You are on page 1of 389

Grip Systemscatalog

Inch Version 2012

W W W. I S C A R . C O M

Main

Quality Standard
ISCAR has been certified by the prestigious Standards
Institution, as being in full compliance with quality
standards AS 9100, ISO 9001:2000, OHSAS 18001
and ISO 14001. Incoming batches of carbide
powders are carefully analyzed to ensure that
the raw materials do not deviate from set standards.
In addition, completed products are inspected before
shipping, to ensure delivery of the finest quality goods.
Quality control facilities include the metallurgical
laboratory, raw metal testing, an online testing
procedure and a machining center for tool
performance testing and final product inspection.
Only the finest products are packaged for entry
into ISCARs inventory.

THE STANDARDS INSTITUTION OF ISRAEL

Main

THE STANDARDS INSTITUTION OF ISRAEL

THE STANDARDS INSTITUTION OF ISRAEL

INTRODUCTION
iscar unique SYSTEMS OVERVIEW

GROOVE-TURN SYSTEMS

Tools for Machining Aluminum Wheels

PARTING

FACE GROOVING AND TURNING

TOOL BLOCKS

EXCHANGEABLE HEADS

alphabetical index

The Ultimate Expert in


Selecting the Best Tool
Index

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

Tangentially Clamped, Single-Ended Parting System


ISCARs single-ended insert for parting
with a rigid clamping method

TAG insert features
Very rigid clamping in a tangentially oriented pocket
Enables machining at very high feed rates and

provides excellent straightness and surface finish
Recommended for parting large diameter parts
and for interrupted cuts

Main
A4

Offers a free, unobstructed chip flow, since


there is no upper jaw as in the other clamping
systems (very important in deep grooving and
parting applications)
The combination of tangential clamping and free

chip flow results in improved tool and insert life
Provides a solution to the problem of inserts being
pulled out during retraction

Index

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

Double Sided DO-GRIP Insert


with Internal Coolant Holes
The insert features a coolant hole that passes through
it, with an outlet near the cutting edge. The DGNC
inserts were designed for parting and grooving on
stainless steel and high temperature alloys.
When machining stainless steel or high temperature
alloys, the temperature near the cutting edge becomes
very high. These materials tend to adhere to the
cutting edge, causing built-up edge.
This phenomenon can be reduced or even
eliminated, by efficient cooling of the cutting edge.

stainless steel tend to strain hardening during the


cutting process and they form long and tangled chips.
The efficient coolant supplied to the cutting zone
decreases flank and cratering rates.
This leads to substantially longer tool life and
a better machined surface finish.
The coolant supply can be attached directly to the
DGFH-C blades used on the regular blocks, or
through the SGTBU-C blocks which have coolant
passages and connecting ports.

In grooving and parting applications, there is a


problem, that the chip prevents the coolant from
reaching the cutting edge. The new DGNC inserts are
an ideal solution, as they have a coolant hole through
the insert with an outlet near the cutting edge. The
coolant reaches the cutting edge and the insert body
is internally cooled.
Materials such as titanium, inconel, or austenitic

The DGNC insert is the best solution for grooving and


parting on high temperature alloys and stainless steel.

Main
A5

Index

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

SUMO-GRIP System for


Heavy Duty Groove-Turn Applications
ISCARs single-ended insert for heavy
grooving & turning applications is based on
the very successful TANG-GRIP family.

Features
Tangentially oriented pocket creates a very
rigid and secure clamping
Very strong insert design enables machining
at very high feed rates of up to .040 inch/rev

Main
A6

Free, unobstructed chip flow, since there is


no upper jaw as in the other clamping systems
Combination of tangential clamping, strong design
and free chip flow results in improved insert and
tool life and higher feed rates, thus significantly
increasing productivity
Recommended for machining large diameter
parts and heavy interrupted cuts

Index

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

The Largest Assortment


of Unique Grooving and
Turning Solutions!

8
6

1
2

Main
A7

Index

INTRODUCTION

PENTA Insert for Economical


Face Grooving and Recessing
Multi-cornered with five cutting edges, which
provides the most advantageous price per
cutting edge
Fast edge indexing on the machine from either side of the holder
4 Applications in One System
Precision grooving
Parting
Recessing - light side turning
Chamfering
Same insert for right- and left-hand cutting
Width range .020-.157 inch
Unique, versatile chipformer
Useful for a wide range of materials and machining
conditions
Excellent machined surface quality.

Main
A8

Combination of very rigid clamping system and


a strong insert design enables machining at very
high machining parameters
Variety of chipformers for wide range of
materials and applications
Very rigid clamping system produces
excellent sidewall straightness, surface
quality and flat groove bottoms

g
n
i
r
e
Deliv ability
t
i
f
o
r
P
ISCA

Index

ua
R G

es
ante

Res

ults

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

Face Grooving and Turning


Family for Dmin 8 mm



ISCARs family for face grooving and turning in


a diameter range of .315 to .669 for up to .217
grooving depth, covers the range between ISCARs
PICCO and CHAMGROOVE tools.

Tool Features
Can also be used for rotating applications
Internal coolant hole, directed to the cutting edge
Can be used for grooving in deep holes
Uninterrupted chip flow on the insert rake

Main
A9

Index

INTRODUCTION

g
n
i
r
e
v
i
l
e
y
D
t
i
l
i
b
a
t
i
f
o
Pr
R
ISCA

Gua

es
ante

Res

ults

Multifunction groove-Turn Tools


for Increased Productivity and Profitability
ISCARs unique groove-turn tools are multifunction
turning tools, able to operate in a sequence of
grooving and turning modes. Transitioning from turning
to grooving requires consideration of the basic GRIP
machining principle, in order to lower the possibility of
insert breakage. The CUT-GRIP line offers a diverse
range of multifunction groove-turn tools for increased
productivity and profitability.

A single Modular-Grip, straight or perpendicular


toolholder can be used for many applications,
which will reduce tooling cost and stock.

Main
A10

Index

Main
B1

Contents

User Guide

Index

General Groove-Turn Systems

B1

Selection Guide..................................................................................................................................

B4

External Tools & Inserts


HELI-GRIP Tools & Inserts...............................................................................

B11

TOP-GRIP Tools & Inserts................................................................................

B15

CUT-GRIP Tools & Inserts................................................................................

B18

Tools, Adapters and Blades (short pocket)...................................................................................................

B18

Tools, Adapters and Blades (long pocket) ....................................................................................................

B27

Utility Inserts....................................................................................................................................................

B30

Precision Ground Inserts................................................................................................................................

B36

Inserts for Specific Applications and Materials........................................

Cast Iron..........................................................................................................................................................

B45

Hardened Steel................................................................................................................................................

B46

High Temperature Alloys.................................................................................................................................

B47

Aluminum.........................................................................................................................................................

B48

Next to Shoulder.............................................................................................................................................

B50

Undercutting....................................................................................................................................................

B51

Pulley V Grooves.............................................................................................................................................

B52

T/L Grooves....................................................................................................................................................

B53

GDMW Tools and Inserts.................................................................................

B55

Multi-Corner Grooving Tools and Inserts....................................................

PENTACUT (5 cutting edges)..........................................................................................................................

B56

GTGA (3 cutting edges)..................................................................................................................................

B64

B66

Tools and Inserts for Heavy Duty Grooving and Turning.........................

Main
B2

User Guide

Index

Internal Tools and Inserts...........................................................


GEHIR Boring Bars Dmin .492 (GEPI inserts)..............................................................................................

B74

GHIR Boring Bars Dmin .787 (GIPI/GIFI/GINI inserts).................................................................................

B82

TOP-GRIP Boring Bars Dmin .8....................................................................................................................

B93

HELI-GRIP Boring Bars Dmin .986...............................................................................................................

B95

GHIR Boring Bars Dmin 2.5 (GDMY/F/N 8 mm inserts)..............................................................................

B96

CUT-GRIP Blades Dmin 2.75.........................................................................................................................

B96

Tools for Swiss-Type and Small Lathe Machines

B102

External Tools and Inserts


SWISSCUT............................................................................................................

B102

CUT-GRIP.............................................................................................................

B105

Internal Boring Bars and Inserts...............................................................................


PICCO (Dmin .024)...........................................................................................

B109

MINICHAM (Dmin .157)...................................................................................

B122

MINCUT (Dmin .315).......................................................................................

B123

CHAMGROOVE (Dmin .315)...........................................................................

B125

Form Tools

B132

Broaching Tools

B135

User Guide................................................................................................................................................

Main
B3

B109

User Guide

Index

B140

Selection Guide
Necessary Information in Order to Select the Correct Insert
ISCAR has a huge variety of groove-turn products.
In many cases your operation can be performed
using several different products. In order to make
the optimal selection, these basic parameters need
to be defined:
Insert width [ W ]
Necessary tolerance on the insert
Maximum depth of grooving [T max]
If the application will require grooving and
turning, or only grooving (E-Type or not)

Utility Inserts
Pressed to Size Inserts

According to these parameters:


Select the most suitable product
according to the tables on pages B5-6
Select the most suitable chipformer
according to the information on pages B7-10

Precision Grooving Inserts


Peripheral Ground Inserts

Width

.002

Width

.0008

Repeatability

.004

Repeatability

.0010

.004

.0010

W.002 W

W.0008 W

If you dont need the tight tolerance, save money and


select a utility (less expensive) insert.

What is an E-type Groove-Turn Insert?


E-type inserts are precision ground grooving inserts
with turning capability.

Precision
Grooving
Insert

These inserts include the letter E in their description.


(example: GIP 3.00E-0.4). This is to distinguish them
from precision ground inserts which are not suitable
for turning operations that dont include an E in their
description. (example: GIP 3.00-0.2)

E-type inserts usually have a larger corner radius


E-type inserts have a larger honing size

Main
B4

Contents

E-Type
Groove-Turn

User Guide

Index

Selection Guide
External Groove-Turn Insert Type

Option for Turning

No. of
Cutting Edges

Utility

Insert

Precision Ground

Properties

W range

Tmax

Page

.020-.125

1-6.5

B59-61

PENTACUT
Size 34

.060-.157

.197-.394

B62-63

HELI-GRIP

.118-.250

No Depth Limit

B14

TOP-GRIP

.118-.250

.413-.732

B17

Short
Pocket

.118-.472

No Depth Limit

B30-35

Short
Pocket

.020-.433

.511**

B36-50

Long
Pocket

.315

1.02

B30-35, B48

Long
Pocket

.315-.433

1.02

B36-37, B39,
B44-45, B50

SUMO-GRIP

.315-.472

No Depth Limit

B69

TIGER

.551-.787

No Depth Limit

B71-72

HEAVY
DUTY

PENTACUT
Size 24

* Not on all the products


** On most items

Main
B5

Contents

User Guide

Index

Selection Guide

Main
B6

Insert

PICCO/
MG PCO

Precision

Tool

Utility

Internal Groove-Turn Insert Type

Dmin

Tmax

Page

PICCO

.079-.276

.016-.10

.020-.079

B117-118

MG/MGCH

GIRQ 8

.315

.028-.060

.020-.157

B127

MG/MGCH

GIQR 11

.433

.060-.090

.03-.197

B128-129

MGCH

GIQR 11-15

.591

.025

.04-.118

B129-130

GEHIR/L

GEPI/
GEMI

.492-.630

.094-.118

.04-.125

B79-81

GHIR/L

GIFI/GIPI/
GINI/GIMIY

.787-1.93

.098-.315

.06-.25

B87-92

TGIR/L

TGMF

.807-2.24

.216-.68

.118-.25

B17

HELIIR/L

GRIP

1.02-2.08

.197-.472

.118-.25

B14

GHIR/L
38.1-8

GDMF/
GDMY/
GDMN...
GIF-E

2.56

.59-.787

.315-.433

B30-50

GHIC/CGHN

GIP/GIF/
GIMN/GIMF/
GIA...

2.76-9.84

.394-1.02

.11-.25

B30-50

Contents

User Guide

Index

Selection Guide
Chipbreaker Selection
General Use
P-Type
Very open geometry
Medium to high feed in turning
& grooving
Large variety of standard sizes
Precision ground inserts only
Width range
External: .094 - .250
Internal: .094 - .250

F-Type
First choice in grooving
Low to medium feeds in grooving & turning
Both precision ground and utility inserts
Width range
External: .118 - .394
Internal: .118 - .236

G-Type
Efficient chipbreaker for narrow
width grooves
Width range: .04 - .09
No option for turning

Y-Type
General use in grooving & turning
Positive top rake reduces cutting forces
Excellent for long shafts
Eliminates vibrations
Both precision ground and utility inserts
Width range
External: .315 - .787

HG-Y-Type
General use in grooving & turning
Efficient for a wide range of materials
and cutting conditions
Utility inserts only
Width range
External: .118 - .25
Internal: .118 - .25

Main
B7

Contents

User Guide

Index

Selection Guide

Problematic and Specific Materials


N-Type
First choice in grooving of problematic,
soft & gummy materials
Very low to medium feeds
(from .002 ipr)
Both precision ground and utility inserts
Option for turning
Width range
External: .118 - .315
Internal: .118 - .197

M-Type
Unique chipbreaker with splitter
Chips are split into 3 Segments
Efficient for problematic,
soft & gummy materials
Option for light turning
Width - .315

A-Type
First choice for machining cast Iron
Peripheral 15 T-land on a flat top
Exerts high cutting forces, therefore
suitable for stable conditions
Precision ground inserts only
Width range
External: .118 - .315

PA-Type
First choice for machining aluminum
High positive rake
Peripheral ground and polished top rake
with a very sharp edge
Suitable also for finish operations on
titanium and heat resistant alloys
Width range
External: .118 - .315

CW-Type
Unique chipformer for heavy-duty grooving
Very wide chipbreaking range on carbon
and alloy steel
Width range .55 & .67

Main
B8

Contents

User Guide

Index

Selection Guide
Chipbreaker Selection
Profiling (full radius)
Y-Type
First choice in profiling
Positive top rake reduces
cutting forces
Excellent for long shafts
Eliminates vibrations
Both precision ground and
utility inserts
Width range
External: .118 - .472

YF-Type
First choice for profiling
ductile materials
Utility inserts only
Width range
External: .118 - .315

PA-Type
First choice for profiling aluminum
High positive rake
Peripheral ground and polished top
rake with a very sharp edge
Suitable also for finish operations on
titanium and heat resistant alloys
Width range
External: .118 - .315

YZ-Type
First choice for profiling ductile aluminum
Peripheral ground and polished top
rake with a very sharp edge
Width range
External: .118 - .315

H-Type
Unique chipbreaker for heavy-duty profiling
Negative T-land for extra edge toughness
Suitable for heavy interrupted cuts and
cast iron machining
Width .472

Main
B9

Contents

User Guide

Index

Selection Guide
Chipbreaker Width Range
External
Insert Width
.787

.47
.43
.40
.35
.32
.28
.25

.24

.25

.20
.16
.137

.12
.080

.09

.094

.040
F

HG-Y

PA

Internal
Insert Width
.28
.24

.25

.25

.20
.16
.12
.080

.094

.040
P

HG-Y

Suitable Chipbreaker and Required Feed Range for Workpiece Material


High

Austenitic
Stainless

High Temp.
Alloys

HG-Y

HG-Y

Alloy Steel

Feed

Nonferrous
Materials

Cast Iron

PA*

A*

PA (finish only)

HG

Low

* First choice

Main
B10

Contents

User Guide

Index

HELI-GRIP Tools & Inserts

HELIR/L

External Holders for Turning, Grooving and Parting


Tmax-r

l2

Dmax
A

h
h4

l1
b

Tmax-r f
Right-hand shown

Designation
HELIR/L 12.7-3T12
HELIR/L 1616-3T12
HELIR/L 19-3T12
HELIR/L 25.4-3T12
HELIR/L 1616-4T12
HELIR/L 19-4T12
HELIR/L 25.4-4T12
HELIR/L 19-5T12
HELIR/L 25.4-5T12
HELIR/L 25.4-6T12
HELIR/L 1616-3T20 (1)
HELIR/L 19-3T20 (1)
HELIR/L 25.4-3T20 (1)
HELIR/L 31.7-3T20 (1)
HELIR/L 1616-4T20
HELIR/L 19-4T25
HELIR/L 25.4-4T25
HELIR/L 31.7-4T25
HELIR/L 19-5T25
HELIR/L 25.4-5T25
HELIR/L 31.7-5T25
HELIR/L 25.4-6T30
HELIR/L 31.7-6T30

W max Tmax-r(2)

W min
.118
.118
.118
.118
.157
.157
.157
.197
.197
.236
.118
.118
.118
.118
.157
.157
.157
.157
.197
.197
.197
.236
.236

.125
.125
.125
.125
.187
.187
.187
.197
.197
.250
.125
.125
.125
.125
.187
.187
.187
.187
.197
.197
.197
.250
.250

Fig D max(3)

.470
.472
.470
.470
.472
.470
.470
.470
.470
.470
-

1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2

1.57
1.76
1.76
1.76
1.57
1.97
1.97
1.97
1.97
1.97
1.97
2.36
2.36

l1

l2

h4

.500
.630
.750
1.000
.630
.750
1.000
.750
1.000
1.000
.630
.750
1.000
1.250
.630
.750
1.000
1.250
.750
1.000
1.250
1.000
1.250

.500
.630
.750
1.000
.630
.750
1.000
.750
1.000
1.000
.630
.750
1.000
1.250
.630
.750
1.000
1.250
.750
1.000
1.250
1.000
1.250

.45
.58
.70
.95
.57
.69
.94
.67
.92
.90
.58
.70
.95
1.20
.57
.69
.94
1.19
.67
.92
1.17
.90
1.15

5.300
5.315
5.500
6.000
5.315
5.500
6.000
5.500
6.000
6.000
5.512
5.500
6.000
7.000
5.512
5.500
6.000
7.000
5.500
6.000
7.000
6.000
7.000

1.18
1.18
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.43
1.43
1.43
1.43
1.50
1.65
1.65
1.65
1.65
1.65
1.65
2.02
2.02

.094
.094
.094
.094
.126
.126
.126
.165
.165
.205
.094
.094
.094
.094
.126
.126
.126
.126
.165
.165
.165
.205
.205

.16
.16
.16
-

Insert
GRIP-3...,
GRIP-3...,
GRIP-3...,
GRIP-3...,
GRIP-4...,
GRIP-4...,
GRIP-4...,
GRIP-5...,
GRIP-5...,
GRIP-6...,
GRIP-3...,
GRIP-3...,
GRIP-3...,
GRIP-3...,
GRIP-4...,
GRIP-4...,
GRIP-4...,
GRIP-4...,
GRIP-5...,
GRIP-5...,
GRIP-5...,
GRIP-6...,
GRIP-6...,

HG.-3
HG.-3
HG.-3
HG.-3
DG.-4
DG.-4
DG.-4
DG.-5
DG.-5
DG.-6
HG.-3
HG.-3
HG.-3
HG.-3
DG.-4
DG.-4
DG.-4
DG.-4
DG.-5
DG.-5
DG.-5
DG.-6
DG.-6

For tool type as shown in Fig.2, Tmax for grooving is limited by the part diameter D. For grooving depth capacity, see table below.
For user guide, see pages B140-153
(1)

DGN inserts are not suitable for this tool. (2) Does not depend on the workpiece diameter (3) Maximum parting diameter

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNMC (D29) HGNC (D36) DGR/LC DGRC/LCC (D30) DGN/DGNMJ/JS/
JT (D31) HGNJ (D37) DGR/LJ/JS (D32) DGNUT/UA (D34) DGNW (D30) HGNUT (D38).
For holders, see pages: C#ASHR/L (G13).

Spare Parts
Designation
HELIR/L 12.7-3T12
HELIR/L 1616-3T12
HELIR/L 19-3T12
HELIR/L 25.4-3T12
HELIR/L 1616-4T12
HELIR/L 19-4T12
HELIL 25.4-4T12
HELIR 25.4-4T12
HELIR/L 19-5T12
HELIR/L 25.4-5T12
HELIR/L 25.4-6T12
HELIR/L 1616-3T20
HELIR/L 19-3T20
HELIR/L 25.4-3T20
HELIR/L 31.7-3T20
HELIR/L 1616-4T20
HELIR/L 19-4T25
HELIR/L 25.4-4T25
HELIR/L 31.7-4T25
HELIR/L 19-5T25
HELIR/L 25.4-5T25
HELIR/L 31.7-5T25
HELIR/L 25.4-6T30
HELIR/L 31.7-6T30

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

Main
B11

Depth Capacity

Screw
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912

4.0
4.0
4.0
4.0
4.0
4.0
5.0
4.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

Contents

Designation
HELIR/L 19-3T20
HELIR/L 25.4-3T20
HELIR/L 31.7-3T20
HELIR/L 19-4T25
HELIR/L 25.4-4T25
HELIR/L 31.7-4T25
HELIR/L 19-5T25
HELIR/L 25.4-5T25
HELIR/L 31.7-5T25
HELIR/L 25.4-6T30
HELIR/L 31.7-6T30
Depth T

3.9
3.9
1.181

User Guide

5.2
4.8
1.102

3.9
3.9
3.9
3.9
3.9
3.9
12.7
7.6
.984

7.9
5.2
4.6
7.9
5.2
4.6

3.1 5.2 17.5


3.1 3.8 5.2 8.3 23.3
3.1 3.5 4.1 5
6.7


8.6 12.7

5.9 6.9 10.6 24.6

8.6 12.7

5.9 6.9 10.6 24.6



13.6 67.6

.906 .827 .787 .709 .630 .551 .472 .437

Index

HGPAD

Adapters for Turning, Grooving and Parting

HOLDER:
MAHPR

B1

f1

h1
l1
Tmax-r

l2

A2

HOLDER: MAHL

f2

W
Left-hand shown f=f1(shank)+f2(adapter)

Designation
HGPAD 3R/L-T12
HGPAD 3R/L-T20
HGPAD 4R/L-T12
HGPAD 4R/L-T20
HGPAD 5R/L-T12
HGPAD 5R/L-T20
HGPAD 6R/L-T12
HGPAD 6R/L-T22

W min

W max

Tmax-r

l2

f2

A2

l1

B1

h1

.118
.118
.157
.157
.197
.197
.236
.236

.118
.118
.187
.187
.197
.197
.250
.250

.472
.787
.472
.787
.472
.787
.472
.866

.598
.835
.736
.835
.736
.835
.736
.913

.189
.189
.173
.173
.154
.154
.134
.134

.098
.098
.130
.130
.165
.165
.205
.205

.236
.236
.236
.236
.236
.236
.236
.236

1.563
1.799
1.701
1.799
1.701
1.799
1.701
1.878

1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26

.945
.945
.945
.945
.945
.945
.945
.945

Insert
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP

3,
3,
4,
4,
5,
5,
6,
6,

HGN
HGN
DGN
DGN
DGN
DGN
DGN
DGN

3
3
4
4
5
5
6
6

DO-GRIP DGN, HGN inserts can be used for grooving only


For user guide, see pages B140-153
For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNMC (D29) HGNC (D36) DGN/DGNMJ/JS/JT (D31) HGNJ (D37)
DGNUT/UA (D34) DGNW (D30) HGNUT (D38).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) C#MAHDOR (G5)
HSK A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22).

HGFH

Parting and Grooving Blades for 3 mm GRIP Inserts


T

D
h1

B1

A
l1
Designation
HGFH 26-3
HGFH 32-3

150

B1

l1

h1

T blade

1.02
1.26

.118
.118

.094
.094

4.331
5.906

.843
.976

1.476
1.969

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) HGNC (D36) HGR/LC (D37) HGNJ (D37) HGNUT (D38) HGR/LJ/JS (D38).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts
Designation
HGFH

Extractor
EDG 23B*

* Optional, should be ordered separately

Main
B12

Contents

User Guide

Index

DGFH

Parting and Grooving Blades with and without Coolant Holes for DO-GRIP
and HELI-GRIP Inserts
Dmax
W

DGFH

B1

A
150

l1
DGFH-C

Designation
DGFH 32-4
DGFH 32C-4
DGFH 32-5
DGFH 32-6
DGFH 45-3
DGFH 45-4
DGFH 45-5
DGFH 45-6

(1)

h1

B1

W min

W max

l1

h1

D max

Insert

1.26
1.26
1.26
1.26
1.77
1.77
1.77
1.77

.157
.157
.197
.236
.118 (4)
.157
.189
.236

.157
.157
.197
.250
.125
.161
.197
.252

.126
.126
.157
.205
.094
.126
.157
.205

5.906
5.906
5.906
5.906
8.858
8.858
8.858
8.858

.976
.976
.976
.976
1.496
1.496
1.496
1.496

3.94
2.72
4.72
4.72
6.30
6.30
6.30
6.30

DG. 4.../GRIP 4...


DG. 4..C
DG. 5.../GRIP 5...
DG. 6.../GRIP 6...
DG. 1.../DG. 3...
DG. 4.../GRIP 4...
DG. 5.../GRIP 5...
DG. 6.../GRIP 6...

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D27
For user guide, see pages B140-153
(1)

These blades are suitable for turning, using GRIP 4 inserts Blades with frontal coolant holes (JET-CUT)

For inserts, see pages: DGN/DGNC/DGNMC (D29) DGR/LC DGRC/LCC (D30) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGNP (D34) DGNUT/
UA (D34) DGNW (D30) DGNWP (D35) DGNZ (D33) DGRWP (D36) DGR/LP (D35) DGR/LZ/ZS (D33) GRIP (B14) GRIP (Full Radius) (B14).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts

Designation
DGFH 32-4
DGFH 32C-4
DGFH 32-5
DGFH 32-6
DGFH 45-3
DGFH 45-4
DGFH 45-5
DGFH 45-6

Extractor
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG

33A*
33A*
33A*
33A*
33A*
33A*
33A*
33A*


Male Conn.

Cooling Tube

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

Main
B13

Contents

User Guide

Index

GRIP

Utility Double-Ended Inserts, for External,


Internal and Face Machining
.004

lRef.
R

W
No depth penetration limit

Dimensions

.630
.630
.630
.748
.748
.748
.748
.748
.748
.748
.748

.091
.091
.091
.110
.110
.122
.130
.134
.165
.165
.165

IC807

.008
.012
.016
.008
.016
.031
.020
.031
.020
.031
.031

IC5010

.118
.118
.125
.157
.157
.187
.197
.197
.236
.236
.250

IC908

IC808

IC418

R.002

IC8250

W.002

IC830

Designation
GRIP 3002Y
GRIP 3003Y
GRIP 318-040Y
GRIP 4002Y
GRIP 4004Y
GRIP 476-080Y
GRIP 5005Y
GRIP 5008Y
GRIP 6005Y
GRIP 6008Y
GRIP 635-080Y

Recommended Machining Data

Tough Hard

l
l

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.071
.016-.071
.020-.075
.010-.094
.020-.094
.039-.110
.024-.118
.039-.118
.024-.142
.039-.142
.039-.150

.0055-.0071
.0059-.0075
.0067-.0087
.0063-.0083
.0071-.0094
.0083-.0130
.0079-.0118
.0091-.0138
.0087-.0142
.0094-.0165
.0098-.0173

.0028-.0043
.0028-.0043
.0028-.0047
.0035-.0055
.0035-.0059
.0039-.0079
.0043-.0079
.0043-.0083
.0051-.0091
.0051-.0098
.0055-.0106

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGAD/HGAD (D27) DGFH (B13) DGFS (D12) DGTR/L (D18)
HELIIR/L (B95) HELIR/L (B11) HFAER/L4T (E25) HFAER/L5,6T (E25) HFAIR/L4T (E30) HFAIR/L5T, 6T (E32) HFFR/LT (E23) HFHR/L4T (E18)
HFHR/L5T (E19) HFHR/L6T (E20) HFIR/LMC (E33) HFPAD3 (E21) HFPAD4 (E21) HFPAD5 (E22) HFPAD6 (E22) HGAER/L3 (E24) HGAIR/L3
(E30) HGFH (B12) HGHR/L3 (E16) HGPAD (B12) IMHFIR/LMC (G27).

GRIP (Full Radius)

Utility Double-Ended Full Radius Inserts, for External,


Internal and Face Machining
.004
lRef.
7
W
R

M
No depth penetration limit

Dimensions

.630
.630
.748
.748
.748
.748
.748

.083
.091
.110
.126
.134
.165
.157

IC807

.059
.063
.079
.094
.098
.118
.125

IC5010

.118
.125
.157
.187
.197
.236
.250

IC908

IC808

IC418

R.002

IC8250

W.002

IC830

Designation
GRIP 3015Y
GRIP 318-159Y
GRIP 4020Y
GRIP 476-238Y
GRIP 5025Y
GRIP 6030Y
GRIP 635-318Y

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.059
.000-.059
.000-.079
.000-.091
.000-.098
.000-.118
.000-.122

.0071-.0102
.0075-.0110
.0079-.0134
.0083-.0157
.0091-.0165
.0094-.0197
.0098-.0209

.0028-.0051
.0028-.0051
.0035-.0067
.0039-.0079
.0043-.0083
.0051-.0098
.0055-.0106

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGAD/HGAD (D27) DGFH (B13) DGFS (D12) DGTR/L (D18)
HELIIR/L (B95) HELIR/L (B11) HFAER/L4T (E25) HFAER/L5,6T (E25) HFAIR/L4T (E30) HFAIR/L5T, 6T (E32) HFFR/LT (E23) HFHR/L4T (E18)
HFHR/L5T (E19) HFHR/L6T (E20) HFIR/LMC (E33) HFPAD3 (E21) HFPAD4 (E21) HFPAD5 (E22) HFPAD6 (E22) HGAER/L3 (E24) HGAIR/L3
(E30) HGFH (B12) HGHR/L3 (E16) HGPAD (B12) IMHFIR/LMC (G27).

Main
B14

Contents

User Guide

Index

TOP-GRIP Tools & Inserts

TGDR/L

External Holders for Turning, Grooving and Profiling


l1

l2
h

h
h4

Tmax-r

W
Designation
TGDR/L 1616-3M
TGDR/L 19-3M
TGDR/L 25.4-3M
TGDR/L 1616-4M
TGDR/L 19-4M
TGDR/L 25.4-4M
TGDR/L 25.4-5M
TGDL 31.7-5M
TGDR/L 25.4-6M
TGDR/L 31.7-6M

Right-hand shown

W min

W max

Tmax-r

l1

l2

h4

Insert

.118
.118
.118
.157
.157
.157
.197
.197
.236
.236

.118
.118
.118
.197
.197
.197
.197
.197
.250
.250

.295
.290
.290
.354
.683
.590
.700
.860
.860
.860

.630
.750
1.000
.630
.750
1.000
1.000
1.250
1.000
1.250

.630
.750
1.000
.630
.750
1.000
1.000
1.250
1.000
1.250

3.937
5.000
5.500
3.937
5.000
5.500
5.500
6.000
6.000
6.000

1.20
1.37
1.37
1.27
1.28
1.40
1.45
1.77
1.69
1.69

.58
.70
.95
.56
.68
.93
.92
1.17
.90
1.15

.24
.24
.24
.32
-

TGMF 3
TGMF 3
TGMF 3
TGMF 4/TGMF 5
TGMF 4/TGMF 5
TGMF 4/TGMF 5
TGMF 5
TGMF 5
TGMF 6
TGMF 6

For user guide, see pages B140-153


For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).

Spare Parts
Designation
TGDR/L 1616-3M
TGDR/L 19-3M
TGDR/L 25.4-3M
TGDR/L 1616-4M
TGDR/L 19-4M
TGDR/L 25.4-4M
TGDR/L 25.4-5M
TGDL 31.7-5M
TGDR/L 25.4-6M
TGDR/L 31.7-6M

Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M5X16DIN912
M5X20DIN912
M5X20DIN912
M5X20DIN912
M5X20DIN912
M5X25DIN912
M5X25DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M6X25DIN912UNB

4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0

TGPAD

Adapters for TGMF / TGMP Groove-Turn Inserts

HOLDER: MAHPR

f1

B1

l2

h1
l1

Tmax-r

A2

HOLDER: MAHL

f2
Left-hand shown f=f1(shank)+f2(adapter)

Designation
TGPAD 3R/L-T9
TGPAD 4R/L-T16
TGPAD 5R/L-T16
TGPAD 6R/L-T22

W min

W max

Tmax-r

f2

A2

l2

l1

h1

B1

.118
.157
.197
.236

.118
.197
.197
.250

.354
.630
.630
.866

.157
.138
.118
.138

.094
.134
.173
.197

.205
.205
.205
.236

.500
.677
.677
.913

1.465
1.642
1.642
1.854

.945
.945
.945
.945

1.18
1.18
1.18
1.26

For user guide, see pages B140-153


For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) HSK
A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L (G22)
IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22).

Main
B15

Contents

User Guide

Index

TGHN-D

Double-Ended Blades for Utility Grooving and Turning Inserts

Tblade

h1 B1
A

l1
Designation
TGHN 26-3D
TGHN 26-4D
TGHN 26-5D
TGHN 32-3D
TGHN 32-4D
TGHN 32-5D
TGHN 32-6D

B1

W min

W max

T blmin

T blade

h1

l1

Insert

1.02
1.02
1.02
1.26
1.26
1.26
1.26

.118
.157
.197
.118
.157
.197
.236

.118
.197
.197
.118
.197
.197
.250

.39
.39
.39
.39
.47
.47
.63

.591
.591
.787
.709
.827
1.024
1.024

.843
.843
.843
.976
.976
.976
.976

4.331
4.331
4.331
5.906
5.906
5.906
5.906

.094
.126
.157
.094
.126
.157
.205

TGMF 3
TGMF 4, TGMF/P 5
TGMF/P 5
TGMF 3
TGMF 4, TGMF/P 5
TGMF/P 5
TGMF 6

Use the drilled holes on blade for min. and max. overhang When using a double-ended insert, grooving depth is limited by the insert.
For user guide, see pages B140-153
For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).
For holders, see pages: SGTBU/SGTBN (F2) UBHCR/L (F4).

TGHN-S

Single-Ended Blades for Utility Grooving and Turning Inserts

Tblade

h1 B1
A

l1

Designation
TGHN 32-3S
TGHN 32-4S
TGHN 32-5S
TGHN 32-6S

B1

W min

W max

1.26
1.26
1.26
1.26

.118
.157
.197
.236

.118
.197
.197
.250

T blmin T blade
.39
.47
.47
.63

.709
.827
.984
.984

h1

l1

Insert

.976
.976
.976
.976

1.902
1.949
2.126
2.193

.094
.126
.157
.205

TGMF 3
TGMF 4, TGMF/P 5
TGMF/P 5
TGMF 6

Use the drilled holes on blade for min. and max. overhang When using a double-ended insert, grooving depth is limitedby the insert.
For user guide, see pages B140-153
For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).
For holders, see pages: C#TBU (G6) IMTBU (G23) UBHCR/L (F4).

Main
B16

Contents

User Guide

Index

TGMF/P

Utility Double-Ended Inserts, for External and Internal Grooving and Turning
.004

l Ref.

TGMF
R
TGMP

Dimensions

.008
.016
.008
.016
.024
.031
.031

.531
.533
.697
.697
.693
.701
.872

.413
.406
.579
.575
.591
.559
.732

IC20N

.118
.118
.157
.157
.197
.197
.250

IC428

Tmax-r

IC20

IC808

R.002

IC8250

W.002

IC830

Designation
TGMF 302
TGMF 304
TGMF 402
TGMF 404
TGMP 506
TGMF 508
TGMF 635-080

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.071
.020-.071
.008-.094
.020-.094
.030-.118
.039-.118
.039-.150

.0055-.0071
.0063-.0079
.0063-.0083
.0071-.0094
.0083-.0126
.0091-.0138
.0098-.0173

.0028-.0043
.0028-.0047
.0035-.0055
.0035-.0059
.0043-.0079
.0043-.0083
.0055-.0106

Dmin for internal application= .807" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: TGDR/L (B15) TGHN 26M (B94) TGHND (B16) TGHNS (B16) TGIR/LC (B93) TGPAD (B15).

TGMF (Full Radius)

Utility Double-Ended Full Radius Inserts, for External and Internal Grooving and Profiling
.004

l Ref

W
R
Dimensions

Tmax-r

.118
.157
.197
.236

.059
.079
.098
.118

.531
.701
.699
.872

.449
.587
.563
.720

IC20

IC808

R.002

IC8250

W.002

IC830

Designation
TGMF 315
TGMF 420
TGMF 525
TGMF 630

Recommended Machining Data

Tough Hard

ap
(inch)

.000-.059
.000-.079
.000-.098
.000-.118

f turn
(IPR)

f groove
(IPR)

.0071-.0102
.0079-.0134
.0091-.0165
.0094-.0197

.0028-.0051
.0035-.0067
.0043-.0083
.0051-.0098

Can cut arcs to 250 Dmin for internal application= .807" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: TGDR/L (B15) TGHN 26M (B94) TGHND (B16) TGHNS (B16) TGIR/LC (B93) TGPAD (B15).

Main
B17

Contents

User Guide

Index

Tools, Adapters and Blades (short pocket)

GHMR/L

Toolholders for Shallow Radial and Axial Grooving with Narrow and Special Profile Inserts
l2
h

h
h4
Tmax

l1

b
W

Designation
GHMR/L 12.7
GHMR/L 16
GHMR/L 16-3 ST
GHMR/L 19
GHMR/L 25.4
GHMR/L 31.7

Right-hand shown

W max

Tmax-r

Tmax-a

l1

l2

h4

.157
.189
.197
.250
.250
.252

.189
.189
.189
.189
.189
.189

.189
.189
.189
.189
.189
.189

.500
.630
.630
.750
1.000
1.250

.500
.630
.630
.750
1.000
1.250

4.500
4.528
3.071
4.400
6.000
6.000

.98
.98
.98
.98
.98
.98

.46
.57
.59
.69
.94
1.18

.12
-

(1)

Use for recessing: light turning, small depth of cut (ap=.004-.020) and small feed (f=.004 ipr). For user guide, see pages B140-153
(1)

For Star and multi-spindle machines.

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: C#ASHR/L (G13).

Spare Parts
Designation
GHMR/L 12.7
GHMR/L 16
GHMR/L 16-3 ST
GHMR/L 19
GHMR/L 25.4
GHMR/L 31.7

Screw 1

Key 1

SR
SR
SR
SR
SR
SR

T-20/5
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0

Main
B18

76-1022
M6X16DIN912
M6X16DIN912
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB

Contents

User Guide

Index

GHMPR/L

Perpendicular Toolholders for Shallow Radial and Axial Grooving with Narrow and
Special Profile Inserts
l2
h

h
l1

.060

b
W
Designation
GHMPR/L 12.7
GHMPR/L 16
GHMPR/L 19
GHMPR/L 25.4
GHMPR/L 31.7

Right-hand shown

Tmax-a

W max

Tmax-r

Tmax-a

l1

l2

.157
.189
.252
.252
.252

.189
.189
.189
.189
.189

.189
.189
.189
.189
.189

.500
.630
.750
1.000
1.250

.500
.630
.750
1.000
1.250

4.500
4.331
4.500
6.000
7.000

.67
.67
.67
.67
.67

Use for recessing: light turning, small depth of cut (ap=.004-.020 inch) and small feed (f=.004 ipr). For user guide, see pages B140-153
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: C#ASHR/L (G13).

Spare Parts
Designation
GHMPR/L 12.7
GHMPR/L 16
GHMPR/L 19
GHMPR/L 25.4
GHMPR/L 31.7

Screw

Key

SR
SR
SR
SR
SR

T-20/5
HW 5.0
HW 5.0
HW 5.0
HW 5.0

Main
B19

76-1021
M6X16DIN912
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB

Contents

User Guide

Index

GHDR/L (Short Pocket)

External Holders for Turning, Grooving and Parting


l2
h

h4

l1

f Tmax-r

b
Right-hand shown

W
Designation
GHDR/L 12.7-2 (1)
GHDR/L 19-2 (1)
GHDR/L 12.7-3
GHDR/L 16-3
GHDR/L 16-3 ST (2)
GHDR/L 19-3
GHDR/L 25.4-3
GHDR/L 31.7-3
GHDR/L 16-4
GHDR/L 16-4 ST (2)
GHDR/L 19-4
GHDR/L 25.4-4
GHDR/L 31.7-4
GHDR/L 19-5
GHDR/L 25.4-5
GHDR/L 31.7-5
GHDR/L 25.4-P8 (3)
GHDR/L 31.7-P8 (3)

W min

W max

Tmax-r

l1

l2

h4

.016
.016
.110
.110
.110
.110
.110
.110
.157
.157
.157
.157
.157
.197
.197
.197
.283
.283

.125
.125
.157
.157
.157
.157
.157
.157
.197
.213
.197
.197
.197
.252
.252
.252
.394
.394

.320
.330
.330
.354
.354
.360
.360
.360
.394
.394
.400
.400
.400
.500
.500
.500
.650
.650

.500
.750
.500
.630
.630
.750
1.000
1.250
.630
.630
.750
1.000
1.250
.750
1.000
1.250
1.000
1.250

.500
.750
.500
.630
.630
.750
1.000
1.250
.630
.630
.750
1.000
1.250
.750
1.000
1.250
1.000
1.250

4.500
4.500
4.500
4.331
3.071
4.500
6.000
7.000
4.331
3.071
4.500
6.000
7.000
4.500
6.000
7.000
6.000
7.000

1.03
1.03
1.03
1.02
.94
1.03
1.03
1.03
1.02
.97
1.03
1.06
1.06
1.16
1.16
1.16
1.40
1.41

.47
.72
.45
.58
.59
.70
.95
1.20
.57
.55
.69
.94
1.19
.67
.92
1.17
.87
1.12

.062
.062
.094
.094
.087
.094
.094
.094
.126
.134
.126
.126
.126
.165
.165
.165
.256
.256

.13
.13
.16
.16
.16
.16
-

For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance.
For user guide, see pages B140-153
In the case of inserts with W<.08", tool pocket should be ground to .012" thinner than the insert's grooving width. (2) For Star and multi-spindle
machines. (3) Used with GIMF, GIMY, GIPY, GIMM, GITM, GPV inserts.

(1)

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHDR/L 12.7-2
GHDR/L 19-2
GHDR/L 12.7-3
GHDR/L 16-3
GHDR/L 16-3 ST
GHDR/L 19-3
GHDR/L 25.4-3
GHDR/L 31.7-3
GHDR/L 16-4
GHDR/L 16-4 ST
GHDR/L 19-4
GHDR/L 25.4-4
GHDR/L 31.7-4
GHDR/L 19-5
GHDR/L 25.4-5
GHDR/L 31.7-5
GHDR/L 25.4-P8
GHDR/L 31.7-P8

Screw 1

Key 1

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
HW 4.0
T-20/5
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 5.0
HW 6.0
HW 6.0

Main
B20

76-1022
M5X20DIN912
76-1022
M5X20DIN912
M5X20DIN912
M5X20DIN912
M5X25DIN912
M5X25DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M8X25DIN912
M8X25DIN912

Contents

User Guide

Index

GHDR/L-JHP (Short Pocket)

Grooving and Turning Holders with Channels for High Pressure Coolant
l2
h

h
G1/8
l1

Bar Max

f W

b
Right-hand shown

Designation
GHDR 25.4-3-JHP
GHDR 25.4-4-JHP
GHDR 25.4-5-JHP

W min

W max

Tmax-r

l1

l2

.110
.157
.197

.157
.197
.252

.360
.400
.500

1.000
1.000
1.000

1.000
1.000
1.000

6.000
6.000
6.000

1.73
1.77
1.81

.95
.94
.92

.094
.126
.165

For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance. For user guide see pages B140-156
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHDR 25.4-3-JHP
GHDR 25.4-4-JHP
GHDR 25.4-5-JHP


Screw

Key

SR M5X20DIN912
SR M6X20DIN912
SR M6X20DIN912

HW 4.0
HW 5.0
HW 5.0

Plug

Key 1

PLUG G1/8ISO1179
PLUG G1/8ISO1179
PLUG G1/8ISO1179

HW 5.0

Flow Rate vs. Pressure


Designation
GHDR/L 25-3-JHP
GHDR/L 25-4-JHP
GHDR/L 25-5-JHP

1000PSI
Flow Rate (gallon/min)

1450PSI
Flow Rate (gallon/min)

2000PSI
Flow Rate (gallon/min)

1.6-2
2.6-3.2
3.4-16

2-2.6
3.7-4.2
5-5.5

2.6-3.2
4.2-4.8
5.8-6.3

GhDr...-JhP

1/8 BSPP adaptation nipple


hose

copper Seal Washer 1/8

Main
B21

Contents

PluG G1/8iSO1179
Key: hW 5.0

User Guide

Index

GHGR/L

External Holders for Deep Grooving and Parting


l2
Dmax
h

h
W

l1

h4

A
b

Left-hand shown

Designation
GHGR/L 19-2 (1)
GHGR/L 25.4-2 (1)
GHGR/L 12.7-3
GHGR/L 19-3
GHGR/L 25.4-3
GHGR/L 31.7-3
GHGR/L 19-4
GHGR/L 25.4-4
GHGR/L 31.7-4
GHGR/L 25.4-425
GHGR/L 25.4-5
GHGR/L 31.7-5
GHGR/L 25.4-630
GHGR/L 31.7-632
GHGR/L 16-3
GHGR/L 16-3 ST (2)
GHGR 16-4

W min

W max

D max(3)

l1

l2

h4

.016
.016
.118
.118
.118
.118
.150
.150
.150
.185
.185
.185
.236
.236
.118
.118
.157

.094
.094
.157
.157
.157
.157
.190
.190
.190
.250
.250
.250
.250
.315
.157
.157
.197

1.34
1.34
1.02
1.58
1.58
1.58
1.58
1.58
2.00
2.00
2.00
2.00
2.36
2.52
1.57
1.34
1.57

.750
1.000
.500
.750
1.000
1.250
.750
1.000
1.250
1.000
1.000
1.250
1.000
1.250
.630
.630
.630

.750
1.000
.500
.750
1.000
1.250
.750
1.000
1.250
1.000
1.000
1.250
1.000
1.250
.630
.630
.630

4.500
6.000
4.500
4.500
6.000
7.000
4.500
6.000
7.000
6.000
6.000
7.000
6.000
7.000
4.331
3.071
4.331

1.23
1.30
1.14
1.42
1.42
1.42
1.42
1.42
1.64
1.60
1.60
1.60
1.76
1.97
1.42
1.30
1.42

.72
.97
.45
.70
.95
1.20
.69
.94
1.19
.93
.92
1.17
.89
1.15
.58
.59
.57

.065
.065
.096
.096
.096
.096
.132
.132
.132
.140
.167
.167
.212
.208
.098
.094
.126

.25
.16
.16
.16

For machining depth over .512", a single-ended insert is required (GIM, GIMF, GIMY). Tmax for grooving depth depends on part diameter D.
For grooving a part with a diameter larger than Dmax, see next table. For using TIP inserts, toolholder seat needs to be modified according to
insert profile to ensure clearance.
For user guide, see pages B140-153
(1)
(3)

In the case of inserts with W<.08", tool pocket should be ground to .012" thinner than the insert's grooving width. (2) For Star and multi-spindle machines.
Maximum parting diameter

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.

Designation
GHGR/L 19-2
GHGR/L 25.4-2
GHGR/L 12.7-3
GHGR/L 19-3
GHGR/L 25.4-3
GHGR/L 31.7-3
GHGR/L 19-4
GHGR/L 25.4-4
GHGL 31.7-4
GHGR 31.7-4
GHGR/L 25.4-425
GHGR/L 25.4-5
GHGR/L 31.7-5
GHGR/L 25.4-630
GHGR/L 31.7-632
GHGR/L 16-3
GHGR/L 16-3 ST
GHGR 16-4

Screw

Key

Designation

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

GhGr/l 12.7-3
GhGr/l 16-3
GhGr/l 16-4
GhGr/l 19-2
GhGr/l 19-3
GhGr/l 19-4
GhGr/l 25.4-2
GhGr/l 25.4-3
GhGr/l 25.4-4
GhGr/l 25.4-5
GhGr/l 25.4-425
GhGr 25.4-630
GhGr 31.7-3
GhGr 31.7-4
GhGr 31.7-5
Depth T

Main
B22

Depth Capacity *

Spare Parts

M5X20DIN912
M5X20DIN912
M6X20DIN912
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB
M6X25DIN912UNB
M6X16DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912

4.0
4.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

Contents

D (Dia.)

3.90

12.10

3.10
5.90
1.00

2.0
2.0

3.0
3.0
15.9
42.0

3.7
4.2
24.8
.790

1.5
1.5

2.2
2.2

3.2
3.2
39.0

4.0
4.5
61.0
.750

2.0
2.0
3.5
3.4
3.4
2.9
4.6
4.6

5.2
6.4

.630

3.1
3.1
6.6
6.3
6.3
3.5
7.0
7.0

6.8
9.2

.550

3.1
4.8
4.8
15.9
14.3
14.3
4.1
10.6
10.6

8.6
12.9

.500

9.5

8.0

28.4

.370

* For over .512 depth: GIM, GIMF and GIMY, GPV (single ended insert) only.

User Guide

Index

MAHR/L

Holders for Adapters of all GRIP Systems

h
h4

l1

f1 f

f2
Left-hand shown f=f1(shank)+f2(adapter)

Designation
MAHR/L 19 (1)
MAHR/L 25.4
MAHR/L 31.7
MAHR/L 38.1 (1)
(1)

l1

h4

f1

.750
1.000
1.250
1.500

.750
1.000
1.250
1.500

5.600
5.600
6.600
6.600

.43
.20
-

.640
.890
1.140
1.390

Supplied on request only.

For tools, see pages: CGPAD (B24) DGADBD (D28) DGAD/HGAD (D27) HFPAD3 (E21) HFPAD4 (E21) HFPAD5 (E22) HFPAD6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
MAHR/L
(1)


Lower Locking
Screw
SR M5-04451

Key


Upper Locking
Screw

Side Locking Screw

T-20/5

SR

14-519(2)

SR

M6X20-XT(1)

Key 1

Sealing Screw

HW 5.0

SR M6X6DIN551(3)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

MAHPR/L

Holders for all GRIP Systems Perpendicularly Mounted Adapters

h
h4
l1

l2

b
Right-hand shown

Designation
MAHPR/L 19 (1)
MAHPR/L 25.4
MAHPR/L 31.7
MAHPR/L 38.1 (1)
(1)

l1

l2

h4

.750
1.000
1.250
1.500

.750
1.000
1.250
1.500

6.000
6.000
7.000
7.000

.98
.98
.98
.98

.43
.20
-

Supplied on request only.

For tools, see pages: CGPAD (B24) DGADBD (D28) DGAD/HGAD (D27) HFPAD3 (E21) HFPAD4 (E21) HFPAD5 (E22) HFPAD6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
MAHPR/L 19
MAHPR/L 25.4
MAHPR/L 31.7
MAHPL 38.1
MAHPR 38.1


Lower Locking Screw

Key


Side Locking
Screw

SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

SR
SR
SR
SR
SR

14-519(2)
14-519(2)
14-519(2)
14-519(2)
14-519(2)


Upper Locking
Screw
SR
SR
SR
SR
SR

M6X20-XT(1)
M6X20-XT(1)
M6X20-XT(1)
M6X20-XT(1)
M6X20-XT(1)


Key 1

Sealing Screw

HW
HW
HW
HW
HW

SR
SR
SR
SR
SR

5.0
5.0
5.0
5.0
5.0

M6X6DIN551(3)
M6X6DIN551(3)
M6X6DIN551(3)
M6X6DIN551(3)
M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
B23

M5-04451
M5-04451
M5-04451
16-212
M5-04451

Contents

User Guide

Index

CGPAD

Adapters for CUT-GRIP Inserts

HOLDER: MAHPR

B1
l2

f1

HOLDER: MAHL

h1
l1
Tmax-r
A2

f2
A

W
Left-hand shown f=f1(shank)+f2(adapter)

Designation
CGPAD 3R/L-T16
CGPAD 3R/L-T22
CGPAD 4R/L-T16
CGPAD 4R/L-T22
CGPAD 5R/L-T16
CGPAD 5R/L-T22
CGPAD 8R/L-T16
CGPAD 8R/L-T22

W min

W max

Tmax-r

l2

f2

A2

l1

B1

h1

.110
.110
.157
.157
.197
.197
.252
.252

.157
.157
.197
.197
.252
.252
.315
.315

.630
.866
.630
.866
.630
.866
.630
.866

.681
.906
.681
.906
.681
.906
.681
.906

.157
.157
.142
.138
.122
.118
.118
.118

.094
.094
.138
.138
.177
.177
.236
.236

.205
.205
.205
.205
.205
.205
.236
.236

1.654
1.878
1.654
1.878
1.654
1.878
1.654
1.878

1.18
1.18
1.18
1.18
1.18
1.18
1.18
1.18

.945
.945
.945
.945
.945
.945
.945
.945

For using TIP insert, toolholder seat needs to be modified according to insert profile to ensure clearance. For user guide, see pages B140-153
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) C#MAHDOR (G5)
HSK A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22).

CGHN-S

External Machining Single-Ended Blades

Tblade
W
B1

D=2T
l1

Designation
CGHN 32-3S
CGHN 32-4S
CGHN 32-5S
CGHN 32-6S

h1

B1

W min

W max

T blmin

T blade

h1

l1

1.26
1.26
1.26
1.26

.110
.138
.173
.217

.157
.197
.252
.252

.39
.47
.47
.47

.748
.827
.984
.984

.976
.976
.976
.976

2.008
2.087
2.205
2.205

.094
.126
.157
.205

When using a double-ended insert, grooving depth is limited by the insert. For user guide, see pages B140-153
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: C#TBU (G6) IMTBU (G23) UBHCR/L (F4).

Main
B24

Contents

User Guide

Index

CGHN-D

Double-Ended Blades for External Grooving and Turning

T blade

W
B1

D=2T

h1
A

l1

Designation
CGHN 26-3D
CGHN 26-4D
CGHN 26-5D
CGHN 32-3D
CGHN 32-4D
CGHN 32-5D
CGHN 32-6D

B1

W min

W max

T blmin

T blade

h1

l1

1.02
1.02
1.02
1.26
1.26
1.26
1.26

.110
.138
.173
.110
.138
.173
.217

.157
.177
.252
.157
.197
.252
.252

.39
.39
.39
.39
.47
.47
.47

.591
.591
.787
.748
.827
1.024
1.024

.843
.843
.843
.976
.976
.976
.976

4.331
4.331
4.331
5.906
5.906
5.906
5.906

.094
.126
.157
.094
.126
.157
.205

Use the yellow lines on blade for min. and max. overhang. For using TIP inserts, toolholder seat needs to be modified according to insert profile to ensure
clearance. When using a double-ended insert, grooving depth is limited by the insert. For user guide, see pages B140-153
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: SGTBU/SGTBN (F2) UBHCR/L (F4).

CGHN-DG

Double-Ended Blades for External Grooving and Turning Self-Clamped Inserts

W
h1 B1

D=2T
A

l1

Designation
CGHN 32-3DG
CGHN 32-4DG
CGHN 32-5DG
CGHN 32-6DG

B1

W min

W max

T turn

T groove

h1

l1

1.26
1.26
1.26
1.26

.110
.138
.173
.217

.157
.197
.252
.252

.98
1.18
1.30
1.38

1.969
1.969
2.362
2.362

.976
.976
.976
.976

5.906
5.906
5.906
5.906

.094
.126
.157
.205

DO-GRIP clamping insert is self-retained for long overhang. For using TIP inserts, toolholder seat needs to be modified according to insert profile to ensure
clearance. When using a double-ended insert, grooving depth is limited by the insert. For user guide, see pages B140-153
For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBU/SGTBN (F2) UBHCR/L (F4).

Spare Parts
Designation
CGHN-DG

Extractor
EDG 44A*

* Optional, should be ordered separately

Main
B25

Contents

User Guide

Index

CGHN-P8

Blades for Deep Grooving and Turning

Tblade
B1 h1
A
150

l1
W

Designation
CGHN 52-P8
CGHN 53-P8

(1)
(2)

T blade

Tmax-r

h1

B1

l1

.315
.315

1.969
2.756

1.693
2.480

.291
.291

1.772
1.772

2.07
2.07

7.480
10.236

For user guide, see pages B140-153


If D (workpiece) is smaller than 1.97, then Tmax=1.89. If D (workpiece) is larger than 1.97, then Tmax=1.69. (2) If D (workpiece) is smaller than 1.97, then
Tmax=2.68. If D (workpiece) is larger than 1.97, then Tmax=2.48.

(1)

For inserts, see pages: GIMF (B30) GIMM 8CC (E47) GIMY (B31) GIMY (Full Radius) (B33) GIMYF (B35) GIPY (B47).
For holders, see pages: SGTBK (Metric) (F3) SGTBU/SGTBN (F2).

Spare Parts
Designation
CGHN-P8


Screw

Key

SR 76-1637

HW 4.0

CGHR/L-P8DG

Double-Ended Heavy Duty Self-Clamped Grooving and Turning Blades

CGHR

Tblade

CGHL

h1
A

Designation
CGHR/L 32-P8DG

B1

T blade(1)

h1

B1

l1

.315

1.575

.268

.976

1.26

5.906

For user guide, see pages B140-153


(1)

If D (workpiece) is smaller than 7.87, then Tmax=1.89. If D (workpiece) is larger than 7.87, then Tmax=1.69.

For inserts, see pages: GIMF (B30) GIMM 8CC (E47) GIMY (B31) GIMY (Full Radius) (B33) GIMYF (B35).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBK (Metric) (F3) SGTBU/SGTBN (F2).

Spare Parts
Designation
CGHR/L-P8DG

Extractor
EDG 44A*

* Optional, should be ordered separately

Main
B26

Contents

User Guide

Index

Tools, Adapters and Blades (long pocket)

GHDR/L (Long Pocket)

External Holders for Grooving, Turning and Parting


l1

l2
h

h
h4

f Tmax-r

b
W

Designation
GHDR/L 25.4-8
GHDR 25.4-812
GHDR/L 31.7-8
GHDR 31.7-812
GHDR/L 31.7-836
GHDR/L 38.1-8
GHDR/L 38.1-836
GHDR/L 25.4-10
GHDR/L 31.7-10
GHDR/L 38.1-10

Right-hand shown

W min

W max

Tmax-r

l1

l2

h4

.260
.260
.260
.260
.275
.260
.275
.335
.335
.335

.327
.327
.327
.327
.326
.327
.327
.408
.408
.408

1.000
.500
1.000
.500
1.440
1.000
1.440
1.000
1.000
1.000

1.000
1.250
1.250
1.000
1.250
1.500
1.500
1.000
1.250
1.500

1.000
1.250
1.250
1.000
1.250
1.500
1.500
1.000
1.250
1.500

6.000
7.000
7.000
6.000
7.000
7.000
8.000
6.000
7.000
7.000

.88
1.13
1.13
.88
1.13
1.38
1.38
.85
1.10
1.10

.232
.232
.232
.232
.248
.232
.248
.291
.291
.291

1.58
1.30
1.58
1.30
2.14
1.58
2.20
1.70
1.70
1.70

.30
.32
.30
-

For user guide, see pages B140-153


For inserts, see pages: GDMF (B30) GDMMCC (E47) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMYF (B35) GDPY (B37)
GIAK (Long Pocket) (B45) GIF (Long Pocket) (B44) GIFE (W=.315, .394 Radius) (B39) GIFE (W=.315, .394) (B36) GIFE (W=.315, .394) (E44) GIPA/
GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHDR/L 25.4-8
GHDR 25.4-812
GHDR/L 31.7-8
GHDR 31.7-812
GHDR/L 31.7-836
GHDR/L 38.1-8
GHDR/L 38.1-836
GHDR/L 25.4-10
GHDR/L 31.7-10
GHDR/L 38.1-10


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M6X25DIN912UNB
M6X25DIN912UNB
M6X25DIN912UNB
M8X25DIN912
M8X20DIN912
M6X25DIN912UNB
M8X20DIN912
M8X30DIN912
M8X30DIN912
M8X30DIN912

5.0
5.0
5.0
5.0
6.0
5.0
6.0
6.0
6.0
6.0

GHDR/L-JHP (Long Pocket)

Grooving and Turning CUT-GRIP Toolholders with Channels for High Pressure Coolant
l2
h

h
l1

Tmax-r

b
Right-hand shown

W
Designation
GHDR/L 31.7-8-JHP

W min

W max

Tmax-r

l1

l2

.260

.327

1.000

1.250

1.250

7.000

2.19

1.13

.232

For user guide see pages B140-156


For flow rate vs. pressure see next page.

Spare Parts
Designation
GHDR/L 31.7-8-JHP

Key

HW 5.0

Main
B27

Bar Max

Plug

PLUG G1/8ISO1179


Plug 1


Screw

SR M4X4 TL360

SR M6X25DIN912UNB

Contents

User Guide

Index

l
Flow Rate vs. Pressure
Designation
GHDR/L 32-8-JHP

1000 PSI
Flow Rate (gallons/min)

1450 PSI
Flow Rate (gallons/min)

2000 PSI
Flow Rate (gallons/min)

3.4-4.2

5.0-5.5

5.8-6.3

GHAR/L-8

External Holders for Grooving and Turning Adapters


GADR-8
h

h
h4
l2

l1
b

f
Tmax-r

GAFG-L-8
Designation
GHAR/L 25.4-8
GHAR/L 31.7-8

GHAR

Right-hand shown

l1

l2

h4

TG(1)

Tmax-r(2)

FG(1)

Tmax-a(2)

1.000
1.250

1.000
1.250

5.900
6.700

1.77
1.77

.54
.29

GADR/L 8
GADR/L 8

1.000
1.000

GAFG...R/L-8
GAFG...R/L-8

.984
.984

Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving.


(1)

Adapters to be ordered separately.

(2)

See specific adapter dimensions

For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
GHAR/L-8


Screw

Key

SR 14-519

T-20/5


Screw 1


Key 1

SR M6X25DIN912UNB

HW 5.0

GHAPR/L-8

External Holders for Grooving and Turning Perpendicularly Oriented Adapters


l1
h

h
h4

l2

b
Tmax-r
GAFGR-8
Designation
GHAPR/L 31.7-8

GADL 8

GHAPR

Right-hand shown

l1

l2

h4

TG(1)

Tmax-r(2)

FG(1)

Tmax-a(2)

1.250

1.250

6.100

1.18

.29

GADR/L 8

1.000

GAFG...R/L-8

.984

Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving.


(1)

Adapters to be ordered separately

(2)

See specific adapter dimensions

For tools, see pages: GADR/L8 (B29) GAFGR/L8 (E43).

Spare Parts
Designation
GHAPR/L 31.7-8


Side Locking Screw

Key

SR 14-519

T-20/5

Main
B28

Contents


Upper Locking Screw


Key 1

SR M6X25DIN912UNB

HW 5.0

User Guide

Index

GADR/L-8

Adapters for up to .98" Deep Machining


l1
B1

h1

f2

Tmax-r
A2
W

Designation
GADR/L 8

Right-hand shown

W min

W max

Tmax-r

.260

.327

1.004

.236

h1
-

B1

l1

A2

f2

1.65

2.480

.472

.354

For user guide, see pages B140-153


For inserts, see pages: GDMA (B48) GDMF (B30) GDMMCC (E47) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMYF (B35)
GIAK (Long Pocket) (B45) GIFE (W=.315, .394 Radius) (B39) GIFE (W=.315, .394) (B36) GIFE (W=.315, .394) (E44) GIPA 835V (V Shape) (C14)
GIPA/GIDA 8 (Full Radius) (B50).
For holders, see pages: C#GHAD8 (G8) C#GHAPR/L8 (G8) GHAPR/L8 (B28) GHAR/L8 (B28) IMGHAD8 (G25) IMGHAPR/L8 (G25).

CGHN-8-10D

Heavy Duty Deep Grooving and Turning Blades


Tblade
B1

h1
A
150

l1
W
Designation
CGHN 52-8D
CGHN 53-8D
CGHN 52-10D
CGHN 53-10D

W min

W max

T blade(1)

h1

B1

l1

.315
.315
.394
.394

.327
.327
.433
.433

1.969
2.756
2.756
3.937

.291
.291
.362
.362

1.772
1.772
1.772
1.772

2.07
2.07
2.07
2.07

7.480
10.236
7.480
10.236

For user guide, see pages B140-153


(1)

When using a double-ended insert, grooving depth is limited by the insert.

For inserts, see pages: GDMF (B30) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMYF (B35) GDPY (B37) GIFE (W=.315,
.394 Radius) (B39) GIFE (W=.315, .394) (B36) GIFE (W=.315, .394) (E44) GIPA 835V (V Shape) (C14) GIPA/GIDA 8 (Full Radius) (B50).
For holders, see pages: SGTBK (Metric) (F3) SGTBU/SGTBN (F2).

Spare Parts
Designation
CGHN 52-8D
CGHN 53-8D
CGHN 52-10D
CGHN 53-10D


Screw

Key

SR
SR
SR
SR

HW
HW
HW
HW

Main
B29

76-1637
76-1637
76-1289
76-1289

4.0
4.0
5.0
5.0

Contents

User Guide

Index

Utility Inserts

GIMF

Utility Single-Ended Inserts for Grooving and Turning


.004
7

.602Ref

.197
M

W
R
Dimensions

IC806

IC907

IC5010

.126
.157
.157
.197
.197
.236

IC428

.024
.008
.031
.020
.031
.031

IC20

.157
.197
.197
.236
.236
.315

IC908

IC808

R.002

IC8250

W.002

IC830

Designation
GIMF 406
GIMF 502
GIMF 508
GIMF 605
GIMF 608
GIMF 808

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.030-.094
.010-.118
.039-.118
.024-.142
.039-.142
.039-.189

.0075-.0098
.0071-.0102
.0091-.0138
.0087-.0142
.0094-.0165
.0126-.0220

.0035-.0063
.0043-.0071
.0043-.0083
.0051-.0091
.0051-.0098
.0071-.0134

Dmin for internal applications = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGFG 51P8 (E43) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNP8 (B26) CGHNS (B24) CGHR/LP8DG (B26) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L
(B22) GHMPR/L (B19) GHMR/L (B18).

GDMF

Utility Double-Ended Inserts for Grooving and Turning

.004
7
.197

.602 Ref.
W
R

Dimensions

W.002

R.002

Tmax-r

IC830

IC8250

IC808

IC428

IC5010

Designation
GDMF 808

Recommended Machining Data

Tough Hard

ap
(inch)

.315

.031

1.063

.236

.039-.189

Dmin for internal machining = 2.26" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHIR/L (W=.260.315) (B96).

Main
B30

Contents

User Guide

Index

f turn
(IPR)

f groove
(IPR)

.0126-.0220 .0071-.0134

GIMY

Utility Single-Ended Inserts, for Grooving and Turning


.004
7
M

.197

.602 Ref.
M

W
R
GIMY 8, 10

GIMY 3

Dimensions

.016
.031
.031

.094
.236
.315

IC806

.118
.315
.394

IC20

IC908

R.002

IC8250

W.002

IC830

Designation
GIMY 304
GIMY 808
GIMY 1008

Recommended Machining Data

Tough Hard

IC808

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.071
.039-.189
.039-.236

.0063-.0079
.0126-.0220
.0138-.0256

.0028-.0047
.0071-.0134
.0087-.0157

Dmin for internal applications = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGFG 51P8 (E43) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNP8 (B26) CGHNS (B24) CGHR/LP8DG (B26) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L
(B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GDMY

Utility Double-Ended Inserts, for Grooving and Turning

1.18 Ref.

.004
Tmax-a

D1

.252

W
R

Dimensions

IC428

.236

1.97

1.063

IC5010

Tmax-r

IC20

.031

D1 min

IC808

.315

IC8250

W.002 R.002

Recommended Machining Data

Tough Hard

IC830

Designation
GDMY 808

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.039-.189

.0126-.0220

.0071-.0134

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
B31

Contents

User Guide

Index

GIMN

Utility Single-Ended Inserts for Grooving and Turning Ductile Materials


.004
7
.602 Ref.

W
M

W.002

R.002

.118
.157
.197
.236

.008
.024
.031
.031

.094
.134
.161
.197

Dimensions

IC907

Dimensions
GIMN 302
GIMN 406
GIMN 508
GIMN 608

Dimensions

IC908

Dimensions

l
l

ap

f turn

f groove

.012-.047
.030-.063
.039-.079
.039-.094

.0028-.0043
.0043-.0071
.0059-.0098
.0071-.0118

.0016-.0035
.0020-.0055
.0024-.0071
.0028-.0087

(inch)

(IPR)

(IPR)

Dmin for internal applications = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS (B24)
CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

GDMN

Utility Double-Ended Inserts for Grooving and Turning Ductile Materials

.004

1.18 Ref.

.252

M
W
R

Dimensions

R.002

Tmax-r

IC8250

.315

.031

1.063

.236

Recommended Machining Data

IC808

W.002

IC830

Designation
GDMN 808

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.039-.126

.0080-.0140

.0040-.0120

Dmin for internal machining = 2.26" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
B32

Contents

User Guide

Index

GDMU

Utility Inserts for Heavy Grooving on Ductile Materials

.004

1.18 Re

f.

.252

W
M
Dimensions

W.002

R.002

IC8250

Recommended
Machining Data

IC830

Designation
GDMU 808

Tough Hard

f groove
(IPR)

.315

.031

.236

.0039-.0094

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

GIMY (Full Radius)

Utility Single-Ended Inserts, for Grooving and Profiling


.004
7

.197

.602 Ref.

W
M

R
Dimensions

.059
.079
.098
.118
.125
.157

.094
.126
.154
.197
.201
.220

IC20N

.118
.157
.197
.236
.250
.315

IC806

IC20

R.002

IC808

W.002

IC8250

IC830

Designation
GIMY 315
GIMY 420
GIMY 525
GIMY 630
GIMY 635-318
GIMY 840

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.059
.000-.079
.000-.098
.000-.118
.000-.122
.000-.157

.0071-.0102
.0079-.0110
.0091-.0165
.0094-.0197
.0098-.0209
.0126-.0264

.0028-.0051
.0035-.0067
.0043-.0083
.0051-.0098
.0055-.0106
.0071-.0134

Dmin for internal application= 2.76" Can cut arcs to 250 For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGFG 51P8 (E43) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNP8 (B26) CGHNS (B24) CGHR/LP8DG (B26) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L
(B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B33

Contents

User Guide

Index

GIMY 1260

Utility Single-Ended Inserts, for External Grooving and Profiling

.004

.944 Ref.
7

.27

W
R

Dimensions

R.002

IC8250

IC808

.472

.236

.374

IC20

W.002

IC830

Designation
GIMY 1260

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.236

.0170-.0340

.0102-.0180

Toolholder seat needs to be modified according to insert profile to ensure clearance.


For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGHR/L1214D (B71) GHDR/L/N12/14 (B70).

GDMY (Full Radius)

Utility Double-Ended Full Radius Inserts for Grooving and Profiling


.004

1.18 Ref.

Tmax-a

D1

.252

R
Dimensions

IC806

.220

IC5010

.157

Tmax-r

IC428

.315

min

IC20

IC808

R.002

IC8250

W.002

IC830

Designation
GDMY 840

Recommended Machining Data

Tough Hard

1.97

.984

D1

ap
(inch)

f turn
(IPR)

.000-.157 .0126-.0264

f groove
(IPR)
.0071-.0134

Can cut arcs to 250 Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDKR/L (C11) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
B34

Contents

User Guide

Index

GIMY-F

Utility Single-Ended Inserts, for Grooving and Profiling Ductile Materials

.004
7
.197

.602
M

W
R

Dimensions

.118
.197
.236
.315

.059
.098
.118
.157

.094
.154
.197
.220

IC806

R.002

IC908

W.002

IC808

IC8250

Designation
GIMY 315F
GIMY 525F
GIMY 630F
GIMY 840F

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.059
.000-.098
.000-.118
.000-.157

.0071-.0102
.0091-.0165
.0094-.0197
.0126-.0264

.0028-.0051
.0043-.0083
.0051-.0098
.0071-.0134

Dmin for internal applications = 2.76" Can cut arcs to 250 For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGFG 51P8 (E43) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNP8 (B26) CGHNS (B24) CGHR/LP8DG (B26) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L
(B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GDMY-F

Utility Double-Ended Inserts, for Grooving and Profiling Ductile Materials

1.18 Ref.

.004

.248 Ref.

7
W
R

Dimensions

R.002

Tmax-r

.315

.157

.220

.984

Recommended Machining Data

IC908

W.002

IC808

Designation
GDMY 840F

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.157

.0126-.0264

.0071-.0134

Dmin for internal applications = 2.76" Can cut arcs to 250 For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGFG 51P8 (E43) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNP8 (B26) CGHNS (B24) CGHR/LP8DG (B26) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L
(B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B35

Contents

User Guide

Index

Precision Ground Inserts

GIF-E (W=.157-.236)

Precision Double-Ended Inserts for Grooving and Turning

.001
7
.197

.602 Ref.

W
R

Dimensions

.157
.157
.157
.197
.197
.197
.236
.236
.236

.016
.024
.031
.016
.024
.031
.016
.031
.047

.126
.126
.126
.157
.157
.157
.189
.189
.189

.512
.512
.512
.512
.512
.512
.512
.512
.512

IC807

Tmax-r

IC20

IC808

R.002

IC8250

W.001

IC830

Designation
GIF 4.00E-0.40
GIF 4.00E-0.60
GIF 4.00E-0.80
GIF 5.00E-0.40
GIF 5.00E-0.60
GIF 5.00E-0.80
GIF 6.00E-0.40
GIF 6.00E-0.80
GIF 6.00E-1.20

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.094
.030-.094
.039-.094
.020-.118
.030-.118
.039-.118
.020-.142
.039-.142
.057-.142

.0071-.0094
.0075-.0098
.0079-.0110
.0079-.0118
.0083-.0126
.0091-.0138
.0087-.0142
.0094-.0165
.0094-.0181

.0035-.0059
.0035-.0063
.0035-.0067
.0043-.0075
.0043-.0079
.0043-.0083
.0051-.0091
.0051-.0098
.0051-.0098

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG
(B25) CGHNS (B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19)
GHMR/L (B18).

GIF-E (W=.315, .394)

Precision Double-Ended Inserts for Grooving and Turning

.001

1.18 Ref.

.252

M
W
R

Dimensions

1.063
1.063
1.063
1.063
1.063

IC806

.236
.236
.236
.315
.315

IC807

.016
.031
.047
.031
.047

IC5010

.315
.315
.315
.394
.394

IC428

Tmax-r

IC20

IC808

R.002

IC8250

W.001

IC830

Designation
GIF 8.00E-0.40
GIF 8.00E-0.80
GIF 8.00E-1.20
GIF 10.00E-0.80
GIF 10.00E-1.20

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.189
.039-.189
.057-.189
.039-.236
.057-.236

.0114-.0189
.0126-.0220
.0126-.0244
.0138-.0256
.0138-.0283

.0071-.0122
.0071-.0134
.0071-.0134
.0087-.0157
.0087-.0157

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long
Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
B36

Contents

User Guide

Index

GIP-E

Precision Double-Ended Inserts for Grooving and Turning

.001
7
.197

.602 Ref.
W
M

R
Dimensions

IC20N

IC806

IC807

IC5010

IC428

IC20

.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512

IC908

.094
.094
.094
.094
.126
.126
.126
.157
.157
.157
.157
.189
.189
.189
.189

IC808

Tmax-r

IC8250

IC830

Designation
W.001 R.002
.118
.000
GIP 3.00E-0.00
.118
.008
GIP 3.00E-0.20
.118
.016
GIP 3.00E-0.40
.118
.031
GIP 3.00E-0.80
.157
.016
GIP 4.00E-0.40
.157
.024
GIP 4.00E-0.60
.157
.031
GIP 4.00E-0.80
.188
.022
GIP 4.78E-0.55
.197
.016
GIP 5.00E-0.40
.197
.024
GIP 5.00E-0.60
.197
.031
GIP 5.00E-0.80
.219
.022
GIP 5.55E-0.55
.236
.031
GIP 6.00E-0.80
.236
.047
GIP 6.00E-1.20
.250
.031
GIP 6.35E-0.80

Recommended Machining Data

Tough Hard

l
l

l
l

l
l

l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.071
.010-.071
.020-.071
.039-.071
.020-.094
.030-.094
.039-.094
.028-.110
.020-.118
.030-.118
.039-.118
.028-.130
.039-.142
.057-.142
.039-.150

.0047-.0063
.0059-.0079
.0067-.0087
.0075-.0102
.0075-.0102
.0083-.0110
.0087-.0122
.0083-.0122
.0087-.0130
.0091-.0138
.0094-.0154
.0083-.0142
.0102-.0181
.0102-.0201
.0106-.0193

.0028-.0043
.0031-.0051
.0031-.0055
.0031-.0059
.0039-.0071
.0039-.0075
.0039-.0079
.0047-.0079
.0051-.0083
.0051-.0087
.0051-.0091
.0055-.0091
.0059-.0106
.0059-.0106
.0063-.0114

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GDPY

Precision Double-Ended Inserts for External Heavy-Duty Grooving and Turning

1.18 R

.001

ef.

.252

W
R

Dimensions

.394
.394
.394
.433
.433

.031
.047
.079
.047
.079

.315
.315
.315
.315
.315

IC20

R.002

IC8250

W.001

IC830

Designation
GDPY 10.00-0.80
GDPY 10.00-1.20
GDPY 10.00-2.00
GDPY 11.00-1.20
GDPY 11.00-2.00

Recommended Machining Data

Tough Hard

ap
(inch)

.039-.236
.057-.236
.094-.236
.057-.260
.094-.260

l
l

l
l

f turn
(IPR)

f groove
(IPR)

.0138-.0256
.0177-.0315
.0138-.0307
.0154-.0287
.0154-.0311

.0087-.0157
.0087-.0157
.0087-.0157
.0094-.0161
.0094-.0161

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGHN810D (B29) GHDR/L (Long Pocket) (B27).

Main
B37

Contents

User Guide

Index

GIF-E (W=.157-.236 Radius)

Precision Double-Ended Full Radius Inserts, for Profiling and Grooving

.001
7
.197

.602 Ref.

