Professional Documents
Culture Documents
2010 Caterpillar
All Rights Reserved
SEBU7600-12
March 2009
Operation and
Maintenance
Manual
TH350B, TH355B, TH360B and TH460B
Telehandlers
SLD1-Up (Machine)
SLE1-Up (Machine)
SLF1-Up (Machine)
JRK1-Up (Machine)
SAFETY.CAT.COM
SEBU7600-12
125
Maintenance Section
Maintenance Interval Schedule
i03512960
When Required
127
127
127
134
137
140
141
148
154
157
166
167
170
171
175
176
177
187
187
174
179
180
184
187
188
188
127
138
146
157
158
168
169
171
129
133
133
134
139
152
153
154
156
157
160
161
164
165
166
167
174
180
126
Maintenance Section
Maintenance Interval Schedule
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Every Year
Cooling System Coolant Sample (Level 2) Obtain ............................................................... 148
129
149
150
157
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127
Maintenance Section
Axle Breathers - Clean/Replace
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Illustration 174
g01000311
Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:
A battery supplier
An authorized battery collection facility
Recycling facility
i01864907
Illustration 175
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128
Maintenance Section
Belt - Inspect/Replace
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Illustration 176
g00953133
excessive cracking
excessive wear
excessive damage
5. Inspect the free arm stop of the belt tensioner (2).
The free arm stop must be aligned with the black
line which is on the decal of belt tensioner (2). If
the free arm stop is in the red area, replace the
belt.
Belt - Inspect/Replace
Replace
Inspect
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129
Maintenance Section
Boom Chain - Inspect/Lubricate
Illustration 178
Illustration 177
g00953133
g00856575
Check Condition
1. Park the machine on level ground. Fully retract
the boom and lower the boom.
2. Remove the cover from the rear of the chassis.
130
Maintenance Section
Boom Chain Tension - Check/Adjust
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Table 18
Required Tools
Part Number
Description
Quantity
8S-7641
Tube
4C-6486
Stand
8S-7615
Pin
8S-7625
Collar
8S-8048
Saddle
The boom can fall if a control is moved or if a hydraulic component fails. This can cause personal
injury or death. Support the boom with stands. Do
not rely on the cylinder to hold the boom up.
Illustration 179
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Illustration 180
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Illustration 181
g01109372
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Maintenance Section
Boom Chain Tension - Check/Adjust
S/N: SLF1-Up
You must read the warnings and instructions
which are contained in the safety section of this
manual. Before you perform any operation or
maintenance procedures ensure you understand
the warnings and instructions.
Check Condition
1. Park the machine on level ground. Fully retract
the boom and lower the boom.
2. Remove the cover from the rear of the chassis.
3. A limited inspection of the chains can be made
through the rear of the boom. The boom extension
chain can be inspected by fully extending the
boom and looking on top of the intermediate
section. If the chains are corroded, the chains
must be removed from the boom for cleaning and
a full inspection. If the chains require lubricant,
the chains must be removed from the boom
for cleaning and a full inspection. Refer to the
Hydraulic System Systems Operation, Testing and
Adjusting, Boom Chain - Clean/Inspect/Lubricate
or consult your Caterpillar dealer.
4. Install the cover on the rear of the boom.
Illustration 182
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132
Maintenance Section
Boom Chain Tension - Check/Adjust
SEBU7600-12
The boom can fall if a control is moved or if a hydraulic component fails. This can cause personal
injury or death. Support the boom with stands. Do
not rely on the cylinder to hold the boom up.
g00836123
Illustration 183
Illustration 184
g01108706
Illustration 185
g01108709
Required Tools
Part Number
Description
Quantity
8S-7641
Tube
4C-6486
Stand
8S-7615
Pin
8S-7625
Collar
8S-8048
Saddle
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133
Maintenance Section
Boom Cylinder Pin - Lubricate
i01867607
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Illustration 186
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Illustration 188
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134
Maintenance Section
Boom Pivot Shaft - Lubricate
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Illustration 191
Illustration 189
g00856576
g00837537
g00950677
The boom can fall if a control is moved or if a hydraulic component fails. This can cause personal
injury or death. Support the boom with stands. Do
not rely on the cylinder to hold the boom up.
