THERMAX LIMITED

BOILER & HEATER GROUP

PUNE, INDIA.

PROJECT: POWER A/c RAICHUR BIOENERGY,

RAICHUR DIST, KARNATAKA.
PROJECT NO. : PD0581

COMMISSIONING INPUT
FOR
ATMOSPHERIC FLUIDISED BED COMBUSTION BOILER

Power A/c Raichur Bioenergy

Yadlapur village, Raichur,Karnataka.

Project OC No. PD 0581

THERMAX LTD.,
BOILERS AND HEATERS GROUP,
PUNE, INDIA.

Prelim

Rev.

21.11.2013

Date

Details

R.Kshirsagar

Atul Zade

Mr. R Rex Raj

Deputy Executive

Assit.Manager

HOD - Solid
SBU

Prepared By

Reviewed By

Approved By

Note: - This is a Computer generated document, hence requires no Signature.

COMMISSIONING INPUT

PAGE 1

THERMAX LIMITED
BOILER & HEATER GROUP
PUNE, INDIA.

PROJECT: POWER A/c RAICHUR BIOENERGY,

RAICHUR DIST, KARNATAKA.
PROJECT NO. : PD0581

COMMISSIONING INPUTS
CUSTOMER: POWER A/C RAICHUR BIO ENERGY PVT LTD
JOB NO.
: PD0581
BOILER
: 40 TPH, 66 KG/CM2 (G), 490 5 C BI DRUM AFBC BOILER
1. QUANTITY OF FIRE WOOD FOR REFRACTORY DRY OUT:
Particulars

Quantity

Dry Wood
Size

: 20 tons
: 2 dia & 2 feet long

2. QUANTITY OF CHEMICALS FOR ALKALI BOILOUT (PER BOILER, PER BOIL OUT)
Details of Chemicals
Hydrous trisodium phosphate
(Na3PO4 12H2O)
Anhydrous di sodium phosphate
(Na2 HPO4)
Wetting Agent
(Surfactant/Detergent)

Quantity
140 Kg
30 Kg
8 LTR

3. QUANTITY OF CHARCOAL & OIL REQUIRED PER START UP:

Particulars

(Total requirement)

Quantity

Charcoal

730 Kg

Diesel

30 LTR

4. DETAIL OF BED MATERIAL REQUIREMENT :

Quantity for Start up:
Actual requirement is 18 Tons/filling/boiler above bubble cap, considering wastage during sieving it
is advised to account 20 tons/filling/boiler. It also recommended to maintain additional 3 charge
materials as a spare, hence total bed material requirement may be 80 tons/boiler.
Bed Material Sieve Sizing
Bed material size which pass through ASTM Sieve No 8 (commercial mesh no 10 squares / sq.inch)
& retained above ASTM sieve no 20 (Commercial 20 squares/sq.inch) shall be used.
COMMISSIONING INPUT

PAGE 2

THERMAX LIMITED
BOILER & HEATER GROUP
PUNE, INDIA.

PROJECT: POWER A/c RAICHUR BIOENERGY,

RAICHUR DIST, KARNATAKA.
PROJECT NO. : PD0581

Chemical Composition of Crushed Refractory:

Chemical Composition
SiO2
Al2O3
Fe2 O3
TiO2
Mn 02
CaO
MgO
P2O5
Na2 O
K2O
Loose bulk Density
Fusion Temperature
Shape

5.

:
:
:

Percentage limits
55-60
37-40
<2.0
<2.0
Traces
0.54
0.23
0.08
0.22
0.45
1050-1100 Kg/m3
> 1300 C
Sub Angular / Spherical

OTHERS:
Requirement

Input Detail
Electric power

@7kg/ cm2
For instrument line flushing

Service Air
Instrument air

Remarks
For Commissioning and load trials of
Auxiliaries, Consider the start up peak current
while deciding DG (if employed).

For all Actuators and

@ 6-7 kg/ cm2 Temperature 45 0C
control valves operation.

Feed water
Cooling water
Area & equipment
lighting

~1100 Tons

Flushing 80 Tons, for refractory dry-out &

boil out 288 tons, Rinsing 120 Tons, Steam
blowing 480 Tons and Safety valve floating
96 Tons.
@3-4 kg/cm2
Boiler and Auxiliary area

Operating staff

Desk and Field operators, Shift engineers &

maintenance staff i.e. (Mechanical / Electrical
/ Instrumentation)

Control Room/ DCS

Operation of all controls.

COMMISSIONING INPUT

PAGE 3

THERMAX LIMITED
BOILER & HEATER GROUP
PUNE, INDIA.

6.

PROJECT: POWER A/c RAICHUR BIOENERGY,

RAICHUR DIST, KARNATAKA.
PROJECT NO. : PD0581

ELECTRICAL POWER

Parameters
For LT motors
Voltage
Frequency
Type
For Instrumentation
Voltage for solenoid valve
Voltage for transmitters
Emergency Drives

7.

Units

Value

V
Hz

415 10%
50 5%
AC, 3 Phase, 4 WIRE

V
V
V

110 V AC
24 V DC
220V DC

Feed Water Recommended Quality

Feed Water :
S.N
1
2
3
4
5
6
7
9
10

8.

Parameter
Hardness
pH at 25 0C
Oxygen
Total iron(Fe)
Copper (Cu)
Total silica (SiO2)
Total dissolved solid
Hydrazine reisdual
Oil, Organic matter

Unit

Quantity
Nil
8.5 to 9.0
0.007
<0.02
<0.015
<0.05

ppm
ppm
ppm
ppm
ppm
ppm

<1.0
0.01-0.03
<3

ppm
ppm

Fuel

Ultimate analysis:
S.N
1
2
3
4
5
6
7
9

Parameter
Carbon
Hydrogen
Sulphur
Oxygen
Nitrogen
Moisture
Ash
GCV

COMMISSIONING INPUT

Unit
%
%
%
%
%
%
%
%

Rice husk
36.67
4.57
0.18
32.88
1.25
9.44

Indian Coal
37.10
2.30
0.30
6.60
0.70
8.00

Dolochar
34.00
0.75
0.30
3.00
0.78
8.00

15.01
3125

45.00
3500

53.17
3000

PAGE 4

THERMAX LIMITED
BOILER & HEATER GROUP
PUNE, INDIA.

PROJECT: POWER A/c RAICHUR BIOENERGY,

RAICHUR DIST, KARNATAKA.
PROJECT NO. : PD0581

Fuel Sizing :
Rice husk : AS received stone and mud free
Coal
: < 3 mm = 35 %
<1 mm = 15%
< 6 mm = 100%

8.

Lubrication Quantity

LUBRICANTS
LITHON 3 (HP) OR EQUI.
SERVOSYSTEM 46 OR ISO VG 46 OIL EQUI.
OIL - SERVOMESH 50 OR ENKLO 140
GREASE - NLGI 3 (UNIREX-N3) OR EQUIVALENT GRADE
GREASE - SERVOGEM EP-2
VG 220

COMMISSIONING INPUT

QUANTIY
15 KG
10 LTR
10 LTR
5 KG
10 KG
25 LTR

PAGE 5