W
R=W/2

Dimensions

Tmax-r

.157
.197
.236

.079
.098
.118

.126
.157
.189

.465
.445
.425

IC20

R.002

IC8250

W.001

IC830

Designation
GIF 4.00E-2.00
GIF 5.00E-2.50
GIF 6.00E-3.00

Recommended Machining Data

Tough Hard

ap
(inch)

.000-.079
.000-.098
.000-.118

f turn
(IPR)

f groove
(IPR)

.0080-.0134 .0040-.0070
.0091-.0170 .0043-.0083
.0094-.0200 .0051-.0100

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS (B24)
CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
B38

Contents

User Guide

Index

GIF-E (W=.315, .394 Radius)

Precision Double-Ended Full Radius Inserts, for Profiling and Grooving


.001

1.18 Ref.
7

.252
M

W
R

W.001

R.002

.315
.394

.157
.197

.236
.315

(inch)

ap

f turn

f groove

.000-.157
.000-.197

.0126-.0264
.0138-.0307

.0071-.0134
.0087-.0157

l
l

Dimensions

IC8250

Dimensions
GIF 8.00E-4.00
GIF 10.00E-5.00

Dimensions

IC830

Dimensions

(IPR)

(IPR)

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long
Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

GIP-E (Full Radius)

Precision Double-Ended Full Radius Inserts, for Profiling and Grooving


.001
7
.197

.602 Ref.
W
M

R=W/2

Dimensions

IC5010

IC807

IC428

.484
.465
.445
.425
.419

IC20

.094
.126
.157
.189
.189

IC808

Tmax-r

IC8250

IC830

Designation
W.001 R.002
.059
GIP 3.00E-1.50 .118
.079
GIP 4.00E-2.00 .157
.098
GIP 5.00E-2.50 .197
.118
GIP 6.00E-3.00 .236
.125
GIP 6.35E-3.18 .250

Recommended Machining Data

Tough Hard

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.059
.000-.079
.000-.098
.000-.118
.000-.122

.0071-.0110
.0080-.0134
.0100-.0170
.0110-.0213
.0114-.0224

.0031-.0060
.0040-.0080
.0051-.0091
.0060-.0110
.0063-.0114

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107)

Main
B39

Contents

User Guide

Index

GIP (Flat Top W<M)

Flat Top Precision Double-Ended Inserts for Grooving


.602 Ref.

.001
W

7
.197
M
Tmax-r

Dimensions

.020
.031
.041
.047
.055
.058
.062
.067
.070
.077

.000
.000
.000
.000
.000
.000
.006
.004
.007
.006

.039
.063
.079
.079
.079
.098
.106
.118
.118
.118

.087
.087
.087
.087
.087
.087
.087
.087
.087
.087

IC20N

Tmax-r

IC807

R.001

IC20

W.001

IC808

IC830

Designation
GIP 0.50-0.00
GIP 0.80-0.00
GIP 1.04-0.00
GIP 1.20-0.00
GIP 1.40-0.00
GIP 1.47-0.00
GIP 1.57-0.15
GIP 1.70-0.10
GIP 1.78-0.18
GIP 1.96-0.15

Recommended
Machining Data

Tough Hard

l
l
l

f groove
(IPR)
.0008-.0016
.0008-.0016
.0008-.0020
.0012-.0020
.0012-.0024
.0012-.0024
.0016-.0024
.0016-.0028
.0016-.0028
.0016-.0031

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHDR/L (Short Pocket) (B20) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

GIP (Full Radius W<M)

Flat Top Precision Double-Ended Inserts with Full Radius for Grooving
.602 Ref.
.001
7
.197
W

R=W/2

Tmax-r

.039
.055
.062
.079
.094

.020
.028
.031
.039
.047

.079
.079
.106
.118
.185

.087
.087
.087
.087
.094

l
l

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHDR/L (Short Pocket) (B20) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B40

Contents

IC806

Dimensions

IC807

Tmax-r

IC20

R.002

IC908

W.001

IC808

Designation
GIP 1.00-0.50
GIP 1.40-0.70
GIP 1.57-0.79
GIP 2.00-1.00
GIP 2.39-1.20

Dimensions

IC830

Dimensions

User Guide

Index

f groove
(IPR)
.0012-.0024
.0016-.0028
.0016-.0031
.0020-.0043
.0024-.0047

GIG

Precision Double-Ended Inserts for Grooving


.001
7
.197

M
Tmax-r

Dimensions

W.001

R.001

Tmax-r

.041
.047
.049
.055
.057
.058
.059
.062
.067
.070
.073
.073
.077
.079
.087
.091

.000
.000
.004
.000
.004
.000
.004
.006
.004
.007
.006
.006
.006
.008
.006
.008

.079
.079
.079
.079
.079
.098
.098
.106
.118
.118
.118
.118
.118
.118
.138
.138

.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087
.087

IC830

Designation
GIG 1.04-0.00
GIG 1.20-0.00
GIG 1.25-0.10
GIG 1.40-0.00
GIG 1.45-0.10
GIG 1.47-0.00
GIG 1.50-0.10
GIG 1.57-0.15
GIG 1.70-0.10
GIG 1.78-0.18
GIG 1.85-0.15
GIG 1.86-0.15
GIG 1.96-0.15
GIG 2.00-0.20
GIG 2.22-0.15
GIG 2.30-0.20

l
l
l

l
l
l
l

l
l
l
l

l
l
l

l
l

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHDR/L (Short Pocket) (B20) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B41

Contents

Recommended
Machining Data

Tough Hard

User Guide

IC20

.602 Ref.

IC808

Index

f groove
(IPR)
.0010-.0012
.0010-.0012
.0010-.0020
.0010-.0020
.0010-.0020
.0010-.0020
.0010-.0020
.0012-.0020
.0012-.0020
.0012-.0020
.0012-.0020
.0012-.0020
.0012-.0024
.0020-.0024
.0020-.0024
.0020-.0030

GIP

Precision Double-Ended Inserts for Grooving

.001
7
.602 Ref.

.197

W
M

Dimensions

.138
.185
.197
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512

.087
.094
.094
.094
.094
.094
.094
.094
.094
.094
.094
.094
.126
.126
.126
.126
.126
.126
.157
.189
.189

IC20N

.006
.006
.008
.004
.008
.008
.000
.008
.016
.006
.008
.004
.008
.008
.008
.008
.031
.004
.016
.016
.031

IC806

.087
.094
.097
.106
.106
.113
.118
.118
.118
.124
.125
.130
.137
.140
.147
.157
.157
.167
.197
.236
.236

IC807

IC20

Tmax-r

IC808

R.001

IC8250

W.001

IC830

Designation
GIP 2.22-0.15
GIP 2.39-0.15
GIP 2.47-0.20
GIP 2.70-0.10
GIP 2.70-0.20
GIP 2.87-0.20
GIP 3.00-0.00
GIP 3.00-0.20
GIP 3.00-0.40
GIP 3.15-0.15
GIP 3.18-0.20
GIP 3.30-0.10
GIP 3.48-0.20
GIP 3.56-0.20
GIP 3.74-0.20
GIP 3.98-0.20
GIP 4.00-0.80
GIP 4.23-0.10
GIP 5.00-0.40
GIP 6.00-0.40
GIP 6.00-0.80

Recommended
Machining Data

Tough Hard

l
l

l
l

l
l

l
l

l
l
l
l

f groove
(IPR)
.0020-.0035
.0020-.0035
.0024-.0039
.0024-.0039
.0028-.0043
.0028-.0047
.0028-.0043
.0031-.0051
.0031-.0055
.0028-.0047
.0031-.0051
.0028-.0047
.0035-.0059
.0035-.0059
.0035-.0063
.0039-.0067
.0039-.0079
.0039-.0063
.0051-.0083
.0059-.0098
.0059-.0106

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B42

Contents

User Guide

Index

GIP (Full Radius)

Precision Double-Ended, Full Radius Inserts for Grooving


.001
7

.197

.602 Ref.
W
R=W/2

Dimensions

.118
.125
.157
.188
.197

.059
.063
.078
.094
.098

.484
.480
.465
.449
.445

.094
.094
.126
.189
.157

IC20

Tmax-r

IC808

R.002

IC8250

W.001

IC830

Designation
GIP 3.00-1.50
GIP 3.18-1.59
GIP 3.98-1.99
GIP 4.78-2.39
GIP 5.00-2.50

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0031-.0059
.0031-.0063
.0039-.0079
.0047-.0087
.0051-.0091

l
l

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GIF

Precision Double-Ended Inserts for Grooving

.001
7

.197

.602 Ref.

W
R

Dimensions

Tmax-r

.137
.140
.147
.157
.167
.175
.188
.191
.208
.212
.232
.250
.250

.008
.008
.008
.008
.004
.006
.022
.012
.008
.008
.008
.020
.022

.126
.126
.126
.126
.126
.157
.157
.157
.157
.157
.189
.189
.189

.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512
.512

IC20

IC808

R.001

IC8250

W.001

IC830

Designation
GIF 3.48-0.20
GIF 3.56-0.20
GIF 3.74-0.20
GIF 3.98-0.20
GIF 4.23-0.10
GIF 4.45-0.15
GIF 4.78-0.55
GIF 4.86-0.30
GIF 5.28-0.20
GIF 5.39-0.20
GIF 5.90-0.20
GIF 6.35-0.50
GIF 6.35-0.55

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0031-.0047
.0031-.0051
.0031-.0051
.0035-.0055
.0031-.0051
.0035-.0055
.0043-.0071
.0043-.0071
.0047-.0071
.0047-.0075
.0047-.0083
.0055-.0094
.0055-.0094

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
B43

Contents

User Guide

Index

GIF (Long Pocket)

Precision Double-Ended Inserts for Grooving


1.18 Re

f.

.001
7

.252

W
M

R
Dimensions

R.001

Tmax-r

.315
.315

.016
.031

.236
.236

1.063
1.063

IC806

W.001

IC20

Designation
GIF 8.00-0.40
GIF 8.00-0.80

Recommended Machining
Data

Tough Hard

f groove
(IPR)

f face-groove
(IPR)

.0071-.0122
.0071-.0134

.006-.009
.006-.010

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long Pocket) (B27).

GIF (Full Radius)

Precision Double-Ended Full Radius Inserts for Grooving


.001
7

.197

.602 Ref.
W
M

Dimensions

R.002

Tmax-r

.188
.250

.094
.125

.157
.189

.449
.417

IC808

W.001

IC8250

Designation
GIF 4.78-2.39
GIF 6.35-3.18

Recommended
Machining Data

Tough Hard

IC20

R=W/2

f groove
(IPR)

.0043-.0079
.0055-.0106

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
B44

Contents

User Guide

Index

Cast Iron

GIA-K (W=.118-.236)

Flat Top Precision Double-Ended Inserts with T-Land for Machining Cast Iron
.001
15
7

.197

.602 Ref.

W
R

Dimensions

R.002

Tmax-r

.118
.157
.157
.197
.236

.016
.016
.031
.031
.031

.094
.126
.126
.157
.189

.512
.512
.512
.512
.512

IC5010

W.001

IC428

Designation
GIA 3.00K-0.40
GIA 4.00K-0.40
GIA 4.00K-0.80
GIA 5.00K-0.80
GIA 6.00K-0.80

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.071
.020-.094
.039-.094
.039-.118
.039-.142

.0047-.0079
.0063-.0106
.0071-.0126
.0091-.0157
.0106-.0189

.0028-.0051
.0035-.0071
.0035-.0075
.0043-.0094
.0055-.0114

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

GIA-K (Long Pocket)

Flat Top Precision Double-Ended Inserts with T-Land, for Machining Cast Iron
.001
Tmax-a

1.18 Ref.

15
7

.252
M

D1

W
R

Dimensions

.315
.315

R.002
.031
.047

M
.236
.236

Tmax-r
.984
.984

D1 min
6.30
6.30

IC5010

W.001

IC428

Designation
GIA 8.00K-0.80
GIA 8.00K-1.20

Tough Hard

Recommended Machining Data

ap
(inch)
.039-.189
.057-.189

f turn
(IPR)

f groove
(IPR)

.0142-.0252
.0142-.0276

.0071-.0150
.0071-.0150

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long Pocket) (B27).

Main
B45

Contents

User Guide

Index

GITM

CBN Tipped Inserts for Turning and Grooving on Hard Ferrous Materials

.006

.001

.008
20

30

7
IB20H

IB50 / IB10H

.59 Ref.

M
R

Dimensions

Recommended Machining Data

R.002

.118
.157
.197
.236
.315

.008
.008
.016
.016
.016

.094
.126
.157
.189
.236

IB10H

W.001

IB50

Tough Hard

IB20H

Designation
GITM 3.00K-0.20
GITM 4.00K-0.20
GITM 5.00K-0.40
GITM 6.00K-0.40
GITM 8.00K-0.40

Hard MaterialS

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.012
.000-.016
.000-.020
.000-.024
.000-.031

.0008-.0028
.0012-.0035
.0020-.0051
.0020-.0059
.0028-.0079

.0008-.0020
.0008-.0028
.0012-.0039
.0016-.0047
.0020-.0063

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GITM (Full Radius)

CBN Tipped Inserts, Full Radius for Grooving and Turning on Hard Ferrous Materials

.006

.008

.001

20

30

IB20H

7
.59 Ref.

IB50 / IB10H

200

R
Dimensions

Hard MaterialS
Recommended Machining Data

R.002

D1 min

.118
.157
.197
.236
.315

.059
.079
.098
.118
.157

.094
.126
.154
.197
.220

6.30
6.30
6.30
6.30
6.30

IB10H

W.001

IB50

Tough Hard

IB20H

Designation
GITM 3.00K-1.50
GITM 4.00K-2.00
GITM 5.00K-2.50
GITM 6.00K-3.00
GITM 8.00K-4.00

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.012
.000-.016
.000-.020
.000-.024
.000-.031

.0012-.0039
.0016-.0055
.0020-.0071
.0024-.0087
.0031-.0114

.0008-.0024
.0008-.0035
.0012-.0043
.0016-.0051
.0020-.0067

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
B46

Contents

User Guide

Index

High Temperature Alloys Aluminum

GIPY

Single-Ended Full Radius Sharp Edged Precision Inserts for Profiling of


High Temperature Alloys
.001
7

.197

.602 Ref.

W
R

Dimensions

.118
.157
.197
.236
.315

.059
.079
.098
.118
.157

.094
.126
.154
.197
.220

IC806

IC907

R.002

IC07

W.001

IC20

Designation
GIPY 3.00-1.50
GIPY 4.00-2.00
GIPY 5.00-2.50
GIPY 6.00-3.00
GIPY 8.00-4.00

Recommended Machining
Data

Tough Hard

l
l

f turn
(IPR)

f groove
(IPR)

.0075-.0110
.0087-.0146
.0094-.0181
.0102-.0217
.0134-.0291

.0031-.0059
.0039-.0079
.0051-.0091
.0059-.0106
.0079-.0142

Can cut arcs to 250 Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNP8 (B26)
CGHNS (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GIPA (W=.118-.236)

Double-Ended Precision Ground Inserts with a Polished Top Rake, for Machining Aluminum
.001
7

.197

.59 Ref.
W
M

GIPAD-ID5

(1)

W.001

R.001

.118
.118
.157
.197
.236

.008
.008
.016
.016
.016

.094
.094
.126
.157
.189

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.071
.010-.071
.020-.094
.020-.118
.020-.142

.0047-.0079
.0047-.0098
.0055-.0122
.0063-.0134
.0075-.0161

.0031-.0055
.0035-.0063
.0039-.0079
.0043-.0091
.0043-.0102

ID5

Designation
GIPA 3.00-0.20
GIPA 3.00-0.20-D
GIPA 4.00-0.40
GIPA 5.00-0.40
GIPA 6.00-0.40

Recommended Machining Data

IC20

Dimensions

l
l
l
l
l

Dmin for internal machining = 2.76" For cutting speed recommendations and user guide, see pages B140-153
(1)

Single-ended PCD tipped insert

For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHIUR/LUC (C9) GHMPR/L (B19) GHMR/L
(B18) GHSR/L (B107).

Main
B47

Contents

User Guide

Index

Aluminum

GDMA

Utility Double-Ended Insert with a Polished Top Rake,


for Machining Aluminum
.004

1.18 Ref.
7

.252

W
M

Can cut arcs to 250

Dimensions

W.002

R.002

IC07

Designation
GDMA 840

Tough Hard

.315

.157

.220

Recommended Machining Data

IC507

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.157

.0094-.0264

.0055-.0150

For heavy-duty machining Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CF5 GHIFR8A (C2) CF5 GHIUR15A (C3) GADR/L8 (B29) GHDKR/L (C11) GHIFR/LA (C9) GHIR/L (W=.260.315) (B96)
GHIUR/LCA(15 & 27.5)Bars (C8) GHIUR/LUC (C9).

Main
B48

Contents

User Guide

Index

GIPA (Round W=.118-.236)

Precision Double-Ended Inserts with Polished Top Rake, for Machining Aluminum
.001
7
.197

.590 Ref.
W
R

Dimensions

.118
.118
.118
.157
.157
.157
.197
.197
.197
.236
.236
.236
.236
.236

.059
.059
.059
.079
.079
.079
.098
.098
.098
.118
.118
.118
.118
.118

.094
.094
.094
.126
.126
.126
.154
.154
.154
.189
.189
.189
.189
.189

ID5

R.002

IC806

W.001

IC20

Designation
GIPA 3.00-1.50
GIPA 3.00-1.50-D (1)
GIPA 3.00-1.50YZ-D (2)
GIPA 4.00-2.00
GIPA 4.00-2.00-D (1)
GIPA 4.00-2.00YZ-D (2)
GIPA 5.00-2.50
GIPA 5.00-2.50-D (1)
GIPA 5.00-2.50YZ-D (2)
GIPA 6.00-3.00
GIPA 6.00-3.00-D (1)
GIPA 6.00-3.00YZ
GIPA 6.00-3.00YZ-D (2)
GIPA 6.00-3.00CB (3)

Recommended Machining Data

Tough Hard

l
l
l
l

l
l
l

l
l
l

l
l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.059
.000-.059
.000-.059
.000-.079
.000-.079
.000-.079
.000-.098
.000-.098
.000-.098
.000-.118
.000-.118
.000-.118
.000-.118
.000-.118

.0059-.0118
.0075-.0142
.0075-.0142
.0079-.0169
.0098-.0209
.0098-.0209
.0083-.0189
.0087-.0236
.0087-.0236
.0083-.0228
.0102-.0283
.0083-.0228
.0102-.0283
.0083-.0228

.0031-.0063
.0035-.0075
.0035-.0075
.0039-.0087
.0047-.0102
.0047-.0102
.0035-.0094
.0043-.0118
.0043-.0118
.0043-.0114
.0051-.0142
.0043-.0114
.0051-.0142
.0043-.0114

For cutting speed recommendations and user guide, see pages B140-153
(1)

Single-ended PCD tipped insert (2) Single-ended molded PCD chipformer tipped insert (3) Single-ended flat PCD tipped insert with chip deflector

For tools, see pages: C#-GHDR/L (G11) CF5 GHIUR-15A (C3) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25)
CGHN-DG (B25) CGHN-S (B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19)
GHMR/L (B18) GHSR/L (B107).

Main
B49

Contents

User Guide

Index

Aluminum Next to Shoulder

GIPA/GIDA 8 (Full Radius)

Precision Double-Ended Inserts with Polished Top Rake,


for Machining Aluminum
.001

1.18 Ref.

10

.252
GIDA 80-40

GIDA 80-40CB

M
GIPA 8.00-4.00

(1)

W.001

R.002

.315
.315
.315
.315
.315
.315

.157
.157
.157
.157
.157
.157

.220
.220
.220
.220
.220
.236

ID5

Dimensions
GIDA 80-40
GIDA 80-40-D
GIDA 80-40CB-D
GIDA 80-40YZ
GIDA 80-40YZ-D
GIPA 8.00-4.00

Dimensions

IC20

Dimensions

ap

f turn

f groove

.000-.157
.000-.157
.000-.157
.000-.157
.000-.157
.000-.157

.0094-.0264
.0094-.0264
.0094-.0264
.0094-.0264
.0138-.0378
.0094-.0264

.0055-.0150
.0055-.0150
.0055-.0150
.0055-.0150
.0071-.0189
.0055-.0150

(inch)

l
l
l
l
l

(IPR)

(IPR)

ID5 is a single-ended PCD tipped insert For cutting speed recommendations and user guide, see pages B140-153
(1)

Should be clamped on GHDR/L...-8 only

For tools, see pages: C#GHDR/L (G11) CF5 GHIFR8A (C2) CF5 GHIUR15A (C3) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDKR/L
(C11) GHDR/L (Long Pocket) (B27) GHDR/L8A (C10) GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIFR/LA (C9)
GHIR/L (W=.260.315) (B96) GHIUR/LCA(15 & 27.5)Bars (C8) GHIUR/LUC (C9).

GIP-RX/LX

Precision Double-Ended Inserts for External Grooving Next to a Shoulder


.602 Ref

.001
7

F1
Tmax-r

25

W
Dimensions

R.001

Tmax-r

F1

.031
.041
.047
.062
.062
.079
.094

.000
.000
.004
.006
.031
.006
.047

.063
.079
.079
.106
.110
.118
.154

.094
.094
.094
.094
.094
.094
.094

.06
.06
.06
.07
.07
.07
.07

IC808

W.001

IC830

Designation
GIP 0.80-0.00R/LX
GIP 1.00-0.00R/LX
GIP 1.19-0.1RX
GIP 1.57-0.15 R/LX
GIP 1.57-0.79RX
GIP 2.00-0.15 R/LX
GIP 2.39-1.19RX

Tough Hard

l
l
l
l
l
l
l

Recommended
Machining Data

f groove
(IPR)
.0010-.0020
.0010-.0020
.0012-.0020
.0020-.0024
.0020-.0031
.0020-.0031
.0024-.0050

Toolholder seat needs to be modified according to insert profile to ensure clearance. For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHMPR/L (B19) GHMR/L (B18).

Main
B50

Contents

User Guide

Index

Undercutting

GHMUR/L

External Holders for 45 Undercutting


l2
h

h
l1
.059

f 45

W
Designation
GHMUR/L 12.7
GHMUR/L 16
GHMUR/L 19
GHMUR/L 25.4
GHMUR/L 31.7

Right-hand shown

W max

l1

l2

.156
.189
.252
.252
.252

.500
.630
.750
1.000
1.250

.500
.630
.750
1.000
1.250

4.500
4.409
4.500
6.000
7.000

.98
.98
.98
.98
.98

.63
.75
.88
1.13
1.38

For D>3.94", GIP/GIF inserts can be used (clearance types UN, D or G are not required).
For inserts, see pages: GIMYUN (B51) GIPUN (B52).

Spare Parts
Designation
GHMUR/L 12.7
GHMUR/L 16
GHMUR/L 19
GHMUR/L 25.4
GHMUR/L 31.7


Screw

Key

SR
SR
SR
SR
SR

HW
HW
HW
HW
HW

M6X16DIN912
M6X16DIN912
M6X20DIN912
M6X25DIN912UNB
M6X25DIN912UNB

5.0
5.0
5.0
5.0
5.0

GIMY-UN

Utility Single-Ended Inserts for External Undercutting


.001
7

.59 Ref.
W
R

Recommended
Machining Data

Designation
GIMY 315-UN
GIMY 420-UN

W.002

R.002

Tmax-r

.118
.157

.059
.079

.094
.126

.079
.098

IC8250

Dimensions

l
l

f groove
(IPR)
.0020-.0060
.0020-.0060

For 45 undercutting on D 3.94", regular GIMY inserts may be used. For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHMUR/L (B51).

Main
B51

Contents

User Guide

Index

Undercutting Pulley V Grooves

GIP-UN

Precision Double-Ended Inserts for External Undercutting


.001

UN
7
.197

.602 Ref.

W
R

Dimensions

Tmax-r

.118
.157

.059
.079

1.378
1.378

.094
.126

.157
.157

IC20

D min

IC808

R.002

IC8250

W.002

IC830

Designation
GIP 3.00-1.50UN
GIP 4.00-2.0UN

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0020-.0060
.0020-.0060

Not recommended for turning. For undercutting at 45 and D 3.94", other GIP inserts apply as well. For cutting speed recommendations and user guide,
see pages B140-153
For tools, see pages: C#GHDR/L (G11) CGHNDG (B25) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHMPR/L
(B19) GHMR/L (B18) GHMUR/L (B51).

GPV

Precision Inserts for Grooving Multi V-Ribbed Pulleys


Tmax-r
7

5 Typ.

l Ref

GPV 17

5 Typ.

4030Typ
GPV 3, 4

GPV 14

Dimensions

Designation
GPV 3-2.34-1 (1)
GPV 4-3.56-1 (1)
GPV 8-2.34-3 (2)
GPV 14-2.34-4 (3)
GPV 14-3.56-3 (3)
GPV 17-3.56-4 (4)

R
R1

Tmax-r

l Ref

R1
4030Typ.
GPV 8

Tough Hard

P.001

Tmax-r

R.002

R1.002

.110
.159
.294
.387
.439
.578

.092
.140
.092
.092
.140
.140

.087
.135
.087
.087
.135
.135

.013
.018
.013
.013
.018
.018

.008
.012
.008
.008
.012
.012

1
1
3
4
3
4

.602
.602
.602
.945
.945
.945

IC5010

.001
5

IC428

IC8250

.001
5

Recommended
Machining Data

f groove
(IPR)
.0024-.0060
.0024-.0060
.0024-.0060
.0024-.0060
.0024-.0060
.0024-.0060

Toolholder seat needs to be modified according to insert profile to ensure clearance. For cutting speed recommendations and user guide, see pages B140-153
(1) Use holders which are suitable for GIP 3 / GIP 4 (2) Use holders which are suitable for GIMY 808
which are suitable for TIGER 17

(3)

Use holders which are suitable for TIGER 14 (4) Use holders

For tools, see pages: C#GHDR/L (G11) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHMPR/L (B19) GHMR/L (B18).

Main
B52

Contents

User Guide

Index

T/L Grooves

HLPGR/L

(Metric)

Tools for L-Type LPGIR/L Inserts


l2
h

h
h4
l1
T
f

b
A

Designation
HLPGR/L 2525-12-A3.5-T25
HLPGR/L 3225-12-A3.5-T25
HLPGR/L 2525-12-A4.5-T30
HLPGR/L 3225-12-A4.5-T30

Tmax-r

h1

h4

l1

l2

25.00
25.00
30.00
30.00

25.0
32.0
25.0
32.0

25.0
32.0
25.0
32.0

7.0
7.0
-

25.0
25.0
25.0
25.0

3.50
3.50
4.50
4.50

23.25
23.25
22.75
22.75

160.00
160.00
160.00
160.00

50.0
50.0
55.0
55.0

In case of face penetration prior to radial grooving, please check that the lower insert support is relieved from the groove's outer diameter.

Spare Parts
Designation
HLPGR/L

LPGIR


Screw

Key

SR M6X20DIN912

HW 5.0

(Metric)

Inserts for Axial Grooves Inside Radial Grooves and for Radial Grooves
Inside Axial Grooves
D1 min

D1 min

L3
a

Tmax-a

Designation
LPGIL 12-8-2T4PR
LPGIR 12-8-2T4PR
LPGIL 12-8.5-3T5PR
LPGIR 12-8.5-3T5PR
LPGIL 12-9.5-4T6PR
LPGIR 12-9.5-4T6PR
LPGIL 12-11-5T6.5PR
LPGIR 12-11-5T6.5PR

Tmax-a

L3

D1 min

2.00
2.00
3.00
3.00
4.00
4.00
5.00
5.00

0.20
0.20
0.30
0.30
0.40
0.40
0.40
0.40

4.0
4.0
3.5
3.5
3.5
3.5
4.5
4.5

4.00
4.00
5.00
5.00
6.00
6.00
6.50
6.50

30.00
30.00
30.00
30.00
30.00
30.00
30.00
30.00

8.00
8.00
8.50
8.50
9.50
9.50
11.00
11.00

200.0
200.0
200.0
200.0
200.0
200.0
200.0
200.0

For cutting speed recommendations and user guide, see pages B140-153

Main
B53

Contents

User Guide

Index

IC907

Dimensions

l
l
l
l
l
l
l
l

PHGR/L

Holders for External Grooving and Turning


l2

h
h4

Dmax

l1
f

W Tmax-r

b
Left-hand shown

Designation
PHGR/L 16-2.4
PHGR/L 19-2.4
PHGR/L 25.4-2.4

W min
.094
.094
.094

W max D max(1)
.125
.125
.125

Tmax-r

l1

l2

h4

Insert

.669
.670
.670

.630
.750
1.000

.630
.750
1.000

4.331
4.500
6.000

1.30
1.30
1.30

.59
.71
.96

.22
-

.075
.075
.075

GDMW 2.4/GDMY 318


GDMW 2.4/GDMY 318
GDMW 2.4/GDMY 318

1.34
1.34
1.34

For user guide, see pages B140-153


(1)

Maximum parting diameter.

For inserts, see pages: GDMW 2.4 (B55).

Spare Parts
Designation
PHGR/L


Screw

Key

SR M5X20DIN912

HW 4.0

PHAR/L

External Machining Holders for PADR/L Adapters


l2
h

h
h4

Tmax-r

l1
b
Right-hand shown

Designation
PHAR/L 19
PHAR/L 25.4
(1)

Tmax-r

l1

l2

h4

Adapter(1)

.640
.640

.750
1.000

.750
1.000

6.000
6.000

1.40
1.40

.39
.20

PADR/L 2.4
PADR/L 2.4

Adapters to be ordered separately.

For tools, see pages: PADR/L (B55).

Spare Parts
Designation
PHAR/L


Screw

Key

SR 76-1368

HW 4.0

Main
B54


Lower Locking Screw

Key 1

SR M5-04451

T-20/5

Contents

User Guide

Index

GDMW Tools and Inserts

PHAPR/L

External Machining Holders for Perpendicularly Oriented PADR/L Adapters

h1
h4

l2

l1

b
Tmax-r
Left-hand shown Use left-hand holder with right-hand adapter.

Designation
PHAPR 25.4
(1)

Tmax-r

h1

l1

l2

h4

Adapter(1)

.640

1.000

1.000

1.000

6.000

1.00

.20

PADL 2.4

Adapters to be ordered separately.

Spare Parts
Designation
PHAPR 25.4


Screw

Key

SR 76-1368

HW 4.0


Lower Locking Screw

Key 1

SR M5-04451

T-20/5

PADR/L

Adapters for GDMW/GDMY Groove-Turn Inserts

B1

h1

l1
Tmax-r

f2
W

Left-hand shown

Right-hand shown

Designation
PADR/L 2.4

W min

W max

Tmax-r

l1

h1

B1

f2

.094

.125

.642

1.614

.075

.945

1.18

.165

For user guide, see pages B140-153


For holders, see pages: PHAPR/L (B55) PHAR/L (B54).

GDMW 2.4

Utility Double-Ended Inserts for External Turning, Grooving and Parting

.787 Ref.

.004

.217

7
W

Dimensions

Tmax-r

.094

.007

.079

.709

IC20N

IC20

R.001

IC808

W.0016

IC830

Designation
GDMW 2.4

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.059

.0028-.0047

.0020-.0031

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: PADR/L (B55) PHGR/L (B54) PHSR/L (B106).

Main
B55

Contents

User Guide

Index

PENTACUT (5 cutting edges)

PCHR/L-24

Grooving, Parting and Recessing Holders for Inserts with 5 Cutting Edges
l1

l2
h

h
Tmax-r

h4
f

b
W

Designation
PCHR/L 9.5-24
PCHR/L 12.7-24
PCHR/L 16-24
PCHR/L 19-24
PCHR/L 25.4-24
(1)

W min

.375
.500
.630
.750
1.000

.375
.500
.630
.750
1.000

.020
.020
.020
.020
.020

The Wmax value for standard PENTA 24 inserts is

.125 (2)

Right-hand shown

W max(1)
.125
.125
.126
.125
.125

(3)
(3)
(3)
(3)
(3)

l1

l2

h4

Tmax-r(2)

.30
.44
.57
.69
.94

5.000
5.000
4.724
5.000
5.500

.80
.80
.77
.80
.80

.26
.13
-

.256
.256
.256
.256
.256

For specific information, refer to insert data.

(3)

Insert
PENTA
PENTA
PENTA
PENTA
PENTA

24
24
24
24
24

Up to .244" width may be ordered on request

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NJ (Full Radius) (B60) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61) PENTA
24R/LZ (D63).
For holders, see pages: C#ASHR/L (G13).

Spare Parts
Designation
PCHL 9.5-24
PCHR 9.5-24
PCHL 12.7-24
PCHR 12.7-24
PCHL 16-24
PCHR 16-24
PCHL 19-24
PCHR 19-24
PCHL 25.4-24
PCHR 25.4-24


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5

16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397

PCHR/L-34

Grooving, Parting and Recessing Holders for Inserts with 5 Cutting Edges

l2

l1

h
Tmax-r

h4
f

w
Designation
PCHR/L 16-34
PCHR/L 19-34
PCHR/L 25.4-34
(1)

Right-hand shown

W min

W max

l1

l2

h4

Tmax-r(1)

.630
.750
1.000

.630
.750
1.000

.059
.059
.059

.157
.157
.157

.56
.68
.93

4.724
5.000
5.500

1.22
1.22
1.22

.35
.24
-

.394
.394
.394

For specific information, refer to insert data.

For inserts, see pages: PENTA 34FR/L (E52) PENTA 34NC (B63) PENTA 34NPB (B62) PENTA 34R/LC (D65) PENTA 34R/LPB (D66).

Spare Parts
Designation
PCHR/L-34


Screw

Key

SR 16-212-01397

T-2010/5

Main
B56

Contents

User Guide

Index

PCHPR/L

Facing, Grooving, Parting and Recessing Perpendicular Holders for Inserts


with 5 Cutting Edges
l2

Tmax-a
h

h
h4
l1

F1
b

Designation
PCHPR/L 16-24
PCHPR/L 19-24
PCHPR/L 25.4-24
PCHPR/L 19-34
PCHPR/L 25.4-34
(1)

Lock
Right-hand shown

W min

W max

F1

l1

l2

h4

Tmax-a(1)

.630
.750
1.000
.750
1.000

.630
.750
1.000
.750
1.000

.020
.020
.020
.055
.055

.126 (3)
.126 (3)
.126 (3)
.157
.157

.06 (2)
.06 (2)
.06 (2)
.07
.07

.93
1.06
1.30
1.34
1.34

4.724
5.000
5.500
5.000
5.500

.45
.45
.45
.59
.59

.24
-

.256
.256
.256
.394
.394

For specific information, refer to insert data.

(2)

Valid for inserts with W<.126" (3) Up to .244" width may be ordered on request.

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NJ (Full Radius) (B60) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61)
PENTA 24R/LZ (D63) PENTA 34FR/L (E52) PENTA 34NC (B63) PENTA 34NPB (B62) PENTA 34R/LC (D65) PENTA 34R/LPB (D66).

Spare Parts
Designation
PCHPL 16-24
PCHPR 16-24
PCHPL 19-24
PCHPR 19-24
PCHPL 25.4-24
PCHPR 25.4-24
PCHPR/L 19-34
PCHPR/L 25.4-34


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397

PCADR/L

Adapters for PENTACUT Grooving Inserts


MAHR (R.H. Holder)
F F1
f2

f3

Designation
PCADR/L 24N
PCADR/L 34N

l2

R.H. Adapter
F F1

B1

h1
A2
R.H. Adapter
MAHL (L.H. Holder)

A1

l1

MAHPR (R.H. Perpendicular Holder)

F=F1(R.H. shank)+f2(R.H. adapter)=F1(L.H. shank)+f2(L.H. adapter).


F=F1(L.H. shank)+f3(R.H. adapter)=F1(R.H. shank)+f3(L.H. adapter)

W min

W max

l2

l1

f2

f3

A2

h1

B1

A1

.020
.059

.125 (1)
.157

.669
1.165

1.634
2.134

.126
.132

.079
.073

.205
.205

.945
.945

1.19
1.22

.354
.433

Tmax and Dmax according to insert limitation.


(1)

Up to .244 width may be ordered on request

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NJ (Full Radius) (B60) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61) PENTA
24R/LZ (D63) PENTA 34FR/L (E52) PENTA 34NC (B63) PENTA 34NPB (B62) PENTA 34R/LC (D65) PENTA 34R/LPB (D66).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) C#MAHDOR (G5)
HSK A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22).

Spare Parts
Designation
PCADL 24N
PCADR 24N
PCADR/L 34N
(1)

For left-hand holders.

(2)

For right-hand holders.


Screw

Key

SR 16-212-01397L(1)
SR 16-212-01397(2)
SR 16-212-01397

T-2010/5
T-2010/5
T-2010/5

Main
B57

Contents

User Guide

Index

PCHBR/L

Double-Ended Parting and Grooving Blades for PENTACUT Inserts


W

B1 h1
f2

A2
Designation
PCHBR/L 26-24R (1)
PCHBR 26-24L (1)
PCHBL 32-24R
PCHBR 32-24L
PCHBR/L 26-34R
PCHBR 26-34L
PCHBL 32-34R
PCHBR 32-34L

l1

Left-hand shown

B1

W min

W max

h1

f2(2)

l1

A2

1.02
1.02
1.26
1.26
1.02
1.02
1.26
1.26

.020
.020
.020
.020
.059
.059
.059
.059

.244
.244
.244
.244
.157
.157
.157
.157

.843
.843
.976
.976
.843
.843
.976
.976

.276
.276
.276
.276
.281
.281
.281
.281

4.331
4.331
4.331
4.331
4.331
4.331
4.331
4.331

.335
.335
.335
.335
.335
.335
.335
.335

Insert
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA
PENTA

24
24
24
24
34
34
34
34

For insert/blade orientation, see the following drawings


(1)

Single pocket blade

(2)

To the center of inserts up to .163 width.

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NJ (Full Radius) (B60) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61) PENTA
24R/LZ (D63) PENTA 34FR/L (E52) PENTA 34NC (B63) PENTA 34NPB (B62) PENTA 34R/LC (D65) PENTA 34R/LPB (D66).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBK (Metric) (F3) SGTBR/L (F3) SGTBU/
SGTBN (F2) UBHCR/L (F4).

PCHBL 32-34L

PCHBL 32-34R
PCHBR..-24L Shown
Lock
Lock

PCHBR 32-34L

PCHBR 32-34R
PCHBL 32-34R Shown
Lock
Lock

Spare Parts
Designation
PCHBR/L 26-24R
PCHBR 26-24L
PCHBL 32-24R
PCHBR 32-24L
PCHBR/L 26-34R
PCHBR 26-34L
PCHBL 32-34R
PCHBR 32-34L


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR

T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5
T-2010/5

Main
B58

16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397
16-212-01397
16-212-01397
16-212-01397

Contents

User Guide

Index

identification System for Standard inserts

PenTa
Family
name

24
Circular
circumference
of the insert

150

Insert
lead angle (K)
n, r, l

Cutting
edge width
W(mm)x100

010

Corner radius R (mm)x100


for neutral insert. (k=0)
Or lead angle for right- or
left-hand inserts. (eg. 15D=15)

Chipbreaker
style J, Z

PENTA 24N-J

Parting and Grooving Insert with 5 Cutting Edges, for Soft Materials, Parting of Tubes,
Small and Thin-Walled Parts
W
T(1)

.079

.001

.945

.079

Dimensions

Tmax-r(1)

.020
.020
.031
.039
.041
.047
.055
.058
.059
.062
.067
.070
.077
.079
.087
.091
.094
.097
.106
.113
.118
.118
.118
.124
.125

.000
.002
.000
.002
.000
.000
.000
.000
.004
.006
.004
.007
.006
.008
.006
.008
.006
.008
.004
.008
.000
.008
.016
.006
.008

.039
.098
.063
.138
.079
.079
.079
.098
.197
.118
.118
.118
.118
.236
.138
.138
.197
.197
.197
.256
.256
.256
.256
.256
.256

IC1008

W.001

IC908

Designation
PENTA 24N050J000
PENTA 24N050J004
PENTA 24N080J000
PENTA 24N100J006
PENTA 24N104J000
PENTA 24N120J000
PENTA 24N140J000
PENTA 24N147J000
PENTA 24N150J010
PENTA 24N157J015
PENTA 24N170J010
PENTA 24N178J018
PENTA 24N196J015
PENTA 24N200J020
PENTA 24N222J015
PENTA 24N230J020
PENTA 24N239J015
PENTA 24N247J020
PENTA 24N270J010
PENTA 24N287J020
PENTA 24N300J000
PENTA 24N300J020
PENTA 24N300J040
PENTA 24N315J015
PENTA 24N318J020

Tough Hard

l
l
l
l
l
l
l
l
l

l
l
l
l
l

l
l
l
l
l
l
l
l
l
l
l

Recessing is possible only with .094 and wider inserts. For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving and parting depth relative to part diameter, see page B61

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Main
B59

Contents

User Guide

Index

Recommended
Machining Data

f groove
(IPR)
.0008-.0016
.0008-.0020
.0008-.0020
.0012-.0028
.0008-.0028
.0012-.0028
.0012-.0031
.0012-.0031
.0012-.0039
.0012-.0047
.0012-.0047
.0016-.0047
.0016-.0047
.0016-.0047
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0039
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063

PENTA 24N-J (Full Radius)

Precision Grooving Pentagonal Full Radius Insert for Soft Materials


.001
R W

.079

Tmax-r (1)

.945

.079
Recommended
Machining Data

Designation
PENTA 24N157J079
PENTA 24N200J100
PENTA 24N239J120
PENTA 24N300J150

W.001

Tmax-r(1)

.062
.079
.094
.118

.031
.039
.047
.059

.118
.118
.197
.256

IC908

Dimensions

f groove
(IPR)
.0020-.0031
.0020-.0047
.0024-.0063
.0024-.0079

l
l
l
l

Recessing is possible only with .094 and wider inserts. For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving depth relative to part diameter, see page B61

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

PENTA 24N-PF

Parting and Precision Grooving Pentagonal Insert with a High Positive Rake
.001
R

Dmax

Tmax

.945

.157
Recommended
Machining Data

Designation
PENTA 24N100PF010
PENTA 24N150PF020
PENTA 24N200PF020
PENTA 24N239PF015
PENTA 24N250PF020
PENTA 24N300PF020

W.001

Rtoler

Tmax-r(1)

.039
.059
.079
.094
.098
.118

.004
.008
.008
.006
.008
.008

.0008
.0012
.0012
.0012
.0012
.0012

.157
.236
.256
.256
.256
.256

IC908

Dimensions

l
l
l
l
l
l

For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving and parting depth relative to part diameter, see page B61

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Main
B60

Contents

User Guide

Index

f groove
(IPR)
.0012-.0024
.0012-.0035
.0016-.0039
.0016-.0055
.0016-.0055
.0016-.0055

PENTA 24N-Z

Insert with 5 Cutting Edges, for Grooving and Parting of Tubes,


Small and Thin-Walled Parts
W

.001

.945

.157
Recommended
Machining Data

Designation
PENTA 24N150Z010
PENTA 24N200Z020
PENTA 24N300Z020

W.001

Tmax-r(1)

.059
.079
.118

.004
.008
.008

.197
.252
.252

IC908

Dimensions

f groove
(IPR)
.0020-.0031
.0016-.0047
.0016-.0063

l
l
l

Cutting edge with high positive rake, suitable for parting of tubes, thin walled parts and for small diameters Suitable for machining soft materials and bearing
steel at low to medium feeds For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving and parting depth relative to part diameter, see below.

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Tmax

Dmax

Dmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 24 Inserts


W.0008
W=.020 (1)
W=.020 (2)
W=.031
W=.039
.041W.055
W=.058
W=.059
.062W.077
W=.079
.087W.091
.094W.098
.106W.125
(1)

Tmax (3)
.04
.10
.06
.14
.08
.10
.20
.12
.24(4)
.14
.20
.16

Tmax / Dmax
.04 / N.L.

T.118

T.138

T.157

T.177

T.197

T.217

T.256

T.252

9.8

.06 / N.L.
.08 / N.L.
.10 / N.L.

N.L.

9.8

N.L.

18.5

8.3

2.8

1.2

N.L.

N.L.

18.5

8.3

5.1

3.0

1.8

.8

N.L.

9.8

N.L.

18.5

8.3

2.8

1.2

N.L.

18.5

8.3

5.3

3.9

2.8

1.6

.8

Dmax for parting = 2 x Tmax

(2) For full radius insert , Tmax = .118, Dmax = No limit


(3)

Refers to PENTA 24N050J000 - a precision grooving insert.

(4) Refers to PENTA 24N050J004 - a parting insert.

Main
B61

Contents

User Guide

Index

PENTA 34N-PB

Parting and Grooving Pentagonal Insert, for Parting Bearing Steel


and Other Ductile Materials
W

.001

1.34

.169
Recommended
Machining Data

Designation
PENTA 34N150PB015
PENTA 34N200PB020
PENTA 34N300PB020

W.001

Tmax-r(1)

.059
.079
.118

.006
.008
.008

.335
.335
.374

IC908

Dimensions

l
l
l

For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving and parting depth relative to part diameter, see page B63

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

Main
B62

Contents

User Guide

Index

f groove
(IPR)
.0012-.0024
.0012-.0031
.0012-.0039

PENTA 34N-C

Inserts with 5 Cutting Edges for Parting and Grooving of Hard Materials, Tough and
General Applications
W

.001
1.34

.169
Recommended
Machining Data

Designation
PENTA 34N150C015
PENTA 34N200C020
PENTA 34N200C100
PENTA 34N222C015
PENTA 34N230C020
PENTA 34N239C015
PENTA 34N239C120
PENTA 34N247C020
PENTA 34N250C020
PENTA 34N270C010
PENTA 34N287C020
PENTA 34N300C000
PENTA 34N300C020
PENTA 34N300C040
PENTA 34N300C150
PENTA 34N315C015
PENTA 34N318C020
PENTA 34N330C010
PENTA 34N348C020
PENTA 34N350C025
PENTA 34N398C020
PENTA 34N400C030

W.001

Tmax-r(1)

.059
.079
.079
.087
.091
.094
.094
.097
.098
.106
.113
.118
.118
.118
.118
.124
.125
.130
.137
.138
.157
.157

.006
.008
.039
.006
.008
.006
.047
.008
.008
.004
.008
.000
.008
.016
.059
.006
.008
.004
.008
.010
.008
.012

.315
.315
.315
.315
.315
.315
.315
.315
.315
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

IC908

Dimensions

f groove
(IPR)
.0012-.0028
.0016-.0055
.0020-.0063
.0020-.0055
.0020-.0055
.0020-.0059
.0020-.0071
.0020-.0071
.0020-.0071
.0020-.0071
.0020-.0071
.0016-.0039
.0024-.0087
.0024-.0098
.0024-.0079
.0024-.0079
.0024-.0087
.0024-.0079
.0024-.0098
.0024-.0118
.0024-.0118
.0024-.0118

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

For cutting speed recommendations and user guide, see pages B142-144
(1)

For grooving and parting depth relative to part diameter, see table below.

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

Dmax

Tmax

Dmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 34 Inserts


W.0008
.059 W .106
.107 W .157

T.197
N.L.

T.236
13.77

T.276
6.50

T.311
3.94

T.335
2.17

T.354

2.17

.787

Dmax for parting = 2 x Tmax


N.L. = No Limit

Main
B63

Contents

User Guide

T.394

Index

GTGA (3 cutting edges)

GTGA

Precision Shallow Grooving Inserts with 3 Cutting Edges

.137 Ref.

Tmax-r
R

.375
GTGA 16 ER/IL shown

Dimensions

Tmax-r

R.002

.039
.039
.047
.047
.055
.055
.067
.067
.077
.077
.089
.089

.061
.061
.063
.063
.071
.071
.079
.079
.079
.079
.083
.083

.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004
.004

IC508

100
100
120
120
140
140
170
170
195
195
225
225

W.001

IC528

Designation
GTGA 16EL/IR
GTGA 16ER/IL
GTGA 16EL/IR
GTGA 16ER/IL
GTGA 16EL/IR
GTGA 16ER/IL
GTGA 16EL/IR
GTGA 16ER/IL
GTGA 16EL/IR
GTGA 16ER/IL
GTGA 16EL/IR
GTGA 16ER/IL

Tough Hard

Recommended
Machining Data

f groove
(IPR)
.0008-.0012
.0008-.0012
.0008-.0012
.0008-.0012
.0008-.0016
.0008-.0016
.0012-.0020
.0012-.0020
.0012-.0024
.0012-.0024
.0016-.0024
.0016-.0024

Inserts for right-hand external grooving can be used as left-hand internal grooving. For cutting speed recommendations and user guide, see pages B142-144
For tools: C#-SER/L SER-D SER/L SIR/L see in ISCAR ISO & Thread Turning catalog.

GTMA

Utility Shallow Grooving Inserts with 3 Cutting Edges

Tmax-r

.137 Ref.

R
.375
GTMA 16 ER/IL shown

Recommended
Machining Data

Designation
GTMA 16ER/IL
GTMA 16ER/IL
GTMA 16ER/IL
GTMA 16ER/IL
GTMA 16ER/IL
GTMA 16ER/IL

120
140
160
175
195
222

W.002

Tmax-r

R.002

.047
.055
.063
.069
.077
.087

.063
.071
.079
.079
.079
.083

.004
.004
.004
.004
.004
.004

IC508

Dimensions

l
l
l
l
l
l

f groove
(IPR)
.0008-.0012
.0008-.0016
.0012-.0020
.0012-.0020
.0012-.0024
.0016-.0024

Inserts for right-hand external grooving can be used as left-hand internal grooving. For cutting speed recommendations and user guide, see pages B142-144
For tools: C#-SER/L SER/L SIR/L see in ISCAR ISO & Thread Turning catalog.

Main
B64

Contents

User Guide

Index

HEAVY DUTY

Main
B65

Contents

User Guide

Index

Tools and Inserts for Heavy Duty Grooving and Turning

TGBHR/L

Toolholders for Heavy Duty Groove-Turn and Parting Applications


l1
h1

h
h4

A
w

Left-hand shown

Tmax
Designation
TGBHR/L 25.4C-8
TGBHR/L 31.7C-8
TGBHR/L 25.4C-10
TGBHR/L 31.7C-10
TGBHR/L 25.4C-12
TGBHR/L 31.7C-12

h1

l1

Tmax-r

h4

.315
.315
.374
.374
.500
.500

1.000
1.250
1.000
1.250
1.000
1.250

1.000
1.250
1.000
1.250
1.000
1.250

1.000
1.250
1.000
1.250
1.000
1.250

.276
.276
.315
.315
.394
.394

5.900
6.700
5.900
6.700
5.900
6.700

.980
1.180
.980
1.180
.980
1.180

.862
1.110
.843
1.091
.803
1.053

.47
.20
.47
.20
.47
.20

For user guide, see pages B140-153


For inserts, see pages: TAG NC/W/M (D51) TAGB/TAGBA (B69).

Spare Parts
Designation
TGBHR/L


Extractor

Cooling Tube

ETG 8-12*

SGCU 341*

* Optional, should be ordered separately

Main
B66

Contents

User Guide

Index

TGBHR/L-JHP

Grooving and Turning SUMO-GRIP Tools with Channels for High Pressure Coolant
l2
h1

h
h4

1/8 BSPP
l1
1/8 BSPP

W
T

Bar Max

Right-hand shown

Designation
TGBHR/L 25.4-8-JHP
TGBHR/L 31.7-8-JHP

h1

l2

l1

Tmax-r

h4

1.000
1.250

.315
.315

1.000
1.250

1.000
1.250

1.65
1.65

.276
.276

6.000
7.000

.980
.980

.862
1.112

.47
.47

For user guide see pages B140-156


For inserts, see pages: TAG NC/W/M (D51) TAGB/TAGBA (B69).

Spare Parts
Designation
TGBHR/L-JHP


Extractor


Plug

Key

ETG 8-12

PLUG G1/8ISO1179

HW 5.0

Flow Rate vs. Pressure


Designation
TGBHR/L 25-8-JHP
TGBHR/L 32-8-JHP

1000 PSI
Flow Rate (gallon/min)

1450PSI
Flow Rate (gallon/min)

2000PSI
Flow Rate (gallon/min)

3-4
3-4

5-5.5
5-5.5

5.8-6.3
5.8-6.3

ETG 8-12 Extractor for .315 to 0.5 Inserts


extraction Side

insertion Side

Main
B67

Contents

User Guide

Index

TGFH/R/L

Blades with Tangentially Oriented Pocket for Parting and Grooving, for TANG-GRIP
Single-Ended Inserts
W

l1
MAX.
50

30

40

50

Dmax

40

40

h1 B1

30

30

50
MAX.

MAX.

150
30

40

TGFH...K

50
MAX.
TGFH 100-9

TGFH 100,150

Designation
TGFH 52K-8 (1)
TGFH 53K-8 (1)
TGFH 52K-9 (1)
TGFH 53K-9 (1)
TGFHL 53K-12 (1)
TGFHR 53K-12 (1)
TGFH 100-9
TGFH 100-12
TGFH 150-12

B1

W min

W max

l1

h1

D max

2.07
2.07
2.07
2.07
2.07
2.07
3.94
3.94
5.91

.303
.303
.343
.343
.461
.461
.343
.461
.461

.335
.335
.394
.394
.500
.500
.394
.500
.500

.283
.283
.323
.323
.394
.394
.323
.394
.394

7.480
10.236
7.480
10.236
10.236
10.236
18.110
18.110
24.016

1.780
1.780
1.780
1.780
1.780
1.780
3.642
3.642
5.610

7.48
8.46
7.48
8.46
8.46
8.46
17.72
17.72
23.62

Coolant Extractor
Y
Y
Y
Y
Y
Y
-

ETG 8-12*

For user guide, see pages B140-153


(1)

With coolant holes, recommended coolant pressure: 10 bar min, cooling tube SGCU 341 should be ordered separately.

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55) TAGB/
TAGBA (B69).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Coolant outlet
Coolant inlet
SGCU-341
(should be ordered separately)

Main
B68

Contents

User Guide

Index

TAGB/TAGBA

Grooving, Turning and Parting Single-Ended Utility Insert

R
M

TAGB 808Y
TAGB 1008Y
TAGB 1208Y

TAGBA 80-40

Dimensions

Wtoler

R.002

.315
.315
.394
.394
.472
.472
.472
.315
.315

.0020
.0020
.0020
.0020
.0028
.0028
.0028
.0008
.0020

.031
.157
.031
.197
.031
.236
.236
.157
.157

.244
.244
.315
.315
.394
.394
.394
.236
.236

IC07

l
l

Recommended Machining Data

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.039-.220
.000-.157
.039-.276
.000-.197
.039-.331
.000-.236
.000-.236
.000-.157
.000-.157

.0098-.0217
.0094-.0264
.0118-.0276
.0118-.0335
.0138-.0335
.0138-.0354
.0177-.0394
.0157-.0276
.0157-.0276

.0071-.0126
.0071-.0126
.0087-.0157
.0087-.0157
.0102-.0189
.0102-.0189
.0138-.0217
.0098-.0157
.0098-.0157

For cutting speed recommendations and user guide, see pages B140-153
(1)

H-type chipformer with a negative T-land for machining heavy interrupted applications and cast iron parts

For tools, see pages: TGBHR/L (B66) TGBHR/LJHP (B67) TGFH/R/L (B68) TGSU (D43).

Main
B69

Contents

User Guide

TAGBA 80-40YZ
TAGB 840Y
TAGB 1050Y
TAGB 1260Y

TAGB 1260H

Tough Hard

IC808

Designation
TAGB 808Y
TAGB 840Y
TAGB 1008Y
TAGB 1050Y
TAGB 1208Y
TAGB 1260Y
TAGB 1260H (1)
TAGBA 80-40
TAGBA 80-40YZ

IC8250

Index

GHDR/L/N-12/14

External Holders for Wide Grooving Inserts


l1

l2

b
Tmax-r

Designation
GHDR/L 31.7-12
GHDR 25.4-14T12 (1)
GHDR 31.7-14T12 (1)
GHDR/L 31.7-14T38
GHDN 31.7-14T38
GHDR/L 38.1-14T38
GHDN 38.1-14T38

GHDN
A

h4

GHDL

Tmax-r

Left-hand shown

W min

W max

Tmax-r

l1

l2

h4

Insert

.472
.512
.512
.512
.512
.512
.512

.572
.685
.685
.685
.685
.685
.685

1.180
.472
.472
1.500
1.500
1.770
1.770

1.250
1.000
1.250
1.250
1.250
1.500
1.500

1.250
1.000
1.250
1.250
1.250
1.500
1.500

7.000
6.000
7.000
7.000
7.000
7.000
7.000

1.06
.76
1.01
1.01
.63
1.02
.63

.374
.472
.472
.472
.472
.472
.472

2.00
1.61
1.61
2.32
2.32
2.32
2.32

.32
.32
-

GIMY 1260,TIGER 1453


TIGER/GPV 14/16/17
TIGER/GPV 14/16/17
TIGER 14/16/17
TIGER 14/16/17
TIGER 14/16/17
TIGER 14/16/17

For user guide, see pages B140-153


(1)

Use GPV 14/17 inserts.

For inserts, see pages: GIMY 1260 (B34) TIGER (B71).

Spare Parts
Designation
GHDR/L 31.7-12
GHDR 25.4-14T12
GHDR 31.7-14T12
GHDR/L 31.7-14T38
GHDN 31.7-14T38
GHDR/L 38.1-14T38
GHDN 38.1-14T38


Screw

Key

SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW

Main
B70

M8X20DIN912
M8X25DIN912
M8X30DIN912
M8X20DIN912
M8X20DIN912
M8X20DIN912
M8X20DIN912

6.0
6.0
6.0
6.0
6.0
6.0
6.0

Contents

User Guide

Index

CGHR/L-12-14D

Deep Machining Screw-Clamped Blades for Wide Grooving and


Heavy Turning Applications
T blade

CGHR
B1 h1
l1

Designation
CGHR/L 53-12D
CGHR/L 53-14D

W min

W max

T blade

Tmax-r(1)

l1

h1

B1

.472
.492

.571
.685

3.937
3.937

3.661
3.661

.374
.437

10.236
10.236

1.772
1.772

2.07
2.07

If the diameter of the workpiece is smaller than 787, then Tmax=386 For user guide, see pages B140-153
(1)

If D (workpiece) is smaller than 787, then Tmax=386. If D (workpiece) is larger than 787, then Tmax=366.

For inserts, see pages: GIMY 1260 (B34) TIGER (B71).


For holders, see pages: SGTBK (Metric) (F3) SGTBU/SGTBN (F2).

Spare Parts
Designation
CGHR/L 53-12D
CGHR/L 53-14D


Screw

Key

SR 76-4002
SR M6X25DIN912UNB

HW 5.0
HW 5.0

TIGER

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining
.945 Ref.

.004
7

.232

W
M

R
Y Chipformer

CW Chipformer

Dimensions

R.002

.572
.572
.655
.685

.0031
.0031
.0008
.0031

.060
.060
.060
.079

.394
.394
.500
.500

IC20

Wtoler

IC808

IC830

Designation
TIGER 1453-152
TIGER 1453-152-CW
TIGER 16.63-1.52
TIGER 1740-200

f groove
(IPR)

.0087-.0173
.0059-.0197
.0098-.0197
.0102-.0205

l
l
l

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGHR/L1214D (B71) GHDR/L/N12/14 (B70).

Main
B71

Contents

Recommended
Machining Data

Tough Hard

User Guide

Index

THDR/L/N

External Holders for Wide Grooving Inserts


l1

l2
h

h
h4

THDL
f

THND

b
A

A
Tmax-r
Designation
THDR/L 31.7-20T38
THDN 31.7-20T38
THDR/L 38.1-20T45
THDN 38.1-20T45

Left-hand shown

Tmax-r

l1

l2

h4

.790
.790
.790
.790

1.500
1.500
1.770
1.770

1.250
1.250
1.500
1.500

.86
.63
1.11
.75

1.250
1.250
1.500
1.500

7.000
7.000
7.000
7.000

1.97
1.97
-

.689
.689
.689
.689

.32
.32
-

For grooving only.


For inserts, see pages: TIGERV (B72).

Spare Parts
Designation
THDR/L/N


Screw


Torx Blade

T-Handle

SR 14-519

BLD T20/M7

SW6-T

TIGERV

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining

W
.256

R
Y Chipformer

CW Chipformer

Dimensions

.669
.790

.079
.060

IC20

R.002

IC808

W.003

IC830

Designation
TIGERV 1700-200-CW
TIGERV 2006-152

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0079-.0236
.0118-.0236

l
l

For cutting speed recommendations and user guide, see pages B142-144
For tools, see pages: THDR/L/N (B72).

Main
B72

Contents

User Guide

Index

INTERNAL Tools and Inserts

Main
B73

Contents

User Guide

Index

GEHIR Boring Bars Dmin .492 (GEPI inserts)

GEHIMR/L

Internal Machining Boring Bars with Coolant Holes


for Insert Widths Less than .075"
Tmax
h1
Dmin

l1

l2

dg7

f
W
Designation
GEHIMR/L 9.5-13
GEHIMR/L 12.7-14
GEHIMR/L 15.9-13
GEHIMR/L 15.9-14
GEHIMR/L 15.9-16

Right-hand shown

W min

W max(1)

D min

Tmax-r

l1

l2

h1

Inlet

.031
.031
.031
.031
.031

.075
.075
.075
.075
.075

.375
.500
.625
.625
.625

.492
.551
.492
.551
.630

.098
.098
.098
.098
.098

5.000
6.000
5.000
5.000
6.000

1.38
.86
1.00
1.57

.30
.35
.42
.43
.41

.187
.250
.287
.287
.287

.138"
.157"
M6 (2)
M6 (2)
M6 (2)

For user guide, see pages B140-153


(1)

Pocket can carry inserts up to .118" width. (2) Plastic seal with M6 thread.

For inserts, see pages: GEPI (B80) GEPI (W<M) (B79) GEPIRX/LX (B81) For GEPIMT and GEPIWT threading inserts,
see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GEHIMR/L 9.5-13
GEHIMR/L 12.7-14
GEHIMR/L 15.9-13
GEHIMR/L 15.9-14
GEHIML 15.9-16
GEHIMR 15.9-16


Screw

Key

SR
SR
SR
SR
SR
SR

T-15/5
T-15/5
T-15/5
T-15/5
T-20/5
T-15/5

16-236
16-236
16-236
16-236
M5-04451
M5-04451

Seal

PL
PL
PL
PL

062
062
062
062

GEHIMR/L-SC

Internal Machining Solid Carbide Bars with Coolant Holes


for Insert Widths Less than .075"
Tmax-r
h1
Dmin

l1

l2

dg7

f
W

Right-hand shown

Designation
GEHIMR/L 9.5SC-13
GEHIMR/L 12.7SC-14
GEHIMR/L 15.9SC-14

W min

W max(1)

D min

Tmax-r

l1

l2

h1

Inlet

.031
.031
.031

.075
.075
.075

.375
.500
.625

.492
.551
.551

.098
.098
.098

5.000
6.000
6.000

1.50
2.50

.30
.35
.43

.187
.250
.287

.138"
.250"
M6 (2)

For user guide, see pages B140-153


(1)

The pocket can carry inserts up to .118" width. (2) Plastic seal with M6 thread.

For inserts, see pages: GEPI (B80) GEPI (W<M) (B79) GEPI-RX/LX (B81) For GEPIMT and GEPIWT threading
inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GEHIMR/L 9.5SC-13
GEHIMR/L 12.7SC-14
GEHIMR/L 15.9SC-14


Screw

Key

SR 16-236
SR 16-236
SR 16-236

T-15/5
T-15/5
T-15/5

Main
B74


Seal

PL 062

Contents

User Guide

Index

GEHIR/L

Internal Machining Bars with Coolant Holes

Tmax-r

h1

A
Dmin

l1

l2

dg7

f
W
Designation
GEHIR/L 9.5-13-2
GEHIR/L 12.7-14-2
GEHIR/L 12.7-14-2-T4
GEHIR/L 15.9-11.5-2
GEHIR/L 15.9-13-2
GEHIR/L 15.9-14-2
GEHIR/L 15.9-14-2-T4
GEHIR/L 15.9-16-2
GEHIR/L 15.9-20-2
GEHIR/L 12.7-14-3
GEHIR/L 12.7-14-3-T4
GEHIR/L 15.9-11.5-3
GEHIR/L 15.9-13-3
GEHIR/L 15.9-14-3
GEHIR/L 15.9-14-3-T4
GEHIR/L 15.9-16-3
GEHIR/L 15.9-20-3

Right-hand shown

W min

W max

D min

Tmax-r

l1

l2

h1

Inlet

.075
.075
.075
.075
.075
.075
.075
.075
.075
.095
.095
.095
.095
.095
.095
.095
.095

.095
.095
.095
.095
.095
.095
.095
.095
.095
.126
.126
.126
.126
.126
.126
.126
.126

.375
.500
.500
.625
.625
.625
.625
.625
.625
.500
.500
.625
.625
.625
.625
.625
.625

.492
.551
.551
.453
.492
.551
.551
.630
.787
.551
.551
.453
.492
.551
.551
.630
.787

.094
.102
.157
.138
.094
.102
.157
.118
.315
.102
.157
.138
.094
.102
.157
.118
.315

5.000
6.000
6.000
5.000
5.000
5.000
5.000
6.000
6.000
6.000
6.000
5.000
5.000
5.000
5.000
6.000
6.000

.79
1.38
1.38
.86
.86
1.00
1.00
1.57
1.57
1.38
1.38
.86
.86
1.00
1.00
1.57
1.57

.30
.36
.41
.46
.41
.43
.49
.43
.64
.36
.41
.46
.41
.43
.49
.43
.64

.063
.063
.063
.063
.063
.063
.063
.063
.063
.079
.079
.079
.079
.079
.079
.079
.079

.187
.250
.250
.287
.287
.287
.287
.287
.287
.250
.287
.287
.287
.287
.287
.287
.287

.138"
.157"
.157"
.157"
M6 (1)
M6 (1)
M6 (1)
M6 (1)
M6 (1)
.157"
.157"
M6 (1)
M6 (1)
M6 (1)
M6 (1)
M6 (1)
M6 (1)

For user guide, see pages B140-153


(1)

Plastic seal with M6 thread

For inserts, see pages: GEMI (B79) GEPI (B80) GEPI (Full Radius) (B80) For GEPIMT and GEPIWT threading inserts,
see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GEHIR/L 9.5-13-2
GEHIR/L 12.7-14-2
GEHIR 12.7-14-2-T4
GEHIR 15.9-11.5-2
GEHIR/L 15.9-13-2
GEHIR/L 15.9-14-2
GEHIR 15.9-14-2-T4
GEHIR/L 15.9-16-2
GEHIR 15.9-20-2
GEHIR/L 12.7-14-3
GEHIR 12.7-14-3-T4
GEHIR 15.9-11.5-3
GEHIR/L 15.9-13-3
GEHIR/L 15.9-14-3
GEHIR 15.9-14-3-T4
GEHIR/L 15.9-16-3
GEHIR 15.9-20-3


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

T-15/5
T-15/5
T-10/5
T-8/5
T-15/5
T-15/5
T-10/5
T-20/5
T-20/5
T-15/5
T-10/5
T-8/5
T-15/5
T-15/5
T-10/5
T-20/5
T-20/5

Main
B75

16-236
16-236
14-562
14-513
16-236
16-236
14-562
M5-04451
M5-04451
16-236
14-562
14-513
16-236
16-236
14-562
M5-04451
M5-04451

Seal

PL
PL
PL
PL
PL
PL

062
062
062
062
062
062

PL
PL
PL
PL
PL
PL

062
062
062
062
062
062

Contents

User Guide

Index

GEHIR/L-SC

Internal Machining Solid Carbide Bars with Coolant Holes

Tmax-r

A
l1

l2

Dmin

dg7

f
W
Designation
GEHIR/L 9.5SC-13-3
GEHIR/L 12.7SC-14-3
GEHIR/L 15.9SC-14-3

Right-hand shown

W min

W max

D min

Tmax-r

l1

l2

h1

Inlet

.095
.095
.095

.126
.126
.126

.375
.500
.625

.492
.551
.551

.094
.102
.102

5.000
6.000
6.000

1.50
2.50

.30
.36
.43

.079
.079
.079

.187
.250
.287

.138"
.157"
M6 (1)

For user guide, see pages B140-153


(1)

Plastic seal with M6 thread

For inserts, see pages: GEMI (B79) GEPI (B80) GEPI (Full Radius) (B80) For GEPIMT and GEPIWT threading inserts,
see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GEHIR/L 9.5SC-13-3
GEHIR/L 12.7SC-14-3
GEHIR/L 15.9SC-14-3


Screw

Key

SR 16-236
SR 16-236
SR 16-236

T-15/5
T-15/5
T-15/5

Seal

PL 062

GEHIUR/L

Undercutting and Turning Boring Bars with Coolant Holes

Dmin

l1

l2
45

Tmax-r

l1

h1
dg7

W
Right-hand shown

Designation
GEHIUR/L 12.7U
GEHIUR/L 15.9U

W max

D min

Tmax-r

l1

l2

h1

Inlet

.126
.126

.500
.625

.551
.630

.079
.079

5.000
5.000

.75
1.25

.34
.38

.250
.287

.157"
M6 (1)

For profiling use GEPI (full radius) inserts only. For undercutting use GEPI - UN/UR/UL.
(1)

Plastic seal with M6 thread

For inserts, see pages: GEPI (Full Radius) (B80) GEPIUN/UR/UL (B81).

Spare Parts
Designation
GEHIUR/L 12.7U
GEHIUR/L 15.9U


Screw

Key

SR 16-236 P
SR M5-04451

T-15/5
T-20/5

Main
B76

Seal
PL 062

Contents

User Guide

Index

GHAIR/L-GE

Bars with Coolant Holes for Internal Grooving and Turning Adapters
l1

f1

h1
l2
Dmin

dg7

Dmin f
F1

Tmax-r
Designation
GHAIR/L 15.9-20
GHAIR/L 19-20
GHAIR/L 25.4-20
GHAIR/L 31.7-20
GHAIR/L 19-25
GHAIR/L 25.4-25
GHAIR/L 31.7-25

Right-hand shown F1=l1-f1+f2. For f2


dimension, see GEAIR/L adapters.

l2

l1

h1

f1

.625
.750
1.000
1.250
.750
1.000
1.250

.75
1.00
1.25
1.00
1.25

6.000
6.000
8.000
8.000
6.000
8.000
8.000

.45
.51
.64
.76
.55
.68
.80

.285
.337
.459
.569
.337
.459
.569

.090
.090
.090
.090
.090
.090
.090

Adapter
GEAIR/L
GEAIR/L
GEAIR/L
GEAIR/L
GEAIR/L
GEAIR/L
GEAIR/L

20..
20..
20..
20..
25..
25..
25..

For tools, see pages: GEAIR/L (B78).

Spare Parts
Designation
GHAIR/L 15.9-20
GHAIR/L 19-20
GHAIR/L 25.4-20
GHAIR/L 31.7-20
GHAIR/L 19-25
GHAIR/L 25.4-25
GHAIR/L 31.7-25

Key

T-8/5
T-8/5
T-8/5
T-8/5
T-15/5
T-15/5
T-15/5


Screw

Seal

SR
SR
SR
SR
SR
SR
SR

PL
PL
PL
PL
PL
PL
PL

76-2057
76-2057
76-2057
76-2057
16-236 P
16-236 P
16-236 P

062
075
100
125
075
100
125

GHAIR/L-SC-GE

Solid Carbide Bars with Coolant Holes for Internal Grooving and Turning Adapters
l1

f1

h1

Dmin

dg7

f
Tmax-r
Designation
GHAIR/L 19SC-20
GHAIR/L 25.4SC-25

F1

Right-hand shown F1=l1-f1+f2. For f2


dimension, see GEAIR/L adapters.

D min

Tmax-r

l1

h1

f1

.750
1.000

.984
1.220

.118
.157

8.000
8.000

.51
.68

.337
.459

.094
.094

For tools, see pages: GEAIR/L (B78).

Spare Parts
Designation
GHAIR/L 19SC-20
GHAIR/L 25.4SC-25


Screw

Key

SR 76-2057
SR 16-236 P

T-8/5
T-15/5

Main
B77

Seal
PL 075
PL 100

Contents

User Guide

Index

GEAIR/L

Internal Grooving and Turning Adapters

f2
W

GEPI/GEMI..

GEPI/GEMI..

D
A
GEAIR/L 20-...

Tmax-r

GEAIR/L 25-...

Right-hand shown

Designation
GEAIR/L 20-2
GEAIR/L 20-3
GEAIR/L 20-4
GEAIR/L 25-2
GEAIR/L 25-3
GEAIR/L 25-4

D min

W min

W max

Tmax-r

f2

.787
.787
.787
.984
.984
.984

.075
.094
.118
.075
.094
.118

.094
.118
.157
.094
.118
.157

.118
.118
.118
.157
.157
.157

.134
.142
.154
.134
.142
.154

.063
.079
.098
.063
.079
.098

For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. For user guide, see pages B140-153
For inserts, see pages: GEMI (B79) GEPI (B80) GEPI (Full Radius) (B80) For GEPIMT and GEPIWT threading inserts, see ISCAR ISO & Thread
Turning catalog.
For holders, see pages: GHAIR/LGE (B77) GHAIR/LSCGE (B77).

E-GEHIR / E-GHIR

Interchangeable Heads for Internal Grooving and Turning

Dmin
Tmax-r

l1

l2
A

f
W

Designation
E12 GEHIR 16-1
E12 GEHIR 16-2
E12 GEHIR 16-3
E16 GHIR 25-3

Right-hand shown

W min

W max

D min

Tmax-r

l1

l2

Insert

.059
.075
.094
.094

.075
.094
.118
.118

.630
.630
.630
.984

.087
.087
.087
.157

6.850
6.850
6.850
8.228

.827
.827
.827
1.130

.35
.35
.35
.50

.047
.063
.079
.079

GEPI, GEMI
GEPI, GEMI
GEPI, GEMI
GIPI,GIMIY,GIFI,TIPI

Left-hand heads on request The shank assembly is the same for right- and left-hand heads Shank assembly screw and nut are available in KITBORING
E12 SHANK For user guide, see pages B140-153
For inserts, see pages: GEMI (B79) GEPI (B80) GEPI (Full Radius) (B80) GEPI (W<M) (B79) GIMIY (B87) GINIE (B89) GIPI (B90) GIPIE (B87)
Fo GEPIMT and GEPIWT threading inserts, see ISCAR ISO & Thread Turning catalog.
For shanks (E-SHANK), see ISCAR full Turning Tools catalog.

Spare Parts
Designation
E12 GEHIR 16-1
E12 GEHIR 16-2
E12 GEHIR 16-3
E16 GHIR 25-3


Right Screw-Left

Nut

SR
SR
SR
SR

SR
SR
SR
SR

14-19/2 SCREW*
14-19/2 SCREW*
14-19/2 SCREW*
10400197-2 SCREW*

14-19/4*
14-19/4*
14-19/4*
10400197-3 NUT*


Screw

Key

SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5

M5-04451-L10.5
M5-04451-L10.5
M5-04451-L10.5
M5-04451

* Optional, should be ordered separately

Main
B78

Contents

User Guide

Index

GEMI

Utility Double-Ended Inserts, for Internal and External Grooving and Turning

.0031

.394 Ref.
.114 Ref.

8
W
M

Dimensions

R.002

.118

.008

.087

IC908

W.001

IC808

Designation
GEMI 3002M

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.051

.0039-.0055

.0020-.0035

Dmin for internal application=.5" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: EGEHIR / EGHIR (B78) GEAIR/L (B78) GEHIR/L (B75) GEHIR/LSC (B76) GEHSR/L (B105).

GEPI (W<M)

Precision Ground Double-Ended Inserts for Internal Grooving

.001

.394 Ref.
.114 Ref.

W
Tmax-r

Dimensions

Tmax-r

.039
.039
.041
.047
.049
.055
.058
.059
.062
.067
.070

.004
.020
.000
.000
.004
.000
.000
.004
.006
.002
.006

.063
.063
.063
.071
.079
.079
.079
.079
.079
.098
.098

.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071

IC908

R.001

IC08

W.001

IC528

Designation
GEPI 1.00-0.10
GEPI 1.00-0.50
GEPI 1.04-0.00
GEPI 1.20-0.00
GEPI 1.25-0.10
GEPI 1.40-0.00
GEPI 1.47-0.00
GEPI 1.50-0.10
GEPI 1.57-0.15
GEPI 1.70-0.05
GEPI 1.78-0.15

Recommended
Machining Data

Tough Hard

l
l

f groove
(IPR)
.0004-.0012
.0004-.0016
.0004-.0012
.0004-.0012
.0008-.0016
.0008-.0016
.0008-.0016
.0008-.0016
.0008-.0020
.0008-.0020
.0008-.0020

Toolholder seat needs to be modified according to insert profile to ensure clearance Dmin for internal application=.5" For cutting speed recommendations
and user guide, see pages B140-153
For tools, see pages: EGEHIR / EGHIR (B78) GEHIMR/L (B74) GEHIMR/LSC (B74) GEHSR/L (B105).

Main
B79

Contents

User Guide

Index

GEPI

Precision Ground Double-Ended Inserts for Internal and External Grooving


.001

.394 Ref.
.114 Ref.

8
R
W

Dimensions

W.001

R.001

Tmax-r

IC528

IC08

IC908

Designation
GEPI 1.85-0.10
GEPI 1.96-0.10
GEPI 1.96-0.15
GEPI 2.00-0.10
GEPI 2.22-0.10
GEPI 2.22-0.15
GEPI 2.39-0.10
GEPI 2.39-0.15
GEPI 2.47-0.20
GEPI 2.50-0.10
GEPI 2.50-0.20
GEPI 2.70-0.20
GEPI 3.00-0.20
GEPI 3.18-0.20

Recommended Machining Data

Tough Hard

.073
.077
.077
.079
.087
.087
.094
.094
.097

.004
.004
.006
.004
.004
.006
.004
.006
.008

.098
.098
.098
.197
.197
.197
.197
.197
.197

.071
.071
.071
.071
.071
.071
.087
.087
.087

.098

.004

.197

.087

.098
.106
.118
.125

.008
.008
.008
.008

.197
.197
.197
.197

.087
.087
.087
.087

(1)
(1)
(1)
(1)

l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.006-.020
.006-.020
.008-.020
.006-.024
.006-.024
.008-.024
.006-.039
.008-.039
.010-.043

.0020-.0028
.0020-.0028
.0020-.0028
.0020-.0028
.0024-.0031
.0024-.0031
.0028-.0035
.0028-.0035
.0031-.0043

.0012-.0020
.0012-.0020
.0012-.0020
.0012-.0020
.0016-.0024
.0016-.0024
.0016-.0024
.0016-.0024
.0016-.0028

.006-.043

.0028-.0035 .0016-.0028

.010-.043
.010-.047
.010-.051
.010-.055

.0031-.0043
.0035-.0047
.0039-.0055
.0043-.0055

.0020-.0031
.0020-.0031
.0020-.0035
.0024-.0039

Dmin for internal application=.5" For cutting speed recommendations and user guide, see pages B140-153
(1)

Tool pocket should be modified

For tools, see pages: EGEHIR / EGHIR (B78) GEAIR/L (B78) GEHIMR/L (B74) GEHIMR/LSC (B74) GEHIR/L (B75) GEHIR/LSC
(B76) GEHSR/L (B105).

