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Important Notes----------------------------------------------------------------------------3
P-3 Trio Connector--------------------------------------------------------------------------4
P-2 Trio Connector--------------------------------------------------------------------------5
P-1 LCD Interface Trio connector--------------------------------------------------------5
C-1 PGDT Display Connector-------------------------------------------------------------6
C-2 PGDT Display Connector-------------------------------------------------------------6
C-3, C-4 and C-5 PGDT Display Connector--------------------------------------------6
Overview:
Functions controlled directly by the PGDT Trio Controller---------------------------7
Functions controlled independently or in conjunction with the
PGDT Trio Controller-----------------------------------------------------------------------7
Operator Inputs / Switches are wired directly to the PGDT Trio Controller - -7
System Power Up/Down Critical Components and Control Operation--------------8
Brush Motor(s) Scrub Deck Critical Components and Control Operation----------9
Solution Water Flow Critical Components and Control Operation-----------------10
Vacuum Motor/Sq. Actuator Critical Components and Control Operation--------11
Traverse Transaxle Drive Critical Components and Control Operation------------12
Fault codes on the LCD Display for the Trio Controller-------------------------13-16
Troubleshooting the PGDT SOLO Traverse Controller ------------------------------17
Delta Q Battery Charger Scrubber System Fault Codes-----------------------------18
Delta Q Battery Charger Scrubber System Operation Codes------------------------18
Delta Q Battery Charger Scrubber System Algorithms------------------------------ 18
Clarke Flow Chart Information----------------------------------------------------------19
System will not power up Flow Chart--------------------------------------------------20
Parking Brake Flow Chart--------------------------------------------------------------21
LCD Display Flow Chart-----------------------------------------------------------------22
Brush Motor(s) will not run Flow Chart------------------------------------------------23
Scrub Deck will not Raise / Lower properly Flow Chart-------------------------24-25
Solution Flow, Flow Chart----------------------------------------------------------------26
Recovery Vacuum Motor will not run Flow Chart------------------------------------27
Traverse Drive System not functioning Flow Chart----------------------------------28
Squeegee will not Raise or Lower Flow Chart-----------------------------------29
IMPORTANT NOTES
ANY time any of the electronic connectors are unplugged or serviced, electronic grease
Clarke P/N 94822A (or equivalent) must be applied to the connector pins prior to reconnecting the plugs. Failure to add the grease could cause random signal lose between
connectors. This grease is silica thicken, medium viscosity, synthetic hydrocarbon grease for
lubrication and protection of tin-lead electrical connectors. Two manufactures are Syn-TechNS-50040-GC and NYE- Nyogel 760G
WIRE
Function
Guide
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Not Used
Not Used
Traction Speed Input
Not Used
N/C Reserved / One Touch Switch
Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 12
Pin 13
Pin 14
Pin 15
Pin 16
Not Used
Hi Switch Reference 5V
Pin 17
Pin 18
Alarm Output
ON/OFF Input (KSI)
Pin 19
Lo Switch Reference 0V
Pin 20
Throttle Hi Reference
Not Used
Not Used
5.0V (High Speed).
Not Used
Upon power up, Input = 2.5V, then 5V with
Momentary One Touch Switch depressed.
5 second timer based on time of the water valve
Not Used
36V At All Time / Battery Power.
OV for Traverse Potentiometer Input.
0V to 5V Traverse Potentiometer Wiper Input in
series with Forward Switches.
Upon power up, Input = 2.5V AUTO Mode, 0V with
Vac/Sq. Switch ON, 5V with Vac/Sq. Switch OFF.
Upon power up, Input = 2.5V AUTO Mode, 0V with
Brush Switch UP, 5V with Brush Switch DOWN.
2.5V in Neutral and Forward, 0V with the Reverse
button depressed.
2.5V until Recovery Tank Float Switch is activated,
then 0V.
Not Used
5V Used for Vac/Sq. Sw. & Brush Sw. & One Touch
Sw. Inputs.
Not Used.
36V with Key Switch turned ON and Inhibit Relay
ON.
0V Used for Vac/Sq. Sw. & Brush Sw. & Rev. Switch
& Recovery Float Switch.
5V for Traverse Potentiometer Input.