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135
Maintenance Section
Boom Wear Pad Clearance - Inspect/Adjust
g01014390
Illustration 192
Illustration 194
g00857785
Table 20
Required Tools
Part Number
Description
Quantity
8S-7641
Tube
4C-6486
Stand
8S-7615
Pin
8S-7625
Collar
8S-8048
Saddle
Illustration 195
g00857804
Adjustment
Illustration 193
g00857783
136
Maintenance Section
Boom Wear Pad Clearance - Inspect/Adjust
Illustration 196
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Illustration 198
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Illustration 199
Illustration 197
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g00865472
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Maintenance Section
Boom and Frame - Inspect
Illustration 200
g00858059
g00861901
Illustration 201
Main frame and support cradle
Retract the boom and raise the boom away from the
main frame and support cradle (1). Support the boom
with a suitable stand. To properly support the boom,
use the following tools:
Table 21
Required Tools
i02411328
Part Number
Description
Quantity
8S-7641
Tube
4C-6486
Stand
8S-7615
Pin
8S-7625
Collar
8S-8048
Saddle
Boom
Axles
Cab
Engine
Transmission
138
Maintenance Section
Braking System - Test
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Illustration 204
g00836176
i02294939
g00836172
Service Brake
Test Procedure
1. Remove the work tool and park the machine in
the travel position.
Illustration 203
g00836174
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Maintenance Section
Cab Air Filter - Clean/Replace
Parking Brake
Check the area around the machine. Make sure that
the area is clear of personnel and obstacles.
Check the brakes on a dry, level surface.
Fasten the seat belt before you check the brakes.
The following procedure is used in order to determine
if the parking brake is functional. This procedure
is not intended to measure the maximum brake
performance. The brake holding torque that is
required to sustain an engine torque at a specific
engine rpm varies depending on the machine
configuration. The variations are the differences in
the engine setting, in the power train efficiency, and
in the brake holding ability, etc.
Test Procedure
1. Start the engine.
2. Engage the parking brake.
3. If the machine is equipped with a standard
transmission, move the transmission control lever
in the following pattern:
SECOND
NEUTRAL
SECOND
This is done in order to override the transmission
neutralizer for this test.
Note: The indicator light for the parking brake should
come on.
NEUTRAL
SECOND GEAR FORWARD
This is done in order to override the transmission
neutralizer for this test.
Note: The indicator light for the parking brake should
come on.
5. Gradually increase the engine speed to high idle.
The machine should not move.
140
Maintenance Section
Circuit Breakers - Test
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Illustration 207
Illustration 205
g01202853
g01205876
g01205873
S/N: SLF1-791
The circuit breakers for the alternator and for the
battery are located under the engine hood on the
front right side of the engine compartment.
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Illustration 208
141
Maintenance Section
Circuit Breakers - Test
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Illustration 209
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i01906654
142
Maintenance Section
Cooling System Coolant (ELC) - Change
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NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
If the coolant in the machine is changed from
extended life coolant to another type of coolant,
consult your Caterpillar dealer.
1. Allow the engine to cool.
Illustration 210
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Maintenance Section
Cooling System Coolant (ELC) - Change
Illustration 214
Illustration 212
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Illustration 213
g00993528
NOTICE
Add the coolant solution at a maximum rate of five
liters per minute. This will reduce the chance of trapping air inside the engine block. A large amount of
trapped air can cause localized heating to occur upon
start-up. Localized heating may result in engine damage, which may lead to failure of the engine.
11. Add the Extended Life Coolant into the coolant
tank. Refer to the following topics:
144
Maintenance Section
Cooling System Coolant (ELC) - Change
SEBU7600-12
NOTICE
Mixing ELC with other products reduces the effectiveness of the coolant and shortens coolant life. Use only
Caterpillar products or commercial products that have
passed the Caterpillar EC-1 specifications for premixed or concentrate coolants. Use only Caterpillar
Extender with Caterpillar ELC. Failure to follow these
recommendations could result in the damage to cooling systems components.
