/R
-1
40
60
Lasing time (seconds)
Depth, 100 kW
60
0.0E+00
50
Depth (cm)
2.0E-09
SSL (m)
4.0E-09
6.0E-09
8.0E-09
1.0E-08
40
30
20
10
0
Sandstone
Limestone
1.2E-08
Fig. 6 - Liquid layer thickness in sandstone and limestone for 10
2
MW/cm Laser Power
20
40
60
80
100
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250
Power = 50 kW/cm2
200
SE (kJ/cm3)
40
150
30
20
100
10
50
0
0
20
40
60
80
100