Professional Documents
Culture Documents
Prepared by students of
International Master SRE
Talgatbek BAZARBEKOV
Amir KUVANYSHEV
Nurlan SHAYAKHMETOV
Sergey USMANOV
Nancy 2014
Contents
1. Flow dynamics and production monitoring
1.1. Production vs well and surface equipment
1.2. Producing interval evaluation
1.3. Well testing and monitoring
1.4. Permanent monitoring
1.5. Subsea well / Flow optimization
1.6. Reference
2. Well production optimization
2.1. Assuring flow through tubular
2.2. Production zone selection
2.3. Fracturing
2.4. Well productivity optimization
2.5. Work-over
2.6. Reference
b)
Mist flow At very high gas flow velocities the annular film thinned
by the shear of the gas core on the interface until it becomes unstable
and is destroyed, such that all liquid droplets will located in the
continuous gas phase. This flow regime is opposite to bubble flow.
The motion in the horizontal tubes is almost the same as in the vertical tubes, however in
the horizontal wells we have gravity effect and distribution of the bubbles in two-phase flow
pattern depends the gravity. Two phase flow patterns for horizontal wells:
Bubble flow gas bubbles are dispersed in the liquid with the high
concentration at the upper half of the well due to liquid gas density
ratio. When the shear forces are dominant, bubbles tend to disperse
uniformly in the tube.
Stratified flow at the liquid and gas flow velocities, this two phases
are completely separated along the height. That means due to
difference between gas and liquid density, gas will flow up to the top
of the well and liquid will flow down to the bottom of the well.
L
G
0,5
G
L
( )( )(
x
1 x
0,5
there are:
G gas viscosity, G gas density, L liquid viscosity, L liquid density, x vapor
quality
Using this two values one can locate the point between bubble flow, slug flow, annular
flow, mist flow and find out the type of two phase flow pattern.
Figure 1. Two phase flow pattern map of Fair (1960) for vertical tubes [1]
To use two phase flow pattern of Hewitt and Roberts (1969), one should calculate mass
velocities of the liquid and gas phase using the vapor quality. Then the values of the x and y
coordinates are determined and the intersection of these two values on the map identifies the
flow pattern predicted to exist at this flow conditions.
Figure 2. Two phase flow pattern map of Hewitt and Roberts (1969) for vertical tubes [1]
Figure 1. Scheme of the pressures in the reservoir-well system, there: Ps pressure at the
separator, Pwh pressure at well head, Pwf bottomhole pressure, Pr average reservoir
pressure [9]
There are:
Safety valve - is a valve mechanism which automatically releases a substance from a boiler,
pressure vessel, or other system, when the pressure or temperature exceeds preset limits.
Bottomhole restriction a restriction in a profile near the bottom of the well that allows some gas
expansion and holds a backpressure on the formation. Rarely used, but considered for hydrate
control.
The term separator in oilfield terminology designates a pressure vessel used for separating well
fluids produced from oil and gas wells into gaseous and liquid components. A separator for
petroleum production is a large vessel designed to separate production fluids into their constituent
components of oil, gas and water.
D P 1 = P r - P wfs - Loss in Porous Medium
D P 2 = P wfs - P wf - Loss across Completion
D P 3 = P wf - P wh = Loss in Tubing
D P 4 = P wh - P s = Loss in Flowline
D P T = P r P s = Total pressure loss
Due to this pressure drops we will have outflow and inflow. As mentioned above we can predict
that flow has straight dependence on the pressure i.e. of pressure difference between surface pressure
and reservoir pressure. According to the Darcys law, which defines the fluid movement in porous
media, the velocity of flow is related to the pressure gradient, so it is controlled by the surface
equipment. We can't influence to reservoir pressure but we can use choke to change the surface
pressure.
In oil and gas production a choke manifold is used to control the pressure from the well head. It
consists of a set of high pressure valves and at least two chokes. These chokes can be fixed or
adjustable or a mix of both. The redundancy is needed so that if one choke has to be taken out of
service, the flow can be directed through another one. By lowering pressure the retrieved gases can
be flared off on site.
