FINAL DOCUMENTATION

For
WINDOW WIPER & HEATING GLASS

JINLING SHIPYARD, China

1,100 TEU CONTAINER VESSELS
HULLNO. : JLZ040412

WILLTRUST

PTE

LTD

Shanghai Office:
Tel.: (86-21) 3377 3200
990,Daiian Road,1906,Hi-Shanghai Loft 10, Fax: (86-21) 3377 3203
Shanghai 200092, China
E-mail: ws@willtrust.com.cn

IMG
JmmL
-BS

Ulunn
Scope of Supply for JLZ040409/10/11/12/13/14
Item
1.1

Qty/
Shipset

Description
WYNN Straight Line Single Blade Wipers,
Type C (inside motor)
c/w Motor, Heater, Washer, Arms & Blades
Voltage : 220V AC, 60 Hz, 3 Phase

Stroke Length:
Wiper Arm:
Wiper Blade:
Window Clear Size :
Window No.:

915
mm
750
mm
800
mm
WIIOOxHIOOOmm
No.28

3 sets

Stroke Length :
Wiper Arm:
Wiper Blade:
Window Clear Size :
Window No.:

1295 mm
750
mm
800
mm
W1882/1617 x HI 000 mm
No.30 & No.33

2 sets

Stroke Length:
Wiper Arm:
Wiper Blade:
Window Clear Size :
Window No.:

635
mm
750
mm
800
mm
W980/804 x HI000 mm
No.31 & No.34

2 sets

1.2

Wynn Series 2000 Wiper Controller

Flush Mounting, 2 Speed, Variable Intermittent Wipe

Series 2000, 2-Way Wiper Controller

Model: 2000-300-200

2 pes

Series 2000, 3-Way Wiper Controller

Model: 2000-300-300

1 pc

1.3

Certificate:

Heating Glass
c/w Thermostatic Terminal Box
Power: 7 w/dm^
Voltage: 220V AC, 60 Hz, 1 Phase
Glass Size:
Glass Thickness :
Corner Radial:

Maker's Certificate

W1110xH1010mm
15 mm
112 mm

3 sets

Uliinn
2.

Description and Technical Specification of Type C Wiper Unit

2.1

Description
The 'Type C is a Heavy Duty Straight Line Wiper with an electric motor mounted internally.
The wiper can be mounted either above or below the window. The motor can be positioned at
either end simply by reversing the front cover of the wiper case.
All electric motors incorporate a worm reduction gearbox. Windings are to Class F insulation.
The AC 1-phase motor option is single speed operation. A thermal cut out is fitted that will
disconnect the windings from power in the case of over temperature. The switch will reset it
self when the motor has cooled down. Complies with the requirements of the LVD and EMC
directions to the following: EN 55014, EN 60555, EN 50081-1, EN 50082-1 and EN
60335-1:1990.
For protection it is recommended that the wiper system have fuses fitted. The fuses will not
blow in normal conditions, however if the wiper is jammed, then the fuses are designed to blow
before the motor is damaged. Each wiper requires its own fuse.

2.2

Technical Specification of Type C Wiper Unit

Motor
a)
b)
c)
d)
e)
f)
g)
Heater

Type
Voltage
Full Load Current
Fusing Value
Speed
Compass Safe Distance
Weight

WYN62D
220V AC, 60 Hz, 3 Phase
0.5 A
1.0 A
0.7m/s (slow), 1.4 m/s (fast)
0.5 m
4.5 kg

a)
b)

