Professional Documents
Culture Documents
Volume 1: Issue 13
Thane
Pages 28
Rs. 65/-
Starboard Strategies
Starboard Strategies
The Only Indian Maritime Management Magazine
Volume 1 : Issue 13
1. TME or the Junior Engineer the Knowall and the Endall - With
malice towards one and all - PH Krishnan
2. Jet Engines for Marine Propulsion
- CK Radhakrishnan, - Chief Engineer
3. Main Engine Layout Familiarization - B&W Engine Room
Layout - Pramod Mohapatra, Second Engineer
4. Engineer's Duties After Pilot Departure - Ramprasad Misra
5. Marine engineer jobs in engine room - VT Krishna Iyengar
6. What Is Saturday Routine On A Ship? -VK Ranade, Chief Engineer
7. Starting of an Auxiliary Diesel Engine - C. Raghavachary, Chief
Engineer
8. Role Of Compressed Air In Starting a Marine Diesel Engine
- G.Aravindakshan, Chief Engineer (MOT)
9. A Guide to Gland Packing - Vimaladitya Varma, Chief Engineer
10. Advertise with us A great investment - Divya Venu
11. Sailor Stories
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Hope
you copy every alphabet of this Featured Article, since it is
only the summation of all the bullet points the doyens of the
Industry made in various seminars during the last two years.
Let's have a look at these factors that are contributing towards
the unemployment in the shipping industry. Before the year
2008, everything was very normal and every cadet was
getting job so as to fulfill his or her dream of becoming a sailor.
And then world was struck by the recession and all things
changed. But this was not the only reason why unemployment
started in the shipping sector. To know more about this, let's
read this interesting article.
Why there is unemployment in the Shipping Industry
All the details or factors are given here on the world scale and
Indian Shipping industry scale also and reader's discretion is
advised.
1) Too many merchant navy colleges worldwide
Well I stated the root reason for all the anomalies that cadets
are facing worldwide. Now market is flooded with too many
Merchant navy academies and there has increased several
folds as compared to the previous times. Every year colleges
are churning out so many cadets, but few vacancies to
accommodate all of these.
2) Shipping companies opening their own
academies
Yes, this is true and it has created a deep impact on the
market. Now shipping companies rather depending the on
other merchant academies have opened their own colleges
and recruiting only those cadets who are studying in their
colleges. In middle of this cadets passing through these
institutes who are not having any shipping company as their
god father are finding difficult to place their cadets.
3) Lack of Knowledge and skill
Yes, there are many cadets in the market, but quality stuff is
less. Merchant navy is no more the place where people were
scarce. Now everybody wants to join merchant navy and this
Starboard Strategies
Ocean going
ships have
been using jet
engines for
Jet Engines for
m a r i n e
propulsion
Marine Propulsion
since the
1940's;
- CK Radhakrishnan, p o w e r i n g
Chief Engineer
Royal Naval
frigates and
m i s s i l e
warships, the
merchant fleet using them to
drive oil tankers and container vessels. Gas turbines have a
high power/weight ratio, and can operate on gas or diesel
fuel.
We are all used to seeing jet aircraft being driven by gas
turbines, but they can also be used as the main engine to
propel ships. Gas turbines have been used to propel ships for
over forty years, being commercially developed to drive the
warship and merchant fleets of all nations. The big advantage
of gas turbines over conventional steam turbine or marine
diesel main engines is their excellent power to weight ratio.
However the rising costs of fuel has made many ships
companies revert back to the marine diesel engine running on
heavy fuel oil. In the following sections we shall examine how
a gas turbine operates and how it is used to propel modern
ships.The first sections provide a look at the components that
make up the gas turbine.
GasTurbine Components
A gas turbine with an output drive shaft is made up of three
components.
An air compressor
The combustion chamber
The gas turbine
Air Compressor -The air is supplied by an air pretreatment
unit comprising of a silencer, an air filter, and an air cooler.The
ambient air is drawn through these items of equipment before
entering the air compressor. This describes a "multi-stage
axial flow air compressor" that compresses the air to high
pressure and temperature.
Combustion Chamber -This chamber is situated between the
air compressor and the turbine and supplied with gas or diesel
oil and the high pressure air. There are numerous fuel nozzles
arranged around the combustion chamber, along with two
high intensity spark igniters.
Turbine - The hot exhaust gas from the combustion chamber
drives the turbine, which is normally of two stage design.