Q 0=
kh( P av P wf )
re
141.2 0 B 0 [ ln ( 3 / 4)]
rw
There: P - pressure (psi), Pav - average pressure, k - permeability (md) h - height (ft) re - drainage
radius (ft) rw - wellbore radius (ft) O - fluid viscosity (cP) Bo - formation volume factor (bbls/stb)
When the inflow is modeled the pressure drop, production fluid properties (viscosity) and the
reservoirs parameters (permeability) is taking into account, to calculate the out-flow the influence of
the well and surface equipment is of a great importance. Such calculation can be used to define optimal
flow conditions and necessary equipment (tubing, surface facilities). By combining both, in-flow and outflow models, one obtains such called full-field model, which can be used in planning of production
processing and transport.
7
All information which one takes from the sensors are processed at the special computer utilities and
the specialist can present production profile, find overflow zones and re-perforate well so that this zones
will be closed (Fig. 6).
Horizontal and highly deviated wells are drilled to target specific pay zones in the oil and
gas reservoirs. They may increase the recovery percentage from onshore and offshore fields. The
ability to drill such wells provides cost effective means for extracting resources from reservoirs,
that may not otherwise have been economically viable. Due to the increase in highly deviated
and horizontal wells, there is a need for intervention technologies that allow for down-hole
operations in such wells. For this operations will be developed the wireline tractor illustrated in
the Fig.7.
Applications of the wireline tractor:
Production logging
Logging while tractoring
Pipe recovery
Perforation
Plug setting
Tractor jar
Drift
Can be used in tandem to negotiate restrictions in wellbore
Anchor and conveyance for rotational services
10
Drilling
Exploration well
Development well
DST
Production test
Retrievable packer
Tubing or Drill pipe
Flowhead
Permanent packer
Tubing
Christmas Tree (X-tree)
11
7
1
5
6
Figure 1. Typical surface onshore layout for an exploration well test and a sketch of the
drillstem test [21, 22]
1-the Flowhead controls the well pressure
2-the choke manifold controls the flow and the pressure.
3-the heater (or steam exchanger) is used to raise the effluent temperature to fight hydrates (gas
well), and to break emulsion or to reduce foam and viscosity (oil well), and improve burning.
4-the separator is use to separate, measure and sample the three phases of the effluent (to
obtain accurate & representative data, separator must be run under steady conditions)
5-the gauge tank are used to store oil, to calibrate the liquid meters, to measure the shrinkage
and low liquid flowrate.
6-the oil is disposed of through the burner located at the extremity of the booms to reduce heat
radiations towards the rig.
7-the gas is burned separately through a gas flare located on the burner booms
12
Figure 3. Typical MDT configurations for formation testing and sampling [20]
Figure 4. Sketch of a basic PS Platform tool for production logging and testing in
production and injection wells [20]
Processing of Well testing
During a well test, a particular flow rate schedule is applied to the tested reservoir, by
using flow control equipment (conventional testing) or a software-selected drawdown routine
(wire-line formation testing). The pressure response and the flow rates obtained are recorded
versus time. From the measured pressure, and from predictions of how reservoir properties
influence this response, the estimation of these properties (permeability, skin factor) becomes
possible. A particular aspect of well testing is formation fluid sampling, which is one of the main
reasons wells are tested [20].
13
14
isolated from the other space by packer. Such type of installation allows continuous data
acquisition [26]. The advantages of this kind of tools meet the majority of permanent
monitorings advantages:
The disadvantage of the technology is price and laborious maintenance. Downhole flow
monitoring at the most basic level can be considered as simply an alternative flow measurement
required for well production optimization. In subsea environments a downhole meter can be the
most cost-effective option for adequate data gathering [27].
Using the permanent monitoring, engineers perform the continuous cycle: MonitoringData manipulation-Decision-Execution-Monitoring-Data manipulation
Also surface flow testing is used to monitor the production fluid. It can be convenient
method when all the production is separated in the surface, so one can define a phase
composition (oil, gas, water) produced. The big disadvantage of such method is an involving of
extensive surface and downhole equipment as it is shown in previous chapter.
