Spinjet 1000 Service Manual

SpinJet 1000
Service Guide
Safety precautions
SpinJet 1000 is intended for use on the large format printer HP
DesignJet 1050C/1055CM (referred to as the printer) only. The instructions for installation and operation of both printer and SpinJet
1000 must be followed.
SpinJet is intended for permanent installation on the above mentioned
printer type. Normal single-sided printing is possible without removing
or tilting down the SpinJet 1000.
SpinJet 1000 is intended for operation with installed top cover and
mounted side covers.
The operator may remove the top cover during a jam removal. Only
specially trained personnel should carry out tasks for test or service
purposes, requiring operation in otherwise open and/or dismounted
condition.
The routines of inspection and replacement of wear and spare parts
must
be
followed.
Always
disconnect
Power
Mains
before
disconnecting cables and electrical parts.
Connect SpinJet to Power Mains 100-120VAC or 200-240VAC,
50/60Hz, one phase and earth. Apply a Power Cord according to local
Voltages and Plugs. A UL Listed Power Cord rated minimum 10A,
125V is provided with SpinJet in areas where this apply.
Service guide
March 2001
Table of Contents:
1.
1.1
1.2
2.
2.1
2.2
2.3
2.4
2.5
3.
General ....................................................................................... 3
Functional test ............................................................................... 3
Fault finding ................................................................................... 3
Error codes ...................................................................................................3
Other trouble shooting ....................................................................................4
Wear and Spare Part replacement procedures .................................. 8

General ......................................................................................... 8
Covers .......................................................................................... 9
5550 112 Cover 1 ........................................................................................9
5550 034 Assy, Cover 3 w/badge ...................................................................9
5550 035 Assy, Cover 2 w/keypad ..................................................................9
Drive and sensor components......................................................... 10

5551
5551
5550
5550
5551
5551
5550
5551
5551
5550
004
066
005
007
001
001
026
062
063
028
Timing belt...................................................................................10
Timing belt...................................................................................10
Assy, motor w/pulley and connector ................................................11
Assy, sensor/connector (PS01) ......................................................12
Photo sensor (PS02) ....................................................................13
Photo sensor (PS03) ....................................................................13
Assy, harness #6 connector PCB to PS02-03.................................14
Photo sensor left (PS04) ...............................................................14
Photo sensor right (PS05) .............................................................14
Assy, harness #10 connector PCB to PS04-05 ...............................14
5551
5551
5550
5550
5550
5550
5550
5550
5550
073
088
032
048
197
027
025
038
030
Fuse ...........................................................................................15
Fuse holder cap............................................................................15
Assy, control system ....................................................................15
PIC, programmed .........................................................................15
Connector PCB ............................................................................16
Assy, harness #7 connector PCB to keypad ....................................16
Assy, harness #5 connector PCB to motor 2 or 3 ...........................16
Assy, harness #4 and #11 in supporting arm. .................................16
Assy, harness #12 RS232 printer communication............................17
5551
5551
5550
5550
5550
5550
5550
5550
5551
5551
5551
5550
5550
5550
1453
5550
5550
1453
5550
5550
5550
5550
5550
5550
1453
5550
5550
5550
5550
018
019
200
166
021
196
186
199
055
056
023
174
008
181
007
020
020
007
011
055
019
212
036
037
013
014
195
208
047
Gas spring...................................................................................17
Bumper.......................................................................................17
Bushing 4....................................................................................18
Guide 5 .......................................................................................18
Assy, Guide 6 ..............................................................................18
Tool 1.........................................................................................18
Flap ............................................................................................18
Foil .............................................................................................19
Tape ...........................................................................................19
Tape ...........................................................................................19
Spring.........................................................................................19
Retainer 1 ...................................................................................19
Pulley with clutch ..........................................................................19
Encoder ......................................................................................20
Bearing (on shafts) .......................................................................20
Assy, hub with set screws (upper shaft) ..........................................20
Assy, hub with set screws (lower shaft) ...........................................21
Bearing (inside roller).....................................................................22
Pulley with clutch ..........................................................................23
Assy, Standoff with vibration damper .............................................23
Boom guide with standoffs.............................................................23
Spring guide 1 .............................................................................23
Assy, Drum with spring, right ........................................................24
Assy, Drum with spring, left ..........................................................24
Bearing .......................................................................................25
Brake with clutch..........................................................................26
Bushing 2....................................................................................26
Bushing 5....................................................................................26
Assy, foot extension set................................................................26
Control system components ........................................................... 15
Mechanical components ................................................................. 17
Wear and Spare Parts list ........................................................... 27
Service guide
March 2001
1.
General
For information on installation procedure: Please see SpinJet Installation

