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page 3
General
Cable stayed bridges are very efficient
structural systems with light weight
superstructures and large lever arms.
The most important elements of
these aesthetically pleasing and often
dramatic structures are the closely
spaced stay cables which transfer the
loads to the foundation via the pylon.
It is essential that these tensile
elements are durable and require
low maintenance. They are generally
designed to be restressable and
replaceable.
DYWIDAG has been involved in the
development, construction and
execution of stay cables and cable
supported structures since 1970.
Based on internationally recognized
guidelines for stay cables combined
with our design criteria of the world
wide renowned DYWIDAG Multistrand
tendons, first of all stay cables with
bars were developed and applied for
large bridges (for example Dames Point
Bridge, Florida USA; main span 396 m).
Therefore we were able to take
advantage of the many years of our
experience and expertise in posttensioning and prestressed concrete
construction, particularly in the field of
long span bridges.
DYWIDAG Multistrand Stay Cables
were developed in the eighties to
accommodate ever increasing spans
and the resulting need for economical
high capacity cables. Today strand
cables are widely used for many types
of structures. This brochure gives an
overview of the DYWIDAG Multistrand
Stay Cable Systems. More detailed
information is available on request.
page 4/5
page 6/7
page 8/9
page 10
page 11/12
page 13
References
General
Quality Assurance
DYWIDAG Stay Cable Systems
DYNA Bond Anchorage
DYNA Grip Anchorage
Strands and Corrosion Protection
Outer Sheathing
Bearing and Dampers
Installation
Stressing
DSI Services
Stay Cable Jacks
Addresses
References
Quality Assurance
To ensure high quality and consequently the performance and durability
of the DYWIDAG Stay Cables, all
components are subjected to quality
tests according to our quality
assurance system. DSI is ISO 9001
certified.
For internal quality control DSI
maintains a test lab in Germany for
in-house geometry, material and
performance testing.
Spacer
Wedges
Filling Material
Strands
R
T
Ring Nut
Bearing Plate
Cap
Wedge Plate
Bond Socket
P
Elastomeric Bearing
HDPE Sheathing
Recess Pipe
Boot
C 12
C 19
C 27
C 37
C 48
C 61
C 75
C 91
C 108
12
19
27
37
48
61
75
91
108
3.348
5.301
7.533
10.323
13.392
17.019
20.925
25.389
30.132
1.507
2.385
3.390
4.645
6.026
7.659
9.416
11.425
13.559
No. of strands
forces [kN]
dimensions [mm]
bearing plate
315
390
435
500
580
640
715
780
855
bearing plate
50
60
70
80
90
100
110
120
130
thread *
125
133
142
154
170
184
206
230
250
ring nut
90
100
110
120
135
150
170
190
210
ring nut
244
287
326
378
434
480
536
584
636
recess pipe
219
245
299
324
394
419
470
508
559
HDPE sheathing
110
140
160
180
200
225
250
280
315
Compression Tubes
Sealing Plates
Ring Nut
Spacer
Wedges
R
Compression Plate
Bearing Plate
Cap
Anchor Block
Strands
P
T
Elastomeric Bearing
Exit Pipe
Recess Pipe
HDPE Sheathing
Filler material
C 12
C 19
C 31
C 37
C 55
C 61
C 73
C 91
12
19
31
37
55
61
73
91
109
3.348
5.301
8.649
10.323
15.345
17.019
20.367
25.389
30.411
1.507
2.385
3.892
4.645
6.905
7.659
9.165
11.425
13.685
No. of strands
C 109 *
forces [kN]
dimensions [mm]
bearing plate
315
390
460
500
600
640
715
780
855
bearing plate
50
60
75
80
95
100
110
120
130
thread **
200
220
230
240
270
275
290
310
340
ring nut
90
110
120
130
160
165
180
200
230
ring nut
244
287
350
378
440
480
536
584
636
recess pipe
219
245
299
324
368
406
457
495
521
HDPE sheathing
110
140
160
180
200
225
250
280
315
Strands and
Corrosion Protection
DYWIDAG Stay Cables use strands
that meet the requirements of the
PTI-Recommendations for stay cables,
ASTM, BS or further national or
international standards.
Generally cold drawn 7-wire,
galvanised, waxed and PE-coated
strands with low relaxation, diameters
up to 0,62" and steel grades up to
1860 mm2 are used for both anchor
types. If required, epoxy-coated
strands may also be used with either
cable system.
