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~IT:
l\letallurgical Engineering
Maximum Marks :150
I. This question paper contains 85 objective type questions. Q. l to Q.20 carry one mark
.,
deducted for each wrong answer. In Q.21 to Q.76, Q.78, Q.80, Q.82 and in Q.84, 0.5
mark will be deducted for each wrong answer. However. there is no negative marking in
Q.77. Q.79, Q.81, Q.83 and in Q.85. More than one answer bubbled against a question
will be taken as an incorrect response. Unattempted questions will not carry any marks.
5. Write your registration number, your name and name of the examination centre at the
specified locations on the right half of the ORS.
6. Using HB pencil. darken the appropriate bubble under each digit of your registration
number and the letters corresponding to your paper code.
7.
8. Charts. graph sheets or tables are 1'-!0T allowed in the examination hall.
9
Rough work ca:1 be done on the question paper itself. Additionally blank pages are given
at the end of the question paper for rough work.
I 0.
This question paper contains 20 printed pages including pages for rough work. Please
check all pages and report, if there is any discrepancy.
MT l/20
S/121 Foodi06-MT-1A
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Us ef ul D at a
1 po is e= 0. 1 Pa s
Un iv er sa l Ga s Co ns
ta nt , R = 8.3 14 J mo 1 1
1" K"
Bo ltz m an n's co ns
ta nt , k = 1 .38 x 1 23
J K "1
Ac ce ler ati on du e
to gr av ity , g = 9.8
m s 2
At om ic M as s
H= 1
c = 12
N = 14
0 = 16
Q . 1 - Q . 20 ca rr y
on e m ar k
Q. l
ea ch .
Th e nu m be r of bo
un da ry co nd iti on s
re qu ire d to so lv e a
di ffu sio n eq ua tio n
ste ad y- sta te tw o- di
(V 2C = 0) is
m en sio na l
(A ) 1
(B ) 2
(C ) 3
(D ) 4
Q .2
The determinant of
th e matrix [
~]is
3
6
-5 3
(A ) -1 0
Q .3
Q.4
Q .S
(C ) .0
(D ) 5
W ith E =t ru e pl as
tic str ain an d n =s
tra in -h ar de ni ng co
cy lin dr ic al te ns ile
ef fic ie nt , ne ck in g
sp ec im en of a wo rk
in a
-h ar de ni ng m eta l oc
cu rs wh en
(A ) E = n
(B ) E = 2n
A pe rfe ctl y pl as tic
m eta l pi ec e, wi th 4
m m x 4 m m cr os s-s
is str et ch ed to I 00
ec tio n an d 25 m m
m m . W ha t is th e de
len gt h,
fo rm ed cr os s- se ct io
n?
(A ) 1 m m x 1 m m
(B ) 2 m m x 2 m m
(C ) 3 m m x 3 m m
(D ) 4 m m x 4 m m
Lo ad in g in M od e
I fra ctu re re fe rs to
(A ) Op en in g m od e
Q. 6
(B ) -5
(B ) Sl id in g m od e
(C) Te ar in g m od e
Cy cl on es ar e pr im
ar ily us ed fo r
(A ) Co m m in ut io n
(C ) De wa te rin g
Q.7
Q .8
(D ) Tw ist in g m od e
(B ) Co nc en tra tio n
(D ) Cl as sif ic at io n
A ty pi ca l co lle ct or
us ed in su lp hi de mi
n~ral flo tat io n is
(A ) Pi ne oi l
(C ) Ol ei c ac id
(B ) Po ta ss iu m et hy
l xa nt ha te
(D ) Po ly ac ry la m id
e
In a th re e co m po ne
nt sy ste m at co ns ta
nt pr es su re , th e m ax
th at ca n co ex ist at
im um nu m be r of ph
eq ui lib riu m is
as
(A )2
(B )3
(C ) 4
es
(D ) 5
M T 2/ 20
S/121 Fo od /06 -M
T- 18
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Q.9
(A) Iron
(D) Gold
(C) Lead
Q.l 0 In a niobium micro-alloyed steel joined b) fusion welding the most likely cause of
loss of strength in the heat affected zone (HAZ) is
(A) precipitate coarsening and grain growth
(B) coarse pearlite and grain boundary precipitation
(C) tempered martensite and grain boundary carbide