Guide.
For information on specifications, normal use and operation: Please see
SpinJet Operators manual.
1.1
Functional test
In order to establish the existence of a possible problem and later the

effect of the corrective action taken, test the SpinJet as follows:
Connect the SpinJet control box to a power outlet.
Switch the box on with the rocker switch. A red light in the button
indicates that the control box is on.
Switch on the SpinJet by pressing the power button of the SpinJet
keyboard. Verify that the motors initialise and bring the system into the
Single state.
Press the mode button. Verify that the system switches to the
Double state and raises the flipper gate.
Install a SpinJet approved paper roll according to the user guide.
Run the test jobs of the software supplied with the product. Verify that
both sides are printed and the required front to back match is achieved.
If the match is inadequate, repeat the procedure of loosening the four
screws securing the printer to the printer base, moving the printer
slightly on its base and tightening the four screws again. Repeat until a
satisfactory result is achieved.
1.2
Fault finding
Error codes
Error
code
Error01
Occurs when
Possible causes
Medium sensor on
when leaving OFF
state
Blocking object
Attenuator offset or rotated relative
to light emitter
Emitter defective
Receiver defective
Sensor harness defective
Harness #11 defective
Service guide
March 2001
Error
code
Occurs when
Possible causes
Error02
Gate sensor not on

in time
Error03
Gate sensor not off

in time
Error04
Boom sensor not on

in time
Error05
Boom sensor not

off in time
Error06
Paper feed encoder

does not reach
preset count value
in time
Motor 2 defective
Motor 2 harness #5 defective
Belt defective
Sensor defective
Sensor harness #6 defective
Harness #4 or #11 defective
Sensor defective
Sensor harness defective
Motor 3 defective
Belt defective
Sensor defective
Motor 3 defective
Belt defective
One way clutch defective
Sensor defective
Sensor (right or left) defective
Motor 1 defective
Belt defective
Other trouble shooting
Symptoms
Possible causes
Remedies
No light in control
box switch
None of the LEDs
are lit in the SpinJet
keypad
Melted main fuse
Replace fuse at inlet

module
Replace
and
Control box component

failure
Replace control box
Replace
Light in control box

switch
SpinJet does not
respond to the signal
from the printer to
go into double mode
Service guide
March 2001
Symptoms
Possible causes
Remedies
Medium does not

reach paper sensor
The guide system

(leading to the sensor
light line) is damaged or
has a burr, which
obstructs the paper path
Roller/tire system has
too much friction or
resistance to rotate
Gate closes too tight on
Guide 2
Find and remove

burr/damage
Check bearings or
possible
interferences
Straighten long leg
of the flag
or
Boom does not

maintain proper loop
shape of the sheet
during the first side
printing
The metal flag on the

right end of the gate is
bent
Suspension spring(s) is
damaged thus producing
friction in boom guides
Replace spring(s)
and
Motor 3 runs
Boom suspension
springs curls during
first side printing
Sheet dropped by
SpinJet before being
fed into printer
Paper does not feed

into printer
and
Motor does not try

to feed
Coil spring holding

central roller shaft
disengaged/lost
Distance between right
and left encoder sensor
too long
Replace pulley/clutch
assembly of spring
drum shaft
assembly of feed
shaft
Reinstall/replace
Loosen, hold
together and fasten
and
No error signal
Paper does not feed
into printer
Replace
Motor 1 defective
Replace
assembly of feed
shaft
Belt defective
Replace
and
Motor does not try

to feed
and
Error code 06
displayed
Paper does not feed
into printer
and
Motor does try to

feed
and
Tires do not run

and
Error code 06
displayed
Service guide
March 2001
Symptoms
Possible causes
Remedies
Paper does not feed

into printer
Sheet lead edge caught

by notches of Guide 1
Damage to foil on Guide
2
Faulty position of foil on
Guide 2
Tires worn to too small
diameter
Front unit too far away
from printer
Find and remove

burr/damage
Find and remove
burr/damage
and
Motor and tires do

try to feed
Sheet does not

reach blue line
Sheet overshoots
blue line by small
amount
Sheet overshoots
blue line by
approximately 50mm
Printer does not

respond to signal
from SpinJet to go
into sheet mode
Sheet pulled out of
printer again after
printer vacuum is
applied
Printer unable to pull
in sheet from
SpinJet after printer
vacuum is applied
Insufficient pressure
from SpinJet against
printer platen
Tires worn to too small

