Professional Documents
Culture Documents
Course
July 2002
Units of Measurement
Section 2:
Background Mathematics
Section 3:
Section 4:
Cementing Calculations
Section 5:
Pressure Control
Section 6:
Hoisting Calculations
Section 7:
Buoyancy Effects
Section 8:
Miscellaneous Calculations
Appendix:
July 2002
Section 1:
Units of Measurement
Calculations
would
not
exist
without
measurement.
Section 1 covers the most
commonly used systems of measurement
together with basic symbols and common
Conversion Factors.
July 2002
Units of Measurement
There are many more eg: Light frequency; radioactivity; heat; viscosity
and reflection
July 2002
IMPERIAL SYSTEM
LENGTH:
Exercise:
=
=
=
=
1 foot
1 yard
1 mile
1 mile
= 79 yards 0 feet
To simplify the system for Rig use, yards are not used and inches are often
changed to tenths of a foot. The Rig Tape is calibrated in feet and tenths.
July 2002
The same units as length with the addition of the word square in
AREA:
front square inches, square feet etc
As with length, problems arise when converting from one unit to another.
144 square inches
9 square feet
3,097,600 square yards
27,878,400 square feet
Exercise:
inches.
1.
2.
=
=
=
=
1 square foot
1 square yard
1 square mile
1 square mile
92846
144
644
9
71 sq yds, 5 sq ft
July 2002
VOLUME:
=
=
1 cubic foot
1 cubic yard
16 ounces
112 pounds
20 hundred weight
2240 pounds
=
=
=
=
1 pound
1 hundred weight
1 ton
1 ton
(A block of wood will not weigh the same as a block of gold as their densities
are different).
July 2002
The U.S. oilfield unit is measured in pounds per gallon. Gallon is a liquid volume
measurement and is therefore used in measuring liquid density.
The gallon is different in the U.S. and U.K. The U.K. gallon of water weights 10
pounds, whereas the U.S. gallon of water weighs 8.34 pounds. The U.S. gallon
is standard in the Oilfield. (A cubic foot of water weight 62.4 pounds).
The density measurements are therefore calculated in ppg (pounds per us
gallon) and pcf (pounds per cubic ft). Conversion means changing gallons to
cubic feet or vice versa.
Exercise:
1.
2.
Second, multiply
8.34 x 7.4809
PRESSURE: Pressure is the force applied over a given area and is measured in
pounds per square inch.( psi)
PSI has always been the common unit, therefore conversion problems do not
exist. With very high pressures, the pound may be changed to TONS. In the
case of pressure being expressed in TONS/square ft we need to convert both
measurements: Tons to pounds, and square feet to square inches.
July 2002
20 tons per sq ft
44800
144 pounds per sq in
July 2002
1000 millimetres
100 centimetres
1000 metres
=
=
=
39.37 inches
1 metre
(milli = one thousandth)
1 metre
(centi = one hundredth)
1 kilometre (Kilo = a thousand times)
Exercise:
in decimal
in decimal
in decimal
in decimal
in decimal
=
=
=
=
=
1.0
10.0
0.1
0.01
0.001
Counting from the decimal point, move to the right, until the decimal point is to
the right of the last number.
1 jump = 1/10, 2 jumps = 1/100
Therefore, 0.04 can be expressed as 4/100 or four hundredths.