Also, therere some problems, related with separation of the production [28]:
It can take several hours to obtain reliable flowrate measurement from a test separator.
Some oil remains in water, some gas in oil etc, leading to inaccuracy on flowrate
measurements.
Slugs, foam, emulsion.
Viscous oil: not easy to separate the oil from water
However, nowadays Schlumberger and some others provide an opportunity to avoid such
involving by using PhaseTester Vx (Fig. 3).
This multiphase well testing unit allows carrying out In-line Flow Measurements:
Venturi meter and Cross correlation of different sensors data (Gamma-ray, electrical
capacity and conductivity etc) to determine the velocity of the multiphase flow and a
mass flowrate
Gamma-ray (densitometer defines a high contrast between liquid and gas), Microwave
(microwave sensor between water and hydrocarbons) and Dielectric constant
(permittivity will be different for each of the three components in an oil/gas/water
mixture) to define the phase composition of producing fluid.
Both, permanent and temporary measurements can be processed, which allows to update
the reservoir model continually. In total such technology provides more accurate surface
measurements in any flow conditions. The advantages are:
Also, other solutions for multiphase in-flow measurement which use sonar technologies
exist (Fig. 4).
b)
a)
17
Such type of equipment for permanent flow monitoring provides wide spectrum of data
and easy to transport and install (Fig. 5).
18
Shallow water: <600 feet bottom-founded facilities like jack-up drilling rigs and fixed
offshore structures)
Deepwater: >600 feet, floating drilling vessels and floating oil platforms are used, and
remotely operated underwater vehicles are required)
Most of the new oil fields are located in deep water and are generally referred to
deepwater systems. Development of these fields sets strict requirements for verification of the
various systems functions because of the high costs and time involved in changing a preexisting system due to the specialized vessels with advanced onboard equipment.
Subsea production systems can include numerous wells on a template or clustered around
a manifold and transferring to a fixed or floating facility, or directly to an onshore installation.
Subsea production systems can be used to develop reservoirs, or parts of reservoirs,
which require drilling of the wells from more than one location. In such complicated conditions
the incidents consequences can be extremely dangerous, that is why the requirements for
subsurface equipment are very strict. The development of subsea oil and gas fields requires
specialized equipment, which must be reliable enough not only to safeguard the environment, but
also to make the exploitation of the subsea hydrocarbons economically feasible. The deployment
of such equipment requires specialized and expensive vessels. Any requirement to repair or
intervene with installed subsea equipment is very expensive [33].
The general scheme of sub-sea production is shown in Fig. 1. The wells are connected to
subsea production manifold, the production is gathered by manifold into pipeline and can be
processed subsea or pumped via riser, which insures the connection between pipeline and
floating production platform. The umbilical between platform to manifold allows control and
well monitoring.
Subsea well intervention (Fig. 2) offers many challenges and requires much advance
planning. The cost of subsea intervention has in the past inhibited the intervention but in the
current climate is much more viable. These interventions are commonly executed from
light/medium intervention vessels or mobile offshore drilling units for the heavier interventions
such as snubbing and workover drilling rigs.
The special arrangement (intervention riser system) and multiple control is applied to
obtain an ultimate connecting. Such system allows for the deployment and free movement of
fluids, coiled tubing, wireline or slickline within the riser system.
Riser system
1.6. Reference
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
Thome, John R. "Two Phase Flow Patterns." Engineering Data Book. Lausanne:
Wolverine Tube, 2004. N. pag. Print.
Bratland, Ove, Dr. "The Flow Assurance Site." Chapter 1, Pipe Flow 1 Single-phase
Flow. Ove Bratland, 2010. Web. 12 Dec. 2014.
Baker, O., 1954, Simultaneous Flow of Oil and Gas, Oil and Gas Journal, Vol. 53, pp.
185.
Bonjour, J., and Lallemand, M., 1998, Flow Patterns during Boiling in a Narrow Space
between Two Vertical Surfaces, International Journal of Multiphase Flow, Vol. 24, pp.
