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Article history:
Received 21 December 2011
Received in revised form 24 February 2012
Accepted 27 February 2012
Available online 12 March 2012
Keywords:
Xylenes
Adsorption
Breakthrough curves
Parex
a b s t r a c t
The adsorption of C8 isomers (p-xylene, m-xylene, o-xylene and ethylbenzene) was studied under the
industrial operating conditions of the Parex process. Single- and multi-component breakthrough experiments were carried out on a Barium exchanged faujasite-type zeolite as adsorbent and p-diethylbenzene
as desorbent. Equilibrium isotherms of the main components of the Parex process were obtained from
single component breakthrough curves with different feed concentrations in i-octane. A mathematical
model is presented which, jointly with the equilibrium experimental data, is capable of satisfactorily predicting the breakthrough curves of multi-component mixtures of xylenes, including the breakthrough
curves of the real Parex feed mixture.
2012 Elsevier B.V. All rights reserved.
1. Introduction
Paraxylene (p-xylene) is an important commodity of the rening and petrochemical industry because, along with styrene, it is
one of the most valuable products obtained from crude oil. The
downstream product of the p-xylene plant has almost twice the
market value than the crude oil entering the renery or petrochemical plant. p-Xylene is the raw material for the production
of terephthalic acid, which is used to produce polyethylene terephthalate (PET), bers, and polyester lms [1].
Depending on the type, crude oil can have up to 35% of aromatic
compounds [1], and therefore, xylenes. However, since its direct
isolation does not have economical viability, xylene feedstock is
obtained mainly through thermal or catalytic processes of oil or
coal treatments. The main sources of xylenes are reformates (from
catalytic reforming) and pyrolysis gasoline obtained through steam
cracking. Xylenes can also be produced through disproportionation
of toluene.
In order to obtain p-xylene, it has to be separated from its
isomers and ethylbenzene. Typically, separations in rening and
petrochemical industry are made by distillation through the
exploitation of the different compound boiling points. In the case
of separation of the xylene isomers and ethylbenzene, the only feasible separation through distillation is the separation of o-xylene
(b.p. 144.0 C) from the other components (137.7 C for p-xylene,
Corresponding author.
E-mail address: arodrig@fe.up.pt (A.E. Rodrigues).
1383-5866/$ - see front matter 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.seppur.2012.02.034
247
Nomenclature
A
C
Cp
Dax
Dc
Dm
F
kg
kext
kint
K
L
N
NC
qm
q
Rp
Pe
Re
Sc
Sh
process: the recycle ow is lower and so, the capacity of the isomerization reactor is smaller; and since the isomerization is limited
by the equilibrium concentration of p-xylene, any quantity of p-xylene in the feed of the isomerization reactor reduces the p-xylene
production per pass [11] (the thermodynamic equilibrium composition of C8 aromatics at 200 C is 21.8 (p-xylene), 20.6 (m-xylene),
53.5 (o-xylene), and 4.1 (ethylbenzene) wt.% [12]). Besides UOPs
Parex [13], other processes for the separation of p-xylene through
adsorption have emerged like IFPs Eluxyl [14] and Torays Aromax
[15]. In 1997, hybrid processes using crystallization and adsorption
have appeared, generally, to increase the capacity of existing crystallization plants, since they do not have a performance advantage
over the Parex process [4,11].
Between 1971 and 2006, UOP licensed 88 Parex units, generating a total production capacity of approximately 26 million MTA
(metric tons per annum); the capacities vary widely, between
21,000 and 1600,000 MTA of p-xylene [16]. The extensive application of the Parex process worldwide has proven the reliability of
this technology. In this selective adsorption process, the differences in afnity of the several components for the adsorbent are
explored by simulating the true counter-current movement of
the solid and the liquid. Since the true counter-current movement
would generate difculties to maintain the plug ow and would
create abrasion of the equipment and the formation of nes due
to the friction between the adsorbent particles, in the SMB the solid does not move and its movement is simulated by switching the
four ports (rafnate, extract, feed and desorbent) periodically and
synchronously in the direction of the uid ow [1721]. In the separation of xylene isomers, p-xylene is the component with the
highest afnity for the faujasitic adsorbent [2228], and so, it is
recovered in the extract. The other isomersm-xylene and o-xyleneand ethylbenzene are recovered in the rafnate stream.
Even though the separation of p-xylene by the Parex process is
well established, there are not many references concerning the
adsorption equilibrium on faujasite-type zeolites near the operation conditions of this process (177 C and 9 bar).
In the work of Santacesaria et al. [2930], the adsorption of pxylene, m-xylene, o-xylene, ethylbenzene, and toluene was investi-
SMB
t
u
V0
z
Greek symbols
e
bulk porosity
ep
particle porosity
q
liquid density (kg/m3)
qp
apparent density (kg/m3)
s
intraparticle tortuosity factor
l
liquid viscosity (cP)
Subscripts and superscripts
c
column
exp
experimental
i
component
in
feed conditions
sim
calculated
248
Fig. 1. Experimental set-up (1A/1B bottles for the feed mixture and desorbent; 2 lters; 3 pumps; 4 three way valve; 5 oven; 6 nitrogen gas cylinder; 7
serpentine; 8 thermocouple; 9 two way valve; 10 column; 11 in line lter; 12 serpentine placed in a thermostatic bath; 13 back pressure regulator; 14 fraction
collectors three way valve; 15 fraction collector; 16 waste bottle).
249
Ba exchanged
Faujasite type zeolite
35.4
1.95
105.7
103.1
0.34
0.36
1.48
0.31
@C i @uC i 1 e 3kgi
@2Ci
C i C pi Dax 2
@z
@t
@z
e Rp
Ri V 0i C i 1 and
V 0i
X
i
V 0i C pi 1
where
(m /mol) is the pure-component molar volume of component i at the temperature and pressure of the experiment.