Voltage
Power

220V AC, 60 Hz, 1 Phase

Please refer the sheet as follows :-

Window Clear Size

(mm)
WHOOxHIOOO
W1882/1617XH1000
W980/804xH1000

2.3

Wiper Stroke Length

(mm)
915
1295
635

Wiper Heater Power

(watts/set)
256
345
173

Type C Wiper Installation

CAUTION: Ensure that the correct wiper, blade and arms are selected for each
window.
CAUTION: Before drilling, ensure that there are no obstructions/hazards at the chosen
mounting position. The main frame should be mounted on a flat surface that will not
bend or twist the casing, as minimum between the wiper units.
a) Locate the self-adhesive template in the correct mounting position on the outside of
bulkhead.
NOTE: For motors mounted at the opposite end, the template should be inverted.
b) Drill the wiper fixing holes (11mm diameter) and the drive shaft housing hole (57 mm
diameter).
c) Hold the wiper casing in the required position and mark-out the remaining fixing holes, or
calculate their position from the drawing i.e. stroke length plus 226 mm.
d) Drill the remaining fixing & cable holes for the heater and park sensor, ensuring that all
holes are circular and carefully de-burred. For locations see Park Switch Cable Entry
Locations drawing.
e) Fit the wiper case into position and secure with MIO bolts. Ensure that the bolts are sealed
where they pass through the bulkhead.
f) Push the drive shaft seals into place. It us advisable to use a suitable sealant to prevent
water ingress.

122331
g) Pass the cables through the bulkhead and seal.
NOTE: If a heater is fitted, temporarily refit the cover and pass the heater cable through the
bulkhead, leaving a loop as required, and seal. Temporarily remove cover again,
h) Using the supplied M6 x 10 mm screws, secure the blade arm to the carriage plate.

CAUTION: Ensure the correct length screws are used, as supplied. Lo,nger screws will
f t cause the carriage assembly to jam.
i) Bolt the front cover to the back casing using the 2 off M10 bolts fitted,
j) If necessary adjust the blade up/down on the arm to avoid the window frame,
k) Slide the blade amn over its full stroke to check that there are no restrictions. Investigate
and rectify any restrictions.
I) Slide the blade arm over its full stroke to check that there are no restrictions. Investigate
and rectify any restrictions.
2.4

Type C Wiper AC Motor Dimensions

Is}

en
T3
(O
Optional Lengths

126mm.

35mm

10mm

140mm

"5

200mm

(D

22Dmm

5"
0)

131mm
^

, Heater Cable
10mm DIa

Water Connector
6mm OD Pipe

SL
S"
5'
3

I"
(D
3
W

5'
3
(A
I
CO
3*
(Q_
(D

Minimum 75mm
where B + ( A / 2 )

Is more than 800mm

Minimum 25mm
where B + (A/2)
is less than 800mm

lllqnn
2.6

Park Switch Cable Entry Position

Rigilt Position Viewed from outside
PARK SWITCH

WIPER CASING

WIPER MOUNTING HOLES

WIPER CENTRE LINE

CABLE ENTRY POSITION

MOTOR DRIVE POSITION

Left Position Viewed from outside

15.0
CABLE ENTRY POSITION

WIPER MOUNTING HOLES

VMPER CENTRE UNE

WIPER CASING

PARK SWITCH

MOTOR DRIVE POSITION

2.7 Wiper Dimension Drawing 1100TEU-W-01

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27-1

isst

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i395

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Technical datas
m
Ol

'

Viper Typei
Power Supptyi
Arn lengihi
Blade lengtlii
Si;rol<e/Anglei
Mounting dlst.i

Type C (Single)
220 Volt , 60 Hz , 3 Pliase
750 m
800 m
1295 nn
250 nn above tlie window

VIndow-No,"

No.30
(No,33i Mirror similar)
17101 sqcn
10360 sqcpi
60.6 7.

Window Qreai
Wiped areai
'f. o f wlndowi

s p

5'
3
0)

1
3

O
O
H
m
c
o

Notei Viper shown f r o n outside

lool<ing Into tine wineelhouse.

-'/////////TYTJ.

Mounting' 4 x l l lioles,
MIO bolts (sJiipyard supply).

4295-1&17488c

WHXIRUSrrnELTD SlmiM Offic

Tnabnimt Scok-

IlftVitr

Jinling SF\ipyard
Hull liQ. XZ0404(]9/10/ll/lt;^13/14

^
BMbidta#ii8lwtociMi

QnMB

Chock
EGz&t

jm.

MBW

JM

Straight Line Wlper

Vhelhous Wtndow

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Technical datas
viper Typi
Power Supplyi
Arn length!
Blade lengthi
Stroke/Ahglei
Mounting cllst,i

Type G (Single)
m Volt , 60 Hz , 3 Phftse
750 m
800 m
635 m
250 nn above the window

Vlndow-No,>

No.31
CN0.341 Mirror siralaf)
526 sqcn
5080 sqcn
59.6 /.

