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4.1
Overview
4.2
In this study, a specific matrix and reinforcement have been used. In this
case, a unidirectional E-glass fibre has been used as a reinforcement to a
fibre strength is affected by the matrix. Table 4.1 and 4.2 show some
mechanical properties of the E-glass fibre.
Table 4.1 Dry Properties
Tensile Strength
2300 MPa
Tensile Modulus
72 GPa
Ultimate Elongation
4.0 %
Poissons Ration
0.22
Density
2600 kg/m3
480 MPa
Tensile Modulus
24 GPa
Ultimate Elongation
2.0 %
1.3 mm
Clear
3 5 poise
4 7 minutes
15 25 minutes
110 120 C
6 months
25C
4.3
Specimen Geometry
All dimension in
mm
4.4
Specimen Fabrication
In this study, a specific types of ply orientation have been set up. Each
type of orientation consist of 7 layers of raw glass fibre. 5 types of stack
sequence have been developed in this experiment. Figure 4.3 shows the
type stack sequence of ply orientation used in this experiment.
Type 1
Type 4
Type 2
Type 3
Type 5
(a)
(b)
grease for the second time, it need to be dry first. The duration for this
process is take about 3 minutes. After the third time wax or grease is
applied and dry, clean the surface with soft tissue. The cleanliness of the
surface can be determined by observe how shining the surfaces are. The
purpose of this action is when the lamination process is complete and the
sample is completely dry, the excess resin will not stick onto the surface of
the tiles so the sample can be easily taken out without damaging the
structure. Also, by applying this step, it remove most of the contaminants
from surface and ensure the products structure will not get affected.
Figure 4.5 and Figure 4.6 shows the schematic diagram of the mould.
P=
W m. g N
=
[ ]
A
A m2
(4.1)
4.5
Physical Assessment
After all the processes have been done, there are several inspections that
must be done in order to produce a well fabricated specimen. The most
essential physical criteria that must be evaluate is the form of any
delamination occurred. The internal delamination will cause the panel to
have a different and weaker structure since it is already experienced a
type of damage.
Next, the formation of bubbles on GFRP panel must be inspect and
examine. The formation of bubbles is the result of trapped air inside the
panel due to several factors such as time consumed in lamination process,
pressure plate handling technique in lamination process and the amount of
pressure applied by pressure plate is not convenient. Other than that,
there is small probability for the glass fibre fabric to be misaligned due to
poor lamination technique.
Lastly, the last physical assessment is to evaluate the surface of the
GFRP panel which is being carried out by using surface gauge dial indicator
to avoid uneven thickness of the panel. The tolerance for this inspection is
0.5 mm. Figure 4.10 shows the type of failure on GFRP panel.
4.6
Safety is the main concern while conducting this process since it involved
extremely fine filaments of glass fibre. The proper attire of the
experimenter will ensure the fine filaments of glass fibre does not have
direct contact with the experimenter. The proper attire including head,
body and bottom part. Equipment such as respiratory mask, goggle, hand
glove, apron, and safety boots must be put on by the experimenter. The
type of resin used in this process is flammable and must be taken
cautiously such as keep away from any heat source. It will also cause
dizziness if the resin or hardener were inhaled too much during the mixing
for lamination process. Therefore, equipment such as respiratory mask is
essential to ensure the safety of the experimenter.
To avoid any contamination or injury to happen, workplace and tools
must be tidy and clean while conducting this process. The corresponding
machines and tools must be handle with care and checked to be in good
condition.