Project Name : MNTC Segment 10

Documents

Consultant : SMEC
Client : DOTC - MNTC
Contractor : Leighton
Project Status : Award

Project Number : n/a

Date : Friday, August 29, 2014

Made By : RLO

Issue no. : 02

[DD-MM-YYYY]

Latest Requested Reply Date:

[DD-MM-YYYY]

Strand Type:

[12.7mm Grade 270 to 15.24mm 1860M

Duct Type & Wall Thickness:

GI Corrugated (0.4mm thk)

Preliminary Design by Freyssinet:

Structure Name

AASHTO Girder
Type VI

tendons in

DWG. No.

webs

S11-004

webs

S11-004

webs

S11-004

webs

S11-004

webs

S11-004

webs

S11-004

webs
webs

Particular Specifications
Work Programme

[No]

DATA

STRANDS

No. of
webs

No. of
Tendons
per Web

F jacking
per tendon
(kN)

56

47

1543.6

7718

235

75%

58

123

1598.8

7994

615

75%

60

82

1654

8270

410

60

100

1654

8270

500

60

110

1654

8270

62

228

1709.2

8546

S11-004

64

677

1764.2

8821

S11-004

65

65

1791.8

8959

Drawings
BoQ
General Specifications

Other Special Requirements:

Checked By : SMA

No. of
12.7mm
strands/
girder

Tender Closing Date:

Norm =>

Dev
Dev +
coeff
NET Dev
length
Length + Wastage
deviation
Qty (ton)
dev (2)
Wastage Qty (ton)
(1)
(2)
(3)
(3)

Estimated
Total
Over
GROSS
Coil
Over
Length
Qty (ton)
leftover
Length Tonage
(4)
(ton)

Unit

Length
(m)

End A
overlength
(m)

End B
overlength
(m)

7.89

37.00

0.7

0.1

37.37

77.42

38.12

77.42

0.80

1.66

0.56524

79.64

8,957.59

470

8.18

37.50

0.7

0.1

37.88

205.35

38.63

205.35

0.80

4.34

1.51866

211.21

23,758.99

1230

75%

8.46

38.00

0.7

0.1

38.38

138.73

39.15

138.73

0.80

2.89

1.03906

142.66

16,050.52

820

75%

8.46

38.50

0.7

0.1

38.89

171.41

39.66

171.41

0.80

3.53

1.30003

176.23

19,831.35

1000

550

75%

8.46

39.00

0.7

0.1

39.39

190.99

40.18

190.99

0.80

3.88

1.46667

196.34

22,097.79

1100

1140

75%

8.74

39.50

0.7

0.1

39.90

451.07

40.69

451.07

0.80

9.05

3.50650

463.63

46,389.91

2280

3385

75%

9.02

40.00

0.7

0.1

40.40

1,356.33

41.21

1,356.33

0.80

26.86

10.67191

1,393.86 139,489.08

6770

325

75%

9.16

40.50

0.7

0.1

40.91

131.85

41.72

131.85

0.80

2.58

1.04991

Total F
Total No. of Jacking
Strand no.
jacking (kN) tendons
coeff.

TOTAL

2,723.15
Total No. of Beams :

1432

nominal wt. @ +1.25%

2834

gross

0.2%

straight tendons

0.5%

tendons with small deviations (box height inferior to 1.5 m)

Norme: ASTM A416

Gross:

2893

Waste:

5.87%

STRANDS CHARACTERISTICS

3
4

1.0%
1.5%

tendons with average deviations

tendons with important deviations

diam =
area =

15.24
140

mm
mm2

5
6

2.0%
2.5%

straight tendons (R< 300m)

tendons with small deviations (R< 300m)

nom mass =
break load =

1.102
260.7

Kg/m
kN

7
8

3.0%
3.5%

tendons with average deviations (R< 300m)

tendons with important deviations (R< 300m)

2.0%

BY DEFAULT, WASTAGE COEFFICIENT FOR STRANDS 0.0%

(coil leftover is considered)
(4) includes curved length, stressing overlength, and coil leftover waste