WIRE
Function
Guide
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Switched (B+)
Aux 4 Output
Aux 2 Output
Aux 1 Output
Low Switch reference 0V
Pin 6
Aux 1 Input
Pin 7
Aux 3 Input
Pin 8
Pin 9
Pin 10
Pin 11
Pin 12
Switched (B+)
Aux 3 Output
Aux 2 Output (+)
Aux 1 Output (+)
HI Switch Reference 5V
Pin 13
Aux 2 Input
Pin 14
Aux 4 Input
WIRE
Function
Guide
WIRE
Pin 5
Pin 6
Pin 3
Pin 1
Pin 4
Pin 2
Function
Guide
WIRE
Function
Guide
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 12
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
LCD Mode
Pin 13
Pin 14
Pin 15
Pin 16
Not Used
Not Used
Not Used
HI Switch Reference 5V
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
Not Used
5V (Momentary) when Display Switch is
depressed.
Not Used
Not Used
Not Used
5V for Display Switch to toggle LCD Screen Display.
Overview
The LCD Display only functions as a display of the functions that are being used and also displays various
Hourmeter measurements with the use of the Display (Momentary) Switch. This switch will allow you to
toggle the LCD Display back and forth between the LCD displays. In case of Trio fault, the LCD will display
the Trio Fault code on the LCD (diagnostic display).
The following functions on the Scrubber are controlled directly by the PGDT Trio controller.
Traction Drive
Electromechanical Parking Brake (Optional)
Brush Head Actuator
Brush Head Motors
Solution Water Control
Squeegee Actuator
Solution Vacuum Motor
The following functions are controlled independently or in conjunction with the PGDT Trio controller.
Recovery Tank Full Shutdown
Electromechanical Parking Brake (Optional)
Recycle Pump Option
Off Aisle Pump Option
The following Operator Inputs / Switches are wired directly to the PGDT Trio Controller.
Vacuum/Squeegee Switch
Brush Head Up/Down Switch
Water Flow (Solution Increase / Decrease) Switch
Soap Switch Option
One Touch (Default Controller Program) Switch
Forward / Reverse Traverse Control with Forward and Reverse Switches
Traverse Speed Potentiometer
Critical Components:
Key switch
Inhibit Relay
Key Circuit Breaker (5 Amp)
PGDT Trio Controller
PGDT LCD Display
Control Operation:
Operator turns Key Switch to ON.
The main (B+/36V) and (B-/0V) are always connected to the Trio Controller. The (B-/0V) is
always connected to all other modules and controllers at all times. The Inhibit Relay turns
ON. Upon the contacts closing on the Inhibit Relay, (B+/36V) is provided to (P-3 / Pin-18) on
the Trio Controller. This provides input power to the Trio Controller and the LCD Display.
There is an Internal Programmable Power down timer that will shut off the TRIO if the
Key switch is on with no activity. This is factory set at 20 minutes.
Note: This shut down function should not be used as an alternative to the key switch for
proper powering down the machine. Only functions controlled by the Trio are shut down
by the shutdown timer.
Critical Components:
Brush Head Actuator
Brush Head Actuator Linear Potentiometer
Brush Motor(s)
Brush Mode Switch (rocker switch)
PGDT LCD Display
PGDT Trio Controller
Brush Motor Circuit Breakers (35Amps each) / (2each)
Control Operation:
There are (2) two ways to lower the brush head scrub deck to the floor.
The first way is to use the brush momentary switch and toggle the switch in the + mode. By
depressing the switch the brush head scrub deck will lower to the 1st scrub pressure setting. You
can then increase the scrub pressure by toggling the brush momentary switch in the + mode.
The second way is to use the one touch button on the Control Panel. This button is green color.
By depressing the switch the brush head scrub deck will lower to the programmed scrub pressure
setting. You can then increase the scrub pressure by toggling the brush momentary switch in the
+ mode. Each time you toggle the brush momentary switch the brush pressure will increase
one level of brush pressure, to a total of (5) five brush pressure settings. If you continue to
toggle the brush momentary switch to increase past the 5th programmed brush pressure setting,
the brush pressure setting will not change. If in one touch mode, the pressure is too great for the
setting selected, the Brush deck will automatically notify the operator. If the operator does not
raise the brush deck- the machine will automatically raise the deck to maintain maximum
pressure.