diameter
Tire surface glazed or
contaminated (loss of
friction)
Encoder sensor (right or
left) defective
Encoder sensor harness
#10 defective
Service guide
Replace
Replace
Replace
Replace
assembly of feed
shaft
Printer vacuum too low
Check printer
vacuum level and
vacuum system
seals
Loss of pressure in gas

spring(s)
Identify spring(s),
which does not
produce 500N and
replace
Wrong belt tension
Readjust belt
tension according to
replacement
procedures for
5551 004 and 066
in section 2.3.
and
The last part of the

tilting to the lower
position achieved by
gravity (without
pushing)
Noisy drives
Replace hub/tire
assembly (8 pcs.)
Check and correct
position of the two
rubber bumpers
defining the distance
Replace hub/tire
assembly (8 pcs.)
Replace hub/tire
assembly (8 pcs.)
March 2001
Where possible, verify the hypothesis regarding the cause of an

experienced problem by trying to replace the suspect part or system.
Make only one replacement between these tests and go back to the
originally fitted part or system, when there is no effect of the
replacement.
All sensors are using an optical principle, where the effect is that of a
light path being intersected by a moving part or by the medium. All
sensors are equipped with monitoring LEDs with the following functions:
PS01:
Green LED on means that the signal is stable and

unambiguous.
Red/orange LED on means light path is cut by an object
(dark).
PS02-05:
A red LED means, that the light path is not cut by an

object (opposite of dark).
These functions serve to help identifying certain sensor related faults

before trying to replace the sensor itself.
Service guide
March 2001
2.
Wear and Spare Part replacement

procedures
2.1
General
Replacement procedures require

that the SpinJet is mounted on a
printer or supported similarly. In
general replacements require
covers to be removed first.
In order to maintain internal

accuracy of the unit, the screws
of Beam 1 and Guide 1 should
never be loosened.
Guide 1
Cover 3
Beam 1
Cover 1
Cover 2
Recommended tools:
Further for general reference,

Guide 2 and Guide 5 are identified
in picture below.
Guide 5
Torx screwdrivers T10, T15

and T20
T25 (provided with HP
Printer)
Straight blade screwdrivers
(small sizes)
Thin blade knife
Pair of pliers (pointed)
Soft head hammer
M5 screw, length 12 mm
min. (provided with the
SpinJet)
PIC extractor
Antistatic wristband
Guide 2
Service guide
March 2001
2.2
Covers
5550 112 Cover 1

Upper stud
inside side
plate
Cover 1
Cover 3 comes with the badge
and Cover 2 with the keypad.
Lower stud
inside side
plate
Cover 3
5550 027, Assembly, harness

#7, connector PCB to keypad
(not included in 5550 035) must
be disconnected from the keypad
in order to allow Cover 2 to be
put aside.
Note the little orientation tab of
the connector when refitting.
Release at lower studs first by

gently pulling outwards and lift off
at upper studs. Install in reverse
order.
Tail of 5550 027

(orientation tab indicated by the arrow)
5550 034 Assy, Cover 3

w/badge
5550 035 Assy, Cover 2
w/keypad
The side covers are fastened with
3 screws each (see picture).
Remove Cover 1 to get access to
the two upper screws.
Inside of keypad
Take care to fit harnesses well

inside when installing covers.
Cover 2
3 screws
Service guide
March 2001
2.3 Drive and sensor components

5551 004 Timing belt
WARNING!
5551 066 Timing belt
Always support and lower the

boom (picture) by hand when
loosening and removing timing
belt of motor 3.
55551 004
(motor 1+2)
55551 066
(motor 3)
Motor standoff
screw
Load 2N (200 g)
55551 066
(motor 3)
55551 004
(motor 1+2)
Remember to loosen the 3 motor

standoff screws (picture) before
replacement. Reapply correct
timing belt tension according to
below procedures.
Motor 1 and 2
Adjustment of timing belt
5551 004:
With the motor turned off and
all 3 motor standoff screws
loosened apply a load of 2N
near the tip of the screwdriver
engaging the TOP screw and
tighten screw (picture). Then
tighten the 2 other screws.
The load can be provided by a
spring balance or by hanging a
200g mass load (e.g. a stack of
sheets) on the screwdriver.
Lowered boom
Service guide
Make sure the belt is not

transmitting torque during the
procedure.
March 2001
10
Timing belt
5551 066
(motor 3)
with
appropriate
slack
Test the tension by turning on