July 2002
Exercise:
1st
2nd
3rd
4th
5th
=
=
=
=
=
tenth
hundredth
thousandth
ten thousandth
hundred thousandth
0.003
25_
1000
0. 025
July 2002
=
=
=
=
=
=
one tenth
one hundredth
one thousandth
one ten-thousandth
one hundred thousandth
one millionth
=
=
=
=
=
=
0.1
0.01
0.001
0.0001
0.00001
0.000001
AREA:
1
1
1
1
sq metre
sq metre
sq kilometre
hectare
=
=
=
=
100cm x 100 cm
1000mm x 1000mm
1000m x 1000m
100m x 100m
cm
mm
m
MASS: (Weight)
=
=
=
=
=
=
=
10,000 sq cms
1,000,000 sq mm
1,000,000 sq m
10,000 sq m
centimeter
millimeter
metre
=
=
=
1 kilogram
1 gram
1 metric ton
July 2002
VOLUME:
=
=
=
DENSITY:
July 2002
Inches
Feet
Cubic inches
Cubic feet
Square inches
Square feet
Pounds
Ounces
Pounds per cubic foot
Pounds per gallon
Pounds per square inch
Millimetres
Centimetres
Metres
Square metres
Cubic centimetres
Kilometre
Grams
Kilograms per sq centimetre
Barrel
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
ins or
ft or
cu ins or ins3
cu ft or ft3
sq. ins or ins2
sq. ft or ft2
lbs
oz
pcf or lbs/ft3
ppg or lbs/gall
P.S.I.
mm
cm
m
m2
cc or cms3
km
gm
kg/cm2
bbl
July 2002
Plus
2+6 =
minus
72 =
multiplied by
3x4 =
12
divided by
10/2 =
>
greater than
>
<
less than
<
plus or minus
60%
the ratio
1:4
=
therefore
C-B
A+B =
42
square of 4
4x4 =
16
square root
11
parallel to
perpendicular
triangle
square
pi
percent
320
degree
inches
feet
a-2
negative exponent
cube root
1%
364 = 4
July 2002
DEPTH/LENGTH:
Multiply
To obtain
cm
0.39370
in
0.3281
ft
0.01
m
____________________________
25.40005
mm
2.54000
cm
0.08333
ft
____________________________
30.48006
cm
12.0
in
0.30480
m
____________________________
100.0
cm
39.370
in
3.2808
ft
1.936
yd
____________________________
3.280.83
ft
1.000
m
0.62137
mi
____________________________
5,280.0
ft
1,609.34
m
1,609.34
km
____________________________
in
ft
km
mi
by
by
to obtain
Divide
July 2002
Multiply
To obtain
AREA:
VOLUME/CAPACITY:
by
by
to obtain
Divide
cm2
0.15499
in2
________________________________
6.4516
cm2
in2
________________________________
ft2
929.0341
cm2
0.092903
m2
________________________________
1,549.9969
in2
m2
10.76387
ft 2
________________________________
acres
43,560.0
ft2
4,480.0
yd2
4,46.873
m2
0.00405
km2
0.0015625
mi2
_________________________________
km2
247.104
acres
_________________________________
mi2
640.0
acres
2.5899
km2
_________________________________
cm3
1,000.00
mm3
0.01
litre
0.6102
in3
0.0002642
gal
0.00003531
ft3
July 2002
Multiply
To obtain
VOLUME/CAPCITY
(cont)
in3
litre
gal (U.S.)
gal (imp)
bbl (U.S.)
by
by
to obtain
Divide
16.38716
cm3
0.4329
gal
0.1638
litre
0.5787
ft3
_______________________
1,000.0
cm3
1,000
ml
61.2705
in3
1.57
qt
0.26417
gal (U.S.)
0.3531
ft3
_______________________
3.785.0
cm3
231.0
in3
4.0
qt (U.S.)
3.7853
litre
0.83268
gal (imp)
0.13368
ft3
0.2381
bbl (42)
_______________________
1.20095
gal (U.S.)
_______________________
158.984
litre
42.0
gal (U.S.)
5.61458
ft3
0.9997
bbl (imp)
July 2002
Multiply
To obtain
VOLUME/CAPCITY
(cont)
by
by
to obtain
Divide
159.031
litre
42.112
gal (U.S.)
________________________________
3
1,728.0
in3
ft
28.31684
litre
7.4809
gal (U.S.)
0.1781
bbl (42)
0.2831
m3
_________________________________
m3
264.17
gal (U.S.)
35.314
ft3
6.290
bbl (42)
1.3079
yd3
_________________________________
acre/ft
325.850.0 gal (U.S.)
