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1. Locate loss zone and run in hole open ended. Ideally, the loss zone
should be known so the BDO can be placed efficiently where needed. If
hole conditions allow place the pipe just above the loss zone, if not place
the end of the pipe inside the casing.
2. Determine the volume of slurry to pump. Typically, a 40 barrel pill is used.
It is advisable to mix in 10 bbl increments as to provide easier clean up of
the pumping equipment.
3. Pump a 5-10 bbl base oil spacer ahead and behind the slurry.
4. Pump pill to bottom of pipe and follow spacer with drilling fluid.
5. Close the blow out preventers.
6. Pump the slurry out the drill string at 1-2 bbl/minute and pump drilling fluid
into annulus at 4-8 bbl/min for a thinner initial slurry pump at 8-16 bbl per
minute down the annulus.
7. When one half the slurry from drill string is displaced; reduce pump rates
to 1 bbl/min on the drill pipe and 1-3 bbl/min on the annulus.
8. When desired pressure is reached, maintain pressure on casing. Displace
the drill string volume with drilling fluid and pull into casing.
9. Maintain pressure on the well for approximately 3 hours.
10. Circulate and condition the drilling fluid in the casing, and wash and ream
the open hole slowly to bottom. This avoids pushing the bit into the BDOslurry and possibly pressuring up the hole causing lost circulation to
reoccur.
Note: As the BDO pill is circulated to the surface the shale shaker may blind and
should be closely watched to prevent mud losses across the screens. BDO pills
are not incorporated into the drilling fluid and are not saved for future use! Do not
attempt to reverse out unused BDO, as the pipe is likely to become
plugged!
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Density
10.5 ppg
0.660 bbl
3.5 ppb
1.5 ppb
220 ppb
Density
13.0 ppg
0.628 bbl
3.5 ppb
1.5 ppb
150 ppb
Density
16.0 ppg
0.582 bbl
3.5 ppb
1.5 ppb
100 ppb
Density
18.0 ppg
0.540 bbl
3.5 ppb
1.5 ppb
100 ppb
None
175 ppb
370 ppb
548 ppb
PUMPING PROCEDURE
1. Locate loss zone and run in hole open ended. Ideally, the loss zone
should be known so the reverse slurry can be placed efficiently where
needed. If hole conditions allow place the pipe just above the loss zone, if
not place the end of the pipe inside the casing.
2. Determine the volume of slurry to pump. Typically, a 40 barrel pill is used.
It is advisable to mix in 10 bbl increments as to provide easier clean up of
the pumping equipment.
3. Pump a 5-10 bbl water spacer ahead and behind the reverse formula
slurry
4. Pump pill to bottom of pipe and follow spacer with drilling fluid
5. Close the blow out preventers.
6. Pump the slurry out the drill string at 1-2 bbl/minute and pump drilling fluid
into annulus at 4-8 bbl/min. For a initial thinner slurry pump 8-16 bbl
drilling fluid down the annulus. This allows the leading edge of the plug to
enter the loss zone easer than a thicker one.
7. When one half the slurry from the drill string is displaced reduce pump
rates to 1 bbl/min on the drill pipe and 1-3 bbl/min on the annulus. This
produces a firmer plug.
8. When desired pressure is reached, maintain pressure on casing. Displace
the drill string volume with drilling fluid and pull into casing.
9. Maintain pressure on the well for approximately 3 hours.
10. Circulate and condition the drilling fluid in the casing, and wash and ream
the open hole slowly to bottom. This avoids pushing the bit into the BDOslurry and possibly pressuring up the hole causing lost circulation to
reoccur.
Note: As the reverse pill is circulated to the surface the shale shaker may blind
and should be closely watched to prevent mud losses across the screens. BDO
pills are not incorporated into the drilling fluid and are not saved for future use!
Do not attempt to reverse out unused BDO, as the pipe is likely to become
plugged!
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ADVANTAGES/DISADVANTAGES
The advantage of the BDO over BCDO plugs is that the BDO plug remains
plastic and does not develop compressive strength. BDO pills have a proven
record of solving difficult loss circulation problems and BDO pills are prepared
from commonly available materials. Success depends upon achieving the right
mixture of drilling fluid and BDO in the hole to seal the loss zone. If too thin the
plug will not form, if too thick the plug may not seal the fracture and circulation
will be lost again when the plug is drilled. Best results require careful mixing and
placement with a cement pumping unit to move both the BDO and the drilling
fluid.
The use of diesel or mineral oil may require that all drilling fluid and cuttings be
handled in a manner that complies with environmental regulations. Synthetic oil
may be acceptable after pilot tests are run.
When a either a BDO or reverse squeeze is circulated out the shale shakers may
blind and should be closely watched to prevent drilling fluid losses across the
screens. Incorporation of any of the spacers and pill into the drilling fluid system
will require treatment to avoid adversely affecting the drilling fluids properties.
If a reverse BDO squeeze is not successful, it may be necessary to displace an
oil based fluid with a water based fluid to drill the troubled-hole section or pump
cement.
There are many variations of the BDO/BSO squeeze and the largest collections
of these can be found in Lost Circulation by Joseph U. Messenger Copyright
1981 PennWell Books.
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