AIR SUPPLY
FROM DECK
AIR INTAKES
FUEL TO
COMBUSTION
CHAMBER
GAS
TURBINE
HOT GASSES
EXHAUST TO
POWER
TURBINE
GAS TURBINE
AUXILIARIES DRIVE
SHAFT
POWER
TURBINE
POWER
TURBINE
GEARBOX
AHEAD/ASTERN
GEARBOX
AIR
COMPRESSOR
POWER
TURBINE
SHAFT
BEARINGS
PROP SHAFT
BEARINGS
EXHAUST
GASSES TO
FUNNEL
POWER
TURBINE
CLUTCH
POWER
TURBINE
THRUST BLOCK
of 3600 revs/min.
GasTurbine as a Ship's Main Engine
In gas turbine driven ships, the conventional gas turbine is
combined with a power turbine which provides the power to
the ships propeller.This system of ship propulsion is known as
a "split-shaft gas turbine."
The gas turbine drive shaft contains the turbine starter and the
auxiliary pumps drives for the different systems. Hot exhaust
gasses from the gas turbine are fed into the power turbine.
PowerTurbine
The power turbine is much slower running than the gas
turbine. It has blades and rotors shaped as nozzles similar to
that of a normal steam turbine. The power turbine output
shaft connects by coupling to the gearbox incorporating a
clutch which is used to engage/disengage the drive.The drive
shaft exits the gearbox at the revolutions required by either a
fixed or variable pitch propeller.
The ship is maneuvered either using the clutch and an
ahead/astern gearbox or a variable pitch propeller.
A split shaft gas turbine engine room is much smaller than the
normal ship's engine room, but still contains the fuel and lube
oil systems with the associated auxiliary pumps, filters and
coolers.
One such system will be discussed in the coming issues. <
Starboard Strategies
The
ship's engine room watchkeeping engineer must be familiar with main engine layouts,
including their components optimum operating pressures
and temperatures.This familiarization should include a B&W
engine room layout, as this is a modern, popular two stroke
marine diesel engine.
The arrangement of a large two/four stroke marine diesel has
not changed dramatically since I was at sea over forty years
ago. The main engines then were Sulzer RD's, Doxfords
opposed piston, British Polar and Burmeister &Wain (I served
my time in Harland & Wolff Belfast, who made B&W engines
under license)
The main difference in layout is that most engine rooms now
have a soundproof, air conditioned control room and are
accessed by a lift from the engineer's accommodation.
Nowadays ships watchkeeping engineers don't know they are
living, we had to endure excessive temperatures and noise,
but I still remain convinced, whilst open to the engine room
environment we had a better feel for the job.
The next few sections examine the layout of a modern oil
tanker engine room beginning with the main engine and
major components; using a Burmeister & Wain two-stroke
turbo charged diesel engine with the aid of sketches as an
Starboard Strategies
leaking
l
exhaust gas, if it is a temporary cap can be screwed on,
and the cock replaced at the first opportunity at next
shutdown.<
To Whosoever
it May Concern
MV Greenwich
Progress (IMO No.
8845468) is in Bareboat
Padmanabhan Krishnan
Chairman & MD
K-Ship
Krishnamrutam Enterprises Private Limited.,
Level 13, Platinum Techno Park, Plot No 17 and 18,
Sector 30AVashi, Navi Mumbai 400705 India
Tel : +91 22 6121 4942 | Fax : +91 22 6121 4950
krishnan@k-ship.com
Starboard Strategies
Engineer's Duties
After Pilot Departure
- Ramprasad Misra
up to run optimally.
Pilot on Board:What it Means
When cargo operations have been completed and port
clearance has been given for leaving, a one-hour notice is
given to the engine room and duty engineer. At the receipt of
the one hour notice, the engine room is manned and an
additional generator is started.Thereafter as per the checklist,
the Main Engine plant is made ready by the duty engineers.
Once the main engine has been lubricated and turned by the
turning gears and blown though with air, the engine control is
given to the bridge and they are told to try out the engine.
Before the arrival of the pilot is expected, the control tests,
the steering gear tests, communications tests, and the main
10
Starboard Strategies
Marine engineer
jobs in engine room
- VT Krishna Iyengar
This series is the collection of jobs performed by the marine
engineer on board the ship. These articles will give you the
clear picture on duties of marine engineer, jobs to be carried
out while sailing, and the responsibilities of each engineer in
maintaining the engine room.
Performance of Engine RoomWatch
The performance of the engine room watch entails all watch
keeping engineers to be aware of their duties. When I was an
engineer at sea, every senior watch keeper had their own
particular duties to be carried out during their engine room
watch as well as the normal watch keeping ones.