947-960
Fukano, T., Kariyasaki, A., and Kagawa, M., 1989, Flow Patterns and Pressure Drop in
Isothermal Gas-Liquid Flow in a Horizontal Capillary Tube, ANS Proceedings, 1989
National Heat Transfer Conference, ISBN 0-89448-149-5, ANS, Vol. 4, pp. 153- 161.
Hewitt, G.F., 2000, Fluid Mechanics Aspects of Two-Phase Flow, Chapter 9,
Handbook of Boiling and Condensation, Eds. Kandlikar, S.G., Shoji, M., Dhir, V.K.,
Taylor and Francis, NY.
Coleman, J.W., and Garimella, S., 2000, Two-phase Flow Regime Transitions in
Microchannel Tubes: The Effect of Hydraulic Diameter, HTD-Vol. 366-4, Proceedings
of the ASME Heat Transfer Division-2000, Vol. 4, ASME IMECE 2000, pp. 71-83.
Barnea, D., Luninsky, Y., and Taitel, Y., 1983, Flow Pattern in Horizontal and Vertical
Two-Phase Flow in Small Diameter Pipes, Canadian Journal of Chemical Engineering,
Vol. 61, pp. 617-620.
Gilbert, W.E. 1954. Flowing and Gas-Lift Well Performance. Drill. & Prod. Prac., 12657. Dallas, Texas: API.
Mach, J., Proano, E., and Brown, K.E. 1979. A Nodal Approach for Applying Systems
Analysis to the Flowing and Artificial Lift Oil or Gas Well. Paper SPE 8025 available
from SPE, Richardson, Texas.
Brown, K.E. 1984. The Technology of Artificial Lift Methods, 4. Tulsa, Oklahoma:
PennWell Publishing Co.
Greene, W.R. 1983. Analyzing the Performance of Gas Wells. J Pet Technol 35 (7):
1378-1384. SPE-10743-PA. http://dx.doi.org/10.2118/10743-PA.
Brown, K.E. and Lea, J.F. 1985. Nodal Systems Analysis of Oil and Gas Wells. J Pet
Technol 37 (10): 1751-1763. SPE-14714-PA. http://dx.doi.org/10.2118/14714-PA.
Schlumberger. GHOST Gas Holdup Optical Sensor Tool. N.p.: Schlumberger, 2001. PS
Platform. Schlumberger, June 2001. Web.
"Production Logging Flowmeter - Downhole Technologies GE Energy." GE Energy.
N.p., n.d. Web. 12 Dec. 2014.
"Gas Hold-up Tool (GHT)." GE Energy. N.p., n.d. Web. 12 Dec. 2014.
"Enhanced Capacitance Water Hold-up (CWH)." GE Energy. N.p., n.d. Web. 12 Dec.
2014.
Aker Solutions, Statoil Pen Agreement for Wireline Tractor Services (Norway)."
Offshore Energy Today. N.p., n.d. Web. 12 Dec. 2014.
Aker Solutions. Wireline Tractor and Tractor Applications. N.p.: Aker Solutions, 2013. 9
Aug. 2013. Web. 12 Dec. 2014.
Fundamentals of Formation Testing. Sugar Land, TX: Schlumberger Marketing
Communications, 2006. Web
Surface well testing overview, Schlumbergers Course Material Presentation
www.mehranservices.com/index.php/services-products/81-well-testing
www.fujielectric.fr
21
24. http://www.corelab.com/promore/intelligent-wells
25. O. Haldun Unalmis. Multiphase Flowmetering in Wells Wanted: Reliable & Accurate
Multiphase Flow Measurement in Intelligent Completions, Weatherford
26. www.weatherford.com/Products/Production/ReservoirMonitoring/DownholeOpticalMultiphaseFlowmeter