(D) fonnation ofbainite
Q.ll The primary source of heat in cupola melting is provided by the reaction:
(B) C + H20 _. CO + H2
(D) CaC03 -+ CaO + C02
(A)C+~-co2
(C) C + C02 -
2CO
Q.12 A solder wire does NOT work-harden at room temperature, even upon bending back
and forth several times. This is because
(A) the dislocations become immobilized during the bending process
(B) the grains grow preferentially in the direction of deformation
(C) the reCI]Stallization temperature is beiO\\ room temperature
(D) the grains have a preferred orientation
Q.13 A typical cooling rate for metal substrate powder atomization is of the ordl!r of
(A) I 0-4 Ks' 1
(B) I Ks' 1
Q.14 In found!]' practice, the fluidity of an alloy does NOT increase with increasing
(A) superheat
(B) channel size
(C} flow velocity
(D) heat transfer coefficient
Q.lS In a polymer with a large quantity of relatively small chains, the mass-averaged
molecular weight is
(A) greater than the number-averaged molecular \\eight
(B) smaller than the number-averaged molecular weight
'
Q . l6 Which one of the following alloy systems exhibits complete solid solubility?
(A) Cu-Ni
(C) Pb-Sn
(B) Fe-Cu
{D) Cu-Zn
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Q. J7 A sm all am ou nt oft
ho ria is do ped into tun gst
en fila me nt wi res use d in
Th is is bec aus e tho ria par
lig ht bulbs.
tic les
(B ) 0.8 5
(C ) 1.0
(D ) 1.5
Q. J9 In on e FC C un it cel
l, the re are
(A ) 4 tet rah edr al and 8 oct
ahe dra l site s
(B ) 8 tet rah edr al and 4 oct
ahe dra l site s
(C ) 12 tet rah edr al and 4 oct
ahe dra l site s
(D ) 4 tet rah edr al and 4 oct
ahe dra l site s
Q.2 0 Th e dim ens ion oft
he nn al con du cti vit y in ter
ms of ma ss (M ), len gth (L)
tem per atu re (9) is
, tim e (T), and
(D ) M L T" 3 9"1
Q. 21 to Q. 75 ca rry tw o
ma rks each.
Q.21 Th e con fig ura tio nal
ent rop y, S, in an ideal sol
id sol uti on is giv en by:
S~ =-R[ x In x + (1 - x)
In( I- x)] , wh ere xis the
mo le fraction of sol ute .
Th e limit of S" as x ten ds
to zer o ( lim S ) is
-+0
(A ) oo
(B ) R In 2
(C ) R
(D ) 0
Q.2 2 Th e [I 00] and [II 0]
dir ect ion s in a cub ic cry sta
l are cop lan ar wi th
(A ) (101]
(B ) [001]
(C ) (120]
(D ) [II I]
Q.23 In a RH deg ass er,
the hy dro gen ma ss bal anc
e is go ver ned by the fol low
ing equation :
-W dCH =R(C dt
H
H ,<q '
""here W is the cap aci ty of
the degas ser in tons, C is
the hy dro gen con cen tra tio
11
any tim et, and Cll eq is the
n at
equ ilib riu m h)d rog en con
cen tra tio n in liq uid ste el.
the cir cul ati on rate in ton
R
is
s per minute. In ord er to
bri ng do wn the h)d rog en
from 5 pp m to I ppm in
content
20 mi nu tes , the cir cul ati on
rate, R, sho uld be
(G ive n: CH,.:q = 0.5 pp m.
W = 150 ton s)
c )
(A ) I 0.05 tons/m in
(D ) 16.48 tons/min
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Q.24 If V
(A) (4xy-18:)
(D) (2xy+ I 8z
Q.25 The carbon concentration profile C(x,t) during decarburization is given by:
C(x,t) = L+M erf(
.)
2
where x is the distance from the surface, tis time, Dis the diffusion coefficient of
carbon in austenite, and Land Mare constants. If the furnace atmosphere is free of
carbon and maintained at 927C, approximately how long does it take for a steel with
an initial carbon concentration of 1.2 %to attain a carbon concentration of 0.8% at a
distance of 0.5 mm below the surface?