The position of ship's Engineering Officer is a responsible
one, from the most junior engineer through the senior
engineers to the Chief Engineer, who has the ultimate overall
responsibility for the efficient, safe, operation of the engine
room, main engine, and auxiliary plant.
The following sections give an insight to the watch keeper's
duties, with the first section giving an overview of the
equipment contained within the engine room, propeller
tunnel, and steering gear.
Overview of a Ship's Engine Room
The watch keeping engineer should be familiar with the
layout of the engine room, from the top plates that contain the
cylinder heads to the stern gland at the end of the propeller
shaft. We start outside the engine room, right aft at the
steering gear that is accessible from a dogged, rubber sealed
door.
Here the large horizontal hydraulic rams can be seen
11
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12
Starboard Strategies
What Is Saturday
Routine On A Ship?
- VK Ranade, Chief Engineer
(FORTNIGHTLY)
6. Funnel Flaps [Fourth Engineer] - (EVERY SATURDAY)
7. Emergency /Remote stops [Electrical officer & Second
engineer] - (MONTHLY)
(M/E QCV, E/R Blower, E/R pump, Accommodation
Blower)
8.Emergency Lighting [Electrical officer] (FORTNIGHTLY)
9. Life Boat Engine [Third Engineer] - (EVERY SATURDAY)
10. Emergency Fire Pump [Fourth Engineer] - (EVERY
SATURDAY)
11. Emergency Air Compressor [Fourth Engineer] - (EVERY
SATURDAY)
13
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Starting of an Auxiliary
Diesel Engine
-
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14
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15
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All the above are entirely different applications, and hence the
type of gland packing to be used also differs. Selection also
depends on the nature of the fluid to be handled like
temperature, pressure, corrosiveness, and suspended solids,
etc. A correct choice of gland packing has to be made by the
marine engineer.
3. Gland PackingVs. Mechanical Seals
There are two types of stuffing boxes used in the centrifugal
pumps and other rotary pumps aboard ship. One type uses a
mechanical seal, and the other type uses gland packing.
Nowadays almost all new ships have mechanical seals on all
the rotating pumps due to very strict pollution laws like
Marpol 73/78 and others. Any fluid leakage has to be further
collected, treated and filtered, with oil stored for discharge to
shore reception facilities.Water is to be discharged according
to the regulations by approved filtering equipment under a 15
parts per million guideline. It amounts to a lot of work, and
any marine engineer would vouch for that.
However in certain applications, gland packing is still used
where a mechanical seal may not work properly. In certain
corrosive environments, for example, where a mechanical
seal may corrode and fail, a gland packing may serve better. In
applications like globe, gate, ball valves, and valve cocks gland
packing is used because mechanical seals require a rotary
motion for successful sealing action. It is for this reason that
reciprocating pumps use gland packing. Sometimes a ship
owner may want gland packing to be installed on his ships to
cut costs. Also where skilled man power is not available, it is
easier to open the gland to change the gland packing, than to
open the whole pump for changing the mechanical seal. Also
mechanical seals are very expensive as compared to gland
packing. Old ships use gland packing extensively. However a
certain amount of skill is required to cut the joints and in their
installation and removal, as otherwise it is difficult to get
consistent results and long life.
The Advantages of Gland packing over Mechanical
Seals
Although considered old and low-end technology, the
advantages of the gland packings over the mechanical seals are
as follows:
1. It is an extremely reliable sealing method.
2. It is very simple to install and maintain.
3. It tolerates poor mechanical conditions like off-center
shafts and worn down anti-friction bearings better than
mechanical seals.
4. Works better in abrasive media and corrosive
17
Starboard Strategies
18
Starboard Strategies
lantern ring.
4.The Lantern Ring and its Purpose
A lantern ring is an annular ring with channels for the passage
of water that is inserted between the gland packing. Fluid is
fed from an external pipe to the lantern ring for lubrication
and the cooling of the packings. It is used in applications
where a number of packings are there and it would be difficult
of the intermediate packing to get fluid for lubrication. It is
also used where the fluid to be sealed is contaminated with
abrasives or is corrosive and a clean fluid is required for
lubrication.While installation it is crucial that the holes in the
lantern ring meet or are aligned with the holes in the pipes. It
is very important to inspect and align the lantern ring during
each overhaul of the pumps.
5.What next?
Here we discuss how to select a gland packing for different
applications, how to cut gland packing, how to remove gland
packing, the standard sizes of gland packings available
commercially, how to measure the length of the packing
required, how much gap should be kept between the ends,
how to insert the gland packing in the stuffing box, and how to
run in the new gland packings.