With the linear potentiometer on the brush head actuator, the brush pressure setting will maintain
a constant brush pressure on the floor. The voltage input from the linear potentiometer to the
Trio controller will allow the brush head actuator to maintain a constant brush pressure over the
surface of the floor.
The brush motor(s) will operate when the scrubber is put into motion with the Forward and
Reverse Traverse Switches to traverse in Forward or Reverse. The brush motor(s) will stop when
the Forward and Reverse switches are released and the traverse is returned to neutral after
approximately 1 second.
To reset the HOME brush deck position:
Insure the brush deck is in the up most position. Hold the brush UP switch until you see
a Code 0002 on the LCD Module. This is approximately 30 seconds. This will reset the
HOME and maintain the same five brush pressure settings.
Critical Components:
Solution water flow control valve
PGDT LCD Display
PGDT Trio Controller
Water Flow Switch
Control Operation:
Solution water flow is enabled by the Trio when the scrub deck motors are running (see brush
motor(s) scrub deck). The solution water flow stop valve is powered by P&G Trio controller (P-2
/ Pins 8 & 9). The valve is energized (Open) while the brush motor(s) are running & de energized
(closed) while the brush motor(s) are OFF.
The solution water flow control valve is controlled by a pulse width modulated output from the
Trio controller. The solution water flow control output is only enabled while the scrub decks are
running and the flow is determined by the setting of the solution water flow bar graph on the
PGDT LCD display. The rate of solution flow is adjusted by the water flow switch, by
depressing the switch either in the (+) or (-) direction. The solution rate selected is displayed on
the PGDT LCD Display as a Bar Graph.
10
Critical Components:
Vacuum Motor
Squeegee Actuator
Recovery Full Float Switch
PGDT LCD Display
PGDT Trio Controller
Control Operation:
There are (2) two ways to turn ON the vacuum motor and lower the squeegee to the floor.
The first way is to use the Vac / Sq. Switch and toggle the switch in the Down position. By
toggling the switch the vacuum motor will turn on and the squeegee will lower to the floor via
the squeegee actuator. Depressing the switch in the Up position turns the vacuum motor off
and the squeegee will raise up (after a programmed delay)
The second way is to use the one touch button (green color) on the Control Panel. By
depressing the switch the brush head scrub deck and squeegee will be lowered to the floor and
the vacuum motor will turn ON. NOTE: The Vac/Sq. Switch must be placed in the center
position for the squeegee function to operate correctly with the one touch feature.
With either means of starting the vacuum / squeegee, you can depress the one touch button again
when you have completed your job and the brush head scrub deck and squeegee will raise and
the vacuum will turn OFF after a programmed delay.
If you used the Vac /Sq. Switch to turn ON the vacuum and lower the squeegee, you can use
the Vac / Sq. Switch and toggle it to the Up position to raise the squeegee and turn OFF the
vacuum with the same programmed delay as in the One Touch Mode.
When the Recovery tank float switch is tripped the P&G Trio controller is given an Inhibit signal
of 0V on (P-3 / Pin-14). The LCD display switches to the diagnostic screen and the vacuum
motor icon starts to flash. At the same time the vacuum motor is shut Off after a programmed
delay.
11
Critical Components:
Traverse Transaxle Drive
Electromechanical Parking Brake (Optional)
Traverse Potentiometer
Forward and Reverse Switches
PGDT LCD Display
PGDT Trio Controller
Control Operation:
The Potentiometer and Forward and Reverse Switches control the Forward / Reverse direction
and speed of the Transaxle Motor and Drive. The Forward Switches are wired in series with the
Wiper of the Potentiometer. The input of the Potentiometer and Forward Switches goes into the
input of (P-3 / Pin-10) of the Trio Controller. The voltage at this input is 0V to 5V, with 0V as
Neutral. When both of the Forward Switches are not activated or depressed by the Operator the
scrubber will not traverse and the brush(s) will not run.
Electromechanical Parking Brake (Optional)
The Parking Brake can be used in one of two ways.