If ELC cooling system contamination occurs see the
topic Extended Life Coolant (ELC) in the Special Publication, SEBU6250, Caterpillar Machine Fluids Recommendations.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
If the coolant in the machine is changed from
extended life coolant to another type of coolant,
consult your Caterpillar dealer.
1. Allow the engine to cool.
Illustration 215
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145
Maintenance Section
Cooling System Coolant (ELC) - Change
Illustration 216
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Illustration 219
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Illustration 218
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146
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
SEBU7600-12
Table 22
Recommended Amount
of Caterpillar Extender
22 to 30 L (6 to 8 US gal)
30 to 38 L (8 to 10 US gal)
38 to 49 L (10 to 13 US gal)
49 to 64 L (13 to 17 US gal)
64 to 83 L (17 to 22 US gal)
i02063615
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147
Maintenance Section
Cooling System Coolant Sample (Level 1) - Obtain
Illustration 220
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Illustration 221
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148
Maintenance Section
Cooling System Coolant Sample (Level 2) - Obtain
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Illustration 222
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Illustration 223
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149
Maintenance Section
Cooling System Water Temperature Regulator - Replace
S/N: SLF1-791
NOTICE
Failure to replace the engine's water temperature regulator on a regularly scheduled basis could cause severe engine damage.
S/N: SLE1-1250
Illustration 224
g01043709
150
Maintenance Section
Cooling System Water Temperature Regulator - Replace
SEBU7600-12
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
NOTICE
Failure to replace the engine's water temperature regulator on a regularly scheduled basis could cause severe engine damage.
S/N: SLE1350-Up
S/N: SLF900-Up
S/N: JRK1-Up
NOTICE
Since Caterpillar engines incorporate a shunt design
cooling system, it is mandatory to always operate the
engine with a water temperature regulator.
Depending on load, failure to operate with a water
temperature regulator could result in either an overheating or an overcooling condition.
Replace the water temperature regulator on a regular
basis in order to reduce the chance of unscheduled
downtime and of problems with the cooling system.
The water temperature regulator should also be
replaced after the cooling system has been cleaned.
Replace the water temperature regulator while the
cooling system is completely drained or while the
cooling system coolant is drained to a level that is
below the water temperature regulator housing.
Illustration 225
g00975677
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151
Maintenance Section
Differential Oil - Change
Illustration 226
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Illustration 227
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152
Maintenance Section
Differential Oil Level - Check
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Illustration 228
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Illustration 229
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153
Maintenance Section
Differential Oil Sample - Obtain
i02429548
Illustration 231
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Illustration 230
Rear axle differential
g01014887
NOTICE
Apply lubricant to the fittings with a hand operated
grease gun only. Use of pressure operated lubricating
equipment damages the seals.
154
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
Illustration 232
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Illustration 234
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155
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
NOTICE
Do not clean the air filter elements by bumping or tapping. This could damage the seals. Do not use elements with damaged pleats, gaskets, or seals. Damaged elements will allow dirt to pass through. Engine
damage could result.
Visually inspect the primary air filter element before
cleaning. Inspect the air filter element for damage to
the seal, the gaskets, and the outer cover. Discard
any damaged air filter elements.
Illustration 235
g00847436
Pressurized air
Vacuum cleaning
Pressurized Air
Pressurized air can be used to clean primary air filter
elements that have not been cleaned more than two
times. Pressurized air will not remove deposits of
carbon and oil. Use filtered, dry air with a maximum
pressure of 207 kPa (30 psi).
Illustration 236
g00281692
156
Maintenance Section
Engine Air Filter Primary Element - Replace
SEBU7600-12
Vacuum Cleaning
Vacuum cleaning is another method for cleaning
primary air filter elements which require daily cleaning
because of a dry, dusty environment. Cleaning with
pressurized air is recommended prior to vacuum
cleaning. Vacuum cleaning will not remove deposits
of carbon and oil.
g00281694
Illustration 237
g00281693
Date of cleaning
Number of cleanings
Store the box in a dry location.
i02124504
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157
Maintenance Section
Engine Air Filter Secondary Element - Replace
i02063553
i01875966
i02021472
Illustration 239
g01001933
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage.
Park the machine on level ground.
Check the crankcase oil level with the machine level.