135.48

65

13,560.01

2,799.04 290,135.23

(1) this coefficients depends on the general layout of the tendons

(2) includes curved length

(3) includes curved length and wastage
BY DEFAULT, WASTAGE COEFFICIENT FOR DUCTS =

GI DUCTS
ANCHORAGES
(ml) **

ASTM A416

9C15

650
14,320.00

Project Name : MNTC Segment 10

Documents

Consultant : SMEC
Client : DOTC - MNTC
Contractor : Leighton
Project Status : Award

Project Number : n/a

Date : Wednesday, April 22, 2015

Made By : PMA

Issue no. : 03

AASHTO Girder
Type VI,
Girder Length (m)

37.00

37.50

38.00

38.50

39.00

[DD-MM-YYYY]

Latest Requested Reply Date:

[DD-MM-YYYY]

Strand Type:

[12.7mm Grade 270 to 15.24mm 1860M

Duct Type & Wall Thickness:

GI Corrugated (0.4mm thk)

Preliminary Design by Freyssinet:

Drawings
BoQ
General Specifications
Particular Specifications
Work Programme

Other Special Requirements:

Checked By : RLO

No. of
12.7mm
Girder Type
strands/
girder

Tender Closing Date:

[No]

DATA

STRANDS

No. of
webs

No. of
Tendons
per Web

F jacking
per tendon
(kN)

Dev
Dev +
coeff
NET Dev
length
Length + Wastage
deviation
Qty (ton)
dev (2)
Wastage Qty (ton)
(1)
(2)
(3)
(3)

Norm =>

Estimated
GROSS
Coil
Qty (ton)
leftover
(4)
(ton)

Unit

Length
(m)

End A
overlength
(m)

End B
overlength
(m)

6.99

36.40

0.7

0.7

36.76

14.75

37.50

14.75

1.40

0.56

0.10937

7.99

36.40

0.7

0.7

36.76

4.21

37.50

4.21

1.40

0.16

0.03125

75%

6.99

36.60

0.7

0.7

36.97

6.84

37.71

6.84

1.40

0.26

75%

7.99

36.60

0.7

0.7

36.97

1.96

37.71

1.96

1.40

5468.4

32

75%

6.99

36.80

0.7

0.7

37.17

9.17

37.91

9.17

1562.4

1562.4

75%

7.99

36.80

0.7

0.7

37.17

2.62

37.91

1367.1

5468.4

132

75%

6.99

36.90

0.7

0.7

37.27

37.95

Total F
Total No. of Jacking
Strand no.
jacking (kN) tendons
coeff.

Tendon No.

DWG. No.