the SpinJet, switch it to the
Double mode and intersect the
beam of PS01. Motor 3 will
now lower the boom until the
Reset-button is activated.
Too much tension gives more
noise and possibly stalling
motor during lowering.
Too much slack will cause the
belt to disengage the teeth of
the motor pulley at a slight load
of the Boom during raising.
Repeat the positioning if
required.
5550 005 Assy, motor

w/pulley and connector
Timing belt
5551 066
(motor 3)
with too
much
slack.
Motor with
pulley and
harness
Motor 3
Adjustment of timing belt
5551 066:
Make sure the belt is not
transmitting torque during the
procedure (lower the Boom to
the bottom position).
With the motor turned off
loosen all 3 motor standoff
screws (inside the side plate).
Move the unit until the timing
belt has no preload and
minimum slack (picture) and
tighten the screws.
Service guide
Motor 1, 2 and 3 are identical.
March 2001
11
Motor 3
5550 007 Assy,

sensor/connector (PS01)
Hole
0.5 mm
Motor
flange
screw
Motor 2
To disconnect motor 2 or 3 (left

side of unit) first disconnect
motor harness at connector PCB
(right side), then pull the harness
just enough to gain access to the
connectors.
Receiver
Unscrew
this side
Make sure to lower boom before

removing timing belt on motor 3.
Loosen 3 screws on the motor
flange and remove the timing belt.
Replace motor, tighten 3 screws
on motor flange and reconnect
motor harnesses.
Emitter
Hole
1 mm
Adjust timing belt tension as

described in previous section.
Disconnect assy from the

connector PCB, loosen screws of
emitter and receiver and remove
the hole grommets and the assy.
Reassemble in reverse order. Make
sure to position holes (0.5 and
1) of sensitivity attenuators
according to above picture.
Service guide
March 2001
12
5551 001 Photo sensor

(PS02)

(PS03)
Console 2
PS 02
located
inside
Boom
guide
Dismount Guides 2 and Guide 5 as

well as Console 2 (picture).
Dismounting of the boom shaft
pulley on the left side is required.
Refer to section 5550 008 (pulley)
and 5550 066.
PS03.
Screws of
pillar are
outside side
plate.
PS 02
Guide 4
Lower boom by hand and

dismount the boom guide. Loosen
and remove PS03 with its pillar.
Disconnect and replace PS03.

Reassemble in reverse order.
Swing down Guide 4, loosen,
remove and disconnect PS02.
Reassemble in reverse order. Make
sure to adjust to correct timing
belt tension as previously
described.
Service guide
March 2001
13
5550 026 Assy, harness #6

connector PCB to PS02-03
5551 062 Photo sensor left

(PS04)
right (PS05)
connector PCB to PS04-05
Harness #6
(2 pcs.)
PS05
PS04
Disassemble PS02 or 03 as
described in the previous
sections.
Unscrew connector PCB,
disconnect harness and withdraw
it through the side plate.
Reassemble in reverse order.
Make sure to reconnect EMC
ground straps with the same
connector board securing screw.
Replacement of encoder sensors

PS04 and 05 requires removing of
the sensor fastening screws.
Common harness #10 is plugged
into sensor.
It is easier to disconnect the
connector from the sensor, when
the sensor is removed from the
pillar.
Important: Keep the two sensors
in close contact with each other
when re-installing.
To replace harness, first loosen
screws of the connector PCB.
ground straps when reassembling.
Service guide
March 2001
14
2.4 Control system

components
5551 073 Fuse
5551 088 Fuse holder cap
Disconnect all harnesses before

removal. Control box is fastened
to printer by 2 screws below box.
Reconnect as described in
installation guide (male/female
coding makes it impossible to
interchange the two 15-pin
connectors).
5550 048 PIC, programmed

Component safety precautions
Handling:
Avoid touching the legs,

which are susceptible to
static electricity
Keep the legs mutually

grounded with conductive
material for storing/shipping
Fuse
holder
Exchange:
Note the position of the half-circle
notch on the body of the PIC: It
should be pointing downwards in
the control box when mounted on
the printer.
PIC, programmed
Turn fuse cap with screwdriver

and remove fuse and cap. Replace
with fuse rated 250V 3.15A T
(5 x 20 mm) only!
5550 032 Assy, control

system
Take hold of
both ends
with the PIC
extractor
Before replacement switch off

power completely by removing the
supply cord. Replace the PIC
using a PIC extractor (tool) as
shown in picture.
Especially if tool is unavailable,
take care to lever out and install
the PIC as parallel as possible,
thus avoiding bending of the legs.
Service guide
March 2001
15
5550 197 Connector PCB