GEPI (Full Radius)

Precision Double-Ended Full Radius Inserts for Internal and External Profiling and Grooving

.394 Ref.

.001

.114 Ref.

8
R=W/2
M

Dimensions

Tmax-r

.079
.118
.125

.039
.059
.059

.197
.197
.197

.071
.087
.087

IC908

R.002

IC08

W.001

IC528

Designation
GEPI 2.00-1.00
GEPI 3.00-1.50
GEPI 3.18-1.59

Recommended Machining Data

Tough Hard

ap
(inch)
.000-.024
.000-.059
.000-.059

f turn
(IPR)

.0031-.0047 .0016-.0028
.0051-.0079 .0020-.0043
.0051-.0083 .0024-.0043

Dmin for internal application=.5" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: EGEHIR / EGHIR (B78) GEAIR/L (B78) GEHIR/L (B75) GEHIR/LSC (B76) GEHIUR/L (B76) GEHSR/L (B105).

Main
B80

Contents

User Guide

Index

f groove
(IPR)

GEPI-RX/LX

Precision Double-Ended Inserts for Internal Grooving Next to Shoulder


.001

.394 Ref.
.114 Ref.

8
W

M
R

Tmax-r
Dimensions

R.001

Tmax-r

.031
.039
.039
.062

.000
.004
.004
.006

.059
.059
.059
.079

.071
.071
.071
.071

Recommended
Machining Data

IC908

W.001

IC528

Designation
GEPI 0.80-0.00RX
GEPI 1.00-0.10 LX
GEPI 1.00-0.10 RX
GEPI 1.57-0.15RX

Tough Hard

f groove
(IPR)
.0004-.0010
.0004-.0012
.0004-.0012
.0008-.0020

l
l
l
l

Toolholder seat needs to be modified according to insert profile to ensure clearance Dmin for internal application=.492" For cutting speed
recommendations and user guide, see pages B140-153
For tools, see pages: GEHIMR/L (B74) GEHIMR/LSC (B74) GEHSR/L (B105).

GEPI-UN/UR/UL

Precision Double-Ended Inserts for Internal Undercutting

.001

UN

.394 Ref.

UR

UL

.114 Ref.

8
M
W
R

Dimensions

R.001

Tmax-r

.118
.079
.079

.059
.039
.039

.079
.079
.079

.087
.071
.071

f groove
(IPR)

.0012-.0050
.0012-.0050
.0012-.0050

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GEHIUR/L (B76).

Main
B81

Contents

User Guide

Recommended
Machining Data

IC08

W.001

IC528

Designation
GEPI 3.00-1.50UN
GEPI 2.00-1.00UR
GEPI 2.00-1.00UL

Tough Hard

Index

GHIR Boring Bars Dmin .787 (GIPI/GIFI/GINI inserts)

GHIR/L (W=.078-.252)

Grooving and Turning Boring Bars

Tmax-r
A

l1

Dmin
f

Designation
GHIR/L 19-3
GHIR/L 19-4
GHIR/L 25.4-4
GHIR/L 25.4-6
GHIR/L 31.7-4
GHIR/L 31.7-6
GHIR/L 38.1-4
GHIR/L 38.1-6

h1

dg7
W
l2

Right-hand shown

W min

W max

D min

Tmax-r

l1

l2

h1

.750
.750
1.000
1.000
1.250
1.250
1.500
1.500

.078
.118
.098
.157
.098
.157
.098
.157

.137
.189
.157
.252
.157
.252
.157
.252

.787
.787
.984
.984
1.480
1.520
1.730
1.850

.177
.177
.197
.197
.197
.252
.197
.315

8.000
8.000
8.000
8.000
10.000
10.000
12.000
12.000

1.50
1.50
2.00
2.00
-

.57
.57
.69
.69
.83
.87
.95
1.06

.339
.339
.461
.461
.571
.571
.669
.669

.065
.104
.085
.144
.085
.144
.085
.144

For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. For user guide, see pages B140-153
For inserts, see pages: GIFI (B91) GIFIE (B88) GIFIE (Full Radius) (B88) GIMIY (B87) GINIE (B89) GIPI (B90) GIPI (Full Radius W<M) (B90) GIPI (Full
Radius) (B91) GIPIE (B87) GIPIRX/LX (B92) For TIPIMT threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHIR/L 19-3
GHIR/L 19-4
GHIR/L 25.4-4
GHIR/L 25.4-6
GHIR/L 31.7-4
GHIR/L 31.7-6
GHIR/L 38.1-4
GHIR/L 38.1-6


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

Main
B82

76-1021
76-1021
76-1022
76-1022
76-1022
76-1022
76-1022
76-1022

Contents

User Guide

Index

GHIR/L-C (W=.157-.252)

Grooving and Turning Bars with Internal Coolant Holes

l2

Tmax-r

dg7

Dmin

A
W

h1

l1

Right-hand shown

Designation
GHIR/L 25.4C-510
GHIR/L 31.7C-610
GHIR/L 38.1C-612

W min

W max

D min

Tmax-r

h1

l1

l2

.157
.189
.189

.208
.252
.252

1.000
1.250
1.500

1.250
1.690
2.080

.393
.393
.472

.461
.571
.669

7.000
8.000
10.000

1.00
-

.89
1.03
1.23

.138
.173
.173

For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. For user guide, see pages B140-153
For inserts, see pages: GIFI (B91) GIFIE (B88) GIFIE (Full Radius) (B88) GIMIY (B87) GINIE (B89) GIPI (B90) GIPI (Full Radius) (B91) GIPIE (B87)
For TIPIMT threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHIR/L 25.4C-510
GHIL 31.7C-610
GHIR/L 38.1C-612
GHIR 31.7C-610


Screw

Key

SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5

76-1022
76-1021
76-1022
76-1022

Seal
PL
PL
PL
PL

100
125
150
125

GHIR/L-SC (W=.079-.138)

Grooving and Turning Solid Carbide Bars with Internal Coolant Holes

h1

d5

l1

Tmax-r
Dmin

dg7

f
W
l2

Right-hand shown

Designation
GHIR/L 19SC-3
GHIL 9.5SC-2

W min

W max

D min

Tmax-r

l1

l2

h1

.079
.094

.138
.094

.750
.375

.787
.492

.177
.094

8.000
5.000

2.75
.87

.57
.29

.339
.187

.065
-

Tool head is made of steel. For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance.
For user guide, see pages B140-153
For inserts, see pages: GIMIY (B87) GINIE (B89) GIPI (B90) GIPI (Full Radius W<M) (B90) GIPI (Full Radius) (B91) GIPIE (B87) GIPIRX/LX (B92)
For TIPIMT and TIPIWT threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHIR/L-SC (W=.079-.138)


Screw

Key

SR 76-1021

T-20/5

Main
B83

Seal
PL 075

Contents

User Guide

Index

GHIUR/L

Undercutting and Turning Boring Bars

Tmax-r
d g7
Dmin

f
W
l2

h1
l1
Right-hand shown

Designation
GHIUR/L 19
GHIUR/L 19U
GHIUR/L 25.4
GHIUR/L 25.4U
GHIUR/L 31.7
GHIUR/L 38.1

W max

D min

Tmax-r

l1

l2

h1

.189
.189
.252
.252
.252
.252

.750
.750
1.000
1.000
1.250
1.500

.750
.750
1.000
1.000
1.480
1.800

.118
.098
.138
.118
.200
.250

8.000
7.000
8.000
7.000
10.000
12.000

1.50
1.55
2.00
1.95
1.73
1.96

.50
.49
.64
.63
.82
1.01

.339
.339
.461
.461
.571
.669

60.00
45.00
60.00
45.00
60.00
60.00

For inserts, see pages: GIPIUR/UL (B92).

Spare Parts
Designation
GHIUR/L 19
GHIUR/L 19U
GHIUR/L 25.4
GHIUR/L 25.4U
GHIUR/L 31.7
GHIUR/L 38.1


Screw

Key

SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

76-1021
76-1021
76-1022
76-1022
76-1022
76-1022

GHAIR/L-GI

Bars with Coolant Holes for Internal Grooving and Turning Adapters
l1

f1

h1
l2
Dmin

dg7

Dmin f
F1

Tmax-r
Designation
GHAIR/L 25.4-32
GHAIR/L 31.7-32
GHAIR/L 31.7-40

Right-hand shown F1=l1-f1+f2. For


f2 dimension, see GAIR/L adapters.

l2

l1

h1

f1

Adapter

1.000
1.250
1.250

1.00
1.25
1.50

8.000
8.000
8.000

.73
.85
.94

.459
.569
.569

.120
.120
.120

GAIR/L 32..
GAIR/L 32..
GAIR/L 40..

For Dmin & Tmax refer to GAIR/L adapters.


For tools, see pages: GAIR/L (B85).

Spare Parts
Designation
GHAIR/L 25.4-32
GHAIR/L 31.7-32
GHAIL 31.7-40
GHAIR 31.7-40


Clamp Screw
SR
SR
SR
SR

Main
B84

16-236 P
16-236 P
M5-04451
16-212


Side Locking Screw

Key

SR 14-519
SR 14-519

T-15/5
T-15/5
T-20/5
T-20/5

Contents

Seal
PL
PL
PL
PL

100
125
125
125

User Guide

Index

GAIR/L

Internal Grooving and Turning Adapters

f2
W

GIPI/GIFI..
D

Tmax-r
GAIR/L 32-... & GAIR/L 40-...
Right-hand shown

Designation
GAIR/L 32-2
GAIR/L 32-3
GAIR/L 32-4
GAIR/L 32-5
GAIR/L 40-2
GAIR/L 40-3
GAIR/L 40-4
GAIR/L 40-5

D min

W min

W max

Tmax-r

f2

1.260
1.260
1.260
1.260
1.575
1.575
1.575
1.575

.059
.083
.118
.177
.059
.083
.118
.177

.083
.118
.177
.252
.083
.118
.177
.252

.118
.118
.197
.197
.118
.157
.276
.276

.150
.161
.177
.205
.150
.161
.177
.205

.047
.071
.098
.157
.047
.071
.098
.157

For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. For user guide, see pages B140-153
For inserts, see pages: GIMIY (B87) GIPIE (B87) GIFIE (B88) GIFIE (Full Radius) (B88) GINIE (B89) GIPI (W<M) (B89) GIPI (B90) GIPI (Full Radius
W<M) (B90) GIPI (Full Radius) (B91) GIFI (B91) GIPIRX/LX (B92) For TIPIMT and TIPIWT threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: GHAIR/LGI (B84).

GHIC-50

Boring Bars for Internal Grooving and Turning Blades, Dmin=1.96"

B1
b
h1
l1

Designation
GHIC 31.7-50
GHIC 38.1-50

B1

l1

h1

1.02
1.02

1.250
1.500

10.000
12.000

.571
.669

1.420
1.420

The same tool applies on right and left machining.


For tools, see pages: CGIN 26 (B86).

Spare Parts
Designation
GHIC-50


Screw

Key

SR M5X16DIN912

HW 4.0

Main
B85

Contents

User Guide

Index

CGIN 26

Internal Grooving and Turning Blades for GHIC...-50 Bars

Tmax-r

h1

f
F1

A
150

l1

Designation
CGIN 26K-3
CGIN 26K-4
CGIN 26K-5
CGIN 26A-3
CGIN 26A-4
CGIN 26A-5

Dmin

B1

W min

W max

fmin(1)

F1min(1)

fmax(1)

F1max(1)

l1

B1

D min

.110
.142
.173
.110
.142
.173

.157
.177
.252
.157
.177
.252

.094
.126
.157
.094
.126
.157

1.10
1.10
1.10
1.28
1.28
1.28

.39
.39
.39
.57
.57
.57

1.30
1.30
1.30
1.48
1.48
1.48

.59
.59
.59
.77
.77
.77

1.772
1.772
1.772
1.949
1.949
1.949

1.02
1.02
1.02
1.02
1.02
1.02

1.969
1.969
2.126
2.126
2.126
2.126

f and F1 are the blade extension range Grooving depth (Tmax-r) varies in conformance with blade's overhang (F1) and it depends on the bore
diameter(D). For grooving capacity, see chart below. For using TIPI inserts, toolholder seat needs to be modified according to insert profile, to ensure
clearance. For user guide, see pages B140-153
(1)

Adjustable extension

For inserts, see pages: GIFI (B91) GIFIE (B88) GIFIE (Full Radius) (B88) GIMIY (B87) GINIE (B89) GIPI (B90) GIPI (Full Radius) (B91)
GIPIE (B87) For TIPIMT threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: GHIC50 (B85).

Internal Grooving Capacity for CGIN 26 for Bar GHIC...-50


.708

F1=.768
F1=.748

.670

F1=.709
.630

F1=.670

.590

Grooving Depth Tmax (inch)

F1=.630
.551

F1=.591
.512

F1=.551

.472

F1=.512

.433

F1=.472
.394

F1=.433

.354

F1=.393
.315

example:

.275
.236
1.97

3.94

5.90

For grooving depth T=.50,


and grooving width=.157,
in bore D=2.40, use blade
CGIN 26A-4 and adjust
overhang to F1=.63.

Bore Diameter D (inch)

Main
B86

Contents

User Guide

Index

GIMIY

Utility Single-Ended Inserts, for Internal Grooving and Turning

.618

Ref.

.197

.004
W
R

Dimensions

.118
.157

.016
.016

IC808

R.002

IC08

W.001

IC830

Designation
GIMIY 304
GIMIY 404

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.059
.020-.079

.0039-.0055
.0051-.0075

.0020-.0031
.0024-.0043

Dmin for internal applications=.787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) EGEHIR / EGHIR (B78) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83) GHIR/LSC
(W=.079.138) (B83).

GIPI-E

Precision Double-Ended Inserts for Internal Grooving and Turning

.001
8

.6

W
R

Dimensions

Recommended Machining Data

Tmax-r

.118
.157
.197
.250

.016
.016
.020
.022

.094
.126
.157
.189

.610
.610
.610
.610

IC20N

IC20

R.002

IC808

W.001

IC8250

Tough Hard

IC830

Designation
GIPI 3.00E-0.40
GIPI 4.00E-0.40
GIPI 5.00E-0.50
GIPI 6.35E-0.55

.197

ef.
18 R

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.059
.020-.079
.028-.122
.028-.122

.0055-.0071
.0059-.0083
.0075-.0130
.0091-.0118

.0024-.0047
.0031-.0059
.0043-.0079
.0051-.0083

Dmin for internal applications = .787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) EGEHIR / EGHIR (B78) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83) GHIR/LSC
(W=.079.138) (B83).

Main
B87

Contents

User Guide

Index

GIFI-E

Precision Double-Ended Inserts for Internal Grooving and Turning

.001

.197

.618

Ref.

Dimensions

Tmax-r

.157
.197
.236

.016
.020
.031

.126
.157
.189

.610
.610
.610

IC20

IC808

R.002

IC8250

W.001

IC830

Designation
GIFI 4.00E-0.40
GIFI 5.00E-0.50
GIFI 6.00E-0.80

Recommended Machining Data

Tough Hard

ap
(inch)

.020-.079
.024-.098
.039-.118

f turn
(IPR)

f groove
(IPR)

.0051-.0075
.0063-.0094
.0075-.0134

.0024-.0043
.0031-.0055
.0035-.0071

Dmin for internal applications = .787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83).

GIFI-E (Full Radius)

Precision Double-Ended Inserts, Full Radius for Internal Profiling and Grooving

.001
8

.6

Dimensions

Recommended Machining Data

Tmax-r

.157
.197

.079
.098

.126
.157

.551
.531

IC20

R.002

IC808

W.001

IC8250

Tough Hard

IC830

Designation
GIFI 4.00E-2.00
GIFI 5.00E-2.50

.197

ef.
18 R

ap
(inch)

.000-.079
.000-.098

f turn
(IPR)

f groove
(IPR)

.0055-.0106
.0071-.0134

.0024-.0047
.0031-.0059

Dmin for internal applications = .787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83).

Main
B88

Contents

User Guide

Index

GINI-E

Precision Double Ended Inserts for Internal Grooving and Turning of Ductile Materials

.001
8

.618

W
M

Designation
GINI 3.00E-0.40
GINI 4.00E-0.40
GINI 5.00E-0.50

Recommended Machining Data

W.001

R.002

Tmax-r

.118
.157
.197

.016
.016
.020

.094
.126
.157

.610
.610
.610

IC808

Dimensions

l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.020-.047
.020-.063
.020-.079

.0031-.0051
.0039-.0067
.0047-.0079

.0012-.0035
.0016-.0047
.0020-.0055

Dmin for internal applications=.787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) EGEHIR / EGHIR (B78) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83) GHIR/LSC
(W=.079.138) (B83).

GIPI (W<M)

Precision Double-Ended Inserts for Internal Grooving and Recessing

.001
.197

ef
18R

.6

Dimensions

R.001

Rtoler

Tmax-r

.062
.067
.070
.077
.077

.006
.000
.004
.004
.006

.0012
.0012
.0012
.0012
.0012

.098
.098
.098
.098
.098

.087
.087
.087
.087
.087

Recommended
Machining Data

IC20

W.001

f groove
(IPR)

.0012-.0020
.0012-.0024
.0012-.0024
.0016-.0024
.0016-.0024

l
l

IC908

Designation
GIPI 1.57-0.15
GIPI 1.70-0.00
GIPI 1.78-0.10
GIPI 1.96-0.10
GIPI 1.96-0.15

Tough Hard

IC808

Tmax-r

IC830

The tool pocket should be modified Dmin for internal application=.787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GAIR/L (B85).

Main
B89

Contents

User Guide

Index

GIPI

Precision Double-Ended Inserts for Internal Grooving and Recessing

.001
8

.197

f.

Re
.618

W
R

.087
.087
.091
.094
.098
.106
.106
.118
.125
.130
.156
.167
.188

.004
.006
.008
.006
.008
.004
.006
.016
.008
.004
.008
.004
.022

.098
.098
.118
.252
.236
-

.087
.087
.087
.094
.094
.094
.094
.094
.094
.094
.126
.126
.157

IC20N

IC20

Tmax-r

Dimensions

IC908

R.001

IC808

W.001

IC8250

Designation
GIPI 2.22-0.10
GIPI 2.22-0.15
GIPI 2.30-0.20
GIPI 2.39-0.15
GIPI 2.50-0.20
GIPI 2.70-0.10
GIPI 2.70-0.15
GIPI 3.00-0.40
GIPI 3.18-0.20
GIPI 3.30-0.10
GIPI 3.96-0.20
GIPI 4.23-0.10
GIPI 4.78-0.55

Dimensions

IC830

Dimensions

l
l

l
l

l
l

l
l

f groove
(IPR)
.0016-.0028
.0016-.0028
.0020-.0031
.0016-.0028
.0020-.0035
.0020-.0031
.0020-.0031
.0024-.0043
.0024-.0043
.0024-.0039
.0031-.0051
.0031-.0051
.0031-.0059

Dmin for internal application=.787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) EGEHIR / EGHIR (B78) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83) GHIR/LSC
(W=.079.138) (B83).

GIPI (Full Radius W<M)

Precision Double-Ended Inserts, Full Radius for Internal Grooving and Recessing

.001
.197

.618 Ref.

Dimensions

W.001

R.002

Tmax-r

IC830

IC808

IC20

Designation
GIPI 2.39-1.20

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.094

.047

.252

.094

.0020-.0039

The tool pocket should be modified Dmin for internal applications=.787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LSC (W=.079.138) (B83).

Main
B90

Contents

User Guide

Index

GIPI (Full Radius)

Precision Double-Ended Inserts, Full Radius for Internal Grooving and Recessing

.001
.197

.618 Ref.

W
M

Dimensions

W.001

R.002

Tmax-r

.125
.156
.188
.250

.063
.078
.094
.125

.094
.126
.157
.189

Recommended
Machining Data

IC20

Designation
GIPI 3.18-1.59
GIPI 3.96-1.98
GIPI 4.78-2.39
GIPI 6.35-3.18

Tough Hard

IC8250

f groove
(IPR)

.0024-.0051
.0031-.0063
.0031-.0063
.0043-.0083

l
l

Dmin for internal application= .787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83) GHIR/LSC (W=.079.138) (B83).

GIFI

Precision Double-Ended Inserts for Internal Grooving and Recessing

.001
.197

Dimensions

Designation
GIFI 4.78-0.55
GIFI 5.28-0.20

Tough Hard

W.001

R.001

Tmax-r

.188
.208

.022
.008

.157
.157

.610
.610

f groove
(IPR)

.0028-.0051
.0031-.0051

Dmin for internal applications = .787" For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: CGIN 26 (B86) GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LC (W=.157.252) (B83).

Main
B91

Contents

User Guide

Recommended
Machining Data

IC20

Tmax-a

.618 Ref.

IC8250

Dmin

Index

GIPI-RX/LX

Precision Double-Ended Inserts for Internal Grooving Next to Shoulder

.001
8

Tmax-r

.094 Ref.
R

W
RX shown

Dimensions

W.001

R.001

Tmax-r

.031
.039
.047
.062
.062
.079
.094
.094

.004
.000
.004
.006
.031
.004
.008
.047

.061
.061
.061
.065
.065
.065
.065
.065

.051
.079
.079
.110
.110
.106
.154
.154

IC830

Designation
GIPI 0.78-0.1LX
GIPI 1.00-0.00R/LX
GIPI 1.19-0.1LX
GIPI 1.57-0.15LX
GIPI 1.57-0.79LX
GIPI 2.00-0.10R/LX
GIPI 2.39-0.2LX
GIPI 2.39-1.19LX

Tough Hard

IC808

f.

8 Re

.61

l
l
l
l
l
l
l
l

Recommended
Machining Data

f groove
(IPR)
.0008-.0016
.0008-.0016
.0012-.0020
.0012-.0020
.0012-.0024
.0016-.0024
.0020-.0031
.0020-.0039

Tool's pocket should be modified For grooving and recessing only For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GAIR/L (B85) GHIR/L (W=.078.252) (B82) GHIR/LSC (W=.079.138) (B83).

GIPI-UR/UL

Precision Double-Ended Inserts for Internal Undercutting


UR UL

.001
8
W

R=W/2

ef.

.618 R

Dimensions

R.002

.118
.157

.059
.079

.094
.126

IC20

W.001

f groove
(IPR)

.0020-.0060
.0020-.0060

The tool's pocket should be modified For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHIUR/L (B84).

Main
B92

Contents

User Guide

Recommended
Machining Data

IC8250

Designation
GIPI 3.00-1.5UR/L
GIPI 4.00-2.0UR/L

Tough Hard

Index

TOP-GRIP Boring Bars Dmin .8

TGIR/L-C

Grooving and Turning Bars with Coolant Holes for TOP-GRIP Utility Inserts
TGMF 635-080

Tmax-r
dg7

Dmin

Tmax-r

.020

19

h1

W
l2

.063

l1

.217
Designation
TGIR/L 15.9C-3
TGIR/L 19C-3
TGIR/L 25.4C-3
TGIR/L 25.4C-4
TGIR/L 31.7C-4
TGIR/L 31.7C-6
TGIR/L 38.1C-6

Right-hand shown

W min

W max

D min

Tmax-r

h1

l1

l2

Insert

.118
.118
.118
.157
.157
.236
.236

.118
.118
.118
.197
.197
.250
.250

.625
.750
1.000
1.000
1.250
1.250
1.500

.800
.950
1.260
1.280
1.650
1.850 (1)
2.250 (1)

.220
.220
.310
.330
.430
.700
.720

.295
.335
.453
.453
.571
.571
.669

5.900
7.100
7.850
7.850
8.650
8.650
11.800

1.00
1.25
1.57
1.57
2.00
2.00
2.36

.47
.56
.74
.77
1.00
1.14
1.39

TGMF 3
TGMF 3
TGMF 3
TGMF 4/TGMF 5
TGMF 4/TGMF 5
TGMF 6
TGMF 6

For user guide, see pages B140-153


(1)

For Dmin 1.85", modify insert according to sketch

For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).

Spare Parts
Designation
TGIR/L 15.9C-3
TGIR/L 19C-3
TGIR/L 25.4C-3
TGIR/L 25.4C-4
TGIR/L 31.7C-4
TGIR/L 31.7C-6
TGIR/L 38.1C-6


Screw

Key

SR
SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
HW 4.0
HW 4.0
HW 5.0
HW 5.0
HW 5.0

Main
B93

76-1400
76-1400
M5X16DIN912
M5X16DIN912
M6X20DIN912
M6X20DIN912
M6X25DIN912UNB

Contents

Seal
PL
PL
PL
PL
PL
PL
PL

062
075
100
100
125
125
150

User Guide

Index

TGHN 26-M

Internal Grooving and Turning Blades, for GHIC...-70 Bars


W

F1
h1

.571

l1
Designation
TGHN 26-3M
TGHN 26-4M
TGHN 26-5M

f
F1

A
150

35

25

Dmin

B1

W min

W max

fmin(1)

fmax(1)

F1min(1)

F1max(1)

h1

l1

B1

D min

.118
.157
.197

.118
.197
.197

.094
.126
.157

1.57
1.57
1.57

1.63
1.63
1.83

.53
.53
.53

.59
.59
.79

.843
.843
.843

2.480
2.480
2.480

1.02
1.02
1.02

2.756
2.756
2.756

Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). TGHN 26...-M can be modified from
external double-sided TGHN blades For user guide, see pages B140-153
(1)

Adjustable extension

For inserts, see pages: TGMF (Full Radius) (B17) TGMF/P (B17).
For holders, see pages: GHIC70 (B96).

internal Grooving capacity


for Bar Ghic...70
.750

F1=.787

.710

F1=.748
F1=.709

.630

F1=.669

.590

F1=.630

.552

F1=.591

.512

F1=.551
F1=.531

.472

Overhang F1, (inch)

Grooving Depth Tmax (inch)

.670

Tmax
.433

D
.394
2.76

f
F1

3.94

5.90

7.87

9.84

Bore Diameter D (inch)


example
For grooving depth T=.610,
and grooving width=.197,
in bore D=3.94, use blade
TGHN 26-5M and adjust
overhang to F1=.709.
TGHN 26-...M

Main
B94

Contents

User Guide

Index

HELI-GRIP Boring Bars Dmin .986

HELIIR/L

Grooving and Turning Bars with Coolant Holes for HELI-GRIP Utility Inserts

Tmax-r
Dmin

dg7
f A
W
l1
Right-hand shown

Designation
HELIIR/L 19C-305
HELIIR/L 25.4C-305
HELIIR/L 25.4C-410
HELIIR/L 31.7C-410
HELIIR/L 38.1C-412
HELIIR/L 25.4C-510
HELIIR/L 31.7C-510
HELIIR/L 38.1C-512
HELIIL 25.4C-610
HELIIR/L 31.7C-610
HELIIR/L 38.1C-612

W min

W max

D min

Tmax-r

l1

.118
.118
.157
.157
.157
.197
.197
.197
.236
.236
.236

.125
.125
.187
.187
.187
.197
.197
.197
.250
.250
.250

.750
1.000
1.000
1.250
1.500
1.000
1.250
1.500
1.000
1.250
1.500

.986
1.236
1.690
1.690
2.080
1.690
1.690
2.080
1.690
1.690
2.080

.197
.197
.393
.393
.472
.393
.393
.472
.393
.393
.472

6.500
7.000
7.000
8.000
10.000
7.000
8.000
10.000
7.000
8.000
10.000

.58
.71
.90
1.03
1.23
.90
1.03
1.23
.90
1.03
1.23

For user guide, see pages B140-153


For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14).

Spare Parts
Designation
HELIIL 19C-305
HELIIR/L 25.4C-305
HELIIR 19C-305
HELIIR/L 25.4C-410
HELIIR/L 31.7C-410
HELIIR/L 38.1C-412
HELIIR/L 25.4C-510
HELIIR/L 31.7C-510
HELIIR/L 38.1C-512
HELIIL 25.4C-610
HELIIR/L 31.7C-610
HELIIR/L 38.1C-612


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
HW 4.0
T-20/3
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0
HW 4.0

Main
B95

76-1400
M5X16DIN912
76-1400
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912
M5X16DIN912

Seal
PL
PL
PL
PL
PL
PL
PL
PL
PL
PL
PL
PL

Contents

075
100
075
100
125
150
100
125
150
100
125
150

User Guide

Index

Insert
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP

3
3
4
4
4
5
5
5
6
6
6

GHIR Boring Bars Dmin 2.5 (GDMY/F/N 8 mm inserts)

GHIR/L (W=.260-.315)

Grooving and Turning Boring Bars

Tmax-r
A

h1
l1

Dmin

dg7

W
Right-hand shown

Designation
GHIR/L 38.1-815
GHIR/L 38.1-820

W min

W max

D min

Tmax-r

l1

l2

h1

1.500
1.500

.315
.315

.315
.315

2.500
2.500

.590
.790

12.000
12.000

1.39
1.58

.669
.669

.236
.236

For user guide, see pages B140-153


For inserts, see pages: GDMA (B48) GDMF (B30) GDMMCC (E47) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMYF (B35)
GIFE (W=.315, .394 Radius) (B39) GIFE (W=.315, .394) (B36) GIFE (W=.315, .394) (E44) GIPA/GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHIR/L (W=.260-.315)


Screw

Key

SR M8X20DIN912

HW 6.0

CUT-GRIP Blades Dmin 2.75

GHIC-70

Boring Bars for Internal Grooving and Turning Blades, Dmin=2.75"


B1

dg7

b
h1
l1
Designation
GHIC 38.1-70
GHIC 50.8-70

B1

l1

h1

1.02
1.02

1.500
2.000

12.000
14.000

.669
.906

2.087
2.087

The same tool applies on right and left machining.


For tools, see pages: CGHN 26M (B98) TGHN 26M (B94).

Spare Parts
Designation
GHIC-70


Screw

Key

SR M6X16DIN912

HW 5.0

Main
B96

Contents

User Guide

Index

GHIC-85

Boring Bars for Internal Grooving and Turning Blades, Dmin=3.35"

B1

dg7

l1

Designation
GHIC 38.1-85
GHIC 50.8-85

h1

B1

l1

h1

1.26
1.26

1.500
2.000

12.000
14.000

.669
.906

2.280
2.280

The same tool applies on right and left machining.


For tools, see pages: CGHN 32DGM (B100) CGHN 32M (B99).

Spare Parts
Designation
GHIC-85


Screw

Key

SR M6X16DIN912

HW 5.0

Main
B97

Contents

User Guide

Index

CGHN 26-M

Internal Grooving and Turning Blades, for GHIC...-70 Bars

Tmax-r
h1 B1

.571
35
25

Designation
CGHN 26-3M
CGHN 26-4M
CGHN 26-5M

Dmin
f

A
150

l1

F1

W min

W max

D min

fmin(1)

fmax(1)

F1min(1)

F1max(1)

h1

l1

B1

.110
.142
.173

.157
.177
.252

.094
.126
.157

2.756
2.756
2.756

1.57
1.57
1.57

1.83
1.83
1.83

.53
.53
.53

.79
.79
.79

.843
.843
.843

2.480
2.480
2.480

1.02
1.02
1.02

Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). CGHN 26...-M can be modified from
external double-sided CGHN blades When TIP inserts are used, the seat needs to be modified to ensure clearance. For user guide, see pages B140-153
(1)

Adjustable extension

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: GHIC70 (B96).

internal Grooving capacity


for Bar Ghic...70
.750

F1=.787

.710

F1=.748
F1=.709

.630

F1=.669

.590

F1=.630

.552

F1=.591

.512

F1=.551
F1=.531

.472
.433

Tmax

.394

2.76

3.94

5.90

Overhang F1, (inch)

Grooving Depth Tmax (inch)

.670

f
F1
7.87

9.84

Bore Diameter D (inch)


example
For grooving depth T=.610,
and grooving width=.197,
in bore D=3.94, use blade
CGHN 26-5M and adjust
overhang to F1=.709.
CGHN 26-...M

Main
B98

Contents

User Guide

Index

CGHN 32-M

Internal Grooving and Turning Blades, for GHIC...-85 Bars


W

Tmax
h1 B1

.689
15
25

A
150

2.95
l1

Designation
CGHN 32-3M
CGHN 32-4M
CGHN 32-5M
CGHN 32-6M

Dmin
F(1)
CGHN 32-...M blade can be modified from external blades CGHN 32-...D

W min

W max

fmin(1)

fmax(1)

F1min(1)

F1max(1)

h1

l1

B1

D min

.110
.142
.173
.220

.157
.197
.252
.252

.094
.126
.157
.205

1.73
1.73
1.73
1.73

1.89
1.97
2.17
2.17

.59
.59
.59
.59

.75
.83
1.02
1.02

.976
.976
.976
.976

3.228
3.228
3.228
3.228

1.26
1.26
1.26
1.26

3.346
3.346
3.346
3.346

f and F1 are the blade extension range. Grooving depth (Tmax-r) varies in conformance with blade's overhang (F1) and it depends on the bore diameter (D).
For grooving capacity, see graph. For using TIP insert, toolholder seat needs to be modified. For user guide, see pages B140-153
(1)

Adjustable extension

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: GHIC85 (B97).

internal Machining Grooving capacity


for Bar Ghic...85

1.024
.984
.945
.905
.866
.827
.787
.748
.709
.669
.630
.590
.551
.511
.472
.433
.394
.354
.315
.276
.236
.197
.157
.118
3.150 3.937

F1=1.181

F1=1.023
F1=.945

Overhang F1 (inch)

Grooving Depth Tmax (inch)

T max
1.063

F1=.827
F1=.748

F1=.590

Tmax
D

f
F1

5.905

7.874

9.843 D

Bore Diameter D (inch)


example
For grooving depth T=.630,
and grooving width= .157,
in bore D=7.08, use blade
TGHN-32-4M and adjust
overhang to F1=.827.

Main
B99

TGHN 32-...M

Contents

User Guide

Index

CGHN 32-DGM

Internal Grooving and Turning Blades, for GHIC...-85 Bars (self-clamping)


Tmax-r

h1

.689

B1

Dmin
f

15
25

3.27
l1

Designation
CGHN 32-3DGM
CGHN 32-4DGM
CGHN 32-5DGM
CGHN 32-6DGM

F1

150
W min

W max

fmin(1)

F1min(1)

fmax(1)

F1max(1)

h1

l1

B1

D min

.110
.138
.173
.220

.157
.197
.252
.252

.094
.126
.157
.205

2.09
2.09
2.09
2.09

.94
.94
.94
.94

2.32
2.32
2.32
2.32

1.18
1.18
1.18
1.18

.976
.976
.976
.976

3.543
3.543
3.543
3.543

1.26
1.26
1.26
1.26

3.661
3.661
3.858
3.858

Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). CGHN 32...DGM can be modified
from external double-sided CGHN -DG blades When TIP inserts are used, the seat needs to be modified to ensure clearance.
For user guide, see pages B140-153
(1)

Adjustable extension

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: GHIC85 (B97).

internal Machining Grooving capacity


for Bar Ghic...-85
F1=1.181

1.024
.984
.945
.905
.866
.827
.787
.748
.709
.669
.630
.590
.551
.511
.472
.433
.394
.354
.315
.276
.236
.197
.157
.118
3.150 3.937

F1=1.023
F1=.945
F1=.827
F1=.748

F1=.590

Overhang F1 (inch)

Grooving Depth Tmax (inch)

T max
1.063

example
For grooving depth T=.630,
and grooving width= .157,
in bore D=7.08, use blade
CGHN-32-4M and adjust
overhang to F1=.827.

Tmax
D

5.905

f
F1
7.874

9.843 D

Bore Diameter D (inch)

CGHN 32-...M/DGN

Spare Parts
Designation
CGHN 32-DGM

Extractor
EDG 44A*

* Optional, should be ordered separately

Main
B100

Contents

User Guide

Index

Tools for Swiss-Type and Small Lathe Machines

Main
B101

Contents

User Guide

Index

SCHR/L-B/F

Grooving and Turning Holders, for Swiss-Type and


Automatic Machines - Back and Front Clamping
Left hand
tool shown
with SCIL
6F insert

l1
h
l2
Tmax-r

h4
b

Left hand
tool shown
with SCIL
6B insert

Left-hand shown

Designation
SCHR/L 0810-6B
SCHR/L 9.5-6B
SCHR/L 12.7-6B
SCHR/L 16-6B
SCHR/L 9.5-6F
SCHR/L 12.7-6F
SCHR/L 16-6F
(1)

l1

h4

l2

Tmax-r(1)

W min

W max

Insert

.315
.500
.500
.630
.375
.500
.630

.394
.375
.500
.630
.375
.500
.630

4.921
4.900
4.900
4.921
4.900
4.900
4.921

.08
-

.93
-

.236
.236
.236
.236
.236
.236
.236

.020
.020
.020
.020
.020
.020
.020

.098
.098
.098
.098
.098
.098
.098

SCIR/L 6B
SCIR/L 6B
SCIR/L 6B
SCIR/L 6B
SCIR/L 6F
SCIR/L 6F
SCIR/L 6F

See insert dimensions

For inserts, see pages: SCIR/LBNP (B105) SCIR/LB/FAR/AL (B103) SCIR/LB/FBR/BL (B102) SCIR/LB/FER/EL (B103) SCIR/LB/FMTR/MTL (For
threading inserts, see ISCAR ISO & Thread Turning catalog.For inserts, see pages: SCIR/LBNP (B105) SCIR/LB/FAR/AL (B103) SCIR/LB/FBR/BL (B102)
SCIR/LB/FER/EL (B103) SCIR/LB/FMTR/MTL () SCIR/LB/FN/L/R (B104).

Spare Parts


Back Screw

Designation
SCHR/L 0810-6B
SCHR/L 9.5-6B
SCHR/L 12.7-6B
SCHR/L 16-6B
SCHR/L 9.5-6F
SCHR/L 12.7-6F
SCHR/L 16-6F

SCRB
SCRB
SCRB
SCRB


Front Screw

Key

SCRF 103
SCRF 103
SCRF 103

IP-10/5
IP-10/5
IP-10/5
IP-10/5
IP-10/5
IP-10/5
IP-10/5

103
103
103
103

O RING
OR
OR
OR
OR

2.5X1.2N
2.5X1.2N
2.5X1.2N
2.5X1.2N

SCIR/L-B/F-BR/BL
Back Turning Inserts

.866
.276
Front Lock
SCIL 6F-BL
Back Lock
SCIL 6B-BL

.020

.098

.118

12

60

.197
Left-hand shown

Designation
SCIL 6B-BL000
SCIL 6F-BL000
SCIR 6B-BR000
SCIR 6F-BR000
SCIL 6B-BL010
SCIL 6F-BL010
SCIR 6B-BR010
SCIR 6F-BR010

Recommended Machining Data


IC1008

Dimensions

r
.000
.000
.000
.000
.004
.004
.004
.004

l
l
l
l
l
l
l
l

ap
(inch)

f
(IPR)

.002-.118
.002-.118
.002-.118
.002-.118
.005-.118
.005-.118
.005-.118
.005-.118

.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: SCHR/LB/F (B102).

Main
B102

Contents

User Guide

Index

SCIR/L-B/F-ER/EL

Back Turning Inserts for Short Chipping Materials


.866
.276
Front Lock
SCIL 6F-EL...
Back Lock
SCIL 6B-EL...

60

15
.028 .008

.098

.197

Left-hand shown

Designation
SCIR/L 6B-EL000
SCIL 6F-EL000
SCIR 6B-ER000
SCIR 6F-ER000

Recommended Machining Data


IC1008

Dimensions

r
.000
.000
.000
.000

l
l
l
l

ap
(inch)

f
(IPR)

.002-.098
.002-.098
.002-.098
.002-.098

.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059

For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: SCHR/LB/F (B102).

SCIR/L-B/F-AR/AL

Turning Inserts with a Frontal Relief Angle

.866
.276
Front Lock
SCIL 6F-AL...

Tc

.118
Gr

Tmax-r =.15

fa

Back Lock
SCIL 6B-AL...

Left-hand shown

Designation
SCIL 6B-AL000
SCIL 6F-AL000
SCIR 6B-AR000
SCIR 6F-AR000
SCIL 6B-AL010
SCIL 6F-AL010
SCIR 6B-AR010
SCIR 6F-AR010

Recommended Machining Data

fa

Gr

Tc(1)

.000
.000
.000
.000
.004
.004
.004
.004

8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0

16
16
16
16
8
8
8
8

.315
.315
.315
.315
.315
.315
.315
.315

IC1008

Dimensions

l
l
l
l
l
l
l
l

ap
(inch)

f
(IPR)

.002-.150
.002-.150
.002-.150
.002-.150
.005-.150
.005-.150
.005-.150
.005-.150

.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059
.0004-.0059

For cutting speed recommendations and user guide, see pages B140-153
(1)

Tc- clearance for face turning for Dmax .63"

For tools, see pages: SCHR/LB/F (B102).

Main
B103

Contents

User Guide

Index

SCIR/L-B/F-N/L/R

Grooving and Parting Inserts


.118

.866

7
Tc

Front Lock SCIL 6F-...N...


Back Lock SCIL 6B-...N...

SCIL 6B/F-...L...

Workpiece

Tmax-r

Tc

16
R

SCIL/R 6B/F...N...

Tmax-r

Recommended
Machining Data

W.001

Tmax-r

Tc(1)

.020
.020
.039
.039
.039
.039
.039
.039
.059
.059
.059
.059
.059
.059
.079
.079
.079
.079
.079
.079

.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.000
.004
.000
.004
.000
.000

.071
.071
.157
.157
.157
.157
.157
.157
.236
.236
.236
.236
.236
.236
.315
.315
.315
.315
.315
.315

.071
.071
.157
.157
.157
.157
.157
.157
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315

IC1008

Dimensions

Designation
SCIR/L 6B-050N000
SCIR/L 6F-050N000
SCIL 6B-100L16
SCIR/L 6B-100N000
SCIL 6F-100L16
SCIR/L 6F-100N000
SCIR 6B-100R16
SCIR 6F-100R16
SCIL 6B-150R/L16
SCIR/L 6B-150N000
SCIL 6F-150R/L16
SCIR/L 6F-150N000
SCIR 6B-150R/L16
SCIR 6F-150R/L16
SCIL 6B-200L16
SCIR/L 6B-200N010
SCIL 6F-200L16
SCIR/L 6F-200N010
SCIR 6B-200R16
SCIR 6F-200R16

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

For cutting speed recommendations and user guide, see pages B140-153
(1)

Tc- clearance for face turning for Dmax .63

For tools, see pages: SCHR/LB/F (B102).

Main
B104

SCIL 6B/F-150R16
(Right Lead)

SCIL 6B/F-150L16
(Left Lead)

SCIR 6B/F-150L16
(Left Lead)

SCIR 6B/F-150R16
(Right Lead)

Contents

Left-hand shown

User Guide

Index

f groove
(IPR)
.0008-.0016
.0008-.0016
.0008-.0016
.0012-.0020
.0008-.0016
.0012-.0020
.0008-.0016
.0008-.0016
.0012-.0024
.0012-.0028
.0012-.0024
.0012-.0028
.0012-.0024
.0012-.0024
.0012-.0028
.0012-.0035
.0012-.0028
.0012-.0035
.0012-.0028
.0012-.0028

SCIR/L-B-NP

Grooving, Turning and Parting Inserts


Back Lock SCIL 6B-...NP...
.866

Tc

.118
Tmax-r

Designation
SCIR/L 6B-150NP005
SCIR/L 6B-200NP005
SCIR/L 6B-250NP005

Recommended Machining Data

IC1008

Dimensions

W.001

R.0008

Tmax-r

Tc(1)

.059
.079
.098

.0020
.0020
.0020

.236
.236
.236

.315
.315
.315

l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.002-.071
.002-.098
.002-.122

.0010-.0043
.0012-.0060
.0012-.0075

.0010-.0030
.0012-.0040
.0012-.0043

For cutting speed recommendations and user guide, see pages B140-153
(1)

Tc- clearance for face turning, .63.

For tools, see pages: SCHR/LB/F (B102).

GEHSR/L

External Machining Holders, for Swiss-Type and Automatic Machines


l1

l2
F1

H2

h
A

W
f

b
Tmax-r

Designation
GEHSR/L 8-1 (1)
GEHSR/L 8-2 (1)
GEHSR/L 9.5-2
GEHSR/L 10-2
GEHSR/L 12.7-2
GEHSR/L 16-2

Left-hand shown

W min

W max

Tmax-r

l1

l2

F1

H2

.315
.315
.375
.394
.500
.630

.055
.087
.087
.087
.087
.087

.075
.126
.126
.126
.126
.126

.079
.268
.268
.268
.268
.268

.315
.315
.375
.394
.500
.630

4.724
4.724
4.720
4.724
4.720
4.724

.28
.28
.34
.36
.47
.59

.039
.071
.071
.071
.071
.071

.67
.67
.67
.67
.67
.79

.28
.28
.28
.28
.32
.31

.47
.47
.53
.55
.66
.79

For user guide, see pages B140-153


(1)

On request

For inserts, see pages: GEMI (B79) GEPI (B80) GEPI (Full Radius) (B80) GEPI (W<M) (B79) GEPIRX/LX (B81) For GEPIMT and GEPIWT threading
inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GEHSR/L


Screw

Key

SR 16-236 P

T-15/3

Main
B105

Contents

User Guide

Index

PHSR/L

External Machining Holders for Swiss-Type and Automatic Machines


l1

l2

F1

Dmax

h4
W

Designation
PHSR/L 9.5-2.4
PHSR/L 10-2.4
PHSR/L 12.7-2.4
PHSR/L 16-2.4

A
b

Left-hand shown

W min

W max

D max(1)

l1

F1

l2

h4

.094
.094
.094
.094

.125
.125
.125
.125

.79
.79
1.00
1.26

.375
.394
.500
.630

.375
.394
.500
.630

5.900
5.906
5.900
5.906

.36
.36
.44
.59

.28
.28
.28
.28

.71
.71
.79
.95

.08
.08
-

.075
.075
.075
.075

T=Max depth capacity. see chart below. For user guide, see pages B140-153
(1)

Limited by part diameter

For inserts, see pages: GDMW 2.4 (B55).

Spare Parts
Designation
PHSR/L


Screw

Key

SR 16-236 P

T-15/3

Main
B106

Contents

User Guide

Index

GHSR/L

External Machining Holders for Swiss-Type and Automatic Machines


l1

l2
D
h F1

h
A

h4
f

Left-hand shown

Designation
GHSR/L 9.5-2
GHSR/L 10-2
GHSR/L 12.7-2
GHSR/L 16-2

W min

W max

D max(1)

l1

F1

l2

h4

.087
.087
.087
.087

.124
.124
.124
.124

.79
.79
1.00
1.26

.375
.394
.500
.630

.375
.394
.500
.630

4.720
4.724
4.720
4.724

.40
.36
.46
.59

.79
.28
.79
.31

.68
.71
.76
1.02

.08
.08
.08
-

.071
.071
.071
.071

For user guide, see pages B140-153


(1)

For W>.083: grooving depth depends on part dia.

For inserts, see pages: GIG (B41) GIM-J (D56) GIM-J-RA/LA (D56) GIMY (B31) GIMY (Full Radius) (B33) GIMY-F (B35) GIP (B42) GIP (Full Radius
W<M) (B40) GIP (Full Radius) (B43) GIP-E (B37) GIP-E (Full Radius) (B39) GIPA (Round W=.118-.236) (B49) GIPA (W=.118-.236) (B47) GIPM-A46 /
GIP-1250 (B108) GIPY (B47) GITM (B46) GITM (Full Radius) (B46) For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
GHSR/L 9.5-2
GHSR/L 10-2
GHSR/L 12.7-2
GHSR/L 16-2


Screw

Key

SR
SR
SR
SR

T-15/3
T-15/3
T-15/3
T-20/3

16-236 P
16-236 P
16-236 P
16-212

Grooving Depth

Grooving Depth Tmax per Diameter for Width > .083


W>.083

T
D

Tmax
D

.196
.413

.177
.425

.157
.452

.137
.496

.118
.570

.098
.669

.090
.787

.078
.984

Tmax is also limited by insert.

Main
B107

Contents

User Guide

Index

.067
1.34

GIPM-A46 / GIP-1250

Precision Back Turning Inserts, for External Machining, on Swiss-Type and Automatic Machines
.001
.047

LX

GIP 3.00-1250R

RX

GIPM 2.35-A46R

.602 Ref.

8
.157

30

.010

M
.045

46

Dimensions

R.001

.093
.093
.118
.118

.002
.002
.000
.000

.087
.087
.094
.094

IC908

W.002

IC328

Designation
GIPM 2.35-A46L
GIPM 2.35-A46R
GIP 3.00-1250L
GIP 3.00-1250R

Recommended Machining Data

Tough Hard

IC20

6
7

ap
(inch)

f turn
(IPR)

.004-.039
.004-.039
.004-.039
.004-.039

.0010-.0060
.0010-.0060
.0010-.0060
.0010-.0060

Toolholder seat needs to be modified according to insert profile to ensure clearance.


For cutting speed recommendations and user guide, see pages B140-153
For tools, see pages: GHGR/L (B22) GHSR/L (B107).

Main
B108

Contents

User Guide

Index

PICCO (Dmin .024)

PICCO ACE

Collet Chuck Holders for PICCOCUT Inserts

D3

d
d2

Designation
PICCO ACE 12.7-4
PICCO ACE 12.7-5
PICCO ACE 15.9-4
PICCO ACE 15.9-5
PICCO ACE 15.9-6
PICCO ACE 15.9-7
PICCO ACE 19-4
PICCO ACE 19-5
PICCO ACE 19-6
PICCO ACE 19-7
PICCO ACE 25.4-4
PICCO ACE 25.4-5
PICCO ACE 25.4-6
PICCO ACE 25.4-7

L5

T
L

L3

d2

D3

L5

L3

.500
.500
.625
.625
.625
.625
.750
.750
.750
.750
1.000
1.000
1.000
1.000

.157
.197
.157
.197
.236
.276
.157
.197
.236
.276
.157
.197
.236
.276

.571
.571
.571
.571
.571
.571
.571
.571
.571
.571
.571
.571
.571
.571

3.346
3.346
3.346
3.346
3.346
3.346
3.397
3.397
3.397
3.397
3.397
3.397
3.397
3.397

.906
.906
.906
.906
.906
.906
.906
.906
.906
.906
.906
.906
.906
.906

2.165
2.165
2.303
2.303
2.303
2.303
2.894
2.894
2.894
2.894
2.894
2.894
2.894
2.894

.457
.457
.551
.551
.551
.551
.677
.677
.677
.677
.905
.905
.905
.905

Holders are suitable for left- and right-hand mini-bars, and ISO bars.

Pins

locking
shim

Body

cap

Wrench

insert

locking shim

Pin
cap

Main
B109

Contents

User Guide

Index

Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench
Wrench

ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE
ACE

4-5
4-5
4-5
4-5
6-7
6-7
4-5
4-5
6-7
6-7
4-5
4-5
6-7
6-7

PICCO/MG PCO (Holder)


Holders for PICCO Inserts
L5

L5

L3

d2

Designation
PICCO 12.7-4-5
PICCO 15.9-4-5
PICCO 19-4-5
PICCO 25.4-4-5 (1)
PICCO 15.9-6-7
PICCO 19-6-7
PICCO 25.4-6-7 (1)
MG PCO-12.7-6
MG PCO-15.9-6-8
MG PCO-19-6-8
MG PCO-25.4-6-8 (1)

L3

d2
d

d3

MG PCO 12.7-6

PICCO.../MG PCO

d2

d3

L5

L3

.500
.625
.750
1.000
.625
.750
1.000
.500
.625
.750
1.000

.157
.157
.157
.157
.236
.236
.236
.236
.236
.236
.236

.197
.197
.197
.197
.276
.276
.276
.315
.315
.315

2.950
2.950
3.540
3.543
2.950
3.540
3.543
3.000
3.000
3.500
3.543

.394
.394
.394
.394
.394
.394
.394
.590
.390
.390
.394

2.170
2.170
2.760
2.756
2.170
2.760
2.756
2.090
2.170
2.760
2.756

.410
.550
.710
.921
.550
.710
.921
.433
.551
.709
.921

.709
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709

Holders are suitable for left- and right-hand mini-bars, and ISO bars.
(1)

Tools for Swiss-type CNC.

Spare Parts
Designation
PICCO 12.7-4-5
PICCO 15.9-4-5
PICCO 19-4-5
PICCO 25.4-4-5
PICCO 15.9-6-7
PICCO 19-6-7
PICCO 25.4-6-7
MG PCO-12.7-6
MG PCO-15.9-6-8
MG PCO-19-6-8
MG PCO-25.4-6-8


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

Main
B110

M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF

2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5

Contents

User Guide

Index

GHPCOR/L (Metric)

Perpendicular Square-Shank Tools for Use on the Cross Slide Units of Swiss-Type
and Automatic Machines
l1

D1max
Clamp

H2

L5

Cutting Edge Height


70
h1

d-d1
h4
A1 fmax

b
Tmax-a
Right-hand shown

Designation
GHPCOL 08-16-4-5
GHPCOL 08-25-4-5
GHPCOR 08-16-4-5
GHPCOR 08-28-4-5
GHPCOL 10-16-4-5
GHPCOL 10-25-4-5
GHPCOR 10-16-4-5
GHPCOR 10-25-4-5
GHPCOL 12-16-4-6
GHPCOL 12-25-4-6
GHPCOR 12-16-4-6
GHPCOR 12-25-4-6
GHPCOL 16-16-4-6
GHPCOL 16-25-4-6
GHPCOL 16-30-7-8
GHPCOR 16-16-4-6
GHPCOR 16-25-4-6
GHPCOR 16-30-7-8

l1

L5

h4

H2

A1

D1 max

Tmax-a

fmax

d1

8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
16.0

8.0
8.0
8.0
8.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
16.0

102.00
102.00
102.00
102.00
102.00
102.00
102.00
102.00
102.00
102.00
102.00
102.00
112.00
112.00
112.00
112.00
112.00
116.00

88.00
88.00
88.00
88.00
88.00
88.00
88.00
88.00
88.00
88.00
88.00
88.00
98.00
98.00
98.00
98.00
98.00
98.00

4.0
4.0
4.0
4.0
2.0
2.0
2.0
2.0
-

15.0
15.0
15.0
15.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
22.0
22.0
22.0
22.0
22.0
22.0

34.00
34.00
34.00
34.00
34.00
34.00
34.00
34.00
34.00
43.00
34.00
43.00
35.00
44.00
49.00
35.00
44.00
49.00

26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
26.0
36.0
36.0
36.0
36.0
36.0
36.0

16.00
25.00
16.00
28.00
16.00
25.00
16.00
25.00
16.00
25.00
16.00
25.00
16.00
25.00
30.00
16.00
25.00
30.00

30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
30.0
39.0
30.0
39.0
31.0
40.0
45.0
31.0
40.0
45.0

4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
4.00
7.00
4.00
4.00
7.00

5.00
5.00
5.00
5.00
5.00
5.00
5.00
5.00
6.00
6.00
6.00
6.00
6.00
6.00
8.00
6.00
6.00
8.00

PICCOCUT insert should not exceed A1 length. Left-hand holders are available upon request. Coolant tube adapter: KQ2L06-M5 (for 6 mm coolant tube)

indexing from the top

indexing from the front

Spare Parts


Side Clamp


Screw

Key

HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED
HED

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

Designation
GHPCOL 08-16-4-5
GHPCOL 08-25-4-5
GHPCOR 08-16-4-5
GHPCOR 08-28-4-5
GHPCOL 10-16-4-5
GHPCOL 10-25-4-5
GHPCOR 10-16-4-5
GHPCOR 10-25-4-5
GHPCOL 12-16-4-6
GHPCOL 12-25-4-6
GHPCOR 12-16-4-6
GHPCOR 12-25-4-6
GHPCOL 16-16-4-6
GHPCOL 16-25-4-6
GHPCOL 16-30-7-8
GHPCOR 16-16-4-6
GHPCOR 16-25-4-6
GHPCOR 16-30-7-8

Main
B111

08
08
08
08
10
10
10
10
12
12
12
12
16-4-6
16-4-6
16-7-8
16-4-6
16-4-6
16-7-8

M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912
M4X14DIN912

Contents

Pipe Fitting

3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0

KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5
KQ2L06-M5

User Guide

Index

PICCO R/L 050, 053, 055

Inserts for Internal Turning and Chamfering


l1
dh6
l2

f
20

Tmax
Right-hand shown

Dimensions

Designation
PICCO R 050.06-2 (1)
PICCO R 050.06-3 (1)
PICCO R 050.08-4
PICCO R/L 050.1-5
PICCO R/L 050.1-7
PICCO R/L 050.2-5
PICCO R/L 050.2-10
PICCO R/L 050.2-15
PICCO R 050.25-5
PICCO R 050.25-10
PICCO R 050.25-16
PICCO R 053.3-10
PICCO R/L 050.3-10
PICCO R 053.3-16
PICCO R/L 050.3-16
PICCO R 053.3-20
PICCO R/L 050.3-20
PICCO R 050.35-10
PICCO R 050.35-16
PICCO R 050.35-20
PICCO R 050.35-24
PICCO R 053.4-10
PICCO R/L 050.4-10
PICCO R 053.4-16
PICCO R/L 050.4-16
PICCO R 053.4-20
PICCO R/L 050.4-20
PICCO R/L 050.4-24
PICCO R/L 050.4-28
PICCO R 055.5-10
PICCO R/L 050.5-10
PICCO R 055.5-15
PICCO R/L 050.5-15
PICCO R 055.5-20
PICCO R/L 050.5-20
PICCO R 055.5-25
PICCO R/L 050.5-25
PICCO R 055.5-30
PICCO R/L 050.5-30
PICCO R/L 050.5-35
PICCO R 055.6-15

Tough Hard

l1

l2

R.002

Tmax

D min

.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.236

.01
.01
.01
.02
.02
.02
.02
.02
.02
.04
.04
.04
.04
.06
.06
.06
.06
.06
.06
.06
.06
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.09

.020
.020
.028
.035
.035
.067
.067
.067
.087
.087
.087
.102
.102
.102
.102
.102
.102
.122
.122
.122
.122
.138
.138
.138
.138
.138
.138
.138
.138
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.209

.787
.787
.787
.787
.866
.748
.945
1.142
.748
.945
1.181
.945
.945
1.181
1.181
1.339
1.339
.945
1.181
1.339
1.496
.945
.945
1.181
1.181
1.339
1.339
1.496
1.654
.984
.984
1.181
1.181
1.378
1.378
1.575
1.575
1.772
1.772
1.969
1.181

.079
.118
.157
.177
.256
.157
.354
.551
.197
.394
.630
.354
.354
.591
.591
.748
.748
.394
.630
.787
.945
.354
.354
.591
.591
.748
.748
.906
1.063
.354
.354
.551
.551
.748
.748
.945
.945
1.142
1.142
1.339
.551

.002
.002
.002
.002
.002
.002
.002
.002
.002
.002
.002
.001
.004
.001
.004
.001
.004
.004
.004
.004
.004
.001
.004
.001
.004
.001
.004
.004
.004
.002
.006
.002
.006
.002
.006
.002
.006
.002
.006
.006
.002

.003
.003
.003
.004
.004
.004
.004
.004
.006
.006
.006
.008
.008
.008
.008
.008
.008
.010
.010
.010
.010
.012
.012
.012
.012
.012
.012
.012
.012
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020

.024
.024
.031
.039
.039
.079
.079
.079
.098
.098
.098
.110
.110
.110
.110
.110
.110
.138
.138
.138
.138
.157
.157
.157
.157
.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.236

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
(1)

Maximum D.O.C.=.0004-.0012, maximum feed=.0004 IPR.

For holders: see pages B109-111

Main
B112

Contents

User Guide

Index

IC908

Dmin

IC228

l
l

l
l
l
l
l

l
l

l
l

l
l
l
l
l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l
l

PICCO R/L 050, 053, 055 (continued)


Inserts for Internal Turning and Chamfering

l1
dh6
l2

f
20

Tmax
Right-hand shown

Dimensions

Designation
PICCO R/L 050.6-15
PICCO R 055.6-22
PICCO R/L 050.6-22
PICCO R 055.6-25
PICCO R/L 050.6-25
PICCO R 055.6-30
PICCO R/L 050.6-30
PICCO R/L 050.6-35
PICCO R/L 050.6-42
PICCO R/L 050.7-20
PICCO R/L 050.7-25
PICCO R/L 050.7-30
PICCO R/L 050.7-35
PICCO R/L 050.7-40
PICCO R/L 050.7-45
PICCO R/L 050.7-50

Tough Hard

l1

l2

R.002

Tmax

D min

.236
.236
.236
.236
.236
.236
.236
.236
.236
.276
.276
.276
.276
.276
.276
.276

.09
.09
.09
.09
.09
.09
.09
.09
.09
.11
.11
.11
.11
.11
.11
.11

.209
.209
.209
.209
.209
.209
.209
.209
.209
.248
.248
.248
.248
.248
.248
.248

1.181
1.457
1.457
1.575
1.575
1.772
1.772
1.969
2.244
1.378
1.575
1.772
1.969
2.165
2.362
2.559

.551
.827
.827
.945
.945
1.142
1.142
1.339
1.614
.748
.945
1.142
1.339
1.535
1.732
1.929

.006
.002
.006
.002
.006
.002
.006
.006
.006
.006
.006
.006
.006
.006
.006
.006

.020
.020
.020
.020
.020
.020
.020
.020
.020
.024
.024
.024
.024
.024
.024
.024

.236
.236
.236
.236
.236
.236
.236
.236
.236
.268
.268
.268
.268
.268
.268
.268

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
(1)

Maximum D.O.C.=.0004-.0012, maximum feed=.0004 IPR.

For holders: see pages B109-111

Main
B113

Contents

User Guide

Index

IC908

Dmin

IC228

l
l

l
l

l
l

PICCO R/L 050-C

Inserts with Chipformers for Internal Boring and Profiling


l1
dh6

5
f

l2

a
20

T max

Right-hand shown

IC908

Dimensions

Designation
PICCO R/L 050.4-10C
PICCO R/L 050.4-20C
PICCO R/L 050.4-24C
PICCO R/L 050.4-28C
PICCO R/L 050.5-10C
PICCO R/L 050.5-15C
PICCO R/L 050.5-20C
PICCO R/L 050.5-25C
PICCO R/L 050.5-30C
PICCO R/L 050.5-35C
PICCO R/L 050.6-15C
PICCO R/L 050.6-22C
PICCO R/L 050.6-25C
PICCO R/L 050.6-30C
PICCO R/L 050.6-35C
PICCO R/L 050.6-42C
PICCO R/L 050.7-20C
PICCO R/L 050.7-25C
PICCO R/L 050.7-30C
PICCO R/L 050.7-35C
PICCO R/L 050.7-40C

(1)
(1)

(1)
(1)
(1)

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

l1

l2

Tmax

D min

R.002

.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.236
.236
.236
.236
.236
.236
.276
.276
.276
.276
.276

.06
.06
.06
.06
.07
.07
.07
.07
.07
.07
.09
.09
.09
.09
.09
.09
.11
.11
.11
.11
.11

.138
.138
.138
.138
.173
.173
.173
.173
.173
.173
.209
.209
.209
.209
.209
.209
.248
.248
.248
.248
.248

.945
1.339
1.496
1.654
.984
1.181
1.378
1.575
1.772
1.969
1.181
1.457
1.575
1.772
1.969
2.244
1.378
1.575
1.772
1.969
2.165

.394
.787
.945
1.102
.394
.591
.787
.984
1.181
1.378
.591
.866
.984
1.181
1.378
1.654
.787
.984
1.181
1.378
1.575

.012
.012
.012
.012
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020
.020
.024
.024
.024
.024
.024

.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.236
.236
.236
.236
.236
.236
.268
.268
.268
.268
.268

.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008
.008

All left-hand inserts on request For cutting speed recommendations, see pages B142-144
(1)

Upon request.

For holders: see pages B109-111

Stainless Steel 316l


f= .0012 ipr

f= .0020 ipr

PiccO r 050.6-35c
with chipbreaker

PiccO r 050.6-35
Standard

Main
B114

Contents

User Guide

Index

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

PICCO R 050.20

Inserts for Internal Turning and Chamfering Next to the Bottom of Blind Holes
l1
dh6
l2

20
a

Dmin

f
20

Tmax-r

Right-hand shown

Designation
PICCO R 050.20.2-10
PICCO R 050.20.3-10
PICCO R 050.20.4-16
PICCO R 050.20.5-20

l1

l2

R.002

Tmax-r

D min

.157
.157
.157
.197

.02
.06
.06

.067
.102
.138
.173

.945
.945
1.181
.984

.394
.394
.630
.787

.002
.004
.004
.006

.004
.008
.012
.020

.079
.110
.157
.197

IC908

Dimensions

l
l
l
l

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

PiccO 050...

PiccO 050.20...

20

PICCO R/L 050 (CBN)

CBN Tipped Inserts for Internal Turning, Profiling and Chamfering of Hard Steel
l1
dh6

5
f

l2

a
20

Right-hand shown

Tmax

Hard Materials

Designation
PICCO R 050.3-10B
PICCO R 050.4-10B
PICCO R 050.5-15B
PICCO R 050.6-15B
PICCO R 050.7-20B

l1

l2

Tmax

D min

R.002

.157
.157
.197
.236
.276

.02
.06
.07
.09
.11

.102
.138
.173
.209
.248

1.004
1.004
1.240
1.240
1.437

.394
.394
.591
.591
.787

.008
.012
.020
.020
.024

.110
.157
.197
.236
.268

.004
.004
.006
.006
.006

It is not recommended to use coolant when machining with CBN tipped tools Available on request only
For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B115

Contents

User Guide

Index

IB55

Dimensions

l
l
l
l
l

PICCO R/L 090

Inserts for Internal Turning and Profiling


l1
dh6
l2

90 f

Dmin
a

20

Tmax

Right-hand shown

Designation
PICCO R/L 090.3-10
PICCO R/L 090.3-16
PICCO R/L 090.4-10
PICCO R/L 090.4-16
PICCO R/L 090.5-10
PICCO R/L 090.5-15
PICCO R/L 090.5-20

l1

l2

R.002

Tmax

D min

.157
.157
.157
.157
.197
.197
.197

.02
.02
.06
.06
.07
.07
.07

.102
.102
.138
.138
.173
.173
.173

.945
1.181
.945
1.181
.984
1.181
1.378

.354
.591
.354
.591
.354
.551
.748

.004
.004
.004
.004
.006
.006
.006

.008
.008
.012
.012
.020
.020
.020

.110
.110
.157
.157
.197
.197
.197

IC228

Dimensions

l
l
l
l
l
l
l

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

PICCO-080

Inserts for Internal Back Turning

dh 6

Dmin

a
3

R
W

30

Tmax-r

l2

l1

Right-hand shown

Designation
PICCO R/L 080.0003-15
PICCO R/L 080.0003-20
PICCO R/L 080.0004-15
PICCO R/L 080.0004-25
PICCO R/L 080.0005-20
PICCO R/L 080.0005-30
PICCO R/L 080.0006-20
PICCO R/L 080.0006-30
PICCO R/L 080.0007-20
PICCO R/L 080.0007-30

l1

l2

R.002

Tmax-r

D min

.157
.157
.157
.157
.197
.197
.236
.236
.276
.276

.02
.02
.06
.06
.07
.07
.09
.09
.11
.11

.102
.102
.138
.138
.173
.173
.209
.209
.248
.248

.059
.059
.059
.059
.059
.059
.059
.059
.059
.059

1.142
1.339
1.142
1.535
1.378
1.772
1.378
1.772
1.378
1.772

.551
.748
.551
.945
.748
1.142
.748
1.142
.748
1.142

.004
.004
.006
.006
.008
.008
.008
.008
.008
.008

.020
.020
.031
.031
.039
.039
.071
.071
.098
.098

.118
.118
.157
.157
.197
.197
.236
.236
.276
.276

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B116

Contents

User Guide

Index

IC228

Dimensions

l
l
l
l
l
l
l
l
l
l

PICCO R/L 002-007

Inserts for Internal Grooving and Turning

l1
dh6
l2
W

Dmin
Tmax-r
Right-hand shown

Dimensions

Designation
PICCO R 002.0050-5
PICCO R 002.0050-10
PICCO R/L 002.0050-15
PICCO R 003.0070-5
PICCO R 003.0070-10
PICCO R 003.0070-16
PICCO R/L 004.0100-10
PICCO R/L 004.0100-16
PICCO R/L 004.0100-20
PICCO R/L 005.0100-10
PICCO R/L 005.0100-15
PICCO R/L 005.0100-20
PICCO R/L 005.0100-25
PICCO R/L 005.0100-30
PICCO R/L 005.0150-10
PICCO R/L 005.0150-15
PICCO R/L 005.0150-20
PICCO R/L 005.0150-25
PICCO R/L 005.0150-30
PICCO R/L 005.0200-10
PICCO R/L 005.0200-15
PICCO R/L 005.0200-20
PICCO R/L 005.0200-25
PICCO R/L 005.0200-30
PICCO R/L 006.0100-10
PICCO R/L 006.0100-15
PICCO R/L 006.0100-22
PICCO R/L 006.0100-25
PICCO R/L 006.0100-30
PICCO R/L 006.0150-10
PICCO R/L 006.0150-15
PICCO R/L 006.0150-22
PICCO R/L 006.0150-25
PICCO R/L 006.0150-30
PICCO R/L 006.0200-10
PICCO R/L 006.0200-15
PICCO R/L 006.0200-22
PICCO R/L 006.0200-25
PICCO R/L 006.0200-30
PICCO R/L 007.0100-10
PICCO R/L 007.0100-15
PICCO R/L 007.0100-22

Tough Hard

W.002

l1

l2

Tmax-r

D min

.157
.157
.157
.157
.157
.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.276
.276
.276

.020
.020
.020
.028
.028
.028
.039
.039
.039
.039
.039
.039
.039
.039
.059
.059
.059
.059
.059
.079
.079
.079
.079
.079
.039
.039
.039
.039
.039
.059
.059
.059
.059
.059
.079
.079
.079
.079
.079
.039
.039
.039

.01
.01
.01
.03
.03
.03
.06
.06
.06
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.07
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.09
.11
.11
.11

.071
.071
.071
.106
.106
.106
.138
.138
.138
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.173
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.209
.248
.248
.248

.748
.945
1.142
.748
.945
1.142
.945
1.181
1.339
.984
1.181
1.378
1.575
1.772
.984
1.181
1.378
1.575
1.772
.984
1.181
1.378
1.575
1.772
.984
1.181
1.457
1.575
1.772
.984
1.181
1.457
1.575
1.772
.984
1.181
1.457
1.575
1.772
.984
1.181
1.457

.197
.394
.591
.197
.394
.591
.354
.591
.748
.354
.551
.748
.945
1.142
.354
.551
.748
.945
1.142
.354
.551
.748
.945
1.142
.354
.551
.827
.945
1.142
.354
.551
.827
.945
1.142
.354
.551
.827
.945
1.142
.354
.551
.827

.016
.016
.016
.024
.024
.024
.031
.031
.031
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.039
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.071
.098
.098
.098

.079
.079
.079
.118
.118
.118
.157
.157
.157
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.197
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.236
.268
.268
.268

All carbide bars with sharp corners. Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B117

Contents

User Guide

Index

IC908

IC228

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

PICCO R/L 002-007 (continued)


Inserts for Internal Grooving and Turning

l1
dh6
l2
W

Dmin
Tmax-r
Right-hand shown

Dimensions

Designation
PICCO R/L 007.0100-25
PICCO R/L 007.0100-30
PICCO R/L 007.0150-10
PICCO R/L 007.0150-15
PICCO R/L 007.0150-22
PICCO R/L 007.0150-25
PICCO R/L 007.0150-30
PICCO R/L 007.0200-10
PICCO R/L 007.0200-15
PICCO R/L 007.0200-22
PICCO R/L 007.0200-25
PICCO R/L 007.0200-30

Tough Hard

W.002

l1

l2

Tmax-r

D min

.276
.276
.276
.276
.276
.276
.276
.276
.276
.276
.276
.276

.039
.039
.059
.059
.059
.059
.059
.079
.079
.079
.079
.079

.11
.11
.11
.11
.11
.11
.11
.11
.11
.11
.11
.11

.248
.248
.248
.248
.248
.248
.248
.248
.248
.248
.248
.248

1.575
1.772
.984
1.181
1.457
1.575
1.772
.984
1.181
1.457
1.575
1.772

.945
1.142
.354
.551
.827
.945
1.142
.354
.551
.827
.945
1.142

.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098
.098

.268
.268
.268
.268
.268
.268
.268
.268
.268
.268
.268
.268

All carbide bars with sharp corners. Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B118

Contents

User Guide

Index

l
l
l
l
l
l
l
l
l
l
l
l

IC908

IC228

PICCO R/L 004-007 (Radius)

Full Radius Inserts, for Internal Profiling


l1
dh6
f

l2
W

Dmin

Tmax-r

Right-hand shown

Designation
PICCO R/L 004.0.50-16
PICCO R/L 005.0.50-20
PICCO R/L 005.0.75-20
PICCO R/L 005.1.00-20
PICCO R/L 006.0.50-25
PICCO R/L 006.0.75-25
PICCO R/L 006.1.00-25
PICCO R/L 007.0.50-30
PICCO R/L 007.0.75-30
PICCO R/L 007.1.00-30

W.002

l1

l2

Tmax-r

D min

.157
.197
.197
.197
.236
.236
.236
.276
.276
.276

.039
.039
.059
.079
.039
.059
.079
.039
.059
.079

.06
.07
.07
.07
.09
.09
.09
.11
.11
.11

.138
.173
.173
.173
.209
.209
.209
.248
.248
.248

.020
.020
.030
.039
.020
.030
.039
.020
.030
.039

1.181
1.378
1.378
1.378
1.575
1.575
1.575
1.772
1.772
1.772

.591
.748
.748
.748
.945
.945
.945
1.142
1.142
1.142

.031
.039
.039
.039
.071
.071
.071
.098
.098
.098

.157
.197
.197
.197
.236
.236
.236
.268
.268
.268

IC228

Dimensions

l
l
l
l
l
l
l
l
l
l

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

PICCO R/L 060

Inserts for Internal Turning and 45 Chamfering


X
l1

f1
dh6

l2

45

45

Tmax-r

Dmin

Right-hand shown

Dimensions

R.0016

f1

l2

l1

Tmax-r

D min

.197
.197
.236
.236
.276
.276

.0079
.0079
.0079
.0079
.0079
.0079

.039
.039
.039
.039
.039
.039

.07
.07
.09
.09
.11
.11

.173
.173
.209
.209
.248
.248

.551
.748
.787
.984
.748
1.575

1.181
1.378
1.378
1.575
1.378
2.165

.028
.028
.028
.028
.028
.028

.197
.197
.236
.236
.268
.268

Specify right- or left-hand bars For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B119

Contents

User Guide

Index

IC908

Designation
PICCO R/L 060.5-15
PICCO R/L 060.5-20
PICCO R 060.6-20
PICCO R 060.6-25
PICCO R/L 060.7-20
PICCO R 060.7-40

Tough Hard

IC228

l
l
l
l
l
l

PICCO R/L 520

Inserts for Internal Chamfering

l1
dh6
R

Tmax-a
f
a
Right-hand shown

Designation
PICCO R/L 520.0045-15
PICCO R/L 520.0060-15

l1

R.002

Tmax-a

D min

.197
.197

.06
.06

45
60

1.181
1.181

.008
.008

.138
.157

.039
.039

IC908

Dimensions

l
l

Left hand inserts on request For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

PICCO R/L 047

Inserts for Internal Deep Profiling


l1
dh6

5
f

l2

a
47

Tmax

D2
Right-hand shown

Designation
PICCO R/L 047.4-20
PICCO R/L 047.5-25
PICCO R/L 047.6-30

l1

l2

D2

Tmax

D min

R.002

.157
.197
.236

.06
.07
.09

.138
.173
.209

1.339
1.575
1.772

.787
.984
1.181

.118
.150
.177

.012
.020
.020

.157
.197
.236

.006
.006
.006

Left hand inserts on request For cutting speed recommendations, see pages B142-144
For holders: see pages B109-111

Main
B120

Contents

User Guide

Index

IC908

Dimensions

l
l
l

PICCO R/L 070

Back Chamfering Inserts for Pre-Parting Operation


X

l1
dh6
f

l2

45

t
W

Tmax-r
Right-hand shown

Designation
PICCO R/L 070.5-15
PICCO R/L 070.5-20

l2

l1

Tmax-r

D min

.197
.197

.039
.039

.07
.07

.173
.173

.591
.787

1.181
1.378

.008
.008

.039
.039

.197
.197

All carbide bars with sharp corners Specify right- or left-hand barsFor holders: see pages B109-111

KIT PICCO SET (Metric)

Contains 2 Toolholders and a Set of Solid Carbide


Miniature Grooving and Turning Boring Bars
Fig. A

KITS

Fig. B

Fig. C

Dmin

Designation
PICCO 16-4-5
PICCO 16-6-7
PICCO R 050.3-16
PICCO R 050.4-16
PICCO R 050.5-20
PICCO R 050.6-22
PICCO R 060.5-20
PICCO R 004.0100-16
PICCO R 005.0150-20
PICCO R 005.0200-20
PICCO R 006.0150-22
PICCO R 006.0200-22

Min Bore
Dia.

Main
B121

3.0
4.0
5.0
6.0
5.0
4.0
5.0
5.0
6.0
6.0

L1 t max W Pcs. Fig.No.