2 1
11
[Given: D = 1.28 x I 0' m s' at 927 C;
erf(O) = 0; erf(0.65) = 0.64: erf(0.69) = 0.667; erf(0.7)
(A) 30 hours
= 0.678;
(C) 3 minute::;
(B) 3 hours
erf(oo) = I]
(D) 30 seconds
Q.26 The probability distribution function, p(x}, for a random variable, x, is given by:
p(x)
Th~:
(A)O
=};
exp( -"<
x, = 0.6 and
x2
).
= 0.8 is
(C) 0.138
(B) 0.069
(D) 0.560
Q.27 In the TIT diagram for the eutectoid carbon steel, the nose of the characteristic Ccurve is at 550 C; this C-shape implies dela) ed transformation both above and below
550 C. The dela) at lower temperatures is due to low diffusivity. The delay at higher
temperatures is due to
(A) lo,.. driving force for transformation
(B) lo'" mobility of dislocations
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material is
Q 29 B) mean~ of chemica l modific ations, surface energy of a highly brittle
increase in
percent
doubled \\ ithout changin g the elastic modulu s. The approxi mate
fracturt! trength ofthe material1~
(A) I 00
(C) 50
(B) 73
111
(D) 41
II.
Group-I
(P) Ductile fracture
(Q) Brittle fracture
(R) Fatigue fracture
Group-I I
( I) Cleavag e
(2) Dimple s
(3) Striatio ns
(4) Veins
kg m' 3) in
Q.31 The settling velocit) of a 0.53 micron diamete r particle (densit y= 4900
water (density = I 000 kg m' ) under laminar flow conditio ns is
[Given: 'iscosit y of \\ater = I centipo 1se]
9
1
(A) 53.08 X I 0' m s'
1
8
(C) 53.08 X I 0' m s'
9
(B) 40 x 10' m s 1
9
(D) 106.16 x 1o m s 1
Concen trate
I 00 tons per da)
Feed
8000 tons per day
With 8.6 g of Gold per ton
Tail
0. 71 g of Gold per ton
(A) 8 25%
(B) 22.26%
(C) 85.80%
(D) 91.80%
Averag e specific
Q 33 What is the volume % solids in a pulp contain ing 65 ,q% solids?
gra,il) ofsolid s is 2.70
(A) 72.9%
(B) 65%
(C) 59.3%
(D) 40.7%
are
Q.34 The conditio ns necessa ry for superpl astic deforma tion in an alloy
(P) extreme ly tint! and uniform grain size
(Q) high homolo gous tempera ture
(R) high strain rate
(S) coarse nc-o-uniform grains
( \) P.Q
tC) P, Q, R
(B) Q, R, S
(D) Q, R
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Q.35 For ingot breakdown by hot rolling, the rolls are generally grooved parallel to the roll
axis in order to
(P) increase the angle of bite
(Q) decrease the rolling load
(R) achieve larger reduction
(S) decrease roll flattening
(B) Q, R
(D) Q, S
(A) P, Q
(C) P, R
Q.36 An induction furnace with a holding capacity of20 tons is used for melting 5 tons of
v.hite iron charge. The maximum available power is 5 MW. The energy required to
melt \-ton of charge is 530 kWh. Assuming no heat loss, the maximum melting rate
in tons/hour is approximately
(A) 18.4
(B) I 5.8
(C) 9.4
(D) 1.8
(B) Q, R
(D) P, S
Q.38 Match the forming methods in group-1 \-Vith the defects in group-II.
Group- I
(P) Extrusion
(Q) Closed die forging
(R) Rolling
Group- II
(\) Flash cracking
(2) Fir-tree cracking
(3) Alligatoring
(4) Earing
Q.39 Match the additions to the nux cover in a welding rod in group-\ with their functions
in group-H.