Installation
DSI has developed various methods
to optimize and simplify the cable
installation procedures depending on
site specific space and time
constraints.
Outer Sheathing
Standard HDPE- pipes are typically
used for the outer casing of the
DYWIDAG Stay Cables. They serve as
a protection against environmental
influences and to reduce the wind
loads on the cable. The pipes may be
supplied in a wide variety of
UV-resistant colours. They can also
be provided with an outer helix to
suppress rain-wind induced cable
vibrations.
Steel or stainless steel pipes are
available on special request.
Stressing
Depending on project requirements
DSI employs two different stressing
methods.
1. Stressing with multistrand jacks
This procedure can be used for cables
with DYNA Bond Anchorages.
All strands in a cable are stressed
simultaneously with one hydraulic jack
attached to the anchorage.
Jacks up to a capacity of 15,000 kN
are available.
The advantage of this method is the
fast and accurate stressing operation of
the cable in one step. However, it is
important to provide sufficient working
space at the anchorage and recognise
that special lifting devices may be
needed to handle the jacks efficiently.
ConTen Jacks
Gradient Jack
DSI Services
ConTen Jacks
Multistrand Jacks
Gradient Jacks
Type
Capacity
kN
Cable Type
B
mm
C
mm
D
mm
E
mm
L
mm
Weight
kg
Strand Protrusion
mm
140 kN
137
All Types
65
950
~ 17
1100
180 kN
182
All Types
73
950
~ 19
1100
HOZ 3000
3054
DYNA-BOND C 12
275
300
385
690
1130
~ 400
470
HOZ 4000
4204
DYNA-BOND C 19
305
366
482
755
1250
~ 600
650
6800
6803
DYNA-BOND C 27
280
395
560
185
1250
~ 1200
1150
8600
8617
DYNA-BOND C 37-61
405
646
750
840
1370
~ 2200
1400
9750
9748
DYNA-BOND C 37
335
470
680
195
1170
~ 1800
1200
15000
15632
DYNA-BOND C 61-108
510
750
980
390
1700
~ 5400
1700
C 27
3500
DYNA-BOND C 27
510 x 610
725
~ 400
540 *)
C 37
4200
DYNA-BOND/GRIP C 37
610 x 610
820
~ 520
660 *)
C 61
6800
DYNA-BOND/GRIP C 61
700 x 700
865
~ 700
680 *)
C 73
8400
DYNA-GRIP C 73
780 x 760
965
~ 820
780 *)
D
B
Gradient Jacks
C
Multistrand Jacks
D
ConTen Jack
L
L
10
Jacks
References
Stay Details
Year
Bridge Geometry
Number of
Pylons Stays Type
Name / Project
Service
Country
Tonnage
[t]
width
[m]
Main Opening
[m]
rail/road
Germany
1972
104
multi bar
290
31,0
94+148+26
Penang Bridge
road
Malaysia
1984
148
multi bar
618
29,7
108+225+108
reservoir
Saudi Arabia
1985
44
616
DYNA Bond
495
road
Japan
1986
20
multi bar
95
10,8
110
road
USA
1987
288
multi bar
1800
32,3
198+396+198
Quincy Bridge
road
USA
1987
56
DYNA Bond
234
17,7
134+274+134
road
South Korea
1988
48
DYNA Bond
330
30,0
150+150
road
Spain
1991
28
DYNA Bond
330
32,0
200
Paterna Bridge
road
Spain
1991
10
DYNA Bond
26
17,0
64+34
road
USA
1993
40
DYNA Bond
351
31,4
92+231+92
road
Japan
1994
64
DYNA Bond
60
13,0
74+122+74
Salpasilta
pedestrian
Finland
1994
12
mono bar
3,4
4,5
20+40
Lechsteg Bridge
pedestrian
Austria
1995
14
mono bar
3,2
4,3
32+24
rail/road
Hong Kong
1995
176
DYNA Bond
2500
35,2
430+4x80+70
road
Czech Republic
1997
30
DYNA Bond
35
24,0
132
road
USA
1998
176
DYNA Bond
875
24,2
190+381+190
Dubrovnik Bridge
road
Croatia
2000
38
DYNA Bond
310
14,0
87+304+90
road
Argentina
2000
128
DYNA Grip
770
22,8
120+350+120
Lipon Bridge
road
Finland
2000
13
DYNA Bond
40
12,5
74+25
Blautal Bridge
road
Germany
2001
DYNA Bond
12,0
41+29
Fitchburg Bridge
road
USA
2002
52
DYNA Bond
52
13,6
51+109+36
reservoir
Saudi Arabia
2002
10
680
road
South Africa
2002
Kampen Bridge
road
Netherlands
2002
road
USA
Maumee Bridge
road
60+220+60
mono bar
200
40+40
52
DYNA Grip
104
14,2
42+176+66
24
DYNA Grip
187
20,0
91+150
2002
48
DYNA Grip
205
17,5
2 x (38+60)
USA
2003
40
DYNA Grip
914
38,7
187+187
road
USA
2003
20
DYNA Grip
19
34,2
56,5+56,5
pedestrian
Canada
2003
44
DYNA Grip
45
82,6+109,6
13
HQ Asia - Pacific
DYWIDAG-SYSTEMS
INTERNATIONAL PTY. LTD.
