Proc. Termal Spray para Cubierta Frontal

Service Information System
Pgina 1 de 12
Pautas de reutilizacin y recuperacin

Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Nmero de medio -SEBF2164SEBF2164-02
Fecha de publicacin -12/11/2013
Fecha de actualizacin -12/11/2013
Caterpillar: Confidential Yellow

i05558700
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
SMCS - 0679; 1150; 1151; 1162
Engine: 3176 Engines
3116 (S/N: 3AF1-UP; 7SF1-UP; 2SG1-UP; 2WG1-UP; 4KG1-UP; 4PG1-UP; 7AG1-UP; 1NJ1-UP; 3RJ1-UP; 7HJ1-UP; 9CJ1-UP; 1SK1-UP; 2BK1-UP; 9GK1-UP; 7JL1-UP; 8WL1-UP; CSM1-UP; 5RM1UP; 5EN1-UP; 2FR1-UP; 2MR1-UP; 5TS1-UP; 7HS1-UP; 2CW1-UP; 5JZ1-UP; 7TM1-UP)
3116 T (S/N: 9LN1-UP; 9YN1-UP)
3196 (S/N: 1DW1-UP) 3400 3456 All 3500 Engines C-10 All C-9 and C9 All C11 All C12 and C-12 All C13 and C-13 All C15 and C-15 All C16 and C-16 All C175 Engines C18 and C-18 All C27 All C32 All
C7 All
Agricultural Tractor:
85D (S/N: 6AR1-UP)
Marine Engine:
3196 MARINE (S/N: 2XR1-UP)
C30 MARINE (S/N: CLX1-UP)
Track-Type Tractor:
D6M (S/N: 7JS1-UP)
Wheel Loader:
928F (S/N: 4TF1-UP; 6RR1-UP; 98Z1-UP)
950F Series II (S/N: 1CK1-UP)
972G Series II (S/N: 5ED1-UP)
Introduction
Table 1
Revision
Summary of Changes in SEBF2164
02
Added confidentiality statement and updated Praxair TAFA arc spray system.
01
Updated Effectivity
00
Information removed from SERF8473 (Arc Spray Guide CD) and SERF8704 (Flame Spray Guide CD) and formatted for delivery in SIS.
2013 Caterpillar All Rights Reserved.This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law.
Information contained in this document is considered Caterpillar: Confidential Yellow.
This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from
cost reductions. Every effort has been made in order to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your
product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the Service Information System. In order to address an urgent issue, use the following resources in order to communicate your
request to Caterpillar Repair Process Engineering:
Caterpillar Dealer Technical Communicator
Dealer Solution Network
Caterpillar Technical Representative
Knowledge Network
For further information on the equipment needed to perform thermal spray processes, refer to the following publications:
Special Instruction, SEBF9236, "Fundamentals of High Velocity Oxygen Fuel (HVOF) Spray for Reconditioning Components"
Special Instruction, SEBF9238, "Fundamentals of Arc Spray for Reconditioning Components"
Special Instruction, SEBF9240, "Fundamentals of Flame Spray for Reconditioning Components"
Canceled Part Numbers and Replaced Part Numbers

This document may not include canceled part numbers and replaced part numbers. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for
replaced parts.
Important Safety Information
Ver imagen
Illustration 1
g02139237
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly. Safety precautions and
warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that
might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not specifically
recommended by Caterpillar is used, you must ensure that it is safe for you and for other people to use. You should ensure that the product will not be damaged or the product will not be made unsafe by the operation,
lubrication, maintenance, or the repair procedures that are used.
Improper operation, lubrication, maintenance or repair of this product

can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on
this product, until you have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the safety alert symbol which is followed by a signal word such as danger, warning, or caution. The "WARNING" safety alert symbol is shown below.
https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&relcalledpage=/sisweb/productsearch/productheaderinfoframeset.jsp
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Pgina 2 de 12
Ver imagen
Illustration 2
g00008666
This safety alert symbol means:

Pay attention!
Become alert!
Your safety is involved.
The message that appears under the safety alert symbol explains the hazard.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. You must
determine that the tools, procedures, work methods, and operating techniques are safe. You must determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine.
Also, you must determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.
The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments,
illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Caterpillar dealers can supply the
most current information.
Part Description
Table 2
3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, and C-Series: Aluminum Casting
Base Metal
3500, C27, C32, and C175: Gray Iron
3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, C-Series, and 3500: N/A
C27, C32, and C175: 187 - 241 BHN
Hardness
Arc Spray Equipment and Procedure

Table 3
3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, and C-Series: 4.1 Micrometer (160.00 Microinches) Ra
3500:
3.1 Micrometer (120.00 Microinches) Ra
C27, C32, and C175:
Maximum Surface Finish
Reason for Spraying
Wear
Mating Part Contact Area & Material
Engine Block and seals
Arc Spray Equipment Type
Sulzer Metco SmartArc PPG Electric Arc Gun, TAFA 8830 MHU, or TAFA 8835 MHU
Wire
TAFA 75B Wire
Finish Thickness
As Required
Finishing Allowance
0.51 to 0.64 mm (0.020 to 0.025 inch) per side
Spray Angle
90
Substrate Pre-Heat Temperature
66 C (150 F) Do not direct arc on area to be sprayed
Substrate Temperature During Spraying Not to Exceed
148 C (300 F)
Auxiliary Cooling
Filtered shop air
Surface Preparation Method
Undercut and Grit blast
Machining Method
Machine
Recommended Cutting Tool
ISCAR DNMG 432TFIC507
Blast Media Recommendation
Pressure Type Only (Aluminum Oxide Grit)
Finishing Equipment Type
Horizontal or Vertical Boring Machine
Remarks
Perform all repair welding prior to metal spray

Table 4
Arc Spray
Procedure
Clean Part
Degrease in hot aluminum safe cleaner
Undercut
If desired to "tru-up" surface
Chamfer
Check List
1.5 0.5 mm (0.06 0.02 inch) x 45
Remove Oxide
Use emery cloth or glass bead blaster
Clean Spray Area
Commercial degreaser
Mask for Grit Blast
Duct Tape, metal shield or rubber
Grit Blast Equipment
Pressure type only
Grit Type and Size
20 mesh aluminum oxide

3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, and C-Series:
Blast Air Pressure
Blast Nozzle to Work Distance
344 kPa (50.0 psi)

3500, C27, C32, and C175:
690 kPa (100.0 psi)
51 to 150 mm (2.0 to 6.0 inch)
Remove Blast Mask
Remove mask material, make sure that surface is clean
Mask for Metal Spray
Metal Spray Equipment Type
Sulzer Metco Smart Arc
TAFA
31/07/2014
Pgina 3 de 12
Consumable (Bondcoat)
TAFA 75B
Clamp Pressure
TAFA 75B
275 kPa (40 psi)
Air Jets/Pressure
415 kPa (60 psi)
415 kPa (60 psi)
Arc Load Volts
30V
30V
Amps
125 Amps
150 Amps
128 mm (5.0 inch)
128 mm (5.0 inch)
0.038 mm (0.0015 inch)/pass
0.038 mm (0.0015 inch)/pass
Gun to Work Distance (Standoff)

Spray Rate/Bond Pass
Traverse Rate of Gun
12.2 SMPM (40.00 SFPM)
Gun Fixturing Method
Machine mount or hand held
Finishing Equipment
Milling Machine
Part/Cutter Rotation Roughing
50.0 SMPM (150.00 SFPM)
Part/Cutter Rotation Finishing
75.0 SMPM (250.00 SFPM)
Coolant
Oil based synthetic - 40:1 ratio
Traverse Speed
0.30 mm (0.012 inch) per revolution
Depth of Rough Cut
0.51 mm (0.020 inch)
Depth of Finish Cut
0.25 mm (0.010 inch)
Flame Spray Equipment and Procedure