15
15
19
21
19
15
19
19
21
21

0.8
1.0
1.0
1.8
1.8

1.0
1.5
2.0
1.5
2.0

1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x
1x

Contents

Description
Holder
Holder
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide
Mini carbide

A
A
A
A
B
C
C
C
C
C

User Guide

bar
bar
bar
bar
bar
bar
bar
bar
bar
bar

Index

IC228

Dimensions

l
l

MINICHAM (Dmin .157)

MGUHR (Metric)

Solid Carbide Bars, for Internal Turning and Threading at .157" Minimum Bore Diameter
MG PCO...

l2
d
Dmin

d2

Carbide

f
Tmax

Designation
MGUHR 06-04L10
MGUHR 06-04L20
(1)

d5
l1

Right-hand shown

D min

Tmax

f(2)

l1

l2

d2

d5

.157
.157

.020
.020

.09
.09

.236
.236

2.441
2.441

.394
.787

.136
.136

.051
.051

(1)

Dmin for turning Tmax .017; Dmin for threading .197 (2) f=.085 for turning, f=.106 for threading

For inserts, see pages: UMGR (B123) For UMGR-A55 and UMGR-A60 threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: B109-111

Mounting Operation

Dismounting Operation

Main
B122

Contents

User Guide

Index

UMGR

Miniature Indexable Inserts for Internal Turning

3
f
7
R

W
Right-hand shown

Designation
UMGR 4.0-0.0
UMGR 4.0-0.1

W.001

R.0008

D min

.064
.064

.0000
.0039

.09
.09

.157
.157

Spare Parts
Designation
UMGR

Magazine
UMGK MAGAZINE

MINCUT (Dmin .315)

MIFHR

Bars for Face and Internal Grooving, Undercutting and Threading Inserts
MIFHR... 10

MIFHR... 8

f2
d5 d

l2

Designation
MIFHR 9.5C-8
MIFHR 12.7C-8
MIFHR 12.7C-10
MIFHR 15.9C-10

L3

f1

d5

f1

f2

L3

l2

Inserts

.375
.500
.500
.625

.156
.203
.236
.236

.055
.055
.094
.094

.169
.230
.230
.287

4.030
4.030
3.543
3.543

.291
.291
.291
.291

.492
.492
.677
.677

.149
.149
.181
.181

MI.R 8
MI.R 8
MI.R 10
MI.R 10

For inserts, see pages: MIFR (E15) MIGR 8 (B124) MIUR 8 (B124) For MITR 8MT threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
MIFHR


Screw

Key

SR 14-297

T-8/5

Main
B123

Contents

User Guide

Index

IC508

Dimensions

l
l

MIGR 8

Internal Shallow Grooving Inserts


f

L5

Tmax.
R

Tmax-r

Designation
MIGR 8-0.50-0.00
MIGR 8-1.00-0.05
MIGR 8-1.20-0.05
MIGR 8-1.20-0.60
MIGR 8-1.50-0.05
MIGR 8-1.60-0.80
MIGR 8-2.00-0.10
MIGR 8-2.00-1.00

Recommended Machining Data

W.001

R.0008

D min

Tmax-r

L5

.020
.039
.047
.047
.059
.063
.079
.079

.0020
.0020
.0236
.0020
.0315
.0039
.0394

.335
.335
.362
.362
.362
.362
.350
.362

.055
.055
.083
.083
.083
.083
.071
.083

.248
.268
.268
.268
.268
.268
.268
.268

.16
.16
.19
.19
.19
.19
.17
.19

IC908

Dimensions

l
l
l
l
l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.002-.020
.002-.020
.002-.020
.002-.020
.002-.020
.002-.020
.002-.020
.002-.020

.0012-.0039
.0012-.0039
.0012-.0039
.0012-.0039
.0012-.0039
.0012-.0039
.0012-.0039
.0012-.0039

.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012

For cutting speed recommendations, see pages B142-143


For tools, see pages: MIFHR (B123).

MIUR 8

45 Full Radius Internal Undercutting Inserts


f

L5

45
W

Tmax

Designation
MIUR 8-1.00-0.50
MIUR 8-1.50-0.75
MIUR 8-2.00-1.00

Recommended Machining Data

W.001

R.0008

D min

Tmax-r

L5

.039
.059
.079

.0197
.0295
.0394

.315
.319
.327

.043
.047
.054

.264
.264
.264

.14
.14
.14

IC908

Dimensions

l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.001-.020
.001-.020
.001-.020

.0012-.0039
.0012-.0039
.0012-.0039

.0004-.0012
.0004-.0012
.0004-.0012

For cutting speed recommendations, see pages B142-143


For tools, see pages: MIFHR (B123).

Main
B124

Contents

User Guide

Index

CHAMGROOVE (Dmin .315)

MG

Internal Grooving, Turning and Threading Bars


H5

d5

d2

Dmin

l1

l2

d
Tmax-r

Designation
MG 12.7-08C16
MG 12.7-08C23
MG 12.7-11C25

Tmax-r

D3

D min(1)

Tmax-r(1)

d2

l1

l2

f(1)

H5

D3

d5

.500
.500
.500

.315
.315
.433

.059
.059
.090

.236
.236
.315

3.620
3.620
3.620

.630
.910
.980

.19
.19
.26

.43
.43
.43

.709
.709
.709

.641
.641
.641

.236
.236
.236

W min W max
.020
.020
.020

Insert

.118 GIQR/L 8
.118 GIQR/L 8
.118 GIQR/L 11

The same tool applies on right and left machining


(1)

Check according to specific insert data

(2)

Cutting edge radius on rotating tool.

For inserts, see pages: GIQR/L 8 (B127) GIQR/L8R (B127) GIQR/L 11 (B128) GIQR/L11R (B129) GIQR/L 1115 (B129) GIQR/L 1115R (B130)
GIQR/LA18 (B130) GIQR/LB18 (B131) For GIQR/LMT and GIQR/LWT threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
MG 12.7-08C16
MG 12.7-08C23
MG 12.7-11C25

Key
T-8/5
T-8/5
T-9/5

Main
B125

Screw
SR 76-1499
SR 76-1499
SR M3.5-08134

Contents

User Guide

Index

MGCH (Metric)

Solid Carbide Bars for Internal Grooving, Turning and Threading Dmin 8 mm
L

MGCH...C

min
max

MG PCO...

l1
Dmin

Tmax-r
Designation
MGCH 06
MGCH 06C
MGCH 06-L100
MGCH 08
MGCH 08C
MGCH 08-L125

D min(1) Tmax-r(1)
8.00
8.00
8.00
- (3)
- (3)
- (3)

1.50
1.50
1.50
- (2)
- (2)
- (2)

Tmax-r

l1

L min

L max

W min

6.00
6.00
6.00
8.00
8.00
8.00

62.00
62.00
100.00
75.00
75.00
125.00

16.0
16.0
16.0
20.0
20.0
70.0

42.0
42.0
80.0
56.0
56.0
105.0

4.8
4.8
4.8
- (4)
- (4)
- (4)

0.50
0.50
0.50
0.50
0.50
0.50

W max Coolant
4.00
4.00
4.00
5.00
5.00
5.00

N
Y
N
N
Y
N

Insert
GIQR/L 8
GIQR/L 8
GIQR/L 8
GIQR/L 11/11-15
GIQR/L 11/11-15
GIQR/L 11/11-15

The same tool applies on right and left machining.


(1)
(4)

Check according to specific insert data (2) Tmax-r=2.30 for GIQR 11, Tmax-r=6.3 for GIQR 11-15 (3) Dmin=11 mm for GIQR 11, Dmin=15 mm for GIQR 11-15
f=6.70 mm for GIQR 11, f=10.6 mm for GIQR 11-15

For inserts, see pages: GIQR/L 8 (B121) GIQR/L-8-R (B121) GIQR/L 11 (B122) GIQR/L-11-R (B122) GIQR/L 11-15 (B123) GIQR/L 11-15-R (B123)
GIQR/L-A18 (B124) GIQR/L-B18 (B124) For GIQR/L-MT and GIQR/L-WT threading inserts, see ISCAR ISO & Thread Turning catalog.
For holders, see pages: B109-111.

Spare Parts
Designation
MGCH 06
MGCH 06C
MGCH 06-L100
MGCH 08
MGCH 08C
MGCH 08-L125


Screw
SR
SR
SR
SR
SR
SR

Main
B126

76-1499
76-1499
76-1499
M3.5-08134
M3.5-08134
M3.5-08134

Key
T-8/5
T-8/5
T-8/5
T-9/5
T-9/5
T-9/5

Contents

User Guide

Index

GIQR/L 8

Precision Ground Single-Ended Internal Grooving and Turning Inserts

R
f

Tmax-r

Left-hand shown

Designation
GIQR/L 8-0.50-0.00
GIQR/L 8-0.75-0.00
GIQR/L 8-0.85-0.00
GIQR/L 8-0.95-0.00
GIQR/L 8-1.00-0.00
GIQR/L 8-1.04-0.05
GIQR/L 8-1.20-0.05
GIQR/L 8-1.40-0.05
GIQR/L 8-1.47-0.05
GIQR/L 8-1.50-0.05
GIQR/L 8-1.70-0.10
GIQR/L 8-1.96-0.10
GIQR/L 8-2.00-0.10
GIQR/L 8-2.22-0.10
GIQR/L 8-2.50-0.20
GIQR/L 8-3.00-0.20
GIQR 8-3.18-0.20
GIQR 8-3.50-0.20
GIQR 8-4.00-0.20

Recommended Machining Data

IC528

Dimensions

W.001

R.001

Tmax-r

D min

.020
.030
.033
.037
.039
.041
.047
.055
.058
.059
.067
.077
.079
.087
.098
.118
.125
.138
.157

.000
.000
.000
.000
.000
.002
.002
.002
.002
.002
.004
.004
.004
.004
.008
.008
.008
.008
.008

.028
.047
.047
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059
.059

.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315

.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19
.19

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.005-.027
.005-.031
.005-.031
.005-.035
.009-.039
.009-.047
.009-.050
.009-.055
.009-.063

.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020

.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012

According to retaining rings standard DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see
pages B142-143
(1)

For grooving only

For tools, see pages: MG (B125) MGCH (Metric) (B126).

GIQR/L-8-R

Precision Ground Single-Ended Full Radius Inserts, for Internal Grooving and Profiling
W
R
l

Tmax-r

Left-hand shown

Designation
GIQR/L 8-1.20-R060
GIQR/L 8-2.00-R100
GIQR 8-3.00-R150

Recommended Machining Data

W.001

R.001

Tmax-r

D min

.047
.079
.118

.024
.039
.059

.059
.059
.059

.315
.315
.315

.19
.19
.19

.306
.306
.306

IC528

Dimensions

l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.012-.024
.020-.039
.028-.059

.0008-.0020
.0008-.0020
.0008-.0020

.0004-.0012
.0004-.0012
.0004-.0012

Comply to retaining rings DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see pages B142-143
For tools, see pages: MG (B125), MGCH (B126).

Main
B127

Contents

User Guide

Index

GIQR/L 11

Precision Ground Single-Ended Internal Grooving and Turning Inserts, for Dmin .433"

W
R
l Ref.

Tmax-r

Left-hand shown

Designation
GIQR/L 11-0.75-0.00
GIQR/L 11-0.85-0.00
GIQR/L 11-0.95-0.00
GIQR/L 11-1.04-0.05
GIQR/L 11-1.20-0.05
GIQR/L 11-1.40-0.05
GIQR/L 11-1.50-0.05
GIQR/L 11-1.70-0.05
GIQR/L 11-1.96-0.10
GIQR/L 11-2.00-0.10
GIQR/L 11-2.22-0.10
GIQR/L 11-2.39-0.15
GIQR/L 11-2.47-0.20
GIQR/L 11-2.50-0.20
GIQR/L 11-2.70-0.20
GIQR/L 11-3.00-0.20
GIQR 11-3.18-0.20
GIQR 11-4.00-0.20
GIQR 11-5.00-0.20

Recommended Machining Data

W.001

R.001

Tmax-r

D min

.030
.033
.037
.041
.047
.055
.059
.067
.077
.079
.087
.094
.097
.098
.106
.118
.125
.157
.197

.000
.000
.000
.002
.002
.002
.002
.002
.004
.004
.004
.006
.008
.008
.008
.008
.008
.008
.008

.059
.059
.071
.079
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091
.091

.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433
.433

.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420
.420

.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26
.26

(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)

IC528

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.005-.035
.007-.037
.009-.039
.009-.039
.009-.043
.009-.047
.009-.050
.009-.063
.009-.079

.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028
.0012-.0028

.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020

Comply to retaining rings DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see pages B142-143
(1)

For grooving only

For tools, see pages: MG (B125), MGCH (B126).

Main
B128

Contents

User Guide

Index

GIQR/L-11-R

Precision Ground Single-Ended Full Radius Inserts, for Internal Grooving and Profiling

W
R
f

Tmax-r

Left-hand shown

Designation
GIQR/L 11-1.20-R060
GIQR/L 11-1.80-R090
GIQR/L 11-2.00-R100
GIQR/L 11-3.00-R150
GIQR 11-4.00-R200

Recommended Machining Data

IC528

Dimensions

W.001

R.001

Tmax-r

D min

.047
.071
.079
.118
.157

.024
.035
.039
.059
.079

.091
.091
.091
.091
.091

.433
.433
.433
.433
.433

.26
.26
.26
.26
.26

.420
.420
.420
.420
.420

l
l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.012-.024
.016-.035
.020-.039
.028-.059
.039-.079

.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020

.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012
.0004-.0012

Comply to retaining rings DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see pages B142-143
For tools, see pages: MG (B125), MGCH (B126).

GIQR/L 11-15

Precision Ground Single-Ended Internal Deep Grooving and Turning Inserts

l Ref

Tmax-r

Left-hand shown

Designation
GIQR/L 11-15-1.50-0.05
GIQR/L 11-15-2.00-0.10
GIQR/L 11-15-2.50-0.20
GIQR/L 11-15-3.00-0.20

Recommended Machining Data

W.001

R.001

Tmax-r

D min

.059
.079
.098
.118

.002
.004
.008
.008

.248
.248
.248
.248

.591
.591
.591
.591

.575
.575
.575
.575

.42
.42
.42
.42

IC528

Dimensions

l
l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.004-.016
.006-.020
.010-.026
.010-.030

.0008-.0020
.0008-.0020
.0008-.0020
.0008-.0020

.0008-.0024
.0008-.0024
.0008-.0024
.0008-.0024

Comply to retaining rings DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see pages B142-143
For tools, see pages: MG (B125), MGCH (B126).

Main
B129

Contents

User Guide

Index

GIQR/L 11-15-R

Precision Ground Single-Ended Full Radius Inserts,


for Deep Internal Grooving and Profiling
W

l Ref

Tmax-r

Left-hand shown

Designation
GIQR/L 11-15-2.00-R100
GIQR/L 11-15-2.50-R125
GIQR/L 11-15-3.00-R150

Recommended Machining Data

W.001

R.001

Tmax-r

D min

.079
.098
.118

.039
.049
.059

.248
.248
.248

.591
.591
.591

.42
.42
.42

.575
.575
.575

IC528

Dimensions

l
l
l

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.000-.020
.000-.026
.000-.030

.0008-.0020
.0008-.0020
.0008-.0020

.0008-.0024
.0008-.0024
.0008-.0024

Comply to retaining rings DIN 471/472. Can be used for groove milling by circular interpolation. For cutting speed recommendations, see pages B142-143
For tools, see pages: MG (B125), MGCH (B126).

GIQR/L-A18

Internal Boring and Profiling Inserts

Tmax-r

18
Dmin
Tmax
Left-hand shown

Designation
GIQR/L 8-A18-0.15
GIQR/L 11-A18-0.15

Recommended Machining Data

D min

Tmax

.307
.433

.118
.118

.006
.006

.063
.098

.299
.421

.18
.26

IC528

Dimensions

l
l

ap
(inch)

f
(IPR)

f groove
(IPR)

.001-.051
.001-.087

.0008-.0020
.0008-.0020

.0004-.0012
.0004-.0012

For cutting speed recommendations, see pages B142-143


For tools, see pages: MG (B125), MGCH (B126).

Main
B130

Contents

User Guide

Index

GIQR/L-B18

Internal Back Boring and Profiling Inserts

W
R

Dmin

18

Tmax-r

Tmax
Left-hand shown

Recommended
Machining Data

Designation
GIQR/L 8-B18-0.15
GIQR/L 11-B18-0.15

D min

R.001

Tmax

.307
.433

.098
.098

.006
.006

.051
.091

.18
.26

.299
.421

IC528

Dimensions

l
l

For cutting speed recommendations, see pages B142-143


For tools, see pages: MG (B125), MGCH (B126).

Main
B131

Contents

User Guide

Index

ap
(inch)

f
(IPR)

.001-.039
.001-.079

.0008-.0020
.0008-.0020

Form Tools

SXCNN

External Toolholders for Specially Tailored Wide Profile Inserts


l1
h

b
Tmax-r

Designation
SXCNN 12.7 K10-06
SXCNN 1616 K10-06
SXCNN 25.4 P10-06
SXCNN 12.7 K13-05
SXCNN 1616 K13-05
SXCNN 19 P13-05
SXCNN 25.4 P13-05
SXCNN 12.7 K14-03
SXCNN 1616 K14-03
SXCNN 19 P14-03
SXCNN 25.4 P14-03
SXCNN 1616 K20-05
SXCNN 19 P20-05
SXCNN 25.4 P20-05
SXCNN 31.7 P20-05
SXCNN 25.4 P24-05
SXCNN 31.7 P24-05
SXCNN 31.7 P36-10

Tmax-r

l1

.410
.409
.410
.512
.512
.512
.512
.570
.571
.570
.570
.807
.807
.807
.807
.964
.964
1.437

.670
.669
.670
.800
.906
.900
.900
.669
.710
.710
.950
.950
.950
1.100
1.100
-

.500
.630
1.000
.500
.630
.750
1.000
.500
.630
.750
1.000
.630
.750
1.000
1.250
1.000
1.000
1.250

.500
.630
1.000
.500
.630
.750
1.000
.500
.630
.750
1.000
.630
.750
1.000
1.250
1.000
1.000
1.250

4.500
4.921
6.000
4.500
4.921
6.000
6.000
4.500
4.921
6.000
6.000
4.921
6.000
6.000
7.000
6.000
7.000
7.000

Toolholder seat needs to be modified according to insert profile to ensure clearance.


For inserts, see pages: XNUW (B133).

Spare Parts
Designation
SXCNN 12.7 K10-06
SXCNN 1616 K10-06
SXCNN 25.4 P10-06
SXCNN 12.7 K13-05
SXCNN 1616 K13-05
SXCNN 19 P13-05
SXCNN 25.4 P13-05
SXCNN 12.7 K14-03
SXCNN 1616 K14-03
SXCNN 19 P14-03
SXCNN 25.4 P14-03
SXCNN 1616 K20-05
SXCNN 19 P20-05
SXCNN 25.4 P20-05
SXCNN 31.7 P20-05
SXCNN 25.4 P24-05
SXCNN 31.7 P24-05
SXCNN 31.7 P36-10


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

T-15/5
T-15/5
T-15/5
T-20/5
T-20/5
T-20/5
T-20/5
T-15/5
T-15/5
T-15/5
T-15/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

Main
B132

76-2067
76-2067
76-2067
76-2068
14-591
14-591
14-591
76-2067
76-2067
76-2067
76-2067
14-591
14-591
14-591
14-591
14-591
14-591
14-519

Contents

User Guide

Index

Insert
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW
XNUW

10
10
10
13
13
13
13
14
14
14
14
20
20
20
20
24
24
36

SXCIR

Internal Toolholders for Specially Tailored Profile Inserts


dg7

Tmax-r

Relief
h1

Dmin
dg7

f
W

Designation
SXCIR 15.9-13
SXCIR 19-13
SXCIR 25.4-13
SXCIR 31.7-13
SXCIR 19-20
SXCIR 25.4-20
SXCIR 31.7-20
SXCIR 25.4-24
SXCIR 31.7-24
(1)

l2

l1

Right-hand shown Left hand bars, on request.

l1

l2

D min

Tmax-r

h1

a(1)

Relief(1)

.512
.512
.512
.512
.807
.807
.807
.965
.965

.625
.750
1.000
1.250
.750
1.000
1.250
1.000
1.250

5.000
6.000
7.000
8.000
6.000
7.000
8.000
7.000
8.000

.80
1.00
1.20
1.40
1.00
1.20
1.40
1.20
1.40

.50
.56
.68
.79
.58
.70
.81
.70
.81

1.180
1.180
1.220
1.460
1.570
1.570
1.570
1.570
1.570

.157
.157
.157
.157
.157
.157
.157
.157
.157

.287
.339
.461
.571
.339
.461
.571
.461
.571

20.00
20.00
20.00
20.00
15.00
15.00
15.00
15.00
15.00

.08
.08
.08
.08
.10
.10
.10
.10
.10

Dimensions for insert modification.

For inserts, see pages: XNUW (B133).

Spare Parts
Designation
SXCIR 15.9-13
SXCIR 19-13
SXCIR 25.4-13
SXCIR 31.7-13
SXCIR 19-20
SXCIR 25.4-20
SXCIR 31.7-20
SXCIR 25.4-24
SXCIR 31.7-24


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

76-2068
76-2068
76-2068
76-2068
14-591
14-591
14-591
14-591
14-591

Seal
PL
PL
PL
PL
PL
PL
PL
PL
PL

062
075
100
125
075
100
125
100
125

XNUW

Blank Inserts for Wide Profile Grooving


7
f
d1

L3
l Ref.

di

60

Dimensions

d1

.125
.211
.156
.250
.250
.250

.178
.217
.173
.217
.217
.256

.669
.811
.551
.799
.984
1.362

l
l

For tools, see pages: HMSDV SXCN (D26) SXCIR (B133) SXCNN (B132).

Main
B133

Contents

User Guide

IC07

di
.250
.500
.375
.500
.625
.750

IC20

L3
.236
.197
.118
.197
.197
.394

IC08

f
.41
.45
.15
.19
.24
.21

IC54

W
.409
.512
.571
.807
.965
1.437

IC28

Designation
XNUW 1003-06
XNUW 1305-05
XNUW 14T3-03
XNUW 2006-05
XNUW 2406-05
XNUW 3606-10

Tough Hard

Index

FTHN

Square Shank Toolholders for FTB Profile Turning Inserts

6
h

W L5

b
l1

Designation
FTHN 25.4-3510

Spare Parts
Designation
FTHN

l1

L5

1.380

1.000

1.000

6.000

.550


Screw

Key

SR 14-591

T-20/5

FTB

Blank Inserts for Wide Profile Grooving

10

L5
W

Designation
FTB 3010
FTB 3510
FTB 4010
FTB 4510
FTB 5107

Main
B134

T groove

L5

1.197
1.394
1.591
1.787
2.024

.394
.394
.394
.394
.276

.197
.197
.197
.197
.197

.551
.551
.709
.709
.862

Contents

User Guide

Index

IC08

Dimensions

l
l
l
l
l

Broaching Tools

SXCIB (Metric)

Broaching Holders for Lathe and Milling Machines


l2

l1

W (1)

Dmin

H5 dg6

T
(1)W

L5
Designation
SXCIB 25-22-50
SXCIB 32-30-50
SXCIB 32-30-75
SXCIB 32-38-50
SXCIB 32-38-75

l1

l2

L5

D min

H5

25.00
32.00
32.00
32.00
32.00

100.00
100.00
100.00
125.00
125.00

50.0
50.0
50.0
75.0
75.0

60.00
60.00
60.00
85.00
85.00

12.0
16.5
22.0
16.5
22.0

22.00
30.00
38.00
30.00
38.00

23.0
30.0
30.0
30.0
30.0

33.0
45.0
45.0
45.0
45.0

range: 5-12 mm

For inserts, see pages: XNUWB (B136) XNUWB (Light Fit) (B136) XNUWB (Tight Fit) (B137).

Insert Group #1
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB

Insert Group #2

13-4.98-0.2
13-5.01-0.2
13-5.98-0.2
13-6.01-0.2
13-6.12-0.85
13-7.13-0.85
13-7.98-0.2
13-8.01-0.2
13-8.13-1.05

XNUWB
XNUWB
XNUWB
XNUWB

13-7.98-0.2
13-8.13-1.05
13-9.98-0.3
13-10.01-0.3

Insert Group #3
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB
XNUWB

13-10.13-1.05
13-11.98-0.3
13-12.02-0.3
13-12.02-0.5
13-12.15-1.35
13-12.15-1.75
13-12.15-2.25

Spare Parts
Clamping screw: SR M5X13 T20
Key: T-20/5

Spare Parts
Designation
SXCIB

Key
T-20/5

Main
B135

Contents

User Guide

Index

Insert
Group
Group
Group
Group
Group

#1
#2
#2
#3
#3

XNUWB (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, According to DIN138
(Tolerance C11)
l
S
5

Tmax-r
W
R

Designation
XNUWB 13-6.12-0.85
XNUWB 13-7.13-0.85
XNUWB 13-8.13-1.05
XNUWB 13-10.13-1.05
XNUWB 13-12.15-1.35
XNUWB 13-12.15-1.75
XNUWB 13-12.15-2.25

W0.02

R0.05

Tmax-r

6.12
7.13
8.13
10.13
12.15
12.15
12.15

0.85
0.85
1.05
1.05
1.35
1.75
2.25

8.0
8.0
8.0
10.9
10.9
10.9
10.9

17.30
17.30
17.30
20.20
20.20
20.20
20.20

2.60
3.30
3.40
4.20
5.10
6.60
8.50

5.30
5.30
5.30
5.30
5.30
5.30
5.30

IC908

Dimensions

l
l
l
l
l
l
l

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm


For tools, see pages: SXCIB (B135).

XNUWB (Light Fit) (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, Light Fit (JS9),
According to DIN6885
l
S
5

Tmax-r
W
R

Designation
XNUWB 13-5.01-0.2
XNUWB 13-6.01-0.2
XNUWB 13-8.01-0.2
XNUWB 13-10.01-0.3
XNUWB 13-12.02-0.3
XNUWB 13-12.02-0.5

W(1)

Rtoler

Tmax-r

5.01
6.01
8.01
10.01
12.02
12.02

0.20
0.20
0.20
0.30
0.30
0.50

0.030
0.030
0.030
0.030
0.030
0.050

8.0
8.0
8.0
8.0
10.9
10.9

17.30
17.30
17.30
17.30
20.20
20.20

2.70
3.40
4.10
4.20
5.70
8.50

5.30
5.30
5.30
5.30
5.30
5.30

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm


(1)

Tolerance:+0 -0.03

For tools, see pages: SXCIB (B135).

Main
B136

Contents

User Guide

Index

IC908

Dimensions

l
l
l
l
l
l

XNUWB (Tight Fit) (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, Tight Fit (P9),
According to DIN6885
l
S
5

Tmax-r
W
R

Designation
XNUWB 13-4.98-0.2
XNUWB 13-5.98-0.2
XNUWB 13-7.98-0.2
XNUWB 13-9.98-0.3
XNUWB 13-11.98-0.3

W(1)

R0.03

Tmax-r

4.98
5.98
7.98
9.98
11.98

0.20
0.20
0.20
0.30
0.30

8.0
8.0
8.0
8.0
10.9

17.30
17.30
17.30
17.30
20.20

2.70
3.40
4.10
4.20
5.70

5.30
5.30
5.30
5.30
5.30

IC908

Dimensions

l
l
l
l
l

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm


(1)

Tolerance:+0 -0.03

For tools, see pages: SXCIB (B135).

BDHN (Metric)

Broaching Holders for Lathe and Milling Machines


L5

L6
T

d2

D4

Designation
BHDN 25-10-33
BHDN 32-10-33

dg6

D3

d2

D4

D3

L5

L6

Insert

10.00
10.00

25.00
32.00

20.00
20.00

33.00
40.00

33.00
33.00

73.00
73.00

40.00
40.00

23.0
30.0

SCB 010
SCB 010

Holders are suitable for left- and right-hand mini-bars, and ISO bars.

Spare Parts
Designation
BDHN


Screw

Key

SR M5X6DIN913

HW 2.5

Main
B137

Contents

User Guide

Index

SCB (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, According to DIN138
(Tolerance C11)
f

l1

R
Dmin

9.20+0.05

a+0.05
l2

dh6

Designation
SCB 010.410.050-25
SCB 010.410.050-41
SCB 010.510.050-25
SCB 010.510.050-41

W0.02

R0.05

l1

l2

D min

4.10
4.10
5.10
5.10

0.50
0.50
0.50
0.50

10.00
10.00
10.00
10.00

4.0
4.0
4.0
4.0

9.00
9.00
9.00
9.00

50.00
66.00
50.00
66.00

25.0
41.0
25.0
41.0

10.00
10.00
10.00
10.00

IC908

Dimensions

l
l
l
l

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm

SCB (Light Fit) (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, Light Fit (JS9),
According to DIN6885
f

l1

R
Dmin

9.20+0.05

a+0.05
l2

dh6

Designation
SCB 010.400.020-25
SCB 010.400.020-41
SCB 010.500.020-25
SCB 010.500.020-41

W0.015

R0.03

l1

l2

D min

4.000
4.000
5.000
5.000

0.20
0.20
0.20
0.20

10.00
10.00
10.00
10.00

4.0
4.0
4.0
4.0

9.00
9.00
9.00
9.00

50.00
66.00
50.00
66.00

25.0
41.0
25.0
41.0

10.00
10.00
10.00
10.00

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm

Main
B138

Contents

User Guide

Index

IC908

Dimensions

l
l
l
l

SCB (Tight Fit) (Metric)

Inserts for Keyway Broaching on Lathe and Milling Machines, Tight Fit (P9),
According to DIN6885
f

l1

R
Dmin

9.20+0.05

a+0.05
l2

dh6

Designation
SCB 010.398.020-25
SCB 010.398.020-41
SCB 010.498.020-25
SCB 010.498.020-41

W(1)

R0.03

l1

l2

D min

3.98
3.98
4.98
4.98

0.20
0.20
0.20
0.20

10.00
10.00
10.00
10.00

4.0
4.0
4.0
4.0

9.00
9.00
9.00
9.00

50.00
66.00
50.00
66.00

25.0
41.0
25.0
41.0

10.00
10.00
10.00
10.00

Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm


(1)

Tolerance: +0.01 -0.02

Main
B139

Contents

User Guide

Index

IC908

Dimensions

l
l
l
l

USER GUIDE

What is a GRIP Insert?


A GRIP insert is a grooving, groove-turn or parting
insert that is clamped between 2 prisms.

Clamping a GRIP Insert


Clamping an insert correctly into the holder is
necessary for stable machining.
Ensure that the seat is clean of dirt and swarf.

In the first stage of clamping, ease the insert


gently into place. Make sure that the prismatic
surfaces match.

Always use the wrench supplied together with


the tool. Use reasonable force to the point of
resistance for the final clamping.
The maximum recommended clamping torque is
13.3 lbf x in.
d=clamping screw dia. in mm.

It is very important not to overtighten a GRIP insert,


even though you may get the impression that the insert
is more secure.
In fact, when overtightened, the insert is not clamped
into its correct and carefully designed clamping points,
and therefore it is actually less stable.

Main
B140

Contents

Index

USER GUIDE

30

40
50
80

70

10

60

20

Successful machining can be achieved only if


the tool is properly positioned on the turret.
The following sequence should be followed:
Position the GRIP holder perpendicular to the
workpiece. Deviation may be .004/4
along the holder.
Check to ensure that the frontal cutting
edge is aligned parallel to the workpiece.

90

Positioning the Tool on the Turret

.004/4
9010'

If the cutting edge is not parallel to the workpiece


or is positioned as shown, the deflection during
machining (in the indicated direction) will be
too small and chatter may occur.

Principles of Turning
with Groove-Turn Tools

ap

The basic principle in turning with groove-turn tools


is the deflection of the cutting tool, which results in a
frontal clearance angle between the insert and the
workpiece.

The clearance angle is a function of the side


cutting forces and is not constant, as is the case
with ISO inserts.
The deflection is influenced by the following factors:
Feed f
Depth of Cut ap
Overhang of Insert Support T
Width of Insert Support A
Cutting Speed Vc
Workpiece Material

When all of the above factors remain constant during


turning, a high degree of accuracy with a tolerance up
to .0004 can be achieved.

If the conditions are too light (such as in a super finish


operation), there may not be enough deflection and the
clearance angle will be very small. This may result in
chatter and vibration.

Main
B141

Contents

Index

USER GUIDE
Groove Turn Cutting Speed Recommendations (SFM)

ISO

Material

< 0.25 %C
>= 0.25 %C
< 0.55 %C
>= 0.55 %C
>= 0.55 %C

Non-alloy steel
and cast steel,
free cutting steel

200
240
180

12
13
14

Pearlitic/ferritic
Pearlitic/martensitic
Ferritic
Pearlitic
Ferritic
Pearlitic

180
260
160
250
130
230

15
16
17
18
19
20

Not cureable
Cured
Not cureable
Cured
High temperature
Free cutting
Brass
Electrolitic copper
Duroplastics, fiber plastics
Hard rubber

60
100
75
90
130
110
90
100

21
22
23
24
25
26
27
28
29
30

Annealed
Cured
Annealed
Cured
Cast

200
280
250
350
320

31
32
33
34
35
36
37

55 HRc
60 HRc
400
55 HRc

38
39
40
41

Stainless steel and cast steel

Ferritic/martensitic
Martensitic
Austenitic

Ductile cast iron (nodular) (GGG)

<=12% Si

Aluminum-cast,
alloyed

>12% Si
>1% Pb

Non-metallic

Fe Baswd
High temp. alloys
Ni or Co based
Titanium and Ti alloys

Alpha+beta alloys cured

99
119
87

58
152

Hardened
Hardened
Cast
Hardened

Hardened steel
Chilled cast iron
Cast iron

Main
B142

No.
1
2
3
4
5
6
7
8
9
10
11

Annealed
Quenched and tempered

Copper alloys

HB
125
190
250
220
300
200
275
300
350
200
325

Condition
Annealed
Annealed
Quenched and tempered
Annealed
Quenched and tempered
Annealed

High alloy steel, cast steel,


tool steel

Aluminum-wrought alloy

Material

Quenched and tempered

Malleable cast iron

Hardness

Low alloy steel and cast steel


(less than 5%
all elements)

Grey cast iron (GG)

Tensile
Strength
[N/Kpsi]
61
94
123
109
145
87
135
145
174
99
160

Contents

Index

USER GUIDE

No.
1
2
3
4
5
6
7
8
9
10
11
No.
12
13
14
No.
15
16
17
18
19
20
No.
21
22
23
24
25
26
27
28
29
30
No.
31
32
33
34
35
36
37
No.
38
39
40
41

IC20N
790 - 1050
690 - 950
520 - 790
590 - 890
460 - 720
590 - 890
460 - 790
460 - 720
430 - 690
690 - 950
430 - 690
IC807
430 - 750
360 - 720
330 - 660
IC5010
520 - 980
460 - 690
490 - 820
390 - 660
620 - 1020
490 - 820
ID5
1310 - 8200
1310 - 8200
1310 - 8200
1310 - 8200
980 - 4920
980 - 3280
980 - 2620
980 - 2620
490 - 1970

IC8250
720 - 980
620 - 890
490 - 720
520 - 820
430 - 690
520 - 820
430 - 720
430 - 690
390 - 620
620 - 890
390 - 620
IC8250
390 - 720
360 - 690
200 - 390
IC428
360 - 660
330 - 460
330 - 560
260 - 430
430 - 690
330 - 560
IC20
1310 - 3940
980 - 3280
980 - 3280
660 - 1970
660 - 1310
660 - 1310
490 - 980
330 - 660
160 - 660

IC807
560 - 750
490 - 690
360 - 560
430 - 660
330 - 520
430 - 660
330 - 560
330 - 520
300 - 490
490 - 690
300 - 490
IC808
390 - 690
330 - 660
300 - 590
IC8250
460 - 850
390 - 590
430 - 720
330 - 560
520 - 890
430 - 720

IC808 IC908/1008 IC354


520 - 690
490 - 660
390 - 520
460 - 620
430 - 590
330 - 460
330 - 520
330 - 490
260 - 390
390 - 590
360 - 560
300 - 460
300 - 490
300 - 460
230 - 360
390 - 590
360 - 560
300 - 460
300 - 520
300 - 490
230 - 390
300 - 490
300 - 460
230 - 360
260 - 460
260 - 430
200 - 330
460 - 620
430 - 590
330 - 460
260 - 460
260 - 430
200 - 330
IC908
IC320
IC830
360 - 660
330 - 590
260 - 490
330 - 620
300 - 560
230 - 460
300 - 560
260 - 490
230 - 430

IC806

IC807
150 - 250
110 - 160
130 - 160
110 - 150
100 - 130
390 - 660
150 - 260
IB50
300 - 460
260 - 390
330 - 520
300 - 390

IC907
150 - 230
100 - 150
110 - 150
100 - 130
80 - 110
360 - 620
150 - 250
IB20H
260 - 410
250 - 360
300 - 480
260 - 360

IC908
130 - 210
80 - 130
100 - 130
80 - 110
50 - 100
330 - 590
130 - 230
IC807
110 - 150
100 - 130
150 - 210
130 - 160

160 - 260
130 - 230
100 - 210

IB10H
330 - 510
300 - 440
360 - 570
1350 - 440

Main
B143

Contents

IC07
130 - 200
80 - 110
80 - 110
80 - 110
80 - 100
330 - 560
110 - 210
IC907
100 - 130
80 - 110
130 - 200
110 - 150

IC20
100 - 130
80 - 100
70 - 100
50 - 70
50 - 70
330 - 430
80 - 160
IC808
100 - 130
80 - 110
130 - 200
110 - 150

Index

IC830
360 - 490
330 - 430
230 - 360
260 - 430
230 - 330
260 - 430
230 - 360
230 - 330
200 - 330
330 - 430
200 - 330

IC08
80 - 110
70 - 130
70 - 100
50 - 70
50 - 70
330 - 430
70 - 160
IC908
80 - 110
70 - 100
100 - 160
100 - 130

IC228/
328/ 528
330 - 460
300 - 430
230 - 330
260 - 390
200 - 330
260 - 390
200 - 330
200 - 330
200 - 300
300 - 430
200 - 300

USER GUIDE
Cutting Conditions
Choosing the correct cutting conditions
Specific cutting conditions are listed in the catalog for
every individual insert as shown below:

Example: GIMF 608 Utility Inserts


for Grooving and Turning
.004
7

.602Ref

.197
M

W
R
Dimensions

IC806

.197

IC907

IC808

.031

IC5010

IC8250

.236

IC428

IC20

R0.05

IC908

W0.05

IC830

Designation
GIMF 608

Recommended Machining Data

Tough Hard

ap

f turn

(mm)
.039-.142

f groove

(mm/rev)

(mm/rev)

.0094-.0165 .0051-.0098

Depth of Turning
cut
feed

Grooving
feed

Grades for Applications and Materials


Carbide grades and cutting speeds:
- Cutting speed recommendations are derived from
the type of workpiece material and choice of
carbide grade.

Material
Groups
Main
Applications

ISO P

ISO H

1-11

38-41

Steel

Hard Steel

Harder

Harder

IC20N
IC807

IB10H

ISO M
12-14
Stainless
Steel
Harder
IC807

IB50

IC808 (908)
GROOVE
TURN

- Choose the carbide grade according to the chart


below and the specific workpiece material, receive
the cutting speed recommendation from the table
on page B143.

IB20H

ISO S

ISO K

ISO N

31-37

15-20

21-28

High Temp.

Cast Iron

Nonferrous

Harder

Harder

IC806*

IC5010

IC807/907
IC808 (908)

IC07**

IC428

IC20

IC8250
IC807

IC908

IC830

IC808

IC830

IC08

Tougher

Tougher

Tougher

Tougher

IC8250
Tougher

* IC806 - First choice for machining heat resistance alloys (lnconel)


** IC07 - First choice for machining titanium

Main
B144

Harder
ID5

Contents

Index

IC20
Tougher

USER GUIDE
Machining Tips




Insert width: Generally the insert width


should be as wide as possible as it contributes
to its strength. However, there are additional
considerations that should be taken into
account in order to choose the correct width:

lower jaws can be. therefore, higher forces are


required to effect the necessary side deflection.
If the depth of cut is small, the width of the insert
should be proportionately smaller in order to
guarantee the required deflection.

Workpiece size and clamping stability:


A larger width means higher cutting forces
during grooving. A width that is too large can
cause deformation of the workpiece and/or
vibration.
When using a larger width, make sure your
machine has enough power. (See page B152)
Grooving in a correct sequence should
also affect your choice. (see page B146)
Required overhang:
A larger tool overhang will require a
wider insert to maintain stability.
The larger the insert, the wider the upper and

Efficient use of inserts corners:


Always try to split machining evenly between the two
corners. This optimization will increase the inserts life.

Insert Radius
Choosing the insert radius for a particular

application is a combination of many factors.


The corner radius of the groove-turn insert
influences the product shape and tool life.
A larger radius in turning operations normally
improves surface quality.
An insert with a larger radius has a better
distribution of the cutting load and of the
generated heat. It is stronger and ensures
longer tool life.

When the ratio of a workpieces length


compared to its diameter is large, inserts
with smaller radii will prevent chatter.
A larger corner radius enables machining
at a larger feed rate.
In profiling operations, inserts with larger
corner radii or full radii are required.

Small radii on GRIP inserts result in


increased side forces and side deflection,
preventing instability, especially with small
depth of cut and feed.
The best radius to use is basically determined
by the geometry and dimensions of the
workpiece. The more securely the workpiece
is fastened into the machine tool, the larger
the radius may be.

Main
B145

Contents

Index

USER GUIDE
Machining Tips
Correct grooving sequence

When making a groove where the inserts width is not


identical to the grooves, it is recommended to select an
insert that will enable to groove symmetrically in such

a way that the material is always in the center of the


insert. This practice will ensure better chipbreaking and
symmetrical cutting forces

Eliminating a Hanging Ring


When turning at the end of a bar or toward a recess

between two walls, a hanging ring may be formed.


To eliminate the unwanted hanging ring:

1. Turn toward the recess.


2. Pull back the groove-turn
Stop a short distance before tool and re-position it.
reaching the recess.

Internal Machining
Improving Internal Turning in a Blind Hole
Internal turning in a blind hole brings about the problem
of chip exit. When the tool reaches the rear side wall,
chips may be caught between the wall and the insert,
possibly causing insert breakage.
Two solutions that can eliminate this problem:

First Solution

Optimizing Internal Machining


Toolholder Overhang
It is always recommended to use the minimum
possible overhang in order to maintain
maximum toolholder rigidity.
As a general rule, maximum overhang should
not exceed three times the holder-bar diameter.

1. Start by grooving at the


rear wall.
2. Continue by turning
from the inside toward
the outside.

Lmax.3D

Second Solution

Start by grooving at the


rear wall. Pull the tool back
to the outside. Turn the
final diameter from outside,
toward the groove.

Main
B146

3. Machine as shown.
This final operation achieves the
size and flatness of the side wall.

3 4
5

Contents

Lmax.

Index

USER GUIDE
Finishing Operation: Diameter Compensation
A compensation factor for the final diameter
must be used in the final machining operation.
After the initial grooving to the required final
diameter, the machining direction is normally
changed for longitudinal turning.
At this point the deflection occurs.
If machining continues without correction,
corner A will penetrate the material.
This will result in two different diameters:
D1 from the grooving and D2 from the turning.
The difference between D1 and D2 is a value
we define as .
The compensation factor is /2, as shown below.

D1

A
D2

D1
/2

D1-D2
=
2
2
Using the compensation factor will eliminate the
small surface step. Follow this simple procedure
during machining:
1. Groove to the final diameter.
2. Pull the tool back, a distance equal
to the value of /2.
3. Continue the finish turning operation.

ap

Characteristic values of are shown in


the diagrams on the next page.
/2

Main
B147

Contents

Index

D2

USER GUIDE
Characteristic Values of
The diagrams show experimental results for specific
machining conditions. These are sample values that
will vary with different workpiece materials and different
holder types.

.0094

Diameter Compensation
Factor inch

Measure the value for your finishing operation in


a short test using your selected finishing conditions.
Do not run your test using the final diameter.

Insert: GIP 3.00E-0.4


Toolholder: GHDR 25-3

.0079

ap=.118

.0063

ap=.079

.0047

ap=.039

.0031
ap=.020

.0016
0
.004

.008

.012

.016

.020

.024

Feed f (IPR)
Insert: GIP 4.00E-0.4
Toolholder: GHDR 25-4

Insert: GIP 6.00E-0.8


Toolholder: GHDR 25-5
.0094

ap=.157

.0079

Diameter Compensation
Factor inch

Diameter Compensation
Factor inch

.0094

ap=.118

.0063
.0047

ap=.079

.0031
.0016

ap=.039

.0079
ap=.157

.0063
.0047

ap=.118

.0031

ap=.079

.0016

ap=.039

0
.004

.008

.012

.016

.020

.024

.004

.008

Feed f (IPR)

Main
B148

.012

.016

Feed f (IPR)

Contents

Index

.020

.024

USER GUIDE
Multifunction Operations
The groove-turn are multifunction tools, able to
operate in a sequence of grooving and turning modes.
Moving from turning to grooving requires consideration
of the basic Grip principle, thereby eliminating the
possibility of insert breakage.
In this situation one must release the side deflection
which is necessary in turning, but not recommended
in grooving.

Not recommended
The following machining sequence is suggested:
After completing the longitudinal turning, but before
starting the grooving, the side deflection must be
released.
Move the tool in the direction opposite that of feed,
approximately .004, and return to the original position
without side load.

.004inch

Then, after the deflection has been released and the


holder is perpendicular to the workpiece, the grooving
operation can start.

Prior move

Actual move

Main
B149

Contents

Index

USER GUIDE
Machining Between Walls
One of the most important advantages of the
GROOVE TURN systems is the ability to machine
between walls. To achieve the best results, the
following sequence is recommended:

of .008 at the shoulders for the finishing cut.


Minimum D.O.C. has to be apRx1.2 (corner radius).

Finishing

Roughing
Plunge to depth of cut. Pull back .008 radially.
Turn longitudinally, retract at the end of the cut by
.008, simultaneously in radial and axial directions.
Plunge again and repeat the same cycle, leaving steps

Roughing

Plunge on the right side, reaching the tangent of the


bottom radius. Retract and relieve the tangent point of
the radius on the other side. Retract and machine all of
the contour, pulling back by compensation value along
the bottom (see page B148).

Roughing

Finishing

Finishing

Finishing

Finishing

These instructions can be viewed at: http://www.youtube.com/watch?v=HXhEtc1zl4w

Main
B150

Contents

Index

USER GUIDE
Recommended Criteria for
Replacement of the Cutting Edge
The cutting edge should be replaced in time to save
costly downtime. The recommended value of wear
at replacement is defined as the wear land size.
The insert should be replaced when the wear land
size is such that the increase in side forces is still
small - not causing the insert to break and still
maintaining the required workpiece tolerances.
Wear is a function of machining time.
The cutting edge should normally be replaced
after 15 minutes of machining time.

VG

V BF
VBN

VB

Insert Wear - Tool Life


Wear on the Clearance Face
Wear land on groove turn inserts generally occurs at
the corner of the clearance face VBN, on the side
near the corner VB, on the frontal cutting edge VBF
and at the end of the cutting side VG. The effective
life of the cutting edge ends when any of the wear
land values - VB, VB, VBF or VG - exceed the
recommended maximum values shown.

Maximum recommended wear land


values relative to insert widths
W
Insert Width (inch)

Maximum
Wear Land (inch)

.118

.008

.157

.009

.197

.010

.236

.011

.315

.011

.394

.012

The largest wear land is normally measured at the


corner of the clearance face VBN. It has the most
influence on the dimensions and tolerances of the
final workpiece.
The wear land shape on GRIP inserts differs slightly
from that of ISO inserts. Although the frontal cutting
surface of GRIP inserts absorbs more heat and wear,
the wear land VBF is generally negligible in turning
operations when compared to VB and VBN. Wear
land may be found only occasionally at the end of
the cutting side VG.

Crater Wear and Tool Life


Crater wear KB occurs on the rake face and is mainly
affected by feed and cutting speed. Crater wear
develops over time toward the frontal cutting edge.

KB

If penetration of the frontal cutting edge occurs, it will


immediately affect the quality of the machined surface.

Plastic Deformation
Plastic deformation occurs when the hardness of a
cutting edge is decreased due to heat and pressure.
The so-called hot hardness of the cutting tool
material limits the feed and the cutting speed.
Plastic deformation will affect the dimensions and
tolerances of the finished product. It generally occurs
when a small corner radius is used with high cutting
speeds and high feeds. Using the proper insert
geometry and the correct speed and feed ranges
should eliminate the problem.

Main
B151

Contents

Index

USER GUIDE
Machine Power Calculation
Calculation of Required
Machine Power
Turning

Grooving/Parting

Kcapfvc

P=

Use the formulas below or use our internet web tool at:
http://mpwr.iscar.com/machinimgpwr

[kW]

h33670

Face Grooving

KcWfvc

P=

[kW]

h33670

KcWfvc

P=

h33670

f
W

W
f

ap

Where:
Kc - Specific cutting forces (N/mm2),
turning values could be used.
h - Efficiency (h0.8)

Kc Values
Mtl. Gr. No.

Kc [Kpsi]

Mtl. Gr. No.

Kc [Kpsi]

290

21

73

305

22

116

312

23

116

319

26

102

319

27

102

305

28

247

305

31

435

305

32

450

305

33

479

10

363

34

479

11

471

35

464

12

334

36

247

13

406

37

247

14

377

38

247

15

160

39

682

16

189

40

667

17

160

41

653

18

261

19

131

20

145

For material groups, see page B142.

Main
B152

Contents

Index

[kW]

USER GUIDE

M-type Tools
The M-type tools do not have a support under
the inserts cutting edge.
For an insert with a smaller width than .087
there are no standard catalog tools available.
There are 2 options of how to use these narrow inserts:
1. Modify an existing tool and adjust the support
under the insert to the required width.
2. Use a standard M-type tool without support.
In wider widths there are also cases where the
support under the insert will disturb the machining
(threading inserts, pulley-V inserts and various
specially tailored inserts). Also in these cases the
above explanation should be considered.
These tools also provide the option for the customer
to use a very wide range of insert widths on the
same tool. (Up to .252)
Machining conditions need to be light due
to small support and limited gripping forces.

Main
B153

Contents

Index

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)


The high pressure coolant feature has been in
existence for a long time in the metal removal world,
taking a bigger role in todays machining.
ISCAR was one of the first cutting tools companies to
respond to market needs by designing and producing
tools for ultra high and high pressure coolant flow.
High pressure coolant was initially implemented mainly
for difficult-to-machine materials such as titanium,
inconel and other heat resistant alloys.
Later it was found that tool life, productivity and chip
control can be improved when machining stainless
and alloyed steel.
The new JHP tools are essential and important in the
aviation, aerospace and medical industries.
How does it work?
The stream velocity of the coolant emitted from the
pump increases as the coolant holes become smaller.
When it emerges out of the tool through the nozzle,
the velocity is very high, exerting considerable
force on the chips, lowering their temperature and
protecting the cutting edge from thermal shock.
High temperature alloys produce a very high
temperature as they are being cut. By effectively
removing the heat, the chips become less ductile and
thus easier to break.
Shorter chips are easily managed - they do not tangle
around the workpiece or machine parts, so there is no
need to stop the process frequently.
Usually in conventional cooling the chip prevents
the coolant from reaching the insert rake face in the
cutting zone. The coolant stream of the JHP tools is
directed precisely between the insert rake face and
the flowing chip. This results in longer tool life and a
much more reliable process.

The coolant channels of the JHP tools feature outlets


very close to the cutting edges, thus gaining the
following advantages:
Shorter machining time The cutting speed may be
increased by up to 200% when machining titanium
and heat resistant alloys.
Longer tool life tool life increases by up to 100% not
only on titanium and heat resistant alloys, but also on
stainless and alloy steels.
Improved chip control even on the most ductile and
problematic materials, small chips can be obtained.
Very effective cooling down of the cutting edge,
which reduces sensitivity to heat fluctuations.
Safer and more stable process.

General Information
Pressure Ranges
Up to 435 PSI Low pressure (LP) may provide some
improvement in tool life. Usually will not have an effect
on chip control.
435-1740 PSI High pressure (HP) the most commonly
used pressure range used with JHP tools.
Increase in tool life, increase in cutting speeds,
improved chip control.
1740-5800 PSI Ultra high pressure (UHP) requires
special tool design in order to take advantage
of the extra pressure. Minor increase in tool life
compared to HP range.
Ultra high pressure coolant is usually implemented for
machining titanium and heat resistant alloys when
there is a need for very small chips and higher
machining rates.
Since 2000, ISCAR has provided hundreds of special
tools featuring ultra high pressure coolant capability,
for various customers and applications.

Pressure vs. Flow


Each JHP tool is designed to work at a certain flow
rate, depending on the pressure. The flow rates are
listed in the catalog pages for each tool. The user
should verify that his pump can supply the required flow
in order to achieve the optimal results. The pump data
sheet will usually list the maximum flow rate for each
pressure range.

Chips & Pressure


The coolant flow will start to break the chips at a
certain pressure, depending on the specific tool
and the workpiece material. If the chips are not
breaking, the pressure should be increased until
chip control is achieved. Above this pressure,
as it is increased the chips become smaller and
smaller. It is possible to control the size of the chips
by modifying the pressure in order to achieve the
desired chip size.

JHP tools provide advantageous performance also


when conventional pressure is applied.

Main
B154

Contents

Index

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)


High Pressure Coolant with
Groove-Turn and Parting Tools
In grooving and parting operations, applying high
pressure coolant provides excellent chip breaking
results on all materials.
On exotic alloys such as inconel and titanium,
it is usually impossible to break the chips with
standard external coolant pressure.
Applying high coolant pressure provides excellent
chip breaking results.
On some alloyed and stainless steel, especially
when low feeds are applied, high pressure coolant
may solve chip breaking problems.

Grooving Test
Material: Titanium (Ti6Al4v)
Operation: Grooving
Tool: GHDL 25-6-JHP
Insert: GIMF 608 IC07
Vc: 160 SFM
f: .006 IPR
Pressure [PSI]
1000

150 (External)

5000

High pressure coolant reduces or even


eliminates built-up edge phenomenon,
especially when machining stainless
steel and high temperature alloys.

Tool Life

In turning operations, applying high pressure


coolant is less effective because the jet is
directed to the frontal edge.

25

Grooves

20
15
10
5
0

150
Pressure [PSI]

Main
B155

Contents

Index

1000

5000

USER GUIDE

Grooving Test
Material: Stainless Steel AISI 316L
Operation: Grooving
Tool: TGTR 25-3JHP
Insert: TAG N3J IC808
Groove depth: 1 inch
Vc: 490 SFM
f= .006 IPR

180

No. of Grooves

150
120
90
60
30
0

External
Coolant

Coolant Through
Tool
145 PSI
1015 PSI

Assembly and Safety Guidelines


When Using the JET HP Iso Turning
and Grooving Tools
Before use, please ensure that:
The machine door is in a fully closed position.
The coolant hose is in the correct location and fully
tightened with all seals in position.
A blank plug is inserted into the unused coolant hole.
All O-rings and washers are in place.
The coolant hose is tightened securely to the toolholder
and tool block, to prevent leakage of coolant.

Important
Always pay attention not to exceed
the maximum safe working pressure
for GROOVETURN tools 5000 PSI and
PARTING OFF tools 4300 PSI.

H.P. Coolant Hose


1/8 BSPP
Adapting Nipple
Copper Seal
Washer 1/8

Maximum Pressure
5000 PSI

Plug Screw

Main
B156

Contents

Index

Tools for Machining Aluminum Wheels

Main
C1

Index

CF5 FGHIFR-8A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal
Machining of Aluminum Wheels
Tmax-a
D min
a min
f

1.26 (CF5)

R.492

8
W

l2
Designation
CF5 FGHIFR-8A-8

D min

l2

Tmax-a

11.811

.315

3.94

2.362

1.69

For inserts, see pages: FGMA (C17) FGPA (C16).


For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 FGHIFR-8A


Screw


Key


Extractor


Cooling Nozzle

SR M6X25DIN912UNB

HW 5.0

EDG 33A*

EZ 62

* Optional, should be ordered separately

CF5 GHIFR-8A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal
Machining of Aluminum Wheels
Tmax-a
D min
a min
f

1.26 (CF5)

R.492

8
W

l2
Designation
CF5 GHIFR-8A-8

D min

l2

Tmax-a

11.811

.315

3.94

2.362

1.69

For inserts, see pages: GDMA (B48) GIPA/GIDA 8 (Full Radius) (B50).
For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 GHIFR-8A-8


Screw


Key


Cooling Nozzle

SR M6X25DIN912UNB

HW 5.0

EZ 62

Main
C2

Index

CF5 GHIUR-15A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal
Machining of Aluminum Wheels (15 approach)
Tmax-a
Dmin
amin

1.26 (CF5)
f

15
W

l2

Designation
CF5 GHIUR-15A-6
CF5 GHIUR-15A-8

Tu

D min

l2

Tmax-a

F1

11.811
11.811

.236
.315

3.94
3.94

2.756
2.756

1.69
1.69

15
15

.20
.20

For inserts, see pages: GDMA (B48) GIPA (Round W=.118-.236) (B49) GIPA/GIDA 8 (Full Radius) (B50).
For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 GHIUR-15A-6
CF5 GHIUR-15A-8


Screw

Key

SR 76-1637
SR M6X25DIN912UNB

HW 4.0
HW 5.0

Main
C3


Cooling Nozzle
EZ 83
EZ 104

Index

CF5 A-SVXCR-16X2

Double Pocket Boring Head for VCGT 1604 Inserts and a CLICKFIT CF5 Adaptation,
for Machining Aluminum Wheels

95
48
max

L3

.531
95

1.26 (CF5) 2.44

F1 95
.295

1.97

l2
l1
Designation
CF5 A-SVXCR-16X2

D min

l1

l2

L3

F1

1.772

3.937

3.39

1.181

.87

.87

For inserts, see pages: VCGT-AS (C18) VCGT-DW (PCD) (C19) VCGT/VCMT (PCD & CBN) (C19).
For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 A-SVXCR-16X2


Screw

Key

SR 16-236

T-15/5

Main
C4

Index

CF5 A-SVXCR-22

Boring Heads for VCGT 2205 Inserts and a CLICKFIT CF5 Adaptation,
for Machining Aluminum Wheels
l2
1.36
f

1.26 (CF5) 2.44

130
.197

Designation
CF5 A-SVXCR-43100-22

1.97
l1

D min

l1

l2

1.575

3.937

2.95

1.69

For inserts, see pages: VCGT-AF (C18) VCGT-AS (C18) VCGT-DW (PCD) (C19).
For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 A-SVXCR-22


Screw

Key

SR 16-212

T-20/5

Main
C5

Index

CF5 A-SVLFCR-16

Boring Head for VCGT 1604 Inserts and a CLICKFIT CF5 Adaptation, for Machining
Aluminum Wheels

95
48
max

l2
1.22
1.26 (CF5) 2.44
f

95
1.97

l1

Right-hand shown

Designation
CF5 A-SVLFCR-43100-16

D min

l1

l2

1.575

3.937

2.95

1.69

For inserts, see pages: VCGT-AS (C18) VCGT-DW (PCD) (C19) VCGT/VCMT (PCD & CBN) (C19).
For holders, see pages: GHIA VDI-CF5 (C7) GHIA-CF5 (C7).

Spare Parts
Designation
CF5 A-SVLFCR-43100-16


Screw

Key

SR 16-236 P

T-15/5

Main
C6


Seat Screw


Key 1

SR TC-3P

HW 4.0

Index

GHIA-CF5

Female CLICKFIT CF5 Holders with Straight Cylindrical Shanks


L

L2
L1

D2

D1

L3

CSI

SS
h

Designation
GHIA 38.1-CF5
GHIA 50.8-CF5
GHIA 63.5-CF5

1/4 NPT

SS

CSI

L1

L2

L3

D1

D2

1.50
2.00
2.50

CF5
CF5
CF5

6.300
6.300
6.300

4.331
4.331
4.331

3.937
3.937
3.937

3.543
3.543
3.543

2.913
2.913
2.913

3.307
3.307
3.307

1.338
1.812
2.284

For tools, see pages: CF5 A-SVLFCR-16 (C6) CF5 A-SVXCR-16X2 (C4) CF5 A-SVXCR-22 (C5) CF5 FGHIFR-8A (C2) CF5 GHIFR-8A (C2)
CF5 GHIUR-15A (C3).

Spare Parts
Designation
GHIA-CF5


Screw

Key

SCREW M18X1.5 FOR CF5 HD

WRENCH HW10 225X40DIN 911


O RING


Extractor

OR 15X3N

WRENCH REAL C.F M8

GHIA VDI-CF5

Female CLICKFIT Holder with a VDI DIN69880 Standard Shank


L
L1

D2

Designation
GHIA VDI40-CF5
GHIA VDI50-CF5

D1

L2

CSI

SS

SS

CSI

L1

L2

D1

D2

VDI 40
VDI 50

CF5
CF5

5.906
5.906

4.331
4.331

2.480
3.071

2.913
2.913

3.307
3.307

For tools, see pages: CF5 A-SVLFCR-16 (C6) CF5 A-SVXCR-16X2 (C4) CF5 A-SVXCR-22 (C5) CF5 FGHIFR-8A (C2) CF5 GHIFR-8A (C2)
CF5 GHIUR-15A (C3).

Spare Parts
Designation
GHIA VDI-CF5


Screw

Key

SCREW M18X1.5 FOR CF5 HD

WRENCH HW10 225X40DIN 911

Main
C7

Index


O RING


Extractor

OR 15X3N

WRENCH REAL C.F M8

GHIUR/L-C-A (15 & 27.5) Bars

Internal Grooving and Turning Bars for Machining Aluminum Wheels


l1
Dmin
h1
Tmax-r

a min

Designation
GHIUR/L 50.8C-15A-8
GHIUR/L 50.8C-27.5A-8

dg7

F1

l2

l1

Right-hand shown

l1

l2

F1

h1

14.000
14.000

3.15
3.15

1.02
1.19

.91
1.10

.906
.906

15.0
27.5

Tmax-r(1)

D min

.315
.315

2.000
2.000

3.930
4.720

Dmin

.000
.070

(2)
(3)

(1)

For bore diameter D>7.87, Tmax is .550" (2) For bore diameter D>7.87, Tmax is .157"

(3)

For bore diameter D>7.87, Tmax is .157"

For inserts, see pages: GDMA (B48) GIPA/GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHIUR/L-C-A(15 & 27.5)Bars


Screw

Key

SR M6X25DIN912UNB

HW 5.0

Seal

PL 150

GHIUR/L-C-22.5A-8V

22.5 Approach Angle Bars, for Facing and Internal Machining


l1
h1
Tmax-a

Dmin

50

a min
T

Designation
GHIUR/L 38.1C-22.5A-8V

dg7

95
l2

Dmin

D min

Tmax-a

l1

l2

h1

.315

1.500

11.800

1.120

10.000

2.36

.669

.80

22.5

For inserts, see pages: GIPA 8-35V (V Shape) (C14).

Spare Parts
Designation
GHIUR/L-C-22.5A-8V


Screw

Key

SR M6X25DIN912UNB

HW 5.0

Main
C8

Right-hand shown

Seal

PL 150

Index

GHIUR/L-UC

45 Undercutting Bars for Internal Turning of Aluminum Wheels

Tmax-r
D

F1
f

dg7
W

h1

l2

l1
Right-hand shown

Designation
GHIUR/L 38.1UC-6
GHIUR 50.8UC-6
GHIUR/L 38.1UC-8A
GHIUR/L 50.8UC-8

D min

.236
.236
.315
.315

1.500
2.000
1.500
2.000

2.760
2.360
2.680
2.280

Tmax-r(1)
.000
.000
.000
.102

(3)
(5)
(4)
(2)

l1

l2

F1

h1

14.000
14.000
14.000
14.000

2.44
2.95
2.50
3.15

.93
1.25
1.02
1.22

.93
.98
1.24

.669
.906
.669
.906

Dimension for minimum bore diameter. (2) For bore diameter D>7.87, Tmax is .236" (3) For bore diameter D>7.87, Tmax is .07" (4) For bore diameter D>7.87,
Tmax is .130" (5) For bore diameter D>7.87, Tmax is .051"

(1)

For inserts, see pages: GDMA (B48) GIPA (W=.118.236) (B47) GIPA 835V (V Shape) (C14) GIPA/GIDA 8 (Full Radius) (B50).
For holders, see pages: C#ABB (G13).

Spare Parts
Designation
GHIUR/L 38.1UC-6
GHIUR
50.8UC6
*
GHIUL 38.1UC-8
GHIUR 38.1UC-8A
GHIUR/L 50.8UC-8


Screw


Screw 1

Key

SR
SR
SR
SR
SR

SR
SR
SR
SR
SR

HW
HW
HW
HW
HW

M6X20DIN912
M6X16DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912

M6X8
M6X8
M6X8
M6X8
M6X8


Seal

5.0
5.0
5.0
5.0
5.0

PL
PL
PL
PL
PL


Cooling Nozzle

150
40
150
150
150

EZ 62

GHIFR/L-A
8 / 10 Approach Angle Bars for Facing and Internal Machining
l1
amin

Dmin
l2

Dmin

Tmax-a

Dmax

amin
Dmax
Designation
GHIFR 38.1C-10A-6
GHIFR/L 38.1C-8A-8

dg7

Dmin
W

D min

D max

l1

l2

Tmax-a

.236
.315

11.800
11.800

14.20
14.20

12.000
13.000

3.150
3.940

1.575
2.756

.72
.73

10
8

1.500
1.500

For inserts, see pages: GDMA (B48) GIPA/GIDA 8 (Full Radius) (B50) GIPA (Round W=.118-.236) (C12)

Spare Parts
Designation
GHIFR 38.1C-10A-6
GHIFR/L 38.1C-8A-8


Screw


Screw 1

Key

SR M5X25DIN912
SR M6X25DIN912UNB

SR M5X10DIN913
SR M6X10DIN913

HW 4.0
HW 5.0

Main
C9

Right-hand shown

Seal

PL 150
PL 150

Index

GHDR/L-8A

External Toolholders for Turning, Grooving and Parting. Upper Jaw with Hard Coating
to Sustain Chip Deflection
l1

l2
h1

h
A

h4

Tmax

b
W

Designation
GHDR 25.4-8A

W min

W max

Tmax-r

l1

l2

h4

1.000

.315

.315

1.000

1.000

6.000

.88

.232

1.59

.30

For inserts, see pages: GIPA/GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHDR/L-8A


Screw

Key

SR M6X25DIN912UNB

HW 5.0

GHVR/L

Internal and External Profiling Holders for Machining Aluminum Wheels


l2
h

h
45
5

b
5

Designation
GHVR/L 25.4-8

l1

Right-hand shown

l1

l2

1.000

1.000

5.920

1.16

1.62

For inserts, see pages: GIPA 8-35V (V Shape) (C14).

Spare Parts
Designation
GHVR/L


Screw

Key

SR M6X25DIN912UNB

HW 5.0

Main
C10

Index

GHDKR/L

External and Internal Profiling Holders for Machining Aluminum Wheels


l2
h

h
h4
Tmax-a

b
15

W
Designation
GHDKR/L 25.4-8
GHDKR/L 31.7-8

l1

Right-hand shown

l1

l2

h4

Tmax-a

.315
.315

1.000
1.250

1.000
1.250

6.000
7.000

1.73
1.73

1.32
1.56

.24
-

.750
.750

For inserts, see pages: GDMA (B48) GDMY (Full Radius) (B34) GIPA/GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHDKR/L


Screw

Key

SR M6X25DIN912UNB

HW 5.0

Main
C11

Index

GIPA (Round W=.118-.236)

Precision Double-Ended Inserts with Polished Top Rake,


for Machining Aluminum
.001
7
.197

.590 Ref.
W
R

Dimensions

(1)

.118
.118
.118
.157
.157
.157
.197
.197
.197
.236
.236
.236
.236
.236

.059
.059
.059
.079
.079
.079
.098
.098
.098
.118
.118
.118
.118
.118

.094
.094
.094
.126
.126
.126
.154
.154
.154
.189
.189
.189
.189
.189

ID5

R.002

IC806

W.001

IC20

Designation
GIPA 3.00-1.50
GIPA 3.00-1.50-D (1)
GIPA 3.00-1.50YZ-D (2)
GIPA 4.00-2.00
GIPA 4.00-2.00-D (1)
GIPA 4.00-2.00YZ-D (2)
GIPA 5.00-2.50
GIPA 5.00-2.50-D (1)
GIPA 5.00-2.50YZ-D (2)
GIPA 6.00-3.00
GIPA 6.00-3.00-D (1)
GIPA 6.00-3.00YZ
GIPA 6.00-3.00YZ-D (2)
GIPA 6.00-3.00CB (3)

Recommended Machining Data

Tough Hard

l
l
l
l

l
l
l

l
l
l

l
l
l
l
l

ap

f turn

f groove

.000-.059
.000-.059
.000-.059
.000-.079
.000-.079
.000-.079
.000-.098
.000-.098
.000-.098
.000-.118
.000-.118
.000-.118
.000-.118
.000-.118

.0059-.0118
.0075-.0142
.0075-.0142
.0079-.0169
.0098-.0209
.0098-.0209
.0083-.0189
.0087-.0236
.0087-.0236
.0083-.0228
.0102-.0283
.0083-.0228
.0102-.0283
.0083-.0228

.0031-.0063
.0035-.0075
.0035-.0075
.0039-.0087
.0047-.0102
.0047-.0102
.0035-.0094
.0043-.0118
.0043-.0118
.0043-.0114
.0051-.0142
.0043-.0114
.0051-.0142
.0043-.0114

(inch)

(IPR)

(IPR)

Single-ended PCD tipped insert (2) Single-ended molded PCD chipformer tipped insert (3) Single-ended flat PCD tipped insert with chip deflector

For tools, see pages: C#-GHDR/L (G11) CF5 GHIUR-15A (C3) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25)
CGHN-DG (B25) CGHN-S (B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19)
GHMR/L (B18) GHSR/L (B107).

Main
C12

Index

GIPA/GIDA 8 (Full Radius)

Precision Double-Ended Inserts with Polished Top Rake,


for Machining Aluminum
.001
10

1.18 Ref.

.252
GIDA 80-40

GIDA 80-40CB

M
GIPA 8.00-4.00

(1)

W.001

R.002

.315
.315
.315
.315
.315
.315

.157
.157
.157
.157
.157
.157

.220
.220
.220
.220
.220
.236

ID5

Designation
GIDA 80-40
GIDA 80-40-D
GIDA 80-40CB-D
GIDA 80-40YZ
GIDA 80-40YZ-D
GIPA 8.00-4.00

Recommended Machining Data

IC20

Dimensions

l
l
l
l
l
l

ap

f turn

f groove

.000-.157
.000-.157
.000-.157
.000-.157
.000-.157
.000-.157

.0094-.0264
.0094-.0264
.0094-.0264
.0094-.0264
.0138-.0378
.0094-.0264

.0055-.0150
.0055-.0150
.0055-.0150
.0055-.0150
.0071-.0189
.0055-.0150

(inch)

(IPR)

(IPR)

ID5 is a single-ended PCD tipped insert For cutting speed recommendations and user guide, see pages B140-154.
(1)

Should be clamped on GHDR/L...-8 only

For tools, see pages: C#-GHDR/L (G11) CF5 GHIFR-8A (C2) CF5 GHIUR-15A (C3) CGHN-8-10D (B29) GADR/L-8 (B29) GAFG-R/L-8 (E43) GHDKR/L
(C11) GHDR/L (Long Pocket) (B27) GHDR/L-8A (C10) GHDR/L-JHP (Long Pocket) (B27) GHFG-R/L-8 (E40) GHFGR/L-8 (E41) GHIFR/L-A (C9)
GHIR/L (W=.260-.315) (B96) GHIUR/L-C-A(15 & 27.5)Bars (C8) GHIUR/L-UC (C9).

Main
C13

Index

GIPA 8-35V (V Shape)

V-Shaped Inserts for Machining Aluminum Wheels


.001

1.18 Ref.

.252

7
35
R

(1)

Rtoler

.236
.315
.315
.315
.315
.315
.315

.031
.031
.047
.047
.047
.047
.118

.0020
.0020
.0020
.0020
.0020
.0020
.0020

.189
.236
.236
.236
.236
.236
.236

ID5

Designation
GIPA 6.0-35V-0.8
GIPA 8YZ-35V-0.80
GIPA 8YZ-35V-1.20
GIPA 8YZ-35V-1.20-D
GIPA 8-35V-1.20
GIPA 8-35V-1.20-D (1)
GIPA 8-35V-3.0

Recommended Machining Data

IC20

Dimensions

ap
(inch)

f turn
(IPR)

.039-.142
.039-.189
.057-.189
.057-.189
.057-.189
.057-.189
.142-.189

.0083-.0189
.0094-.0220
.0094-.0244
.0138-.0346
.0094-.0244
.0138-.0346
.0094-.0264

l
l
l

Precision ground and polished rake to avoid built-up edge Toolholder seat needs to be modified according to insert profile to ensure clearance
(1)

Single-ended PCD tipped insert

For tools, see pages: CGHN-8-10D (B29) GADR/L-8 (B29) GHIUR/L-C-22.5A-8V (C8) GHIUR/L-UC (C9) GHVR/L (C10).

GDMA

Utility Double-Ended Insert with a Polished Top Rake,


for Machining Aluminum
.004

1.18 Ref.
7

.252

W
M

Dimensions

W.002

R.002

.315

.157

.220

Recommended Machining Data

IC507

Tough Hard

IC07

Designation
GDMA 840

Can cut arcs to 250

(inch)

ap

f turn

f groove

.000-.157

.0094-.0264

.0055-.0150

(IPR)

(IPR)

For heavy-duty machining Dmin for internal machining = 2.56"


For tools, see pages: CF5 GHIFR-8A (C2) CF5 GHIUR-15A (C3) GADR/L-8 (B29) GHDKR/L (C11) GHIFR/L-A (C9) GHIR/L (W=.260-.315) (B96)
GHIUR/L-C-A(15 & 27.5)Bars (C8) GHIUR/L-UC (C9).

Main
C14

Index

FGHIUR-C-15A-8 (Metric)

15 Approach Angle Bars, for Interrupted Cuts and Back Turning on Aluminum
Fix Location

Dmin
h1
Tmax-r

F1
a

Designation
FGHIUR 40C-15A-8

Dmin

f
W

l2

l1

D min

Tmax-r

l1

l2

F1

h1

8.00

40.00

160.00

0.00

320.00

80.0

21.0

18.0

18.0

15

For inserts, see pages: FGPA (C16).

Spare Parts
Designation
FGHIUR-C-15A-8


Screw

Key

SR M6X25DIN912UNB

HW 5.0

Seal

PL 40

FGHIFR

8 / 10 Approach Angle Bars, for Interrupted Cuts and Back Turning on Aluminum
Dmin
Full Depth

l1

Fix Location
Tmax-a

l2

R.492

dg7

a
h1

R.118

W
R.157
Designation
FGHIFR 38.1C-10A-6

Right-hand shown

D min

D max

l1

l2

Tmax-a

h1

.236

1.500

11.800

14.20

11.800

3.14

1.600

.78

.670

10

For inserts, see pages: FGMA (C17) FGPA (C16).

Spare Parts
Designation
FGHIFR 40C-10A-6


Screw

Key

SR 76-1289

HW 5.0

Seal

PL 40


Cooling Nozzle


Extractor

EZ 83

EDG 33A*

* Optional, should be ordered separately

Main
C15

Index

FGHR/L

Tools for Interrupted Cuts and Back Turning of Aluminum Wheels


l1

l2

Fix Location

h
h4

Tmax-r
f

b
W

Designation
FGHR 25.4-6A (1)
FGHR 25.4C-8A
(1)

Right-hand shown

Tmax-r

l1

l2

h4

Coolant

.236
.315

.787
1.000

1.000
1.000

1.000
1.000

6.000
7.000

.91
.88

.157
.232

1.53
1.97

.30

N
Y

Without coolant hole.

For inserts, see pages: FGMA (C17) FGPA (C16).

Spare Parts
Designation
FGHR/L


Screw

Key

SR M6X25DIN912UNB

HW 5.0


Extractor


Pipe Fitting


Cooling Tube

EDG 33A*

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

FGPA

Double-Ended Precision Inserts for Machining Aluminum at Medium-to-High Feeds,


Cut Arcs to 250
.001

l Ref.

15

S
10 (around edge)

10 (around edge)
W

80-40
R

CB
.236

M
YZ

Recommended
Machining Data

(1)

W.001

Rtoler

.236
.236
.315
.315
.315
.315

.118
.118
.157
.157
.157
.157

.0020
.0020
.0020
.0020
.0020
.0020

.167
.167
.248
.248
.248
.248

.154
.154
.220
.220
.220
.220

.969
.980
1.173
1.173
1.173
1.173

For cutting speed recommendations and user guide, see pages B140-154.
(1)

Single-ended molded PCD chipformer tipped insert (2) Single-ended flat PCD tipped insert with chip deflector

For tools, see pages: CF5 FGHIFR-8A (C2) FGHIFR (C15) FGHR/L (C16).

Main
C16

Index

ID5

Designation
FGPA 6.00-3.00
FGPA 6.00-3.00YZ-D
FGPA 80-40
FGPA 80-40CB (2)
FGPA 80-40YZ
FGPA 80-40YZ-D (1)

IC20

Dimensions

l
l
l
l
l
l

ap

f turn

.000-.118
.000-.118
.000-.157
.000-.157
.000-.157
.000-.157

.0118-.0213
.0047-.0118
.0063-.0283
.0063-.0157
.0157-.0283
.0063-.0157

(inch)

(IPR)

FGMA

Double-Ended Full Radius Utility Inserts, for Machining Aluminum


at Medium-to-High Feeds, Cut Arcs to 250
FGMA 630 .001
FGMA 840 .004

l Ref

15

S
10 (around edge)

W
M

Designation
FGMA 630
FGMA 840

Recommended Machining Data

W.002

R.002

.236
.315

.118
.157

.154
.220

.167
.248

.969
1.173

ap

f turn

.000-.118
.000-.157

.0094-.0180
.0130-.0240

IC07

Dimensions

l
l

(inch)

(IPR)

For tools, see pages: CF5 FGHIFR-8A (C2) FGHIFR (C15) FGHR/L (C16).

FGHDUR

Tools for Interrupted Cuts and Back Turning of Aluminum Wheels


l1

l2

45

h
8

h4

Tmax-r

b
62

Designation
FGHDUR 25C-3A-10S

Right-hand shown

Tmax-r

l1

l2

h4

22.30

25.0

25.0

150.00

13.3

54.4

7.0

For inserts, see pages: FGPAM (C17).