P.O. Box 370
Charlestown NSW 2290, Australia
25 Pacific Highway
Bennetts Green NSW 2290
Phone +61-2-49 48 90 99
Fax
+61-2-49 48 40 87
E-mail: dsi@dywidag.com.au
HQ Germany
SUSPA-DSI GmbH
Max-Planck-Ring 1
40764 Langenfeld
Germany
Phone +49-2173-7902-0
Fax
+49-2173-7902-20
E-mail: info@suspa-dsi.de
Denmark
AAGE CHRISTENSEN A/S
Skelmosevej 10
2500 Valby, Denmark
Phone +45-36-44 24 44
Fax
+45-36-44 20 24
E-mail: dsi@aagechristensen.dk
Estonia
SAGA Grupp
Peterburi tee 90
11415 Tallinn, Estonia
Phone +372 6012934
Fax
+372 6012935
E-mail: erki.saar@saga.ee
Europe
Finland
TENSICON OY
Rattitie 17
007700 Helsinki 77, Finland
Phone +358-9-35 05 990
Fax
+358-9-35 05 9910
Austria
DYWIDAG-SYSTEMS
INTERNATIONAL GMBH
Niederlassung Salzburg
Christophorusstrasse 12
5061 Elsbethen/Salzburg, Austria
Phone +43-662-62 57 97
Fax
+43-662-62 86 72
E-mail: dsi-a@dywidag.co.at
France
DYWIDAG-SYSTEMS
INTERNATIONAL GMBH
Succursale France
8. rue du Grand Pr
95640 Marines, France
Phone +33-1-30 39 42 42
Fax
+33-1-30 39 62 72
E-mail: dsi.france@dywidag.fr
Germany
SUSPA-DSI GmbH
Max-Planck-Ring 1
40764 Langenfeld
Phone +49-2173-7902-0
Fax
+49-2173-7902-20
E-mail: info@suspa-dsi.de
SUSPA-DSI GmbH
Office Koenigsbrunn
Germanenstrasse 8
86343 Koenigsbrunn
Phone +49-8231-9607-0
Fax
+49-8231-9607-20
E-mail: buero.koenigsbrunn
@suspa-dsi.de
@suspa-dsi.de
DYWIDAG-SYSTEMS
INTERNATIONAL GMBH
BU Form Tie Systems
Schallbruch 53-55
42781 Haan
Phone +49-2129-9322-0
Fax
+49-2129-9322-10
E-mail: dsihaan
@dywidag-systems.com
Great Britain
DYWIDAG-SYSTEMS
INTERNATIONAL LTD.