If the machine has just been stopped, wait for a
minimum of one minute. The minute will allow oil to
drain back into the crankcase.
158
Maintenance Section
Engine Oil Level - Check
SEBU7600-12
NOTICE
Do not under fill or overfill engine crankcase with oil.
Either condition can cause engine damage.
Park the machine on level ground.
Check the crankcase oil level with the machine level.
If the machine has just been stopped, wait for a
minimum of one minute. The minute will allow oil to
drain back into the crankcase.
Illustration 240
g01014904
Illustration 241
g00951796
g01081071
3. Clean the oil filler cap. Remove the oil filler cap. If
necessary, add oil.
4. Install the oil filler cap.
5. Close the engine enclosure.
SEBU7600-12
159
Maintenance Section
Engine Oil Sample - Obtain
i01950580
i02063237
S/N: SLD1-531
S/N: SLD600-Up
S/N: SLE1-1250
S/N: SLE1350-Up
S/N: SLF1-791
S/N: SLF900-Up
S/N: JRK1-Up
Park the machine on level ground. Fully retract and
fully lower the boom. Move the transmission control
to the NEUTRAL position and ensure that the parking
brake is engaged.
Illustration 243
g01014942
Illustration 244
g01057330
160
Maintenance Section
Engine Oil and Filter - Change
SEBU7600-12
i02429549
S/N: SLE1-1250
S/N: SLF1-791
Illustration 245
g01014948
Note: Change the engine oil and the filter after every
500 hours. This is the normal interval provided that
the following conditions are met:
3. Pull the open end of hose (1) from the rear, right
side of the subframe and position the end of the
hose into a suitable container. Turn shutoff valve
(2) counterclockwise in order to drain the engine
oil from the crankcase. Turn the shutoff valve
clockwise in order to close the shutoff valve. Allow
the oil to drain from the hose. Then, store the open
end of the hose on the subframe.
7. Install new engine oil filter (3) hand tight until the
seal of engine oil filter (3) contacts the base. Note
the position of the index marks on the filter in
relation to a fixed point on the filter base.
SEBU7600-12
161
Maintenance Section
Engine Oil and Filter - Change
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Note: Change the engine oil and the filter after every
500 hours. This is the normal interval provided that
the following conditions are met:
162
Maintenance Section
Engine Valve Lash - Check
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Illustration 247
g01081070
Illustration 246
g00975860
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163
Maintenance Section
Engine Valve Lash - Check
NOTICE
Only qualified service personnel should perform this
maintenance. Refer to the Service Manual or your
Caterpillar Dealer for the complete engine valve lash
adjustment procedure.
i02218773
i02429551
164
Maintenance Section
Final Drive Oil Level - Check
SEBU7600-12
Illustration 248
g00952214
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Illustration 250
Illustration 249
g00952220
g00952220
SEBU7600-12
165
Maintenance Section
Final Drive Oil Sample - Obtain
Clean the area around the plug and remove the plug.
Use a sampling gun in the plug hole in order to obtain
an oil sample from the final drive. Inspect the plug for
damage. Install the plug.
Repeat this procedure for the remaining final drives.
Analysis of oil from the corresponding final drive will
provide an accurate representation of oil condition
within each system.
Use SOS Oil Analysis in order to monitor the
condition of your oil.
For additional information, refer to Special
Publication, SEBU6250, Caterpillar Machine Fluids
Recommendations.
i01865222
Illustration 252
Illustration 251
g00952220
Fully retract the boom and fully lower the boom. Move
the transmission control to the NEUTRAL position
and engage the parking brake. Shut off the engine.
Obtain a sample of oil from each final drive. Keep the
oil samples separate from each other.
Select a final drive in order to obtain a sample of oil.
Park the machine on level ground and position the
plug for the final drive on the horizontal center line
of the wheel.
g00977344
166
Maintenance Section
Frame Leveling Cylinder Pin - Lubricate
SEBU7600-12
i01946923
i02429555
S/N: SLD1-531
S/N: SLE1-1250
S/N: SLF1-791
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Illustration 253
g00856617
Illustration 254
g01013692
Illustration 255
g01014985
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167
Maintenance Section
Fuel System - Prime
i02429537
S/N: JRK1-Up
NOTICE
Do not crank the engine for more than 30 seconds.