How to Select Gland Packing for Different Applications
The selection of gland packing is a very important part of the
marine engineer's job. An incorrectly selected gland packing
would soon fail in service and lead to leakages. As a number of
packings are available, the field of selection is very wide.There
is no single gland packing that can handle all kinds of fluid or
which is suitable for all types of valves and applications. A
valve is only good if its sealing is good and a leaking sealing
arrangement amounts to a leaking valve with all its associated
faults. Not only is it displeasure to the eYes, it is also a work,
health, and fire hazard. Gland packings are made of the
combination of the materials discussed earlier and are
manufactured in plaited, braided, twisted, jacketed,
corrugated foil, foil wrapped deformable core, and full foil
form. It is prudent to consult the manufacturer's manual
about the type of gland packing to be used. The gland
manufacturers also give a list of applications where their gland
packing can be used; these should be consulted before use.
How to Cut Gland Packing
The gland packing should be cut with a sharp knife to avoid
fraying of the edges. Do not use scissors or hack saw blade etc.
A heavy duty engineer's knife or a sharpened ordinary knife
would do.
There are two methods of cutting the gland packing, the first
one is straight or at 90 degrees i.e. Butt joint and the second
one is at 45 degrees i.e. skive joint. The taper method gives
better sealing but is more difficult and skill oriented and the
19
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16
Starboard Strategies
20
ADVERTISE
Rates in INR
B&W
Spot
Multi Colour
Full Page
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Half Page
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21
SailorStories
The painting work
A woman was complaining to a friend that her husband was always repainting their
wood boat.
The friend asked, "How many times could he have painted the boat? Twice? Three times?
The wife said, "A lot more than that! When we bought the boat it was a nineteen-foot speedboat. It's now a
twenty-one foot cruiser!"
Things to ponder
Why is it when you transport something by car its called
shipment, but when you transport something by ship it's
called cargo?
If seafood is cured, why is it still dead?
Should you trust a yacht broker who's married to a travel
agent?
Tell a sailor that there are 400 billion stars and he'll
believe you, tell him a deck has wet paint and he has to
touch it.
How much deeper would the ocean be if sponges didn't
grow in it?
Why do "saleboats" cost so much?
Why is it when a hatch is slightly open it's ajar, but when
a jar is slightly open it's not a-hatch?
Do hydroplanes evaporate?
If most yacht brokers are wealthy, does that mean rich
people are poor?
Are power-boats used only by weight lifters?
Is a sailor called "salt" because of a lifelong hatred of
pepper?
Did the term "Nauti-cal" originate from a sex-crazed
crew in California?
Was the word "Crui-sing" given to a bunch of swabbys
while Christmas caroling?
If wood boats are made of wood, and fiberglass boats
made of fiberglass, then what are air boats made of?
Sea battles never decide who's right, only who's
left! Do jellyfish get gas from eating
jellybeans?
Starboard Strategies
22
TM
K-Ship
Samudra Hitarth Satya Nishta
Required drilling crew for an onshore project int he Republic of Benin, West Africa. KShip has signed an agreement with the
drilling company for 12 months' contract for the following vacancies.
The contract period will last for one year (12 months).
Sr.
Category
Number
Salary
Allowances
1.
Fitter welder
12 crew
$3,000 USD
$200 USD
2.
Oiler
8 crew
$3,000 USD
$200 USD
3.
Able Seaman
8 crew
$3,500 USD
$350 USD
4.
Electrical Engineer
5 crew
$5,000 USD
$700 USD
5.
Cook
3 crew
$3,000 USD
$500 USD
6.
Crane Operator
2 crew
$3,700 USD
$400 USD
7.
Motorman
4 crew
$3,750 USD
$400 USD
8.
Roustabout
6 crew
$2,500 USD
$200 USD
9.
Chief mate
2 crew
$6,000 USD
$800 USD
10.
2nd officer
2 crew
$4,000 USD
$500 USD
11.
4 crew
$4,000 USD
$500 USD
Starboard Strategies
23
TM
Need Full crew for DP Vessels based at North Sea for our
Singapore Principals; Any CDC will do.
COC Indian, UK, Singapore, Panama only.
K-Ship
Samudra Hitarth Satya Nishta
VESSEL TYPE:
1) AHTS DP2
3) OSV DP
5) OSV DP2
2) PSV DP2
4) OSV DP1
6) PSVs
No
COC
DPO
Master Unlimited
ABOVE 3000GT
Rank
USD/ Day
Min
Remarks
Max
DPO
Master/ DPO
Master
Master/ DPO
Master
Chief Mate/ DPO
Chief Mate
2nd Mate / DPO
2nd Mate
$550
$400
$300
$200
$300
$250
$250
$150
$600
$450
$350
$250
$350
$300
$300
$200
Full DP Cert.