Northfield Road
Southam, Warwickshire
CV47 OFG, Great Britain
Phone +44-1926-81 39 80
Fax
+44-1926-81 04 09
E-mail: sales@dywidag.co.uk
Greece
For Geotechnical Systems
HELLENPLAN
18, Filolaou Street
Athen 11633, Greece
Phone +30-10-752 07 53
Fax
+30-10-751 21 68
E-mail: vtsio@tee.gr
For Post-Tensioning Systems
Kostantinos Zervas
34th Sintagmatos Pezikon 5
Pireas TK 18532 Athen
Greece
Phone +30-10-417 6276
Fax
+30-10-412 2123
E-mail: kzervas@tee.gr
Italy
DYWIT SPA
Via Albricci, 5
20122 Milano, Italy
Phone +39-02-72 00 06 77
Fax
+39-02-86 93 93 5
E-mail: dywit@tin.it
Netherlands
DYWIDAG-SYSTEMS
INTERNATIONAL B.V
Veilingweg 2
5301 KM Zaltbommel
Netherlands
Phone +31-418-57 89 22
Fax
+31-418-51 30 12
E-mail: email@dsi-nl.nl
Norway
DYWIDAG-SYSTEMS
INTERNATIONAL A/S
P.O. Box 113
1483 Skytta, Norway
Phone +47-67-06 15 60
Fax
+47-67-06 15 59
E-mail: manager@dsi-dywidag.no
Portugal
DYWIDAG-SYSTEMS
INTERNATIONAL GMBH (Sucursal)
Alameda dos Oceanos, lote 315.01
Escritrio 6
1900-000 Lisboa, Portugal
Phone +351-21-892 28 90
Fax
+351-21-892 28 99
E-mail: dsi.lisboa@dywidag.pt
Sweden
SpnnProjekt
Tallhammarsvgen 11
18633 Vallentuna, Sweden
Phone +46-8-51 17 51 00
Fax
+46-8-51 17 17 00
E-mail: spannprojekt
@beta.telenordia.se
Switzerland
SpannStahl AG
Industriegebiet
Wsseristrasse 29
8340 Hinwil/ZH, Switzerland
Phone +41-1-938 97 97
Fax
+41-1-938 97 90
E-mail: info@spannstahl.ch
Spain
DYWIDAG-SISTEMAS
CONSTRUCTIVOS S.A.
Polgono Industrial
Los Gallegos
Calle Azor 25-27
28946 Fuenlabrada, Spain
Phone +34-91-642 20 72
Fax
+34-91-642 27 10
E-mail: dywidag
@dywidag-sistemas.com
Middle East
Iran
PADSI CO.
31, Varshow St.
Nejatollahi (Villa) Ave.
Tehran - 15986 Iran
Phone +98-21-890 17 99
Fax
+98-21-890 53 78
Saudi Arabia
DYWIDAG
SAUDI ARABIA CO., LTD.
P.O. Box 1261
Jubail 31951, Saudi-Arabia
Phone +03-341-6306/341 6307
Fax
+03-341-6302
E-mail: dsa@dywidag.com.sa
Turkey
M.ZGNERI
Iskenderoglu Sk.41
Mutlu Ap. Daire 6
80260 Istanbul-Sisli, Turkey
Phone +90-212-234 56 12
Fax
+90-212-231 95 30
United Arab Emirates, Qatar, Oman
MBM
P.O. Box 44694
Abu Dhabi - U.A.E.
Phone +971-2-674 31 32
Fax
+971-2-674 30 79
Costa Rica
SUPERBA S.A.
Pozuelo 100M Norte y 25 Oeste
La Uruca, San Jos, Costa Rica
Phone +50-6-255-1044
Fax
+50-6-255-1110
E-mail: superba@sol.racsa.co.cr
Mexico
DSI MEXICO, S.A. DE C.V.
Calle Tecuitapan #6
Col. Las Palmas CP 62050
Cuernavaca, Morelos, Mexico
Phone +52-73-12 64 96
Fax
+52-73-14 14 79
E-mail: dsimexico@infosel.net.mx
South America
Argentina-Uruguay-Paraguay
Compaa Sudamericana
de Postensado S.A. (CSP)
Ing. Daniel MOYA
Leandro N. Alem 661 piso 7 oficina 17
1001 BUENOS AIRES Capital
Phone +54 (11) 4312-4434 / 35
Fax
+54 (11) 4312-1143
E-mail: daniel.moya@csp-dsi.com
Brazil
PROTENDIDOS DYWIDAG LTDA.
Caixa Postal, 3235, CEP 01060-970
Street address:
Rua Marques de Itu 58-15 Andar
01223-905 - Sao Paulo-SP, Brasil
Phone +55-113-231-37 99
Fax
+55-113-231-12 76
E-mail: dywidag@osite.com.br
Chile
Sr. Miguel Mandry
E. Marquina 3937 of. 608
Vitacura
Santiago de Chile
Phone +56-2-207-4585
Fax
+56-45 718-336
E-mail: migmandry@terra.cl
Colombia
TENSAR LTDA.
Transversal 70-B No. 4-36
Santa F de Bogot, Colombia
Phone +57-1-262-6685
Fax
+57-1-261-2882
E-mail: tensarl1@latino.net.co
Peru
SAMAYCA INGENIEROS S.A.