Table 5
3500:
C27, C32, and C175:
Maximum Surface Finish
Reason for Spraying
Wear
Mating Part Contact Area & Material
Engine Block and seals
Sulzer Metco Equipment Type
Sulzer Metco 6P-II
Sulzer Metco Material
Sulzer Metco 453
Finish Thickness
As Required
0.38 mm (0.015 inch)
Finishing Allowance
Spray Angle
90
Substrate Pre-Heat Temperature
66 C (150 F) Do not direct flame on area to be sprayed
Substrate Temperature During Spraying Not to Exceed
148 C (300 F)
Auxiliary Cooling
If desired
Surface Preparation Method
Undercut and Grit blast
Finishing Method
Machine
Machining Equipment Type
Horizontal or vertical boring machine
Recommended Cutter Grade
C-2, 883 Carboloy, or equivalent
Media Recommendation
Pressure Type Only (Aluminum Oxide Grit)
Remarks
Perform all repair welding prior to metal spray

Table 6
Thermo Spray Process (6P-II)
Procedure
Clean Part
Degrease in hot Aluminum safe cleaner
Undercut
If desired to "tru-up" surface
Chamfer
Check List
1.5 0.5 mm (0.06 0.02 inch) x 45
Remove Oxide
Use emery cloth or glass bead blaster
Clean Spray Area
Sulzer Metco cleaning solvent or equivalent
Mask for Grit Blast
Grit Blast Equipment
Pressure type only
Grit Type and Size
24 mesh aluminum oxide
Blast Air Pressure
3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, C-Series, and 3500:
344 kPa (50.0 psi)
C27, C32, and C175:
690 kPa (100.0 psi)
Blast Nozzle to Work Distance
3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, C-Series, and 3500:
50 mm (2.0 inch)
C27, C32, and C175:
50 to 150 mm (2.0 to 6.0 inch)
Remove Blast Mask
Remove mask, make sure that surface is clean
Mask for Metal Spray
Antibond, Blue layout dye, Duct Tape, metal shield or rubber
31/07/2014
Pgina 4 de 12
Metal Spray Equipment Type
Sulzer Metco 6P-II Hand Held Thermo Spray System
Auxiliary Cooling
AJ siphon unit, If desired