C1 to C4

RS11-005j

13

1367.1

5468.4

52

75%

C5

RS11-005j

13

1562.4

1562.4

13

75%

C1 to C4

RS11-005k

1367.1

5468.4

24

C5

RS11-005k

1562.4

1562.4

C1 to C4

RS11-005ah

1367.1

C5

RS11-005ah

C1 to C4

RS11-005s

33

GI DUCTS
ANCHORAGES
(ml) **

ASTM A416
Total
Over
Over
Length
Length Tonage

65

9C15

15.42

1,949.96

104

4.41

487.49

26

0.05102

7.15

904.93

48

0.07

0.01458

2.04

226.23

12

1.40

0.35

0.06874

9.59

1,213.16

64

2.62

1.40

0.10

0.01964

2.74

303.29

16

38.01

37.95

1.40

1.43

0.28504

39.66

5,017.90

264

C5

RS11-005s

33

1562.4

1562.4

33

75%

7.99

36.90

0.7

0.7

37.27

10.84

38.01

10.84

1.40

0.41

0.08144

11.33

1,254.47

66

C1 to C4

RS11-005ah

44

1367.1

5468.4

176

75%

6.99

37.05

0.7

0.7

37.42

50.80

38.17

50.80

1.40

1.90

0.38303

53.09

6,717.73

352

C5

RS11-005ah

44

1562.4

1562.4

44

75%

7.99

37.05

0.7

0.7

37.42

14.52

38.17

14.52

1.40

0.54

0.10944

15.17

1,679.43

88

C1 to C4

RS11-005m

35

1367.1

5468.4

140

75%

6.99

37.15

0.7

0.7

37.52

40.52

38.27

40.52

1.40

1.51

0.30627

42.34

5,358.07

280

C5

RS11-005m

35

1562.4

1562.4

35

75%

7.99

37.15

0.7

0.7

37.52

11.58

38.27

11.58

1.40

0.43

0.08751

12.10

1,339.52

70

C2 to C4

RS11-005n

27

1562.4

4687.2

81

75%

7.99

37.30

0.7

0.7

37.67

26.90

38.43

26.90

1.40

1.00

0.20410

28.11

3,112.54

162

C1 & C5

RS11-005n

27

1367.1

2734.2

54

75%

6.99

37.30

0.7

0.7

37.67

15.69

38.43

15.69

1.40

0.58

0.11906

16.40

2,075.03

108

C2 to C4

RS11-005w

46

1562.4

4687.2

138

75%

7.99

37.45

0.7

0.7

37.82

46.02

38.58

46.02

1.40

1.70

0.35042

48.07

5,324.18

276

C1 & C5

RS11-005w

46

1367.1

2734.2

92

75%

6.99

37.45

0.7

0.7

37.82

26.84

38.58

26.84

1.40

0.99

0.20441

28.04

3,549.45

184

C2 to C4

RS11-005x

30

1562.4

4687.2

90

75%

7.99

37.60

0.7

0.7

37.98

30.13

38.74

30.13

1.40

1.11

0.23031

31.47

3,486.20

180

C1 & C5

RS11-005x

30

1367.1

2734.2

60

75%

6.99

37.60

0.7

0.7

37.98

17.58

38.74

17.58

1.40

0.65

0.13435

18.36

2,324.13

120

C2 to C4

RS11-005y

10

21

1562.4

4687.2

63

75%

7.99

37.70

0.7

0.7

38.08

21.15

38.84

21.15

1.40

0.78

0.16204

22.09

2,446.83

126

C1 & C5

RS11-005y

10

21

1367.1

2734.2

42

75%

6.99

37.70

0.7

0.7

38.08

12.34

38.84

12.34

1.40

0.45

0.09452

12.88

1,631.22

84

C2 to C5

RS11-005z

11

25

1562.4

6249.6

100

75%

7.99

37.85

0.7

0.7

38.23

33.70

38.99

33.70

1.40

1.23

0.25919

35.20

3,899.31

200

C1

RS11-005z

11

25

1367.1

1367.1

25

75%

6.99

37.85

0.7

0.7

38.23

7.37

38.99

7.37

1.40

0.27

0.05670

7.70

974.83

50

C2 to C5

RS11-005aa

12

55

1562.4

6249.6

220

75%

7.99

38.00

0.7

0.7

38.38

74.44

39.15

74.44

1.40

2.72

0.57459

77.73

8,612.47

440

C1

RS11-005aa

12

55

1367.1

1367.1

55

75%

6.99

38.00

0.7

0.7

38.38

16.28

39.15

16.28

1.40

0.59

0.12569

17.00

2,153.12

110

C2 to C5

RS11-005ab

13

28

1562.4

6249.6

112

75%

7.99

38.20

0.7

0.7

38.58

38.10

39.35

38.10

1.40

1.38

0.29550

39.77

4,407.61

224

C1

RS11-005ab

13

28

1367.1

1367.1

28

75%

6.99