27. S. Kimminau The impact of permanent downhole multiphase flow metering.
Schlumberger 17th World Petroleum Congress, 2002
28. 01-Introduction to Vx technology. Schlumbergers Course Material Presentation
29. SAGD Real-Time Well Production Measurements Using a Nucleonic Multiphase
FlowMeter: Successful Field Trial at Suncor Firebag. Schlumbergers technical paper,
2011
30. www.exprometers.com/Permanent_Clamp_on_Metering
31. www.exprometers.com/Multiphase_Flow_Meter
32. www.petromin.safan.com
33. API Recommended Practice 17A
34. Ove Jansen "Will subsea production make topside obsolete" Floating Production 2010,
FMS Technologiess presentation
35. www.tekna.no/ikbViewer/Content/798901/12
36. Trond Inge Ramsnes Subsea well intervention; Learning from the past planning for the
future. Statoils presentation, 2010
22
low permeability causes limited production and sharp pressure drop near the wellbore and
leads to flow restriction.
Well production optimization is the way one removes each problem by proper treatments.
For example, to increase permeability, we do fracturing of the reservoir. There are also methods
to treat with scale formation and water table shift problems. Principles of these methods are
explained widely in the next sections.
23
choice to treat with CaCO3 scale. But the rapid acid reaction hides a problem: spent acid
solutions of scale by-products are excellent initiators for reformation of scale deposits.
The answer to this problem was ethylenediamenetetraacetic acid (EDTA). It dissolves
and chelates calcium carbonate, breaking this reprecipitation cycle. EDTA treatments are more
expensive and slower than hydrochloric acid, they work well on deposits that require a chemical
approach. It is also effective in noncarbonate scale removal, e.g. calcium sulphate, mixtures of
calcium-barium sulphate.
After, Schlumberger developed an improved EDTA-based scale dissolver, called U105.
This dissolver was designed specifically for calcium carbonate, but also effective against iron
carbonate and iron oxide scales. Other chelating agents have been optimized especially for
barium and strontium sulphate scale.
There are also different types of mechanical methods
of scale removal. One of the earliest scale-removal methods
was the use of explosives. But this technique damaged
tubulars and cement, and could not remove thick scale. Here
comes impact bits and milling technology, which were
developed to run on coiled tubing inside the tubular.
Fluid-mechanical jetting tools use multiple jet orifices
or an indexed jetting head to achieve full wellbore coverage.
These tools can be used with chemical washes. But this
technique is effective only for soft scale, such as halite.
Adding a small concentration of solids, 1-5% by weight, to a
water jet can drastically improve its ability to cut through
scale. It is called abrasive slurries method. But when scale is
completely removed, abrasives such as sand can damage
steel tubulars. So it was proposed to use new abrasive
material called Sterling Beads abrasives. This material
matches the erosive performance of sand on hard, brittle
scale materials, while being 20 times less erosive of steel.
The abrasive particles have spherical shape, a high fracture
toughness and low friability.
And finally, universal scale-removal system is Jet
Blaster tool, which has jet-nozzle characteristics optimized
for use with Sterling Beads abrasives. This rotating jettinghead-based tool, combined with Sterling Beads abrasives,
forms the basis of new system of coiled tubing-conveyed
intervention services designed to remove scale in downhole
tubulars. It can be used in two techniques:
25
eliminate the water cone (Fig.5). This low cost approach may increase water cut, but improves
the sweep efficiency. [3]
27
2.3. Fracturing
The process of fracking produces fractures in the initially low permeable reservoir rock in
order to stimulate the flow of natural gas or oil towards the well, thus increasing the recoverable
volumes. These fractures are initiated by different techniques, such as pumping large quantities
of special liquids or gases at high pressure into the rock formation, using explosives, electricity
and etc [7].
The very first fracturing technique, named the exploding torpedo, was discovered and
then patented in 1866 by Col. Edward A. L. Roberts. An iron case, containing an amount of
explosive, was lowered into the well close to the reservoir rock, where it was exploded.
However, the first commercial application of what is nowadays known as hydraulic fracturing
was conducted about hundred years later, in 1949 near Duncan, Oklahoma; and has been widely
used ever since [11].
There are 4 main domains of fracturing [9]:
Hydraulic fracturing (water-based, foam-based, oil-based, acid-based, alcoholbased, emulsion-based, cryogenic fluids such as CO2, N2, He);
Pneumatic fracturing (gas fracturing);
Fracturing by explosives;
Other (thermal, mechanical cutting, and etc.)
