Professional Documents
Culture Documents
2006/09/09
L/9902-3.1/0202
(2410/SBJ)
2006/09/09
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Performance
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2006/09/09
K98MC-C Atomizer.
Transparent view
Outside view
Inside view
MAN Diesel A/S
2006/09/09
No.
Example of marking:
The example shows how to mark a nozzle with hole
diameter 1.5 mm. with Part No. 1261573-1
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2006/09/09
K90MC Nozzle
CFD calculated
temperature field
Measured
temperature field
Steel nozzle
L/74071-7.0/0302
BWPS1 nozzle
(2410/SBJ)
2006/09/09
Vacuum Brazing
of Compound Fuel Valve Nozzle
Brazing
alloy
powder
Inconel
powder
Brazing preparation
Vacuum brazing
Nozzle blank
2006/09/09
2006/09/09
2006/09/09
Risk of seizure
Avoid atomisation test because of:
1. Small lift
2. Large pressure drop
3. High contact pressure
4. High frequency
3-5
5. Thin oil
1-2
L/74231-2.0/0402
(2300/MCJ)
2006/09/09
2006/09/09
Obel P. adapter
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2006/09/09
6334 hours
6334 hours
L/73504-0.0/1002
(2000/CEE)
2006/09/09
L/73503-9.0/1002
6334 hours
6334 hours
(2000/CEE)
2006/09/09
L/72950-2.0/0202
6334 hours
6334 hours
(2400/ALO)
2006/09/09
Service Experience
K90MC after 6,334 Hours
Exhaust gas duct
Mini-sac
Slide Valve
L/70568-2.0/0100
(2430/DT)
2006/09/09
(3001/UM)
2006/09/09
Conventional valve
L/71261-8.1/0100
(3210/PYJ)
2006/09/09
Performance
Fuel oil valve, conventional nozzle
M/V Don Juan
Exhaust valve cylinder 2
Before installation of slide valve
L/71173-2.1/1000
(3210/PYJ)
2006/09/09
Conventional
MiniSac
Slide
550
530
Bottom
Seal
510
490
470
450
430
410
390
370
350
Bottom
L/73093-9.0/0602
Seat
(2430/NK)
2006/09/09
MiniSac
Slide
400
350
300
250
200
150
3 h=55 mm
L/73092-7.0/0602
5 h=123 mm
(2430/NK)
2006/09/09
9
Conventional
MiniSac
Slide
C
400
380
360
340
320
300
280
260
240
Middle
L/73091-5.0/0602
3 R= 84
5 R=137
7 R=180
9 R=232
(2430/NK)
2006/09/09
Conventional
MiniSac
Slide
1000
800
600
400
200
0
25
50
75
100
Load [%]
L/73090-3.0/0602
(2430/NK)
2006/09/09
Conventional
MiniSac
Slide
70
60
50
40
30
20
10
0
25
50
75
100
Load [%]
L/73089-3.0/0602
(2430/NK)
2006/09/09
Bosch number
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0
25
50
75
100
(2430/NK)
2006/09/09
Lower emissions
- Reduced Bosch number (BSN10)
- HC and CO emissions reduced by 30%
and 40%, respectively
- Nox reduction
- Co2 reduction
Cleaner combustion
- Improved cylinder condition and TBO
- Reduced LOC
- Reduced deposits
L/72858-1.0/0202
(3001/DT)
2006/09/09
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8S60MC
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CAT FINES
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Abrasive wear
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Over Heating.
Wrong Nozzel.
2006/09/09
Banana Burnings.
Wrong Nozzel.
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Typical
Blow-By
Crack.
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Conventional valve.
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WILL CONTINUE
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