38.20

0.7

0.7

38.58

8.33

39.35

8.33

1.40

0.30

0.06464

8.70

1,101.90

56

C2 to C5

RS11-005o

14

19

1562.4

6249.6

76

75%

7.99

38.40

0.7

0.7

38.78

25.99

39.56

25.99

1.40

0.94

0.20255

27.13

3,006.54

152

C1

RS11-005o

14

19

1367.1

1367.1

19

75%

6.99

38.40

0.7

0.7

38.78

5.68

39.56

5.68

1.40

0.21

0.04431

5.93

751.63

38

C2 to C5

RS11-005ac

15

31

1562.4

6249.6

124

75%

7.99

38.55

0.7

0.7

38.94

42.56

39.71

42.56

1.40

1.53

0.33297

44.43

4,924.56

248

C1

RS11-005ac

15

31

1367.1

1367.1

31

75%

6.99

38.55

0.7

0.7

38.94

9.31

39.71

9.31

1.40

0.33

0.07284

9.72

1,231.14

62

C2 to C5

RS11-005ac

16

38

1562.4

6249.6

152

75%

7.99

38.75

0.7

0.7

39.14

52.45

39.92

52.45

1.40

1.88

0.41225

54.73

6,067.88

304

C1

RS11-005ac

16

38

1367.1

1367.1

38

75%

6.99

38.75

0.7

0.7

39.14

11.47

39.92

11.47

1.40

0.41

0.09018

11.97

1,516.97

76

C2 to C5

RS11-005t

32

1562.4

6249.6

75%

7.99

38.60

0.7

0.7

38.99

0.00

39.77

0.00

1.40

0.00

0.00000

0.00

0.00

C1

RS11-005t

32

1367.1

1367.1

75%

6.99

38.60

0.7

0.7

38.99

0.00

39.77

0.00

1.40

0.00

0.00000

0.00

0.00

C2 to C5

RS11-005p

17

55

1562.4

6249.6

220

75%

7.99

38.90

0.7

0.7

39.29

76.20

40.07

76.20

1.40

2.72

0.60115

79.52

8,816.45

440

C1

RS11-005p

17

55

1367.1

1367.1

55

75%

6.99

38.90

0.7

0.7

39.29

16.67

40.07

16.67

1.40

0.59

0.13150

17.39

2,204.11

110

C2 to C5

RS11-005ae

18

64

1562.4

6249.6

256

75%

7.99

39.075

0.7

0.7

39.47

89.07

40.26

89.07

1.40

3.16

0.70562

92.94

10,305.30

512

C1

RS11-005ae

18

64

1367.1

1367.1

64

75%

6.99

39.075

0.7

0.7

39.47

19.48

40.26

19.48

1.40

0.69

0.15435

20.33

2,576.32

128

C2 to C5

RS11-005af

19

58

1562.4

6249.6

232

75%

7.99

39.25

0.7

0.7

39.64

81.08

40.44

81.08

1.40

2.86

0.64501

84.59

9,381.00

464

C1

RS11-005af

19

58

1367.1

1367.1

58

75%

6.99

39.25

0.7

0.7

39.64

17.74

40.44

17.74

1.40

0.63

0.14110

18.50

2,345.25

116

C2 to C5

RS11-005u

30

1562.4

6249.6

75%

7.99

39.15

0.7

0.7

39.54

0.00

40.33

0.00

1.40

0.00

0.00000

0.00

0.00

C1

RS11-005u

30

1367.1

1367.1

75%

6.99

39.15

0.7

0.7

39.54

0.00

40.33

0.00

1.40

0.00

0.00000

0.00

0.00

39.00
AASHTO Girder
Type VI,
Girder Length (m)

39.50

40.00

40.50

Tendon No.

DWG. No.

Girder Type

No. of
12.7mm
strands/
girder

No. of
webs

No. of
Tendons
per Web

F jacking
per tendon
(kN)

C2 to C5

RS11-005v

31

1562.4

6249.6

75%

C1

RS11-005v

31

1367.1

1367.1

75%

C1 to C4

RS11-005q

20

150

1562.4

6249.6

600

Dev
Dev +
coeff
NET Dev
length
Length + Wastage
deviation
Qty (ton)
dev (2)
Wastage Qty (ton)
(1)
(2)
(3)
(3)

Total
Over
Over
Length
Length Tonage

Estimated
GROSS
Coil
Qty (ton)
leftover
(4)
(ton)

Unit

Length
(m)

End A
overlength
(m)

End B
overlength
(m)

7.99

39.30

0.7

0.7

39.69

0.00

40.49

0.00

1.40

0.00

0.00000

6.99

39.30

0.7

0.7

39.69

0.00

40.49

0.00

1.40

0.00

0.00000

75%

7.99

39.40

0.7

0.7

39.79

210.49

40.59

210.49

1.40

7.41

Total F
Total No. of Jacking
Strand no.
jacking (kN) tendons
coeff.