Full DP Cert.
DP Advance
Full DP Cert.
DP Advance
Full DP Cert.
DP Advance
Full DP Cert.
DP Advance
Chief Engineer
$450
$500
DP Maintenance
2nd Engineer
$250
$300
DP Maintenance
WKE Unlimited
3rd Engineer
ETO
Electrician
Greaser
Able Body
Steward
Cook
$125
$150
$60
$25
$25
$25
$35
$175
$200
$70
$50
$50
$40
$60
DP Maintenance
DP Maintenance
10
11
12
13
NB: Salaries are indicative on the basis of the candidates' preference, negotiable
rank experience (please send proof of last salary drawn)
Value for money for the vessels owners, Safer ships for the seafarers
Cleaner Oceans for the Adminstrators, That's what the kship is all about.
Mail your Cvs to : mily@kship.co.in or careers@kship.co.in
or Post it to Kship - Krishnamrutam Enterprises Private Limited
Level 13, Platinum Techno Park, Sec. 30A, Plot 17 & 18, Vashi, Navi Mumbai 400705, Maharashtra, India.
Starboard Strategies
24
A DISTINCT HONOUR
Vels University
Is the only Maritime Institute
In South India
(and one of only three in India)
Approved by Government of Japan
for its Deck & Engine Cadets
to be eligible to go directly
on board Japanese Flag Ships
as Certified Officers after
obtaining their COC
Graded A1
For Maritime courses please visit our website : www.velsmaritime.com or contact
(Outstanding)
Capt.K.Vivekanand, Pro Vice Chancellor
Vels University, School of Maritime Studies
by D.G.Shipping
Off Rajiv Gandhi Salai - OMR
Near Navalur, Thalambur, Chennai 603 103
Tel : +91 9381852531, +91 44 3200050021
/ 501 | Email: captvivekanand@gmail.com
For other courses please visit our website 1-15 July 2014 |Starboard Strategies | Volume 1 : Issue 3
www.velsuniv.ac.in
Starboard Strategies
25
After 6 Moths Sea Service & After 12 Moths Sea Service & With further Sea Experience &
passing MEO Class IV Exam
passing MEO Class II Exam
Passing MEO Class 1 Exam
Promoted as 4th Engineer
& Sea Service Promoted
Eligible to be promoted as
& 3rd Engineer
as 2nd Engineer
Chief Engineer
Salary 2000-2500$
Salary 5500$
Salary Upto 8000$
FEE PAYABLE
For 1st Year :
For 2nd Year :
For 3rd Year :
For 4th Year :
Total Fee
Administrative Office
International Maritime Academy 41, Giri Road,
T.Nagar, Chennai - 600 017. Tamil Nadu, India.
Ph : (044) - 43502120, 43502320,43502520 | Fax : (044) - 43502130
Mobile : (0) 91766 37100, (0) 91766 87200, (0) 98418 12150, (0) 98410 75140
E-Mail : imaadmission@gmail.com | imamaritime@gmail.com
- For Reservation Rs. 25,000/- On Joining Rs. 2,75,000/- Rs. 2,50,000/- Rs. 2,25,000/- Rs. 2,25,000/- Rs. 10,00,000/-
Academy Campus
International Maritime Academy No.41,
Jamin Korattur, Pudhuchatram,
(From Poonamallee to Tirupathi Highway Road)
Ph : (044) - 26810940, 26810950, 26810960
Fax : 26810980
Starboard Strategies
27
K-Ship
Samudra Hitarth Satya Nishta
TM
K-Ship
Samudra Hitarth Satya Nishta
ACLASSABOVETHEOTHERS
Value for money for the vessels owners, Safer ships for the seafarers
Cleaner Oceans for the Adminstrators, That's what the kship is all about.
Mail your Cvs to : mily@kship.co.in or careers@kship.co.in
or Post it to Kship - Krishnamrutam Enterprises Private Limited
Level 13, Platinum Techno Park, Sec. 30A, Plot 17 & 18, Vashi, Navi Mumbai 400705, Maharashtra, India.
Starboard Strategies
28
Kship - RPSL-MUM-249
ENGG/DOC/000380
MLC2006 Certified
a
if you CM),
(P
c/
10+2 / B.E. Ele
ch
iles
e
b
M
o
E
m
B.
Auto
.
E
.
B
degree
ISO 9001:2008
Certified