Spare Parts
Designation
FGHDUR


Screw

Key

SR M6X25DIN912UNB

HW 5.0

FGPAM

V-Shaped Inserts for Machining Aluminum Wheels


10

l
S

10

.465
.177
R

M
.40

25

Designation
FGPAM 10S-3R-25A

.118

.276

.323

Main
C17

Recommended Machining Data

Index

IC20

Dimensions

(inch)

ap

f turn

.002-.472

.0157-.0283

(IPR)

VCGT-AF

Very Positive Rake Angle and Sharp Cutting Edge Inserts, for Semi-Finishing
and Finishing on Aluminum

93
50
max

35

107.5

48
max

35
max

7
di

95

d1
r

Recommended Machining
Data

Dimensions

ap

IC20

Designation
VCGT 220508-AF
VCGT 220512-AF
VCGT 220516-AF

95

di

d1

.870
.870
.870

.500
.500
.500

.219
.219
.219

.031
.047
.063

.217
.217
.217

l
l
l

(inch)

(IPR)

.039-.177
.039-.177
.059-.177

.0039-.0098
.0039-.0118
.0039-.0138

For user guide and cutting speed recommendations, see pages ..


For tools, see pages: CF5 A-SVXCR-22 (C5).

VCGT-AS

35 Rhombic, 7 Positive Flank, Very Positive Rake Angle


and Sharp Cutting Edge for Machining Aluminum

93
50
max

95

107.5

48
max

35
max

35
7
di
r

Dimensions

di

d1

.437
.437
.654
.654
.654
.654
.654
.870

.250
.250
.375
.375
.375
.375
.375
.500

.125
.125
.187
.187
.187
.187
.187
.219

.008
.016
.004
.008
.016
.031
.047
.118

.114
.114
.173
.173
.173
.173
.173
.217

.008-.098
.020-.118
.008-.098
.020-.098
.020-.118
.020-.118
.020-.118
.059-.177

.0020-.0079
.0020-.0098
.0020-.0079
.0020-.0098
.0020-.0098
.0039-.0098
.0039-.0098
.0059-.0118

l
l

(IPR)

ap

(inch)

l
l

Recommended
Machining Data

IC07

IC520

Tough Hard

IC20

Designation
VCGT 220-AS
VCGT 221-AS
VCGT 33-.004-AS
VCGT 330-AS
VCGT 331-AS
VCGT 332-AS
VCGT 333-AS
VCGT 220530-AS

95

d1

For user guide and cutting speed recommendations, see pages ..


For tools, see pages: A-SVLFCR/L () A/S-SVQCR/L () C#-SVJCR/L () C#-SVJCR/L-16-JHP () C#-SVVCN () CF5 A-SVLFCR-16 (C6) CF5
A-SVXCR-16X2 (C4) CF5 A-SVXCR-22 (C5) HSK A63WH-SVJCR/L () IM-SVJCR/L () IM-SVVCN () PVACR/L-S () SVACR/L () SVJCR-PAD ()
SVJCR/L () SVVCN ().

Main
C18

Index

VCGT-DW (PCD)

Inserts with 7 Clearance, PCD Single Top Corner Tip with a Chipformer
for Machining Aluminum

93
50
max

95

107.5

48
max

35
max

35

95

di

d1
S

Recommended
Machining Data

Designation
VCGT 331-DW
VCGT 332-DW
VCGT 333-DW
VCGT 220516-DW
VCGT 220520-DW

di

d1

.654
.654
.654
.870
.870

.375
.375
.375
.500
.500

.187
.187
.187
.219
.219

.016
.031
.047
.063
.079

.173
.173
.173
.217
.217

ID5

Dimensions

l
l
l
l
l

ap

(inch)

(IPR)

.004-.118
.004-.118
.004-.118
.004-.118
.004-.118

.0020-.0118
.0020-.0118
.0020-.0118
.0020-.0120
.0020-.0118

VCGT/VCMT (PCD & CBN)

35 Rhombic Single Brazed Tip Corner Inserts, for Finishing Aluminum (PCD)
and Cast Iron (CBN)

93
50
max

35

lt

95

107.5

48
max

35
max

l
S
95

di

d1
7

Dimensions

d1

.375
.375
.375

.187
.187
.187

.016
.031
.016

.654
.654
.654

.173
.173
.173

Main
C19

Index

ID5

di

IB55

Designation
VCGT 331D
VCGT 332D
VCMT 331T

Tough Hard

l
l
l

Recommended
Machining Data

ap

(inch)

(IPR)

.004-.118
.004-.118
.004-.118

.0020-.0118
.0020-.0118
.0020-.0118

Tools for Machining Aluminum Wheels

Main
C20

Index

Main
D1

Contents

User Guide

Index

PARTING

Page

Selection Guide

D3

DO-GRIP

D10

TANG-GRIP

D39

CUT-GRIP Screw-Clamp Inserts

D55

PENTACUT

D60

User Guide

D67

Main
D2

User Guide

Index

PARTING User Guide


Clamping Systems

First choice for parting


Double-ended insert
Self-clamped for deep grooving and large diameters
Screw-clamped for small diameters
See also HELI-GRIP, page B6

!
CE

ST

I
HO

Self
clamped

Screw
clamped

FIR

Very rigid clamping in a tangentially oriented pocket


Enables machining at very high feed rates and
provides excellent straightness and surface finish
Recommended for parting large diameter parts and
for interrupted cuts
Offers a free, unobstructed chip flow
Excellent tool and pocket life

Single-ended insert
Self- and screw-clamped options

TANG-GRIP

Screw
clamped

5 cutting edges
Fast edge indexing
For shallow grooving and
up to .787 parting diameter
PENTACUT

Main
D3

Contents

Index

Self clamped

PARTING User Guide


Main Chipformers
C-Type
First choice for the parting of bars, hard materials,
and tough applications
Positive rake, single cavity with negative land and
shoulders, provides extra cutting-edge strength
Medium-to-high feed

f W insert
22

[inch/rev]

Alloy
Steel

Austenitic
Stainless

~12

Recommended Feed Range


as a Function of Insert Width

High Temp. Nonferrous


Alloys
Materials

(IC20 only)

(IC20 only)

Cast
Iron

Feed
ipr
.031

.018
.014
.010
.006
.0008

.063.079 .118 .157 .139 .236 .315 .354 .500

Recommendations are for neutral inserts.


For R/L inserts, reduce feed by 20-40%.

W-Type
Similar to C-type, but with a central ridge that forms
double cavities on the rake face and reinforces the
frontal cutting edge
Used for interrupted cuts and unfavorable conditions

~12

f W insert
22

Alloy
Steel

Austenitic
Stainless

[inch/rev]

High Temp. Nonferrous


Alloys
Materials

Main
D4

Cast
Iron

Contents

Index

Width
inch

PARTING User Guide

JT-Type
The JT chipformer design is based on the J-type
chipformer, with a T-land reinforced frontal cutting edge.
JT chipformer provides a solution for the intermediate
range between the strong and negative C-type
configuration and the positive edged J-type chipformer.
The JT chipformer can be used on a wide range of
materials, including soft or hard alloy and stainless
steel, high temperature alloys and also cast iron.
The JT chipformer deforms the chips into compact
shapes, in the same manner as the J-type, but it can
be used at higher feeds due to its reinforced edge.

f W insert
25

Austenitic
Stainless

Recommended Feed Range


as a Function of Insert Width
Feed
ipr
.012

[inch/rev]

Alloy
Steel

High Temp. Nonferrous


Alloys
Materials

Cast
Iron

.010
.008

.006
.004
.079

.118 .157 .197 .236 .276

Width
inch

J-Type
First choice for soft materials, parting of tubes, small
diameters and thin-walled parts
Cutting edge with positive rake
General application on low carbon steel, alloy steel,
austenitic stainless steel
Low-to-medium feed

Material: Austenitic stainless steel

29

Austenitic
Stainless

High Temp. Nonferrous


Alloys
Materials

Recommended Feed Range


as a Function of Insert Width

f W insert [inch/rev]
Alloy
Steel

Feed
ipr

Cast
Iron

.0100

.0086
.0071
.0055
.0039
.0023
.0008
.039 .055 .063 .079 .118 .157 .197 .236

Recommendations are for neutral inserts.


For R/L inserts, reduce feed by 20-40%.

Main
D5

Contents

Index

Width
inch

PARTING User Guide

Z-Type
Cutting edge with high positive rake, suitable
for parting of tubes, thin-walled parts and
for small diameters
Suitable for soft materials
Excellent for cutting bearing steel and stainless steel
Low-to-medium feeds

11

f W insert [inch/rev]
33

Alloy
Steel

Austenitic
Stainless

High Temp. Nonferrous


Alloys
Materials

Cast
Iron

UA/UT-Type
For use at low feeds
Recommended for CrNi alloys and low carbon
steel, especially in the bearing industry and on
similar, problematic materials
The narrow chipformer design ensures short
deformed chips and provides improved performance
UA and UT are similar chipformers. UT is slightly
tighter than the UA chipformer

f W insert [inch/rev]
45

Alloy
Steel

Austenitic
Stainless

Recommended Feed Range


as a Function of Insert Width
Feed
ipr

High Temp. Nonferrous


Alloys
Materials

Cast
Iron

.0071

.0055
.0039
.0024
.0001
.087

.118

.157

P-Type
Very positive rake inclination and sharp cutting edge
For soft materials, slim parts and general parting

f W insert [inch/rev]
55

Alloy
Steel

Austenitic
Stainless

13

High Temp. Nonferrous


Alloys
Materials

Main
D6

Cast
Iron

Contents

Index

.197

Width
.236 inch

PARTING User Guide

M-Type
Similar to C-type, but with modified edge
Improved chip control at medium feed

f W insert [inch/rev]

~12

22

Alloy
Steel

Austenitic
Stainless

High Temp. Nonferrous


Alloys
Materials

Cast
Iron

A-Type
Positive rake, sharp edge
For parting aluminum
In grade IC20

f W insert [inch/rev]
43

10

Alloy
Steel

Austenitic
Stainless

High Temp. Nonferrous


Alloys
Materials

Main
D7

Cast
Iron

Contents

Index

PARTING User Guide


Selection of Chipformers for Various Workpiece Materials

Inserts

Alloy
Steel

Austenitic
Stainless

High
Temp.
Alloys

Nonferrous
Materials

Cast
Iron

(IC20 only)

(IC20 only)

C-jet

JT

UT

High

Feed

Low

First choice

Main
D8

Contents

Index

PARTING User Guide


Chipbreaking Range
Material: 100 Cr6 Cutting Speed: 390 sfm

Chip Deflector Type

JT

UT

P
.0008 .0020 .0031 .0040 .0050 .0060 .0080 Feed
The blue highlighted areas represent the recommended chipformer shape for each chipbreaker.

Selection Preference Priority


Use an insert with 0 lead angle
Tool up with largest blade size B
Smallest appropriate width of cut

B
B

Main
D9

Contents

Index

inch/rev

DGFH

Parting and Grooving Blades with and without Coolant Holes


for DO-GRIP and HELI-GRIP Inserts
Dmax
W

DGFH

B1

A
150

l1
DGFH-C

Designation
DGFH 26-1.4
DGFH 26-2 (1)
DGFH 26-3 (1)
DGFH 26C-3 (2)
DGFH 26-4
DGFH 32-1.4
DGFH 32-2 (1)
DGFH 32-3 (1)
DGFH 32C-3 (2)
DGFH 32-4
DGFH 32C-4 (3)
DGFH 32-5
DGFH 32-6
DGFH 45-3
DGFH 45-4
DGFH 45-5
DGFH 45-6

h1

B1

W min

W max

l1

h1

D max

Insert

1.02
1.02
1.02
1.02
1.02
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.77
1.77
1.77
1.77

.055
.075 (4)
.118 (4)
.118
.157
.055
.075 (4)
.118 (4)
.118
.157
.157
.197
.236
.118 (4)
.157
.189
.236

.055
.098
.125
.125
.157
.055
.098
.125
.125
.157
.157
.197
.250
.125
.161
.197
.252

.039 (6)
.063 (6)
.094
.094
.126
.039 (6)
.071 (6)
.094
.094
.126
.126
.157
.205
.094
.126
.157
.205

4.331
4.331
4.331
4.331
4.331
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
8.858
8.858
8.858
8.858

.843
.843
.843
.843
.843
.976
.976
.976
.976
.976
.976
.976
.976
1.496
1.496
1.496
1.496

1.02
1.54 (5)
1.54 (5)
1.54 (5)
3.15
1.02
1.54 (5)
1.54 (5)
1.54 (5)
3.94
2.72
4.72
4.72
6.30
6.30
6.30
6.30

DG. 14..
DG. 1.../DG. 2...
DG. 1.../DG. 3...
DG. 3..C
DG. 4.../GRIP 4...
DG. 14
DG. 1.../DG. 2...
DG. 1.../DG. 3...
DG. 3..C
DG. 4.../GRIP 4...
DG. 4..C
DG. 5.../GRIP 5...
DG. 6.../GRIP 6...
DG. 1.../DG. 3...
DG. 4.../GRIP 4...
DG. 5.../GRIP 5...
DG. 6.../GRIP 6...

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D27 For user guide, see pages D67-79.
For Dmax 1.97, use single-ended insert (should be modified by the user). (2) Blades with frontal coolant holes (JET-CUT) For Dmax 1.97, use single-ended
insert (should be modified by the user). (3) These blades are suitable for turning, using GRIP 4 inserts Blades with frontal coolant holes (JET-CUT) (4) For DG.
1... insert, modify holder (5) Maximum diameter with double sided inserts. (6) Thickness at DOC area only.
(1)

For inserts, see pages: DGN/DGNC/DGNMC (D29) DGR/LC DGRC/LCC (D30) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGNP (D34) DGNUT/
UA (D34) DGNW (D30) DGNWP (D35) DGNZ (D33) DGRWP (D36) DGR/LP (D35) DGR/LZ/ZS (D33) GRIP (B14) GRIP (Full Radius) (B14).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts
Designation
DGFH 26-1.4
DGFH 26-2
DGFH 26-3
DGFH 26C-3
DGFH 26-4
DGFH 32-1.4
DGFH 32-2
DGFH 32-3
DGFH 32C-3
DGFH 32-4
DGFH 32C-4
DGFH 32-5
DGFH 32-6
DGFH 45-3
DGFH 45-4
DGFH 45-5
DGFH 45-6


Extractor
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG

23B*
23A*
23A*
23A*
23A*
23B*
33A*
33A*
33A*
33A*
33A*
33A*
33A*
33A*
33A*
33A*
33A*


Male Conn.


Cooling Tube


Sealing Screw

CM 343 MALE CONN.*

SGCU 341*

SGC 340

CM 343 MALE CONN.*

SGCU 341*

SGC 340

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

Main
D10

Contents

User Guide

Index

DGFHR/L

Parting and Grooving Reinforced Blades for DO-GRIP Inserts


W

Dmax

h1 B1

DGFHR-26...

A
A2

l1

Dmax

15

DGFHR-32...
l1

Designation
DGFHR 26T16-2
DGFHR/L 26T23-2
DGFHR/L 26T16-3
DGFHR/L 26T23-3
DGFHR/L 32T22-2
DGFHR/L 32T22-4
DGFHR/L 32T33-3
DGFHR/L 32T33-4
DGFHR/L 32T41-4

B1

W min(1)

W max

A2

l1

h1

D max(2)

1.02
1.02
1.02
1.02
1.26
1.26
1.26
1.26
1.26

.075
.075
.118
.118
.075
.157
.118
.157
.157

.098
.098
.125
.125
.098
.157
.125
.157
.157

.315
.315
.315
.315
.315
.315
.315
.315
.394

.067
.063
.094
.094
.063
.134
.094
.134
.134

4.331
4.331
4.331
4.331
4.331
4.331
4.331
4.331
4.331

.843
.843
.843
.843
.976
.976
.976
.976
.976

1.65
1.65
1.18
1.65
1.65
1.65
2.36
2.36
3.15

Machines

Insert

TNS-30/112
DG. 1.../DG. 2..
TNS-30/112
DG. 1.../DG. 2..
TNS-30
DG. 1.../DG. 3..
TNS-30/42
DG. 1.../DG. 3..
TNS-42
DG. 1.../DG. 2..
TNS-42
DG. 4.../GRIP 4..
TNS-42/60/65
DG. 1.../DG. 3..
TNS-42/60/65 DG. 4.../GRIP 4..
TNS-65/80/480 DG. 4.../GRIP 4..

Insert limit is Tmax=.708. If deeper penetration is required, the insert should be modified into single-ended by the user. DG..1.0 insert can be mounted into
pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D27 For user guide, see pages D67-79.
(1)

For DG: 1.0 insert - modify holder. (2) The specified limit refers to the tool.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts
Designation
DGFHR 26T16-2
DGFHR/L 26T23-2
DGFHR/L 26T16-3
DGFHR/L 26T23-3
DGFHR/L 32T22-2
DGFHR 32T22-4
DGFHR/L 32T33-3
DGFHR/L 32T33-4
DGFHR/L 32T41-4


Extractor
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG

23A*
23A*
23A*
23A*
33A*
33A*
33A*
33A*
33A*

* Optional, should be ordered separately

Main
D11

Contents

User Guide

Index

DGFS

Blades for Multi-Spindle Machines, Replacement for HSS and Brazed Tools
l1

l2

W
B1

Dmax

A
A2

Designation
DGFS 0-12-2
DGFS 0-17-2
DGFS 0-17-3
DGFS 5-12-3
DGFS 5-17-2
DGFS 5-17-3
DGFS 5-17-4
DGFS 5-22-2
DGFS 5-22-3
DGFS 5-22-4
DGFS 5-24-3
DGFS 5-28-2
DGFS 5-28-3
DGFS 5-28-4

(1)
(2)
(2)
(3)
(4)
(4)
(4)
(5)
(6)
(6)
(7)
(7)
(7)

B1

W min(8)

W max

D max

l1

l2

.50
.69
.69
.50
.69
.69
.69
.87
.87
.87
.94
1.12
1.12
1.12

.075
.075
.118
.118
.075
.118
.157
.075
.118
.157
.118
.075
.118
.157

.098
.098
.125
.125
.098
.125
.157
.098
.125
.157
.125
.098
.125
.157

1.26
1.38
2.36
1.26
1.38
2.36
2.36
1.97
2.95
3.15
3.15
2.56
3.94
3.94

.063
.063
.094
.094
.063
.094
.126
.063
.094
.126
.094
.063
.094
.126

4.331
4.331
4.331
4.331
4.331
4.331
4.331
5.906
5.906
5.906
5.906
5.906
5.906
5.906

1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26

0
0
0
5
5
5
5
5
5
5
5
5
5
5

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27
For user guide, see pages D67-79.
(1) Toolholder assembly X18-1,46,47-WT,160-CL,354-CL,701-ACL,702,702-CL,703,703-CL,704,704-CL,6921,6925. (2) Toolholder assembly E-7,47,102-CL,103CL,161-A-CL,162-A-CL. (3) Toolholder assembly 361-CL,431,431-CL,630. (4) Toolholder assembly 226,226-CL,275,275-CL,276-CL,361-CL,431,630,707A,707-A-CL. (5) Toolholder assembly 100-CL,274,277,277-CL,274-CL,370,383-CL, 6722,6754,6755,6854,6855,6922,51,51-CL,353-CL,167,370-CL (6)
Toolholder assembly 100-CL,274,277,277-CL,274-CL,370,383-CL, 6722,6754,6755,6854,6855,51,51-CL,353-CL,167,370-CL. (7) Toolholder assembly
278,278-CL,279,279-CL,280,280-CL,281,281-CL,375-CL,359-CL,372-CL,A6120,52,52-CL. (8) For DG: 1.0 insert - modify holder.

For inserts, see pages: DGN/DGNC/DGNMC (D29) DGR/LC DGRC/LCC (D30) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGNP (D34) DGNUT/
UA (D34) DGNWP (D35) DGNZ (D33) DGRWP (D36) DGR/LP (D35) DGR/LZ/ZS (D33) GRIP (B14) GRIP (Full Radius) (B14).

Spare Parts
Designation
DGFS


Extractor
EDG 33B*

* Optional, should be ordered separately

Main
D12

Contents

User Guide

Index

DGFHR/L-B-D..(R/L)

Reinforced Type Blades with Screw Clamping

Tmax-r
W
Dmax

B1 h1

H2
1.44

Designation
DGFHR/L 26B-2D50 (1)
DGFHL 26B-2D50R (2)
DGFHR 26B-2D50L (2)
DGFHR/L 26B-3D50 (1)
DGFHL 26B-3D50R (2)
DGFHR 26B-3D50L (2)
DGFHR/L 32B-2D50 (3)
DGFHL 32B-2D50R (2)
DGFHR 32B-2D50L (2)
DGFHR/L 32B-3D50 (3)
DGFHL 32B-3D50R (2)
DGFHR 32B-3D50L (2)

DGFHR-B-D50L

DGFHL-B-D50R

Dmax

h4
l1

B1(4) W min(5)
1.02
1.02
1.02
1.02
1.02
1.02
1.26
1.26
1.26
1.26
1.26
1.26

DGFHL-B-D50

A
A2

DGFHR-B-D50

W max

A2

l1

H2

h1

h4

.098
.098
.098
.125
.125
.125
.098
.098
.098
.125
.125
.125

.063
.063
.063
.094
.094
.094
.063
.063
.063
.094
.094
.094

.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315

4.331
4.331
4.331
4.331
4.331
4.331
4.724
4.724
4.724
4.724
4.724
4.724

1.33
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24
1.24

.843
.843
.843
.843
.843
.843
.976
.976
.976
.976
.976
.976

.14
.15
.15
.15
.15
.15
-

.075
.075
.075
.118
.118
.118
.075
.075
.075
.118
.118
.118

Tmax-r D max(6)
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709

1.65
1.97
1.97
1.18
1.97
1.97
1.65
1.97
1.97
1.65
1.97
1.97

Insert
DG.
DG.
DG.
DG.
DG.
DG.
DG.
DG.
DG.
DG.
DG.
DG.

1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.
1.../DG.

2..
2..
2..
3..
3..
3..
2..
2..
2..
3..
3..
3..

Insert limit is Tmax=.708. If deeper penetration is required, the insert should be modified into single-ended by the user. DG..1.0 insert can be mounted into
pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27 For user guide, see pages D67-79.
(1) For Traub machines, model TNC 30, TNM 28, TNS 26/30/42/112, TNA 300, TNK 260. (2) For Tornos Bechler, Emco 2000/20, 2000/26 machines. (3) For Traub
machines, model TNC 42/65, TNM 42/65, TNS 42/60/65, TNA 300/400. (4) Mounted on all ISCAR standard blocks. (5) For DG: 1.0 insert - modify holder. (6) The
specified limit refers to the tool.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGR/LC DGRC/LCC (D30) DGR/LZ/ZS (D33).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts
Designation
DGFHR/L-B-D..(R/L)


Screw

Key

SR M4X20DIN912

HW 3.0

Main
D13

Contents

User Guide

Index

DGFHL-26B-TR-D

Reinforced Blades with Screw Clamping for Traub and Index Machines
1.49

A
B1

h1
A

H2 1.24

Dmax

DGFHL..B-..TR-D..

DGFHL..B
-..TR-D-R

DGFHL..B
-..TR-D

2.12 max
l2

.138 W

A2
Designation
DGFHL 26B-1.5TR-D20
DGFHL 26B-2TR-D36
DGFHL 26B-2TR-D36R
DGFHL 26B-3TR-D36
DGFHL 26B-3TR-D36R

(1)

B1(2)

W min

W max

A2

l1

H2

h1

D max(3)

Insert

1.02
1.02
1.02
1.02
1.02

.039
.075 (4)
.075 (4)
.118 (4)
.118 (4)

.059
.098
.098
.125
.125

.047
.063
.063
.094
.094

.311
.311
.311
.311
.311

4.331
4.331
4.331
4.331
4.331

1.10
1.10
1.10
1.10
1.10

.843
.843
.843
.843
.843

.79
1.42
1.42
1.42
1.42

DG. 1.../DG. 15..


DG. 1.../DG. 2..
DG. 1.../DG. 2..
DG. 1.../DG. 3..
DG. 1.../DG. 3..

Insert limit is Tmax=.708. If deeper penetration is required, the insert should be modified into single-ended by the user. DG..1.0 insert can be mounted into
pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27 For user guide, see pages D67-79.
(1)

Do not use DG.. 1.4 on this tool! (2) Mounted on all ISCAR standard blocks.

(3)

The specified limit refers to the tool. (4) For DG: 1.0 insert - modify holder.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGR/LC DGRC/LCC (D30) DGR/LZ/ZS (D33).

Spare Parts
Designation
DGFHL 26B-1.5TR-D20
DGFHL 26B-2TR-D36
DGFHL 26B-2TR-D36R
DGFHL 26B-3TR-D36
DGFHL 26B-3TR-D36R

Main
D14


Screw

Key

SR
SR
SR
SR
SR

HW
HW
HW
HW
HW

M5X20-01172
M5X20-01172
M4X20DIN912
M5X20-01172
M5X20-01172

3.0
3.0
3.0
3.0
3.0

Contents

User Guide

Index

DGTR/L-B-D-SH

Parting and Grooving, Short Head Toolholder, for CNC and Swiss Automatics
Dmax

DGTR/L..B-1.5D...
with DGN/R/L 1000 inserts

l2
H2

h
h4
W
Tmax=.118

.030

l1
b

A
Designation
DGTR/L 9.5B-1.4D20SH
DGTR/L 9.5B-2D20SH
DGTR/L 12.7B-1.4D24SH
DGTR/L 12.7B-2D24SH
DGTR/L 12.7B-3D24SH
DGTR/L 16B-1.5D25SH (1)
DGTR/L 16B-2D25SH
DGTR/L 16B-3D25SH

Left-hand shown

W min

W max

l2

D max

H2

h4

l1

Insert

.055
.075
.055
.075
.118
.039
.075
.118

.055
.098
.055
.098
.125
.059
.098
.125

.375
.375
.500
.500
.500
.630
.630
.630

.375
.375
.500
.500
.500
.630
.630
.630

.039
.063
.039
.063
.094
.047
.063
.094

.35
.34
.48
.47
.45
.61
.60
.58

.71
.75
.75
.75
.75
.77
.77
.77

.79
.79
.95
.95
.95
1.00
1.00
1.00

.52
.62
.65
.65
.70
.78
.78
.78

.10
.05
-

4.700
4.700
4.700
4.700
4.700
4.724
4.724
4.724

DG. 14..
DG. 1.../DG. 2..
DG. 14..
DG. 1.../DG. 2..
DG. 1.../DG. 3..
DG. 1.../DG. 15..
DG. 1.../DG. 2..
DG. 1.../DG. 3..

DGN/R/L 1 mm inserts can also be mounted into pocket sizes 2 and 3. For insert depth capacity table and modification instructions for the 2 and 3 holder
pockets, see page D27 For user guide, see pages D67-79.
(1)

Do not use DG.. 1.4 on this tool!

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).

Depth Capacity DGTR/L-B-D

Depth of Cut as Function of Workpiece Diameter (DGN/R/L-100... excluded)


T
D

Designation
DGTR/L 9.5B-1.4D20
DGTR/L 12.7B-1.4D30
DGTR/L 16B-1.4D30
DGTR/L 19B-1.4D30
DGTR/L 9.5B-2D30
DGTR/L 12.7B-2D30
DGTR/L 16B-2D32
DGTR/L 19B-2D35
DGTR/L 25.4B-2D35
DGTR/L 12.7B-3D30
DGTR/L 16B-2D35
DGTR/L 19B-3D40
DGTR/L 25.4B-3D40
Depth T
NL

Dmax

2.2
2.2

2.4
2.4

2.8
2.8

3.0
3.0

1.4
3.3
3.3

1.3
3.5
3.5

1.5
4.0
4.0

1.2
1.2
1.2
1.2
1.2
1.4
4.4
4.4
1.2
1.7
5.3
5.3

1.3
1.3
1.3
1.3
1.3
1.5
6.1
6.1
1.3
1.8
7.9
7.9

1.4
1.4
1.4
1.4
1.4
1.6
9.8
9.8
1.4
2.0
15.8
15.8

.787 .748 .709 .669 .630 .591 .551 .512

1.5
1.5
1.5
1.5
1.5
1.9
25.6
25.6
1.5
2.3
NL
NL

1.7
1.7
1.7
1.7
1.7
2.2
NL
NL
1.7
2.8
NL
NL

.80
2.0
2.0
2.0
2.0
2.0
2.7
NL
NL
2.0
3.6
NL
NL

.90
2.4
2.4
2.4
2.4
2.4
3.7
NL
NL
2.4
5.1
NL
NL

1.0
3.3
3.3
3.3
3.3
3.3
5.9
NL
NL
3.3
9.0
NL
NL

Example:
For .35 depth of groove on a 2.95 workpiece diameter, six tools may be used.

D15

Contents

1.8
11.8
11.8
11.8
11.8
11.8
NL
NL
NL
11.8
NL
NL
NL

3.0
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL

NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL
NL

.472 .433 .394 .354 .315 .276 .236 .197 .157

No Limit

Main

1.3
4.9
4.9
4.9
4.9
4.9
15.7
NL
NL
4.9
47.0
NL
NL

User Guide

Index

DGTR/L-B/BC-D

Integral Shank Reinforced Parting and Grooving Toolholders


DGTL-BC-D

DGTL-B-D

l2
h

h
h4
l1

A
b

f
T
Designation
DGTR/L 9.5B-1.4D20
DGTR/L 12.7B-1.4D30
DGTR/L 16B-1.4D30
DGTR/L 19B-1.4D30
DGTR/L 9.5B-2D30
DGTR/L 12.7B-2D30
DGTR/L 16B-2D32
DGTR/L 19B-2D35
DGTR/L 25.4B-2D35
DGTR/L 12.7B-3D30
DGTR/L 16B-3D35
DGTR/L 16BC-3D35 (1)
DGTR/L 19BC-3D40 (1)
DGTR/L 19B-3D40 (2)
DGTR/L 25.4B-3D40 (2)
DGTR/L 25.4BC-3D40 (1)

Left-hand shown
!

W min

W max

l1

l2

Tmax-r(3)

h4

.055
.055
.055
.055
.075
.075
.075
.075
.075
.118
.118
.118
.118
.118
.118
.118

.055
.055
.055
.055
.098
.098
.098
.098
.098
.125
.125
.125
.125
.125
.125
.125

.375
.500
.630
.750
.375
.500
.630
.750
1.000
.500
.630
.630
.750
.750
1.000
1.000

.375
.500
.630
.750
.375
.500
.630
.750
1.000
.500
.630
.630
.750
.750
1.000
1.000

.039
.039
.039
.039
.063
.063
.063
.063
.063
.094
.094
.094
.094
.094
.094
.094

5.500
5.500
5.512
5.500
5.500
5.500
5.512
5.500
5.500
5.500
5.512
5.512
5.500
5.500
5.500
5.500

.93
1.17
1.17
1.17
1.17
1.17
1.20
1.26
1.26
1.17
1.26
1.22
1.36
1.40
1.40
1.40

.394
.591
.591
.591
.591
.591
.630
.689
.689
.591
.630
.630
.787
.787
.787
.787

.36
.48
.61
.73
.34
.47
.60
.72
.97
.45
.58
.58
.70
.70
.95
.95

.10
.11
.24
.24
.11
.10
.10
.10
-

Insert
DG. 14..
DG. 14..
DG. 14..
DG. 14..
DG. 1.../DG.
DG. 1.../DG.
DG. 1.../DG.
DG. 1.../DG.
DG. 1.../DG.
DG. 1.../DG.
DG. 1.../DG.
DG.C 3..
DG.C 3..
DG. 1.../DG.
DG. 1.../DG.
DG.C 3..

2..
2..
2..
2..
2..
3..
3..

3..
3..

Important: 1.4 mm (.055) width inserts should be used only on tools for 1.4 mm specific width tools!! DGN/R/L 1 mm inserts can also be mounted into
pocket sizes 2 and 3. For insert depth capacity table and modification instructions for the 2 and 3 holder pockets, see page D27
For user guide, see pages D67-79.
(1)
(3)

Tools for inserts with coolant holes for high temperature alloys and stainless steel (2) Insert's Tmax=.7", for deeper penetration modify insert into single-ended.
The specified limit refers to the tool.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).

Spare Parts
Designation
DGTL 9.5B-1.4D20
DGTR 9.5B-1.4D20
DGTR/L 12.7B-1.4D30
DGTR/L 16B-1.4D30
DGTR/L 19B-1.4D30
DGTR/L 9.5B-2D30
DGTR/L 12.7B-2D30
DGTR/L 16B-2D32
DGTR/L 19B-2D35
DGTR/L 25.4B-2D35
DGTR/L 12.7B-3D30
DGTR/L 16B-3D35
DGTR/L 16BC-3D35
DGTR/L 19BC-3D40
DGTR/L 19B-3D40
DGTR/L 25.4B-3D40
DGTR/L 25.4BC-3D40


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M5X12
M5X16DIN912
M5X12
M5X12
M5X12
M5X12
M5X12
M4X14DIN912
M5X12
M5X12
M5X12
M5X12
M5X12
M5X12
M5X12
M5X12
M5X12

4.0
4.0
4.0
4.0
4.0
4.0
4.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0


Pipe Fitting


Cooling Tube

CM 343 MALE CONN.*


CM 343 MALE CONN.*

SGCU 341*
SGCU 341*

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

Main
D16

Contents

User Guide

Index

DGTR/L-B-T-SH

Reinforced Parting and Grooving Toolholders for DGN Double-Ended Inserts


l2

Tmax

H2

h
Dmax

A
l1

W
Designation
DGTR/L 2009B-1.5T9SH

Left-hand shown

W min

W max

l1

l2

D max

Tmax-r

H2

.039

.059

.787

.354

.047

.33

3.937

.75

3.74

.354

.93

Important: 1.4 mm (.055) width inserts should be used only on tools for 1.4 mm specific width tools! For user guide, see pages D67-79.
For inserts, see pages: DGNP (D34) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGR/LP (D35).

Spare Parts
Designation
DGTR/L-B-T-SH


Screw

Key

SR 16-236 P

T-15/5

Main
D17

Contents

User Guide

Index

DGTR/L

Integral Shank Parting and Grooving Toolholders


l2
h4
h

l2

h
Dmax

l2

A
l1

Designation
DGTR/L 9.5-2
DGTR/L 12.7-2
DGTR/L 1616-2
DGTR/L 19-2
DGTR/L 12.7-3
DGTR/L 1616-3
DGTR/L 19-3
DGTR/L 25.4-3
DGTR/L 19-4
DGTR/L 25.4-4
DGTR/L 25.4-5
DGTR/L 25.4-6

Right-hand shown

W min

W max

l1

l2

h4

D max

Insert

.075
.075
.075
.075
.118
.118
.118
.118
.157
.157
.189
.236

.098
.098
.098
.098
.125
.125
.125
.125
.157
.157
.197
.236

.375
.500
.630
.750
.500
.630
.750
1.000
.750
1.000
1.000
1.000

.375
.500
.630
.750
.500
.630
.750
1.000
.750
1.000
1.000
1.000

.071
.071
.071
.071
.098
.098
.098
.098
.134
.134
.157
.209

4.500
4.500
5.906
4.500
4.500
5.906
4.500
6.000
4.500
6.000
6.000
6.000

1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.14
1.22
1.22
1.30
1.30

.26
.26
.10
.14
.26
.26
-

.14
1.38 (1)
1.38 (1)
1.38 (1)
1.38 (1)
1.38 (1)
1.38 (1)
1.38 (1)
2.00
2.00
3.00
3.00

DG. 1.../DG. 2..


DG. 1.../DG. 2..
DG. 1.../DG. 2..
DG. 1.../DG. 2..
DG. 1.../DG. 3..
DG. 1.../DG. 3..
DG. 1.../DG. 3..
DG. 1.../DG. 3..
DG. 4.../GRIP 4..
DG. 4.../GRIP 4..
DG. 5.../GRIP 5..
DG. 6.../GRIP 6..

Insert limit is Tmax=.708. If deeper penetration is required, the insert should be modified into single-ended by the user. DG..1.0 insert can be mounted into
pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27 For user guide, see pages D67-79.
(1)

Dmax=1.69" when single-ended insert is used

For inserts, see pages: DGN/DGNC/DGNMC (D29) DGR/LC DGRC/LCC (D30) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGNP (D34) DGNUT/
UA (D34) DGNW (D30) DGNWP (D35) DGNZ (D33) DGRWP (D36) DGR/LP (D35) DGR/LZ/ZS (D33) GRIP (B14) GRIP (Full Radius) (B14).

Spare Parts
Designation
DGTR/L 9.5-2
DGTR/L 12.7-2
DGTR/L 1616-2
DGTR/L 19-2
DGTL 12.7-3
DGTR/L 1616-3
DGTL 19-3
DGTL 25.4-3
DGTL 19-4
DGTL 25.4-4
DGTL 25.4-5
DGTL 25.4-6


Extractor
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG
EDG

33B*
33B*
33B*
33A*
33B*
33B*
33A*
33A*
33A*
33A*
33A*
33A*

* Optional, should be ordered separately

Main
D18

Contents

User Guide

Index

DGTR/L-BC-T

Parting and Grooving Toolholders with Coolant Holes


for JET-CUT Inserts with Coolant Holes
l2
h

A
b

f
Tmax-r
l1

Designation
DGTR/L 19BC-4T25
DGTR/L 25.4BC-4T25

Right-hand shown

W min

W max

l1

l2

Tmax-r

.750
1.000

.750
1.000

.157
.157

.157
.157

5.500
6.000

.134
.134

1.65
1.65

.980
.980

For user guide, see pages D67-79.


For inserts, see pages: DGNUT/UA (D34) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32).

Spare Parts
Designation
DGTR/L-BC-T


Screw

Key

SR M6X16DIN912

HW 5.0


Pipe Fitting


Cooling Tube

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

DGTR/L-B-D-TR

Reinforced Parting and Grooving Toolholders for Double-Ended DO-GRIP Inserts


DGTR/L..12B-1.5D...
with DGN/R/L 1000 inserts

l2

Dmax

A2
h

H2

h4
L7
Tmax=.118

.030
A

Designation
DGTR/L 12B-1.4D20-TR12
DGTR/L 12B-1.5D20-TR12

b
l1

W min W max
.055
.039

.055
.059

Right -hand shown

A2

l1

l2

L7

D max

H2

h4

Insert

.472
.472

.472
.472

.039
.047

.091
.091

.45
.44

3.740
3.740

1.28
1.28

.787
.787

.79
.79

.93
.93

.31
.31

DG. 14..
DG. 1.../DG. 15..

Important: 1.4 mm (.055) width inserts should be used only on tools for 1.4 mm specific width tools!! For Traub machines, model TNL 12/7
For user guide, see pages D67-79.
For inserts, see pages: DGNP (D34) DGN/DGNMJ/JS/JT (D31) DGR/LJ/JS (D32) DGR/LP (D35).

Spare Parts
Designation
DGTR/L-B-D-TR


Screw

Key

SR 16-236 P

T-15/5

Main
D19

Contents

User Guide

Index

DGAMM

Replacment DO-GRIP Adapter for Other Manufacturers'


Holders. Parting and Grooving, with Double-Ended Inserts.
Dmax

W
4
3

B1

h1

l1
Designation
DGAMM 38-2
DGAMM 48-2
DGAMM 38-3
DGAMM 48-3
DGAMM 38-4
DGAMM 48-4
DGAMM 38-5
DGAMM 48-5
(1)

(1)
(1)
(1)
(1)

1 Block
22 Adapter: DGAMM
3 Insert
4 Clamp: BKUMM

W min

W max

h1

B1

l1

.039
.039
.039
.039
.157
.157
.189
.189

.098
.098
.125
.125
.157
.157
.197
.197

.039
.039
.094
.094
.126
.126
.157
.157

1.092
1.487
1.092
1.487
1.092
1.487
1.092
1.487

1.50
1.89
1.50
1.89
1.50
1.89
1.50
1.89

2.540
3.060
2.540
3.060
2.540
3.060
2.540
3.060

For DG.-10.. insert, modify holder pocket according to depth capacity table.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).

Spare Parts
Designation
DGAMM


Extractor
EDG 33A*

* Optional, should be ordered separately

Main
D20

Contents

User Guide

Index

DGAM

Parting and Grooving Replacement Adapter for DO-GRIP Double-Ended Inserts,


for Other Manufacturers' Holders
Dmax
B1

W
h1

l1

Designation
DGAM 45-2
DGAM 33-2
DGAM 33-3
DGAM 45-3
DGAM 33-4
DGAM 45-4
DGAM 33-5
DGAM 45-5

W min

W max

h1

B1

l1

.075 (1)
.075 (1)
.118 (1)
.118 (1)
.157
.157
.189
.189

.098
.098
.125
.125
.157
.157
.197
.197

.039
.039
.094
.094
.126
.126
.126
.157

1.067
.811
.811
1.067
.811
1.067
.811
1.067

1.77
1.30
1.30
1.77
1.30
1.77
1.30
1.77

2.410
2.060
2.060
2.410
2.060
2.410
2.060
2.410

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27.
(1)

For DG: 1.0 insert - modify holder.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).

Spare Parts


Extractor

Designation
DGAM

EDG 33A*

* Optional, should be ordered separately

DGAMR/L

Parting and Grooving Replacement Adapter for DO-GRIP Double-Ended Inserts,


for Other Manufacturers' Holders
Dmax

.126
4
W
3

h1

B1
1

l1
Designation
DGAMR/L 32-2
DGAMR/L 32-3
DGAMR/L 32-4
DGAMR/L 32-5

2
A

1 Block
2 Adapter: DGAMR/L
3 Insert
4 Clamp:BKUMM 03771

W min

W max

h1

B1

l1

.075 (1)
.118 (1)
.157
.189

.087
.125
.157
.197

.039
.094
.126
.157

.671
.671
.671
.671

1.10
1.10
1.10
1.10

1.870
1.870
1.870
1.870

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D27.
(1)

For DG: 1.0 insert - modify holder.

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).

Spare Parts
Designation
DGAMR/L


Extractor
EDG 33A*

* Optional, should be ordered separately

Main
D21

Contents

User Guide

Index

DGHAL-DECO (Metric)

Holders for DGAD Adapters, for Tornos Bechler Deco Machines


f1

h2

H5

L6

L5

l1

h H2
(a)

b
Designation
DGHAL DECO 7-10 (1)
DGHAL DECO 13 (2)
DGHAL DECO 20-26 (2)

(a)

T21

T11

T22

T12

T23

T13

T24

T14

T25

T15

Left-hand shown
(a) See adapter
dimensions

l1

f1

h2

H2

H5

L6

L5

40.3
42.0
44.8

18.2
35.2
23.2

106.00
115.00
120.00

15.0
28.7
20.0

2.0
4.0

12.8
16.0
17.0

4.8
16.0
17.0

52.00
60.00
65.00

69.00
60.00
65.00

DGAD-... HGAD-... adapters should be ordered separately


(1)

Positioning combinations: T11; T25 (2) Positioning combinations: All

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27).

Spare Parts

Designation

Screw

Screw 1

Screw 2

Key

Tool Clamping Screw

Key 1

DGHAL DECO 7-10


DGHAL DECO 13
DGHAL DECO 20-26

SR 14-519-L9.7
SR 14-519-L9.7
SR 14-519-L12.8

SR 16-212-L9.5
SR 16-212-L7.5
SR 16-212-L7.5

SR 16-212
SR 16-212
SR 16-212

T-20/5
T-20/5
T-20/5

SR M5X25DIN912
SR M6X25DIN912UNB
SR M6X25DIN912UNB

HW 4.0
HW 5.0
HW 5.0

Cooling
Nozzle

EZ 104

HMSN-Acme Gridley

Holders for Grooving and Turning Adapters,


for Acme Gridley Multi-Spindle Bar
Machines
h

h1
l1

f1

f1

(a)

(a)

(a) See adapter dimensions

Designation
HMSN 30/4322
HMSN 34/4332
HMSN 37/4438

(1)
(2)
(3)

h1

f1

l1

S1(4)

1.689
1.689
1.752

.846
1.252
1.500

1.201
1.350
1.469

.803
1.055
1.303

6.000
7.831
5.299

AZ71479-I
AZ41483/AZ41479-I

DGAD-... HGAD-... adapters should be ordered separately


(1) For Acme-Gridley machines, model 1-1/4"RA6. (2) For Acme-Gridley machines, model 1-1/4"RB8, 1-5/8"RBN8, 1-5/8"RB6, 2"RBN6 (3) For models 2"RA6,
2-1/4"RA6, 2-5/8"RA6, 2-5/8"RB6, 3"RA6,3"RB6, 4"RA6, 3-1/2"RB6, 2-5/8"RA8, 2-1/4"RA8/RB8, 3-1/2"RB8 (4) Acme block designation. I=in-board position
model.

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27).

Spare Parts
Designation
HMSN-Acme Gridley


Lower Locking Screw


Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

Main
D22

Contents

User Guide

Index

HMSN-Conomatic

Holders for Grooving and Turning Adapters,


for Conomatic Multi-Spindle Bar Machines
h1

h
l1
b

f1

f1

(a)

(a)

(a) See adapter dimensions (relevant tool)

Designation
HMSN 6437

(1)

h1

f1

l1

S1(2)

2.500

1.461

2.504

1.335

7.799

277

DGAD-... HGAD-..., adapters should be ordered separately


(1)

For Conomatic machines, model 2-1/4"&2-5/8"-6SP,2-1/4"&2-5/8-VERT-6SP. (2) Comparable Empire block

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27) TGAD (D46).

Spare Parts
Designation
HMSN-Conomatic


Lower Locking Screw


Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

HMSN-New Britain

Holders for Grooving and Turning Adapters,


for New Britain Multi-Spindle Bar Machines
h

h1
(a)

l1
b

f1
(a)
(a)

f1

(a) See adapter dimensions

(a)

Designation
HMSN 35/3722

(1)

h1

l1

f1

S1(2)

1.437

.882

1.358

7.154

.724

226

DGAD-... HGAD-..., adapters should be ordered separately


(1)

For models #42; #52; #60; #61; #62; #602 (2) Comparable Empire block

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27).

Spare Parts
Designation
HMSN-New Britain


Lower Locking Screw


Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

Main
D23

Contents

User Guide

Index

HSTBS

Holders for DO-GRIP DGAD Parting Adapters, for Automatic Brown & Sharpe Machines
D Typ x2

D4 UNC
Dmax

(1)

H2
a
Typ x2

h2
L2
.236

.138

A2

For adapter dimensions W, L2, f2,


and Dmax, see DGAD adapters

f2

Designation
HSTBS 57R
HSTBS 76L
HSTBS 76R

D4

H2

h2

A2

2.250
3.000
3.000

2.41
2.87
2.87

.16
.25
.25

1.375
1.500
1.500

30
30
30

.187
.187
.187

.453
.453
.453

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27).

Spare Parts
Designation
HSTBS

Key

T-20/5


Screw


Screw 1

SR 14-519/L10.2

SR 16-212/L10

HSTBS-PEN

Adapters for Automatic Machines Brown & Sharpe, with PENTA Inserts
for Parting and Grooving
d2
Typ.2
d
h
a
Typ.2

h2
.276

D4

.335

W
Designation
HSTBS PEN 24-44R
HSTBS PEN 24-57R
HSTBS PEN 24-76R

*
*
*

W min

W max

D4

h2

d2

UNC

.020
.020
.020

.246
.246
.246

1.750
2.250
3.000

.13
.16
.25

1.062
1.375
1.500

45
30
30

.156
.187
.187

3/8-16
1/2-13
5/8-11

1.750
2.250
2.570

.88
1.13
1.50

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61) PENTA 24R/LZ (D63).

Spare Parts
Designation
HSTBS-PEN

Key

T-2010/5

Main
D24


Screw
SR 16-212-01397

Contents

User Guide

Index

HMSDV

Adapter Holders for Davenport Machines


Dmax

.563
HMSDV-50L
30
1.252 H2
D4

DGAD..1.4-3 h2
HGAD 3

l3

f
f2 W .197

.531

.138 min
Designation
HMSDV 50L

W min

W max

D max

h2

H2

f2

D4

.039

.087

1.26

1.58

.13

2.25

.272

1.988

For tools, see pages: DGAD-B-D (D28) DGAD/HGAD (D27).

Spare Parts
Designation
HMSDV 50L


Screw

Key

SR 16-212/L10

T-20/5


Screw 1
SR 14-519-00684

HMSDV PEN

Adapter Holders for Davenport Machines using PENTA 24... Inserts


d2
Typx2

.125

h2
H2

d
D4
.563

.234

15
f

W
f2

A2
Designation
HMSDV PEN 24-50L

W min

W max

D4

H2

h2

d2

A2

f2

.020

.246

1.994

1.99

1.251

1.14

.13

.141

.372

.250

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61) PENTA 24R/LZ (D63).

Spare Parts
Designation
HMSDV PEN


Screw

Key

SR 34-523-L7

T-15/5

Main
D25

Contents

User Guide

Index

HMSDV SXCN

Adapter Holders for Wide Profile Grooving Inserts, for Davenport Machines

Tmax=1.96
2.24

.125
W

1.5

1.25
2.0
30 Typ.
.157 Typ.
.563.002
A2

f2

Designation
HMSDV SXCN 50L-13
HMSDV SXCN 50L-14

.118

Left-hand shown

A2

f2

.512
.571

.614
.663

.398
.427

Toolholder seat needs to be modified according to insert profile to ensure clearance.


For inserts, see pages: XNUW (B133).

Spare Parts
Designation
HMSDV SXCN 50L-13
HMSDV SXCN 50L-14


Screw

Key

SR 14-591
SR 76-2067

T-20/5
T-15/5

Main
D26

Contents

User Guide

Index

DGAD/HGAD

Adapters for Parting and Grooving, for DO-GRIP Double-Ended Inserts


Dmax

DGAD, HGAD 1.4N/2N/3N

DGAD 4N/5N/6N
Dmax
B1

h1

l1
W
Designation
DGAD 1.4N
DGAD 2N
DGAD 3N (1)
HGAD 3N
DGAD 4N
DGAD 5N
DGAD 6N

l2

B1

h1
W

l1

A2

W min

W max

A2

B1

h1

l1

l2

D max

.055
.075 (2)
.118 (2)
.118
.157
.189
.236

.055
.098
.125
.118
.157
.197
.250

.039
.063
.094
.094
.126
.157
.205

.126
.126
.157
.157
.126
.157
.205

1.18
1.18
1.18
1.18
1.18
1.18
1.18

.945
.945
.945
.945
.945
.945
.945

1.634
1.634
1.634
1.988
1.988
1.988
1.988

.96
.96
.96
.96
.96
.96
.96

1.10
1.26
1.26
1.97
1.97
1.97
1.97

DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D27 For user guide, see pages D67-79.
(1)

Only the DGN/R/L inserts are suitable for this adapter (2) For .039" inserts, modify adapter

For inserts, see pages: DGN/DGNC/DGNMC (D29) HGNC (D36) DGR/LC DGRC/LCC (D30) HGR/LC (D37) DGN/DGNMJ/JS/JT (D31) HGNJ (D37)
DGR/LJ/JS (D32) HGR/LJ/JS (D38) DGNP (D34) DGNUT/UA (D34) DGNW (D30) DGNWP (D35) DGNZ (D33) DGRWP (D36) DGR/LP
(D35) DGR/LZ/ZS (D33) HGNUT (D38) GRIP (B14) GRIP (Full Radius) (B14).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) C#MAHDOR (G5)
HSK A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22) HMSNConomatic (D23) HMSNAcme Gridley (D22) HMSNNew Britain (D23) HMSDV
(D25) DGHALDECO (Metric) (D22) HSTBS (D24).

Spare Parts


Extractor

Designation
DGAD 1.4N
DGAD 2N
DGAD 3N
HGAD 3N
DGAD 4N
DGAD 5N
DGAD 6N

EDG
EDG
EDG
EDG
EDG
EDG
EDG

23B*
33A*
33A*
23B*
33A*
33A*
33A*

* Optional, should be ordered separately

Depth capacity for DGn/r-1002J insert on Standard holders


Depth: T
Up to

.047
.051
.055
.059
.063
.067
.071
.075
.079
.083

Dmax

Depth: T

No limit
32.677
8.583
4.961
3.480
2.685
2.189
1.846
1.602
1.417

Up to

Dmax
.087
.091
.094
.098
.102
.106
.110
.115
.118

1.272
1.154
1.051
.976
.913
.854
.807
.764
.724

T
Dmax

Standard holders
Modification
To achieve no limitation on the workpiece diameter up to
.118 depth, the steel support under the insert should be
ground, as per the sketch.

Cutting Edge
.024

Main
D27

Contents

User Guide

Index

.130

DGAD-B-D

Screw-Clamped Adapters for Parting and Grooving,


for DO-GRIP Double-Ended Inserts
Dmax
B1

h1
l1
W

Designation
DGAD 1.4B-D16
DGAD 1.5B-D20
DGAD 2B-D20

A2

W min

W max

A2

l1

D max

h1

B1

.055
.039
.075

.055
.059
.098

.126
.126
.126

.039
.039
.063

1.449
1.614
1.614

.63
.79
.79

.945
.945
.945

1.19
1.19
1.19

(1)

Up to .118 depth, without any limitation on the diameter. DG..1.0 insert can also be mounted into pocket sizes 2 and 3. In that case the pocket width has to
be modified-see page D27 For user guide, see pages D67-79.
(1)

Do not use DG.. 1.4 on this tool!

For inserts, see pages: DGNP (D34) DGNUT/UA (D34) DGNWP (D35) DGNZ (D33) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT (D31)
DGRWP (D36) DGR/LC DGRC/LCC (D30) DGR/LJ/JS (D32) DGR/LP (D35) DGR/LZ/ZS (D33).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) C#MAHDOR (G5)
HSK A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22) HMSNConomatic (D23) HMSNAcme Gridley (D22) HMSNNew Britain (D23) HMSDV
(D25) DGHALDECO (Metric) (D22) HSTBS (D24).

Main
D28

Contents

User Guide

Index

DGN/DGNC/DGNM-C

Double-Sided Parting Insert, for Parting and Grooving of Bars,


Hard Materials and Tough Applications
.004

l Ref.

W
DGN

DGNC

Dimensions

Recommended
Machining Data

.78
.78
.81
.79
.83
.80
.74
.75
.78
.75
.75

IC907

.709
.709
.709
.709
.709
- (3)
- (3)
- (3)
- (3)
- (3)
- (3)

IC807

.008
.008
.008
.008
.008
.008
.012
.012
.012
.012
.014

IC20

.0012
.0012
.0012
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016

IC908

.079
.087
.098
.122
.122
.125
.157
.157
.189
.197
.250

IC808

l Ref.

IC308

Tmax-r

IC30N

IC354

Wtoler

IC1028

IC830

Tough Hard

IC328

Designation
DGN 2002C
DGN 2202C
DGN 2502C
DGN 3102C
DGNC 3102C (1)
DGNM 3202C (2)
DGN 4003C
DGNC 4003C (1)
DGN 4803C
DGN 5003C
DGN 6303C

DGNM

l
l

l
l

l
l

l
l

f groove
(IPR)
.0020-.0063
.0020-.0063
.0031-.0079
.0039-.0098
.0039-.0098
.0039-.0098
.0039-.0118
.0039-.0118
.0047-.0138
.0047-.0138
.0059-.0157

Feed values for grade IC20 should be decreased by 50% For cutting speed recommendations and user guide, see pages D67-79.
(1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum

(2)

Single-ended insert.

(3)

No depth limit

For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20)
DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14) DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH
(D15) DGTR/LB/BCD (D16) DGTR/LBCT (D19) HELIR/L (B11) HFAER/L4T (E25) HFAER/L5,6T (E25) HFAIR/L4T (E30) HFAIR/L5T, 6T (E32)
HFIR/LMC (E33) HFPAD4 (E21) HFPAD5 (E22) HGPAD (B12) IMHFIR/LMC (G27).

Main
D29

Contents

User Guide

Index

DGR/L-C DGRC/LC-C

Double-Sided Parting Insert for Parting of Bars,


Hard Materials and Tough Applications
.004

.004
R

l Ref

fa

fa

W
DGR/LC

Dimensions

.008
.008
.008
.008
.008
.012
.012
.001
.001
.012
.012
.012
.014

.709
.709
.709
.709
.709
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)

6.0
15.0
6.0
6.0
8.0
4.0
4.0
4.0
8.0
4.0
8.0
4.0
4.0

.82
.83
.83
.83
.83
.74
.75
.78
.78
.80
.80
.75
.75

IC20

.087
.122
.122
.122
.122
.157
.157
.189
.189
.189
.189
.197
.250

IC354

l Ref.

IC1028

fa

IC830

Tmax-r

IC908

(1)

IC808

(1)

IC328

Designation
DGR/L 2202C-6D
DGR/L 3102C-15D
DGR/L 3102C-6D
DGR/LC 3102C-6D
DGR 3102C-8D
DGR/L 4003C-4D
DGR/LC 4003C-4D
DGR 4800CS-4D
DGR 4800CS-8D
DGR 4803C-4D
DGR 4803C-8D
DGR/L 5003C-4D
DGR/L 6303C-4D

Recommended
Machining Data

Tough Hard

f groove
(IPR)

l
l

.0016-.0047
.0031-.0055
.0031-.0071
.0031-.0071
.0020-.0059
.0031-.0079
.0031-.0079
.0020-.0059
.0020-.0059
.0039-.0098
.0039-.0079
.0039-.0098
.0047-.0118

l
l
l
l
l

Feed values for grade IC20 should be decreased by 50% For cutting speed recommendations and user guide, see pages D67-79.
(1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum

(2)

No depth limit

For tools, see pages: C#HELIR/L (G10) DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13)
DGFHL26BTRD (D14) DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LB/BCD (D16)
DGTR/LBCT (D19) HELIR/L (B11).

DGN-W

Parting & Grooving Double-Sided Insert. Central Ridged Chipformer


used on Hard Materials and Interrupted Cuts.
.004

l Ref.

Dimensions

W.0016

l Ref.

IC354

Recommended
Machining Data

IC328

Designation
DGN 5003W

Tough Hard

f groove
(IPR)

.197

.012

.75

.0050-.0130

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGAD/HGAD (D27) DGFH (B13) DGTR/L (D18) HELIR/L (B11)
HFAER/L5,6T (E25) HFAIR/L5T, 6T (E32) HFIR/LMC (E33) HFPAD5 (E22) HGPAD (B12) IMHFIR/LMC (G27).

Main
D30

Contents

User Guide

Index

DGN/DGNM-J/JS/JT

Double-Sided Parting and Grooving Insert for Soft Materials,


Parting of Tubes, Small Diameters and Thin-Walled Parts
.004

DGN 1002

DGNM

7
R

lRef.

Tmax-r

Dimensions

.83
.62
.82
.78
.76
.78
.78
.78
.79
.79
.83
.80
.74
.74
.80
.75
.75

l
l

IC907

.118
.591
.709
.709
.709
.709
.709
.709
.709
.709
.709
- (3)
- (3)
- (3)
- (3)
- (3)
- (3)

IC807

.006
.006
.006
.008
.001
.008
.008
.001
.008
.008
.008
.008
.012
.012
.012
.012
.014

IC20

.0008
.0012
.0012
.0012
.0012
.0012
.0012
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016

IC908

.039
.055
.059
.079
.087
.087
.087
.122
.122
.122
.125
.125
.157
.157
.189
.197
.250

IC808

l Ref.

IC308

Tmax-r

IC354

IC1028

Wtoler

IC830

IC328

Designation
DGN 1002J
DGN 1402J
DGN 1502J
DGN 2002JT
DGN 2200JS (1)
DGN 2202J
DGN 2202JT
DGN 3100JS (1)
DGN 3102J
DGN 3102JT
DGN 3202J
DGNM 3202J (2)
DGN 4003J
DGN 4003JT
DGN 4803J
DGN 5003J
DGN 6303J

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0008-.0028
.0012-.0047
.0012-.0047
.0016-.0055
.0012-.0031
.0016-.0047
.0016-.0055
.0012-.0039
.0016-.0063
.0020-.0071
.0016-.0063
.0016-.0063
.0020-.0071
.0020-.0071
.0020-.0079
.0020-.0079
.0020-.0098

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds.
For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

(2)

Single-ended insert.

(3)

No depth limit

For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20)
DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14) DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15)
DGTR/LBDTR (D19) DGTR/LBTSH (D17) DGTR/LB/BCD (D16) DGTR/LBCT (D19) HELIR/L (B11) HFAER/L4T (E25) HFAER/L5,6T (E25)
HFAIR/L4T (E30) HFAIR/L5T, 6T (E32) HFFR/LT (E23) HFHR/L4T (E18) HFHR/L5T (E19) HFHR/L6T (E20) HFIR/LMC (E33) HFPAD4 (E21)
HFPAD5 (E22) HGPAD (B12) IMHFIR/LMC (G27).

Main
D31

Contents

User Guide

Index

DGR/L-J/JS

Double-Sided Parting Insert for Soft Materials, Parting of Tubes,


Small Diameters and Thin-Walled Parts
DGR/L 1001

.004
7

R
W

fa

R
fa

Dimensions

Recommended
Machining Data

l Ref.

.039
.055
.055
.059
.087
.087
.087
.087
.122
.122
.122
.122
.157
.157
.189
.189
.189
.189
.197
.250

.003
.001
.006
.002
.001
.001
.008
.008
.001
.001
.008
.008
.000
.012
.001
.001
.012
.012
.012
.014

.118
.591
.591
.709
.709
.709
.709
.709
.709
.709
.709
.709
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)
- (2)

8.0
15.0
8.0
8.0
15.0
6.0
6.0
15.0
15.0
6.0
15.0
6.0
15.0
4.0
4.0
8.0
4.0
8.0
4.0
4.0

.83
.61
.62
.82
.80
.80
.83
.83
.81
.81
.83
.83
.72
.74
.78
.78
.80
.80
.75
.75

IC20

fa

IC908

Tmax-r

IC808

IC1028

IC830

Tough Hard

IC328

Designation
DGR/L 1001J-8D
DGR/L 1400JS-15D (1)
DGR/L 1402J-8D
DGR 1500J-8D
DGR/L 2200JS-15D (1)
DGR/L 2200JS-6D (1)
DGR/L 2202J-6D
DGR 2202J-15D
DGR/L 3100JS-15D (1)
DGR/L 3100JS-6D (1)
DGR/L 3102J-15D
DGR/L 3102J-6D
DGR 4000JS-15D (1)
DGR/L 4003J-4D
DGR 4800JS-4D (1)
DGR 4800JS-8D (1)
DGR 4803J-4D
DGR 4803J-8D
DGR/L 5003J-4D
DGR/L 6303J-4D

Tmax-r

IC354

IC308

l
l

l
l

l
l

l
l
l
l
l
l

f groove
(IPR)
.0008-.0024
.0012-.0028
.0012-.0031
.0012-.0031
.0012-.0028
.0012-.0031
.0012-.0039
.0012-.0031
.0012-.0028
.0012-.0031
.0016-.0039
.0016-.0055
.0016-.0039
.0016-.0059
.0016-.0047
.0016-.0055
.0016-.0071
.0016-.0059
.0020-.0079
.0020-.0098

For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

(2)

No depth limit.

For tools, see pages: C#HELIR/L (G10) DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHR/L
(D11) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LBDTR (D19) DGTR/LBTSH (D17) DGTR/LB/BCD (D16) DGTR/LBCT (D19)
HELIR/L (B11).

Main
D32

Contents

User Guide

Index

DGN-Z

Double-Sided Insert for Parting of Tubes, Thin-Walled and Small Parts

.004
R
l Ref
W

Dimensions

Tmax-r

l Ref.

.079
.118

.709
.709

.008
.008

.82
.82

IC908

W.0012

IC808

Designation
DGN 2002Z
DGN 3002Z

Tough Hard

Recommended
Machining Data

f groove
(IPR)
.0012-.0050
.0012-.0063

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14)
DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LB/BCD (D16).

DGR/L-Z/ZS

Double-Ended Parting Insert, Very Positive Rake for Parting


of Tubes, Thin-Walled and Small Parts
.004

R
W

fa
l Ref.

Recommended
Machining Data

Designation
DGR 2000ZS-15D (1)
DGR 2000ZS-6D (1)
DGR 2002Z-15D
DGR 2002Z-6D
DGR 3000ZS-15D (1)
DGR 3000ZS-6D (1)
DGR 3002Z-6D

l Ref.

Tmax-r

fa

.079
.079
.079
.079
.118
.118
.118

.001
.001
.008
.008
.001
.001
.008

.80
.80
.80
.82
.80
.80
.82

.709
.709
.709
.709
.709
.709
.709

15.0
6.0
15.0
6.0
15.0
6.0
6.0

IC908

Dimensions

l
l
l
l
l
l
l

f groove
(IPR)
.0012-.0030
.0012-.0031
.0012-.0040
.0012-.0040
.0012-.0040
.0012-.0050
.0012-.0060

For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14)
DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LB/BCD (D16).

Main
D33

Contents

User Guide

Index

DGN-UT/UA

Parting and Grooving Double-Sided Insert, for Low Feeds


on Cr-Ni Alloys, Low Carbon Steel and Ductile Materials
.004

R
W
l Ref

Dimensions

.0012
.0012
.0012
.0012
.0016
.0016
.0016
.0016

.008
.008
.010
.010
.012
.012
.012
.031

.709
.709
.709
.709
- (1)
- (1)
- (1)
- (1)

.78
.77
.81
.81
.76
.76
.75
.75

l
l

l
l

l
l

l
l

IC20

.087
.087
.118
.118
.157
.157
.197
.236

IC908

l Ref.

IC308

Tmax-r

IC350

IC354

Wtoler

IC1028

IC328

Designation
DGN 2202UA
DGN 2202UT
DGN 3003UA
DGN 3003UT
DGN 4003UA
DGN 4003UT
DGN 5003UT
DGN 6008UT

Recommended
Machining Data

Tough Hard

l
l

f groove
(IPR)
.0020-.0051
.0012-.0043
.0020-.0060
.0020-.0051
.0020-.0063
.0020-.0060
.0020-.0071
.0024-.0080

For cutting speed recommendations and user guide, see pages D67-79.
(1)

No depth limit

For tools, see pages: C#HELIR/L (G10) C#HFIR/LMC (G12) CR HFIR/LM (E34) DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20)
DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14) DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15)
DGTR/LB/BCD (D16) DGTR/LBCT (D19) HELIR/L (B11) HFAER/L4T (E25) HFAER/L5,6T (E25) HFFR/LT (E23) HFHR/L4T (E18) HFHR/L5T
(E19) HFHR/L6T (E20) HFIR/LMC (E33) HFPAD4 (E21) HFPAD5 (E22) HGPAD (B12) IMHFIR/LMC (G27).

DGN-P

Parting and Grooving Double-Sided Insert, for Soft Materials,


Thin and Miniature Parts
DGN 1000
.004

.004
7

l Ref

Tmax-r
R
Recommended
Machining Data

Designation
DGN 1000P
DGN 1500P
DGN 2000P
DGN 3000P

W.001

l Ref.

Tmax-r

.039
.059
.079
.118

.002
.002
.002
.002

.79
.79
.79
.79

.118
.709
.709
.709

IC508

Dimensions

l
l
l
l

f groove
(IPR)
.0010-.0020
.0010-.0030
.0010-.0031
.0010-.0040

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14)
DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LBDTR (D19) DGTR/LBTSH (D17)
DGTR/LB/BCD (D16).

Main
D34

Contents

User Guide

Index

DGR/L-P

Double-Sided Parting Insert, for Soft Materials, Thin and Miniature Parts

.004

DGR 1000

l
7

R
W

R
fa

Tmax-r
Recommended
Machining Data

Dimensions
DGR 1000P-15D
DGR 1000P-6D
DGR 1500P-15D
DGR 1500P-6D
DGR 2000P-15D
DGR 2000P-6D

Tmax-r

fa

.039
.039
.059
.059
.079
.079

.002
.002
.002
.002
.002
.002

.787
.787
.787
.787
.787
.787

.118
.118
.709
.709
.709
.709

15.0
6.0
15.0
6.0
15.0
6.0

IC508

Dimensions

l
l
l
l
l
l

f groove
(IPR)
.0008-.0012
.0008-.0016
.0008-.0016
.0008-.0020
.0008-.0020
.0008-.0028

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHR/L (D11) DGFS (D12)
DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LBDTR (D19) DGTR/LBTSH (D17) DGTR/LB/BCD (D16).

DGN-WP

Parting and Grooving, Double-Sided Insert. Wiper Design


for High Flatness and Surface Finish
.004
Wipers
R

l Ref

W
Recommended
Machining Data

Designation
DGN 1900WP
DGN 2400WP

W.001

Tmax-r

.075
.094

.002
.002

.236
.236

.776
.803

IC328

Dimensions

l
l

f groove
(IPR)
.0020-.0050
.0020-.0060

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHL26BTRD (D14)
DGFHR/L (D11) DGFHR/LBD..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LB/BCD (D16).

Main
D35

Contents

User Guide

Index

DGR-WP

Double-Ended Parting Insert. Wiper Design for High Flatness and Surface Finish
.004

l Ref

fa
L
Recommended
Machining Data

Dimensions
DGR 1900WP-12D
DGR 1900WP-5D
DGR 2400WP-12D
DGR 2400WP-5D

IC328

Dimensions

Tmax-r

fa

.075
.075
.094
.094

.002
.002
.002
.002

.236
.236
.236
.236

.776
.776
.803
.803

12.0
5.0
12.0
5.0

l
l
l
l

f groove
(IPR)
.0020-.0040
.0020-.0040
.0020-.0040
.0020-.0050

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGADBD (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20) DGAMR/L (D21) DGFH (B13) DGFHR/L (D11) DGFS (D12)
DGTR/L (D18) DGTR/LBDSH (D15) DGTR/LB/BCD (D16).

HGN-C

Parting and Grooving Insert, for Parting Bars, Hard Materials and Tough Applications

.004

l Ref

Dimensions

W.002

IC328

IC830

IC354

IC308

IC908

Designation
HGN 3003C

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.118

.012

.622

.0031-.0080

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#HELIR/L (G10) DGAD/HGAD (D27) HELIR/L (B11) HFPAD3 (E21) HGAIR/L3 (E30) HGFH (B12) HGHR/L3 (E16) HGPAD
(B12).

Main
D36

Contents

User Guide

Index

HGR/L-C

Parting Inserts for Parting Bars, Hard Materials and Tough Applications
.004
R
R

fa

Dimensions

fa

.118
.118

.012
.012

.614
.614

6.0
6.0

Recommended
Machining Data

IC830

IC328

Designation
HGL 3003C -6D
HGR 3003C-6D

Tough Hard

f groove
(IPR)

.0024-.0063
.0024-.0063

l
l

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: DGAD/HGAD (D27) HGFH (B12).

HGN-J

Parting and Grooving Insert for Soft Materials, Parting of Tubes,


Small Diameters and Thin-Walled Parts
.004

l Ref

Dimensions

W.002

IC328

IC830

IC354

IC308

Designation
HGN 3002J

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.118

.008

.634

.0020-.0060

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#HELIR/L (G10) DGAD/HGAD (D27) HELIR/L (B11) HFPAD3 (E21) HGAIR/L3 (E30) HGFH (B12) HGHR/L3 (E16) HGPAD
(B12).

Main
D37

Contents

User Guide

Index

HGR/L-J/JS

Parting Double-Sided Insert, for Soft Materials, Parting of Tubes,


Small Diameters and Thin-Walled Parts
.004

l
R
fa

Dimensions

fa

.118
.118
.118

.001
.008
.008

.598
.618
.618

15.0
6.0
6.0

IC830

IC354

(1)

IC328

Designation
HGR/L 3000JS-15D
HGL 3002J -6D
HGR 3002J-6D

Recommended
Machining Data

Tough Hard

f groove
(IPR)

.0012-.0030
.0020-.0050
.0020-.0050

l
l
l

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

For tools, see pages: DGAD/HGAD (D27) HGFH (B12).

HGN-UT

Parting and Grooving Double-Sided Insert, for Low Feeds


on Cr-Ni Alloys and Low Carbon Steel
.004
R
W
l Ref

Dimensions

W.002

IC354

Recommended
Machining Data

IC328

Designation
HGN 3003UT

Tough Hard

f groove
(IPR)

.118

.012

.622

.0020-.0051

No depth limit For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#HELIR/L (G10) DGAD/HGAD (D27) HELIR/L (B11) HFPAD3 (E21) HGAIR/L3 (E30) HGFH (B12) HGHR/L3 (E16) HGPAD
(B12).

Main
D38

Contents

User Guide

Index

TGFH/R/L

Blades with Tangentially Oriented Pocket for Parting and Grooving,


for TANG-GRIP Single-Ended Inserts
W

l1
MAX.
50

30

40

50

Dmax

40

40

h1 B1

30

30

50
MAX.

MAX.

150
30

40

TGFH...K

50
MAX.
TGFH 100-9

TGFH 100,150

Designation
TGFH 19-1.4
TGFH 19-2
TGFH 26-1.4
TGFH 26-2
TGFH 26-3
TGFH 26K-3 (1)
TGFH 26-4
TGFH 26-5
TGFH 32-1.4
TGFH 32-2
TGFH 32-3
TGFH 32K-3 (1)
TGFH 32-4
TGFH 32K-4 (1)
TGFH 32-5
TGFH 32-6
TGFH 32-7
TGFH 45-3
TGFH 45-4
TGFH 45-5
TGFH 45-6
TGFH 45-7
TGFH 52-7
TGFH 53-7
TGFH 52K-8 (1)
TGFH 53K-8 (1)
TGFH 52K-9 (1)
TGFH 53K-9 (1)
TGFHR/L 53K-12
TGFH 100-9
TGFH 100-12
TGFH 150-12

(1)

B1

W min

W max

l1

h1

D max

Coolant

Inserts

.75
.75
1.02
1.02
1.02
1.02
1.02
1.02
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.77
1.77
1.77
1.77
1.77
2.07
2.07
2.07
2.07
2.07
2.07
2.07
3.94
3.94
5.91

.055
.071
.055
.071
.110
.110
.146
.185
.055
.071
.110
.110
.146
.146
.185
.224
.268
.110
.146
.185
.224
.268
.268
.268
.303
.303
.343
.343
.461
.343
.461
.461

.055
.094
.055
.094
.138
.138
.177
.217
.055
.094
.138
.138
.177
.177
.217
.256
.295
.138
.177
.217
.256
.295
.295
.295
.335
.335
.394
.394
.500
.394
.500
.500

.041 (3)
.065
.041 (3)
.065
.098
.098
.134
.157
.041 (3)
.065 (2)
.098
.098
.134
.134
.157
.205
.236
.098
.134
.157
.205
.236
.236
.236
.283
.283
.323
.323
.394
.323
.394
.394

3.386
3.386
4.331
4.331
4.331
4.331
4.331
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.827
8.858
8.858
8.858
8.858
8.858
7.480
10.236
7.480
10.236
7.480
10.236
10.236
18.110
18.110
24.016

.618
.618
.843
.843
.843
.843
.843
.843
.976
.976
.976
.976
.976
.976
.976
.976
.976
1.500
1.500
1.500
1.500
1.500
1.780
1.780
1.780
1.780
1.780
1.780
1.780
3.642
3.642
5.610

1.18
1.50
1.14
1.97
2.95
2.95
3.15
3.15
1.14
1.97
3.94
3.94
3.94
3.94
4.72
4.72
4.72
6.30
6.30
6.30
6.30
6.30
7.48
8.66
7.48
8.46
7.48
8.46
8.46
17.72
17.72
23.62

Y
Y
Y
Y
Y
Y
Y
-

TAG 1.4
TAG 2
TAG 1.4
TAG 2
TAG 3
TAG 3
TAG 4
TAG 5
TAG 1.4
TAG 2
TAG 3
TAG 3
TAG 4
TAG 4
TAG 5
TAG 6
TAG 7
TAG 3
TAG 4
TAG 5
TAG 6
TAG 7
TAG 7
TAG 7
TAG 8
TAG 8
TAG 9
TAG 9
TAG 12
TAG 9
TAG 12
TAG 12

For user guide, see pages D67-79.


With coolant holes, recommended coolant pressure: 10 bar min, cooling tube SGCU 341 should be ordered separately.
thickness is 2.5 (3) A=1.05 at DOC area only. Overall thickness is 2.5

(1)

(2)

A=1.65 at DOC area only. Overall

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55) TAGB/
TAGBA (B69).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Coolant outlet
Coolant inlet
SGCU-341
(should be ordered separately)

Main
D39

Contents

User Guide

Index

TGFH/R/L (continued)

Blades with Tangentially Oriented Pocket for Parting and Grooving,


for TANG-GRIP Single-Ended Inserts
W

l1
MAX.
50

30

40

50

Dmax

40

40

h1 B1

30

30

50
MAX.

MAX.

150
30

40

TGFH...K

50
MAX.
TGFH 100-9

TGFH 100,150

Spare Parts

Designation

Extractor

Extractor 1

TGFH 19-1.4
TGFH 26-1.4
TGFH 26-2
TGFH 26-3
TGFH 26K-3
TGFH 26-4
TGFH 26-5
TGFH 32-1.4
TGFH 32-2
TGFH 32-3
TGFH 32K-3
TGFH 32-4
TGFH 32K-4
TGFH 32-5
TGFH 32-7
TGFH 45-3
TGFH 45-4
TGFH 45-5
TGFH 45-6
TGFH 45-7
TGFH 52-7
TGFH 53-7
TGFH 52K-8
TGFH 53K-8
TGFH 52K-9
TGFH 53K-9
TGFHR/L 53K-12
TGFH 100-9
TGFH 100-12
TGFH 150-12

ETG 1.4*
ETG 1.4*

Extractor 2

Extractor 3


Extractor 4


Sealing
Screw

ETG 2*
ETG 3-4*
ETG 3-4-SH*

SGC 340
ETG 3-4*
ETG 5-7*

ETG 1.4*
ETG 2*
ETG 3-4*
ETG 3-4-SH*

SGC 340
ETG 3-4*

ETG 3-4-SH*

SGC 340
ETG 5-7*
ETG 5-7*
ETG 3-4*
ETG 3-4*
ETG
ETG
ETG
ETG
ETG

5-7*
5-7*
5-7*
5-7*
5-7*

ESG 11

ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG

8-12*
8-12*
8-12*
8-12*
8-12*
8-12*
8-12*
8-12*

SGCU
SGCU
SGCU
SGCU
SGCU

* Optional, should be ordered separately

Main
D40


Cooling
Tube

Contents

User Guide

Index

341*
341*
341*
341*
341*

TGFH-S

Single-Sided Blades for TANG-GRIP Parting and Grooving Inserts

TGFH 19-2S

TGFH 19-3S
l1

h1 B1

H2
A

h4

l2
W
Designation
TGFH 19-2S
TGFH 19-3S

B1

W min

W max

l1

h1

H2

h4

l2

Tmax-r

D max

.75
.75

.071
.110

.094
.138

.065
.098

1.260
1.260

.618
.618

.75
.87

.12

.61

.472
.630

1.42
1.57

For Dmax and Tmax drawing see SGBHR/L holder.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Spare Parts


Extractor

Designation
TGFH 19-2S
TGFH 19-3S


Extractor 1

ETG 2*
ETG 3-4-SH*

* Optional, should be ordered separately

SGBHR/L (Metric)

Tool Blocks for SELF-GRIP Single-Sided Blades

10.3
h

B1

h
h4

l2

12

b
l1
Designation
SGBHR/L 1010
SGBHR/L 1212
SGBHR/L 1414
SGBHR/L 1616
SGBHR/L 2020
SGBHR/L 2525

Right-hand shown

h4

l1

B1

l2

Tmax-r

D max

10.0
12.0
14.0
16.0
20.0
25.0

10.0
12.0
14.0
16.0
20.0
25.0

10.0
8.0
6.0
6.0
2.0
-

154.00
154.00
154.00
154.00
154.00
154.00

19.0
19.0
19.0
19.0
19.0
19.0

20.0
20.0
20.0
20.0
20.0
20.0

16.00
16.00
16.00
16.00
16.00
16.00

40.0
40.0
40.0
40.0
40.0
40.0

For Dmax and Tmax dimensions see TGFH-S adapters.