Replace connector PCB by
loosening it from the 2 standoffs
and disconnect all harnesses
(picture below).
located inside beam when

assembled). Reassemble in reverse
order.

and #11 in supporting arm.

ground strap from harness #4
and #11 with same connector
board securing screw when
reassembling.

connector PCB to keypad
Harness #4
and #11
strapped on
clamp.
Supporting
arm assy
Assembly comprises assembled

pillar, console and gas spring with
motor and signal harnesses:
Dismount connector PCB and

replace harness. The keypad is
part of the cover spare part
(5550 035).

connector PCB to motor 2 or
3

main PCB to connector PCB,
motor
main PCB to connector PCB,
signal
Replacement requires removal of

the entire mechanical unit.
Disconnect harnesses at control
box and detach them from the anchors on the clamp.
Harness
#5 (2 pcs.)
Connector
PCB
Location
of screws
(4 pcs.
T20)
Dismount connector PCB and

disconnect harness #5. Withdraw
it through the beam and disconnect
at motor end (connectors are
Service guide
March 2001
16
Remove the 4 screws holding the

SpinJet to the clamps (picture)
and lift off the unit.
2.5
Dismount connector PCB,

disconnect harnesses and
unscrew supporting arm assembly
from side plate.
5551 018 Gas spring
Reassemble in reverse order,

adjust and test the unit according
to section 4 and 6 of the
Installation Guide.
Mechanical components
Depress ends
with clamp or
vice.
5550 030 Assy, harness

#12 RS232 printer
communication
Harness #12
Replace one gas spring at a time

only. Keep SpinJet in upright
position and release retainers at
both ends. Depress gas spring
slightly with a cramp/clamp to
unload the bearing. Reassemble in
reverse order.
Caution: Depressing gas spring
requires a force of 500 Newton!
5551 019 Bumper

Replacement follows directly from
the picture. Assure that both
SpinJet and Printer are turned off
during replacement.
Service guide
Support at
printer front
(2 pcs.)
March 2001
17
Gate
Guide 6
Installation rail
Two bumpers are located on the
unit at points of contact with the
printer front and one at the gate.
Unscrew and reinstall bumpers by
hand.
For information on installation

procedure: Please see SpinJet
Installation Guide.
5550 200 Bushing 4
5550 186 Flap
5550 166 Guide 5

Adhesive strip
Bushing 4
Flap must
protrude
11.81.5 mm
from gate
Flag
Guide 5
See picture for replacement.
5550 021 Assy, Guide 6

5550 196 Tool 1
Guide 6 is located on lower edge
of the printer window.
The transparent flap, supplied with

an adhesive strip, is located on the
inside of the gate.
Replace flap by gently pulling it off,
cleaning gate with ethanol and
apply new flap. Assure flap
protrudes from gate as shown, is
aligned with the flag at the right
end and is firmly pressed to the
surface of the gate.
The spare part comes supported

by a wooden installation rail. Keep
Guide 6 in the rail during handling.
Tool 1 is used for control of the
gap under the guide.
Service guide
March 2001
18
For information on installation

Installation Guide.
5550 199 Foil
5551 023 Spring

Foil
Springs are located at both roller
ends (see next picture).
The foil is located on Guide 4,
where the sheet exits the unit.
Spare part is supplied with an
adhesive strip.
Foil must
protrude 9.10.5
mm from Guide 4
Not to exceed
end edge
Press the adhesive

strip firmly on
Replace foil by gently pulling it off,
cleaning guide with ethanol and
apply new foil as specified on
picture.
5551 055 Tape
Important: Do not remove or

reinstall springs by grabbing the
body of the spring, as this may
damage the preload (no visible
damage!)
Replace by gently lifting the spring
eyelet off the stud and the shaft
end, using a pair of pliers (pointed).
Roller is retained by clearance
holes in side plates.
5550 174 Retainer 1

The press fit retainers are located
on the shafts for the one way
clutches, one on the right side (see
next picture) and two on the left
side of unit. Pull off with an M5screw and reinstall by gently
tapping on the end of the retainer.
5550 008 Pulley with clutch
5551 056 Tape