Group- I
(P) Boron, Niobium
(Q) Aluminium, Silicon
(R) Sodium Oxide, Potassium Oxide
Group- II
(I) De-oxidizer
(2) Grain refiner
(3) Arc stabilization
( 4) Protection of weld metal
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(B) P, S
(A) P, Q
(C) R, Q
(D) R, <:;
Q.41 The atomic packing factor for the diamond cubic structure is
(A) 0.74
(D) 0.25
(C) 0.34
(B) 0.68
Q.42 The maximum amount of proeutectic austenite that can form in an iron-carbon allo)
containing 3.5% carbon is
{Gi\en: The maximum o\ubilit) of carbon in y-iron is 2.11 %]
(A) 24.80%
(B) 36.53%
(D) 72.52%
(C) 67.87%
G v\s
(2) hypoeutectic A St allo)
Group- II
( I) y- Fe20l particles
(2) barium titanate
(3) Co 5Sm intennetalltc compound
(4) grain-oriented silicon steel
(B) P-4, Q-1. R-3. S-2
(D) P-~. Q-1. R-3. S-4
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Group-I
(P) t - Carbide
(R) b- Ferrite
(S) Steadite
Group- II
(1) Metallic bonding
(2) Covalent bonding
(3) Ionic bonding
(4) Vander Waals bonding
Q.48 The activation energy for a reaction is I 00 kJ/mole. The approximate increase in
temperature required for doubling the rate of reaction, from that at 25 C, is
(D) 20 C
(A) 5 C
Q.49 The standard free energy change for the reaction,
2Fe(s)+2_02 (g) =F~0 (s), is 0.253 T- 320.89 kJ mor , where Tis the
2
temperature in K. The approximate pressure for the dissociation of Fe203 at I 100C is
Q.50 Identify the incorrect statement with reference to unit processes in extractive
metallurgy.
(A) Selective distillation is a purification technique used in extractive metallurgy
(B) Coking of coal IS carried out in a shaft furnace
(C) Precipitation is a hydrometallurgy route of purification
(D) Predominance area diagram is used to select the operating conditions of roasting
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Q.51 IdentifY the correct statement with reference to blast furnace iron making.
(A) Hematite is reduced to magnetite in the lower part of the shaft
(B) Coke rate cannot be improved by oil injection through tuyer
(C) High exit gas temperature may be an indication of"channeling"
(D) Pressure drop in blast furnace cannot be improved by proper burden distribution
Q .52 Match the process in group I to its description in group II.
Group- I
(P) COREX process
(Q) OBM process
(R) Carbony I process
(S) AOD process
Group-II
(I) decarburization of liquid steel
(2) steelmaking using oxygen
(3) nickel refining
(4) alternative route of liquid iron
production
.J
(B) r 2
(C) r
.J
(D) r
Q.56 A dislocation free single crystal of aluminium has a theoretical shear strength of
about
[Given: Shear Modulus, G = 28 GPa]
(A) 28.0 GPa
Q .57 The equi librium vacancy concentration in copper is 588 ppm at I 000C and 134 ppm
at 800C. The molar enthalpy of vacancy formation is
(A) 49 kJ mor 1
(B) 84 kJ mor 1
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Q.58 In a cubic crystal with lattice parameter a, the dislocation reaction that is vectorially
correct and energetically feasible is
(A)~[l TT]+~(l I I]
a[l oo]
(B)
~(1 10)+~(110]
a[l 10]
(C)
~[101]+~(121]
~(111]
(D)
(A) Q, S
(C)Q, R
(B) P, S
(D) P, Q
Q.60 Which of the following statements are true about edge dislocations?
(P) Edge dislocations do not have an extra half plane associated with them
(Q) The Burgers vector is perpendicular to the line direction
(R) Edge dislocations can avoid obstacles by cross-slip
(S) Depending on geometry, parallel edge dislocations of opposite sign can attract or
repel one another
(A) R
(C) Q,
(B) P, Q, S
(D) Q, R
(B) 2.0 mm
(C) 3.0 mm
(D) 4.0 mm
Q.62 The tensile yield strength of a ductile metal is I 00 MPa. If the material is subjected to
tensile stresses of a 1 = a3 = 50 MPa along the second and third principal directions,
the material yields when
(A) a,= 50 MPa in compression or 150 MPa in tension
(B) a,= 50 MPa in compression or 50 MPa in tension
= I 00 MPa in tension
(C)
(D) a,= 0
a,
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by
in gro up D.