(1.) The Parking Brake is only applied when the Key Switch is turned OFF. When the Key
Switch is turned ON the Electromechanical Parking Brake is released.
Note: The scrubber will not power ON with the Key Switch ON, if the Override Lever
is engaged on the side of the Electromechanical Parking Brake.
(2.) The Parking brake is power with 36V from the Trio controller approximately 2 seconds after
the scrubber is returned to Neutral.
12
PGDT Technical
Description
EEPROM program
checksum error 2
Running Checksum 1
EEPROM program
checksum error 1
0705
0706
0810
0811
0812
0813
0814
0815
0816
0817
0818
Tiller Fault 1
Tiller maximum wiper
difference error
Tiller maximum pulldown difference error
Tiller maximum pullsafe difference error
Tiller reference error
Tiller lo reference error
Tiller hi reference ISO
error
Tiller lo reference ISO
error
Tiller error both have
readings
Probable Cause
Service Action
Memory corrupt
0A01
0B0B
EEPROM Q Overflow
1310
1311
1500
Brake fault 1
1501
Brake fault 2
1507
1600
13
1704
1705
1706
1800
1802
1B20
1B21
1D02
1E03
Inhibit activated2
2102
2C00
2C01
2C02
2D01
No output drive
2F01
3100
3101
3102
Bridge fault 1
Traction bridge fault
Brush/Vac bridge fault
Soft waiting for bridge
to charge
Traction bridge fault 2
Bridge fault 2
Mine field mismatch
No internal timers
Internal timer out of
range
A to D readings not
finished before next
read
Unknown mux channel
ADC module not ready
error
3103
3104
3105
3201
3210
3211
3212
3213
3214
3601
3602
3603
3608
Dependent on programming
Inhibit activated
1E04
2103
14
3609
360A
360B
360C
360D
360E
7000
7001
7500
7501
7600
7601
7602
7603
7604
7605
7700
7701
7702
7703
7800
Motor fault 1
Dependent on programming
Non-Programmable fault
15
7801
7802
7900
7901
9000
Dependent on programming
16
wiring.
(2.) Pin 1 will be 4.75Vdc with the Key Switch switched ON. If these voltages are not
present the possible problems are a defective Key Switch or the Potentiometer or wiring.
(3.) Pin 2 will be 0.25Vdc with the Key Switch switched ON. If these voltages are not
present the possible problems are a defective Key Switch or the Potentiometer or wiring.
(4.) Pin 3 will be 0.25Vdc to 4.75Vdc as you vary the position of the Traverse Speed knob, with the Key
Switch and Control Panel switched ON. If these voltages are not present the possible problems are a
defective Key Switch, Control Panel or the potentiometer, or traverse switch or wiring.
(5.) Pin 4 will be 0Vdc at all times.
(6.) Pin 5 will be 36Vdc with the Key Switch turned ON. If these voltages are not present
the possible problems are a defective Key Switch or wiring.
(7.) Pins 6 and Pin 7 and are not used.
(8.) Pin 9 will be 12.0Vdc until Reverse Traverse is selected at which time it will drop to 0Vdc. The Key
Switch must be switched ON. If these voltages are not present the possible problems
are a defective Key Switch or the Reverse traverse switch or wiring.
(9.) Pins 10, 11 and 12 are not used.
(10.) Pin 13 and pin 14 will be used to power the Parking Brake, if the Parking Brake Option is installed.
(12.) Do you have 0Vdc to 36Vdc between the (M+) / (Yellow) and (M-) / (Brown) wires on the Traverse
Controller in the Forward direction?
Do you have 0Vdc to 24Vdc between the (M+) / (Yellow) and (M-) / (Brown) wires on the Traverse
Controller in the Reverse direction? If no, defective Traverse Controller.
Alarm Description
Service Action
Auto Recover
Auto Recover
17
(3) Flashes
Charge Timeout
(4) Flashes
Check Battery
(5) Flashes
Over Temperature
(6) Flashes
Operation Description
LED Active.
LED Flash Yellow
LED Flash Yellow
LED Short Flash Green
LED Long Flash Green
LED Solid Green
LED Flash Red
18
that appear on the LCD display should be used in conjunction with the Flow Charts
to identify the problem & the appropriate resolution.