VIndow areai
Wiped areai
% of windowi

I.
3

m
c
o

Mountingi 4 x ^11 holes,

MIO bolts (shipyard supply).

UfeiBfttr

Jlnllng Slilpyard
Hull No. JU010106/07 XZ030401/02
Straight Line Wiper
WheeThouse Window
^sT

lOOTEU - V - 03

O
O

Notei Viper shown fron outside

looking Into the wheelhouse.

Scale:

5"

Ulunn
3.

Series 2000 Wiper Controller

3.1

Description of Series 2000 Wiper Controller

Series 2000 controllers are available in units from 1 - 6 ways. They allow direct connecting to
the wiper motor without the need for intermediate power supplies. Wipers can be Individually
controlled or Group controlled are controlled by the Master Control Switch. Wiper are
synchronized when in intermittent mode.
AC supply voltages at the controller input with wiper running should be within +/-10%. The
internal DC supply for electronic components is generated by a 24V power supply.
The system complies with all relevant safety and EMC requirements.

3.2

Installation of Controller
a) Cut out and de-burr a hole in the console, relevant to the sizes shown in the dimension
drawing attached.
b) Remove the connector(s) from the rear of the unit.
c) Fit the unit into the mounting hole and secure with 4 off M4 screws or similar..
d) Connect wiring to the removed connector(s) according to the wiring diagram.
e) Reconnect the connector(s) to the rear of the controller, taking care to fit into the correct
channel.

3.3

Operating Instructions
To operate the wiper, turn the wiper operation switch clockwise one position to select
Intermittent wipe, turn a further position for low speed and fully clockwise for high speed
operation.
To park the wipers, turn the switch fully anticlockwise. The wipers will complete their current
wipe and then park.
a) The intermittent switch has 12 positions, each turn clockwise decrease the delay between
wipes, from 32 seconds to 4 seconds.

3.4

Function Test
a) Set the wiper switch to the off position (fully anticlockwise). Set the Intermittent switch to
the shortest time increment (fully clockwise). Apply power to the system. Check each wiper
switch in turn as follows.
b) Switch to Intermittent mode, the first clockwise position. The wiper will immediately make
one wipe returning to the park position. After 4 seconds the wiper will make one wipe and
park.
c) Switch control to continuous speed (second clockwise position). The wiper will operate
continuously in slow speed.
d) Switch into fully clockwise position. Fast speed.
e) Heaters: Switch on and ensure that the wipers begin to heat up.
f) Wash/Wipe: Switch on and hold down, ensure water is sprayed through the system.

3.5

I60

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Series 2000, 2-Way Wiper Controller Dimensions

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Series 2000, 3-Way Wiper Controller Dimensions

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Terminals Suitable
For 2.5i<ir>^ Max V i r e
Vash Supply
240V Max, AC

3
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I

Viper Case
To V a s h Motor or
Solenoid Volve
6A Switching

W
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3Si

3
\ Viper Case Hcoter

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o
Junction Box
Supplied by
Custoner

AC60 Hz
H e a t e r Supply Via
Circuit Breaker

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-I

5'

isr~w

<n

Pork Sensor

20 M:60 H Z
Viper Supply Via
Circuit B r e a k e r

o
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'ark Posrtlon
Port
OV

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V^

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va_

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V i r e Link t o Each
Viper Connector
Synch Terninal

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v

24V DC

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Viper Supply Via

Circuit B r e a k e r

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Terminals Suitable
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AC 30 Induction Motor

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4.1

4.
Dimension Drawing 1100TEU-HG-01

i-ieating Glass

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Heai;lhg Glass

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Therno Sensor

3 I2I 1

Ship's Power Supply

Ship's Power Supply

<220V Ac/60 Hz/l Phase)

(220V Ac/60 Hz/1 Phase)

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General Fault Finding Guide

NOTE: This faultfinding guide assumes a reasonable level of technical ability and should be carried out by a
suitably qualified person.
Problems: Control panel does not operate wiper.
Possible Cause

Solution

No Power.

Check power supply is on and working.

Power not reaching motor

Check ship's incoming supply fuses or circuit breakers.