Spare Parts
Designation
SGBHR/L 1010
SGBHR/L 1212
SGBHR/L 1414
SGBHR/L 1616
SGBHR/L 2020
SGBHR/L 2525


Screw

Key

SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW

Main
D41

M5X25DIN912
M5X25DIN912
M5X25DIN912
M5X25DIN912
M5X25DIN912
M5X25DIN912

4.0
4.0
4.0
4.0
4.0
4.0

Contents

User Guide

Index

TGFHR/L

Double- and Single-Ended Parting and Grooving Reinforced Blades for


TANG-GRIP Tangentially Clamped Inserts
TGFHR 32...

TGFHR 26...

l1

l1

W
h1 B1

Dmax

Designation
TGFHL 26T16-2
TGFHR 26T16-3
TGFHR/L 26T23-2
TGFHR/L 26T23-3
TGFHR/L 32T22-2
TGFHR/L 32T22-3
TGFHR/L 32T33-3
TGFHR/L 32T33-4

A
A2

Right-hand shown

B1

W min

W max

A2

l1

h1

D max

1.02
1.02
1.02
1.02
1.26
1.26
1.26
1.26

.071
.110
.071
.110
.071
.110
.110
.146

.094
.138
.094
.138
.094
.138
.138
.177

.065
.098
.065
.098
.065
.098
.098
.134

.311
.311
.311
.311
.311
.311
.311
.311

4.350
4.350
4.350
4.350
4.350
4.350
4.350
4.350

.843
.843
.843
.843
.976
.976
.976
.976

1.69
1.69
2.20
1.81
1.65
1.65
2.60
2.60

For user guide, see pages D67-79.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).
For holders, see pages: C#TBKR/L (G6) HSK AWHTBKR/L (G17) IM63 XMZ TBK (G23) SGTBF (F4) SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L
(F4).

Spare Parts
Designation
TGFHL 26T16-2
TGFHR 26T16-3
TGFHR/L 26T23-2
TGFHR/L 26T23-3
TGFHR/L 32T22-2
TGFHR/L 32T22-3
TGFHR/L 32T33-3
TGFHR/L 32T33-4


Extractor


Extractor 1

ETG 2*
ETG 3-4-SH*
ETG 2*
ETG 3-4-SH*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 3-4-SH*

* Optional, should be ordered separately

Main
D42

Contents

User Guide

Index

TGSU

Flat Top Blades with Tangentially Oriented Pocket for Parting


and Grooving, for TANG-GRIP Single-Ended Inserts
W

l1
30

40

50

60

MAX.

Dmax

h1

B1

30

40

50

60

MAX.

A
150
Designation
TGSU 35-1.4
TGSU 35-2
TGSU 35-3
TGSU 35-4
TGSU 35-5
TGSU 35-6
TGSU 35-7
TGSU 35C-8 (1)
TGSU 35C-9 (1)
TGSU 56C-7 (1)
TGSU 56C-8 (1)
TGSU 56C-9 (1)

B1

W min

W max

l1

h1

D max

Insert

1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
2.20
2.20
2.20

.055
.071
.110
.146
.185
.224
.268
.303
.343
.268
.303
.343

.055
.094
.138
.177
.217
.256
.295
.335
.394
.295
.335
.394

.041 (3)
.065 (2)
.098
.134
.157
.205
.236
.283
.323
.236
.283
.323

7.087
6.299
7.087
7.087
7.087
7.087
7.087
7.087
7.087
10.236
10.236
10.236

1.307
1.307
1.307
1.307
1.307
1.307
1.307
1.307
1.307
2.110
2.110
2.110

1.38
2.34
4.72
4.72
5.67
5.67
5.67
5.67
5.67
8.66
8.66
8.66

TAG 1.4
TAG 2
TAG 3
TAG 4
TAG 5
TAG 6
TAG 7
TAG 8
TAG 9
TAG 7
TAG 8
TAG 9

For user guide, see pages D67-79.


C- Internal coolant, use with TGTBU HD blocks only, cooling tube SGCU 341 should be ordered separately. (2) A=.065 at DOC area only. Overall thickness is
.098 (3) A=.041 at DOC area only. Overall thickness=.098"

(1)

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55) TAGB/
TAGBA (B69).
For holders, see pages: TGTBU (D44).

Spare Parts
Designation
TGSU 35-1.4
TGSU 35-2
TGSU 35-3
TGSU 35-4
TGSU 35-5
TGSU 35-6
TGSU 35-7
TGSU 35C-8
TGSU 35C-9
TGSU 56C-7
TGSU 56C-8
TGSU 56C-9


Extractor


Extractor 1


Extractor 2


Cooling Tube

ETG 8-12*
ETG 8-12*

SGCU
SGCU
SGCU
SGCU
SGCU

ETG 1.4*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 5-7*
ETG 5-7*
ETG 5-7*

ETG 5-7*
ETG 8-12*
ETG 8-12*

341*
341*
341*
341*
341*

* Optional, should be ordered separately

Main
D43

Contents

User Guide

Index

TGTBU

Blocks for TGSU Parting and Grooving Blades

L3

H2

B1

h4
b

A1
Choose blade by B1 dimension

Designation
TGTBU 19-35
TGTBU 25.4-35
TGTBU 31.8-35
TGTBU 31.8-35 HD
TGTBU 38.1-35 HD
TGTBU 38.1-35
TGTBU 38.1-56 HD
(1)

(1)
(1)
(1)

B1

L3

A1

H2

h4

.750
1.000
1.250
1.250
1.250
1.500
1.500

.750
1.024
1.142
1.181
1.181
1.535
1.614

1.38
1.38
1.38
1.38
1.38
1.38
2.20

.236
.236
.236
.315
.315
.236
.315

1.535
1.772
1.890
2.165
2.598
2.283
2.598

2.20
2.20
2.20
2.56
2.56
2.20
3.27

1.02
.72
.47
.72
.47
.22
1.18

4.331
4.331
4.331
4.331
4.331
4.331
5.118

HD - Recommended blocks for TGSU...-8, TGSU...-9 blades.

For tools, see pages: TGSU (D43).

Spare Parts
Designation
TGTBU 19-35
TGTBU 25.4-35
TGTBU 31.8-35
TGTBU 31.8-35 HD
TGTBU 38.1-35 HD
TGTBU 38.1-35
TGTBU 38.1-56 HD


Top Clamp


Screw

Key

BKU 110
BKU 110
BKU 110
BK 509
BK 509
BKU 110
BK 509

SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW

Main
D44

M6X30DIN912
M6X30DIN912
M6X30DIN912
M8X30DIN912
M8X30DIN912
M6X30DIN912
M8X30DIN912

Contents

5.0
5.0
5.0
6.0
6.0
5.0
6.0

User Guide

Index

TGFH-MB

Parting and Grooving Blades for Other Manufacturer's Blocks

Tmax

TGFH 12MB-1.4/2
h1

l1

Designation
TGFH 12MB-1.4-L58
TGFH 12MB-2 L58
TGFH 17MB-2 L58
TGFH 22MB-2 L58
TGFH 17MB-3
TGFH 22MB-3
TGFH 22MB-3-L84
TGFH 28MB-3
TGFH 17MB-4
TGFH 22MB-4
TGFH 22MB-4-L90
TGFH 28MB-4

h4

h1
l2

W min

W max

l1

h1

h4

l2

Tmax-r

Insert

.055
.071
.071
.071
.110
.110
.110
.110
.146
.146
.146
.146

.055
.094
.094
.094
.138
.138
.138
.138
.177
.177
.177
.177

.041 (1)
.065
.065
.065
.098
.098
.098
.098
.134
.134
.134
.134

2.283
2.283
2.283
2.283
2.520
2.520
3.307
3.937
2.756
2.756
3.543
3.937

.472
.480
.677
.874
.677
.874
.874
1.102
.677
.874
.874
1.102

.12
.11
-

.61
.61
-

.453
.453
.453
.453
.472
.472
.630
.748
.551
.551
.669
.748

TAG 1.4
TAG 2
TAG 2
TAG 2
TAG 3
TAG 3
TAG 3
TAG 3
TAG 4
TAG 4
TAG 4
TAG 4

For user guide, see pages D67-79.


(1)

A=.041 at DOC area only. Overall thickness is .065

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Spare Parts
Designation
TGFH 12MB-1.4-L58
TGFH 12MB-2 L58
TGFH 17MB-2 L58
TGFH 22MB-2 L58
TGFH 17MB-3
TGFH 22MB-3
TGFH 22MB-3-L84
TGFH 28MB-3
TGFH 17MB-4
TGFH 22MB-4
TGFH 22MB-4-L90
TGFH 28MB-4


Extractor


Extractor 1
ETG 1.4*

ETG 2*
ETG 2*
ETG 2*
ETG
ETG
ETG
ETG
ETG
ETG
ETG
ETG

3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*
3-4-SH*

* Optional, should be ordered separately

Main
D45

Contents

User Guide

Index

TGAD

Parting and Grooving Adapters for TANG-GRIP Tangentially Clamped Inserts


Dmax

B1

h1
l1
W
Designation
TGAD 1.4N
TGAD 2N
TGAD 3N
TGAD 4N
TGAD 5N

A2

W min

W max

A2

l1

D max

h1

B1

Insert

.055
.071
.110
.146
.185

.055
.094
.138
.177
.217

.041
.065
.094
.126
.157

.126
.126
.157
.126
.157

1.634
1.634
1.634
1.988
1.988

1.26
1.26
1.38
1.97
1.97

.945
.945
.945
.945
.945

1.14
1.18
1.18
1.18
1.18

TAG 1.4
TAG 2
TAG 3
TAG 4
TAG 5

For user guide, see pages D67-79.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#MAHD (G7) C#MAHPD (G7) C#MAHUR/L (G5) C#MAHDR45 (G4) HSK
A63WHMAHUR/L (G16) HSK AWHMAHDR/L45 (G15) HSK A63WHMAHDOR (G16) IMMAHD (G24) IMMAHPD (G24) IM63 XMZ MAHUR/L (G22)
IM63 XMZ MAHDR45 (G21) IM63 XMZ MAHDOR (G22) HMSNConomatic (D23) HMSNAcme Gridley (D22).

Spare Parts
Designation
TGAD 1.4N
TGAD 2N
TGAD 3N
TGAD 4N
TGAD 5N


Extractor


Extractor 1
ETG 1.4*

ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 5-7*

* Optional, should be ordered separately

TANMM

Replacment Parting and Grooving Adapters for TANG-GRIP Tangentially Clamped Inserts
Dmax

W
4

B1

h1

l1
Designation
TANMM 38-3
TANMM 38-4
TANMM 48-3
TANMM 48-4

1 Block
22 Adapter: DGAMM
3 Insert
4 Clamp: BKUMM

W min

W max

h1

B1

l1

.110
.146
.110
.146

.138
.177
.138
.177

.094
.126
.094
.126

1.092
1.092
1.487
1.487

1.50
1.50
1.89
1.89

2.540
2.540
3.060
3.060

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Spare Parts
Designation
TANMM


Extractor
ETG 3-4-SH*

* Optional, should be ordered separately

Main
D46

Contents

User Guide

Index

TGFS

Blades for Multi-Spindle Machines - Replacement for HSS and Brazed Tools

l1

l2
h1

B1

h4

Designation
TGFS 0-17-2
TGFS 0-17-3
TGFS 5-17-2
TGFS 5-17-3
TGFS 5-17-4
TGFS 5-22-2
TGFS 5-22-3
TGFS 5-22-4
TGFS 5-28-4

H2

W min

W max

B1

l1

H2

h1

l2

h4

D max

.071
.110
.071
.110
.146
.071
.110
.146
.146

.094
.138
.094
.138
.177
.094
.138
.177
.177

.68
.68
.69
.69
.69
.87
.87
.87
1.13

.065
.098
.065
.098
.134
.065
.098
.134
.134

4.331
4.331
4.331
4.331
4.331
5.906
5.906
5.906
5.906

.68
.75
.74
.81
.81
.94
.95
.95
1.20

.677
.677
.689
.689
.689
.882
.882
.882
1.130

.71
.71
.71
.71
.71
.71
.71

.709
.709
.709
.709
.709
-

.07
.07
.06
.06
.06
-

1.38
2.36
1.38
2.36
2.36
1.97
2.95
3.15
3.94

0
0
5
5
5
5
5
5
5

For user guide, see pages D67-79.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Spare Parts
Designation
TGFS 0-17-2
TGFS 0-17-3
TGFS 5-17-2
TGFS 5-17-3
TGFS 5-17-4
TGFS 5-22-2
TGFS 5-22-3
TGFS 5-22-4
TGFS 5-28-4


Extractor


Extractor 1

ETG 2*
ETG 3-4-SH*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*
ETG 3-4-SH*

* Optional, should be ordered separately

Main
D47

Contents

User Guide

Index

Insert
TAG
TAG
TAG
TAG
TAG
TAG
TAG
TAG
TAG

2
3
2
3
4
2
3
4
4

TGTR/L

Integral-Shank, TANG-GRIP Parting and Grooving Toolholder


Dmax
l1

l2
h

h
f

h4
b

A
Designation
TGTR/L 9.5-1.4
TGTR/L 12.7-1.4
TGTR/L 19-1.4
TGTR/L 9.5-2
TGTR/L 12.7-2
TGTR/L 16-2
TGTR/L 19-2
TGTR 25.4-2
TGTR/L 12.7-3
TGTR/L 16-3
TGTR/L 19-3
TGTR/L 25.4-3
TGTR/L 19-4
TGTR/L 25.4-4
TGTR/L 25.4-5
TGTR/L 25.4-6

H2

Left-hand shown

W min

W max

l1

H2

l2

h4

D max

Insert

.055
.055
.055
.071
.071
.071
.071
.071
.110
.110
.110
.110
.146
.146
.185
.224

.060
.060
.060
.098
.098
.098
.098
.098
.138
.138
.138
.138
.177
.177
.217
.256

.375
.500
.750
.375
.500
.626
.750
1.000
.500
.625
.750
1.000
.750
1.000
1.000
1.000

.375
.500
.750
.375
.500
.626
.750
1.000
.500
.625
.750
1.000
.750
1.000
1.000
1.000

.041
.041
.041
.063
.063
.063
.063
.063
.098
.098
.098
.098
.134
.134
.157
.204

5.512
5.512
5.512
5.905
5.910
5.910
4.500
5.910
5.905
5.905
4.500
5.905
4.500
5.905
5.910
5.910

.82
1.07
.82
1.07
1.00
1.00

.90
.90
.90
.90
.90
-

.59
.63
.73
.73
.71
.73
.71
-

.22
.09
.22
.14
.12
.25
.12
-

.79
1.18
1.18
1.10
1.26
1.26
1.38
2.24
1.26
1.26
1.75
2.25
2.00
2.50
3.00
3.00

TAG 1.4
TAG 1.4
TAG 1.4
TAG 2
TAG 2
TAG 2
TAG 2
TAG 2
TAG 3
TAG 3
TAG 3
TAG 3
TAG 4
TAG 4
TAG 5
TAG 6

For user guide, see pages D67-79.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Spare Parts
Designation
TGTR/L 9.5-1.4
TGTR/L 12.7-1.4
TGTR/L 19-1.4
TGTR/L 9.5-2
TGTR/L 12.7-2
TGTR/L 16-2
TGTR/L 19-2
TGTR 25.4-2
TGTR/L 12.7-3
TGTR/L 16-3
TGTR/L 19-3
TGTR/L 25.4-3
TGTR/L 19-4
TGTR/L 25.4-4
TGTR/L 25.4-5
TGTR/L 25.4-6


Extractor


Extractor 1


Extractor 2
ETG 1.4*
ETG 1.4*
ETG 1.4*

ETG
ETG
ETG
ETG
ETG

2*
2*
2*
2*
2*
ETG 3-4-SH*
ETG 3-4-SH*

ETG
ETG
ETG
ETG

3-4*
3-4*
3-4*
3-4*
ETG 5-7*
ETG 5-7*

* Optional, should be ordered separately

Main
D48

Contents

User Guide

Index

TGTR/L-JHP

Parting and Grooving Toolholders for TANG-GRIP Inserts,


with Channels for High Pressure Coolant
l2

Dmax

Inlet Port
h

h
f

W
Designation
TGTR/L 12.7-2JHP
TGTR/L 19-2JHP
TGTR/L 19-3JHP
TGTR/L 25.4-3JHP
TGTR/L 19-4JHP
TGTR/L 25.4-4JHP

W min W max
.071
.071
.110
.110
.146
.146

.098
.098
.138
.138
.177
.177

Th

H2
Bar Max

h4
l1
b

l1

H2

l2

h4

D max

Insert

.500
.750
.750
1.000
.750
1.000

.508
.758
.750
1.000
.750
1.000

.068
.068
.098
.098
.134
.134

4.724
4.724
5.906
5.906
5.906
5.906

.77
.93
.98
1.24
.98
1.24

.83
.83
.95
1.04
.94
1.04

.846
.000
.000
.000
.000
.000

.09
.00
.00
.00
.00
.00

1.26
1.38
1.75
2.24
1.75
2.24

TAG
TAG
TAG
TAG
TAG
TAG

2
2
3
3
4
4

Th(1)
M5 (2)
NPT 1/8-27
NPT 1/8-27
NPT 1/8-27
NPT 1/8-27
NPT 1/8-27

For user guide see pages D67-79.


(1)

Thread size (2) Use M5 G1/8 adapter.

For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).

Flow Rate vs. Pressure


Designation
TGTR/L...-2JHP
TGTR/L...-3JHP
TGTR/L...-4JHP

1000 PSI
Flow Rate (GPM)

1450 PSI
Flow Rate (GPM)

2030 PSI
Flow Rate (GPM)

1.0-1.6
2.6-3.2
2.6-3.2

1.6-2.1
3.2-3.7
3.2-3.7

2.1-2.6
3.7-4.2
3.7-4.2

Spare Parts
Designation
TGTR/L...-2JHP
TGTR/L...-3JHP
TGTR/L...-4JHP

Extractor
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*

* Optional, should be ordered separately

Main
D49

Contents

User Guide

Index

TGFHL-TR

TANG-GRIP Reinforced Blades for Traub and Index Machines, for


TANG-GRIP Tangentially Clamped Inserts
h1 B1
D max

Designation
TGFHL 26-2TR-D36
TGFHL 26-2TR-D36R
TGFHL 26-3TR-D36
TGFHL 26-3TR-D36R

2.13

...TR-D36R

...TR-D36

.138
l1

B1

W min

W max

l1

h1

D max

Insert

1.02
1.02
1.02
1.02

.071
.071
.110
.110

.094
.094
.138
.138

.065
.065
.098
.098

4.331
4.331
4.331
4.331

.843
.843
.843
.843

1.42
1.42
1.42
1.42

TAG
TAG
TAG
TAG

2
2
3
3

For user guide, see pages D67-79.


For inserts, see pages: TAG NA (D52) TAG NC/W/M (D51) TAG NJ/JS/JT (D54) TAG NUT (D52) TAG R/LC (D53) TAG R/LJ/JS (D55).
For holders, see pages: SGTBR/L (F3) SGTBU/SGTBN (F2) UBHCR/L (F4).

inDeX

Spare Parts
Designation
TGFHL 26-2TR-D36
TGFHL 26-2TR-D36R
TGFHL 26-3TR-D36
TGFHL 26-3TR-D36R


Extractor


Extractor 1

ETG 2*
ETG 2*
ETG 3-4-SH*
ETG 3-4-SH*

* Optional, should be ordered separately

Main
D50

Contents

User Guide

Index

TAG N-C/W/M

Parting and Grooving Single-Ended Insert for Parting Bars,


Hard Materials and Tough Applications
W

R
7

Dimensions

IC807

.0063
.0079
.0063
.0138
.0079
.0079
.0079
.0094
.0157
.0094
.0094
.0118
.0098
.0138
.0197
.0197
.0197
.0197
.0335

IC20

.0020
.0020
.0016
.0020
.0020
.0020
.0020
.0020
.0020
.0020
.0020
.0020
.0020
.0039
.0039
.0039
.0039
.0039
.0039

IC908

.055
.079
.094
.118
.120
.120
.120
.157
.157
.157
.157
.189
.199
.248
.276
.315
.374
.374
.500

IC808

R.0016

IC30N

Wtoler

IC928

IC830

Designation
TAG N1.4C
TAG N2C
TAG N2.4C
TAG N3CB (1)
TAG N3C
TAG N3M (2)
TAG N3W
TAG N4C
TAG N4CB (1)
TAG N4M (2)
TAG N4W
TAG N4.8C
TAG N5C
TAG N6.3C
TAG N7W
TAG N8C
TAG N9.5C
TAG N9.5W
TAG N12.7W

Recommended
Machining Data

Tough Hard

l
l
l

l
l

l
l

l
l

l
l

f groove
(IPR)
.0016-.0039
.0020-.0063
.0024-.0071
.0047-.0118
.0039-.0098
.0024-.0071
.0039-.0098
.0039-.0118
.0039-.0130
.0024-.0079
.0039-.0118
.0039-.0138
.0039-.0138
.0059-.0157
.0071-.0157
.0079-.0276
.0098-.0315
.0087-.0315
.0118-.0315

Feed values for grade IC20 should be decreased by 50% For cutting speed recommendations and user guide, see pages D67-79.
(1)

Larger corner radii for interrupted-cut and high feed applications.

(2)

Similar to C-type, but with a modified edge. Improved chip control at medium feeds.

For tools, see pages: TANMM (D46) TGAD (D46) TGBHR/L (B66) TGBHR/L-JHP (B67) TGFH-MB (D45) TGFH-S (D41) TGFH/R/L (B68) TGFHL-TR
(D50) TGFHR/L (D42) TGFS (D47) TGSU (D43) TGTR/L (D48) TGTR/L-JHP (D49).

Main
D51

Contents

User Guide

Index

TAG N-UT

Parting and Grooving Single-Sided Insert, for Low Feeds on Cr-Ni Alloys, Ductile
Materials and Low Carbon Steel
W

Dimensions

.079
.118
.157
.197
.236

.0079
.0118
.0118
.0118
.0335

IC908

R.0016

IC808

W.0016

IC830

Designation
TAG N2UT
TAG N3UT
TAG N4UT
TAG N5UT
TAG N6UT

Recommended Machining
Data

Tough Hard

f groove
(IPR)
.0012-.0040
.0020-.0050
.0020-.0060
.0020-.0071
.0024-.0090

l
l
l

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: TANMM (D46) TGAD (D46) TGFH-MB (D45) TGFH-S (D41) TGFH/R/L (B68) TGFHL-TR (D50) TGFHR/L (D42) TGFS (D47)
TGSU (D43) TGTR/L (D48) TGTR/L-JHP (D49).

TAG N-A

Parting and Grooving Single-Ended Insert for Machining Aluminum

10
R
7

Designation
TAG N2A
TAG N3A
TAG N4A

Recommended Machining Data

W.0016

R.002

.083
.120
.159

.008
.008
.009

IC20

Dimensions

f groove
(IPR)

.0010-.0040
.0012-.0060
.0012-.0063

l
l

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: TANMM (D46) TGAD (D46) TGFH-MB (D45) TGFH-S (D41) TGFH/R/L (B68) TGFHL-TR (D50) TGFHR/L (D42) TGFS (D47)
TGSU (D43) TGTR/L (D48) TGTR/L-JHP (D49).

Main
D52

Contents

User Guide

Index

TAG R/L-C

Parting Single-Ended Insert for Bars, Hard Materials and Tough Parting Applications
W

fa

Dimensions

fa

.081
.094
.118
.118
.118
.159
.199
.250

.008
.006
.008
.008
.008
.009
.010
.014

6.0
8.0
6.0
8.0
15.0
4.0
4.0
4.0

IC908

R.002

IC928

W.004

IC830

Designation
TAG R/L2C-6D
TAG R2.4C-8D
TAG R/L3C-6D
TAG R3C-8D
TAG R/L3C-15D
TAG R/L4C-4D
TAG R/L5C-4D
TAG R/L6.3C-4D

Recommended
Machining Data

Tough Hard

IC808

fa

IC30N

l
l

l
l

f groove
(IPR)
.0016-.0047
.0020-.0051
.0031-.0071
.0024-.0063
.0031-.0063
.0031-.0079
.0039-.0098
.0047-.0118

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: TANMM (D46) TGAD (D46) TGFHMB (D45) TGFHS (D41) TGFH/R/L (B68) TGFHLTR (D50) TGFHR/L (D42) TGFS (D47)
TGSU (D43) TGTR/L (D48) TGTR/LJHP (D49).

Main
D53

Contents

User Guide

Index

TAG N-J/JS/JT

Parting and Grooving Single-Ended Insert, for Soft Materials


JT

J
W

5
R
7

Dimensions

l
l
l

l
l

l
l

IC807

l
l

IC20

.006
.001
.008
.008
.001
.008
.008
.009
.009
.010
.010
.013
.013
.020

IC908

.055
.079
.079
.079
.120
.120
.120
.157
.159
.199
.199
.250
.250
.278

IC808

R.002

IC928

W.0016

IC830

Designation
TAG N1.4J
TAG N2JS (1)
TAG N2J
TAG N2JT
TAG N3JS (1)
TAG N3J
TAG N3JT
TAG N4J
TAG N4JT
TAG N5J
TAG N5JT
TAG N6.3J
TAG N6.3JT
TAG N7JT

Recommended
Machining Data

Tough Hard

l
l

l
l

f groove
(IPR)
.0012-.0039
.0012-.0031
.0016-.0047
.0016-.0039
.0016-.0039
.0016-.0063
.0020-.0071
.0016-.0071
.0024-.0079
.0020-.0079
.0024-.0087
.0024-.0087
.0031-.0098
.0039-.0110

JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds.
The JS-type has sharp corners. For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

For tools, see pages: TANMM (D46) TGAD (D46) TGFH-MB (D45) TGFH-S (D41) TGFH/R/L (B68) TGFHL-TR (D50) TGFHR/L (D42) TGFS (D47)
TGSU (D43) TGTR/L (D48) TGTR/L-JHP (D49).

Main
D54

Contents

User Guide

Index

TAG R/L-J/JS

TANG-GRIP Parting Inserts for Soft Materials, Tubes, Small


Diameters and Thin-Walled Parts
W

W
fa

fa

Dimensions

.055
.055
.079
.079
.079
.079
.118
.118
.118
.118
.157
.199
.250

.006
.001
.008
.001
.008
.001
.008
.001
.008
.001
.009
.010
.014

8.0
10.0
6.0
6.0
15.0
15.0
6.0
6.0
15.0
15.0
4.0
4.0
4.0

IC807

fa

IC908

IC928

IC830

Designation
TAG R/L1.4J-8D
TAG R/L1.4JS-10D (1)
TAG R/L2J-6D
TAG R/L2JS-6D (1)
TAG R/L2J-15D
TAG R/L2JS-15D (1)
TAG R/L3J-6D
TAG R/L3JS-6D (1)
TAG R/L3J-15D
TAG R/L3JS-15D (1)
TAG R/L4J-4D
TAG R/L5J-4D
TAG R/L6.3J-4D

Recommended
Machining Data

Tough Hard

IC808

f groove
(IPR)
.0012-.0031
.0010-.0024
.0012-.0040
.0010-.0031
.0012-.0031
.0010-.0024
.0020-.0060
.0012-.0040
.0020-.0050
.0012-.0031
.0020-.0060
.0020-.0071
.0020-.0080

For cutting speed recommendations and user guide, see pages D67-79.
(1)

Sharp corners

For tools, see pages: TANMM (D46) TGAD (D46) TGFHMB (D45) TGFHS (D41) TGFH/R/L (B68) TGFHLTR (D50) TGFHR/L (D42) TGFS (D47)
TGSU (D43) TGTR/L (D48) TGTR/LJHP (D49).

GIM-C

Parting and Grooving Single-Sided Insert, for Parting Bars,


Hard Materials and Tough Applications
.004
7

.197

.59 Ref.

.118
.157
.197
.236

.0087
.0098
.0157
.0157

.094
.134
.157
.189

IC20

IC908

R.0008

IC354

W.002

Recommended
Machining Data

IC54

Designation
GIM 3C
GIM 4C
GIM 5C
GIM 6C

Tough Hard

IC328

Dimensions

f groove
(IPR)

.0059-.0098
.0059-.0098
.0059-.0118
.0059-.0118

l
l

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
D55

Contents

User Guide

Index

GIM-J

Utility Single-Sided Parting and Grooving Insert, for Soft Materials,


Parting of Tubes and Small Diameters
.004
7

.197

.602 Ref.

.087
.118
.157

.0067
.0087
.0098

.067
.094
.126

IC20

IC908

R.0008

IC354

W.002

Recommended
Machining Data

IC54

Designation
GIM 2.2J
GIM 3J
GIM 4J

Tough Hard

IC328

Dimensions

f groove
(IPR)

.0024-.0051
.0031-.0059
.0031-.0071

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

GIM-J-RA/LA

Utility Single-Sided Parting and Grooving Insert, for Soft Materials,


Parting of Tubes and Small Diameters
.004
7
.602 Ref.

.197

RA
M

LA

.087
.087
.118
.118
.118
.157

.0067
.0008
.0087
.0087
.0008
.0098

8.0
15.0
4.0
8.0
15.0
6.0

.067
.067
.094
.094
.094
.126

IC20

fa

IC908

R.0008

IC354

W.002

Recommended
Machining Data

IC54

Designation
GIM 2.2J-8R/LA
GIM 2.2JS-15R/LA
GIM 3J-4R/LA
GIM 3J-8R/LA
GIM 3JS-15R/LA
GIM 4J-6R/LA

Tough Hard

IC328

Dimensions

f groove
(IPR)

.0020-.0039
.0020-.0039
.0020-.0047
.0020-.0047
.0020-.0047
.0031-.0059

l
l
l

l
l
l

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18) GHSR/L (B107).

Main
D56

Contents

User Guide

Index

GIM-W

Parting and Grooving Single-Sided Inserts with Central


Ridged Chipformer and Reinforced Edge for Alloy Steel
.004
7

.197

.602 Ref.
M

W
R

.094
.118
.126
.157

.0067
.0098
.0087
.0098

.094
.094
.094
.126

IC20

IC908

R.0008

IC354

W.002

Recommended
Machining Data

IC54

Designation
GIM 2.4
GIM 3
GIM 3.2
GIM 4

Tough Hard

IC328

Dimensions

f groove
(IPR)

.0039-.0071
.0039-.0071
.0039-.0079
.0059-.0079

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#-GHDR/L (G11) CGHN 26-M (B98) CGHN 32-DGM (B100) CGHN 32-M (B99) CGHN-D (B25) CGHN-DG (B25) CGHN-S
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/L-JHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

GIM-W-RA/LA

Parting Single-Sided Screw-Clamped Inserts with Central Ridged Chipformer for Alloy Steel
.004
7

.197

.602 Ref.
M

fa

.118
.118
.118
.126
.126
.157
.157

.0087
.0098
.0098
.0087
.0087
.0098
.0098

15.0
4.0
8.0
4.0
8.0
4.0
8.0

.094
.094
.094
.094
.094
.126
.126

f groove
(IPR)

IC20

R.0008

Recommended
Machining Data

IC908

W.002

Tough Hard

IC354

Designation
GIM 3S-15RA
GIM 3-4R/LA
GIM 3-8R/LA
GIM 3.2-4R/LA
GIM 3.2-8R/LA
GIM 4-4LA
GIM 4-8LA

IC328

Dimensions

IC54

fa
fa

l
l
l

l
l
l

l
l
l

l
l

.0031-.0063
.0031-.0063
.0031-.0063
.0031-.0063
.0031-.0063
.0039-.0063
.0039-.0063

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
D57

Contents

User Guide

Index

GIM-UT

Single-Ended Parting and Grooving Screw-Clamped Inserts,


for Low Feeds on CrNi Alloys and Low Carbon Steel
.004
7

.602 Ref.

.197

W
M

Recommended
Machining Data

Designation
GIM 4.6UT

W.0012

R.0008

IC328

Dimensions

f groove
(IPR)

.181

.0236

.150

.0012-.0040

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

GIM-UT-RA/LA

Single-Ended Parting, Screw-Clamped Inserts, for Low Feeds


on CrNi Alloys and Low Carbon Steel
.004
7

.197

.602 Ref.
R
W
fa

M
Recommended
Machining Data

Designation
GIM 3UT-1.5RA

W.0012

R.0008

fa

IC328

Dimensions

f groove
(IPR)

.123

.0098

1.5

.098

.0012-.0039

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: C#GHDR/L (G11) CGHN 26M (B98) CGHN 32DGM (B100) CGHN 32M (B99) CGHND (B25) CGHNDG (B25) CGHNS
(B24) CGPAD (B24) GHDR/L (Short Pocket) (B20) GHDR/LJHP (Short Pocket) (B21) GHGR/L (B22) GHMPR/L (B19) GHMR/L (B18).

Main
D58

Contents

User Guide

Index

GDMW 2.4

Utility Double-Ended Inserts for External Turning, Grooving and Parting

.787 Ref.

.004

.217

7
W

Dimensions

Tmax-r

.094

.007

.079

.709

IC20N

IC20

R.001

IC808

W.0016

IC830

Designation
GDMW 2.4

Recommended Machining Data

Tough Hard

ap
(inch)

f turn
(IPR)

f groove
(IPR)

.010-.059

.0028-.0047

.0020-.0031

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: PADR/L (B55) PHGR/L (B54) PHSR/L (B106).

Main
D59

Contents

User Guide

Index

identification System for Standard inserts

PenTa
Family
name

24
Circular
circumference
of the insert

150

Insert
lead angle (K)
n, r, l

Cutting
edge width
W(mm)x100

010

Corner radius R (mm)x100


for neutral insert. (k=0)
Or lead angle for right- or
left-hand inserts. (eg. 15D=15)

Chipbreaker
style J, Z

PENTA 24N-J

Parting and Grooving Insert with 5 Cutting Edges, for Soft Materials,
Parting of Tubes, Small and Thin-Walled Parts
W
T(1)

.079

.001

.945

.079

Dimensions

Tmax-r(1)

.020
.020
.031
.039
.041
.047
.055
.058
.059
.062
.067
.070
.077
.079
.087
.091
.094
.097
.106
.113
.118
.118
.118
.124
.125

.000
.002
.000
.002
.000
.000
.000
.000
.004
.006
.004
.007
.006
.008
.006
.008
.006
.008
.004
.008
.000
.008
.016
.006
.008

.039
.098
.063
.138
.079
.079
.079
.098
.197
.118
.118
.118
.118
.236
.138
.138
.197
.197
.197
.256
.256
.256
.256
.256
.256

IC1008

W.001

IC908

Designation
PENTA 24N050J000
PENTA 24N050J004
PENTA 24N080J000
PENTA 24N100J006
PENTA 24N104J000
PENTA 24N120J000
PENTA 24N140J000
PENTA 24N147J000
PENTA 24N150J010
PENTA 24N157J015
PENTA 24N170J010
PENTA 24N178J018
PENTA 24N196J015
PENTA 24N200J020
PENTA 24N222J015
PENTA 24N230J020
PENTA 24N239J015
PENTA 24N247J020
PENTA 24N270J010
PENTA 24N287J020
PENTA 24N300J000
PENTA 24N300J020
PENTA 24N300J040
PENTA 24N315J015
PENTA 24N318J020

Tough Hard

l
l
l
l
l
l
l
l
l

l
l
l
l
l

l
l
l
l
l
l
l
l
l
l
l

Recessing is possible only with .094 and wider inserts. For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D63.

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Main
D60

Contents

User Guide

Index

Recommended
Machining Data

f groove
(IPR)
.0008-.0016
.0008-.0020
.0008-.0020
.0012-.0028
.0008-.0028
.0012-.0028
.0012-.0031
.0012-.0031
.0012-.0039
.0012-.0047
.0012-.0047
.0016-.0047
.0016-.0047
.0016-.0047
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0039
.0016-.0063
.0016-.0063
.0016-.0063
.0016-.0063

PENTA 24R/L-J

Insert with 5 Cutting Edges, for Parting of Tubes, Small and Thin-Walled Parts
.001
Tmax R
fa

.945
fa

R.H.

L.H.
Recommended
Machining Data

Designation
PENTA 24R/L100J15D
PENTA 24R/L150J15D
PENTA 24R/L150J06D
PENTA 24R/L200J06D
PENTA 24R/L200J15D

W.001

fa

D max(1)

.039
.059
.059
.079
.079

.002
.002
.004
.004
.004

15.0
15.0
6.0
6.0
15.0

.28
.39
.39
.47
.47

IC1008

Dimensions

l
l
l
l
l

f groove
(IPR)
.0008-.0024
.0012-.0031
.0012-.0035
.0016-.0039
.0016-.0035

For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D63.

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

PENTA 24N-J (Full Radius)

Precision Grooving Pentagonal Full Radius Insert for Soft Materials


.001
R W

.079

Tmax-r (1)

.945

.079
Recommended
Machining Data

Designation
PENTA 24N157J079
PENTA 24N200J100
PENTA 24N239J120
PENTA 24N300J150

W.001

Tmax-r(1)

.062
.079
.094
.118

.031
.039
.047
.059

.118
.118
.197
.256

IC908

Dimensions

l
l
l
l

Recessing is possible only with .094 and wider inserts. For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving depth relative to part diameter, see page D63.

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Main
D61

Contents

User Guide

Index

f groove
(IPR)
.0020-.0031
.0020-.0047
.0024-.0063
.0024-.0079

PENTA 24N-PF

Parting and Precision Grooving Pentagonal Insert with a High Positive Rake
.001
R

Dmax

Tmax

.945

.157
Recommended
Machining Data

Designation
PENTA 24N100PF010
PENTA 24N150PF020
PENTA 24N200PF020
PENTA 24N239PF015
PENTA 24N250PF020
PENTA 24N300PF020

W.001

Rtoler

Tmax-r(1)

.039
.059
.079
.094
.098
.118

.004
.008
.008
.006
.008
.008

.0008
.0012
.0012
.0012
.0012
.0012

.157
.236
.256
.256
.256
.256

IC908

Dimensions

l
l
l
l
l
l

f groove
(IPR)
.0012-.0024
.0012-.0035
.0016-.0039
.0016-.0055
.0016-.0055
.0016-.0055

For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D63.

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

PENTA 24N-Z

Insert with 5 Cutting Edges, for Grooving and Parting of Tubes, Small and Thin-Walled Parts
W

.001
T

.945

.157
Recommended
Machining Data

Designation
PENTA 24N150Z010
PENTA 24N200Z020
PENTA 24N300Z020

W.001

Tmax-r(1)

.059
.079
.118

.004
.008
.008

.197
.252
.252

IC908

Dimensions

l
l
l

f groove
(IPR)
.0020-.0031
.0016-.0047
.0016-.0063

Cutting edge with high positive rake, suitable for parting of tubes, thin walled parts and for small diameters Suitable for machining soft materials and bearing
steel at low to medium feeds For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D63.

For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Main
D62

Contents

User Guide

Index

PENTA 24R/L-Z

Insert with 5 Cutting Edges, for Parting of Tubes, Small and Thin-Walled Parts
.001

.945

R
fa

fa

RH

.157

LH
Recommended
Machining Data

Designation
PENTA 24R/L150Z06D
PENTA 24R/L150Z15D
PENTA 24R/L200Z06D
PENTA 24R/L200Z15D
PENTA 24R/L300Z06D
PENTA 24R/L300Z15D

W.001

fa

D max

.059
.059
.079
.079
.118
.118

6.0
15.0
6.0
15.0
6.0
15.0

.002
.002
.004
.004
.008
.008

.39
.39
.50
.50
.50
.50

IC1008

Dimensions

f groove
(IPR)
.0012-.0035
.0012-.0031
.0016-.0039
.0016-.0035
.0016-.0051
.0016-.0047

l
l
l
l
l
l

Cutting edge with high positive rake, suitable for parting of tubes, thin walled parts and for small diameters Suitable for machining soft materials and bearing
steel at low to medium feeds For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: HMSDV PEN (D25) HSTBSPEN (D24) PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L24 (B56).

Tmax

Dmax

Dmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 24 Inserts


W.0008
W=.020 (1)
W=.020 (2)
W=.031
W=.039
.041W.055
W=.058
W=.059
.062W.077
W=.079
.087W.091
.094W.098
.106W.125
(1)

Tmax (3)
.039
.098
.063
.138
.079
.098
.197
.118
.236(4)
.138
.197
.252

Tmax / Dmax
.039 / N.L.

T.118

T.138

T.157

T.177

T.197

T.217

T.256

T.252

9.84

.063 / N.L.
.079 / N.L.
.098 / N.L.

N.L.

9.84

N.L.

18.5

8.27

2.76

1.18

N.L.

N.L.

18.5

8.27

5.12

2.95

1.77

.79

N.L.

9.84

N.L.

18.5

8.27

2.76

1.18

N.L.

18.5

8.27

5.31

3.94

2.76

1.57

.79

Refers to PENTA 24N050J000- a precision grooving insert.

(2) Refers to PENTA 24N050J004- a parting insert.


(3)

Dmax for parting = 2 x Tmax

(4)

For full radius insert , Tmax = .118, Dmax = No limit

Main
D63

Contents

User Guide

Index

PENTA 34N-C

Inserts with 5 Cutting Edges for Parting and Grooving of Hard


Materials, Tough and General Applications
W

.001

Tmax

Dmax

1.34

.169
Recommended
Machining Data

Designation
PENTA 34N150C015
PENTA 34N200C020
PENTA 34N200C100
PENTA 34N222C015
PENTA 34N230C020
PENTA 34N239C015
PENTA 34N239C120
PENTA 34N247C020
PENTA 34N250C020
PENTA 34N270C010
PENTA 34N287C020
PENTA 34N300C000
PENTA 34N300C020
PENTA 34N300C040
PENTA 34N300C150
PENTA 34N315C015
PENTA 34N318C020
PENTA 34N330C010
PENTA 34N348C020
PENTA 34N350C025
PENTA 34N398C020
PENTA 34N400C030

W.001

Tmax-r(1)

.059
.079
.079
.087
.091
.094
.094
.097
.098
.106
.113
.118
.118
.118
.118
.124
.125
.130
.137
.138
.157
.157

.006
.008
.039
.006
.008
.006
.047
.008
.008
.004
.008
.000
.008
.016
.059
.006
.008
.004
.008
.010
.008
.012

.315
.315
.315
.315
.315
.315
.315
.315
.315
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394
.394

IC908

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D66.

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

Main
D64

Contents

User Guide

Index

f groove
(IPR)
.0012-.0028
.0016-.0055
.0020-.0063
.0020-.0055
.0020-.0055
.0020-.0059
.0020-.0071
.0020-.0071
.0020-.0071
.0020-.0071
.0020-.0071
.0016-.0039
.0024-.0087
.0024-.0098
.0024-.0079
.0024-.0079
.0024-.0087
.0024-.0079
.0024-.0098
.0024-.0118
.0024-.0118
.0024-.0118

PENTA 34R/L-C

Insert with 5 Cutting Edges, for Parting of Hard Materials, Tough and General Applications
.001
R

.169

Dmax

Tmax

1.33

fa

fa

R.H. L.H.
Recommended
Machining Data

Designation
PENTA 34R/L150C08D
PENTA 34R/L200C06D
PENTA 34R/L200C15D
PENTA 34R/L300C06D
PENTA 34R/L300C15D

W.001

D max(1)

fa

.059
.079
.079
.118
.118

.003
.004
.004
.008
.008

.71
.71
.71
.79
.79

8.0
6.0
15.0
6.0
15.0

IC908

Dimensions

l
l
l
l
l

f groove
(IPR)
.0012-.0031
.0016-.0047
.0016-.0039
.0016-.0055
.0016-.0039

For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D66.

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

PENTA 34N-PB

Parting and Grooving Pentagonal Insert, for Parting Bearing Steel and Other Ductile Materials

.001

1.34

.169
Recommended
Machining Data

Designation
PENTA 34N150PB015
PENTA 34N200PB020
PENTA 34N300PB020

W.001

Tmax-r(1)

.059
.079
.118

.006
.008
.008

.335
.335
.374

IC908

Dimensions

l
l
l

For cutting speed recommendations and user guide, see pages D67-79.
(1)

For grooving and parting depth relative to part diameter, see page D66.

For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

Main
D65

Contents

User Guide

Index

f groove
(IPR)
.0012-.0024
.0012-.0031
.0012-.0039

PENTA 34R/L-PB

Parting Pentagonal Insert, for Parting Bearing Steel and other Ductile Materials
R

R.H.

L.H.

.001
fa

fa

1.34

.169
Recommended
Machining Data

Designation
PENTA 34R/L150PB-6D
PENTA 34R/L200PB-6D
PENTA 34R/L300PB-6D

W.001

D max

fa

.059
.079
.118

.003
.004
.008

.71
.71
.79

6.0
6.0
6.0

IC908

Dimensions

l
l
l

f groove
(IPR)
.0012-.0020
.0012-.0024
.0012-.0031

For cutting speed recommendations and user guide, see pages D67-79.
For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L34 (B56).

Dmax

Tmax

Dmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 34 Inserts


W.0008
.058 W .106
.106 W .158

T.197
N.L.

T.236
13.78

T.276
6.50

T.315
3.94

T.335
2.16

T.354

2.16

.79

Dmax for parting = 2 x Tmax


N.L. = No Limit

Main
D66

Contents

User Guide

T.394

Index

PARTING User Guide


Parting and Grooving
Selection of Inserts

Holder or Blade Size

For a proper match of insert and cutting material


to application, the following variables must be
taken into consideration:
Width of cut (width of insert)
Chipformer style
Lead angle
Corner radius
Carbide grade

To minimize risk of vibration and deflection


always choose:
Blade or toolholder with smallest possible overhang.
Toolholder with maximum shank dimension.
Blade height (B) dimension which is larger than Tmax.
Blade or holder with maximum blade width (largest
possible insert seat size).
Example:
A W.O.C. .375 on blade TGFH 53K-9
(B=2.07 inch) extends the ratio of D.O.C. to W.O.C. by
some 50% to 4.72.

Width of Cut (W.O.C.) and


Depth of Cut (D.O.C.)
In selecting W.O.C., the main factor to consider is the
required D.O.C. The ratio D.O.C. 8xW.O.C. is of
practical use on alloy steel of average machinability.
For example, applying a .118 W.O.C. insert
TAG N3C to cut-off a 1.89 solid bar.
Additional factors which affect D.O.C. capacity,
relative to the ratio, are:

Tmax

Insert Support
A self-clamped tool is recommended
for deep radial machining.
A screw-clamped holder is recommended for axial and
small D.O.C. machining.

90 Mounting
It is very important that the insert is mounted at 90
to the center line of the workpiece in order to obtain
perpendicular surfaces and reduce the risk of vibration.

30

40
60

20

50
80

70

10
0

The workpiece material affects all of the above factors.

90

Workpiece Machinability

Machine Power and Setup Rigidity

.004/40

Excessive W.O.C. on a light-duty machine will yield


vibration and may even stop spindle rotation.

9010'

Expensive Workpiece Material


On costly metals the narrowest applicable W.O.C.
should be used.

Main
D67

Contents

Index

PARTING User Guide


Insert Positioning
The Twisted Insert for Cut-Off and Grooving Applications
Machining of depths longer than insert length is made
possible with the double-ended, twisted insert body.
The rear edge is slanted in relation to the frontal edge

so it does not come into contact with the machined


groove surface when the tool penetrates deeply into the
workpiece.

Clamping
Extended, prismatic surfaces guarantee reliable,
foolproof clamping even in unstable machining
conditions.

Screw-Clamping

Self-Clamping

Small diameters
(D.O.C.) with
screw-clamped Inserts

Large diameters
(D.O.C.) with
self-clamped Inserts

Main
D68

Contents

Index

PARTING User Guide

Setup
The optimal cutting edge height above center of
SELF-GRIP tools is up to .003 inch + .001 inch
W.O.C., an advantage when cutting solid bar
to center.
Cut-off as close to chuck as possible.
On new applications, machine first in the low or
middle range of recommended speeds and feeds.

(.003+.001) max.
Center Height


Machining
Consistency of speed and feed improves
performance.
Apply coolant abundantly.
Secure inserts into clean pockets.
Cutting forces on soft workpiece materials may be
insufficient to push insert well into pocket. Tap insert
into place, using a plastic hammer.
On a conventional lathe, lock the carriage to prevent
axial motion during cut-off.

Usage
Replace worn inserts promptly. The price of a new
one is much less than the risk of damage from
continuing with one that is worn out.
Replace blades which have worn or damaged
pockets.
Never try to repair damaged pockets.
Chip curling is dependent upon the chipformer
type and the machining conditions.

Chipformer Features
Narrows the chip.
Eliminates friction with groove walls,
prevents chip jam overload.
Permits higher feeds.
Produces unscratched surfaces,
eliminating additional facing.
Curls the chips into compact spirals
for easy disposal.

Main
D69

Contents

Index

PARTING User Guide


Selection of Corner Radius
1 A smaller corner radius (r) will reduce the load on the
workpiece and produce a smaller size of burr.

Feed

2 At the same time a large corner radius allows for


higher feeds and increased tool life.


2
Radii

Sharp
Diameter

"S" Sharp Corners


JS/P
Cutting edge with positive
rake and sharp corners.
When a minimum burr (pip)
size is essential.
For small feeds.
For small diameters
or thin walls.
For CNCs, multi-spindle
and screw machines.

Standard Corner Radius

Sharp corner

JS

Standard medium
corner size.
For general applications
and materials.

Medium (standard)
corner radius

"B" Large Corner Radius


Reinforced corners with
stronger cutting edge.
For tough applications and
interrupted cuts.

Large corner radius

Main
D70

Contents

Index

PARTING User Guide


Lead Angle
Lead angle (K) on cut-off inserts reduces size of burr
remaining on workpiece. Increasing the lead angle
reduces the burr, but also reduces possible feed
rates and tool life.
Therefore, neutral inserts are recommended
for parts on which a burr is tolerated.

Neutral

Left

TAG N/DGN

TAG L/DGL

Insert designations such as TAG R... DGR (R.H.) and


TAG L... DGL (L.H.) comply with standard terms for
turning direction. When looking toward the chuck
from the workpiece, R.H.=counterclockwise (C.C.)
rotation of workpiece and L.H.=clockwise (C)
rotation of workpiece. C.C. requires right-hand
inserts; C requires left-hand inserts.

Right
TAG R/DGR

TAG R/DGR

TAG N/DGN

A neutral insert with 0 lead angle increases


D.O.C. capacity.

TAGR/GFR/DGR

TAGR/GFN/DGN

TAG R/DGR - WRONG

Main
D71

Contents

Index

PARTING User Guide


Neutral insert vs. Lead Angle Type
Neutral Insert

lead Angle Type

Better chip control

Better surface finish

Longer tool life

Better straightness

Larger burr size

Main
D72

Smaller burr size

Contents

Index

PARTING User Guide


General Rules for Specific Applications
Chamfer and Cut-Off
1
2
3

Break in and/or groove


Chamfer
Cut-off

V-Belt Pulley Grooves


1
2
3 4

Break in
Multiple plunge to depth,
at minor width of groove
Bevel, plunge and turn
to minor diameter
1

Neck Recessing
1

- 5 Multiple plunge grooves


6

Necking
On neck turning,
DOC (a)=up to size
of insert corner radius

Cut-Off on Eccentric Tubes


Inserts with 4 lead angle are usually
recommended for tubes. However,
the combination of eccentric bore and
machine resiliency may increase feed-snap
on breakthrough and damage the cutting
edge. Changing to 6 lead angle inserts
will moderate breakthrough. Alternatively,
inserts with an extra negative rake-land
that strengthens the cutting edge are
available on request.

Main
D73

Contents

Index

PARTING User Guide


Clamping / Extraction Instructions
The tools are equipped with a user-friendly clamping and extraction device

ETG 5-7 (for .197-.276 tools)


ETG 2 (for .079 tools)
ETG 1.4 (for .055 tools)

The flat side of the


pin must face up

Extracting

Clamping
ETG 3-4 (for .118 and .157 tools)

Extracting

Clamping
ETG 8-12 Extractor for .315 to .500 Inserts
Extraction Side

Insertion Side

Main
D74

Contents

Index

PARTING User Guide


Clamping / Extraction Instructions

Extractor for DGN/R/L Double-Ended Inserts


Do-Grip Insert Clamping/Extraction
Extracting
the insert

Extractor and Insert Replacement


The Eccentric Extractor
Simple to operate; controlled rotation requires low force;
guarantees limited upper jaw movement and secures
maximum load on blade.

Main
D75

Contents

Index

PARTING User Guide


Practical Suggestions
To Reduce Burr
On CNCs, reduce feed by 75% on approaching
center when stub diameters W.O.C.
Check center height of cutting edge.
Use insert with lead angle.
If 0 lead angle must be used for any reason,
apply narrow W.O.C.
Apply a supporting part-catcher (or adjust
concentricity).
On internally chamfered hollow bar, line up
chamfer corner with parted workpiece surface.

Note: Conditions which yield large burrs may


also cause chipping of insert corners.

Internal chamfer line-up

To Improve Surface Finish


Increase cutting speed
Use insert with 0 lead angle
Select chipformer which will provide
optimum chip control
Use coated carbide
Improve coolant application
Eliminate chatter

Cutting Fluid
A copious supply of cutting fluid, directed exactly at
the cutting edge, should be used while the insert is
engaged and throughout the operation.
For tool blocks a coolant adapter can be mounted and
the coolant supply connected from above or from either
side. The adapter can be ordered as an optional extra
and is supplied with an assembly screw.

Main
D76

Contents

Index

PARTING User Guide


Grade Application Range
Cutting
Speed

IC807 (IC907)

IC808 (IC908)

IC354

IC830 (IC928)

Feed / Interrupted cut

Selection Guide for Parting Grades


ISO P

ISO H

ISO M

ISO S

ISO K

ISO N

1 - 11

38 - 41

12 - 14

31 - 37

15 - 20

21 - 28

Steel

Hard Steel

Stainless Steel

High Temp Alloys Cast Iron

Nonferrous

Harder

Harder

Harder

Harder

Harder

Material Groups

IC807(907)

IC807 (907)

IC807 (907)

IC807 (907)

IC808 (908)

IC20

IC807 (907)

IC808 (908)

IC20

IC808 (908)
PARTING

IC830 (928)
IC1028
Tougher

IC808 (908)
Tougher

Harder

IC830 (928)
(1028)
Tougher

IC20

IC808 (908)
IC830 (928)
Tougher

Tougher

Tougher
^ First choice

Main
D77

Contents

Index

PARTING User Guide


Machining Data
Tensile
Hardness Material
Strength
ISO Material Condition HB No.
[Kpsi]

< 0.25 %C

Annealed

61

125 1

Annealed
Quenched and tempered
Annealed
Quenched and tempered

94
123
109
145

190
2
250 3
220
4
300
5


Annealed
Low alloy steel and

cast steel
Quenched and tempered

(less than 5%
all elements)

87
135
145
174

200 6
275 7
300 8
350 9

Annealed

High alloy steel, cast steel, and
Quenched and tempered

tool steel

99
160

200
325

10
11

200
240
180
180
260
160
250
130
230

12
13
14
15
16
17
18
19
20

Non-alloy steel and


>= 0.25 %C
cast steel, free cutting < 0.55 %C
steel
>= 0.55 %C

>= 0.55 %C

Ferritic/martensitic
99
Stainless steel and

Martensitic
119
cast steel
Austenitic
87


Pearlitic/ferritic

Grey cast iron (GG)


Pearlitic/martensitic


Ferritic
Ductile cast iron (nodular) (GGG)
Pearlitic



Ferritic
Pearlitic

Malleable cast iron

M
K


Not cureable
60
Aluminumwrought alloy

Cured
100


<=12% Si
Not cureable

75
Aluminum-cast,

Cured
90
alloyed


>12% Si
High temperature

130


>1% Pb
Free cutting

110

Brass
90
Copper alloys

100
Electrolitic copper







Duroplastics, fiber plastics


Non-metallic

Hard rubber

21
22
23
24
25
26
27
28
29
30


Annealed
Fe based
Cured
Annealed
High temp. alloys


Ni or Co based Cured

200
280
250
350

31
32
33
34

Cast
320

58
152

Titanium and Ti alloys
Alpha+beta alloys cured

35
36
37

Hardened
Hardened steel

Hardened
Cast
Chilled cast iron

55 HRc
60 HRc
400

38
39
40

Cast iron

55 HRc

41

Main
D78

Hardened

Contents

Index

PARTING User Guide


Parting Speed Recommendations

No.

IC807,
IC907

IC808,
IC908, IC1008

IC354

IC328

IC830,
IC928, IC1028

1
2
3
4
5
6
7
8
9
10

460-890
390-790
330-720
360-790
260-690
330-590
300-660
260-590
300-260
260-560

430-750
360-660
300-590
330-660
230-560
300-460
260-520
230-460
260-490
230-430

360-560
330-490
260-490
260-430
200-330
260-390
260-430
200-360
200-330
260-460

260-430
260-360
230-300
230-330
130-230
230-330
200-300
130-230
100-200
160-230

260-460
260-390
230-330
230-360
130-260
230-360
200-330
130-260
100-230
160-260

11

230-520

200-390

200-330

100-160

100-230

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

260-660
230-590
200-490
390-660
360-590
430-850
360-560
490-820
430-660

230-590
200-520
160-430
360-590
330-520
390-790
330-490
460-750
390-590

200-360
160-330
130-300

230-460
230-390
160-360

130-230
100-200
100-160
80-130
80-130
397-462
160-300

100-160
70-130
70-100
50-70
50-70
264-363
130-230

38
39
40
41

70-160
50-130

Main
D79

IC20

160-360
130-230
200-300
130-260
200-300
160-300
980-2620
750-1020
920-2720
660-1640
560-980
490-820
390-660
300-490

100-130
70-130
70-100
50-70
50-70
165-397
70-160

Contents

Index

Main
D80

Contents

User Guide

Index

Main
E1

Index

Face Grooving and Turning Selection Guide


A Variety of Inserts for
Face Machining Applications

Tmax

Face Grooving D min .236-1.18

.
Dia

n.

Mi

D min

D max

W min

W max

T max

Page

Picco E9-12
.236
_
.039
.118
1.18

MIFR E15
.315
.669
.059
.086
.216

GFQR E13
.472
.748
.039
.098
.118

.472

.118
.236

HGPL E40

.472

.118
.236

GRIP E36-37

.826

.157
.236

DGN E38-39

Main
E2

Index

USER GUIDE
Face Grooving D min .944-3.15

D min

D max W min W max T max Page

.944

.118
.236

HFPR/L E35

.866

.094
.157
.197
PENTA 34F E52

1.968

GDMY/N

.315

.315

.984

B31
E45-46

GIF 8 E44
3.149

.315
.315
.984

GIFG 8 E44
1.968

.315
.315
.984

3.149

.275
.315

GIMM 8CC E47

1.968

.315
.315

GDMM 8CC E47

Main
E3

Index

USER GUIDE
Small Diameter Face Machining Systems
B A

Tool: HGHR/L see page E16


Insert: GRIP / HGPL
W = .118
Tmax = .236
Min. dia. = .472

Integral shank toolholder which


uses double-ended .118 inserts.
Used for face grooving and face
turning of small parts, for .472
minimum groove diameter.

B A

Tool: HGAER/L (adapter) see page E24


Tool: HFAER/L (adapter) see page E25
Insert: HFPR/L
W = .118-.236
Tmax = 1.259
Min. dia. = .0472

Exchangeable external adapters.


Used with HELIFACE and GRIP
inserts, for deep face machining.

B A

Tool: PCHPR/L see page E53


Insert: PENTA 24/34...
W = .020-.157
Tmax = .394
Min. dia. = .866

Pentagonal insert for face


grooving and recessing up to
.394 depth of cut at a minimum
.866 diameter.

C B

Tool: PICCO R010

see page E9-10

W = .039-.118
Tmax = .236
Min. dia. = .236

Small solid carbide bars, for


machining shallow grooves from
.236 minimum diameter.

Main
E4

Index

USER GUIDE

Tool: PICCO R015

see page E12

W = .098-.118
Tmax = 1.181
Min. dia. = .590

Small solid carbide bars for


machining deep face grooves
of up to 1.181 and .590
minimum diameter.

Tool: MIFHR ... see page E15


Insert: MIFR

C B

W = .059-.118
Tmax = .354
Min. dia. = .315

MINCUT - A new family of


internal face grooving and face
turning tools for machining
small diameters ranging from
.315-.669. Strong and stable
tangential pocket with internal
coolant.

Tool: MGCH 09C


Insert: GFQR

B C

see page E13

W = .039-.098
Tmax = .118
Min. dia. = .472

A screw-clamped insert on an
internal coolant solid carbide
bar. Used for machining shallow
grooves of .472 minimum
diameter.

Main Applications
A

Tma

Tmax

Tmax
in

M
ia.

Grooving Next to a Shaft

.
Dia

Mi

External Grooving

Main
E5

.
Dia

Internal Grooving

Index

Mi

USER GUIDE
Medium Diameter Face Machining Systems
B A

Tool: HFHR/L see page E17-20


Insert: HFPR/L
W = .118-.236
Tmax = 1.259
Min. Dia. = .984

Integral shank toolholders


which use HELIFACE and
GRIP inserts.
For deep face grooving and
side face turning.

B A

Tool: HFPAD (adapter)


Insert: HFPR/L

see page E21-22

W = .118-.236
Tmax = .787
Min. Dia. = .984

Slanted, screw clamped


adapter, used with HELIFACE
and GRIP inserts.
A part of the MODULAR-GRIP
system. Very rigid, for tough
face operations.

Tool: SGFFR/L
Insert: GFF

see page E48

W = .083-.236
Tmax = 1.181
Min. Dia. = .984

Integral toolholders which use


SELF-GRIP inserts.
Recommended for face
grooving only.
Excellent chip evacuation.

Tool: HFFR/L see page E23


Insert: HFPR/L

Tool: SGFFA R/L


Insert: GFF

W = .157-.236

W = .083-.236

Tmax = 1.496

Tmax = 1.575

see page E49

Min. Dia. = 1.889

Min. Dia. = .984

Economical, double
ended blades which use
HELIFACE and GRIP inserts.
Recommended for deep face
grooving and face turning to a
maximum depth of 1.496.

Reinforced blades which use


SELF-GRIP inserts.
Recommended for face
grooving only, can machine
along shaft. Excellent chip
evacuation.

Main
E6

A B

Index

USER GUIDE

Tool: HFHR/L..-M
Insert: HFPR/L

B A

see page E26

W = .118-.236
Tmax = .209
Min. Dia. = .787

Integral toolholders, used with


HELIFACE and GRIP inserts.
For machining up to
.209 depth.
.118-.236 wide inserts
can be mounted in the
same pocket.

Tool: HFAIR/L& HGAIR/L


(adapter) see page E30, E32
Insert: HFPR/L

B C

W = .118-.236
Tmax = 1.259
Min. Dia. = .472

Exchangeable, internal coolant,


internal adapters. Used with
HELIFACE and GRIP inserts.
Recommended for deep
internal face machining.

Tool: HFIR/L..-MC
Insert: HFPR/L

B C

see page E33

W = .157-.236
Tmax = .196
Min. Dia. = .787

Boring bars for shallow face


machining of up to .196
depth. Used with HELIFACE
and GRIP inserts. Internal
coolant. .157-.236 width
inserts can be mounted on
the same pocket.

Main Applications
A

Tma

Tmax

Tmax
in

M
ia.

Grooving Next to a Shaft

.
Dia

Mi

External Grooving

Main
E7

.
Dia

Internal Grooving

Index

Mi

USER GUIDE
Large Diameter Face Machining Systems
Tool: CGFG 51-..R/L-P8DG

B A

see page E43

Insert: GIMY 8
W = .315
Tmax = 4.724
Min. Dia. = 7.086

Blades used with .315 singleended CUT-GRIP inserts. Can


machine up to 4.724 depth
next to a shaft. Used for large
diameters.
Tool: GHFG ..R/L-8
Insert: GDMY 8..

B A

see page E40

W = .315
Tmax = 1.14
Min. Dia. = 1.968

Integral toolholders, used with


.315 CUT-GRIP inserts. For
heavy machining of medium and
large parts. Can machine next to
a shaft up to 1.14 depth.

Tool: GAFG ..R/L-8 (adapter)

B A

see page E43

Insert: GDMM 8CC


W = .315
Tmax = .984
Min. Dia. = 3.149

Exchangeable adapters, used


with .315 CUT-GRIP inserts.
Can machine up to .984 depth
next to a shaft. For heavy
machining of medium and
large parts.

Main Applications
A

Tma

Tmax

Tmax

.
Dia

Grooving Next to a Shaft

Mi

.
Dia

Mi

External Grooving

Main
E8

.
Dia

Internal Grooving

Index

Mi

PICCO-010/610 (Face Grooving)

PICCO Mini Solid Carbide Bars for Face Grooving

l1

Tmax-a

Min Bore
Dia.

dh6
Tmax-a

l2

l2

Right-hand shown

Recommended
Machining Data

Designation
PICCO R 010.1006-10
PICCO R 010.1506-10
PICCO R 010.1008-10
PICCO R 010.1008-20
PICCO R 010.1008-30
PICCO R 610.1008-10
PICCO R 610.1008-20
PICCO R/L 010.1508-20
PICCO R/L 010.1508-30
PICCO R 010.1508-10
PICCO R 610.1508-10
PICCO R 610.1508-20
PICCO R/L 010.2008-30
PICCO R 010.2008-10
PICCO R 010.2008-20
PICCO R 610.2008-10
PICCO R 610.2008-20
PICCO R 010.2508-10
PICCO R 010.2508-20
PICCO R 010.2508-30
PICCO R 610.2508-10
PICCO R 610.2508-20
PICCO R 010.3008-10
PICCO R 010.3008-20
PICCO R 010.3008-30
PICCO R 610.3008-10
PICCO R 610.3008-20

D1 min

Tmax-a

l2

l1

.24
.24
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31
.31

.039
.059
.039
.039
.039
.039
.039
.059
.059
.059
.059
.059
.079
.079
.079
.079
.079
.098
.098
.098
.098
.098
.118
.118
.118
.118
.118

.059
.079
.059
.059
.059
.059
.059
.098
.098
.098
.098
.098
.118
.118
.118
.118
.118
.138
.138
.138
.138
.138
.138
.138
.138
.138
.138

.236
.236
.276
.276
.276
.236
.236
.276
.276
.276
.236
.236
.276
.276
.276
.236
.236
.276
.276
.276
.236
.236
.276
.276
.276
.236
.236

.165
.165
.232
.232
.232
.205
.205
.232
.232
.232
.205
.205
.232
.232
.232
.205
.205
.232
.232
.232
.205
.205
.232
.232
.232
.205
.205

.433
.433
.433
.827
1.181
.433
.787
.827
1.181
.433
.433
.787
1.181
.433
.827
.433
.787
.433
.827
1.181
.433
.787
.433
.827
1.181
.433
.787

1.024
1.024
1.024
1.378
1.772
1.024
1.378
1.378
1.772
1.024
1.024
1.378
1.772
1.024
1.378
1.024
1.378
1.024
1.378
1.772
1.024
1.378
1.024
1.378
1.772
1.024
1.378

IC228

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

Only right-hand bars are available as standard All carbide bars have sharp corners For detailed cutting data, see pages E64-65.
For holders, see pages PICCO/MG PCO (Holder) (E14) GHPCOR/L (B111) PICCO ACE (B109)

Main
E9

Index

f face-groove

(IPR)

.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002

PICCO-010 (Round Face Groove)


Mini-Bars for Round Profile Face Grooving

l1
dh6
Tmax-a
D1min.

a
l2

Right-hand shown

Recommended
Machining Data

Designation
PICCO R 010.1005-10
PICCO R 010.1005-20
PICCO R 010.1608-10
PICCO R 010.1608-20
PICCO R 010.2010-10
PICCO R 010.2010-20
PICCO R 010.2512-10
PICCO R 010.2512-20
PICCO R 010.3015-10
PICCO R 010.3015-20

D1 min

Tmax-a

l2

l1

.31
.31
.31
.31
.31
.31
.31
.31
.31
.31

.039
.039
.063
.063
.079
.079
.098
.098
.118
.118

.020
.020
.031
.031
.039
.039
.049
.049
.059
.059

.079
.079
.118
.118
.157
.157
.197
.197
.236
.236

.276
.276
.276
.276
.276
.276
.276
.276
.276
.276

.232
.232
.232
.232
.232
.232
.232
.232
.232
.232

.433
.787
.433
.787
.433
.787
.433
.787
.433
.787

1.024
1.378
1.024
1.378
1.024
1.378
1.024
1.378
1.024
1.378

IC1008

Dimensions

l
l
l
l
l
l
l
l
l
l

f face-groove

(IPR)

.000-.002
.000-.002
.000-.002
.000-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002

Only right-hand bars are available as standard All carbide bars have sharp corners For detailed cutting data, see pages E64-65.
For holders, see pages PICCO/MG PCO (Holder) (E14) GHPCOR/L (B111) PICCO ACE (B109)

PICCO-620 (Groov.Along Shaft)

PICCO Mini Solid Carbide Bars for Grooving Along Shaft, Dmin .236"
l1
dh6
Tmax-a

D1min.

a
W

l2
Right-hand shown

Recommended
Machining Data

Designation
PICCO R 620.1006-20
PICCO R 620.1506-20
PICCO R 620.2006-20
PICCO R 620.2506-20
PICCO R 620.3006-20

D1 min

Tmax-a

l2

l1

.24
.24
.24
.24
.24

.039
.059
.079
.098
.118

.079
.118
.157
.197
.236

.236
.236
.236
.236
.236

.205
.205
.205
.205
.205

.787
.787
.787
.787
.787

1.378
1.378
1.378
1.378
1.378

IC1008

Dimensions

l
l
l
l
l

Only right-hand bars are available as standard All carbide bars have sharp corners For detailed cutting data, see pages E64-65.
For holders, see pages PICCO/MG PCO (Holder) (E14) GHPCOR/L (B111) PICCO ACE (B109)

Main
E10

Index

f face-groove

(IPR)

.000-.002
.000-.002
.001-.002
.001-.002
.001-.002

PICCO-016/020 (Face Grooving)

PICCO Mini Solid Carbide Bars with Coolant Holes for Deep Face Grooving

Tmax-a

.248

l1
dh6

D1 min.

W R.008
a
R.008

Right-hand shown

Recommended
Machining Data

Designation
PICCO R 016.0300-10
PICCO R 016.0300-20
PICCO R 016.0400-10
PICCO R 016.0400-20
PICCO R 020.0300-25
PICCO R 020.0300-30
PICCO R 020.0300-35
PICCO R 020.0300-40
PICCO R 020.0400-25
PICCO R 020.0400-30
PICCO R 020.0400-35
PICCO R 020.0400-40
PICCO R 020.0500-20
PICCO R 020.0500-25
PICCO R 020.0500-30
PICCO R 020.0500-35
PICCO R 020.0500-40

D1 min

Tmax-a

l1

.63
.63
.63
.63
.79
.79
.79
.79
.79
.79
.79
.79
.79
.79
.79
.79
.79

.118
.118
.157
.157
.118
.118
.118
.118
.157
.157
.157
.157
.197
.197
.197
.197
.197

.394
.787
.394
.787
.984
1.181
1.378
1.575
.984
1.181
1.378
1.575
.787
.984
1.181
1.378
1.575

.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315
.315

.217
.217
.236
.236
.217
.217
.217
.217
.236
.236
.236
.236
.256
.256
.256
.256
.256

1.181
1.575
1.181
1.575
1.772
1.969
2.165
2.362
1.772
1.969
2.165
2.362
1.575
1.772
1.969
2.165
2.362

Only right-hand bars are available as standard All carbide bars have sharp corners For detailed cutting data, see pages E64-65.
For holders, see pages PICCO/MG PCO (Holder) (E14) GHPCOR/L (B111)

Main
E11

Index

IC1008

Dimensions

l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l

f face-groove
(IPR)
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.000-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002

PICCO-015 (Face Grooving)

PICCO Mini Solid Carbide Bars for Deep Face Grooving

l1
Tmax-a

dh6
D1min.

Tmax-a
a

W
W

l2
Right-hand shown

Recommended
Machining Data

Designation
PICCO R 015.2515-20
PICCO R/L 015.3015-20
PICCO R 015.3015-30

D1 min

Tmax-a

l2

l1

.59
.59
.59

.098
.118
.118

.787
.787
1.181

.276
.276
.276

.232
.232
.232

.787
.787
1.181

1.378
1.378
1.772

IC228

Dimensions

l
l
l

Only right-hand bars are available as standard All carbide bars have sharp corners For detailed cutting data, see pages E64-65.
For holders, see pages PICCO/MG PCO (Holder) (E14) GHPCOR/L (B111) PICCO ACE (B109)

Main
E12

Index

f face-groove

(IPR)

.000-.002
.001-.002
.000-.002

MGCH-C (Face)

Face Machining Solid Carbide Bars for Dmin .472 - Dmax .748" Penetration Range,
Using GFQR Inserts
L max

MGCH 09C

(MG PCO-16-9)

f
l1
Designation
MGCH 09C

The same tool applies on right- and left-machining.

D min

l1

L max

.472

.354

3.287

2.56

.22

For holder, see page PICCO/MG PCO (Holder) (E14).

Spare Parts
Designation
MGCH-C (Face)


Screw

Key

SR 76-2145

T-15/5

GFQR

Face Grooving Inserts

l
Tmax-a

.197

D1min

f
W

R
Recommended
Machining Data

Designation
GFQR 12-1.00-0.05
GFQR 12-1.50-0.20
GFQR 12-2.00-0.20
GFQR 12-2.50-0.20

W.001

Tmax-a

D1 min(1)

D1 max(2)

.039
.059
.079
.098

.002
.008
.008
.008

.059
.098
.118
.118

.47
.47
.49
.51

.63
.67
.71
.75

For detailed cutting data, see pages E64-65.


(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

Main
E13

Index

IC528

Dimensions

l
l
l
l

f face-groove

(IPR)

.000-.002
.000-.002
.001-.002
.001-.002

PICCO/MG PCO (Holder)


Holders for PICCO Inserts
L5

L5

L3

d2

Designation
PICCO 12.7-4-5
PICCO 15.9-4-5
PICCO 19-4-5
PICCO 25.4-4-5 (1)
PICCO 15.9-6-7
PICCO 19-6-7
PICCO 25.4-6-7 (1)
MG PCO-12.7-6
MG PCO-15.9-6-8
MG PCO-19-6-8
MG PCO-25.4-6-8 (1)
MG PCO-16-9

d2
d

d3

MG PCO 12.7-6

PICCO.../MG PCO

d2

d3

L5

L3

.157
.157
.157
.157
.236
.236
.236
.236
.236
.236
.236
.354

.197
.197
.197
.197
.276
.276
.276
.315
.315
.315
-

2.950
2.950
3.540
3.543
2.950
3.540
3.543
3.000
3.000
3.500
3.543
2.952

.394
.394
.394
.394
.394
.394
.394
.590
.390
.390
.394
.630

2.170
2.170
2.760
2.756
2.170
2.760
2.756
2.090
2.170
2.760
2.756
2.086

.410
.550
.710
.921
.550
.710
.921
.433
.551
.709
.921
.709

.709
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709
.709

Tools for Swiss-type CNC.

Spare Parts
Designation
PICCO 12.7-4-5
PICCO 15.9-4-5
PICCO 19-4-5
PICCO 25.4-4-5
PICCO 15.9-6-7
PICCO 19-6-7
PICCO 25.4-6-7
MG PCO-12.7-6
MG PCO-15.9-6-8
MG PCO-19-6-8
MG PCO-25.4-6-8
MG PCO-16-9


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF
M5X6-PF

2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5

Main
E14

.500
.625
.750
1.000
.625
.750
1.000
.500
.625
.750
1.000
.630

Holders are suitable for left- and right-hand mini-bars, and ISO bars.
(1)

L3

Index

MINCUT (Dmin .315)

MIFHR

Bars for Face and Internal Grooving, Undercutting and Threading Inserts
MIFHR... 10

MIFHR... 8

f2
d5 d

l2

Designation
MIFHR 9.5C-8
MIFHR 12.7C-8
MIFHR 12.7C-10
MIFHR 15.9C-10

L3

f1

d5

f1

f2

L3

l2

.375
.500
.500
.626

.156
.203
.236
.236

.055
.055
.094
.094

.169
.230
.230
.287

4.030
4.030
3.543
3.543

.291
.291
.291
.291

.492
.492
.677
.677

R
.149
.149
.181
.181

Inserts
MI.R 8
MI.R 8
MI.R 10
MI.R 10

For inserts, see pages: MIFR (E15) MIGR 8 (B124) MITR 8-MT (refer to ISCAR ISO & Thread Turning catalog) MIUR 8 (B124).
For holders, see pages: PICCO/MG PCO (Holder) (E14).