65

9C15

0.00

0.00

0.00

0.00

1.68047

219.58

24,353.93

1200

C5

RS11-005q

20

150

1757.7

1757.7

150

75%

8.99

39.40

0.7

0.7

39.79

59.20

40.59

59.20

1.40

2.08

0.47263

61.76

6,088.48

300

C1 to C4

RS11-005ag

21

67

1562.4

6249.6

268

75%

7.99

39.50

0.7

0.7

39.90

94.26

40.69

94.26

1.40

3.31

0.75430

98.32

10,905.70

536

C5

RS11-005ag

21

67

1757.7

1757.7

67

75%

8.99

39.50

0.7

0.7

39.90

26.51

40.69

26.51

1.40

0.93

0.21215

27.65

2,726.42

134

C1 to C4

RS11-005r

22

393

1562.4

6249.6

1572

75%

7.99

39.60

0.7

0.7

40.00

554.29

40.80

554.29

1.40

19.40

4.44614

578.14

64,131.19

3144

C5

RS11-005r

22

393

1757.7

1757.7

393

75%

8.99

39.60

0.7

0.7

40.00

155.90

40.80

155.90

1.40

5.46

1.25048

162.60

16,032.80

786

C1 to C4

RS11-005ai

23

59

1562.4

6249.6

236

75%

7.99

39.70

0.7

0.7

40.10

83.42

40.90

83.42

1.40

2.91

0.67075

87.01

9,652.15

472

C5

RS11-005ai

23

59

1757.7

1757.7

59

75%

8.99

39.70

0.7

0.7

40.10

23.46

40.90

23.46

1.40

0.82

0.18865

24.47

2,413.04

118

C2 to C4

RS11-005aj

24

247

1562.4

4687.2

741

75%

7.99

39.80

0.7

0.7

40.20

262.60

41.00

262.60

1.40

9.15

2.11631

273.86

30,382.45

1482

C1 & C5

RS11-005aj

24

247

1757.7

3515.4

494

75%

8.99

39.80

0.7

0.7

40.20

196.95

41.00

196.95

1.40

6.86

1.58723

205.40

20,254.97

988

C2 to C4

RS11-005g

25

53

1562.4

4687.2

159

75%

7.99

39.95

0.7

0.7

40.35

56.56

41.16

56.56

1.40

1.96

0.45742

58.98

6,543.88

318

C1 & C5

RS11-005g

25

53

1757.7

3515.4

106

75%

8.99

39.95

0.7

0.7

40.35

42.42

41.16

42.42

1.40

1.47

0.34307

44.23

4,362.59

212

C2 to C4

RS11-005al

26

14

1562.4

4687.2

42

75%

7.99

40.10

0.7

0.7

40.50

15.00

41.31

15.00

1.40

0.52

0.12171

15.64

1,735.06

84

C1 & C5

RS11-00al

26

14

1757.7

3515.4

28

75%

8.99

40.10

0.7

0.7

40.50

11.25

41.31

11.25

1.40

0.39

0.09128

11.73

1,156.71

56

C2 to C4

RS11-005am

27

14

1562.4

4687.2

42

75%

7.99

40.20

0.7

0.7

40.60

15.03

41.41

15.03

1.40

0.52

0.12229

15.67

1,739.39

84

C1 & C5

RS11-00am

27

14

1757.7

3515.4

28

75%

8.99

40.20

0.7

0.7

40.60

11.28

41.41

11.28

1.40

0.39

0.09172

11.76

1,159.59

56

C2, C3 & C5

RS11-005an

28

10

1562.4

4687.2

30

75%

7.99

40.40

0.7

0.7

40.80

10.79

41.62

10.79

1.40

0.37

0.08820

11.25

1,248.60

60

C1 & C4

RS11-00an

28

10

1757.7

3515.4

20

75%

8.99

40.40

0.7

0.7

40.80

8.09