As a consequence of the variation in uid composition along
the column, the uid velocity is also a function of the axial
coordinate z [17,39]. To determine the equation that governs
u(z), Eq. (1) is multiplied by V 0i , summed over the set of components, and the result is simplied by applying Eq. (2); the
expression thus obtained is
@u
1 e XNC 3kgi 0
V i C i C pi
i1 R
@z
e
p
ep
3kgi
@q
@C pi
C i C pi
qp i
@t
@t
Rp
3. Mathematical model
Ci Ci ;
C pi C pi for t 0
8
@C i
F
>
< z 0; uC i in uC i Dax @z and u Ae
>
:
z L;
@C i
@z
8t > 0
250
qi
qmi ki C pi
P
1 NC
j1 K j C pj
where Ki (m3/mol) are the Langmuir constants and qmi are the saturation capacities expressed in mol/(kg of adsorbent).
In our model, the global mass-transfer coefcient [39], kg, lumps
two resistances associated in series: the external mass transfer between the bulk liquid phase and the particle surface, kext, and the
intraparticle mass transfer, kint. The two contributions are lumped
together as follows:
1
1
1
kg kext ep kint
Fig. 2. Adsorption isotherms determined at 177 C: experimental data (symbols) and ttings of the Langmuir adsorption isotherm model (lines).
qm (mol/kg)
K (dm3/mol)
ARDi (%)
p-Xylene
m-Xylene
o-Xylene
Ethylbenzene
p-Diethylbenzene
0.946
0.851
0.708
0.791
0.662
6.243
4.808
5.124
4.683
5.285
5.7
6.9
3.1
4.6
5.8
251
Fig. 3. Breakthrough and reverse breakthrough curves of p-xylene (a), m-xylene (b), o-xylene (c), ethylbenzene (d) and p-diethylbenzene (e): experimental (symbols) and
simulation (lines) results.
252
qi
R1
0
out
in
C in
i C i dt C i t u t c
mads =F
qi
qmi K i C i
1 K iCi
10
ARDi
11
Table 3
Literature survey on the adsorption isotherms of xylenes in liquid phase on different ion-exchanged faujasite type zeolites and near the operating conditions of the Parex process.
Reference Adsorbent/solvent
Conditions
Sorbate
p-Xylene
Langmuir model
qm = 1.31 mol/kg; K = 278.27 dm3/mol
m-Xylene
o-Xylene
Ethylbenzene
pDiethylbenzene
Minceva et al. [32]
Ba exchanged faujasite type/
i-octane
p-Xylene
o-Xylene
Ethylbenzene
Neves [47]
Zeolite Y/n-octane
T = 180 C
p-Xylene
m-Xylene
o-Xylene
Ethylbenzene
pDiethylbenzene
qm = 1.18 mol/kg;
qm = 1.16 mol/kg;
qm = 1.21 mol/kg;
qm = 1.04 mol/kg;
K = 172.31 dm3/mol
K = 237.18 dm3/mol
K = 188.35 dm3/mol
K = 868.81 dm3/mol
Langmuir model
qm = 0.96 mol/kg;
K = 206.9 dm3/mol
Sips model
qms = 1.30 mol/kg; Ks = 92.8 dm3/
mol; n = 2.82
qm = 0.86 mol/kg;
K = 94.7 dm3/mol
qm = 0.91 mol/kg;
K = 109.4 dm3/mol
Langmuir model
qm = 1.23 mol/kg; K = 113.15 dm3/mol
qm = 1.23 mol/kg;
qm = 1.23 mol/kg;
qm = 1.23 mol/kg;
qm = 0.80 mol/kg;
K = 24.41 dm3/mol
K = 20.00 dm3/mol
K = 43.77 dm3/mol
K = 173.62 dm3/mol
Table 4
Experimental runs adsorption step feed mixtures.
% V/V
Run 1
Description
Single component
p-Xylene
m-Xylene
o-Xylene
Ethylbenzene
i-Octane
Others
89.9
10.1
Run 2
Run 3
Run 4
90.0
10.0
90.0
10.0
45.0
45.0
10.0
Run 5
Run 6
Real Parex feed
20.0
45.0
35.0
17.2
40.1
12.5
9.5
9.8
10.9
19.1
44.5
13.8
10.5
12.1
p-Xylene/m-xylene
Run 7
253
Fig. 4. Breakthrough and reverse breakthrough curves (in molar fraction) of p-xylene (run 1), m-xylene (run 2) and ethylbenzene (run 3) in i-octane and using
p-diethylbenzene as desorbent: experimental (symbols) and simulation (lines) results in molar fractions.
Fig. 5. Breakthrough and reverse breakthrough curves (in molar fraction) using a mixture of 45%/45% (in volume) run 4 and 20%/45% (in volume) run 5 of p-xylene/
m-xylene: experimental (symbols) and simulation (lines) results in molar fractions.
254
Fig. 6. Breakthrough and reverse breakthrough curves using the real Parex feed stream with and without i-octane (runs 6 and 7): experimental (symbols) and simulation
(lines) results in molar fractions (calculated without accounting for the toluene and the naphthenic unknown fraction).
Table 5
Parameters of the simulation of the breakthrough curves of Run 7 (adsorption step) initial simulation values.
Components
kg 106 (m/s)
Dm 109 (m2/s)
p-Xylene
m-Xylene
o-Xylene
Ethylbenzene
p-Diethylbenzene
1,2-Dimethylciclohexane
1.80
1.81
1.84
1.82
1.43
1.66
2.56
2.57
2.60
2.57
2.03
2.35
6.49
6.53
6.63
6.56
5.16
5.99
8.04
8.08
8.21
8.12
6.38
7.41
255
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