43.560.0
ft3
7,758.4
bbl (42)
1,613.33
yd3
1,233.49
m3
_________________________________
DENSITY/CONCENTRATION
Gm/cc (s.g.)
350.51
lb/bbl (42)
62.42976 lb/cu ft
8.34544
lb/gal (U.S.)
0.036127
lb/cu in
___________________________________
bbl (imp)
July 2002
Multiply
To obtain
by
by
to obtain
Divide
DENSITY/CONCENTRATION
(cont)
lb/gal (U.S.)
WEIGHT/MASS
42.0
lb/bbl (42)
7.4809
lb/cu ft
0.119826
gm/cc (S.G.)
____________________________________
lb/cu ft
5.6146
lb/bbl (42)
0.13368
lb/gal (U.S.)
0.016018
gm/cc (s.g.)
_____________________________________
Grain
0.06479
gm
0.229
oz
_____________________________________
gm
15.43236
grain
0.3528
oz
0.220
lb
_____________________________________
oz
437.5
grain
28.34952 gm
0.0625
lb
_____________________________________
kg
35.274
oz
2.2046
lb
_____________________________________
lb
453.59237 gm
16.0
oz
0.4536
kg
July 2002
Multiply
To obtain
WEIGHT/MASS
(cont)
MUD WEIGHT
MUD WEIGHT
To PRESSURE
GRADIENT
ANNULAR VELOCITY
FLOW RATE
by
by
to obtain
Divide
ton (short)
2.000
lb
ton metric
0.90718
ton (metric
__________________________________
ton (long)
2.240.0
lb
1.12
ton (short)
1.1605
ton (metric)
__________________________________
PPG
x 119.8
Kgm3
x 0.00835 lbs per gallon
Kg/m3
__________________________________
PPG
x 0.052
psi/ft
Pressure Gradient
SG
x .433
psi/ft
3
b/ft
144
psi/ft
Kg/m3
x 0.000434
Or
2303
psi/ft
Kg/m3
x 0.00982 K/Pa/m
__________________________________
Ft/min
x 0.3048
m/min
M/min
x 3.2808
ft/min
__________________________________
Gal/min
x 0.003785 m3/m
Barrels/min
x 0.159
m3/m
M3/min
x 6.2905
bbl/min
3
x 264.2
gal/min
M /min
__________________________________
July 2002
Multiply
To obtain
RESISTIVITY
PRESSURE
by
by
to obtain
Divide
ohms/cm2cm
0.01
ohms m2 m
__________________________________
Ohms/m2m
100.
Ohms m2m
__________________________________
psi
70.3067
gm/cm2
0.0703070 kg/cm2
0.0689474 bar
0.0680458 atm
__________________________________
atm
14.6960
psi
1.3323
kg/cm2
1.1325
bar
__________________________________
14.22333
psi
kg/cm2
0.980665 bar
0.967842 atm
__________________________________
bar
106
dynes/cm2
14.5038
psi
1.1972
kg/cm
0.98624
atm
__________________________________
July 2002
Multiply
To obtain
by
by
to obtain
Divide
F = 1.8 oC + 32
TEMPERATURE:
K =
Fahrenheit
Rankine
R =
C + 273
F + 460
Centigrade
Kelvin
Water boils
212.
672.
100.
373.
680F
68.
528.
20.
293.
600F
60.
520
15.56.
288.56.
Water freezes
32.
492.
0.
273.
O0F
0.
460.
-17.8.
255.
Absolute zero
-460.
0.
-273.
0.
July 2002
Section 2:
Background Mathematics
July 2002
Fractions
What is a Fraction?
A fraction is a part of a whole. Two and a half inches is equal to two inches
plus one half of an inch. This can be represented in two ways.
First:
OR
as a decimal
2.5
Second:
5/8
OR
as a decimal
0.625
To find 0.625
5 is divided by 8
Certain conversions leave five, six, seven and above numbers after the decimal
point
e.g.
0.28463215
This is clumsy and should be reduced for most purposes to four figures
e.g.