41.62

8.09

1.40

0.28

0.06615

8.44

832.40

40

C2, C3 & C5

RS11-005ao

29

1562.4

4687.2

75%

7.99

40.50

0.7

0.7

40.91

1.08

41.72

1.08

1.40

0.04

0.00886

1.13

125.17

C1 & C4

RS11-00ao

29

1757.7

3515.4

75%

8.99

40.50

0.7

0.7

40.91

0.81

41.72

0.81

1.40

0.03

0.00665

0.85

83.45

TOTAL

2,867.75
Total No. of Beams :

1644

(1) this coefficients depends on the general layout of the tendons

1
0.2%
straight tendons

3030

gross

Gross:

2893

Waste:

0.87%

STRANDS CHARACTERISTICS

0.5%

tendons with small deviations (box height inferior to 1.5 m)

3
4
5

1.0%
1.5%
2.0%

tendons with average deviations

tendons with important deviations
straight tendons (R< 300m)

6
2.5%
tendons with small deviations (R< 300m)
7
3.0%
tendons with average deviations (R< 300m)
8
3.5%
tendons with important deviations (R< 300m)
(2) includes curved length
(3) includes curved length and wastage
BY DEFAULT, WASTAGE COEFFICIENT FOR DUCTS =
2.0%
BY DEFAULT, WASTAGE COEFFICIENT FOR STRANDS =
0.0%
(4) includes curved length, stressing overlength, and coil leftover waste

nominal wt. @ +1.25%

2,992.20 330,606.12 16,440.00

(coil leftover is considered)

Norme: ASTM A416

diam =
area =
nom mass =

15.24
140
1.102

mm
mm2
Kg/m

break load =

260.7

kN

ORIGINAL
CURRENT

Net (Strand)
2723 T
2868 T

SUMMARY
Gross (Strand)
2799 T
2992 T

GI Ducts (65)
290135 lm
330606 lm

9C15 (Sets)
14,320.00
16,440.00

DATA FREYSSINET

STANDARD
1
2
3
4
5
6
7
8
9
10

PR EN (a)
PR EN (b)
BS 5896
BS 1820
ASTM A416
BS 5896 (a)
ASTM A416 (b)
BS 5896 (UB)
ASTM A416 (UB)
PR EN (UB)
* UB - unbonded

3
4
7
9
12
13
19
22
25
27
31
37
55

NOMINAL
NOMINAL
TENSILE
DIAMETER
STRENGTH
1770
16
1860
16
1770
15.7
1820
15.2
1860
15.24
1860
12.9
1860
12.7
1770
15.7
1860
15.24
1860
16

A
150
150
180
225
240
250
300
330
360
350
385
420
510

B
110
120
150
185
200
210
250
275
300
290
320
350
420

NOMINAL
STEEL
AREA
150
150
150
165
140
100
98.71
150
140
150

C
120
125
186
260
165
246
256
430
400
360
346
466
516

1.17
1.18
1.18
1.295
1.102
0.785
0.775
1.28
1.23
1.28

MINIMUM
BREAKING
STRENGTH
265
279
265
300
260.7
186
183.7
265
260.7
279

D
85
95
110
150
150
160
185
220
230
220
230
255
300

H
50
50
55
55
65
70
80
90
95
100
105
110
145

NOMINAL
MASS

MAXIMUM INITIAL FORCE

PROOF
STRESS at EUROCODE
BPEL 91 AASHTO 96
0.1%
2
228
191.25
205.2
185.5
240
201.45
216
195.3
225
191.25
202.5
185.5
255
216.75
229.5
210
234.6
195.5
208.5
182.5

phi 1
40
45
60
65
80
80
95
105
110
115
120
130
160

phi 2
45
50
65
70
85
85
100
110
115
120
125
135
165