Allow the starting motor to cool for two minutes before
cranking again.
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Illustration 256
g01015144
168
Maintenance Section
Fuel System Water Separator - Drain
SEBU7600-12
S/N: SLD1-531
S/N: SLE1-1250
i02429559
S/N: SLF1-791
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.
Illustration 257
g01015219
SEBU7600-12
169
Maintenance Section
Fuel System Water Separator - Drain
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
1. Park the machine on level ground. Fully retract
and fully lower the boom. Move the transmission
control to the NEUTRAL position and ensure that
the parking brake is engaged. Shut off the engine.
2. Open the engine enclosure.
Illustration 258
g00976267
170
Maintenance Section
Fuel Tank Cap - Clean
SEBU7600-12
i02409582
Illustration 260
g01204058
g01202853
SLF1-UP
JRK1-449
Illustration 261
g01204075
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171
Maintenance Section
Fuel Tank Water and Sediment - Drain
2. Add fuel to the fuel tank. Fill the fuel tank at the
end of each day of operation. Filling the fuel tank
after every day of operation will drive out moist
air. Also, filling the fuel tank helps to minimize
condensation. Do not fill the fuel tank to the top.
Warm fuel expands and the fuel may overflow if
the fuel tank is overfilled.
Note: Never allow the fuel tank to run dry.
i02062538
Illustration 263
g00951206
Fuse panel
Fuses
NOTICE
Replace fuses with the same type and size only. Otherwise, electrical damage can result.
Illustration 262
g00979514
If it is necessary to replace fuses frequently, an electrical problem may exist. Contact your Caterpillar dealer.
172
Maintenance Section
Fuses and Relays - Replace
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Illustration 264
g00951211
Illustration 265
g00936598
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173
Maintenance Section
Fuses and Relays - Replace
Illustration 266
g01056973
Relays
Note: Your machine may not utilize all of the relays
that are listed here. You should only replace these
relays with relays of the same type.
g00951212
174
Maintenance Section
Indicators and Gauges - Test
SEBU7600-12
i01111203
The use of a defective longitudinal stability indicator (LSI) could lead to the instability of the machine. Do not operate the machine if the LSI is not
fully serviceable. The instability of the machine
could cause personal injury or death.
Refer to System Operation, Testing and Adjusting,
RENR5196, TH220B, TH330B, TH340B,
TH350B, TH360B, TH460B, TH560B and TH580B
Telehandlers Longitudinal Stability Indicator System,
Calibration for information on this procedure.
i01946987
Initial Test
Engine Solenoid (44)
SEBU7600-12
175
Maintenance Section
Oil Filter - Inspect
i02106227
Second Test
Perform the following test if the machine fails the
system test of the longitudinal stability indicator.
1. Completely perform Step 1 of Initial Test.
2. Repeat the test of the longitudinal stability
indicator system .
Note: If the machine continues to fail system tests
of the longitudinal stability indicator, the machine
must not be operated. Call your Caterpillar dealer
for recalibration of the longitudinal stability indicator
system.
Illustration 268
g00100013
176
Maintenance Section
Parking Brake - Adjust
SEBU7600-12
i02016689
i01865284
Illustration 270
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Illustration 271
g00856690
SEBU7600-12
177
Maintenance Section
Radiator Core - Clean
Illustration 272
g00979573
Illustration 274
Illustration 273
g00950948
g00951345
178
Maintenance Section
Refrigerant Dryer - Replace
SEBU7600-12
i02430986
Illustration 276
Illustration 275
g00980936
g00950870
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179
Maintenance Section
Seat Belt - Inspect
i02429589
Illustration 277
g00951451
Illustration 278
g00932801
Typical example
Note: Apply oil to the bolts before you install the bolts.
Failure to apply oil can result in improper bolt torque.