3406 (4N-3912), 3408 (7C-4843), 3408 and 3412 (6N-5483), ACERT, and C-Series: 6P-7C-D "D" Nozzle, required 6P-605 Siphon Plug
Nozzle
3500, C27, C32, and C175: 6P-C7A-K "K" Nozzle
6P-3/Cooling Air
140 - 170 kPa (20.0 - 25.0 psi)
Air Capacity/Pressure
Oxygen Pressure
210 kPa (30.0 psi)
Oxygen Flow
1190 L/h (42.0 cfh)
Fuel Gas Pressure
100 kPa (15.0 psi)
Fuel Gas Flow
1415 L/h (50.0 cfh)
Carrier Gas Pressure
380 kPa (55.0 psi)
Carrier Gas Flow
1050 L/h (37.0 cfh)
Spray Rate/Build Up
2.3 kg (5.00 lb) per hour or
38 gr (1.3 oz) per min
3500, C27, C32, and C175:
5.5 kg (12.00 lb) per hour or
90 gr (3.2 oz) per min
Gun to Work Distance
216 mm (8.5 inch)
3500, C27, C32, and C175:
230 mm (9.0 inch)
Traverse Rate of Gun
15.24 SMPM (50.000 SFPM)
Gun Fixturing Method
Machine mount or hand held
Top Coat/Thickness
0.10 to 0.15 mm (0.004 to 0.006 inch) per pass
Finishing Equipment
Milling Machine
Part/Cutter Rotation
365.8 SMPM (1200.00 SFPM)
3500, C27, C32, and C175:
91.4 SMPM (300.00 SFPM)
Traverse Speed
0.05 to 0.10 mm (0.002 to 0.004 inch)
Depth of Rough Cut
0.25 mm (0.010 inch)
3500, C27, C32, and C175:
Depth of Finish Cut
0.13 mm (0.005 inch)
3500, C27, C32, and C175:
Additional Finish Method
Emery cloth for desired finish
Specifications
Ver imagen
Illustration 3
3406 (4N-3912)
g03083876
Table 7
3406 Engine - 4N-3912 Front Engine Cover
Dimension
A
B
C
D
E
W
Part No.
190.551 0.038 mm (7.5020 0.0015 inch)
82.601 0.025 mm (3.2520 0.0010 inch)
184.15 0.5 mm (7.250 0.02 inch)
186.093 0.038 mm (7.3260 0.0015 inch)
189.484 0.5 mm (7.46 0.02 inch)
78.816 0.38 mm (3.103 0.015 inch)
31/07/2014
Pgina 5 de 12
Ver imagen
Illustration 4
3408 (7C-4843)
g03337540
Table 8
Series 3408 Engine - 7C-4843 Front Engine Cover
Dimension
A
B
C
D
E
F
W
Part No.
139.950 0.05 mm (5.510 0.002 inch)
120.65 0.025 mm (4.750 0.0010 inch)
101.600 0.025 mm (4.000 0.0010 inch)
120.65 0.025 mm (4.750 0.0010 inch)
186.093 0.038 mm (7.3260 0.0015 inch)
189.48 0.50 mm (7.460 0.020 inch)
63.5 0.38 mm (2.50 0.015 inch)
Ver imagen
Illustration 5
3408 and 3412 (6N-5483)
g03337541
Table 9
3408 and 3412 Engine - 6N-5483 Front Engine Cover
Dimension
A
B
C
D
E
F
W
Part No.
139.950 0.05 mm (5.510 0.002 inch)
120.65 0.025 mm (4.750 0.0010 inch)
101.600 0.025 mm (4.000 0.0010 inch)
120.65 0.025 mm (4.750 0.0010 inch)
186.093 0.038 mm (7.3260 0.0015 inch)
189.48 0.50 mm (7.460 0.020 inch)
63.5 0.38 mm (2.50 0.015 inch)
Ver imagen
31/07/2014
Pgina 6 de 12
Illustration 6
g03337542
ACERT and C-Series engine front cover: Engine side shown with non-dimensional arrows indicating face to be sprayed.
Ver imagen
Illustration 7
g03337544
Table 10
ACERT Engine Front Cover
Model
Part No.
C11, C13
238-4755
C-15, 3176C, 3196
155-7965
3176C, 3196
138-2008
Dimension A
Dimension B
85.8 0.3 mm (3.38 0.01 inch)
58.6 0.3 mm (2.31 0.01 inch)
Table 11
Model
Part No.
Dimension C
128-3883
C7
236-2216
245-3259
C7, C9, C-9
190-5166
C9
236-2215
C9, C-9
245-3261
39.0 0 0.1 mm (1.54 0.01 inch)
7E-6366
3116
132-5242
7E-3864
Table 12
C-Series Engine Front Cover

Model
Part No.
Dimension A
Dimension B
85.8 0.3 mm (3.38 0.01 inch)
58.6 0.3 mm (2.31 0.01 inch)
138-2008
C-10, C-12
159-9259
C-10, C12, C-12, C-15, C-16
155-7965
C11, C13
238-4755
Table 13