Check for wiring fault, broken wire or loose terminal.
If possible confirm (with voltmeter) power is present at motor input and output terminals of
any control system.
Check wiring according to the appropriate electrical installation drawing.

Connections to motor incorrect.

Ship's voltage too low.

Check voltage as close to the motor as possible, with motor running. See relevant tables for
acceptable values.

Motor Thermal Cut Out tripped.

Single Phase AC motors only.

The 1 0 AC motors have a thermal cut out embedded into the stator winding. If the motor
gets too hot the thermal cut out disconnects the supply to the motor. Switch off and allow the
motor to cool down. About 20 minutes later the cut out will reset allowing normal operation.

Ivlotor brushes or commutator worn (DC motor Check motor commutator and brushes
only)
Motor burned out.

This should not be possible - could happen by incorrect voltage of motor, or a motor fault.
The motor needs a reasonable amount of free space to provide sufficient cooling airflow check.
The motor should be protected by fuses, check type and rating.

Wiper motor not fully engaged on coupling.

Slacken pinch bolt, move motor and/or wiper arm to align coupling and push motor into
engagement with coupling.
Retighten pinch bolt. Make sure that the rubber coupling is fitted

Carriage motion jammed.

It should be possible by pushing the blade arm to move the mechanism over the stroke
length. Remove cover and check for obstructions. Check the Blade Arm Screws.

Drive pulley turning but belt slipping.

Excessive friction - Check carriage rollers and motor drive coupling. Replace as required.
Idler pulley springs broken or missing. Replace.

Drive belt broken or damaged.

Inspect belt for slip or burn damage.

Belt at end of life. Replace.

Idler pulley jammed.

Damaged by impact, or bearing system failed. Replace assembly.

Corrosion.

If corroded, check for water ingress through seals and tightness of connections.
Replace wiper unit if necessary

Problem: Wiper runs but at wrong speed

Possible Cause

Solution

Ship's voltage incorrect.

Check voltage as near as possible to the motor, with motor running.

Motor brushes worn (DC Only)

Inspect brushes and replace as necessary.

Problem: Wiper runs but is noisy

Problem Cause

Solution

Wiper arm is obstructed by; Window frame, spray jets, etc.

If necessary gently bend arms or spray jets out of path of wiper arm.

Incorrect arm attachment screws.

These must not be longer than the 10mm screws provided by Wynn

Vibration of wiper unit

Check the front cover fixing screws are secure.

Arm attachment plate fouling on wiper case

Attachment screws not fully tightened - check.

Blade arm or bracket bent out of place - check.

Problem: Wiper does not clean the screen properly.

Possible Cause
Blade not in contact with screen.

Solutions
Blade or arm bent - inspect and replace.
Arm pivots seized due to corrosion - replace.
Heaters ineffective allowing ice build up.

Weak springs on blade arm.

Stronger springs may be required. Contact Agent/Distributor

Broken springs on blade arm.

Investigate reason of failure and replace. Springs are good down to -40C.

Blade rubber missing or damaged.

Ivlaintenance item. Replace as required.

Problem: Wiper does not park correctly

Possible Cause

Solution

Park Sensor failed.

Check reed sensor action, will need tester (meter).

Park Sensor Actuator missing.

Check magnet/spacer arrangement on carriage.

Problem: If fitted, heater does not become warm when switched on

Possible Cause

Solutions

Fuse blown or circuit breaker tripped (if fitted). Check for short-circuited heater, will need tester (meter).
Check for wiring damage or loose wires.
Check connections are good.
Heater failed.

Check for continuity, will need tester (meter).

Earth leakage circuit breaker trips.

It is common for earth leakage to rise if a healer has not been used for a while - if possible
allow heater the warm up so to dry out.
The heater's water seal or cable may be damaged allowing ingress of water - check and
replace.

No power.

Verify power is getting to module and is available at output of module when selected.

Problem: If fitted, little or no washer water comes out when button pressed.
Possible Cause

Solution

Pump or supply pressure too low.

Check Ship's water supply, or pump for output pressure.

On reservoir systems, empty.

Check - refill.

Water control valve faulty or not operating.

Check solenoid valve continuity. Replace if open circuit.

Supply lines or jets blocked.

Try air purge, if available.