180
Maintenance Section
Seat Belt - Replace
SEBU7600-12
i02429594
g01152685
of installation (retractor)
of installation (buckle)
of manufacture (tag) (fully extended web)
of manufacture (underside) (buckle)
i01947121
Illustration 280
g01013784
SEBU7600-12
181
Maintenance Section
Transmission and Hydraulic System Oil - Change
Illustration 282
g01205579
JRK1-449
Illustration 283
g01205670
Illustration 281
g01202853
182
Maintenance Section
Transmission and Hydraulic System Oil - Change
Illustration 284
g01205889
Drain plug
SEBU7600-12
Illustration 286
g01205893
5. Fill the hydraulic tank with new oil and install the
hydraulic tank filler cap. Clean up any oil that
has spilled. Refer to Operation and Maintenance
Manual, Lubricant Viscosities and Operation
and Maintenance Manual, Capacities (Refill) for
additional information.
JRK1-449
Illustration 285
g01205713
Drain plug
SLD1000-UP
SLE3000-UP
JRK450-UP
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183
Maintenance Section
Transmission and Hydraulic System Oil Filter - Replace
i02412717
Illustration 288
JRK1-449
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SLD1-999
SLE1-2999
SLF1-UP
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Maintenance Section
Transmission and Hydraulic System Oil Level - Check
SEBU7600-12
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4. Remove oil filter (7). After you remove the oil filter,
discard the oil filter. The oil filter will contain oil.
5. Clean the housing base for the oil filter. Make sure
that all of the old filter seal has been removed.
6. Apply a thin film of clean oil to the seal of the new
oil filter.
7. Install the new oil filter hand tight until the seal of
the oil filter contacts the base. Note the position of
the index marks on the filter in relation to a fixed
point on the filter base.
Note: There are rotation index marks on the oil filter
that are spaced 90 degrees or 1/4 of a turn away
from each other. When you tighten the oil filter, use
the rotation index marks as a guide.
8. Tighten the oil filter according to the instructions
that are printed on the filter. Use the index marks
as a guide. For non-Caterpillar filters, refer to the
installation instructions that are provided by the
supplier of the filter.
Note: You may need to use a Caterpillar strap
wrench, or another suitable tool, in order to turn
the filter to the amount that is required for final
installation. Make sure that the installation tool does
not damage the filter.
Reference: Refer to Operation and Maintenance
Manual, Transmission and Hydraulic System Oil
Level - Check for additional information.
9. Tighten hydraulic tank filler cap (6).
10. Close the protection cover.
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Maintenance Section
Transmission and Hydraulic System Oil Sample - Obtain
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Illustration 294
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186
Maintenance Section
Transmission and Hydraulic System Tank Breather - Clean
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SEBU7600-12
S/N: SLD1-999
S/N: SLE1-2999
S/N: SLF1-Up
S/N: JRK1-449
The breather for the transmission and hydraulic
system tank is located directly underneath the
windshield washer reservoir.
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Illustration 295
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The fuel tank and the cradle have been removed for viewing
purposes.
Illustration 296
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Maintenance Section
Turbocharger - Inspect
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Turbocharger - Inspect
SMCS Code: 1052-040
If the turbocharger fails during engine operation,
severe damage to the turbocharger compressor
wheel and to the entire engine can result.
Turbocharger bearing failures can cause large
quantities of oil to enter the intake system and the
exhaust system. Loss of engine oil can result in
serious engine damage.
Do not continue to operate the engine when a
turbocharger bearing failure is accompanied by
a significant loss of engine performance. Engine
smoke and speeding up of the engine with no load
are characteristics of a loss of engine performance.
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188
Maintenance Section
Windows - Clean
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Windows - Clean
Forks
Forks can wear out. The cumulative effects of age,
abrasion, corrosion, overloading, and misuse can
severely weaken forks.
Illustration 300
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Maintenance Section
Work Tool - Inspect/Replace
Illustration 303
Illustration 301
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Illustration 302
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190
Maintenance Section
Work Tool - Inspect/Replace
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Buckets
When working under or around the bucket or linkage, with the bucket raised, proper support must
be provided for the bucket and/or the linkage.
Mounting Bracket
Inspect the mounting brackets on the bucket and
ensure that the mounting plates are not bent or
otherwise damaged. Inspect the angled plate and
ensure that the plate is not bent or otherwise
damaged. If any wear or damage is suspected,
consult your Caterpillar dealer before you use the
bucket.