Fracturing by liquids (or
hydraulic fracturing) is by far the most
efficient and developed fracturing
method today (Fig.6). The fracturing
fluids commonly consist of water,
proppant and chemical additives that
create and enlarge fractures within the
reservoir. Different fluid compositions
at their end determine different
techniques of hydraulic fracturing based
on the formation types. For example,
acids are widely used in carbonate
formations, and water with proppants in
cataclastic
reservoirs
(shales,
sandstones). The proppants - sand,
ceramic pellets or other small
incompressible particles are used to hold
open the newly created fractures. In
Figure 6. A brief scheme of hydraulic fracturing [10].
addition, chemical additives support the
process of fracturing by changing the pumping fluid and rock properties (the list of commonly
used chemical can be found here: https://fracfocus.org/chemical-use/what-chemicals-are-used).
Nowadays, the process of hydraulic fracturing is a complicated process of several stages.
The main steps are the following [8]:
28
1.
Injection of a prepad, a low-viscosity fluid used to condition the formation. It may
contain fluid loss additives, surfactants, and have a particular salinity to prevent formation
damage.
2.
Injection of a pad, a viscous fluid with no proppants that initiates the generation of
fractures. Main criteria high pumping pressure.
3.
Injection of a proppant containing fracturing fluid. Proppants are needed to keep
the fractures open and thus highly permeable.
4.
Treatment with flush fluids, in order to clean up the formation. Main criteria
high pumping rate.
Other than water-based hydraulic and acid fracturing, there are many techniques of
fracking the reservoir formations. The most common techniques are listed in Table 1. Many
methods are not included in the table, because currently they are only in their concept stage, and
were not yet established as commercially rentable.
Type of Fracking
Foam-based fluids
Advantages
Water usage reduced (or completely
eliminated in case of CO2 based foams).
Reduced amount of chemical additives.
Reduction of formation damage.
Better cleanup of the residual fluid.
Oil-based fluids
Alcohol-based fluids
Emulsion-based
fluids
Liquid CO2
29
Disadvantages
Low proppant concentration in fluid,
hence decreased fracture
conductivity.
Higher costs.
Difficult rheological characterization
of foams, i.e. flow behavior difficult
to predict.
Higher surface pumping pressure
required.
Involves the manipulation of large
amounts of flammable propane, hence
potentially riskier than other fluids
and more suitable in environments
with low population density.
Higher investment costs.
Success relies on the formation ability
to return most of the propane back to
surface to reduce the overall cost.
Pneumatic racturing
Explosive fracturing
30
Change in wettability
Swelling of clays
Emulsion Block
Bacteria
Water Block
All these problems arise from different operations like [12]:
Completion and Workover (migration of fines to the formation from the cement
slurry, precipitation of solids from the cement, plugging by materials from wellbore fluids,
improper perforation conditions, hydration and swelling of clays, etc.);
31
32
2.4. Work-over
The work-over is a process of performing major maintenance or repair works of an oil or
gas well. In most cases, this operation involves killing the well and the removal of the production
tubing. This could be avoided by using coiled tubing, snubbing or slickline equipment at the
early well service stages. However, if a complete treatment is necessary, a special equipment unit
called the work-over rig is installed at the well [6].
The main causes of the work-over are given in the table below [16]:
1. Equipment failure
In addition, work-over rigs can be divided into classes based on their size and power (Tab.3).
Class II
Class III
Class IV
Class V
<240 hp
<365 hp
<550 hp
<1000 hp
<100 ft tower
100-110 ft tower
103-116 ft tower
112-118 ft tower
Table 3. Work-over rig classes.
A typical work-over crew consists of 3 men (Tab.4).
Operator
Monitors daily operations and safety
Runs motor equipment
Reports to the job coordinator
Derrickman
Handles rods and tubing
Uses tally tape
Floorhand
Operates tongs and pumps
Maintains equipment
Table 4. Work-over crew responsibilities.
34
2.6.
References
35