Dismantle and flush pipes.

Water frozen.

Switch on heaters.

Type C Wiper - Inspection / R e n e w a l of Parts

A
'\
i A

WARNING: To ensure health & safety, rennove power from the controller, before working on any
parts of the wiper either inside or outside.

Drive Belt
1.

Undo the cover bolts and remove the cover.

2.

Remove the blade assembly. Carefully retain the special short screws.

3.

Slip the belt off the spring-loaded pulleys then slide the carriage/belt assembly out of the end of the case at
the idler pulley end. Note: The assembly can be removed from the drive pulley end, but the park sensor will
then need to be detached first (where fitted).

4.

In multi wiper installations, if there is insufficient space between adjacent wipers to remove the carriage,
then it will be necessary to draw the carriage / belt assembly through adjacent wiper cases, detaching park
sensors where necessary.

5.

Inspect the drive belt and replace if damaged or worn. To detach the drive belt, note how the parts are
assembled, then undo the 2 small nuts securing the belt to the clip.

6.

Fit a new belt. Spare belts are supplied with nuts and clip plate. Refit and tighten nuts to the same height as
the original and secure with Loctite thread lock (or similar).

7.

Fit the carriage & belt assembly back into the casing and slip the belt onto the drive & idler pulleys.

8.

Move the carriage by hand and ensure that it travels the full stroke length freely and without any obstruction.
(Motion will feel restricted because the motor is being rotated if in doubt discount the motor). Refit the blade
assembly with special screws removed. Refit the front cover.

Guide Rollers
1.

Follow the Drive Belt instructions above.

2.

Remove the roller stub shaft securing the guide roller and remove the guide roller.

3.

Fit the new guide roller and secure with the roller stub shaft. Ensure that roller stub shaft is tightened firmly.

4.

Re-assembly is reversal of above instructions.

CAUTION: Rollers have an integral water lubricated bearing and MUST NOT be oil or grease
lubricated.

Type C Wiper Maintenance

Wynn products have been proven over many years to perform well under the harshest condition of use. To
maintain their performance the following schedule is recommended:
Type C Wiper 6 Month Maintenance
Replace Articulated Blades.
DC motors only
1. Inspect the motor brushes. Remove motor end cover. Prevent brushes from running down too less than
6mm height in service. Bnjshes can be lifted out of their holder after lifting off the springs. Replace brushes
back into same holder and in the same orientation. Ensure that the brush 'pig tails' is free and that the
springs are correctly replaced.
2.

When replacing brushes, carefully clear out any residual carbon dust from the motor.

WARNING:

DO NOT INHALE THE CARBON DUST.

Inspect the motor commutator - it should still be bright. If it is blackened the motor should be. replaced or
serviced. This can be done with light cleaning with 'flour' paper, but not 'emery' paper.

Type C Wiper 12 Month Maintenance

1.

Check condition of the Rigid Wiper Blade. Replace if necessary.

2.

Check Heaters if fitted. If these have not been used for some time, then leave them on for approximately 2
hours.
NOTE: If not used for long periods, some mineral insulated heaters will take up moisture and begin to show
current leakage to ground. By running them for the stated time this process can be reversed and the
insulation returned to near infinity values. When dry, insulation resistance is > 100 M ohm at SOOV.

3.

Check the drive belt for deterioration. Replace if necessary.

4.

Check carriage is smooth and all guide rollers are free to rotate. Inspect 'tyres' on the guide rollers for
splitting / perishing. Replace complete roller if necessary.

A
5.
6.

CAUTION: Guide rollers have an integral water lubricated bearing and MUST NOT be grease
lubricated.

Check for free movement of idler pulleys in response to belt tension. Lubricate as necessary with water
resistant grease.
Ensure free movement of drive pulley. Replace if damaged or when showing signs of excessive wear.
NOTE: The drive pulley is jig assembled and should not be dismantled.

7.

Check for free blade arm spring movement. Dismantle, re-grease or replace if necessary.

