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Energy & Fuels is published by the American Chemical Society. 1155 Sixteenth Street
N.W., Washington, DC 20036
169
The in-bed behavior of ash-forming elements in fluidized bed combustion (FBC) of different
biomass fuels was examined by SEM/EDS analysis of samples collected during controlled
agglomeration test runs. Eight fuels were chosen for the test. To cover the variations in biomass
characteristics and to represent as many combinations of ash-forming elements in biomass fuels
as possible, the selection was based on a principal-component analysis of some 300 biomass fuels,
with respect to ash-forming elements. The fuels were then combusted in a bench-scale fluidized
bed reactor (5 kW), and their specific agglomeration temperatures were determined. Bed samples
were collected throughout the tests, and coatings and necks formed were characterized by SEM/
EDS analyses. On the basis of their compositions, the corresponding melting behaviors were
determined, using data extracted from phase diagrams. The bench-scale reactor bed samples
were finally compared with bed samples collected from biomass-fired full-scale fluidized bed
boilers. In all the analyzed samples, the bed particles were coated with a relatively homogeneous
ash layer. The compositions of these coatings were most commonly constricted to the ternary
system K2O-CaO-SiO2. Sulfur and chlorine were further found not to participate in the
agglomeration mechanism. The estimated melting behavior of the bed coating generally correlated
well with the measured agglomeration temperature, determined in the 5 kW bench-scale fluidized
bed reactor. Thus, the results indicate that partial melting of the coating of the bed particles
would be directly responsible for the agglomeration.
Introduction
The fate of ash-forming elements during combustion
of biomass fuels is important for the efficiency and
availability of biomass-fired boilers. Ash-related operating problems, such as slagging and fouling, have been
reported extensively in the literature for most conventional combustion technologies. Due to the inherent
advantages of low process temperatures, isothermal
operating conditions, and fuel flexibility, fluidized bed
technology has been found to be the most suitable
approach to converting a wide range of biomass fuels
into energy. With increasing operational experience of
fluidized bed boilers, however, bed agglomeration has,
more than occasionally, been reported as a major
problem.1-3 Bed agglomeration may, in the worst cases,
result in total defluidization of the bed, resulting in an
unscheduled plant shut down. Recent studies4-7 have
further indicated that certain new biomass fuels, such
* Corresponding author.
(1) Skrifvars, B.-J.; Hupa, M.; Hiltunen, M. Ind. Eng. Chem. Res.
1992, 31, 1026-1030.
(2) Dawson, M. R.; Brown, R. C. Fuel 1992, 71, 585-592.
(3) Salour, D.; Jenkins, B. M.; Vafei, M.; Kayhaian, M. Biomass
Bioenergy 1993, 4, 117-133.
(4) Nordin, A. Fuel 1995, 74, 615-622.
(5) Viktoren, A. Thermal Engineering Research Foundation, Report
no. 416, 1991.
170
O
hman et al.
dry substance
asha
Nab
Kb
Cab
Mgb
Alb
Feb
Sib
Sb
Clb
Pb
a
wheat
straw
wood
peat
90.3
5.9
0.596
20.7
6.90
1.73
0.385
0.361
18.2
2.88
4.92
2.52
92.0
0.45
2.80
3.91
15.3
3.03
1.82
0.964
6.63
2.22
2.22
1.65
46.8
5.4
0.629
1.41
14.8
0.435
2.58
17.1
16.4
7.41
0.370
0.946
cane
trash
wood
residue
reed canary
grass
bark
RDF
93.5
5.5
0.222
13.3
4.79
2.17
2.70
1.61
20.6
1.8
53.3
3.2
0.603
5.89
21.7
1.79
1.77
1.54
10.3
1.25
0.313
1.35
90.5
5.7
0.907
2.96
3.92
0.763
0.761
0.600
36.0
1.75
0.526
0.911
90.6
3.0
1.16
6.36
27.6
2.35
1.18
2.73
6.84
1
0.333
1.24
61.3
16.4
3.04
2.53
12.4
1.10
10.4
1.24
17.3
0.976
2.32
1.00
bed
material
0.0297
0.0497
0.0879
0.0778
0.0957
0.0860
46.3
<0.00523
agglomeration processes, during fluidized bed combustion of biomass fuels, has not yet been presented. This
inspired us to more closely study the characteristics of
the bed particles during actual agglomeration processes.