Spring
5551 055
5550 008
5551 056
5551 055 is a common 19 mm

3M Scotch Magic Tape and is not
supplied as a spare part. 5551
056 is supplied to a pre-cut
length.
Service guide
Retainer 1
M5-hole in
center
March 2001
19
This pulley is located on the paper

feed shaft end close to motor 1.
Remove retainer and timing belt
as described in previous sections.
Replace pulley, reinstall retainer
and timing belt and readjust timing
belt tension as described in
previous section.
Dismount springs from roller ends

(previously described under
5551023).
Hub
Encoder
5550 181 Encoder
Encoder
PS04 + 05
Remove sensors PS04 and PS05

(refer to earlier section).
If only the disc needs
replacement, slide off the retainer
and the encoder using a thin blade
and thin screwdrivers.
Press on new encoder disc and
retainer and reinstall sensors.
If the assembly including the hub
is to be removed, see the
following.
1453 007 Bearing (on

shafts)
Shaft 8
Bearing
To get access to the upper shaft,

first remove encoder unit located
on right side plate. Insert two
screwdrivers in the groove of the
encoder hub (picture) and lever off
the encoder disc assembly (with
hub).
To get access to the lower shaft,
first remove the pulley on the
right shaft end (refer to earlier
section, 5550 008). Also remove
pulley 4 on the roller shaft
(picture above) in order to get
access to the screws of Housing
2.
Loosen and remove Housing 2
and/or 3 with bearing from shaft
end and side plate. Slide bearing
out of Housing. Reinstall in
reverse order.
5550 020 Assy, hub with

set screws (upper shaft)
Housing 3
Roller end
Housing 2
Pulley 4
Service guide
March 2001
20
5550 020 Assy, hub with

set screws (lower shaft)
Photo sensor
Housing 3
Remove the photo sensor from

its location in order to protect it.
Remove springs, encoder unit and
bearing housings (refer to previous sections).
Locating
bore
Pulley
5550 008
Motor 1
Remove the timing belt and pulley

(refer to earlier section).
Remove two Housing 2, including
bearings (refer to earlier section).
Take out shaft and replace 4

hubs. Make sure to get the
setscrews positioned in the locating bores (top of screw flush
with surface of hub when
tightened).
Reinstall shaft, bearing housings,
encoder unit and photo sensor in
reverse order (refer to previous
sections).
Service guide
Take out shaft and replace 4 hubs

(refer to previous section).
Reinstall shaft, bearing housings,
spring, pulley and timing belt.
Make sure to readjust timing belt
tension (refer to earlier sections).
March 2001
21
1453 007 Bearing (inside

roller)
Boom spring
drum
Roller end
Boom drive
(pulley, timing
belt, motor 3)
Flat of drum
Fastening
of spring
Position drum with flat pointing

towards roller.
Roller with
internal
bearings
Remove boom guides (refer to

following section), sensor PS01
(upper part) and sensor PS03.
Retaining ring
Lowered boom
Remove springs at roller ends and
remove retaining ring (picture) with
a twisting motion of a screwdriver.
Guide 2 and
5 removed
Remove Guide 5 and Guide 2

located on top of unit. Manually
lower the boom by turning the
pulley. Make sure to prevent a
free fall of the boom. Remove
boom drive pulley (refer to following
section on this).
Slide roller assembly towards the

right side plate (where the retaining
ring was removed) and take out the
roller assembly (downwards).
Sleeve
(gently tap
on
indicated
face)
Bearing
Shaft
Roller
Service guide
March 2001
22
To replace bearing, remove

retaining ring, pull shaft into roller
and tap gently with shaft end on
indicated face of sleeve. Push
bearing out of sleeve. Reassemble
in reverse order.
Remember to lower the boom

manually before replacement.
Dismount and remount the
vibration dampers by hand.
Readjust timing belt tension as
described in previous section.
5550 011 Pulley with clutch

5550 019 Boom guide with
standoffs
5550 011
5550 212 Spring guide 1
3 motor
standoff
screws on
inside of
side plate
Manually lower the boom and

remove timing belt (refer to timing
belt section). Pull off the retainer
(use an M5-screw) and slide off
pulley. When reassembling refer
to timing belt section regarding
belt tension.
Assembly at
left boom end
(view from
below)
5550 019
5550 055 Assy, Standoff

with vibration damper
Screw M5x8
Standoff
Vibration
damper
Reuse existing
motor flange
screw
This assy comprises a set of