Av. A. Benavides 245
Of. 604-605 L-18
Lima, Per
Phone +51-1-446-3356
Fax
+51-1-445-6628
E-mail: samayca@terra.com.pe
Venezuela
POSTENSADO V.N. INDUSTRIAL
DE VENEZUELA S.A. (PIV)
Av. Francisco de Miranda
Edificio Humboldt, Piso 1, Apto. 2
Plaza Altamira, Caracas, Venezuela
Phone +58-2-261-8516
Fax
+58-2-261-2854
E-mail: postensado@cantv.net
Japan
SUMITOMO ELECTRIC
INDUSTRIES LTD.
Special Steel Wire Division
3-12 Motoakasaka
1-chome Minato-ku
Tokyo, Japan 107
Phone +81-3-34 23 51 31
Fax
+81-3-34 23 50 01
Africa
Egypt
MISR DYWIDAG
20 Haroun Street
Dokki-Giza
Cairo, Egypt
Phone +20-2-748 28 27
Fax
+20-2-748 62 53
E-mail: mail@misrdywidag.com
South Africa
DYWIDAG-SYSTEMS
INTERNATIONAL PTY. LTD.
P.O. Box 60 59
Homestead 1412
South Africa
Street Address:
30 North Reef Road
Elandsfontein 1412
Johannesburg, South Africa
Phone +27-11-878 68 00
Fax
+27-11-878 68 11
STEELEDAG (PTY.) LTD.
P.O. Box 83654
South Hills
2136 Gauteng, South Africa
Phone +27-11-871 41 11
Fax
+27-11-871 41 36
E-mail: steeledag@worldonline.co.za
STEELEDALE SYSTEMS
P.O. Box 83654
South Hills
2136 Gauteng, South Africa
Phone +27-11-876 50 00
Fax
+27-11-876 51 51
Asia - Pacific
DYWIDAG-SYSTEMS
INTERNATIONAL PTY. LTD.
Eastern Australia
25 Pacific Highway
Bennetts Green NSW 2290
Australia
Phone +61-2-49 48 90 99
Fax
+61-2-49 48 40 87
E-mail: dsi@dywidag.com.au
Western Australia
Gate 3
Wood Street
Bassendean WA 6054, Australia
Phone +61-8-94 49 83 21
Fax
+61-8-94 49 83 25
E-mail: dsi@dywidag.com.au
China
DYWIDAG-SYSTEMS
INTERNATIONAL
FAR EAST LTD.
Room 2306
CC Wu Building
302-308 Hennessy Road
Wanchai, Hong Kong
Phone +852-2833-91 70
Fax
+852-2834-55 21
E-mail: dsihk@dsife.com.hk
Korea
DYWIDAG-SYSTEMS
KOREA CO.LTD.
5th Floor, Spring Morning B/D
249-2 Yangjae-dong Seocho-ku
Seoul 137-130, Korea
Phone +82-2-34 72-01 41
Fax
+82-2-34 72-01 45
E-mail: dywidag@chollian.net
Singapore
UTRACO STRUCTURAL
SYSTEMS PTE LTD
7E Pioneer Sector 1
Singapore 628446
Phone +65-6415-3078
Fax
+65-6863-1928
E-mail: utracoss@magix.com.sg
Taiwan
DYWIDAG-SYSTEMS
INTERNATIONAL CO.LTD.
11th Fl., No. 28, Tung Hsing Road
Taipei 105
Taiwan, R.O.C.
Phone +886-2-27 48 10 76
Fax
+886-2-27 47 05 76
E-mail: dsitaiwan@
dywidag-systems.com.tw
Thailand
DYWIDAG-SYSTEMS
INTERNATIONAL CO. LTD.
408 / 150 Phaholyothin Place,
35th Fl., Phaholyothin Rd.
Samsennai, Phayathai
Bangkok 10400, Thailand
Phone +66-2-619 07 45-7
Fax
+66-2-619 07 48
E-mail: dsithai@loxinfo.co.th
AUSTRIA
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DYWIDAG-SYSTEMS
INTERNATIONAL GMBH
P.O. Box 810268
81902 Munich
GERMANY
Dywidagstrasse 1
85609 Aschheim
Phone +49-89-92 67-0
Fax
+49-89-92 67-252
E-mail: dsihv@dywidag-systems.com
NETHERLANDS
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OMAN
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USA
VENEZUELA
w w w. d y w i d a g - s y s t e m s . c o m
04168-1-/01.03-3.000 go ho
DSI Group HQ