Model
Part No.
Dimension C
128-3883
C7
236-2216
245-3259
C7, C9, C-9
39.0 0.1 mm (1.54 0.01 inch)
190-5166
31/07/2014
C9
236-2215
C9, C-9
245-3261
Pgina 7 de 12
Ver imagen
Illustration 8
g03337545
ACERT and C-Series engine front cover: Front shown with non-dimensional arrows indicating face to be sprayed.
Ver imagen
Illustration 9
g03337548
Table 14
Model
Part No.
Dimension C
187-5420
C15
246-4730
C18, 3456
174-7463
124-6034
3406E, 3456
78.0 0.3 mm (3.07 0.01 inch)
122-2474
3406E
124-6002
3456
172-0285
Table 15

Model
Part No.
C30, 3408E, 3412E
172-9313
Dimension C
63.5 0.3 mm (2.50 0.01 inch)
Table 16
Model
Part No.
Dimension D
187-5420
C15
246-4730
C18
78.0 0.3 mm (3.07 0.01 inch)
174-7463
Ver imagen
31/07/2014
Illustration 10
3500
Pgina 8 de 12
g03337975
Ver imagen
Illustration 11
3500
g03337977
Table 17
3500 Engine - Front Cover
Part No.
Illus.
8N-8300
101-0832
101-1189
102-8634
Front Cover Thickness

(A)
Dowel Dia.
(B & C)
Location
(D)
Location
(E)
Location
(F)
Location
(G)
138.00 mm (5.433 inch)5
15.92 mm (0.627 inch)1
226.00 mm (8.898 inch)3
5.00 mm (0.197 inch)3
272.00 mm (10.709 inch)3
369.91 mm (14.563 inch)5
Table 18
3500 Engine - Front Cover
Part No.
2 Locations
(H)
Location
(I)
3 or 6 Locations
(J, K, & L)
Location
(M)
2 Locations
(N)
Location
(O)
30.40 mm (1.197 inch)3
482.40 mm
(18.992 inch)3
130.00 mm (5.118 inch)2
198.15 mm (7.801 inch)3
106.64 mm (4.198 inch)3
650.15 mm (25.596 inch)3
1 or 2 Locations
(P)
1 or 2 Locations
(Q)
245.00 mm (9.646
inch)2
20 mm deep min.
245.00 mm (9.646
inch)2
20 mm deep min.
8N-8300
101-0832
101-1189
102-8634
Tolerance is 0.020 mm (0.0008 inch)
Ver imagen
31/07/2014
Pgina 9 de 12
Illustration 12
3500
g03337979
Table 19
3524 Engine - Intermediate Engine Front Cover
Part No.
Diameter
(A)
2
Diameters
(C)
Diameter
(B)
2
Diameters
(D)
2
Diameters
(E)
2
Diameters
(F)
Front Cover
Thickness
(G)
136-3216
166-5073
272.00 mm (10.709
inch)3
360.00 mm (14.173
inch)4
187.00mm
(7.362 inch)2
220.00 mm (8.661
inch)5
100.00 mm (3.937
inch)2
245.00 mm (9.646 inch)2 511.30 mm (20.130 inch)2

