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TABLE OF CONTENTS
Introduction
Selection Of Testing Method
Types of inhomogeneity
Characteristics of testing methods
Extent Of Testing
1 INTRODUCTION
Practice in Slovenia
Influence of quality assurance (QA) and quality control (QC)
Proposal for determination of the extent of testing
Conclusion
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In addition to technical considerations, in the selection of testing methods the cost of testing should
be considered as well. The more perfect weld is to be obtained, the more should be invested into
NDT methods (Fig. 3). Fig. 4 shows market rates for NDT methods in Slovenia.
3 EXTENT OF TESTING
The extent of testing is a datum informing us what part of the total length of welded joints and
which locations is to be tested. The extent of testing is sometimes determined by the client in the
invitation to project tender, but most frequently by a designer taking into account technical
regulations in force and stresses calculated for individual welded joints.
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The regulations on pressure vessels are the most elaborate ones. The extent of testing depends on
operating conditions of the vessel (vessel class), the type of joint and strength calculation (8, 9, 10).
There are four classes of welded joints. A selection may be made among various levels of
perfection of welded joints.
A similar division into four quality classes may be found in the general quality standard (7) which
is applied to pipelines, with the exception of main pipelines for liquid and gas hydrocarbons where
the extent of testing is regulated in a different way (11). The latter depends on the distance from
settlements, energy facilities and traffic routes.
Among the methods for testing welds, the radiographic method is preferred. In older regulations
other methods are not mentioned. More recent regulations permit application of ultrasonic methods
instead of radiography. Other methods are applied only as a complement.
Table I gives a survey of obligatory application of NDT methods in Slovenia.
30 % RT
Steel structures
S
I
II
Pipelines
JUS C.T3.010
I
II
III
IV
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Pressure vessels
I
II A
II B
III A
III B
IV A
IV B
Ic
II c
ID
II D
III D
Main pipelines
Zone I
Zone II
Zone III
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Requirements
Low
Medium
High
III
0%
25%
50%
II
0%
50%
75%
25%
75%
100%
Quality assurance requires a number of operations usually expressed by levels. The new European
standard specifies elementary (1), standard (11) and comprehensive (Ill) levels (12).
The level selected may be achieved by a higher level of quality assurance and less control (instance
a) and vice versa (instance b). Both instances are shown in Fig. 6.
Similar conclusions may be drawn if quality assurance and quality control are considered
production costs and both together quality cost. In this case the following holds true:
Q = QA + QC (monetary unit)
Fig. 7 shows a cost model for quality.
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It may be concluded that quality assurance and control complement each other and jointly produce
quality. In practice both means, however, are not balanced, which is shown by the model (Fig. 7). In
certain cases quality assurance is a more efficient means than quality control and vice versa;
therefore, each is used as appropriate.
In practical applications a certain lower threshold is more and more being taken into account; these
are a welder's approval test certificate in quality assurance and the visual examination in quality
control. For pressure vessels and load-bearing welded structures the lower threshold is determined
by the requirements related to the issue of a certificate of qualification to the workshop concerned.
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4 CONCLUSIONS
Quality assurance and quality control complement each other. With a higher level of quality
assurance the extent of testing may be reduced. The above-mentioned principle would certainly
stimulate performers of welding work to invest more into quality assurance.
It is suggested that the above-mentioned principle of determining the extent of testing be
implemented in the elaboration of new Slovenian technical regulations.
5 REFERENCES
1. IlW Guidance on Assessment of the Fitness for Purpose of Welded Structures. Doc.
IIS/IlW-SST-1 157-90 (pp. 67-74, 229-296).
2. P. Klug: Quality Management in the Field of Welding.
3. H. Granjon: Metalurske osnove varjenja, Zveza drustev za varilno, tehniko Slovenije,
Ljubljana 1994 (pp. 238-241).
4. Guidelines for Replacing NDE Techniques with one another. IIS/IIW Doc. V- 1062-96.
5. Pravilnik o tehnicnih predpisih za izdelavo in uporabo parnih kotlov, parnih posod,
pregrevalcev pare in ogrevalcev vode. Ur. 1. SFRJ st. 7-157/57.
6. Pravilnik o tehnicnih pogojih in normativih za varen transport tekocih in plinastih
ogljikovodikov, clen 61. Ur. 1. SFRJ st. 26/85.
7. JUS C.T3.010: Zavarivanje i srodni postupci. Klase kvaliteta zavarenih spojeva izvedenih
topljenjem na celiku.
8. Pravilnik o tehnicnih normativih za stabilne tlacne posode. Ur. 1. SFRJ st. 16/83.
9. Pravilnik o tehnicnih normativih za premicne zaprte posode za komprimirane, utekocinjene
in pod tlakom raztopljene pline. Ur. 1. SFRJ st. 25/80 in 9/86.
10. JUS M.E2.159: Posude pod pritiskom. Kontrola i ispitivanje zavarenih spojeva.
11. Tehnicni predpisi o kvaliteti zvarnih spojev za nosilne jeklene konstrukcije. Ur. 1. SFRJ
19/64.
12. SIST EN 729: Zahteve po kakovosti pri varenju - Talilno varjenje kovinskih materialov
1. del: Smernice za izbiro in uporabo
2. del: Obsimejse zahteve po kakovosti
3. del: Standardne zahteve po kakovosti
4. del: Osnovne zahteve po kakovosti.
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13. SIST EN 25817: Oblocni zvarni spoji na jeklu - Smernice za stopnje sprejemljivosti napak.
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