Type C Single Wiper Spares List

Description

Ident Number

Quantity
(per wiper)

Part Number

H e a v y Duty Blade A s s e m b l y

1279-233-""

A r t i c u l a t e d Blade A s s e m b l y

1279-449-"*

B l a d e A n a c h m e n I CHp ( S i g n l e s s Steel)

1279-443

Either

Blade A r m Assembly - Standard

158S-469-""

Or -

Blade A r m A s s e m b f y - Square

B l a d e A r m Pfvol B l o c k s

Blade A i m Torsion Spring

A f m Attachment Screws

Carriage Plate Assembly - Single Blade

G u i d e HoQers c o m p l e t e w i t h Tyre

158a-469-""SQ
Pa^

1 2 7 9 - 4 8 6 - # 4" #
1292-221

Set of 3

1588-488

Set of 8

1588-117

1586-005

1588006

G u i d e Rollers
9

R o l l e r S t u b Stxali (one per roller)

1588-113

10

CorwiecBng Rod Assembly - Single

1588-004

11

Vee-Bett

1279-106-'"

12

Idler Piey Assembly cAv Springs - Single

1588^52

13

Idler Pulley T e n s b n Spring * Single

1279-157

14

Idler Pulley G u i d e A s s e m b l y

1588-490

15

D r i v e Shaft a n d Pulley A s s e m b l y - e 4 m m S t d

1588-009-117

D r i v e Shaft a n d Pulley A s s e m b l y - 1 4 0 m m

1588-009-173

Drive Shalt a n d Pulley A s s e m b l y - 2 0 0 m m

1588-009-233

Orfve Shaft a n d Pulley A s s e m b l y 2 2 0 m m

1588-009-253

Orfve Shaft a n d Pulley A s s e m b l y - 3 5 m m

1642-003

G a s T l g h l Drive S h a l l a n d Pulley A s s e m b l y

1588-380

16

Restraint strap

1292-313

17a

W y n 6 1 . 115V A C . 50/60HZ. 3-Ph. 2 S p e e d

1490-000-GA6I

W y n 6 2 D . 230V A C , 5 0 / 6 0 H z . 3 - P h . 2 S p e e d

149O-000-GA62D

W y n 6 4 . 230V A C . 50/60HZ, 1-Ph. 1 S p e e d

1490-000-GA64

W y n 6 5 , 115V A C . SO/BOHz. 1-Ph. 1 S p e e d

149OO00-GA65

W y n 6 9 , 1 0 0 V A C . 5 0 / 6 0 K Z . 1-Ph, 1 S p e e d

1490-000-GA69

5 0 1 1 A M 115V A C , 50 H z Variable S p e e d

1279-347

S O U A M 115V A C , 60 H z Variable S p e e d

1279-348

S O I 1 A M 230V A C , 50/60 H z Variable S p e e d

1279-349

P M 3 M 2 4 V d c Motor

1279^)51

P M 5 M 24Vdc Motor

1279-513

18

Fnant Cover - Less Heater

1588-002--

19

Healer - Single Wilder

17b

17c

20

Spray Tube Assembly

21

Cover Bolts

each

-fH0008-090S

22

End Cover

pair

1586-049/050

23

Fixing Screw

each

P00010S-1/2S

24

Self Parfung Assembly

1588-012

25

M a i n Frame

1588-001-"*

26

Motor hknising Nut

each

#NN006-S

27

Motor H o u s i n g Wasrier

eadi

.l'W000&-S

28

M o l o r H o u s r t g Boll

each

*H0006-020S

29

Pivot Bloch Securing Nut

each

NU0.25F-S

nol s h o w n

A r m Spnngts} - where (nied t

nol shown

Drive Couching ComFtiele

not s h o w n

1588-467

1 or 2

1279-157

1279-250

Sealing Grommet

Affl

1279-137

not s^lOwn

L050 Rubber Spider

1279-252

nol shown

Cartxwi Motor Brushes. 12/24Vdc

2/561

1279-342

***

in the Part Number means length in mm.

###

in the part number means spring pressure in lb/ft. Wynn determines this according to arm and blade dimensions, together with any
window rake angle from the vertical. This value can also be obtained from the original order documentation. See Wynn Agent for
more details.

where required, extra spring pressure is obtained tjy the addition of 1 or 2 springs to the wiper arm. Where fitted, order 1 or 2 as
required. Contact Wynn Agent for more details.

Type C Single Wiper Spares Drawing