gro up I to the ir des crip tion s
Q .65 Ma tch the ter ms fro m
Gro up I(
tion
Gro up I
(1) Sol ute -di slo cat ion inte rac
tion
(P) Ha ll-P etc h Eff ect
lica
ltip
(2) Dis loc atio n mu
ing
(Q) Bau sch ing er Eff ect
(3) Gra in bou nda ry stre ngt hen
n
ssio
pre
(R) Co ttre ll atm osp her e
com
(4) Bar rell ing und er
ing
dur
sis
(5) Me cha nic al hys tere
pla stic ity
(A) P-3 , Q-5 , R-1
(C) P-5 , Q-1 , R-2
1
-22 0 kJ
and PbO are -39 3 kJ mo r and
C0
of
f
2
&K.
298
at
tion
C( h is
+
b
2P
~
C
Q.6 6 Ent hal py of for ma
+
b0
1
py cha nge for the rea ctio n 2P
mo r , res pec tive ly. Th e ent hal
(0) 44 0k J
(C) 47 kJ
(B) 15 kJ
(A )-1 73 kJ
frac tion of proeutectoid
in car bon ste els , how do the
pla
toid
tec
oeu
hyp
d
iz..e
mal
Q.6 7 In nor
car bon con ten t?
( ay) cha nge wit h inc rea sin g
ferrite (j) and yie ld stre ngt h
ses
(A )/in cre ase s and oy dec rea
se
(B) bo th/ and ay inc rea
(C) bo th/ and ay dec rea se
ses
(D )/d ecr eas es and 0} inc rea
tem ent abo ut
Q .68 Ide ntif y the cor rec t sta
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Q.69 When one mole of copper is quenched from l 000 K to 300 K, the amount of heat
released is
[Given: the specific heat capacity of copper in J K- 1 mor 1
Cp = 22.68 + 6.3 x 10"3 T, where Tis temperature}
(A) 9.37 kJ
(C) 18.74 kJ
(B) 15.87 kJ
(D) 22.68 kJ
Q.72 The weight ofthe slag made per ton of pig iron is
(A) 821 kg
(B) 735 kg
(C) 633 kg
(D) 450 kg
Q.73 The volume (at NTP) of the blast furnace gas produced per ton of pig iron is
(A) 3789 m3
(B) 4256 m3
(C) 5797 m3
(D) 7234 m3
(C) -l2kJmor 1
Q.75 The entropy change, &-~ 5, associated with the liquid-to-solid transformation at 900
Kis
(A) 4.97 J K" 1 mol -J
(C) -5.34 J K- 1 mol -J
(B) 0 J K 1 mol -J
(D) -8.95 J K- 1 mol- 1
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=47rr y + 1rr\~G. , where yis the interfacial energy and .1Gv< 0 is the free energy
2
Q.77
-2r I
/ 6G.,
(D)
7
/{1r6G.)
r=
(B) 550
(C) 1470
(D) 20700
The composite exhibits a Young's modulus of 103 GPa in the longitudinal direction
(parallel to the fibre orientation). The volume fraction of the fibre is
(A) 5%
Q.79
(B) 10%
(C) 25%
(D) 40%
The specific Young's modulus of the same composite in the transverse direction
(perpendicular to the fibre orientation) is
(A) 3 GPa
(B) 4 GPa
(C) 10 GPa
(A) 0.204 nm
Q.81
(B) 0.287 nm
(C) 0. 404 nm
(D) 0 .574 nm
The X-ray diffraction angle (29, in degrees) for the ( 1 I 0) set of planes is
(A) 22.3
(B) 35.5
(C) 44.6
{D) 63.3
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Q.83
(B) -1.21 V
(C) -1.36
(D) +1.56 V
(B) -1.21 V
(C) -1.36
(D) +1.21 V
Q.8S
(B)( Ill]
(C) (001]
(D) [110]
If a tensile stress of3 MPa is applied, slip will occur on which of the following slip
systems?
(A) (I TT)[O ll]
(B) (1 TT)[ll OJ
(C) (111)[10l]
(D) (1 ll)[lOl]
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