Our main interest in the present work was to elucidate the mechanism of bed agglomeration during combustion of different biomass fuels, particularly with
respect to the formation of a possible sticky coating on
the bed particles that could be responsible for this
process. Information was gathered by repeated sampling
during controlled agglomeration processing of several
representative biomass fuels, as well as analysis of
corresponding bed samples from full-scale trials.
Experimental Section
Fuels and Bed Material Used. Eight different types of
biomass fuels were used in the study. The fuels were chosen
based on a principal component analysis 17 (PCA) of a compilation of about 300 different samples of Nordic biomass fuels,18
classified with respect to elements important for ash formation.
The PCA resulted in two significant components, where the
(17) Wold, S. Technometrics 1978, 20, 397.
(18) Nordin, A. Biomass Bioenergy 1994, 6, 339-347.
Figure 3. Back scattered electron image of a polished cross section of a bed sample (wood) from the 18 MWth bed boiler (to the
right) and from the 5 kW bench-scale rigg (to the left).
Table 2. Bulk Bed Characteristics of Bed Samples Prior to the External Heating Phase
wheat straw
Na
K
Ca
Mg
Al
Fe
Si
S
Cl
P
0.074a
1.7
0.50
0.15
0.16
0.087
45
0.16
0.06
0.18
45b
36
30
31
90
53
96
24
5.3
30
wood
0.17a
1.6
3.1
0.56
0.27
0.14
43
0.15
0.01
0.096
25b
160
85
71
50
46
94
28
1.9
24
peat
0.082a
0.21
0.43
0.04
0.28
0.60
46
0.16
<0.01d
0.039
46b
54
12
23
39
14
96
9.1
<11d
17
cane trash
0.067a
0.80
0.62
0.13
0.37
0.37
45
0.06
0.02
0.061
82b
25
51
22
51
79
93
14
c
25
wood residue
0.037a
0.42
0.52
0.088
0.17
0.37
45
0.01
<0.01d
0.052
46b
79
28
38
71
170
94
9.7
<39d
45
reed canary
grass
0.21a
0.54
0.52
0.11
0.26
0.13
46
0.06
0.04
0.12
86b
72
52
44
96
60
87
14
32
55
bark
0.096a
1.1
1.8
0.22
0.24
0.22
44
0.08
<0.01d
0.14
RDF
32b
69
28
45
65
30
99
34
<13d
47
0.51a
0.34
0.98
0.16
0.65
0.27
45
0.05
0.04
0.092
72b
55
34
49
27
76
98
23
7.7
c
a wt % of bed sample. b % retained in bed of total input (total input ) fuel-ash + bed mtrl). c Uncertain values because of low concn in
fuel. d Uncertain values because of low concn in bulk bed.
statistical significance (32+22%) was determined by cross validation.17 From the PCA, eight reference fuels were chosen to
represent most of the variation in the contents of ash-forming
elements in normal biomass fuels. The results from the global
PCA of the 300 samples, including the eight reference fuels
(circled) used in the present study, are illustrated in Figure
1. This plot displays the directions of the maximum variation
and co-variation in the multivariate space. As a result of the
large number of samples, each point in the plot may represent
several samples. The corresponding loading plot, i.e., variable
plot (denoted by squares), is superimposed on the score plot.
The Figure shows that the fuel samples often separate into
different groups depending on the variation in the relative
amounts of different ash-forming elements. Fuels which contain relatively large amounts of alkali metals, chlorine, and
phosphorus are found in the upper right quadrant, whereas
fuels enriched in silicon are located at the upper left. Bark,
wood, and salix, with relatively large alkaline earth metal
contents, are found in the lower right quadrant, whereas peat
samples, with relatively large amounts of aluminum, iron, and
sulfur, are grouped in the lower left part of the Figure. The
characteristics of the eight reference fuels are also given in
Table 1.