Some understanding of Electrical troubleshooting techniques terminology may be
required.
19
No
Yes
No
Check Battery Connections
No
With key switch ON is
there 36V at P3-pin 18
No
Replace Trio
No
Yes
Is there 36 Volts at Terminal
#2 (wire color yellow) on the
Inhibit Relay?
Yes
Yes
No
Check wiring
No
Contact Service
Representative.
20
Yes
Check Wiring.
Yes
No
Brake pads or springs are worn
Replace parts or Entire brake
No
Yes
No
Yes
No
No
Do all the other functions
operate normally?
Call
Authorized
Service
Center
Yes
No
Yes
Replace the TRIO controller
or check wiring. Refer to
the section for the Traverse
Transaxle Drive for the
different ways of wiring the
Parking Brake Option.
L.C.D. Display
21
Follow troubleshooting
guide for any
malfunctions.
Replace the
brake
No
Yes
No
Check Battery Connections.
No
With key switch ON is
there 36V at P3-pin 18
Yes
No
Yes
No
Contact Service
Representative.
Replace Trio
Controller
No
No
Replace LCD Display.
Yes
Yes
LCD should toggle display screens
No
Yes
No
Yes
Check Brush Actuator
potentiometer or wiring
Or Scrub Deck chart
No
Replace Trio
No
No
Contact Service
Representative.
encountered
Check Wiring
23
No
Yes
No
Check Battery Connections.
No
Check each cable
and connection
No
Yes
Is there 5 Volts between
P3 16 and P3-19?
Yes
No
Replace Trio
N
o
Check wiring between P3
and Brush Switch.
Contact Service
Representative.
N
o
Replace Trio
N
o
Check wiring between P3
and Brush Switch.
Yes
Is there 2.5V at the Yellow wire on the
Brush Momentary Switch?
Yes
Does P3-Pin 12 Toggle from 0-5
Volts when you activate the
Brush up/down switch
Yes
No
Replace the Brush switch
24
Yes
No
No
Yes
Replace Trio
Yes
No
Replace Trio
Yes
Check wiring
Replace Actuator
25
Solution Flow
No
No
Yes
Replace Trio
No
Yes
Yes
No
Yes
No
Check wiring between P2pin 5 and pin 12 and
Water Flow Switch
Replace Trio
Yes
No
Replace Trio
No
Check wiring between P2pin 7 Water Flow Switch
26
Check wiring
Replace Water
Flow Valve
No
Yes
No
Yes
Replace Trio
No
Check wiring
Yes
No
Yes
No
Yes
Replace Trio
Yes
No
No
Replace Trio
Yes
Check wiring
No
Does the Voltage toggle
between 0 and 5 Volts between
P3-pin 11 and pin 19
Yes
No
With Recovery FULL float switch
not activated, there should be 2.5
volts between P3-pin 14 and 19
Check
wiring
NOTE
When P3-pin 11and pin 19
toggles to 5 volts, the vacuum
motor will turn off after the
programmed OFF DELAY
No
27
Yes
Replace Trio
No
No
Check wiring
Yes
Check Traverse
Potentiometer and
Forward Traverse
Switches.
No
Yes
With Traverse selected:
There should be 0-36 Volts at
Traverse Motor connections
output
Replace Trio
No
Check
wiring
28
Yes
Check Traverse Motor carbon
brushes. If brushes are OK,
replace the motor
No
Replace Trio
No
Yes
Is there 5 Volts between
the red and gray wires on
the Vacuum / Squeegee
Switch?
Check wiring
No
No
Check wiring
Yes
Does the Voltage toggle
between 0 and 5 Volts between
P3-pin 11 and pin 19
No
NOTE
When P3-pin 11and pin 19 toggles
to 0 volts, the vacuum motor will
turn off and the Squeegee will raise
after the programmed OFF
DELAY
Yes
Check
wiring
Yes
Replace Trio
Yes
NOTE
The voltage polarity will
reverse when the squeegee is
selected to raise or lower.
No
When it toggles to 0 or 5
Volts, then there should be
Yes
36Volts at P2-Pin 3 to P2Pin 10
Replace Trio
Yes
29
No
Replace Vacuum /
Squeegee switch
END OF MANUAL
30