20 mm deep min.
(not shown)
Ver imagen
Illustration 13
C27 and C32
g03337551
Ver imagen
31/07/2014
Pgina 10 de 12
Illustration 14
C27 and C32
g03337552
Ver imagen
Illustration 15
C27 and C32
g03337554
Ver imagen
Illustration 16
C27 and C32
g03337555
Table 20
C27 & C32 Front Engine Covers
Model
Part No.
C27, C32
238-2800
Model
Part No.
C27, C32
238-2800
Dimension A
Dimension B
Dimension C
133.00 0.05 mm (5.236 0.002 inch)
120.650 0.025 mm (4.7500 0.0010 inch)
186.144 0.038 mm (7.3285 0.0015 inch)
Dimension D
Dimension E
109.15 0.50 mm (4.297 0.020 inch)
63.50 0.25 mm (2.500 0.010 inch)
Ver imagen
31/07/2014
Illustration 17
C27 and C32
Pgina 11 de 12
g03337558
Ver imagen
Illustration 18
C27 and C32
g03337560
Table 21
C27 & C32 Front Engine Covers
Model
Part No.
C32
172-9313
Model
Part No.
C32
172-9313
Dimension F
Dimension G
Dimension H
247.5 1.0 mm (9.74 0.04 inch)
120.650 0.025 mm (4.7500 0.0010 inch)
157.95 0.05 mm (6.218 0.002 inch)
Dimension I
Dimension J
186.144 0.038 mm (7.3285 0.0015 inch)
63.50 0.38 mm (2.500 0.015 inch)
Ver imagen
Illustration 19
C175 Front View
g03337692
Ver imagen
Illustration 20
g03337694
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Pgina 12 de 12
C175 Rear View
Ver imagen
Illustration 21
C175
g03337697
Ver imagen
Illustration 22
C175
g03337706
Table 22
C175 Engine Cover
Sales Model
Part No.
C175-16
243-5379
C175-16, C175-20
271-4493
C175-16, C175-20
279-0772
Dimension A
Dimension B
Dimension C
139.00 0.25 mm (5.472 0.010 inch)
130.00 0.05 mm (5.118 0.002 inch)
315.00 0.05 mm (12.402 0.002 inch)
139.00 0.25 mm (5.472 0.010 inch)
130.00 0.05 mm (5.118 0.002 inch)
315.00 0.05 mm (12.402 0.002 inch)
139.00 0.25 mm (5.472 0.010 inch)
130.00 0.05 mm (5.118 0.002 inch)
315.00 0.05 mm (12.402 0.002 inch)
Copyright 1993 - 2014 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.
Thu Jul 31 19:31:25 EST 2014
31/07/2014

Proc. Termal Spray para Cubierta Frontal

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Proc. Termal Spray para Cubierta Frontal

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Service Information System

Pautas de reutilizacin y recuperacin

Fecha de publicacin -12/11/2013

Fecha de actualizacin -12/11/2013

Caterpillar: Confidential Yellow

Summary of Changes in SEBF2164

Canceled Part Numbers and Replaced Part Numbers

Important Safety Information

Improper operation, lubrication, maintenance or repair of this product

Service Information System

This safety alert symbol means:

Arc Spray Equipment and Procedure

Maximum Surface Finish

Reason for Spraying

Mating Part Contact Area & Material

Engine Block and seals

Arc Spray Equipment Type

TAFA 75B Wire

0.51 to 0.64 mm (0.020 to 0.025 inch) per side

Substrate Pre-Heat Temperature

66 C (150 F) Do not direct arc on area to be sprayed

Substrate Temperature During Spraying Not to Exceed

Filtered shop air

Surface Preparation Method

Undercut and Grit blast

Recommended Cutting Tool

ISCAR DNMG 432TFIC507

Blast Media Recommendation

Pressure Type Only (Aluminum Oxide Grit)

Finishing Equipment Type

Horizontal or Vertical Boring Machine

Perform all repair welding prior to metal spray

Degrease in hot aluminum safe cleaner

If desired to "tru-up" surface

1.5 0.5 mm (0.06 0.02 inch) x 45

Use emery cloth or glass bead blaster

Clean Spray Area

Mask for Grit Blast

Duct Tape, metal shield or rubber

Grit Blast Equipment

Pressure type only

Grit Type and Size

20 mesh aluminum oxide

Blast Air Pressure

Blast Nozzle to Work Distance

344 kPa (50.0 psi)

Remove Blast Mask

Remove mask material, make sure that surface is clean

Mask for Metal Spray

Duct Tape, metal shield or rubber

Metal Spray Equipment Type

Sulzer Metco Smart Arc

Service Information System

275 kPa (40 psi)

415 kPa (60 psi)

415 kPa (60 psi)

Arc Load Volts

128 mm (5.0 inch)

128 mm (5.0 inch)

0.038 mm (0.0015 inch)/pass

0.038 mm (0.0015 inch)/pass

Gun to Work Distance (Standoff)

12.2 SMPM (40.00 SFPM)