Spare Parts
Designation
MIFHR...-8
MIFHR...-10


Screw

Key

SR 14-297
SR 34-506

T-8/5
T-9/5

MIFR

MINCUT Screw-Clamped Inserts for Internal Face Grooving and Turning,


Penetration Diameter Range .315-1.34
MIFR 10

MIFR 8
L5
h3

Tmax-a
D1

l Ref.
T max

W
R

Recommended
Machining Data

Designation
MIFR 8-1.50-0.20
MIFR 8-1.60-0.80
MIFR 8-2.00-0.20
MIFR 8-2.20-0.20
MIFR 10-2.00-1.00
MIFR 10-3.00-1.50

l Ref.

W.001

R.0008

D1 min

D1 max

Tmax-a

L5

.70
.70
.70
.70
.99
.99

.059
.063
.079
.087
.079
.118

.0079
.0315
.0079
.0079
.0394
.0591

.10
.10
.11
.11
.09
.13

.31
.31
.31
.31
.39
.36

.45
.48
.59
.67
1.18
1.34

.224
.224
.224
.224
.394
.354

.433
.433
.433
.433
.583
.583

For cutting speed recommendations, see pages E64-65.

Main
E15

Index

IC908

Dimensions

l
l
l
l
l
l

f facegroove

f faceturn

.001-.004
.001-.004
.001-.004
.001-.004
.001-.004
.001-.004

.001-.002
.001-.002
.001-.002
.001-.002
.001-.002
.001-.002

(IPR)

(IPR)

HGHR/L-3

Integral Holders for Face Grooving and Turning, Dmin .472"


l2
H2

h
D1

Tmax-a

Tmax-a

h4
l1

A1
b

Right-hand shown

Designation
HGHR/L 9.5-12-3T6
HGHR/L 9.5-16-3T6
HGHR/L 12.7-12-3T6
HGHR/L 12.7-16-3T6
HGHR/L 15.9-12-3T6
HGHR/L 15.9-16-3T6
HGHR/L 19-12-3T6
HGHR/L 19-16-3T6
HGHR/L 25.4-12-3T6
HGHR/L 25.4-16-3T6

Tmax-a

h4

.118
.118
.118
.118
.118
.118
.118
.118
.118
.118

.236
.236
.236
.236
.236
.236
.236
.236
.236
.236

.375
.375
.500
.500
.625
.625
.750
.750
1.000
1.000

.375
.375
.500
.500
.625
.625
.750
.750
1.000
1.000

.12
.12
.12
.12
.12
.12
-

D1 min(1) D1 max(2)
.47
.63
.47
.63
.47
.63
.47
.63
.47
.63

.63
.98
.63
.98
.63
.98
.63
.98
.63
.98

H2

A1

l1

l2

.37
.37
.46
.46
.59
.59
.75
.75
1.00
1.00

.67
.67
.70
.70
.82
.82
.95
.95
1.20
1.20

.559
.524
.646
.619
.771
.735
.907
.907
1.157
1.157

5.000
5.000
5.000
5.000
5.000
5.000
5.000
5.000
5.000
5.000

.75
.75
.75
.75
.75
.75
.75
.75
.75
.75

Use HGN and GRIP inserts with right-hand toolholders only and HGPL inserts with left-hand toolholders For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) HGN-C (D36) HGN-J (D37) HGN-UT (D38) HGPL (E40).

No limitation for widening groove toward or away from center, except for the following tools:

Limitation of widening toward center


depends on the major diameter (D)
as per chart.

Spare Parts
Designation
HGHR/L-3


Screw

Key

SR 76-1400

T-20/3

Main
E16

hGhr/l...-12-3T6

Index

.472

.157

.512

.039

.513

HFHR/L-3T

Integral Toolholders for External Facing, Dmin .98"


l2
Tmax-a

h
F1

D1

Tmax-a
.83
Designation
HFHR/L 25.4-25-3T12
HFHR/L 25.4-30-3T12
HFHR/L 25.4-38-3T12
HFHR/L 25.4-48-3T22
HFHR/L 25.4-60-3T22
HFHR/L 25.4-75-3T25

(1)
(1)
(1)

H2

l1

Right-hand shown

Tmax-a

l1

F1

.118
.118
.118
.118
.118
.118

.470
.470
.470
.870
.870
.980

1.000
1.000
1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000
1.000
1.000

6.000
6.000
6.000
6.000
6.000
6.000

1.02
1.02
1.02
1.02
1.02
1.02

.21
.21
.21
-

D1 min(2) D1 max(3)
.98
1.18
1.50
1.89
2.36
2.95

1.18
1.50
1.89
2.36
2.96
3.94

For user guide, see pages E54-63,E66-70.


(1)

For deep face grooving only.

(2)

Minimum penetration diameter

(3)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35).

Penetration Range
No limitation for widening groove
toward or away from center,
except for the following tools:

hfhr/l-:-25-3T12
D
.98
1.02
1.06

Spare Parts
Designation
HFHR/L-3T

Limitation of widening toward


center (d) depends on the
major diameter (D) as per
chart.

.20
.08
0


Screw

Key

SR M6X16DIN912

HW 5.0

Main
E17

Index

l2

H2

1.50
1.50
1.50
1.57
1.57
1.69

1.31
1.35
1.39
1.43
1.43
1.43

HFHR/L-4T

Integral Toolholders for External Facing, Dmin .98"


l2
h

Tmax-a

F1

D1

Tmax-a

l1

.83
Designation
HFHR/L 25.4-25-4T12
HFHR/L 25.4-29-4T12
HFHR/L 25.4-34-4T20
HFHR/L 25.4-40-4T25
HFHR/L 25.4-48-4T25
HFHR/L 25.4-60-4T25
HFHR/L 25.4-75-4T25
HFHR/L 25.4-100-4T25
HFHR/L 25.4-140-4T25
HFHR/L 25.4-240-4T25

H2

HFHR/L :-:-4T12

Right-hand shown

Tmax-a

F1

l1

.157
.157
.157
.157
.157
.157
.157
.157
.157
.157

.470
.470
.790
.980
.980
.980
.980
.980
.980
.980

.24
.24
.24
.24
.24
.24
.24
.24
.24
.24

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000

1.02
1.02
1.02
1.02
1.02
1.02
1.02
1.02
1.02
1.02

D1 min(1) D1 max(2)
.98
1.14
1.34
1.57
1.89
2.36
2.95
3.94
5.51
9.45

1.14
1.34
1.57
1.89
2.36
2.95
3.94
5.51
9.45
31.50

l2

H2

1.54
1.54
1.54
1.73
1.73
1.73
1.73
1.73
1.73
1.73

1.35
1.39
1.39
1.43
1.47
1.47
1.47
1.47
1.47
1.47

DGN & GRIP 4.. inserts can be used only with right-hand tools, HGPL 4.. inserts with left-hand tools. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: DGN-UT/UA (D34) DGN/DGNM-J/JS/JT (D31) GRIP (B14) GRIP (Full Radius) (B14) HFPR/L (E35) HFPR/L (Full Radius) (E35)
HGPL (E40).

Penetration Range

No limitation for widening groove toward or away from


center, except for the following tools:

hfhr/l- : -25-4T12
D

.98

.04

1.02

Spare Parts
Designation
HFHR/L-4T

hfhr/l- : -29-4T12
D

1.14

.04

1.8


Screw

Key

SR M6X16DIN912

HW 5.0

Main
E18

Limitation of widening toward


center (d) depends on the
major diameter (D) as per
chart.

Index

HFHR/L-5T

Integral Toolholders for External Facing, Dmin .98"


l2
h

Tmax-a

HFHR/L :-:-5T10
F1

D1

W
b

Tmax-a

l1

.83
Designation
HFHR/L 25.4-25-5T10
HFHR/L 25.4-28-5T15
HFHR/L 25.4-31-5T15
HFHR/L 25.4-35-5T20
HFHR/L 25.4-40-5T20
HFHR/L 25.4-45-5T25
HFHR/L 25.4-55-5T25
HFHR/L 25.4-70-5T32
HFHR/L 25.4-95-5T32

H2

Right-hand shown

Tmax-a

l1

F1

D1 min(1)

D1 max(2)

l2

H2

.197
.197
.197
.197
.197
.197
.197
.197
.197

.390
.670
.670
.790
.790
.980
.980
1.260
1.260

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000
1.000

6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000
6.000

.28
-

1.04
1.04
1.04
1.04
1.04
1.04
1.04
1.04
1.04

.98
1.10
1.22
1.38
1.57
1.77
2.17
2.76
3.74

1.18
1.22
1.38
1.57
1.77
2.17
2.76
3.74
5.12

1.50
1.34
1.34
1.54
1.54
1.73
1.73
2.00
2.00

1.31
1.39
1.39
1.43
1.43
1.43
1.43
1.43
1.43

DGN & GRIP 5.. inserts can be used only with right-hand tools, HGPL 5.. inserts with left-hand tools. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: DGN-UT/UA (D34) DGN/DGNM-J/JS/JT (D31) GRIP (B14) GRIP (Full Radius) (B14) HFPR/L (E35) HFPR/L (Full Radius) (E35)
HGPL (E40).

No limitation for widening groove toward or away from center, except for the following tools:

hfhr/l-:-31-5T15

hfhr/l-:-28-5T15

1.22

.59

1.10

.51

.98

.16

1.26

.39

1.14

.31

1.02

.04

1.30

.28

1.18

.20

1.06

1.34

.16

1.22

.12

1.38

.08

1.26

.04

1.42

1.30

Spare Parts
Designation
HFHR/L-5T

Limitation of widening toward


center (d) depends on the
major diameter (D) as per chart.


Screw

Key

SR M6X16DIN912

HW 5.0

Main
E19

hfhr/l-:-25-5T10

Index

HFHR/L-6T

Integral Toolholders for External Facing, Dmin 1.18


l2

Tmax-a

HFHR/L :-:-6T10

F1

D1

Tmax-a

b
l1

.83
Designation
HFHR/L 25.4-30-6T15
HFHR/L 25.4-38-6T20
HFHR/L 25.4-50-6T25
HFHR/L 25.4-70-6T32
HFHR 25.4-100-6T20
HFHR/L 25.4-100-6T32
HFHR/L 25.4-180-6T32

H2

Right-hand shown

Tmax-a

l1

.236
.236
.236
.236
.236
.236
.236

.670
.790
.980
1.260
1.260
1.260
1.260

1.000
1.000
1.000
1.000
1.000
1.000
1.000

1.000
1.000
1.000
1.000
1.000
1.000
1.000

6.000
6.000
6.000
6.000
6.000
6.000
6.000

1.05
1.05
1.05
1.05
1.05
1.05
1.05

D1 min(1) D1 max(2)
1.18
1.50
1.97
2.76
3.94
3.94
7.09

1.50
1.97
2.76
3.94
7.09
7.09
15.80

l2

H2

h4

1.42
1.54
1.73
2.00
2.00
2.00
2.00

1.39
1.43
1.47
1.47
1.47
1.47
1.57

.10

DGN & GRIP 6.. inserts can be used only with right-hand tools, HGPL 6.. inserts with left-hand tools. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: DGN-UT/UA (D34) DGN/DGNM-J/JS/JT (D31) GRIP (B14) GRIP (Full Radius) (B14) HFPR/L (E35) HFPR/L (Full Radius) (E35)
HGPL (E40).

No limitation for widening groove toward or away


from center, except for the following tools:

hfhr/l-:-30-6T15
D

1.18

.28

1.22

.16

1.26

.04

1.30

Spare Parts
Designation
HFHR/L 25.4-30-6T15
HFHR/L 25.4-38-6T20
HFHR/L 25.4-50-6T25
HFHR/L 25.4-70-6T32
HFHR
25.4-100-6T20
*
HFHR/L 25.4-100-6T32
HFHR/L 25.4-180-6T32

Limitation of widening toward


center (d) depends on the
major diameter (D) as per chart.


Screw

Key

SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW

M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X16DIN912
M6X20DIN912
M6X16DIN912
M6X16DIN912

5.0
5.0
5.0
5.0
5.0
5.0
5.0

Main
E20

Index

HFPAD-3

Adapters for Face Machining


Holder: MAHPL
Tmax-a
D1

f (a)

Holder: MAHR
B1

h1

l2
f2

A2

W
Designation
HFPAD 3R/L-25-T10
HFPAD 3R/L-30-T10
HFPAD 3R/L-40-T10
HFPAD 3R/L-65-T18
HFPAD 3R/L-115-T18

l1

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

l2

f2

A2

l1

.98
1.18
1.57
2.56
4.53

1.18
1.57
2.56
4.53
15.75

.118
.118
.118
.118
.118

.394
.394
.394
.709
.709

.591
.591
.591
.748
.748

.189
.189
.189
.189
.189

.228
.228
.228
.228
.228

1.555
1.555
1.555
1.713
1.713

f(a)=f1(shank) + f2(adapter) HGN & GRIP 3.. inserts can be used only with right-hand adapters, HGPL 3.. inserts with left-hand adapters. For user guide,
see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) HGN-C (D36) HGN-J (D37) HGN-UT (D38) HGPL (E40).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#-MAHD (G7) C#-MAHPD (G7) C#-MAHUR/L (G5) C#-MAHDR-45 (G4) C#-MAHDOR (G5)
HSK A63WH-MAHUR/L (G16) HSK A63WH-MAHDR-45 (G15) HSK A63WH-MAHDOR (G16) IM-MAHD (G24) IM-MAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR-45 (G21) IM63 XMZ MAHDOR (G22).

HFPAD-4

Adapters for Face Machining


Holder: MAHPL

Holder: MAHR

Tmax-a
f (a)

B1

h1

l2

D1

A2

W
Designation
HFPAD 4R/L-25-T10
HFPAD 4R/L-31-T10
HFPAD 4R/L-44-T14
HFPAD 4R/L-58-T14
HFPAD 4R/L-88-T14
HFPAD 4R/L-175-T20

l1

f2

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

l2

f2

A2

l1

.98
1.22
1.73
2.28
3.46
6.89

1.22
1.73
2.28
3.46
6.89
31.50

.157
.157
.157
.157
.157
.157

.394
.394
.551
.551
.551
.787

.630
.630
.630
.630
.630
.827

.177
.177
.177
.177
.177
.177

.228
.228
.228
.228
.228
.256

1.594
1.594
1.594
1.594
1.594
1.791

f(a)=f1(shank) + f2(adapter) DGN & GRIP 4.. inserts can be used only with right-hand adapters, HGPL 4.. inserts with left-hand adapters. For user guide,
see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN-UT/UA (D34)
DGN/DGNM-J/JS/JT (D31) HGPL (E40).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#-MAHD (G7) C#-MAHPD (G7) C#-MAHUR/L (G5) C#-MAHDR-45 (G4) C#-MAHDOR (G5)
HSK A63WH-MAHUR/L (G16) HSK A63WH-MAHDR-45 (G15) HSK A63WH-MAHDOR (G16) IM-MAHD (G24) IM-MAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR-45 (G21) IM63 XMZ MAHDOR (G22).

Main
E21

Index

HFPAD-5

Adapters for Face Machining


Holder: MAHPL
Tmax-a

Holder: MAHR
1.26

.945

l2

f (a)
D1

A2

W
Designation
HFPAD 5R/L-40-T14
HFPAD 5R/L-50-T14
HFPAD 5R/L-75-T14
HFPAD 5R/L-110-T14
HFPAD 5R/L-200-T20

l1

f2

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

l2

f2

A2

l1

1.57
1.97
2.95
4.33
7.87

1.97
2.95
4.33
7.87
31.50

.197
.197
.197
.197
.197

.551
.551
.551
.551
.787

.630
.630
.630
.630
.827

.177
.177
.177
.177
.177

.248
.248
.248
.248
.260

1.594
1.594
1.594
1.594
1.791

f(a)=f1(shank) + f2(adapter) DGN & GRIP 5.. inserts can be used only with right-hand adapters, HGPL 5.. inserts with left-hand adapters. For user guide,
see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) DGN-UT/UA (D34) DGN-W (D30) HGPL (E40).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#-MAHD (G7) C#-MAHDOR (G5) C#-MAHPD (G7) C#-MAHUR/L (G5) C#-MAHDR-45 (G4)
HSK A63WH-MAHUR/L (G16) HSK A63WH-MAHDR-45 (G15) HSK A63WH-MAHDOR (G16) IM-MAHD (G24) IM-MAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR-45 (G21) IM63 XMZ MAHDOR (G22).

HFPAD-6

Adapters for Face Machining


Holder: MAHPL
Tmax-a

Holder: MAHR
1.26

.945

l2

f (a)
D1

A2

W
Designation
HFPAD 6R/L-60-T14
HFPAD 6R/L-100-T20
HFPAD 6R/L-200-T20

l1

f2

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

l2

f2

A2

l1

2.36
3.94
7.87

3.94
7.87
118.11

.236
.236
.236

.551
.787
.787

.630
.827
.827

.177
.177
.177

.268
.268
.268

1.594
1.791
1.791

f(a)=f1(shank) + f2(adapter) DGN & GRIP 6.. inserts can be used only with right-hand adapters, HGPL 6.. inserts with left-hand adapters. For user guide,
see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) HGPL (E40).
For holders, see pages: MAHR/L (B23) MAHPR/L (B23) C#-MAHD (G7) C#-MAHPD (G7) C#-MAHUR/L (G5) C#-MAHDR-45 (G4) C#-MAHDOR (G5)
HSK A63WH-MAHUR/L (G16) HSK A63WH-MAHDR-45 (G15) HSK A63WH-MAHDOR (G16) IM-MAHD (G24) IM-MAHPD (G24) IM63 XMZ MAHUR/L
(G22) IM63 XMZ MAHDR-45 (G21) IM63 XMZ MAHDOR (G22).

Main
E22

Index

HFFR/L-T

Blades for Face Machining

Tmax-a

L
h1

D1

B1
R

l1

A2
150
Right-hand shown

Designation
HFFR/L 48-4T25 (1)
HFFR/L 60-4T25
HFFR/L 75-4T30
HFFR/L 140-4T30
HFFR/L 70-5T32
HFFR/L 95-5T35
HFFR/L 130-5T38
HFFR/L 180-5T38
HFFR/L 90-6T32
HFFR/L 180-6T38

D1 min(2)

Tmax-a

D1 max(3)

l1

B1

A2

.157
.157
.157
.157
.197
.197
.197
.197
.236
.236

1.89
2.36
2.95
5.51
2.76
3.74
5.12
7.09
3.54
7.09

.984
.984
1.181
1.181
1.260
1.378
1.496
1.496
1.260
1.496

2.36
2.95
5.51
59.06
3.74
5.12
7.09
59.06
7.09
15.75

5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906

1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26

.205
.205
.205
.126
.205
.205
.205
.157
.205
.205

After initial groove, no limitation to widening groove outward or toward center. DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts
with left-hand blades. For user guide, see pages E54-63,E66-70.
(1)

HGPL 4...Y with LH blade. (2) Minimum penetration diameter

(3)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNM-J/JS/JT (D31) DGN-UT/UA (D34)
HGPL (E40).
For holders, see pages: SGTBF (F4) SGTBU/SGTBN (F2) UBHCR/L (F4).

Spare Parts
Designation
HFFR/L-T


Extractor
EDG 33B*

* Optional, should be ordered separately

HAR/L

Face Machining Adapter Holders


Coolant Outlet
h

HFAEL
Adapter

A1

L
b

Right-hand shown

Designation
HAR/L 25.4C
HAR/L 31.7C

l1

A1

5.500
6.300

1.000
1.250

1.000
1.250

1.550
1.800

Holders for adapters HFAER/L & HGAER/L, HFAIR/L & HGAIR/L.


For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
HAR/L


Screw

Key

SR 14-519

T-20/3

Main
E23

Index

HAPR/L

Face Machining Perpendicular Holders for Adapters


Coolant Outlet
h

HFAEL
Adapter

Left-hand shown

Designation
HAPR/L 25.4C
HAPR/L 31.7C

4.880
5.670

1.000
1.250

1.000
1.250

Holders for adapters HFAER/L & HGAER/L, HFAIR/L & HGAIR/L.


For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
HAPR/L


Screw

Key

SR 14-519

T-20/3

HGAER/L-3

Adapters for External Facing Along Shafts

l2
D1
Tmax-a

f1

l1

Right-hand shown

Designation
HGAER/L 12-3M
HGAER/L 12-3T6
HGAER/L 14-3T7
HGAER/L 17-3T8
HGAER/L 21-3T9

Tmax-a

D1 min(1)

D1 max(2)

l2

f1

l1

.079
.236
.276
.315
.354

.118
.118
.118
.118
.118

.47
.47
.55
.67
.83

19.69
.59
.67
.83
.98

.827
.827
.827
.827
.827

.402
.402
.402
.402
.402

2.165
2.165
2.165
2.165
2.165

GRIP 3... inserts can be used with right-hand adapters only, HGPL 3 with left-hand adapters. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) HGPL (E40).
For holders, see pages: C#-HAD (G9) C#-HAPR/L (G9) HAPR/L (E24) HAR/L (E23) IM-HAD (G26) IM-HAPR/L (G26).

Spare Parts
Designation
HGAEL 12-3M
HGAER 12-3M
HGAEL 12-3T6
HGAER 12-3T6
HGAER/L 14-3T7
HGAEL 17-3T8
HGAER 17-3T8
HGAER/L 21-3T9


Screw
SR
SR
SR
SR
SR
SR
SR
SR

16-236
16-236
16-236
16-236
16-236
16-236
16-236
16-236

Key
P
P
P
P
P
P
P
P

T-15/5
T-15/3
T-15/5
T-15/3
T-15/3
T-15/5
T-15/3
T-15/3

Main
E24

Index

HFAER/L-4T

Adapters for External Facing Along Shafts

l2
D1
Tmax-a

l1

f1
Right-hand shown

Designation
HFAER/L 40-4T20
HFAER/L 48-4T20
HFAER/L 60-4T25
HFAER/L 75-4T25

Tmax-a

D1 min(1)

D1 max(2)

l1

l2

f1

.787
.787
.984
.984

.157
.157
.157
.157

1.57
1.89
2.36
2.95

1.89
2.36
2.95
3.94

2.697
2.697
2.697
2.697

1.280
1.280
1.280
1.280

.457
.457
.457
.457

DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) DGN-UT/UA (D34) HGPL (E40).
For holders, see pages: C#-HAD (G9) C#-HAPR/L (G9) HAPR/L (E24) HAR/L (E23) IM-HAD (G26) IM-HAPR/L (G26).

Spare Parts
Designation
HFAER/L-4T


Screw

Key

SR M5X16DIN912

HW 4.0

HFAER/L-5,6T

Adapters for External Facing Along Shafts

D1
Tmax-a

l1

f1
Right-hand shown

Designation
HFAER/L 70C-5T25
HFAER/L 95C-5T25
HFAER/L 70C-6T28
HFAER/L 100C-6T32
HFAER/L 180C-6T32

Tmax-a

D1 min(1)

D1 max(2)

l1

f1

.197
.197
.236
.236
.236

.984
.984
1.102
1.260
1.260

2.76
3.74
2.76
3.94
7.09

3.74
5.12
3.94
7.09
15.75

2.598
2.598
2.717
2.874
2.874

.480
.480
.484
.484
.484

After initial groove, no limitation to widening groove outward from or toward center. Adapters can be mounted on standard HAR/L, HAPR/L, HAI holders for
external machining. DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades.
For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNMC (D29) DGN/DGNMJ/JS/JT
(D31) DGNUT/UA (D34) DGNW (D30) HGPL (E40).
For holders, see pages: C#HAD (G9) C#HAPR/L (G9) HAPR/L (E24) HAR/L (E23) IMHAD (G26) IMHAPR/L (G26).

Spare Parts
Designation
HFAER/L-5,6T


Extractor
EDG 33B*

Main
E25

Index

HFHR/L-M

Toolholders for Shallow Face Grooving


l2

A1

Tmax-a

W
Tmax-a

H2

h
D1

f
l1

Designation
HFHR/L 19M
HFHR/L 25.4M

Right-hand shown

W min

W max

Tmax-a

l1

l2

D1 min(1)

D1 max(2)

H2

A1

.118
.118

.236
.236

.209
.209

.750
.100

.750
1.000

5.000
6.000

1.42
1.42

.79
.79

78.74
78.74

1.10
1.35

.850
1.100

DGN & GRIP 4.. - 6.. inserts can be used only with right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. After initial groove, no limitation to widening
groove outward or toward center. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35).

W max=.236

hfhr/l-:M & hfhPr/l-:M


integral Toolholders
For shallow machining to max. .209 depth of groove.
One toolholder can be mounted with inserts in
.118-.236 widths.
The initial major diameter groove is limited by the insert
geometry in each size.
After initial groove, face recessing outward or toward
center is not limited by insert geometry.

W min=.118

D1

Insert initial face grooving range


D1

Min.

Max.

.117

.945

2.362

.157

.906

3.543

.197

.827

11.811

.236

.787

Spare Parts
Designation
HFHR/L 19M
HFHR/L 25.4M

D1


Screw

Key

SR M6X20DIN912
SR M6X25DIN912 UNB.

HW 5.0
HW 5.0

Main
E26

Index

HFHPR/L-M

Perpendicular Toolholders for Shallow Face Grooving

h H2

h
D1

.984
b

Tmax-a

Designation
HFHPR/L 19M
HFHPR/L 25.4M

Tmax-a
l1

Right-hand shown

W min

W max

Tmax-a

h1

l1

D1 min(1)

D1 max(2)

H2

.118
.118

.236
.236

.197
.197

.96
1.22

.750
1.000

.750
1.000

.750
1.000

5.000
6.000

.95
.95

78.74
78.74

1.10
1.35

DGN & GRIP 4.. - 6.. inserts can be used only with right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. After initial groove, no limitation to widening
groove outward or toward center. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35).

Spare Parts
Designation
HFHPR/L-M


Screw

Key

SR M6X20DIN912

HW 5.0

Main
E27

Index

Boring Bars for Adapters

HGAIR/L & HFAIR/L Adapters


and HAI Holders
Adapter clamped on HAI round shank holders
can machine deep internal boring and grooving
applications. The tool can bore down to the bottom.
Tool is supplied with internal coolant for better
performance.

HFAIR/L & HGAIR/L


Exchangeable adapters,
see pages E30,E32.
HFAIR/L
HGAIR/L

- :

- :

T :

HELIFACE
Internal adapters
Right or left

Min. initial
groove diameter

Internal
coolant

Insert
width

Max. depth
of groove

Main
E28

HAI Holders
for adapters,
see page E31.

Index

Boring Bars for Adapters


HAI Holder System Assembly

HFAIL & HGAIL


Left-hand Adapters

HFAIR & HGAIR


Right-hand Adapters

The same HAI boring bar can be used with right- and
left-hand adapters in a wide range of face machining
applications. The two screws and the central guidance

slot on the adapter correspond to the key and


holes on the holder, ensuring strong, safe, and
accurate clamping.

Coolant System
Coolant Inlet

Connector

(1)

Seal

HAI

Connector

Seal

Seal

(1)

Connector for coolant inlet BSP 1/8 thread. For PL-075, use M6 thread.
Connector not supplied with tools.

Main
E29

Index

HGAIR/L
HFAIR/L

HGAIR/L-3

Adapters for Internal Face Grooving and Turning

Tmax-a
D1
l2

l1

f1
Right-hand shown

Designation
HGAIR/L 12-3M
HGAIR/L 12-3T6
HGAIR/L 14-3T7
HGAIR/L 17-3T8
HGAIR/L 21-3T9
HGAIR/L 25-3T9

Tmax-a

D1 min(1)

D1 max(2)

l1

f1

l2

.079
.236
.276
.315
.354
.354

.118
.118
.118
.118
.118
.118

.47
.47
.55
.67
.83
.98

19.69
.59
.67
.83
.98
1.34

2.165
2.165
2.165
2.165
2.165
2.165

.402
.402
.402
.402
.402
.402

.827
.827
.827
.827
.827
.827

GRIP 3... inserts can be used with right-hand adapters only, HGPL 3 with left-hand adapters. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) HGN-C (D36) HGN-J (D37) HGN-UT (D38) HGPL (E40).
For holders, see pages: C#-HAD (G9) C#-HAPR/L (G9) HAI-C (E31) HAPR/L (E24) HAR/L (E23) IM-HAD (G26) IM-HAPR/L (G26).

Spare Parts
Designation
HGAIR/L-3


Screw

Key

SR 16-236 P

T-15/3

HFAIR/L-4T

Adapters for Internal Face Grooving and Turning

Tmax-a
D1
W

l2
f1

l1

Right-hand shown

Designation
HFAIR/L 34-4T18
HFAIR/L 40-4T20
HFAIR/L 48-4T20
HFAIR/L 60-4T25

Tmax-a

D1 min(1)

D1 max(2)

l1

f1

l2

.709
.787
.787
.984

.157
.157
.157
.157

1.34
1.57
1.89
2.36

1.57
1.89
2.36
2.95

2.638
2.638
2.638
2.638

.602
.602
.602
.602

1.299
1.299
1.299
1.299

DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) HGPL (E40).
For holders, see pages: C#-HAD (G9) C#-HAPR/L (G9) HAI-C (E31) HAPR/L (E24) HAR/L (E23) IM-HAD (G26) IM-HAPR/L (G26).

Spare Parts
Designation
HFAIR/L-4T


Screw

Key

SR M5X16DIN912

HW 4.0

Main
E30

Index

HAI-C

Boring Bars with Coolant Holes for Internal Grooving and Turning Adapters

l3(a)

Coolant Outlet

l1

h1
dg7

Designation
HAI 19
HAI 25.4C
HAI 31.7C
HAI 38.1C

f2

f1 (Adapter)
f=f1+f2

l1

h1

f2

Coolant

.750
1.000
1.250
1.500

5.000
6.000
8.000
10.000

.338
.460
.570
.670

.005
.130
.255
.380

N
Y
Y
Y

(a) l3- see sketch on page .. The HAI boring bars can be used with right- and left-hand adapters.
For tools, see pages: HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAIR/L-3 (E30).

Spare Parts
Designation
HAI 19
HAI 25.4C
HAI 31.7C
HAI 38.1C


Screw

Key

SR
SR
SR
SR

T-20/3
T-20/3
T-20/3
T-20/3

14-519
14-519
14-519
14-519


Seal
PL 100
PL 125
PL 150

Main
E31

Index

HFAIR/L-5, 6T

Adapters for Internal Face Grooving and Turning

Coolant Outlet

Tmax-a
D1
f1

l1

l2
Right-hand shown

Designation
HFAIR/L 55C-5T25
HFAIR/L 70C-5T25
HFAIR/L 70C-6T28
HFAIR/L 100C-6T32

Tmax-a

D1 min(1)

D1 max(2)

f1

l2

l1

.984
.984
1.102
1.260

.197
.197
.236
.236

2.17
2.76
2.76
3.94

2.76
3.74
3.94
7.09

.469
.469
.472
.472

1.260
1.260
1.378
1.535

2.598
2.598
2.717
2.874

After initial groove, no limitation to widening groove outward or toward center.


(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) DGN-W (D30) HGPL (E40).
For holders, see pages: C#-HAD (G9) C#-HAPR/L (G9) HAI-C (E31) HAPR/L (E24) HAR/L (E23) IM-HAD (G26) IM-HAPR/L (G26).

Adapters can be used for internal machining


along bore.
Adapters can be mounted on standard HAI boring bars
for internal machining and on HAR/L, HAPR/L holders
for external machining. See also pages E23-24.

Boring, Face Grooving & Face


Recessing Capacity
Boring
B Min. =f+G+d/2
Bmin.

face Grooving
D Min. =2f-B+2G+d
Dmin.

G(1)

G(1)

The minimum recommended value for clearance (G) is .02.

Spare Parts
Designation
HFAIR/L-5,6T


Extractor
EDG 33B*

* Optional, should be ordered separately

Main
E32

Pmin.
B

(1)

face recessing
P Min. =2f-B-2W+2G+d

Index

G(1)

HFIR/L-MC

Boring Bars for Internal Grooving and Turning

dg7

Tmax-a

f
W

Designation
HFIR/L 25.4MC
HFIR/L 31.7MC
HFIR/L 38.1MC

l1

h1

W/2

W min

W max

l1

h1

Tmax-a

.157
.157
.157

.236
.236
.236

1.000
1.250
1.500

8.000
10.000
12.000

.45
.57
.70

.460
.570
.670

.197
.197
.197

DGN & GRIP 4.. - 6.. inserts can be used only with right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. After initial groove, no limitation to widening
groove outward or toward center. For user guide, see pages E54-63,E66-70.
For inserts, see pages: DGN-UT/UA (D34) DGN-W (D30) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT (D31) GRIP (B14) GRIP (Full Radius) (B14)
HFPR/L (E35) HFPR/L (Full Radius) (E35) HGPL (E40).

Boring

internal face Grooving

internal face recessing

HFIR/L-: MC Integral Boring Bars

For shallow, internal face machining to max. .197


depth of groove. One boring bar can be mounted with
inserts in .157-.236 widths.
The initial major diameter groove is limited by the insert
geometry in each size.
After initial groove, face recessing outward or toward
center is not limited by insert geometry.

Boring, Face Grooving & Face Recessing Capacity


Boring
B Min.=f+d/2+W/2+2G

face Grooving
D Min.=2f+d+W-B+2G

face recessing
P Min.=2f+d-W-B+2G

.197max

G(1)

G(1)

G(1)
Bmin.

Dmin.

The minimum recommended value for clearance (G) is .020.

(1)

Spare Parts
Designation
HFIR/L 25.4MC
HFIR/L 31.7MC
HFIR/L 38.1MC


Screw

Key

SR M5X16DIN912
SR M6X20DIN912
SR M6X20DIN912

HW 4.0
HW 5.0
HW 5.0

Main
E33

Seal

PL 100
PL 125
PL 150

Index

Pmin.

CR HFIR/L-M

Cartridges for Face Grooving and Turning


.985

Tmax-a

h1

W
Designation
CR HFIR-16M
CR HFIR-20M

l1

Right-hand shown

W min

W max

h1

l1

Tmax-a

.118
.118

.236
.236

.630
.787

.630
.787

.787
.945

2.638
2.835

.79
.94

.197
.197

Used for shallow internal face machining to max. .197" depth of groove
Inserts in .118"-.236" widths can be mounted on the cartridges Only DGN & GRIP .157"..-.236".. inserts can be used with the right-hand tools
For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) DGN-UT/UA (D34) DGN-W (D30).

CR-HFIR/L-M

Assembly Dimensions

45

L1

Designation
CR HFIR/L-16M
CR HFIR/L-20M

L1(1)

F(2)

Rmax.

Assembly Screw(3)

.315
.394

.787
.945

.236
.236

M8X30
M8X30

L adjustment .04.

(2)

F adjustment +.012
-0

(3)

Assembly screws ISO 7380 are recommended.

Designation
CR HFIR-16M
CR HFIR-20M


Upper Locking Screw

Key

SR M5X20DIN912
SR M5X20DIN912

HW 4.0
HW 4.0

Main
E34

Assembly
Screw

.984
1.181

(1)

Spare Parts

M8


Rear Adjustment Screw


Side Adjustment Screw


Hex Key

SR 76-1401
SR 76-1401

SR M4X10DIN916
SR M4X10DIN913

HW 2.0
HW 2.0

Index

HFPR/L

Utility Double-Ended Face Machining Inserts

.004

.748 Ref.

M
No depth penetration limit

Dimensions

IC5010

IC428

IC20

IC8250

IC808

2.03
2.90
6.69
-

IC9015

1.01
.95
.83
.82

IC9054

.083
.110
.134
.157

IC354

D1 min D1 max

IC830

IC328

Designation
W.002 R.002
.118
.012
HFPR/L 3003
.157
.016
HFPR/L 4004
.197
.016
HFPR/L 5004
.236
.016
HFPR/L 6004

Recommended Machining Data

Tough Hard

ap

f facegroove

f face-turn

.012-.059
.016-.079
.020-.098
.016-.118

.003-.008
.004-.009
.005-.009
.005-.011

.004-.008
.006-.010
.006-.014
.006-.016

(inch)

(IPR)

(IPR)

For cutting speed recommendations and user guide, see pages E54-63,E66-70 .
For tools, see pages: C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HFFR/L-T
(E23) HFHPR/L-M (E27) HFHR/L-3T (E17) HFHR/L-4T (E18) HFHR/L-5T (E19) HFHR/L-6T (E20) HFHR/L-M (E26) HFIR/L-MC (E33) HFPAD-4 (E21)
HFPAD-5 (E22) HFPAD-6 (E22) IM-HFIR/L-MC (G27).

HFPR/L (Full Radius)

Utility Double-Ended Full Radius, Face Machining Inserts

.004

.748 Ref.

M
No depth penetration limit.

Dimensions

l
l

IC5010

IC428

1.01 2.03
.95 2.90
.87 6.69
.82 -

IC20

.083
.110
.134
.157

IC808

.059
.079
.098
.118

max

IC9015

.118
.157
.197
.236

min

IC8250

IC9054

R.002

IC354

W.002

D1 D1

IC830

Designation
HFPR/L 3015
HFPR/L 4020
HFPR/L 5025
HFPR/L 6030

Recommended Machining Data

Tough Hard

ap

(inch)

f facegroove

f face-turn

.000-.059
.000-.079
.000-.098
.000-.118

.003-.008
.004-.009
.005-.009
.005-.011

.005-.008
.006-.010
.006-.014
.008-.016

(IPR)

(IPR)

For cutting speed recommendations and user guide, see pages E54-63, E66-70.
For tools, see pages: C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32)
HFFR/L-T (E23) HFHPR/L-M (E27) HFHR/L-3T (E17) HFHR/L-4T (E18) HFHR/L-5T (E19) HFHR/L-6T (E20) HFHR/L-M (E26) HFIR/L-MC (E33)
HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) IM-HFIR/L-MC (G27).

Main
E35

Index

GRIP

Utility Double-Ended Inserts for External,


Internal and Face Machining
.004

lRef.
R

W
No depth penetration limit

Dimensions

IC807

.091
.091
.091
.110
.110
.122
.130
.134
.165
.165
.165

IC5010

.630
.630
.630
.748
.748
.748
.748
.748
.748
.748
.748

IC908

.008
.012
.016
.008
.016
.031
.020
.031
.020
.031
.031

IC808

IC418

IC8250

R.002

IC830

Designation
W.002
.118
GRIP 3002Y
.118
GRIP 3003Y
.125
GRIP 318-040Y
.157
GRIP 4002Y
.157
GRIP 4004Y
.187
GRIP 476-080Y
.197
GRIP 5005Y
.197
GRIP 5008Y
.236
GRIP 6005Y
.236
GRIP 6008Y
.250
GRIP 635-080Y

Recommended Machining Data

Tough Hard

l
l

l
l
l

ap

f turn

f groove

f facegroove

f face-turn

.010-.071
.016-.071
.020-.075
.010-.094
.020-.094
.039-.110
.024-.118
.039-.118
.024-.142
.039-.142
.039-.150

.0055-.0071
.0059-.0075
.0067-.0087
.0063-.0083
.0071-.0094
.0083-.0130
.0079-.0118
.0091-.0138
.0087-.0142
.0094-.0165
.0098-.0173

.0028-.0043
.0028-.0043
.0028-.0047
.0035-.0055
.0035-.0059
.0039-.0079
.0043-.0079
.0043-.0083
.0051-.0091
.0051-.0098
.0055-.0106

.003-.008
.003-.008
.003-.008
.004-.009
.004-.009
.004-.009
.005-.009
.005-.009
.005-.011
.005-.011
.005-.011

.004-.008
.004-.008
.004-.008
.006-.012
.006-.012
.006-.012
.006-.014
.006-.014
.006-.016
.006-.016
.006-.016

(inch)

(IPR)

(IPR)

(IPR)

(IPR)

For cutting speed recommendations and user guide, see pages E54-63, E66-70.
For tools, see pages: C#-HELIR/L (G10) C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) DGAD/HGAD (D27) DGFH (B13) DGFS (D12) DGTR/L (D18)
HELIIR/L (B95) HELIR/L (B11) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HFFR/L-T (E23) HFHR/L-4T (E18)
HFHR/L-5T (E19) HFHR/L-6T (E20) HFIR/L-MC (E33) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGAER/L-3 (E24) HGAIR/L-3
(E30) HGFH (B12) HGHR/L-3 (E16) HGPAD (B12) IM-HFIR/L-MC (G27).

The Twisted Insert


for Face Machining

The double-ended, twisted insert body makes it


possible to machine to depths much larger than
insert length. Unique chipformer for controlled
chip flow in axial and radial directions.
The rear angle is slanted in relation to the frontal
edge so it does not come into contact with the
machined groove surface, as the tool penetrates
deeply into the workpiece.

Main
E36

Index

GRIP (Full Radius)

Utility Double-Ended Full Radius Inserts, for External,


Internal and Face Machining
.004
lRef.
7
W
R

M
No depth penetration limit.

Dimensions

IC807

.083
.091
.110
.126
.134
.165
.157

IC5010

.630
.630
.748
.748
.748
.748
.748

IC908

.059
.063
.079
.094
.098
.118
.125

IC808

IC418

IC8250

R.002

IC830

Designation
W.002
.118
GRIP 3015Y
.125
GRIP 318-159Y
.157
GRIP 4020Y
.187
GRIP 476-238Y
.197
GRIP 5025Y
.236
GRIP 6030Y
.250
GRIP 635-318Y

Recommended Machining Data

Tough Hard

l
l

ap

f turn

f groove

f facegroove

f face-turn

.000-.059
.000-.059
.000-.079
.000-.091
.000-.098
.000-.118
.000-.122

.0071-.0102
.0075-.0110
.0079-.0134
.0083-.0157
.0091-.0165
.0094-.0197
.0098-.0209

.0028-.0051
.0028-.0051
.0035-.0067
.0039-.0079
.0043-.0083
.0051-.0098
.0055-.0106

.003-.008
.003-.008
.004-.009
.004-.009
.005-.009
.005-.011
.005-.011

.004-.008
.004-.008
.006-.012
.006-.012
.006-.014
.006-.016
.006-.016

(inch)

(IPR)

(IPR)

(IPR)

(IPR)

For cutting speed recommendations and user guide, see pages E54-63, E66-70.
For tools, see pages: C#-HELIR/L (G10) C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) DGAD/HGAD (D27) DGFH (B13) DGFS (D12) DGTR/L (D18)
HELIIR/L (B95) HELIR/L (B11) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HFFR/L-T (E23) HFHR/L-4T (E18)
HFHR/L-5T (E19) HFHR/L-6T (E20) HFIR/L-MC (E33) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGAER/L-3 (E24) HGAIR/L-3
(E30) HGFH (B12) HGHR/L-3 (E16) HGPAD (B12) IM-HFIR/L-MC (G27).

Main
E37

Index

DGN/DGNC/DGNM-C

Double-Sided Parting Insert, for Grooving and Parting of Bars, Hard Materials
and Tough Applications
.004

l Ref.

W
DGN

DGNC

Dimensions

IC907

IC807

IC20

.78
.78
.81
.79
.83
.80
.74
.75
.78
.75
.75

IC908

.709
.709
.709
.709
.709
- (3)
- (3)
- (3)
- (3)
- (3)
- (3)

IC808

.008
.008
.008
.008
.008
.008
.012
.012
.012
.012
.014

IC308

.0012
.0012
.0012
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016

IC30N

.079
.087
.098
.122
.122
.125
.157
.157
.189
.197
.250

Tmax-r l Ref.

IC354

IC1028

Wtoler

IC830

Recommended
Machining Data

Tough Hard

IC328

Designation
DGN 2002C
DGN 2202C
DGN 2502C
DGN 3102C
DGNC 3102C (1)
DGNM 3202C (2)
DGN 4003C
DGNC 4003C (1)
DGN 4803C
DGN 5003C
DGN 6303C

DGNM

l
l

l
l

l
l

l
l

l
l

f groove

(IPR)

.0020-.0063
.0020-.0063
.0031-.0079
.0039-.0098
.0039-.0098
.0039-.0098
.0039-.0118
.0039-.0118
.0047-.0138
.0047-.0138
.0059-.0157

Feed values for grade IC20 should be decreased by 50% For cutting speed recommendations and user guide, see pages E54-63, E66-70.
(1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum

(2)

Single-ended insert.

(3)

No depth limit

For tools, see pages: C#-HELIR/L (G10) C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) DGAD-B-D (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20)
DGAMR/L (D21) DGFH (B13) DGFHL-26B-TR-D (D14) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/L-B-D-SH
(D15) DGTR/L-B/BC-D (D16) DGTR/L-BC-T (D19) HELIR/L (B11) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32)
HFIR/L-MC (E33) HFPAD-4 (E21) HFPAD-5 (E22) HGPAD (B12) IM-HFIR/L-MC (G27).

Main
E38

Index

DGN/DGNM-J/JS/JT

Double-Sided Parting and Grooving Insert for Soft Materials, Parting of Tubes, Small
Diameters and Thin-Walled Parts
.004

DGN 1002

DGNM

7
R

lRef.

Tmax-r

Dimensions

.83
.62
.82
.78
.76
.78
.78
.78
.79
.79
.83
.80
.74
.74
.80
.75
.75

l
l

l
l

IC907

.118
.591
.709
.709
.709
.709
.709
.709
.709
.709
.709
- (3)
- (3)
- (3)
- (3)
- (3)
- (3)

IC807

.006
.006
.006
.008
.001
.008
.008
.001
.008
.008
.008
.008
.012
.012
.012
.012
.014

IC20

.0008
.0012
.0012
.0012
.0012
.0012
.0012
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016
.0016

IC908

.039
.055
.059
.079
.087
.087
.087
.122
.122
.122
.125
.125
.157
.157
.189
.197
.250

IC808

l Ref.

IC308

Tmax-r

IC354

IC1028

Wtoler

IC830

IC328

Designation
DGN 1002J
DGN 1402J
DGN 1502J
DGN 2002JT
DGN 2200JS (1)
DGN 2202J
DGN 2202JT
DGN 3100JS (1)
DGN 3102J
DGN 3102JT
DGN 3202J
DGNM 3202J (2)
DGN 4003J
DGN 4003JT
DGN 4803J
DGN 5003J
DGN 6303J

Recommended
Machining Data

Tough Hard

f groove

.0008-.0028
.0012-.0047
.0012-.0047
.0016-.0055
.0012-.0031
.0016-.0047
.0016-.0055
.0012-.0039
.0016-.0063
.0020-.0071
.0016-.0063
.0016-.0063
.0020-.0071
.0020-.0071
.0020-.0079
.0020-.0079
.0020-.0098

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

l
l

(IPR)

JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds.
For cutting speed recommendations and user guide, see pages E54-63,E66-70.
(1)

Sharp corners

(2)

Single-ended insert.

(3)

No depth limit

For tools, see pages: C#-HELIR/L (G10) C#-HFIR/L-MC (G12) CR HFIR/L-M (E34) DGAD-B-D (D28) DGAD/HGAD (D27) DGAM (D21) DGAMM (D20)
DGAMR/L (D21) DGFH (B13) DGFHL-26B-TR-D (D14) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) DGFS (D12) DGTR/L (D18) DGTR/L-B-D-SH (D15)
DGTR/L-B-D-TR (D19) DGTR/L-B-T-SH (D17) DGTR/L-B/BC-D (D16) DGTR/L-BC-T (D19) HELIR/L (B11) HFAER/L-4T (E25) HFAER/L-5,6T (E25)
HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HFFR/L-T (E23) HFHR/L-4T (E18) HFHR/L-5T (E19) HFHR/L-6T (E20) HFIR/L-MC (E33) HFPAD-4 (E21)
HFPAD-5 (E22) HGPAD (B12) IM-HFIR/L-MC (G27).

Main
E39

Index

HGPL

Utility Double-Ended Face Machining Insert


.004

l Ref.

7
M
R
W

Dimensions

R.002

.083
.091
.091
.110
.110
.110
.130
.130
.165
.165

.059
.008
.012
.008
.016
.079
.020
.098
.020
.118

.630
.630
.630
.630
.748
.748
.748
.748
.748
.748

IC908

.118
.118
.118
.157
.157
.157
.197
.197
.236
.236

IC08

W.0012

IC354

IC328

Designation
HGPL 3015Y
HGPL 3002Y
HGPL 3003Y
HGPL 4002Y
HGPL 4004Y
HGPL 4020Y
HGPL 5005Y
HGPL 5025Y
HGPL 6005Y
HGPL 6030Y

Recommended Machining Data

Tough Hard

ap

f facegroove

f faceturn

.000-.059
.009-.071
.014-.071
.009-.094
.019-.094
.000-.079
.024-.118
.000-.098
.024-.142
.000-.118

.003-.008
.003-.008
.003-.008
.004-.009
.004-.009
.004-.009
.005-.009
.005-.009
.005-.011
.005-.011

.005-.009
.005-.009
.005-.009
.006-.012
.006-.012
.006-.012
.008-.015
.008-.015
.009-.018
.009-.018

(inch)

(IPR)

(IPR)

No depth penetration limit For cutting speed recommendations and user guide, see pages E54-63,E66-70.
For tools, see pages: C#-HFIR/L-MC (G12) HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HFFR/L-T (E23) HFHR/L-4T
(E18) HFHR/L-5T (E19) HFHR/L-6T (E20) HFIR/L-MC (E33) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGAER/L-3 (E24)
HGAIR/L-3 (E30) HGHR/L-3 (E16) IM-HFIR/L-MC (G27).

GHFG-R/L-8

Holders for Face Grooving and Turning Along Shafts


l2
h

D1

h
l1

Tmax-a

GHFG 25.4-50R-8
b

Right-hand shown

Designation
GHFG 25.4-50R/L-8
GHFG 25.4-63R/L-8
GHFG 31.7-50R/L-8
GHFG 31.7-63R/L-8

Tmax-a

D1 min(1)

D1 max(2)

l1

l2

1.000
1.000
1.140
1.140

1.97
1.97
2.48
2.48

2.52
2.52
3.23
3.23

1.000
1.000
1.250
1.250

1.000
1.000
1.250
1.250

.315
.315
.315
.315

6.000
6.000
7.000
7.000

1.60
1.60
1.60
1.60

.87
.87
1.14
1.14

For user guide, see pages E54-63,E66-70.


(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GDMM-CC (E47) GDMY (B31) GDMY (Full Radius) (B34) GDMY-F (B35) GIF-E (W=.315",.394") (B36) GIF-E (W=8,10 Full Radius)
(B39) GIFG-E (W=.315) (E44) GIPA/GIDA 8 (Full Radius) (B50).

Spare Parts
Designation
GHFG-R/L-8


Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Main
E40

Index

GHFGR/L-8

Holders for Face Turning and Grooving


l2
Tmax-a

h
h4

D1

l1

b
W

Designation
GHFGR/L 25.4-80-8
GHFGR/L 31.7-80-8
GHFGR/L 25.4-105-8
GHFGR/L 31.7-105-8
GHFGR/L 25.4-155-8
GHFGR/L 31.7-155-8

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

l1

l2

h4

.905
.905
.984
.984
.984
.984

3.15
3.15
4.13
4.13
6.10
6.10

4.53
4.53
6.30
6.30
20.10
20.10

1.000
1.250
1.000
1.250
1.000
1.250

1.000
1.250
1.000
1.250
1.000
1.250

.315
.315
.315
.315
.315
.315

5.900
6.700
5.900
6.700
5.900
6.700

1.71
1.71
1.71
1.71
1.71
1.71

.84
1.11
.84
1.11
.84
1.11

.24
.24
.24
-

No limitation to widening of groove either way after initial grooving. Tmax applies on GIF-8 and GIPA/GIDA-8. For GIFG-8 and for GDMY-8 Tmax=1.0" for
the entire D range. For user guide see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GDMM-CC (E47) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMY-F (B35) GIF-E (W=.315",.394")
(B36) GIF-E (W=8,10 Full Radius) (B39) GIFG-E (W=.315) (E44) GIPA/GIDA 8 (Full Radius) (B50).

Tmax for GHFGR/L (254/317)-80-8


D
3150
3228
3307
3386
3465
3543
3780
4094
4528

GIF 8
.630
.669
.709
.748
.787
.787
.787
.787
.866

GIFG 8
.906
.906
.906
.906
.906
.906
.906
.906
.906

D
4134
4488
4961
5512-6299

GIF 8
.827
.866
.906
.945

GIFG 8
.906
.906
.906
.945

D
6102
7087
8268-.787079

GIF 8
.945
.945
.945

GIFG 8
.945
.945
.945

GDMY 8
.906
.906
.906
.906
.906
.906
.906
.906
.906

GIPA 8
.787
.787
.827
.827
.866
.866
.866
.866
.866

GIDA 8
.945
.945
.945
.945
.945
.945
.945
.945
.945

GIA 8
.630
.669
.709
.748
.787
.787
.787
.787
.866

GDMM 8CC
.945
.945
.945
.945
.945
.945
.945
.945
.945

GIA 8
.827
.866
.906
.945

GDMM 8CC
.945
.945
.945
.945

GIA 8
.945
.945
.945

GDMM 8CC
.945
.945
.945

Tmax for GHFGR/L (25.4/31.7)-105-8


GDMY 8
.906
.906
.945
.945

GIPA 8
.906
.906
.906
.906

GIDA 8
.945
.945
.945
.945

Tmax for GHFGR/L (25.4/31.7)-155-8

Spare Parts
Designation
GHFGR/L-8

GDMY 8
.945
.945
.945


Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Main
E41

GIPA 8
.906
.906
.906

Index

GIDA 8
.945
.945
.945

GHAR/L-8

External Holders for Grooving and Turning Adapters


GADR-8
h

h
h4
l2

l1
b

f
Tmax-r

GAFG-L-8
Designation
GHAR/L 25.4-8
GHAR/L 31.7-8

GHAR

Right-hand shown

l1

l2

h4

T turn

T groove

1.000
1.250

1.000
1.250

5.900
6.700

1.77
1.77

.54
.29

1.00
1.00

.984
.984

Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving.


For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
GHAR/L-8


Screw

Key

SR 14-519

T-20/5


Screw 1


Key 1

SR M6X25DIN912 UNB.

HW 5.0

GHAPR/L-8

External Holders for Grooving and Turning Perpendicularly Oriented Adapters


l1
h

h
h4

l2

b
Tmax-r
GAFGR-8
Designation
GHAPR/L 31.7-8

GADL 8

GHAPR

Right-hand shown

l1

l2

h4

Tmax-r(1)

Tmax-a(2)

1.250

1.250

6.100

1.18

.29

1.000

.984

Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving.


(1)

Adapters to be ordered separately

(2)

Adapters to be ordered separately

For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
GHAPR/L 31.7-8


Side Locking Screw

Key

SR 14-519

T-20/5

Main
E42


Upper Locking Screw


Key 1

SR M6X25DIN912 UNB.

HW 5.0

Index

GAFG-R/L-8

Adapters for Face Machining


l1
Tmax-a
B1 h1
D1

f2

GAFG-...L8
For face grooving

Tmax
W

Designation
GAFG 80R/L-8
GAFG 105R/L-8
GAFG 155R/L-8

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a(3)

f2

h1

B1

l1

.315
.315
.315

3.15
4.13
6.10

4.53
6.30
20.08

.906
.984
.984

.354
.354
.354

1.260
1.260
1.260

1.65
1.65
1.65

2.500
2.500
2.500

No limitation for widening of groove either way after initial grooving For user guide, see pages E54-63,E66-70.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

(3)

For GIFG-8 & GDMY-8 Tmax=.984" for D range.

For inserts, see pages: GDMF (B30) GDMM-CC (E47) GDMN (B32) GDMU (B33) GDMY (B31) GDMY (Full Radius) (B34) GDMY-F (B35) GIA-K (Long
Pocket) (B45) GIF (Long Pocket) (B44) GIF-E (W=.315",.394") (B36) GIF-E (W=8,10 Full Radius) (B39) GIFG-E (W=.315) (E44) GIPA/GIDA 8 (Full Radius)
(B50).
For holders, see pages: C#-GHAD-8 (G8) C#-GHAPR/L-8 (G8) GHAPR/L-8 (B28) GHAR/L-8 (B28) IM-GHAD-8 (G25) IM-GHAPR/L-8 (G25).

CGFG 51-P8

Blades for Face Machining, Carry .315 Inserts

l1

Tmax-a

B1

D1

H2

h1
A2

Left-hand shown

Designation
CGFG 51-180R/L-P8
CGFG 51-240R/L-P8
CGFG 51-320R/L-P8
CGFG 51-440R/L-P8
CGFG 51-700R/L-P8

D1 min(1)

D1 max(2)

Tmax-a

B1

h1

l1

H2

A2

.315
.315
.315
.315
.315

7.09
9.45
12.60
17.32
27.56

9.45
12.60
17.32
27.56
59.06

2.756
3.150
3.543
3.937
4.724

2.07
2.07
2.07
2.07
2.07

1.772
1.772
1.772
1.772
1.772

7.874
8.268
8.661
9.055
9.843

2.36
2.76
3.15
3.54
3.94

1.083
1.024
.965
.886
.787

For user guide, see pages E54-63,E66-70.


(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GIMF (B30) GIMM 8CC (E47) GIMY (B31) GIMY (Full Radius) (B33) GIMYF (B35).
For holders, see pages: SGTBU/SGTBN (F2).

Spare Parts
Designation
CGFG 51-P8


Screw

Key

SR M4-2052

HW 3.0

Main
E43

Index

GIFG-E (W=.315)

Inserts for Deep Face Grooving and Turning

.004

1.18 R

ef.

Tmax-a

.252
R

D1

Dimensions

R.002

D1 min

Tmax-a

.315
.315

.031
.047

1.97
1.97

.984
.984

.236
.236

IC20

W.001

Recommended
Machining Data

IC635

Designation
GIFG 8.00E-0.80
GIFG 8.00E-1.20

Tough Hard

f face-groove

.006-.010
.006-.010

(IPR)

For cutting speed recommendations, see pages E54-63,E66-70.


For tools, see pages: GAFG-R/L-8 (E43) GHFG-R/L-8 (E40) GHFGR/L-8 (E41).

GIF-E (W=.315,.394)

Precision Double-Ended Inserts for Turning and Grooving

.001

1.18 Ref.

.252

M
W
R

Dimensions

1.063
1.063
1.063
1.063
1.063

IC806

.236
.236
.236
.315
.315

IC807

.016
.031
.047
.031
.047

IC5010

.315
.315
.315
.394
.394

IC428

Tmax-r

IC20

IC808

R.002

IC8250

W.001

IC830

Designation
GIF 8.00E-0.40
GIF 8.00E-0.80
GIF 8.00E-1.20
GIF 10.00E-0.80
GIF 10.00E-1.20

Recommended Machining Data

Tough Hard

l
l

ap

f turn

f groove

.020-.189
.039-.189
.057-.189
.039-.236
.057-.236

.0114-.0189
.0126-.0220
.0126-.0244
.0138-.0256
.0138-.0283

.0071-.0122
.0071-.0134
.0071-.0134
.0087-.0157
.0087-.0157

(inch)

(IPR)

(IPR)

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages E54-63,E66-70.
For tools, see pages: C#-GHDR/L (G11) CGHN-8-10D (B29) GADR/L-8 (B29) GAFG-R/L-8 (E43) GHDR/L (Long Pocket) (B27) GHDR/L-JHP (Long
Pocket) (B27) GHFG-R/L-8 (E40) GHFGR/L-8 (E41) GHIR/L (W=.260-.315) (B96).

Main
E44

Index

GIA-K (Long Pocket)

Flat Top Precision Double-Ended Inserts with T-Land, for Machining Cast Iron
.001

1.18 Ref.

15
7

Tmax-a

.252
M

D1

W
R

Dimensions

.315
.315

R.002

.031
.047

Tmax-r

.236
.236

D1 min

.984
.984

IC5010

W.001

IC428

Designation
GIA 8.00K-0.80
GIA 8.00K-1.20

Recommended Machining Data

Tough Hard

6.30
6.30

ap

(inch)
.039-.189
.057-.189

f turn

f groove

.0142-.0252
.0142-.0276

.0071-.0150
.0071-.0150

(IPR)

(IPR)

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages E54-63,E66-70.
For tools, see pages: C#-GHDR/L (G11) GADR/L-8 (B29) GAFG-R/L-8 (E43) GHDR/L (Long Pocket) (B27) GHDR/L-JHP (Long Pocket) (B27).

GDMY

Utility Double-Ended Inserts, for Turning and Grooving

1.18 Ref.

.004
Tmax-a
D1

.252

W
M

Dimensions

.236

Tmax-r

1.97 1.063

IC5010

.031

min

IC428

.315

D1

IC20

IC808

R.002

IC8250

W.002

IC830

Designation
GDMY 808

Recommended Machining Data

Tough Hard

(inch)

.039-.189

ap

f turn

(IPR)

f groove

(IPR)

.0126-.0220 .0071-.0134

Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages E54-63,E66-70.
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long
Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
E45

Index

GDMY (Full Radius)

Utility Double-Ended Full Radius Inserts for Grooving and Profiling


.004

1.18 Ref.

Tmax-a

D1

.252

R
Dimensions

min

Tmax-r

IC830

IC8250

IC808

IC20

IC428

IC5010

IC806

Designation
GDMY 840

1.97

.984

D1

W.002

R.002

.315

.157

.220

Recommended Machining Data

Tough Hard

ap

(inch)

f turn

(IPR)

.000-.157 .0126-.0264

f groove

(IPR)

.0071-.0134

Can cut arcs to 250 Dmin for internal machining = 2.56" For cutting speed recommendations and user guide, see pages
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDKR/L (C11) GHDR/L (Long Pocket) (B27)
GHDR/LJHP (Long Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

GDMY-F

Utility Double-Ended Inserts, for Grooving and Profiling Ductile Materials

1.18 Ref.

.004

.248 Ref.

7
W
R

Dimensions

R.002

Tmax-r

.315

.157

.220

.984

Recommended Machining Data

IC908

W.002

IC808

Designation
GDMY 840F

Tough Hard

(inch)

ap

f turn

f groove

.000-.157

.0126-.0264

.0071-.0134

(IPR)

(IPR)

Dmin for internal applications = 2.56 For cutting speed recommendations and user guide, see pages E54-63,E66-70.
For tools, see pages: C#GHDR/L (G11) CGHN810D (B29) GADR/L8 (B29) GAFGR/L8 (E43) GHDR/L (Long Pocket) (B27) GHDR/LJHP (Long
Pocket) (B27) GHFGR/L8 (E40) GHFGR/L8 (E41) GHIR/L (W=.260.315) (B96).

Main
E46

Index

GIMM 8CC

Single-ended Utility Insert with a Frontal Chip Splitter for External Rough
Grooving and Side Turning
.004
f.

.602 Re

W
R

Dimensions

W.002

R.002

IC808

IC908

Designation
GIMM 8CC

Recommended
Machining Data

Tough Hard

f face-groove

.315

.031

.228

.012-.018

(IPR)

For cutting speed recommendations, see pages E54-63,E66-70.


For tools, see pages: CGFG 51-P8 (E43) CGHN-P8 (B26) CGHR/L-P8DG (B26) GHDR/L (Short Pocket) (B20) GHGR/L (B22).

GDMM-CC

Single-ended Utility Insert with a Frontal Chip Splitter for External Rough Grooving
and Side Turning
1.18 Ref.

Dimensions

W.002

R.002

IC830

IC354

IC808

IC907

Designation
GDMM 8CC

Recommended
Machining Data

Tough Hard

f face-groove

.315

.031

.220

.012-.018

(IPR)

For cutting speed recommendations, see pages E54-63,E66-70.


For tools, see pages: C#-GHDR/L (G11) GADR/L-8 (B29) GAFG-R/L-8 (E43) GHDR/L (Long Pocket) (B27) GHDR/L-JHP (Long Pocket) (B27)
GHFG-R/L-8 (E40) GHFGR/L-8 (E41) GHIR/L (W=.260-.315) (B96).

Main
E47

Index

SGFFR/L

Face Grooving Integral Shank Tools

Tmax -a
Tmax-a
D1

h2

W
h

D1

l1

Left-hand shown

Designation
SGFFR/L 20-25-2
SGFFR/L 20-30-2
SGFFR/L 20-35-2
SGFFR/L 20-45-2
SGFFR/L 20-60-2
SGFFR/L 25-25-2
SGFFR/L 25-30-2
SGFFR/L 25-35-2
SGFFR/L 25-45-2
SGFFR/L 25-60-2
SGFFR/L 20-30-3
SGFFR/L 20-35-3
SGFFR/L 20-40-3
SGFFR/L 20-46-3
SGFFR/L 20-55-3
SGFFR/L 20-80-3
SGFFR 20-65-3
SGFFR/L 25-30-3
SGFFR/L 25-35-3
SGFFR/L 25-40-3
SGFFR/L 25-55-3
SGFFR/L 25-80-3
SGFFR 25-46-3
SGFFR 25-65-3
SGFFR/L 20-35-4
SGFFR/L 20-45-4
SGFFR/L 20-60-4
SGFFR 20-80-4
SGFFR/L 25-35-4
SGFFR/L 25-45-4
SGFFR/L 25-60-4
SGFFR/L 25-80-4
SGFFR/L 20-40-5
SGFFR/L 20-50-5
SGFFR/L 20-75-5
SGFFR/L 25-100-5
SGFFR/L 25-40-5
SGFFR/L 25-50-5
SGFFR/L 25-70-5
SGFFR/L 20-60-6
SGFFR 20-45-6
SGFFR/L 25-100-6
SGFFR/L 25-45-6
SGFFR/L 25-60-6
SGFFR/L 25-75-6

Tmax-a

D1 min(1)

D1 max(2)

h2

l1

Inserts

.083
.083
.083
.083
.083
.083
.083
.083
.083
.083
.118
.118
.118
.118
.118
.118
.118
.118
.118
.118
.118
.118
.118
.118
.157
.157
.157
.157
.157
.157
.157
.157
.197
.197
.197
.197
.197
.197
.197
.236
.236
.236
.236
.236
.236

.787
.787
.787
.787
.787
.984
.984
.984
.984
.984
.787
.787
.787
.787
.787
.787
.787
.984
.984
.984
.984
.984
.984
.984
.787
.787
.787
.787
.984
.984
.984
.984
.787
.787
.787
.984
.984
.984
.984
.787
.787
.984
.984
.984
.984

.787
.787
.787
.787
.787
.984
.984
.984
.984
.984
.787
.787
.787
.787
.787
.787
.787
.984
.984
.984
.984
.984
.984
.984
.787
.787
.787
.787
.984
.984
.984
.984
.787
.787
.787
.984
.984
.984
.984
.787
.787
.984
.984
.984
.984

.512
.551
.630
.787
.787
.512
.551
.630
.787
.787
.630
.709
.787
.866
.866
.945
.906
.630
.709
.787
.945
1.024
.866
.984
.787
.984
.984
.984
.787
.984
1.024
1.024
.866
.984
1.024
1.181
.866
1.024
1.102
.984
.984
1.181
.984
1.181
1.181

.98
1.14
1.38
1.77
2.36
.98
1.14
1.38
1.77
2.36
1.18
1.35
1.57
1.81
2.13
3.11
2.52
1.18
1.35
1.57
2.13
3.11
1.81
2.52
1.38
1.73
2.24
3.11
1.38
1.73
2.24
3.11
1.57
1.97
2.91
3.94
1.57
1.97
2.72
2.24
1.73
3.94
1.73
2.24
2.95

1.18
1.42
1.81
2.40
3.15
1.18
1.42
1.81
2.40
3.15
1.38
1.60
1.85
2.17
2.56
3.94
3.15
1.38
1.60
1.85
2.56
3.94
2.17
3.15
1.77
2.28
3.15
5.12
1.77
2.28
3.15
5.12
2.05
2.95
5.12
7.09
2.05
2.80
4.02
3.54
2.28
7.09
2.28
3.03
4.02

.00
.00
.03
.03
.03
.00
.00
.03
.03
.03
.00
.00
.00
.00
.05
.03
.04
.00
.00
.00
.05
.03
.00
.04
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

4.724
4.724
4.724
4.724
4.724
5.118
5.118
5.118
5.118
5.118
4.724
4.724
4.724
4.724
4.724
4.724
4.724
5.118
5.118
5.118
5.118
5.118
5.118
5.118
4.724
4.724
4.724
4.724
5.906
5.906
5.906
5.906
4.724
4.724
4.724
5.906
5.906
5.906
5.906
4.724
4.724
5.906
5.906
5.906
5.906

GFF 2R/L
GFF 2R/L
GFF 2N
GFF 2N
GFF 2N
GFF 2N
GFF 2N
GFF 2N
GFF 2N
GFF 2N
GFF 3R/L
GFF 3R/L
GFF 3R/L
GFF 3R/L
GFF 3N
GFF 3N
GFF 3N
GFF 3R/L
GFF 3R/L
GFF 3R/L
GFF 3N
GFF 3N
GFF 3R/L
GFF 3N
GFF 4N
GFF 4N
GFF 4N
GFF 4N
GFF 4N
GFF 4N
GFF 4N
GFF 4N
GFF 5N
GFF 5N
GFF 5N
GFF 5N
GFF 5N
GFF 5N
GFF 5N
GFF 6N
GFF 6N
GFF 6N
GFF 6N
GFF 6N
GFF 6N

Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated.
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GFF-N (E51) GFF-R/L (E51).

Spare Parts
Designation
SGFFR/L...-2
SGFFR/L...-3, 4, 5, 6

Extractor
ESG 0.5
ESG 1

Main
E48

Index

SGFFA

Reinforced Face-Grooving Blades, for Standard Tool Blocks


h2
B1
D1

Tmax-a

Designation
SGFFA 25-R/L-2
SGFFA 30-R/L-2
SGFFA 35-R/L-2
SGFFA 45-R/L-2
SGFFA 60-R/L-2
SGFFA 80-R/L-2
SGFFA 30-R/L-3
SGFFA 35-R/L-3
SGFFA 40-R/L-3
SGFFA 46-R/L-3
SGFFA 55-R/L-3
SGFFA 65-R/L-3
SGFFA 80-R/L-3
SGFFA 35-R/L-4
SGFFA 45-R/L-4
SGFFA 60-R/L-4
SGFFA 80-R/L-4
SGFFA 40-R/L-5
SGFFA 50-R/L-5
SGFFA 70-R/L-5
SGFFA 100-R/L-5
SGFFA 45-R/L-6
SGFFA 60-R/L-6
SGFFA 75-R/L-6
SGFFA 100-R/L-6
SGFFA 150-R/L-6

l1

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

B1

h2

l1

.083
.083
.083
.083
.083
.083
.118
.118
.118
.118
.118
.118
.118
.157
.157
.157
.157
.197
.197
.197
.197
.236
.236
.236
.236
.236

.512
.551
.630
.787
.787
.787
.748
.787
.866
.945
.984
1.024
1.102
.984
.984
1.102
1.181
.984
1.102
1.181
1.378
.984
1.181
1.378
1.575
1.575

.98
1.14
1.38
1.77
2.36
3.11
1.18
1.35
1.57
1.81
2.13
2.52
3.11
1.38
1.73
2.24
3.11
1.57
1.97
2.72
3.94
1.73
2.24
2.95
3.94
5.87

1.18
1.42
1.81
2.40
3.15
4.02
1.38
1.60
1.85
2.17
2.56
3.15
3.94
1.77
2.28
3.15
5.12
2.05
2.80
4.02
7.09
2.28
3.03
4.02
5.91
9.84

1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26

.00
.00
.03
.03
.03
.03
.00
.00
.00
.00
.05
.04
.03
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00

3.150
3.150
3.150
3.150
3.150
3.150
3.543
3.543
3.543
3.543
3.543
3.543
3.740
3.543
3.543
3.740
3.740
3.543
3.740
3.740
3.937
3.543
3.740
3.937
4.134
4.134

Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated. B1 dimension links blades and blocks
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GFF-N (E51) GFF-R/L (E51).


For holders, see pages: SGTBF (F4) SGTBU/SGTBN (F2) UBHCR/L (F4).

Spare Parts
Designation
SGFFA...-2
SGFFA...-3, 4, 5, 6

Extractor
ESG 0.5
ESG 1

Main
E49

Index

SGFFH

Face Grooving Blades


W

Tmax-a

h2

B1
D1

B1
A2
SGFFH..L-6

Designation
SGFFH 35-R/L-2
SGFFH 45-R/L-2
SGFFH 60-R/L-2
SGFFH 80-R/L-2
SGFFH 100-R/L-2
SGFFH 75-R/L-3
SGFFH 90-R/L-3
SGFFH 120-R/L-3
SGFFH 80-R/L-4
SGFFH 150-R/L-4
SGFFH 80-R/L-5
SGFFH 150-R/L-5
SGFFH 90-R/L-6
SGFFH 150-R/L-6

A2

A2

l1

SGFFH..R-6

Tmax-a

D1 min(1)

D1 max(2)

h2

B1

A2

l1

.083
.083
.083
.083
.083
.118
.118
.118
.157
.157
.197
.197
.236
.236

.787
.787
.787
.787
.787
.787
.787
.984
1.181
1.181
1.260
1.378
1.260
1.378

1.38
1.77
2.36
3.11
3.98
2.56
3.54
4.72
3.15
5.91
3.15
5.91
3.54
5.83

1.81
2.40
3.15
4.02
5.20
3.62
4.80
6.30
6.10
19.69
6.38
23.62
5.91
27.56

.03
.03
.03
.03
.00
.04
.01
.00
.10
.10
.00
.00
.00
.00

1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26
1.26

.205
.205
.205
.157
.157
.205
.205
.205
.205
.205
.205
.205
.315
.205

5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906
5.906

Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated. B1 dimension links blades and blocks
(1)

Minimum penetration diameter

(2)

Maximum penetration diameter

For inserts, see pages: GFF-N (E51).


For holders, see pages: SGTBF (F4) SGTBU/SGTBN (F2) UBHCR/L (F4).

Spare Parts
Designation
SGFFH...-2
SGFFH...-3, 4, 5, 6

Extractor
ESG 0.5
ESG 1

Main
E50

Index

GFF-R/L

Face Grooving Inserts

Tmax-a

D1
W
R

Dimensions

D1 min

D1 max

.083
.118

.008
.012

.98
1.18

1.42
2.17

IC20

R.002

IC354

W.004

IC635

Designation
GFF 2R/L
GFF 3R/L

Recommended
Machining Data

Tough Hard

f face-groove

.001-.005
.001-.006

(IPR)

For tools, see pages: SGFFA (E49) SGFFR/L (E48).

GFF-N

Face Grooving Inserts

Tmax-a

R
D1

Dimensions

D1 min

.083
.118
.157
.197
.236

.008
.012
.010
.010
.010

1.38
2.13
1.38
1.57
1.73

For tools, see pages: SGFFA (E49) SGFFH (E50) SGFFR/L (E48).

Main
E51

Index

IC20

R.002

IC354

W.004

IC635

Designation
GFF 2N
GFF 3N
GFF 4N
GFF 5N
GFF 6N

Recommended
Machining Data

Tough Hard

f face-groove

.001-.005
.001-.006
.002-.007
.002-.007
.002-.008

(IPR)

PENTA 34F-R/L

Pentagonal Inserts for Face Grooving and Recessing


.001
Tmax.

1.34

Tmax-a
D1

D1 min

D1 min

R
R

L
Recommended
Machining Data

Designation
PENTA 34F239-0.15-22R/L
PENTA 34F247-0.20-22R/L
PENTA 34F300-0.40-22R/L
PENTA 34F400-0.40-22R/L

W.001

Tmax-a

D1 min

.094
.097
.118
.157

.006
.008
.016
.016

.197
.197
.197
.197

.87
.87
.87
.87

For cutting speed recommendations, see pages E54-63,E66-70.


For tools, see pages: PCADR/L (B57) PCHBR/L (B58) PCHPR/L (B57) PCHR/L-34 (B56).

Main
E52

Index

IC908

Dimensions

l
l
l
l

f face-groove

(IPR)

.003-.005
.003-.005
.003-.006
.003-.006

PCHPR/L

Facing, Grooving, Parting and Recessing Perpendicular Holders for Inserts


with 5 Cutting Edges
l2

Tmax-a
h

h
h4
l1

F1
b

Designation
PCHPR/L 16-24
PCHPR/L 19-24
PCHPR/L 25.4-24
PCHPR/L 19-34
PCHPR/L 25.4-34
(1)

Lock
Right-hand shown

W min

W max

F1

l1

l2

h4

Tmax-a(1)

.630
.750
1.000
.750
1.000

.630
.750
1.000
.750
1.000

.020
.020
.020
.055
.055

.126 (2)
.126 (2)
.126 (2)
.157
.157

.06 (3)
.06 (3)
.06 (3)
.07
.07

.93
1.06
1.30
1.34
1.34

4.724
5.000
5.500
5.000
5.500

.45
.45
.45
.59
.59

.24
-

.256
.256
.256
.394
.394

For specific information, refer to insert data.

(2)

Up to .244" width may be ordered on request. (3) Valid for inserts with W<.126"

For inserts, see pages: PENTA 24NJ (B59) PENTA 24NJ (Full Radius) (B60) PENTA 24NPF (B60) PENTA 24NZ (B61) PENTA 24R/LJ (D61)
PENTA 24R/LZ (D63) PENTA 34FR/L (E52) PENTA 34NC (B63) PENTA 34NPB (B62) PENTA 34R/LC (D65) PENTA 34R/LPB (D66).

Spare Parts
Designation
PCHPL 16-24
PCHPR 16-24
PCHPL 19-24
PCHPR 19-24
PCHPL 25.4-24
PCHPR 25.4-24
PCHPR/L 19-34
PCHPR/L 25.4-34


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR

T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5
T-20/5

16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397L
16-212-01397
16-212-01397

Main
E53

Index

USER GUIDE

Clamping the Insert







Clamping an insert correctly into the holder is


necessary for stable machining.
Be sure that the seat is clean of dirt and swarf.
At the first stage of clamping, ease the insert
gently into place. Make sure that the prismatic
surfaces match.

Screw Clamping Torque


Insert Width

lbfxin

.118

35-44

.157

44-53

.197

53-62

.236/.315

62-80

CGFG 51...

35-53

The unique chipformer is designed for deep grooving


and face turning both toward and away from center,
with excellent chip formation.

HELIFACE
HFPR/L & HGPL Type
For general use in turning
& grooving on all kinds of
materials. Use for deep
grooving in low-to-medium
feeds .002-.006 IPR.
Min grooving dia. .472.

HELI-GRIP
GRIP...Y Type
The all in one insert:
for parting, external
grooving and turning,
internal grooving and
turning, face grooving
and turning.