standoffs with vibration dampers
and 3 screws, ready for
replacement or retrofit for
motor 3.
Service guide
5550 212
The Boom guides (2 pcs.) are
located at both boom ends. The
Spring Guide (5550 212) is
located at the left end only (see
above picture). The Spring guide
does not appear on very early
machines, but can be retro fitted.
Provides added control of Spring
during handling.
Remove Guide 2 and Guide 5
located on the top of the unit.
Manually lower the boom by turning the pulley. Make sure to
prevent a free fall of the boom.
March 2001
23
To remove the left side assy

remove boom drive pulley first
(refer to above section).
5550 036 Assy, Drum with

spring, right
5550 037 Assy, Drum with

spring, left
Screws for
boom guide
Drum with
spring (left)
Boom guide screws (2 pcs. each)

are located on outside of side
plates.
To remove the left side assy

(including the Spring guide) slide
at down the spring before pulling
it apart.
Reinstall in reverse order.
Guide 5 and
2 removed
on picture
Manually lower boom to shown

position by turning the pulley and
dismount springs at boom ends.
Make sure to let springs coil up
gently and avoid exposing the
springs to twisting or other type
of high stress.
Remove Guide 5 and Guide 2,
pulley on left shaft end, boom guide
with stand offs (2 pcs.) and PS03
(refer to previous sections).
Service guide
March 2001
24
Bearing
1453 013
located in
sleeve 2
Retaining ring
Retaining
ring (left
side)
Pin
Drum
Retaining ring
(right side)
Bearing 1453
013 located in
sleeve 2
Remove retaining rings on shaft

ends. Slide shaft towards the left
side plate, tap gently on the
bearing sleeve to loosen it from
the side plate and ease out the
shaft with spring drums.
To release the drum from the

shaft remove the retaining ring,
slide the drum sideways and then
pull out the pin.
When reassembling remember to
position left and right drum in the
correct sides, handle spring rolls
with care and refer to timing belt
section regarding belt tension.
1453 013 Bearing

Bearings are located on shaft with
spring drums and can be replaced
when shaft is removed (refer to
previous section).
Remove right side bearing with
sleeve, too, and slide the bearings
out of the sleeves.
Service guide
March 2001
25
5550 014 Brake with clutch
5550 047 Assy, foot

extension set
Brake with
clutch
Lower boom manually and remove

timing belt and retainer as
described in earlier sections.
Replace brake/clutch assembly.
Reinstall retainer and timing belt.
Refer to timing belt section
regarding belt tension.
Location of foot
extension
Adjustment
screw
5550 195 Bushing 2

5550 208 Bushing 5
Bushing 2 and 5 provide fitting of
3 paper rolls on two types of 2
HP Design Jet roll spindle
assembly. For information on
selection and installation
Operators manual.
Pins and
spring
cotters
On printers provided with
mounting holes on the side of the
printer legs (indicated on picture)
the set of two-foot extensions
can be installed.
Install the foot extension set with
pins and spring cotters and turn
the adjustment screws to stabilize
the printer.
Service guide
March 2001
26
3.
Wear and Spare Parts list

Title
Identification
1453
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
5550
007
008
011
014
019
021
025
026
027
028
030
032
034
035
038
040
047
048
050
112
166
174
181
186
195
196
199
Bearing
Assy, pulley with clutch
Assy, pulley with clutch
Assy, brake with clutch
Assy, boomguide with standoffs
Assy, Guide 6
Assy, harness #5 connector PCB to motor 2 or 3
Assy, harness #6 connector PCB to PS02-03
Assy, harness #7 connector PCB to keypad
Assy, harness #10 connector PCB to PS04-05
Assy, harness #12 RS232 printer communication
Assy, controlsystem
Assy, cover 3 with badge
Assy, cover 2 with keypad
Assy, harness #4+#11 in supporting arm
Connector PCB
Assy, foot extension set
PIC, programmed
Assy, Standoff with vibration damper
Cover 1
Guide 5
Retainer 1
Encoder
Flap
Bushing 2
Tool 1
Foil
Service Guide
Comment
Roller and feed shafts
Boom dock, spring guide

