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Abstract
This research work is concerned with the evaluation of the mechanical propertiesmodulus, Poissons ratio and strengthof woven jute
fabric-reinforced composites. The specimens are prepared using hand lay-up techniques as per the ASTM standard. This is the first report by
any single group of researchers in which tensile strength, compressive strength, flexural strength, impact strength, inplane shear strength,
interlaminar shear strength and hardness are given. This work being an experimental study on untreated (as received jute fabric) woven jute
fabric-reinforced polyester composites, demonstrates the potential of this renewable source of natural fibre for use in a number of consumable
goods. q 1999 Published by Elsevier Science Ltd. All rights reserved.
Keywords: B. Mechanical properties; B. Strength; A. fibres; woven fabric
1. Introduction
Glass, carbon, boron and Kevlar fibres are being used as
reinforcing materials in fibre reinforced plastics (FRP)
which have been widely accepted as materials for structural
and non-structural applications. The main reason for the
interest in FRP is due to their high specific modulus, high
stiffness to weight ratio and high strength to weight ratio
compared to conventional materials. However, these materials are prohibitively expensive and their use is justified
only in aerospace applications. Therefore, natural fibres
like banana, cotton, coir, sisal and jute have attracted the
attention of scientists and technologists for application in
consumer goods, low-cost housing and other civil structures. It has been found that these natural fibre composites
possess better electrical resistance, good thermal and acoustic insulating properties and higher resistance to fracture.
Among all the natural fibre reinforcing materials jute
appears to be a promising material because it is relatively
inexpensive and commercially available in the required
form. It has higher strength and modulus than plastic [1]
and is a good substitute for conventional fibres in many
situations. However, the jute fibre has a multicellular structure composed of microfibrils and the cross-section is highly
non-uniform. It has been found that the mechanical and
* Corresponding author.
1359-835X/99/$ see front matter q 1999 Published by Elsevier Science Ltd. All rights reserved.
PII: S1359-835 X( 98)00 157-2
278
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Table 1
Standards, dimensions and configuration of test specimens
Sample
No.
Specimens tested
Length Width
(mm)
(mm)
Tabs/span
Depth Guage
Configuration
length (mm) (mm) length (mm)
Tensile:
Jute strand
Jute fabric
Composite/resin
3039
1.3
1.3
1.3
280
280
250
0.65
50
25.4
200
200
172
Compression
3410
1.3
120
25.4
Flexure
790
5.3
130
25.4
Impact
256
63
10
40
2344
1.3
32.7
10
23.9
3518
1.8
250
25.4
12.7
100
172
.65
.75
3.7
2.4
4.2
10
4.6
4.1
200
200
25
12.7
25
280
281
weft direction per unit dimension. Fig. 3 shows characteristic curves for five jute laminates and a polyester resin. The
values of transverse ultimate tensile strength and transverse
modulus of elasticity are 35 MPa and 3.5 GPa, respectively
(Table 2). In the case of longitudinal tensile tests, the values
for tensile strength and modulus of composite laminate are
almost five times the tensile strength and modulus of the
polyester resin and two times that for the transverse tensile
laminate. The variations in ultimate stress among the same
laminate specimens are due to the inconsistent and highly
non-uniform nature of the jute fibres.
Fig. 4 shows the stressstrain diagram for five identical
jute laminate specimens and one polyester specimen,
subjected to compressive load. The longitudinal ultimate
compressive strength of the composite mainly depends on
Table 2
Mechanical properties of jute, polyester resin and jute-reinforced polyester composite
Properties tested
3
Density g/cm
Tensile
a. Jute strand
b. Jute fabric
c. Longitudinal
d. Transverse
Compression
Flexure
Impact KJ/m 2
Inplane shear (IPS)
Inter laminar shear
strength (ILSS)
Barcol hardness
a
Polyester resin
Strength (MPa)
Modulus (GPa)
Poissons Ratio
1.22(0.03)
120(12)
85(3.30)
60(2.80)
35(3.27)
45(2.26)
92.5(5.79)
29(3.30)
16.5(1.05)
10(0.60)
3.75(0.43)
0.8(0.10)
7.0(1.12)
3.5(0.39)
2.1(0.47)
5.1(0.44)
2.2(0.91)
0.25(0.06)
0.22(0.05)
0.392(0.17)
12.1(2.28)
1.4(0.43)
0.38(0.05)
47.1(9.12)
48.0(8.27)
1.76(0.96)
0.94(0.14)
2.2(0.24)
18(4.06)
29.4(0.93)
282
283
and resin specimens are 29 kJ/m 2 and 1.76 kJ/m 2, respectively (Table 2).
For interlaminar shear, the mode of failure is strongly
dependent on the span to depth ratio. All specimens
were simply supported in a fixture and loaded at midspan. Fig. 7 shows the plot of applied load versus
displacement curves for ten identical specimens. It is
well known and also documented, that short beams
usually fail by shear and long beams by tension or
compression [17]. The interlaminar shear strength is
the strength through the thickness of the plies in a
plane containing the fibre axis. No delamination of
plies has been observed during the test. There is a
wide deviation among the curves even though the specimens are all identical. Failure of specimens occurs due
to bending, simultaneous breaking of fibres and partial
pull-out of fibres. It may also be due to weak interfacial
bonding of the matrix or a lack of proper penetration of
resin into the fibres. It is, therefore, very difficult to
explain this behaviour since large numbers of parameters like the breaking of fibres, partial pull-out of
fibres etc., are involved. However, the average interlaminar shear strength of the composites is 10 MPa.
It has been found experimentally for T-300 carbon/epoxy
material that the woven-fabric laminates of ^ 458 inplane
shear test specimens give a better shear response [18]
because of the interlacing of strands and also because of
the higher transverse strength of woven-fabric composites
as compared to unidirectional composites. The effect of
transverse stress on shear failure is reduced considerably.
In the case of the ^ 458 tension test, even though normal
stresses are present the failure is essentially due to shear.
Fig. 8 shows the stressstrain diagram for the ^ 458 tensile
7. Conclusion
It is concluded that although the mechanical properties of
jute/polyester composites do not possess strengths and
moduli as high as those of conventional composites, they
do have better strengths than wood composites [19] and
some plastics. Therefore, these composites could be considered for future materials use. Since the reinforcing material
is eco-friendly, non-toxic, non-health hazardous, low in cost
and easily available as compared to conventional fibres like
glass, Kevlar, asbestos etc., the composites are a good
substitute for wood in indoor applications such as shelves,
partitions, wash basins [20] and table tops, and may also be
suitable for outdoor uses such as roofing, drainage pipes,
automobile components, electrical fittings as well as larger
items such as lightweight fishing boats [21]. To ascertain
their suitability for outdoor applications, a few more tests
are to be carried out to evolve the hygrothermal and weather
resistance properties of these composites.
Acknowledgements
The authors gratefully acknowledge the financial
support provided by the All India Council for Technical
Education, New Delhi, and the B.M. Srinivasaiah
College of Engineering, Bangalore. We are sincerely
thankful to Dr K.G. Narayanan, Director, and the staff
of the Structures and Materials division, in particular,
G.S. Ravindra, Scientist D and V.P. Rangaiah of the
Aeronautical Development Establishment, Bangalore,
for providing us with testing facilities. The first author
is grateful to his parent organisation, the S.J.C. Institute
of Technology, Chickballapur, for deputing him to
higher studies.
284
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