The fuels were further pelletized to a diameter of 6-8 mm
and a length of 5-15 mm, and then used for the controlled
bed agglomeration tests.19 The tendency to cause bed agglomeration in a normal sand bed was tested by determination
of the characteristic agglomeration temperature. The bed
material used during the experiments was normal quartz sand
(see Table 1), initially sieved to a size between 200 and 250
m. The sand contained more than 98% SiO2 and only small
amounts of mineral impurities. The same type of quartz sand
is used by a large number of FBC operators in Sweden.
Controlled Fluidized Bed Agglomeration Tests. The
controlled fluidized bed agglomeration method has previously
172
Energy & Fuels, Vol. 14, No. 1, 2000
O
hman et al.
Figure 4. Example of SEM/EDS elemental mapping for one bed sample (wood) from the bench-scale tests.
Figure 5. Mole percentage (%) of elements, except oxygen, of different ash components in the bulk bed.
collected by an air-cooled suction probe, equipped with a
cyclone separator. These samples, as well as the final agglomerated beds, were subjected to elemental analysis by
inductively coupled plasma atomic emission spectrometry
(ICP-AES) and wet chemical methods. Both bed samples and
agglomerates were also characterized with scanning electron
microscopy (SEM) combined with energy-dispersive X-ray
analysis (EDS). The samples for the SEM/EDS analysis were
mounted in epoxy, cut by a diamond saw, and polished, and
the resulting cross-sections were carefully examined by SEM/
EDS spot and elemental mapping methods.
(19) O
hman, M.; Nordin, A. Energy Fuels 1998, 12, 90-94.
174
O
hman et al.
Figure 6. Manually performed SEM/EDS spot analyses of cross-sectioned bed samples. The analyses were always made on the
coating of the bed particle or the neck formed between two particles.
diagrams.22 The resulting melting behavior was then compared
with the determined fuel specific agglomeration temperature.
Figure 7. Comparison between fuel ash and bed particle coating characteristics.
176
O
hman et al.
Figure 8. K2O-CaO-SiO2 ternary diagram with some solidus temperatures (extracted from Morey et al.22) and the compositions
of the different bed particle coatings. Plot marks (abbreviations) for the different bed samples are the following: wood (W); bark
(B); wood residue (R); wheat straw (w); cane trash (l). Circles indicate component compositions of intermediate phase. The
components are indicated as follows: K2O (100), CaO (010), SiO2 (001).
Figure 9. Melting behavior of different spot characteristics of bed coatings from different bed samples (solid lines). The initial
bed agglomeration temperatures, determined with the controlled bed agglomeration test, are represented by the broken lines.
178
O
hman et al.
Figure 10. Illustration of the important chemical subprocesses of the bed agglomeration mechanism.
initial melting temperature than agglomeration temperature was obtained, possibly because of the external
minerals introduced during processing of the fuel.
Thus, the following important chemical subprocesses
of bed agglomeration are suggested (Figure 10):
(1) Ash deposition on the bed material is probably
dominated by a combination of (i) attachment of small
particles to the bed particle surfaces; (ii) condensation
of gaseous alkali species (KCl, KOH, K2SO4, K) on bed
particles; and (iii) chemical reaction of the gaseous alkali
on the surfaces.
(2) As the continuous deposition on the bed particles
proceeds, the inner layer of the coating is probably
homogenized and strengthened via sintering. In the
present study, alkali sulfates and chlorides are not
found in the homogeneous layer of the coating and thus
do not participate in the agglomeration process. The
characteristics and thickness of the coatings produced
during the 8-30 h run in the present work seem to
agree with the experiences from several previous fullscale tests.9,20,21,27
(3) The melting behavior of the homogeneous silicate
layer seems to control the adhesive forces, which are
(27) Latva-Somppi, J. Thesis, Technical Research Centre of Finland,
1998.