Window-mounted guide
In tube cross member
Serial cable
Left cover
Right cover
In right cover
On main PCB
3 standoffs
Main center cover
Toothed guide at front
For one-way clutches
Gate mounted
3" core adaptor, old style
To check Guide 6 installation
Guide 4 mounted
Quantity / pcs
Remarks
Net Weight
Net Dimension
6
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
1
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
< 50 g
< 50 g
< 100 g
< 50 g
< 50 g
< 500 g
N/A
< 50 g
< 50 g
< 50 g
< 100 g
< 2000 g
< 300 g
< 300 g
< 2000 g
< 100 g
< 2000 g
< 20 g
< 50 g
< 1600 g
< 500 g
< 20 g
< 20 g
< 100 g
< 500 g
< 50 g
< 100 g
Tiny
Tiny
Tiny
Tiny
Tiny
20*45*950 mm
8*900 mm
Tiny
Tiny
Tiny
Tiny
190*130*65 mm
270*160*100 mm
270*160*100 mm
300*300*100 mm
100*50*25 mm
160*100*200 mm
Tiny
Tiny
170*100*950 mm
20*45*950 mm
Tiny
Tiny
Roll
100*100*100 mm
Tiny
Roll
March 2001
27
Title
Identification
5550
5550
5550
5551
5551
5551
5551
5551
5551
5551
5551
5551
5551
5551
5551
5551
5550
5550
5550
1453
5550
5550
5551
5551
5551
5551
5551
5551
200
208
212
018
023
073
088
093
096
097
099
100
101
102
103
104
005
007
020
013
036
037
001
004
019
062
063
066
Bushing 4
Bushing 5
Spring guide
Gas spring
Spring
Fuse
Fuse holder cap
Power Supply Cord UL/CSA
Power Supply Cord European
Power Supply Cord UK
Power Supply Cord DK IT-type
Power Supply Cord South Africa
Power Supply Cord Italy
Power Supply Cord Australia
Power Supply Cord Switzerland
Power Supply Cord Israel
Assy, motor w/pulley, conn.
Assy, sensor/connector
Assy, Hub with set screw
Bearing
Assy, Drum with spring, right
Assy, Drum with spring, left
Photosensor
Timing belt
Bumper
Photosensor left
Photosensor right
Timing belt
Service Guide
Comment
Quantity / pcs
Remarks
Net Weight
Supports Guide 5
3" core adaptor, new style
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
1
8
2
1
1
2
2
3
1
1
1
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Spare part
Wear part
Wear part
Wear part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
Wear / Spare part
< 20 g
< 500 g
< 100 g
< 500 g
< 20 g
< 20 g
< 50 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 300 g
< 20 g
< 50 g
< 20 g
< 100 g
< 100 g
< 20 g
< 20 g
< 20 g
< 20 g
< 20 g
< 20 g
Mounted on left side Boomguide
On mounting consoles
Nip tension
Common
Paper sensor
Rubber wheel
Boom drive shaft
Gate / Boom
Short timing belt
Feed shaft encoder
Feed shaft encoder
Long timing belt
Net Dimension
Tiny
100*100*100 mm
Tiny
250*20*20 mm
Tiny
Tiny
Tiny
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
250*70*50 mm
70*70*70 mm
Tiny
Tiny
Tiny
30*50*20 mm
30*50*20 mm
Tiny
Tiny
Tiny
Tiny
Tiny
Tiny
March 2001
28

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Spinjet 1000 Service Manual

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SpinJet 1000

Wear and Spare Part replacement procedures .................................. 8

Drive and sensor components......................................................... 10

Control system components ........................................................... 15

Mechanical components ................................................................. 17

Wear and Spare Parts list ........................................................... 27

For information on installation procedure: Please see SpinJet Installation

In order to establish the existence of a possible problem and later the

Gate sensor not on

Gate sensor not off

Boom sensor not on

Boom sensor not

Paper feed encoder

Other trouble shooting

Melted main fuse

Replace fuse at inlet

Control box component

Replace control box

Harness #12 defective

Light in control box

Harness #11 defective

Medium does not

The guide system

Find and remove

Boom does not

The metal flag on the

Paper does not feed

Motor does not try

One way clutch defective

One way clutch defective

Coil spring holding

One way clutch defective

Motor does not try

Motor does try to

Tires do not run

Paper does not feed

Sheet lead edge caught

Find and remove

Motor and tires do

Sheet does not

Printer does not

Tires worn to too small

One way clutch defective

Printer vacuum too low

Loss of pressure in gas

Wrong belt tension

The last part of the

Where possible, verify the hypothesis regarding the cause of an

Green LED on means that the signal is stable and

A red LED means, that the light path is not cut by an

These functions serve to help identifying certain sensor related faults

Wear and Spare Part replacement

Replacement procedures require

In order to maintain internal

Further for general reference,

Torx screwdrivers T10, T15

5550 112 Cover 1

5550 027, Assembly, harness

Release at lower studs first by

Tail of 5550 027

5550 034 Assy, Cover 3

Take care to fit harnesses well

2.3 Drive and sensor components

5551 066 Timing belt