Main
E54

DO-GRIP
DGN...C Type
For grooving
operations only.
Strong cutting edge
for hard materials and
tough applications in
feeds .004-.008 IPR.

Index

DO-GRIP
DGN...J Type
For grooving
operations only.
Positive rake,
for soft materials
in low-to-medium feeds
.002-.006 IPR.

USER GUIDE
Face Machining Guide

Tool Selection - Follow these recommendations to choose the right tool for high peformance.

Choose the widest possible insert and tool, according


to the cutting width and geometry to be machined.
W

Choose the shortest tool blade overhang, according to


the maximum depth required.

T max

Dmin

Choose the tool range with the largest diameter,


depending on the initial grooving diameter required in
the application.

Minor
Diameter

Major
Diameter

Note: On integral shank tools the given range refers to


the holder capacity.

Tool Adjustment - Prior to machining, check and adjust the following tool positions.
Check the cutting edge height at center line, machine
in light turning down to center, and check for burr.

Check parallelism of cutting edge and the machined


surface. Correct position can guarantee good surface
quality when face turning in both directions.

// .0006 .158

Main
E55

Index

USER GUIDE
Face Machining Guide

Recommended machining sequence in roughing operation using multifunction Heliface tools.

Groove at the initial diameter up to the depth


of cut selected for next step in face turning.

Continue with face turning away from center.

After rapid positioning back into initial groove,


continue with face turning to center.

Note: When face grooving, reduce the speed by 40%


in relation to that used in face turning.

Main
E56

Index

USER GUIDE
Optimizing the Machining Sequence

Recommended machining sequence using multifunction tools.

Groove at the initial diameter to the final depth


of groove and continue face turning away from
center to the tangential point on the radius.

Finish major diameter toward the bottom and


generate the radius.

Position the tool in rapid movement in the


initial groove, continue face turning to center,
without touching the machined roughing steps
on the wall.

Finish boring the minor diameter to the


bottom, up to final depth.

Note: When face grooving, reduce the speed by 40%


in relation to that used in face turning.

Main
E57

Index

USER GUIDE
The Multifunction Advantage

Main
E58

The HELIFACE internal boring bar HFIR/L


MC type with internal coolant can replace
the three different ISO tools and shorten
machining time by 20%.

A single multifunction tool machines the whole


part: grooving, face turning and chamfering,
replacing three ISO tools and reducing
machining time by 40%.

A single integral HELIFACE tool HFHPL-M


replaces three ISO tools and reduces
machining time by 50%.

Index

USER GUIDE
The Multifunction Advantage

This workpiece was machined using three different conventional tools.

An indexable drill for bottom drilling.

A standard internal boring bar


with trigon insert for roughing
and finishing.

A standard internal boring bar with trigon


insert for bottom machining.
This operation requires a small diameter shank
and long overhang.

The HELIFACE Solution

The HELIFACE internal boring bar HFIR/L MC type


with internal coolant can replace the three different
ISO tools and shorten machining time by 20%.

Main
E59

Index

USER GUIDE
The Multifunction Advantage

This part was machined using three different conventional tools.

A standad ISO tool for external turning.

A boring bar for face turning and chamfering.

A face grooving tool for grooving, recessing


and chamfering.

The HELIFACE Solution

A single integral HELIFACE tool HFHPL-M replaces


three ISO tools and reduces machining time by 50%.

Main
E60

Index

USER GUIDE
Insert Replacement

EDG 33B
The New Eccentric Extractor

Simple to operate; controlled rotation requires low force;


guarantees limited upper jaw movement and secures
maximum load on blade.
Two extractor pins are placed in the two holes in the
holder blades.
Indexing
Place the EDG extractor in the holes
1- Hold the extractor against the tool.
2- Rotate the eccentric handle to lift the upper jaw.

Grade Selection for Facing Applications


Material
Groups

ISO P
1 - 11

ISO H
38 - 41

Steel

Hard Steel

Harder

Harder

IC808

IC808

ISO K
15 - 20

ISO N
21 - 28

High Temp

Cast Iron

Nonferrous

Harder

Harder

Harder

IC808

IC808

IC5010
IC20

IC354

IC830
IC20
Tougher

Harder

ISO S
31 - 37

IC8250

IC8250
FACING

ISO M
12 - 14
Stainless
Steel

Tougher

IC20

IC428

IC830
Tougher

Tougher

Tougher

Tougher
^ First choice

Main
E61

Index

USER GUIDE
Machining Data for Face Machining
Tensile
Hardness Material
Strength
[Kpsi]
ISO Material Condition HB No.

< 0.25 %C

Annealed

61

125 1

Annealed
Quenched and tempered
Annealed
Quenched and tempered

94
123
109
145

190
2
250 3
220
4
300 5

Annealed

Low alloy steel and

cast steel
(less than 5%
Quenched and tempered

all elements)

87
135
145
174

200 6
275 7
300 8
350 9

Annealed

High alloyed steel, cast steel,
and tool steel
Quenched and tempered

99
160

200
325

10
11

Ferritic/martensitic
Stainless steel and

Martensitic
cast steel
Austenitic

99
119
87

200
240
180

12
13
14

180
260
160
250
130
230

15
16
17
18
19
20

Non-alloy steel
>= 0.25 %C
and cast steel, free
< 0.55 %C
cutting
steel

>= 0.55 %C

Ferritic/pearlitic
Grey cast iron (GG)
Pearlitic




Ferritic
Ductile cast iron (nodular GGG)
Pearlitic



Ferritic
Malleable cast iron
Pearlitic


Aluminum
Not cureable
60
wrought alloy

Cured
100


<=12% Si
Not cureable

75
Aluminum-cast,

Cured
90
alloyed


>12% Si
High temperature

130


>1% Pb
Free cutting

110

Brass
90
Copper alloys

100
Electrolitic copper







Duroplastics, fiber plastics


Non-metallic

Hard rubber

21
22
23
24
25
26
27
28
29
30


Fe based Annealed
Cured
High temp. alloys
Annealed


Ni or Co based Cured

200
280
250
350

31
32
33
34

Cast
320

58
Titanium and Ti alloys
152


Alpha+beta alloys cured

35
36
37

Hardened
Hardened steel

Hardened
Cast
Chilled cast iron

55 HRc
60 HRc
400

38
39
40

Cast iron

55 HRc

41

Hardened

Main
E62

Index

USER GUIDE
Material

Groove-Turn, Profiling

No.

IC228/528

IC830

IC354

IC808

IC8250

1
2
3
4
5
6
7
8
9
10
11
No.
12
13
14
No.
15
16
17
18
19
20
No.
21
22
23
24
25
26
27
28
29
30
No.
31
32
33
34
35

260-330
230-300
200-260
200-300
160-260
200-300
160-260
160-230
130-230
230-300
130-230
IC830
200-360
200-330
160-330
IC808
300-490
230-330
230-430
200-330
330-520
260-430
IC08
1080-3250
820-2530
820-2530
540-1620
540-1080
540-1080
410-820
260-540
150-540

300-360
230-330
200-300
200-330
160-260
200-330
160-300
160-260
130-230
230-330
130-230
IC808
300-520
260-490
230-460
IC8250
360-620
300-430
300-520
260-430
390-660
330-520
IC20
980-2950
740-2300
740-2300
490-1480
490-980
490-980
380-740
250-490
130-490

230-330
200-300
160-260
200-260
160-230
200-260
160-230
160-230
130-200
200-300
130-200
IC907
300-520
260-490
230-460
IC428
380-660
330-460
330-560
280-440
430-690
340-560

390-520
330-460
260-430
300-460
230-390
300-460
230-390
230-360
200-330
330-460
200-330
IC8250
300-520
260-490
260-460
IC5010
430-720
360-490
360-620
300-490
460-750
390-620

560-720
490-660
390-590
430-620
330-520
430-620
330-560
330-520
300-490
490-660
300-490
IC08
130-230
130-230
100-20
IC20
200-330
160-230
160-260
130-230
200-330
160-260

IC808
65-130
50-100
50-65
50-65
50-65

IC20
65-100
50-65
50-65
50-65
50-65

36
37
No.
38

295-395
65-165
IC808
80-100

260-330
65-130
IC20
65-100

39

65-100

50-80

40
41

100-150
80-100

100-130
80-100

Main
E63

Index

USER GUIDE

Machining Data for Face Machining


Tensile
Hardness Material
Strength
[Kpsi]
ISO Material Condition HB No.

< 0.25 %C

Annealed

61

125 1

Annealed
Quenched and tempered
Annealed
Quenched and tempered

94
123
109
145

190
2
250 3
220
4
300 5

Annealed

Low alloy steel and

cast steel
(less than 5%
Quenched and tempered

all elements)

87
135
145
174

200 6
275 7
300 8
350 9

Annealed

High alloy steel, cast steel,
and tool steel
Quenched and tempered

99
160

200
325

10
11

200
240
180
180
260
160
250
130
230

12
13
14
15
16
17
18
19
20

Non-alloy steel
>= 0.25 %C
and cast steel, free
< 0.55 %C
cutting
steel

>= 0.55 %C

Ferritic/martensitic
99
Stainless steel and

Martensitic
119
cast steel
Austenitic
87
Ferritic/pearlitic
Grey cast iron (GG)
Pearlitic




Ferritic
Ductile cast iron (nodular GGG)
Pearlitic



Ferritic
Malleable cast iron
Pearlitic


M
K

Aluminum
Not cureable
60
wrought
alloy
Cured
100


<=12% Si
Not cureable

75
Aluminum-cast,

Cured
90
alloyed


>12% Si
High temperature

130


>1% Pb
Free cutting

110

Brass
90
Copper alloys

100
Electrolitic copper







Duroplastics, fiber plastics


Non-metallic

Hard rubber

21
22
23
24
25
26
27
28
29
30


Annealed
Fe based
Cured
High temp. alloys
Annealed


Ni or Co based Cured

200
280
250
350

31
32
33
34

Cast
320

58
Titanium and Ti alloys
152


Alpha+beta alloys cured

35
36
37

Hardened
Hardened steel

Hardened
Cast
Chilled cast iron

55 HRc
60 HRc
400

38
39
40

Cast iron

55 HRc

41

Hardened

Main
E64

Index

USER GUIDE

Cutting
Speed
(SFM)

GFQR
IC528
Feed (IPR)

PICCO
IC228
Feed (IPR)

130-590 .0008-.0031 .0006-.002

130-430 .0008-.0024 .0006-.0016

130-390
130-460
130-460
130-390
130-390
130-460
130-390

.0008-.0024 .0006-.0016
.0008-.0031 .0006-.0016
.0008-.0031 .0006-.0016 .0006-.0031
.0008-.0024 .0006-.0012
.0008-.002 .0006-.0012
.0008-.0031 .0006-.0016
.0008-.0031 .0006-.0012

130-390
130-390
130-330
130-460
130-390
130-460
130-390
130-460
130-390

.0008-.0031 .0006-.0016
.0008-.0028 .0006-.0016 .0006-.0028
.0008-.0024 .0006-.0012
.0008-.0031 .0006-.002
.0008-.0028 .0006-.0016
.0008-.0031 .0006-.0016 .0008-.0039
.0008-.0028 .0006-.0016
.0008-.0024 .0006-.0016
.0008-.0028 .0006-.0016

490-1050 .0008-.0031 .0006-.002


330-820 .0008-.0031 .0006-.002
490-980 .0008-.0031 .0006-.002
490-980 .0008-.0031 .0006-.002
330-490 .0008-.0031 .0006-.002
260-750 .0008-.0031 .0006-.002 .0008-.0039
230-660 .0008-.0031 .0006-.002
160-590 .0008-.0031 .0006-.002

70-130
50-100
50-70
50-70
50-70
130-390
70-160

.0008-.0024 .0006-.0016
.0008-.0024 .0006-.0016
.0008-.0024 .0006-.0016
.0008-.0024 .0006-.0016 .0006-.0028
.0008-.0024 .0006-.0016
.0008-.0024 .0006-.0016
.0008-.0024 .0006-.0016

Main
E65

MIFR 8
IC908
Feed (IPR)

Index

MIFR 10
IC908
Feed (IPR)

.0012-.0039

.0012-.0031

.002-.0047

.002-0059

.0008-.0031

USER GUIDE
Machining Conditions in Face Grooving
Recommended feed range for grooving, with HFPR/L
inserts in various widths.
inch/rev
.0060

.006

.006

.0020

.0020

.197

.236

.0051
.0047

Feed

.0043
.0035

.004

.0027
.0020

.0016

.0016

.118

.157

.0012
Inch

Width of Inserts (W)

W=.197, .236

W=.118, .157

Chip shapes for grooving, according to width of insert


and feed, using HFHR/L toolholders.

f=.002 inch/rev

f=.003 inch/rev

f=.004 inch/rev

Note: In face grooving, narrowed and deformed chips


are preferred.
Curled and long chips can flow out more easily from
deep grooves.

Main
E66

Index

f=.006 inch/rev

USER GUIDE
Machining Conditions in Face Turning
Recommended depth of cut and feed range for face
turning with HFPR/L inserts in various widths, using
HFHR/L toolholders.
Inch
.157
.138

HFPR/L 3003
GRIP/HGPL 300Y

Depth of Cut

.118

HFPR/L 4004
GRIP/HGPL 400Y

.098
.079

HFPR/L 5004
GRIP/HGPL 500Y

.059
.039

HFPR/L 6004
GRIP/HGPL 600Y

.022

.002

.004

.006

.008

.01

.012 inch/rev

Feed

ap=.157

ap=.118

ap=.079

ap=.039

Chip shapes in face turning with inserts HFPR/L-5004 & HFPR/L 6004 and HFHR/L toolholders

f=.004 inch/rev

f=.008 inch/rev

f=.01 inch/rev

Note: In roughing, increase feed at small depth of cut,


and reduce feed at large depth of cut

Main
E67

Index

f=.012 inch/rev

USER GUIDE
Face Grooving and Turning Recommendations
Using Adapters for 3 mm (.118) Inserts
Recommended feed range for grooving with Grip 3...
and HGPL 3... inserts, with HGAIR/L and HGAER/L
adapters. Feed range changes according to
adapter type.
inch/rev
.0031

.0031

.0027

.0031

.0028

HGAIR/L 14-3T7
HGAER/L 14-3T7

Feed

.0024
.0020
.0016

HGAIR/L 17-3T8
HGAER/L 17-3T8

.002
.0016

.0012
.0008

.0008

.0008

HGAIR/L 12-3T6
HGAER/L 12-3T6

.0008

.0008

.0008

HGAIR/L 21-3T9
HGAER/L 21-3T9
HGAIR/L 25-3T9

132-198 132-198 132-264 132-264 132-264 sfm


Cutting Speed Vc

Recommended depth of cut and feed range for turning


with GRIP 3... and HGPL 3... inserts, with HGAIR/L
and HGAER/L adapters. Feed range changes
according to
adapter type.
Inch
.047

HGAIR/L 21-3T9
HGAER/L 21-3T9
HGAIR/L 25-3T9

Depth of Cut ap

.040
.031

HGAIR/L 14-3T7
HGAER/L 14-3T7
HGAIR/L 17-3T8
HGAER/L 17-3T8

.024
.016

HGAIR/L 12-3T6
HGAER/L 12-3T6

.008

.0016 .002 .0024 .0027.0031.0035 .004 .0043 .0047 ipr


Feed

Note: In roughing, increase feed at small depth of cut,


and reduce feed at large depth of cut.

Main
E68

Index

USER GUIDE
Face Grooving and Turning Recommendations
Using Adapters for 4-6 mm (.157-.236) Inserts
Recommended feed range in grooving with HFPR/L
inserts and HFAIR/L & HFAER/L adapters.
ipr
.0047

.005

.0043
.0040

.004

Feed

.0035
.0031
.0027

.0028

.0024

.002

.0020

.002

.0016

.0016

.157

.197

.236 inch

Width of Inserts (W)

Recommended depth of cut and feed range in turning


with HFPR/L inserts and HFAIR/L & HFAER/L
adapters. Feed range changes according to
adapter type.

inch
.098

HFAIR/L- ...4
HFAER/L- ...4

Depth of Cut ap

.079

HFAIR/L- ...5
HFAER/L- ...5

.059
.039

HFAIR/L- ...6
HFAER/L- ...6

.022

.002

.004

.006

Feed

.008

.01 ipr

Note: In roughing, reduce feed when depth of cut is


increased, ad increase feed at small depth of cut.

Main
E69

Index

USER GUIDE
Specially Tailored
Semi-Standard Face Grooving and
Undercutting Tools

The following drawings show typical semi-standard face


grooving tools which can be ordered. Please specify
all relevant dimensions and attach workpiece material
geometric details.

T
d

2
T

W
T

HSK
IM
CAMFIX

W
F
T

HSK
IM
CAMFIX

a
F

Main
E70

Index

Tool Blocks

Main
F1

User Guide

Index

TOOL BLOCKS
SGTBU/SGTBN
Blocks for Various Parting and Grooving Blades
SGTBU- :-:-G

H2 h
L

L3
h4

B1

b
A1

SGTBU- :C-:

SGTBN

Coolant connection
Designation
SGTBN 16-2
SGTBU 16-5G
SGTBU 19-5G
SGTBU 19-6G
SGTBU 25.4-5G
SGTBU 25.4-6G
SGTBU 25.4-8M
SGTBU 25.4C-6 (1)
SGTBU 31.8-6G
SGTBU 38.1-6G
SGTBU 38.1-9

B1

A1

H2

h4

L3

.630
.630
.750
.750
1.000
1.000
1.000
1.000
1.250
1.500
1.500

.630
.669
.790
.790
1.030
1.028
.906
.900
1.140
1.650
1.540

.75
1.02
1.02
1.26
1.02
1.26
1.77
1.26
1.26
1.26
2.07

1.024
1.339
1.450
1.500
1.700
1.750
1.654
1.744
1.900
2.380
2.520

1.18
1.69
1.70
1.94
1.75
1.95
2.76
1.94
2.10
2.15
3.20

.16
.51
.39
.55
.20
.30
1.05
.30
.20
.94

.079
.157
.160
.210
.160
.210
.209
.210
.210
.210
.310

2.992
3.386
3.400
3.950
4.330
4.330
4.331
4.330
4.330
4.500
5.120

Choose blade by B1 dimension


(1)

Elbow-style connector unit supplied with each JET-CUT tool block

For tools, see pages: CGFG 51-P8 (E43) CGHN-8-10D (B29) CGHN-D (B25) CGHN-DG (B25) CGHN-P8 (B26) CGHR/L-12-14D (B71) CGHR/L-P8DG
(B26) DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HFFR/L-T (E23) HGFH (B12) PCHBR/L (B58) SGFFA (E49) SGFFH (E50)
TGFH/R/L (B68) TGFHL-TR (D50) TGFHR/L (D42) TGHN-D (B16).

Spare Parts
Designation
SGTBN 16-2
SGTBU 16-5G
SGTBU 19-5G
SGTBU 19-6G
SGTBU 25.4-5G
SGTBU 25.4-6G
SGTBU 25.4-8M
SGTBU 25.4C-6
SGTBU 31.8-6G
SGTBU
38.1-6G
*
SGTBU 38.1-9


Top Clamp


Screw

Key

BKU 86
BKU 86
BKU 100
BKU 105
BKU 110
BKU 110
BKU 110
BKU 110
BKU 110
BK 509

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M5X25DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M6X30DIN912
M8X30DIN912

4.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
6.0


Pipe Fitting


Pipe Fitting 1

SGCU-344

CM 343 MALE CONN.*

* Optional, should be ordered separately

Main
F2

User Guide

Index

TOOL BLOCKS
SGTBK (Metric)
Blocks for Heavy Duty Parting and Grooving Blades

H2
h4

Designation
SGTBK 32-9
SGTBK 38-9
SGTBK 40-9
SGTBK 50-9

B1

h
b
A1

.335

B1

A1

H2

h4

1.260
1.496
1.575
1.969

1.102
1.378
1.378
1.575

1.26
2.07
2.07
2.07

1.890
2.362
2.362
2.559

2.44
3.54
3.54
3.54

.12
.98
.91
.59

4.724
5.315
5.315
5.315

Choose blade by B1 dimension


For tools, see pages: CGFG 51-P8 (E43) CGHN-8-10D (B29) CGHN-P8 (B26) CGHR/L-12-14D (B71) CGHR/L-P8DG (B26) PCHBR/L (B58)
SGFFH (E50) TGFH/R/L (B68) TGFHR/L (D42).

Spare Parts
Designation
SGTBK 32-9
SGTBK 38-9
SGTBK 40-9
SGTBK 50-9


Side Clamp


Screw

Key

BK
BK
BK
BK

SR
SR
SR
SR

HW
HW
HW
HW

32-9 WEDG
40-9
40-9
40-9

M6X16DIN912
M6X20DIN912
M6X20DIN912
M6X20DIN912

5.0
5.0
5.0
5.0

SGTBR/L

Blocks for Parting and Grooving Blades for Conventional Lathes

B1
L3

h1

Right-hand shown

Designation
SGTBR/L 19-2
SGTBR/L 25-6

h1

B1

L3

.748
.984

.748
.787

.75
1.02

.984
1.260

.079
.197

3.937
4.724

Choose blade by B1 dimension


For tools, see pages: DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HGFH (B12) PCHBR/L (B58) TGFH/R/L (B68) TGFHL-TR (D50)
TGFHR/L (D42).

Spare Parts
Designation
SGTBR/L 19-2
SGTBR/L 25-6


Screw

Key

SR M6X25DIN912 UNB.
SR M6X30DIN912

HW 5.0
HW 5.0

Main
F3

User Guide

Index

TOOL BLOCKS
UBHCR/L

Holders for Grooving, Turning and Parting Blades

H2 h

B1
b
A1

Right-hand shown

Designation
UBHCR/L 19-26
UBHCR/L 25.4-32
UBHCR/L 31.7-32

B1

H2

A1

.750
1.000
1.250

.750
1.000
1.250

1.02
1.26
1.26

1.42
1.81
1.81

1.400
1.600
1.850

3.937
5.118
5.118

Choose blade by B1 dimension


For tools, see pages: CGHN-D (B25) CGHN-DG (B25) CGHN-S (B24) CGHR/L-P8DG (B26) DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13)
HFFR/L-T (E23) HGFH (B12) PCHBR/L (B58) SGFFA (E49) SGFFH (E50) TGFH/R/L (B68) TGFHL-TR (D50) TGFHR/L (D42) TGHN-D (B16)
TGHN-S (B16).

Spare Parts
Designation
UBHCR/L


Top Clamp


Screw

Key

BKU 176 307

SR M6X16DIN912

HW 5.0


Spring Plunger
SPRING PLUNGER M6X14X3.5

SGTBF

Perpendicular Blocks for Parting and Grooving Blades


h2 Ref.(a)
B1

h H2

.217

A1

b
L2
L

Designation
SGTBF 25.4-A
SGTBF 31.7-A

B1

L2

A1

H2

L3

1.000
1.250

1.000
1.250

1.26
1.26

5.000
5.000

4.380
4.390

1.750
1.750

1.90
1.90

.217
.217

(a) h2 Ref. as defined for SELF-GRIP face grooving blades Choose blade by B1 dimension
For tools, see pages: DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HFFR/L-T (E23) HGFH (B12) PCHBR/L (B58) SGFFA (E49)
SGFFH (E50) TGFH/R/L (B68) TGFHR/L (D42).

Spare Parts
Designation
SGTBF


Screw

Key

SR M6X40DIN912

HW 5.0

Main
F4

User Guide

Index

USER GUIDE

Jet-Cut Assembly
C Insert GF :
D Blade SGFH :K- :
E Cap SGC 340 supplied with each blade. To be used
only with Option 1.
F Tool block SGTBU:C-:
G Elbow-style connector unit supplied with each tool
block. SGCU-344.
H 3/16" copper Tube 343
(length 250 mm).

I Choice of connector sets:


CGM-343 (G1/8 external thread).
CGF-343 (G1/8 internal thread).
CM-343 (NPT 1/8 external thread).
CF-343 (NPT 1/8 internal thread).
J Standard current tool block.
SGTBN, SGTBU, SGTBF.
K Coolant connection unit. SGCU-341.
M Integral shank holder
SGTFR/L :K- :

Option 1:
Coolant supplied through
the tool block.

I
D

F
H

C
E

Option 2:
Coolant supplied
directly to the blade.

K
G

Option 3:
Coolant supplied directly
to the integral shank tool.

M
K

Main
F5

Index

USER GUIDE

The coolant supply tube can be attached directly to the


DGTR...C integral tool, to the DGFH-C blades used on

the regular blocks, or to the SGTBU-C blocks which


have coolant passages and connecting ports.

JET-CUT Assembly
The Right Connection for Your Application
Option 1:
Coolant supplied
directly to the blade.
Connectors:
CGM 343 (G1/8 external thread)
CGF 343 (G1/8 internal thread)
CM 343 (NPT1/8 external thread)
CF 343 (NPT1/8 internal thread)
SGCU 341
Coolant connection unit

Option 2:
Coolant supplied
through the tool block.

TUBE 343
3/16 copper tube
(length 250 mm)

SGCU 344
Elbow connector

(G1/8 external thread) (G1/8


internal thread) (NPT1/8 external
thread) (NPT1/8 internal thread)

Option 3:
Coolant supplied
directly to the tool.
Connectors:
CGM 343 (G1/8 external thread)
CGF 343 (G1/8 internal thread)
CM 343 (NPT1/8 external thread)
CF 343 (NPT1/8 internal thread)
SGCU 341
Coolant connection unit

Main
F6

Index

Main
G1

Contents

Index

Tools and Holders with Exchangeable Hollow Tapered Shanks

Page

CAMFIX (ISO 26623-1)

G3

HSK-T (ISO 12164-3 T Type and ICTM Standards)

G14

IM (ISO 26622-1 and Mazak XMZ Standards)

G20

ISCAR offers a wide range of tools for three types of Quick-Change systems:
CAMFIX (ISO 26623-1),
HSK-T (ISO 12164-3 T Type and ICTM Standards) and
IM (ISO 26622-1 and Mazak XMZ Standards)
CHAMFIX (ISO 266231)

Quick-Change tools are expensive compared to


standard shank tools. Iscar offers economical
solutions by using adapters, blades, or regular tools
and boring bars on the Quick-Change adaptations.

HSK-T (ISO 1264-3 T Type and ICTM Standard)

Main
G2

Index

CAMFIX (ISO 26623-1)

CAMFIX ISO 26623-1 (Metric)


Toolholder Standard

l7

l8

A
2e

d4

d5

l1
l11
l2

CAMFIX
C3
C4
C5
C6
C8
C8X

Dm

d1

d2

b2
l6
l3
C

A-A

C-C

b2

d1 0.1

d2

d4

d5 0.1

Dm

l1

l2 0.1

l3 min

l6 0.15

l7 0.15

l8 min

l11 0.1

28.3
35.3
44.4
55.8
71.1
88.7

32
40
50
63
80
100

15
18
21
28
32
32

M12x1.5
M14x1.5
M16x1.5
M20x2
M20x2
M20x2

3.6
4.6
6.1
8.1
9.1
9.1

22
28
35
44
55
55

0.7
0.9
1.12
1.4
2
2

2.5
2.5
3
3
3
3

19
24
30
38
48
48

15
20
20
22
30
32

6
8
10
12
12
16

13
15
20
27
28
28

25
30
37
47
48
48

8
11.5
14
15.5
25
25

CAMFIX - ISO 26623-1 Standard Quick Change Shanks


Alignment point of
the toolholder with
extensions
(for modular systems)
Coolant
technologic hole
Magazine
and spindle
positioning groove

V-groove for ATC


(Automatic Tool
Change) arm

Features
Symmetrical design: Due to the symmetrical design, the torque load is distributed
on the polygon, providing a self-centering effect.
Rigidity: The CAMFIX clamping mechanism is extremely rigid against bending forces.
Accuracy: The taper and face contact ensure high repeatability within 2 microns,
when operated with an automatic tool changer.

Main
G3

Contents

Index

C#-MAHDR-45

Holders for Parting, Grooving, Turning and Facing Adapters


with CAMFIX (ISO 26623-1 standard) Exchangeable Shanks

45

45

SS
L3
L

T
D1
L1

Designation
C6 MAHDR-45
C8 MAHDR-45

45 f1

Right-hand shown T= See specific adapter dimensions

SS

L1

f1

D1

L3

2.480
3.150

5.118
5.118

3.618
3.618

3.504
3.504

2.953
3.150

4.165
5.12

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
C6 MAHDR-45
C8 MAHDR-45


Lower
Locking
Screw


Key

Side Locking
Screw

Upper Locking
Screw

Key 1

Sealing Screw

Cooling
Nozzle

SR M5-04451
SR M5-04451

T-20/5
T-20/5

SR 14-519(2)
SR 14-519(2)

SR M6X20DIN7984
SR M6X20-XT(1)

HW 4.0
HW 5.0

SR M6X6DIN551(3)
SR M6X6DIN551(3)

EZ 83
EZ 83

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole.

Main
G4

Contents

Index

C#-MAHDOR

Holders for Parting, Grooving, Turning and Facing Adapters


with CAMFIX (ISO 26623-1 standard) Exchangeable Shanks
SS
L
T
f1
Right-hand shown T= See specific adapter dimensions

Designation
C6 MAHDOR
C8 MAHDOR

SS

f1

2.480
3.150

1.142
1.476

5.118
5.118

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57).

Spare Parts
Designation
C#-MAHDOR


Lower Locking
Screw
SR M5-04451


Key


Side Locking
Screw


Upper Locking
Screw

Key 1

Sealing Screw


Cooling
Nozzle

T-20/5

SR 14-519(2)

SR M6X20-XT(1)

HW 5.0

SR M6X6DIN551(3)

EZ 125

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole.

C#-MAHUR/L

Holders for Parting, Grooving, Turning and Facing Adapters


with CAMFIX Shanks. 10 Mounting on Mill-Turn Machines

10

SS
L
10

1.02

f2
L1

T
f1
Designation
C6 MAHUR/L-10
C8 MAHUR-10

Right-hand shown T= See specific adapter dimensions

SS

f1

f2

L1

2.480
3.150

4.453
4.453

1.142
1.142

4.843
4.843

1.945
1.945

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
C#-MAHUR/L


Lower Locking
Screw
SR M5-04451

Key


Side Locking
Screw


Upper Locking
Screw

Key 1

Sealing Screw


Cooling
Nozzle

T-20/5

SR 14-519(2)

SR M6X20-XT(1)

HW 5.0

SR M6X6DIN551(3)

EZ 125

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole.

Main
G5

Contents

Index

C#-TBK-R/L

Blocks with CAMFIX (ISO 26623-1 standard) Exchangeable,


Tapered Shanks for Parting and Grooving Blades

B1
L
T

SS

f1

Right-hand shown T= See specific blade dimensions

Designation
C6 TBK-32R/L
C8 TBK-32R
C8 TBK-52R

SS

f1

B1

2.480
3.150
3.150

1.260
1.594
1.594

5.433
5.787
6.339

1.26
1.26
2.05

For tools, see pages: CGHN-DG (B25) CGHR/L-P8DG (B26) DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HGFH (B12) PCHBR/L (B58)
TGFH/R/L (B68) TGFHR/L (D42).

Spare Parts
Designation
C6 TBK-32R/L
C8 TBK-32R
C8 TBK-52R

Side Clamp

Screw

Key

Cooling Nozzle

BK 32-9 WEDG
BK 32-9 WEDG
BK 40-9

SR M6X16DIN912
SR M6X16DIN912
SR M6X16DIN912

HW 5.0
HW 5.0
HW 5.0

EZ 125
EZ 125
EZ 125

C#-TBU

Blocks with CAMFIX Exchangeable, Tapered Shanks for Parting and Grooving Blades

B1

SS

f1
T
Designation
C4 TBU-32R/L
C5 TBU-32R/L
C6 TBU-32R/L

Right-hand shown T= See specific blade dimensions

SS

f1

B1

1.575
1.969
2.480

2.362
2.520
2.756

.827
1.181
1.496

1.26
1.26
1.26

For tools, see pages: CGHN-S (B24) TGHN-S (B16).

Spare Parts
Designation
C#-TBU


Top Clamp


Screw

Key


Screw 1

Pipe

BKU 176 307

SR M6X25DIN912 UNB.

HW 5.0

SR M6X8

EZP 5

Main
G6

Contents

Index


Cooling Nozzle
EZ 125

C#-MAHD

Holders for Parting, Grooving, Turning and Facing Adapters


with CAMFIX Exchangeable Shanks

L
f1

SS
Right-hand shown T= See specific adapter dimensions

T
Designation
C4 MAHD
C5 MAHD
C6 MAHD
C8 MAHD

SS

f1

1.575
1.969
2.480
3.150

1.831
1.850
1.969
2.362

.870
.906
1.142
1.476

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
C#-MAHD


Lower
Locking
Screw


Side
Locking
Screw


Upper
Locking
Screw

Key

SR M5-04451

T-20/5 SR 14-519(2) SR M6X20-XT(1) HW 5.0 SR M6X6DIN551(3) EZ 125

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole.


Cooling
Nozzle

Key 1 Sealing Screw

Nozzle
Nozzle Screw
EZA 125 SR 76-1022

C#-MAHPD

Perpendicular Holders for Parting, Grooving, Turning and Facing Adapters


with CAMFIX Exchangeable Shanks
L

SS
f2
T
T= See specific adapter dimensions

Designation
C4 MAHPD
C5 MAHPD
C6 MAHPD

SS

f2

1.575
1.969
2.480

1.811
1.811
1.850

.984
1.024
1.299

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
C#-MAHPD


Lower
Locking
Screw

Key

Side Locking Upper Locking


Screw
Screw
Key 1

Sealing Screw

Cooling
Nozzle

Pipe

SR M5-04451

T-20/5

SR 14-519(2)

SR M6X6DIN551(3)

EZ 125

EZP 5

SR M6X20-XT(1)

HW 5.0

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters.Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
G7

Contents

Index

C#-GHAD-8

Holders for Grooving, Turning and Facing Adapters with CAMFIX


Exchangeable Shanks
T
d

SS

T= See specific adapter dimensions

L
Designation
C5 GHAD-8
C6 GHAD-8

SS

d Range

T range

1.969
2.480

2.559
2.559

1.024
1.280

.315
.315

3.15-20
3.15-20

.59-.98
.59-.98

For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts

Designation

Screw

Key

Screw 1

Key 1

Screw 2

Nozzle Body

Cooling Nozzle

C#-GHAD-8

SR 14-519

T-20/5

SR M6X25DIN912 UNB.

HW 5.0

SR 76-1022

EZA 125

EZ 125

C#-GHAPR/L-8

Perpendicular Holders for Grooving, Turning and Facing Adapters with CAMFIX
Exchangeable Shanks
T
d

SS

f
1.02

1.00
L

W
Designation
C5 GHAPR/L-8
C6 GHAPR/L-8

Right-hand shown T= See specific blade dimensions

SS

d Range

T range

1.969
2.48

2.520
2.953

1.024
1.299

.315
.315

3.15-20
3.15-20

.59-.98
.59-.98

For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
C#-GHAPR/L-8


Screw

Key

SR 14-519

T-20/5

Main
G8


Screw 1


Key 1


Cooling Nozzle

SR M6X25DIN912 UNB.

HW 5.0

EZ 125

Contents

Index

C#-HAD

Holders for Internal Facing Adapters with CAMFIX Exchangeable Tapered Shanks
L

SS

f1
1.02
Designation
C4 HAD
C5 HAD
C6 HAD

T-See specific adapter dimensions.

SS

f1

1.575
1.969
2.480

2.362
2.362
2.362

.709
.709
.709

For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
C4 HAD
C5 HAD
C6 HAD


Side Locking Screw

Key

SR 14-519
SR 14-519
SR 14-519

T-20/3
T-20/3
T-20/3


Screw


Key 1

SR M4X6DIN912
SR M4X6DIN912
SR M4X6

HW 3.0
HW 3.0
HW 2.0

C#-HAPR/L

Perpendicular Holders for Internal Facing Adapters with CAMFIX Exchangeable


Tapered Shanks
SS

.315
L

T
Right-hand shown T= See specific blade dimensions

Designation
C4 HAPR/L
C5 HAPR
C6 HAPR/L

SS

1.575
1.969
2.480

1.969
1.969
1.969

For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
C4 HAPR/L
C5 HAPR
C6 HAPR/L


Screw

Key

SR 14-519
SR 14-519
SR 14-519

T-20/3
T-15/3
T-20/3

Main
G9

Contents

Index

C#-HELIR/L

External Holders for Turning, Grooving and Parting with CAMFIX


(ISO 26623-1 standard) Exchangeable Tapered Shanks
l1

D
f

SS
Left-hand shown

Designation
C4 HELIR/L 3T20
C5 HELIR/L 3T20
C6 HELIR/L 3T20
C4 HELIR/L 4T25
C5 HELIR/L 4T25
C6 HELIR/L 4T25
C5 HELIR/L 5T25
C6 HELIR/L 5T25
C6 HELIR/L 6T30

W min

W max

l1

SS

D max(1)

.118
.118
.118
.157
.157
.157
.197
.197
.236

.125
.125
.125
.187
.187
.187
.197
.197
.250

.79
1.00
1.25
.77
.98
1.24
.96
1.22
1.20

2.559
2.559
2.559
2.756
2.756
2.756
2.756
2.756
3.346

1.575
1.969
2.480
1.575
1.969
2.480
1.969
2.480
2.480

1.57
1.57
1.57
1.97
1.97
1.97
1.97
1.97
2.36

Inserts
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP
GRIP

3,
3,
3,
4,
4,
4,
5,
5,
6,

HGN
HGN
HGN
DGN
DGN
DGN
DGN
DGN
DGN

3
3
3
4
4
4
5
5
6

The depth of cut (T) for grooving is limited by the part diameter D. For grooving depth capacity, see table below.
(1)

Maximum parting diameter.

For inserts, see pages: GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) HGN-C (D36) DGR/L-C DGRC/LC-C (D30)
DGN/DGNM-J/JS/JT (D31) HGN-J (D37) DGR/L-J/JS (D32) DGN-UT/UA (D34) DGN-W (D30) HGN-UT (D38).

Spare Parts
Designation
C#-HELIR/L


Screw

Key


Cooling Nozzle

SR M6X16DIN912

HW 5.0

EZ 104

Grooving Depth Capacity (Metric)


Designation
C4 HELIR/L 3T20
C4 HELIR/L 4T25
C5 HELIR/L 3T20
C5 HELIR/L 4T25
C5 HELIR/L 5T25
C6 HELIR/L 3T20
C6 HELIR/L 4T25
C6 HELIR/L 5T25
C6 HELIR/L 6T30
Depth T

D
1151 384 231 167 131 109

1277 426

787 394 264

199

10

12

13

11

Main
G10

94

257 185 145 120 103

91
1301
1301
161 136 118 105 95
87
1957 653 393 282 221
1957 653 393 282 221

14

15

16

19

17

18

Contents

83
1127
82
434
434
81
182
182
1879
20

376

261
261

156
156
627
21

227

188
188

137
137
377
22

163

148
148

122
122
271
23

Index

128

122
122

111
111
212
24

107

105

105

102

102

175 150 131 118 107


25 26 27 28 29

99
30

C#-GHDR/L

External Grooving, Turning and Parting Toolholders, with CAMFIX


(ISO 26623-1 standard) Exchangeable Tapered Shanks
l1

SS

Tmax

W
Designation
C4 GHDR/L-3
C5 GHDR/L-3
C6 GHDR/L-3
C4 GHDR/L-4
C5 GHDR/L-4
C6 GHDR/L-4
C5 GHDR/L-5
C6 GHDR/L-5
C6 GHDR/L-8

(1)

Right-hand shown

W min

W max

SS

Tmax-r

l1

.110
.110
.110
.157
.157
.157
.197
.197
.276

.157
.157
.157
.197
.197
.197
.252
.252
.331

1.575
1.969
2.480
1.575
1.969
2.480
1.969
2.480
2.480

.354
.354
.354
.394
.394
.394
.472
.472
.984

2.165
2.165
2.165
2.165
2.165
2.165
2.165
2.165
2.756

.79
.94
1.26
.79
.94
1.26
.94
1.26
1.18

When using GPV and TIP inserts, toolholder must be modified according to insert profile to ensure clearance.
(1)

Used with GIF 8, GIA 8, GIPA 8, GDMM, GIDA, GDMY, GDMF, GDMU inserts.

For inserts, see pages: B30-52, D55-58 For TIP threading inserts, see ISCAR ISO & Thread Turning catalog.

Spare Parts
Designation
C4 GHDL-3
C4 GHDR-3
C5 GHDR/L-3
C6 GHDR/L-3
C4 GHDR/L-4
C5 GHDR/L-4
C6 GHDR/L-4
C5 GHDR/L-5
C6 GHDR/L-5
C6 GHDR/L-8


Screw

Key

SR
SR
SR
SR
SR
SR
SR
SR
SR
SR

HW
HW
HW
HW
HW
HW
HW
HW
HW
HW

M5X20DIN912
M5X20DIN912
M5X25DIN912
M5X25DIN912
M6X25DIN912
M6X25DIN912
M6X25DIN912
M6X25DIN912
M6X25DIN912
M6X25DIN912

Main
G11

UNB.
UNB.
UNB.
UNB.
UNB.
UNB.


Cooling Nozzle

4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
5.0

EZ
EZ
EZ
EZ
EZ
EZ
EZ
EZ
EZ
EZ

104
104
104
125
104
104
125
104
125
146

Contents

Index

C#-HFIR/L-MC

Boring Bars for Internal Grooving and Turning with CAMFIX (ISO 26623-1 standard)
Exchangeable Tapered Shanks
SS
F1
f .21

W
Designation
C4 HFIR/L-MC
C5 HFIR/L-MC

l2

Right-hand shown

W min

W max

SS

l2

F1

.118
.118

.236
.236

1.575
1.969

.445
.445

2.05
2.05

3.15
3.15

.984
.984

DGN & GRIP 4.. - 6.. inserts can be used only with right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. After initial groove, no limitation to widening
groove outward or toward center. For user guide, see pages E7, E33, E54-70.
For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29) DGN/DGNM-J/JS/JT
(D31) DGN-UT/UA (D34) DGN-W (D30) HGPL (E40).

Spare Parts
Designation
C#-HFIR/L-MC


Screw

Key

SR M5X16DIN912

HW 4.0

Main
G12


Cooling Nozzle
EZ 83

Contents

Index

C#-ASHR/L

Holders with CAMFIX (ISO 26623-1 Standard) Exchangeable Shanks for External
Square-Shank Tools
L3

L2

CAMFIX

h1

h2

D1
h3

f2

SS
H5
27
.

L
Designation
C6 ASHR/L 3/4X1
C6 ASHR/L 1X1

Spare Parts
Designation
C#-ASHR/L

Left-hand shown

SS

L2

L3

f2

h1

h2

h3

H5

2.48
2.48

3.937
4.724

1.044
1.181

2.500
2.756

.431
.496

.750
1.000

.750
1.000

1
1

1.181
1.496

1.142
1.260

30
27


Cooling Nozzle
SATZ-M12X1-M6

C#-ABB

Adapters with CAMFIX Exchangeable Shanks for Boring Bars with Reducer Sleeves
L4
M12 (typ.4)

CAMFIX

SS

d2

D1

Designation
C6 ABB 1X2.36
C6 ABB 1 1/2X2.75

SS

d2

D1

L4

2.48
2.48

1.000
1.500

3.937
4.134

2.480
2.953

2.362
2.756

For SC sleeves, see page G19.

Spare Parts
Designation
C6 ABB 1X2.36
C6 ABB 1 1/2X2.75
(1)


Hex Socket Screw


Cooling Nozzle

SCREW 3/8-24X.4375 EM
SCREW 1/2-20X.500 EM(1)

SATZ-M12X1-M6
SATZ-M12X1-M6

Used on B-type sleeves

Main
G13

Contents

Index

HSK-T (ISO 12164-3 T Type and ICTM Standards) (Metric)

l5

60

d9 max. d1

d 2 d4 d3

b5

b1

d15

f3
f1
l1

f2

HSK-A WH

d1 h10

d2

d3 H10

d4 H11

d9 max

d15

l1-0.2

l5 Js10

b10.04

b50.035

f1 -0.1

f2 min

f3 0.1

63
100

63
100

48
75

34
53

40
63

62
99

M18X1
M24X1.5

32
50

18.13
28.56

12.54
20.02

12.425
19.91

26
29

30
34

18
20

DIN 69893
Standard
Tolerance

ISO
12164-3 T
Type and
ICTM
Standards
Tolerance

For more detils on HSK A... WH Standard refer to ISCAR-ETM Tooling Systems catalog.

Main
G14

Contents

Index

HSK A63WH-MAHDR-45

Holders for MODULAR-GRIP, Parting, Grooving and Facing Adapters


with HSK A63WH Tapered Shanks

45

45

SS
T

D1
L1

Designation
HSK A63WH-MAHDR-45

45 f1

T= See specific adapter dimensions Right-hand shown

SS

L1

f1

D1

2.48

5.118

3.618

3.504

2.953

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately) Complies with the ICTM and HSK-T standards
For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
HSK A63WH-MAHDR-45


Lower
Locking
Screw

Key

Side Locking
Screw

Upper Locking
Screw

Key 1

Sealing Screw

Cooling
Nozzle

SR M5-04451

T-20/5

SR 14-519(2)

SR M6X20DIN7984(1)

HW 4.0

SR M6X6DIN551(3)

EZ 83

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
G15

Contents

Index

HSK A63WH-MAHDOR

Holders for Parting, Grooving, Turning and Facing Adapters


with HSK Exchangeable Shanks
SS

f1
L

Designation
HSK A63WH-MAHDOR

T= See specific adapter dimensions Right-hand shown

SS

f1

2.48

1.142

5.118

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately). Complies with the ICTM and HSK-T standards.
For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
HSK A63WH-MAHDOR


Lower Locking
Screw
SR M5-04451


Side Locking
Screw

Key
T-20/5

SR

14-519(2)


Upper Locking
Screw
SR

M6X20-XT(1)

Key 1

Sealing Screw

HW 5.0

SR M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.


Cooling
Nozzle
EZ 125

HSK A63WH-MAHUR/L

Holders for Parting, Grooving, Turning and Facing Adapters with HSK-T Shanks.
10 Mounting on Mill-Turn Machines

10

SS
L

10
f2

L1

T
f1
Designation
HSK A63WH-MAHUR/L-10

T= See specific adapter dimensions Right-hand shown

SS

f1

f2

L1

2.48

4.453

1.142

5.118

1.945

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately) Complies with the ICTM and HSK-T standards
For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22) HGPAD
(B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
HSK A63WH-MAHUR/L-10


Lower
Locking
Screw

Key

Side Locking
Screw

Upper Locking
Screw

Key 1

Sealing Screw

Cooling
Nozzle

SR M5-04451

T-20/5

SR 14-519(2)

SR M6X20-XT(1)

HW 5.0

SR M6X6DIN551(3)

EZ 125

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
G16

Contents

Index

HSK A63WH-TBK-R/L

Blocks with HSK Exchangeable Tapered Shanks for Parting and Grooving Blades

SS

f1
T
Designation
HSK A63WH-TBK-32R/L

T= See specific blade dimensions Right-hand shown

SS

f1

B1(1)

2.48

1.260

5.433

1.26

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately). Complies with the ICTM and HSK-T standards.
(1)

Blade size B1, has to fit this dimension.

For tools, see pages: CGHN-DG (B25) CGHR/L-P8DG (B26) DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HGFH (B12) PCHBR/L (B58)
TGFH/R/L (B68) TGFHR/L (D42).

Spare Parts
Designation
HSK A63WH-TBK-R/L


Side Clamp


Screw

Key


Cooling Nozzle

BK 32-9 WEDG

SR M6X16DIN912

HW 5.0

EZ 125

HSK A63WH-ASHN-45

Square Shank Tool Adapters with HSK Exchangeable Shanks


for 45 Mounting on Turn-Mill Machines
3.54
h

45

1.37

SS

2.75
L2

1.97

Right-hand shown

Designation
HSK A63WH-ASHN-1.000-45

SS

L2

2.48

4.331

2.835

1.000

1.000

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately). Complies with the HSK-T and ICTM standards.
For using left-hand toolholder, the position of clamping spacer must be changed.

Spare Parts
Designation
HSK A63WH-ASHN-45


Cooling Nozzle
EZ 146

Main
G17

Contents

Index

HSK A63WH-ASHR/L-45

Square Shank Tool Adapters with HSK Exchangeable Shanks


for 45 Mounting on Turn-Mill Machines
1.30
3.94

L
L2

1.50
SS
1.64

45

.59

A left-hand tool in a right-hand adapter are shown

Designation
HSK A63WH-ASHR/L-1.000-45

SS

L2

2.48

4.330

2.760

1.000

A cooling tube must be used with all coolant through HSK spindles (should be ordered separately). Complies with the HSK-T and ICTM standard.

Spare Parts
Designation
HSK A63WH-ASHR/L-45


Cooling Nozzle
EZ 104

HSK A63WH-ASHR/L-1

Square Shank Tool Adapters with HSK Exchangeable Shanks,


for Turn-Mill Machines
L2

h1

L3

h2
h3

f2

SS
H5

27
L

Left-hand shown

Designation
HSK A63WH-ASHR/L-1.000-1

SS

2.48

4.920

1.772

1.000

1.000

Complies with the HSK-T and ICTM standards. A cooling tube must be used with all coolant through HSK spindles (should be ordered separately).
The .750 x .750 square shanks may be locked with spacer.

Spare Parts
Designation
HSK A63WH-ASHR/L-1


Cooling Nozzle
EZ 146

Main
G18

Contents

Index

HSK A63WH ABB

Adapters with HSK Exchangeable Shanks for Boring Bars with Reduction Sleeves

L4

M12 Typ 2

SS

D1 d2
L

Designation
HSK A63WH-ABB 1-1/2

(1)

SS

d2

D1

L4

2.48

1.500

4.134

2.953

2.750

Complies with the HSK-T and ICTM standards. A cooling tube must be used with all coolant through HSK spindles (should be ordered separately).
(1)

Regular tools should be shortened according to recommended L4.

Spare Parts
Designation
HSK A63WH ABB


Cooling Nozzle


Hex Socket Screw

EZ 104

SCREW 1/2-20X.500 EM

SC-T (Sleeves)

Reduction Sleeves for Bars, Used in Holders with Exchangeable Adaptation


L

.236
Fig 1

D1 d2

SS

Fig 2

D1 d2

SS

.236
Designation
SC 1-1/2T.250A
SC 1-1/2T.312A
SC 1-1/2T.375A
SC 1-1/2T.500A
SC 1-1/2T.625B
SC 1-1/2T.750B
SC 1-1/2T1.000B
SC 1-1/2T1.250B

Spare Parts
Designation
SC 1-1/2T.250A
SC 1-1/2T.312A
SC 1-1/2T.375A
SC 1-1/2T.500A

SS

d2

D1

G1

Fig

1.500
1.500
1.500
1.500
1.500
1.500
1.500
1.500

.250
.312
.375
.500
.625
.750
1.000
1.250

2.283
2.283
2.283
2.283
2.283
2.283
2.283
2.283

1.811
1.811
1.811
1.811
1.811
1.811
1.811
1.811

M6
M6
M8
M9
-

1
1
1
1
2
2
2
2


Hex Socket Screw
SCREW
SCREW
SCREW
SCREW

1/4-28X.313 EM
1/4-28X.313 EM
3/8-24X.4375 EM
3/8-24X.4375 EM

Main
G19

G1

Contents

Index

IM (ISO 26622-1 and Mazak XMZ Standards)

IM ISO 26622-1 Standard (Metric)

l24

l4

d1 d2 d8

d6 b1

544590130
K

4xd15

K
l1

l2

Section view K-K


IM UT

d1 -0.1

d2 0.0075

d6

d8

d15 H11

32
40
50
63
80

32
40
50
63
80

23.9975
29.9975
39.9975
49.9975
63.9975

17.65 +0.1
21 +0.1
28.2 +0.15
35.2 +0.15
48 +0.15

7.5
9.5
12.5
14.5
18.5

9
12
16
16

l1

-0.1

20
25
32
40
45

l2

Section view P-P

min

10
12
18
20
22

l4

l24

10.8
13.6
17.2
22.4
24.9

5.95
8.95
9.95
10.95

b1
8.9
10
14
16
20

IM 63 XMZ Mazak Standard for Integrex Series 4/54 (Metric)

7.48

11.05
P

l4

d1 d2 d8

544590130
K

120

d6 b1

K
l1

8.48
120

l2

Section view K-K


IM XMZ

d1 -0.1

d2 0.0075

63

63

49.9975

d6
35.2

+0.15

Section view P-P

d8

l1 -0.1

l2 min

l4

b1 +0.15

14.5

40

18

22.4

16

IM63 XMZ is MAZAKs modification for their turn-mill machines, based on MAZAK KM63 XMZ standard,
with 3 holes added on the V-flange located 120 from each other.

Main
G20

Contents

Index

IM63 XMZ MAHDR-45

Holders for All GRIP Adapters with ISO 26622-1 XMZ Tapered Shank,
45 Mounting on Mazak Integrex Machines

45

45

SS
l2

L
T
D1
45

L1

f1
T= See specific adapter dimensions Right-hand shown

Designation
IM63 XMZ MAHDR-45

SS

L1

f1

D1

l2

2.48

5.118

3.618

3.504

2.953

.71

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
IM63 XMZ MAHDR-45
(1)


Lower Locking Screw

Key

SR M5-04451

T-20/5


Screw


Key 1


Cooling Nozzle

SR M6X20DIN7984(1)

HW 5.0

EZ 83

For CGPAD, HGPAD, TGPAD and FGPAD adapters.

Main
G21

Contents

Index

IM63 XMZ MAHDOR

Holders for Parting, Grooving and Turning Adapters with ISO 26622-1 XMZ
Tapered Shank for Mazak Integrex Machines

T
SS

f
L

Designation
IM63 XMZ MAHDOR

T= See specific adapter dimensions

SS

2.48

1.142

5.118

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
IM63 XMZ MAHDOR


Lower Locking
Screw
SR 16-212


Side Locking
Screw

Key
T-20/5

SR

14-519(2)


Upper Locking
Screw
SR

M6X20-XT(1)

Key 1

Sealing Screw

HW 5.0

SR M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.


Cooling
Nozzle
EZ 125

IM63 XMZ MAHUR/L

Holders for Parting, Grooving, and Turning Adapters


with ISO 26622-1 XMZ Tapered Shanks for Mazak
Integrex Machines

10

SS
L

10
f2

L1

T
f1
Designation
IM63 XMZ MAHUR/L-10

T= See specific adapter dimensions

SS

f1

f2

L1

2.48

4.453

1.142

5.118

1.945

For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
IM63 XMZ MAHUR/L-10


Lower Locking
Screw
SR M5-04451

T-20/5


Side Locking
Screw


Upper Locking
Screw

SR 14-519(2)

SR M6X20-XT(1)

Key 1

Sealing Screw

HW 5.0

SR M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
G22


Key

Contents

Index


Cooling
Nozzle
EZ 125

IM63 XMZ TBK

Blocks for Parting and Grooving Blades with ISO 26622-1 XMZ Tapered Shanks
for Mazak Integrex Machines

B1
L
T

SS

f1

T= See specific blade dimensions Right-hand shown

Designation
IM63 XMZ TBK-32R/L

SS

f1

B1

2.48

1.142

5.118

1.26

For tools, see pages: CGHN-DG (B25) CGHR/L-P8DG (B26) DGFH (B13) DGFHR/L (D11) DGFHR/L-B-D..(R/L) (D13) HGFH (B12) PCHBR/L (B58)
TGFH/R/L (B68) TGFHR/L (D42).

Spare Parts
Designation
IM63 XMZ TBK


Side Clamp


Screw

Key


Cooling Nozzle

BK 32-9 WEDG

SR M6X16DIN912

HW 5.0

EZ 125

IM-TBU

Blocks with ISO 26622-1(*) Tapered Shank for Parting and Grooving Blades

B1

SS

f1
T
Designation
IM40 TBU-32R/L
IM50 TBU-32R/L
IM63 TBU-32R/L

T= See specific blade dimensions. Right-hand shown

SS

B1

f1

1.57
1.97
2.48

1.26
1.26
1.26

2.008
2.402
2.480

.906
1.181
1.496

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: CGHN-S (B24) TGHN-S (B16).

Spare Parts
Designation
IM-TBU


Top Clamp


Screw

Key

BKU 176 307

SR M6X25DIN912 UNB.

HW 5.0

Main
G23

Contents


Screw 1


Pipe


Cooling Nozzle

SR M6X6

EZP 5

EZ 125

Index

IM-MAHD

Holders for Parting, Grooving, Turning and Facing Adapters


with ISO 26622-1(*) Tapered Shank
L

f1

SS

T
Designation
IM40 MAHD
IM50 MAHD
IM63 MAHD

T= See specific adapter dimensions Right-h and shown

SS

f1

1.57
1.97
2.48

1.693
1.850
1.850

.709
.906
1.142

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
IM40 MAHD
IM50 MAHD
IM63 MAHD


Lower
Locking
Screw


Key


Side
Locking
Screw


Upper
Locking
Screw

SR M5-04451 T-20/5 SR 14-519(2)


SR M5-04451 T-20/5 SR 14-519(2)
SR M5-04451 T-20/5 SR 14-519(2)

Key 1 Sealing Screw

Nozzle
Screw


Nozzle


Cooling
Nozzle

SR M6X20-XT(1) HW 5.0 SR M6X6DIN551(3) SR 76-1022 EZA 125 EZ 125


SR M6X20-XT(1) HW 5.0 SR M6X6DIN551(3) SR 76-1022 EZA 125* EZ 125
SR M6X20-XT(1) HW 5.0 SR M6X6DIN551(3) SR 76-1022 EZA 125 EZ 125

* Optional, should be ordered separately


(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

IM-MAHPD

Perpendicular Holders for Parting, Grooving, Turning and Facing Adapters


with ISO 26622-1(*) Tapered Shank
L

SS

f2

T
T= See specific adapter dimensions Right-hand shown

Designation
IM40 MAHPD
IM50 MAHPD
IM63 MAHPD

SS

f2

1.57
1.97
2.48

1.732
1.772
1.772

.984
1.024
1.299

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: CGPAD (B24) DGAD-B-D (D28) DGAD/HGAD (D27) HFPAD-3 (E21) HFPAD-4 (E21) HFPAD-5 (E22) HFPAD-6 (E22)
HGPAD (B12) PCADR/L (B57) TGAD (D46) TGPAD (B15).

Spare Parts
Designation
IM-MAHPD


Lower
Locking
Screw
SR M5-04451


Key


Side
Locking
Screw

Upper Locking
Screw
Key 1

Sealing Screw

Pipe

Cooling
Nozzle

T-20/5

SR 14-519(2)

SR M6X20-XT(1)

SR M6X6DIN551(3)

EZP 5

EZ 125

HW 5.0

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters. Supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

Main
G24

Contents

Index

IM-GHAD-8

Holders for Grooving, Turning and Facing Adapters with ISO 26622-1(*) Tapered Shank

T
d

SS

f
L

T
Designation
IM50 GHAD-8
IM63 GHAD-8

T= See specific adapter dimensions

SS

d Range

T range

1.97
2.48

2.362
2.362

1.024
1.280

.315
.315

3.15-20
3.15-20

.59-.98
.59-.98

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
IM-GHAD-8


Screw

Key

SR 14-519

T-20/5


Screw 1


Key 1


Screw 2


Nozzle Body


Cooling Nozzle

SR M6X25DIN912 UNB.

HW 5.0

SR 76-1022

EZA 125

EZ 125

IM-GHAPR/L-8

Perpendicular Holders for Grooving, Turning and Facing Adapters


with ISO 26622-1(*) Tapered Shank

T
f
d

SS

Designation
IM50 GHAPR/L-8
IM63 GHAPL-8

T= See specific adapter dimensions Right-hand shown

SS

d Range

T range

1.97
2.48

2.362
2.953

1.024
1.299

.315
.315

3.15-20
3.15-20

.59-.98
.59-.98

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: GADR/L-8 (B29) GAFG-R/L-8 (E43).

Spare Parts
Designation
IM-GHAPR/L-8


Screw

Key

SR 14-519

T-20/5

Main
G25


Screw 1


Key 1


Cooling Nozzle

SR M6X25DIN912 UNB.

HW 5.0

EZ 125

Contents

Index

IM-HAD

Holders for Internal Facing Adapters with ISO 26622-1(*) Tapered Shank
L
T
SS
f1

1.02
Designation
IM40 HAD
IM50 HAD

T= See specific adapter dimensions Right-hand shown

SS

f1

1.57
1.97

2.362
2.362

.709
.709

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
IM-HAD


Side Locking Screw

Key

SR 14-519

T-20/3


Screw


Key 1


Screw 1

SR M5X10DIN916

HW 3.0

SR M4X6DIN912

IM-HAPR/L

Perpendicular Holders for Internal Facing Adapters with ISO 26622-1(*) Tapered Shank

.315

SS

T
T= See specific adapter dimensions Right-hand shown

Designation
IM40 HAPR/L
IM50 HAPR

SS

1.57
1.97

1.969
1.969

(*) Tools with orientation holes in the flange groove can be supplied on request
For tools, see pages: HFAER/L-4T (E25) HFAER/L-5,6T (E25) HFAIR/L-4T (E30) HFAIR/L-5,6T (E32) HGAER/L-3 (E24) HGAIR/L-3 (E30).

Spare Parts
Designation
IM-HAPR/L


Screw

Key

SR 14-519

T-20/3

Main
G26

Contents

Index

IM-HFIR/L-MC

Tools for Internal Grooving and Turning with ISO 26622-1(*) Tapered Shank

SS

.21

W
Designation
IM40 HFIR/L-MC
IM50 HFIR-MC

F1

l2

SS

F1

l2

W min

W max

40
50

3.15
3.15

.984
.984

.445
.445

2.05
2.05

.118
.118

.236
.236

(*) Tools with orientation holes in the flange groove can be supplied on request DGN & GRIP 4.. - 6.. inserts can be used only with
right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. After initial groove, no limitation to widening groove outward or toward
center. For user guide, see pages E7, E33, E54-70.
For inserts, see pages: HFPR/L (E35) HFPR/L (Full Radius) (E35) GRIP (B14) GRIP (Full Radius) (B14) DGN/DGNC/DGNM-C (D29)
DGN/DGNM-J/JS/JT (D31) DGN-UT/UA (D34) DGN-W (D30) HGPL (E40).

Spare Parts
Designation
IM-HFIR/L-MC


Cooling Nozzle

Key

EZ 83

HW 4.0

Main
G27


Screw
SR M5X16DIN912

Contents

Index

Alphabetical Index

BDHN B137

C#-ABB G13
CAMFIX ISO 26623-1 (Metric)

G3

CAMFIX - ISO 26623-1 Standard Quick Change Shanks

G3

C#-ASHR/L G13
CF5 A-SVLFCR-16

C6

CF5 A-SVXCR-16X2

C4

CF5 A-SVXCR-22

C5

CF5 FGHIFR-8A

C2

CF5 GHIFR-8A

C2

CF5 GHIUR-15A

C3

CGFG 51-P8

E43

C#-GHAD-8 G8
C#-GHAPR/L-8 G8
C#-GHDR/L G11
CGHN-8-10D B29
CGHN 26-M

B98

CGHN 32-DGM

B100

CGHN 32-M

B99

CGHN-D B25
CGHN-DG B25
CGHN-P8 B26
CGHN-S B24
CGHR/L-12-14D B71

Main
H1

CGHR/L-P8DG B26
CGIN 26

B86

CGPAD B24
C#-HAD G9
C#-HAPR/L G9
C#-HELIR/L G10
C#-HFIR/L-MC G12
C#-MAHD G7
C#-MAHDOR G5
C#-MAHDR-45 G4
C#-MAHPD G7
C#-MAHUR/L G5
CR HFIR/L-M

E34

C#-TBK-R/L G6
C#-TBU G6

DGAD-B-D D28
DGAD/HGAD D27
DGAM D21
DGAMM D20
DGAMR/L D21
DGFH B13
DGFH D10
DGFHL-26B-TR-D D14
DGFHR/L D11
DGFHR/L-B-D..(R/L) D13

Main
H2

DGFS D12
DGHAL-DECO D22
DGN/DGNC/DGNM-C D29
DGN/DGNC/DGNM-C E38
DGN/DGNM-J/JS/JT D31
DGN/DGNM-J/JS/JT E39
DGN-P D34
DGN-UT/UA D34
DGN-W D30
DGN-WP D35
DGN-Z D33
DGR/L-C DGRC/LC-C

D30

DGR/L-J/JS D32
DGR/L-P D35
DGR/L-Z/ZS D33
DGR-WP D36
DGTR/L D18
DGTR/L-B/BC-D D16
DGTR/L-BC-T D19
DGTR/L-B-D-SH D15
DGTR/L-B-D-TR D19
DGTR/L-B-T-SH D17

E-GEHIR / E-GHIR

FGHDUR C17

B78

FGHIFR C15

Main
H3

FGHIUR-C-15A-8 C15
FGHR/L C16
FGMA C17
FGPA C16
FGPAM C17
FTB B134
FTHN B134

GADR/L-8 B29
GAFG-R/L-8 E43
GAIR/L B85
GDMA B48
GDMA C14
GDMF B30
GDMM-CC E47
GDMN B32
GDMU B33
GDMW 2.4

B55

GDMW 2.4

D59

GDMY B31
GDMY E45
GDMY-F B35
GDMY-F E46
GDMY (Full Radius)

B34

GDMY (Full Radius)

E46

GDPY B37

Main
H4

GEAIR/L B78
GEHIMR/L B74
GEHIMR/L-SC B74
GEHIR/L B75
GEHIR/L-SC B76
GEHIUR/L B76
GEHSR/L B105
GEMI B79
GEPI B80
GEPI (Full Radius)

B80

GEPI-RX/LX B81
GEPI-UN/UR/UL B81
GEPI (W<M)

B79

GFF-N E51
GFF-R/L E51
GFQR E13
GHAIR/L-GE B77
GHAIR/L-GI B84
GHAIR/L-SC-GE B77
GHAPR/L-8 B28
GHAPR/L-8 E42
GHAR/L-8 B28
GHAR/L-8 E42
GHDKR/L C11
GHDR/L-8A C10

Main
H5

GHDR/L-JHP (Long Pocket)

B27

GHDR/L-JHP (Short Pocket)

B21

GHDR/L (Long Pocket)

B27

GHDR/L/N-12/14 B70
GHDR/L (Short Pocket)

B20

GHFG-R/L-8 E40
GHFGR/L-8 E41
GHGR/L B22
GHIA-CF5 C7
GHIA VDI-CF5

C7

GHIC-50 B85
GHIC-70 B96
GHIC-85 B97
GHIFR/L-A C9
GHIR/L-C (W=.157-.252)

B83

GHIR/L-SC (W=.079-.138)

B83

GHIR/L (W=.078-.252)

B82

GHIR/L (W=.260-.315)

B96

GHIUR/L B84
GHIUR/L-C-22.5A-8V C8
GHIUR/L-C-A (15 & 27.5) Bars

C8

GHIUR/L-UC C9
GHMPR/L B19
GHMR/L B18
GHMUR/L B51

Main
H6

GHPCOR/L B111
GHSR/L B107
GHVR/L C10
GIA-K (Long Pocket)

B45

GIA-K (Long Pocket)

E45

GIA-K (W=.118-.236)

B45

GIF B43
GIF-E (W=.157-.236)

B36

GIF-E (W=.157-.236 Radius)

B38

GIF-E (W=.315, .394)

B36

GIF-E (W=.315,.394)

E44

GIF-E (W=.315, .394 Radius)

B39

GIF (Full Radius)

B44

GIFG-E (W=.315)

E44

GIFI B91
GIFI-E B88
GIFI-E (Full Radius)

B88

GIF (Long Pocket)

B44

GIG B41
GIM-C D55
GIMF B30
GIMIY B87
GIM-J D56
GIM-J-RA/LA D56
GIMM 8CC

E47

Main
H7

GIMN B32
GIM-UT D58
GIM-UT-RA/LA D58
GIM-W D57
GIM-W-RA/LA D57
GIMY B31
GIMY 1260

B34

GIMY-F B35
GIMY (Full Radius)

B33

GIMY-UN B51
GINI-E B89
GIP B42
GIPA 8-35V (V Shape)

C14

GIPA/GIDA 8 (Full Radius)

B50

GIPA/GIDA 8 (Full Radius)

C13

GIPA (Round W=.118-.236)

B49

GIPA (Round W=.118-.236)

C12

GIPA (W=.118-.236)

B47

GIP-E B37
GIP-E (Full Radius)

B39

GIP (Flat Top W<M)

B40

GIP (Full Radius)

B43

GIP (Full Radius W<M)

B40

GIPI B90
GIPI-E B87

Main
H8

GIPI (Full Radius)

B91

GIPI (Full Radius W<M)

B90

GIPI-RX/LX B92
GIPI-UR/UL B92
GIPI (W<M)

B89

GIPM-A46 / GIP-1250

B108

GIP-RX/LX B50
GIP-UN B52
GIPY B47
GIQR/L 8

B127

GIQR/L-8-R B127
GIQR/L 11

B128

GIQR/L 11-15

B129

GIQR/L 11-15-R

B130

GIQR/L-11-R B129
GIQR/L-A18 B130
GIQR/L-B18 B131
GITM B46
GITM (Full Radius)

B46

GPV B52
GRIP B14
GRIP E36
GRIP (Full Radius)

B14

GRIP (Full Radius)

E37

GTGA B64

Main
H9

GTMA B64

HAI-C E31
HAPR/L E24
HAR/L E23
HELIIR/L B95
HELIR/L B11
HFAER/L-4T E25
HFAER/L-5,6T E25
HFAIR/L-4T E30
HFAIR/L-5, 6T

E32

HFFR/L-T E23
HFHPR/L-M E27
HFHR/L-3T E17
HFHR/L-4T E18
HFHR/L-5T E19
HFHR/L-6T E20
HFHR/L-M E26
HFIR/L-MC E33
HFPAD-3 E21
HFPAD-4 E21
HFPAD-5 E22
HFPAD-6 E22
HFPR/L E35
HFPR/L (Full Radius)

E35

HGAER/L-3 E24

Main
H10

HGAIR/L-3 E30
HGFH B12
HGHR/L-3 E16
HGN-C D36
HGN-J D37
HGN-UT D38
HGPAD B12
HGPL E40
HGR/L-C D37
HGR/L-J/JS D38
HLPGR/L B53
HMSDV D25
HMSDV PEN

D25

HMSDV SXCN

D26

HMSN-Acme Gridley

D22

HMSN-Conomatic D23
HMSN-New Britain

D23

HSK A63WH ABB

G19

HSK A63WH-ASHN-45

G17

HSK A63WH-ASHR/L-1

G18

HSK A63WH-ASHR/L-45

G18

HSK A63WH-MAHDOR

G16

HSK A63WH-MAHDR-45

G15

HSK A63WH-MAHUR/L

G16

HSK A63WH-TBK-R/L

G17

Main
H11

HSK-T (ISO 12164-3 T Type and ICTM Standards)

G14

HSTBS D24
HSTBS-PEN D24

IM63 XMZ MAHDOR

G22

IM63 XMZ MAHDR-45

G21

IM63 XMZ MAHUR/L

G22

IM 63 XMZ Mazak Standard for Integrex Series 4/54

G20

IM63 XMZ TBK

G23

IM-GHAD-8 G25
IM-GHAPR/L-8 G25
IM-HAD G26
IM-HAPR/L G26
IM-HFIR/L-MC G27
IM ISO 26622-1 Standard

G20

IM-MAHD G24
IM-MAHPD G24
IM-TBU G23

KIT PICCO SET

LPGIR B53

MAHPR/L B23

B121

MAHR/L B23
MG B125
MGCH B126
MGCH-C (Face)

E13

MGUHR (Metric)

B122

Main
H12

MIFHR B123
MIFHR E15
MIFR E15

MIGR 8

B124

MIUR 8

B124

PADR/L B55
PCADR/L B57
PCHBR/L B58
PCHPR/L B57
PCHPR/L E53
PCHR/L-24 B56
PCHR/L-34 B56
PENTA 24N-J

B59

PENTA 24N-J

D60

PENTA 24N-J (Full Radius)

B60

PENTA 24N-J (Full Radius)

D61

PENTA 24N-PF

B60

PENTA 24N-PF

D62

PENTA 24N-Z

B61

PENTA 24N-Z

D62

PENTA 24R/L-J

D61

PENTA 24R/L-Z

D63

PENTA 34F-R/L

E52

PENTA 34N-C

B63

PENTA 34N-C

D64

Main
H13

PENTA 34N-PB

B62

PENTA 34N-PB

D65

PENTA 34R/L-C

D65

PENTA 34R/L-PB

D66

PHAPR/L B55
PHAR/L B54
PHGR/L B54
PHSR/L B106
PICCO-010/610 (Face Grooving)

E9

PICCO-010 (Round Face Groove)

E10

PICCO-015 (Face Grooving)

E12

PICCO-016/020 (Face Grooving)

E11

PICCO-080 B116
PICCO-620 (Groov.Along Shaft)

E10

PICCO ACE

B109

PICCO/MG PCO (Holder)

B110

PICCO/MG PCO (Holder)

E14

PICCO R 050.20

B115

PICCO R/L 002-007

B117

PICCO R/L 002-007

B118

PICCO R/L 004-007 (Radius)

B119

PICCO R/L 047

B120

PICCO R/L 050, 053, 055

B112

PICCO R/L 050, 053, 055

B113

PICCO R/L 050-C

B114

Main
H14

PICCO R/L 050 (CBN)

B115

PICCO R/L 060

B119

PICCO R/L 070

B121

PICCO R/L 090

B116

PICCO R/L 520

B120

SCB B138
SCB (Light Fit)

B138

SCB (Tight Fit)

B139

SCHR/L-B/F B102
SCIR/L-B/F-AR/AL B103
SCIR/L-B/F-BR/BL B102
SCIR/L-B/F-ER/EL B103
SCIR/L-B/F-N/L/R B104
SCIR/L-B-NP B105
SC-T (Sleeves)

G19

SGBHR/L D41
SGFFA E49
SGFFH E50
SGFFR/L E48
SGTBF F4
SGTBK (Metric)

F3

SGTBR/L F3
SGTBU/SGTBN F2
SXCIB B135
SXCIR B133

Main
H15

SXCNN B132

TAGB/TAGBA B69
TAG N-A

D52

TAG N-C/W/M

D51

TAG N-J/JS/JT

D54

TAG N-UT

D52

TAG R/L-C

D53

TAG R/L-J/JS

D55

TANMM D46
TGAD D46
TGBHR/L B66
TGBHR/L-JHP B67
TGDR/L B15
TGFHL-TR D50
TGFH-MB D45
TGFH/R/L B68
TGFH/R/L D39
TGFH/R/L D40
TGFHR/L D42
TGFH-S D41
TGFS D47
TGHN 26-M

B94

TGHN-D B16
TGHN-S B16
TGIR/L-C B93

Main
H16

TGMF (Full Radius)

B17

TGMF/P B17
TGPAD B15
TGSU D43
TGTBU D44
TGTR/L D48
TGTR/L-JHP D49
THDR/L/N B72
TIGER B71
TIGERV B72

UBHCR/L F4
UMGR B123

VCGT-AF C18
VCGT-AS C18

VCGT-DW (PCD)

C19

VCGT/VCMT (PCD & CBN)

C19

XNUW B133
XNUWB B136
XNUWB (Light Fit)

B136

XNUWB (Tight Fit)

B137

Main
H17

Your Tool Advisor Genius

Features:

Quick Search
3 Best Tool Options
Up to 25 Tool Alternatives
Sorting Options
Considers Your

Online Data to
Maximize Productivity

machines parameters
Provides cutting conditions,
power requirements and
metal removal rates

E-Catalog

Photo

Video

DXF

STP

Let ITA Help You to Select the Most Productive Tool


www.iscar.com
ITA recommends the optimal tool based on application parameters and your machine power.

www.iscar.com
3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal removal rates, engineering support and more

Main
H18

Israel Headquarters Tel: +972 (0) 4 997 0311 Argentina Tel: +54 114 912 2200 Australia Tel: +61 (0) 2 8848 3500 Austria Tel: +43 7252 71200-0
Belarus Tel: +375 17 506-33-31/65 Belgium Tel: +32 (0) 2 464 2020 Bosnia Tel: +387 32 201 100 Brazil Tel: +55 19 3826-7100 Bulgaria Tel: +359 431 62557
Canada Tel: +1 905 829 9000 China Tel: +86 10 6561 0261 Croatia Tel: +385 1 332 3301/2 Czech Republic Tel: +420 377 420 625 Finland Tel: +358-(0)9-439 1420
France Tel: +33 (0)1 30 12 92 92 Germany Tel: +49 (0) 72 43 9908-0 Hungary Tel: +36 1 251 5688 Italy Tel: +39 02 93 528 1 Japan Tel: +81 6 6835 5471
Macedonia Tel: +389 2 309 02 52 Mexico Tel: +52 (442) 214 5505 The Netherlands Tel: +31(0) 182 535523 New Zealand Tel: +64 9 5731280 Poland Tel: +48 32 735 7700
Portugal Tel: +351 256 579950 Romania Tel:+ 40 (0)312 286 614 Russia Moscow Tel:+ 7 495 660 91 25/31 Chelyabinsk Tel: +7 351 2450432 Serbia Tel: +381 11 314 90 38
Slovakia Tel: +421 (0) 41 5074301 Slovenia Tel: +386 1 580 92 30 South Africa Tel: +27 11 997 2700 South Korea Tel: +82 53 760 7590 Spain Tel: +34 93 594 6484
Sweden Tel: +46 (0) 18 66 90 60 Switzerland Tel: +41 52 728 0850 Taiwan Tel: +886 (0) 4 24731573 Thailand Tel: +66 2 7136633-8 Turkey Tel: +90 (262) 751 04 84
Ukraine Tel: +38 (044) 503-07-08 United Kingdom Tel: +44 (0) 121 422 8585 United States Tel: +1 817 258 3200 Vietnam Tel: +84 38 123 519/20

ISCAR LTD.
All rights reserved
1/2012
As part of Iscars ongoing effort to improve its products,
it reserves the right to make changes to any of the products
appearing in this publication, without prior notice.

7861547

Main

Grip Systemscatalog
Inch Version 2012

WWW.ISCAR.COM

Main

You might also like