0.2846
July 2002
Therefore 4 12
0.3333
Diameter in decimals
6.3333 ft
July 2002
=
=
=
8.326
8.3257
8.32567
Notice that the first three decimal places are 8.325, but the answer above is
8.326.
The technique of Rounding-Off is being used.
If the next number is five or greater, then increase your last decimal place by
one.
e.g.
8.32748
=
=
=
=
9.3824
9.2211
9.188
9.2526
July 2002
Exercise:
1)
Convert
2)
Convert
3)
Convert
July 2002
Areas
The use of area is found in many places around the rig.
Force on a unit area
Area of deck space
Surface area of pits
Area =
Length
x Breadth
5 x 4 = 20 sq. ins
July 2002
6 x 3 = 18 sq. ins
3
July 2002
A shape with 3 sides, angles between each side are variable Triangle
height
base
height
July 2002
(a+b) x ht
July 2002
Radius
Diameter
2 x Radius
Radius
Diameter
The Circumference is the distance round the edge of the circle. This has a
fixed relationship with the diameter. The diameter of any circle will go round
the circumference 3.1416 times. This value is constant and is called PI ().
Or
Circumference
x diameter
Circumference
2 x radius
July 2002
To find the formula for calculating area we can divide the circle into slices like
a cake.
Circumference
= 2 x Radius
For instance the circle has been divided into 32 equal portions - each like a
triangle. Unpeeling the circle we get the shape below.
Radius
2r
The base
circumference
D or 2 r
1/2ht x base.
July 2002
Height
radius
Height
Base
or
Diameter
2
Radius
2
2r
32
32 x r x 2 r
2
32
32 cancels out.
r x 2 r
2
32
2 cancels out.
r x r
r2
July 2002
If using Diameter
Area of Circle
32 x D x D
4
32
D x D
4
D2
4
r2
or
D2
4
Exercise:
Find Area of Circles with the following:
a)
b)
c)
d)
e)
f)
Diameter
Diameter
Radius
Diameter
Radius
Circumference
=
=
=
=
=
=
12
7
4
7
3
24
July 2002
Therefore, Area
.7854
.7854 x D2
D2
One major application of 4 is the calculation of Annular Area and Volume.
The Annular Area is the area between two concentric circles. For instance
hole to pipe or OD of pipe to ID of pipe.
ANNULAR
AREA
The Annular area is calculated by subtracting the small circle from the larger
circle
With D
Annular Area
D2
4
d2
4
July 2002
Because 4 is common to both the above formula can be rewritten:
4
or
(D2 - d2)
Example:
Find Annular Area when D = 10 and d = 5
Area =
(102 52)
.7854 x 75
July 2002
Find a:
a+b=c
a=cb
find b:
a+b=c
b=ca
July 2002
find a:
ab=c
Find a:
a
b
Find b:
a
b
Move b up to c and c to b
Randy Smith Training Solutions Ltd
July 2002
a
c =b
a=bxc
Find b:
a
b
(c + d)
a = b (c + d)
(c
If
a
+
10
(3 + 2)
10
5
d)
a = 10
c=3
d=2
What is b:
Pressure
Depth
Mud Weight
0.052
a) Depth
b) Mud Weight
July 2002
a)
Pressure
Mud Weight x 0.52
Depth
b)
Pressure
Depth x .052
Mud Weight
Area =
D2
4
Find D:
Area x 4
to eliminate the square you must square root the other side.
Area x 4
4 is 2
64 is 8
(2 x 2 = 4)
(8 x 8 = 64)
July 2002
Example:
A tank of 12 long x 6 wide x 8 deep
=
12 x 6 x 8
July 2002
Example:
Find capacity in cubic inches of a tank 1 2 x 8 x 3 6
1 2 = 14
3 6 = 42
Capacity
14 x 8 x 42
We have assumed vertical walls. If the tank had sloping walls the following
volume calculations would be used.
50
30
10
20
Side
View
Plan View
10
July 2002
The area of side A can be found using the formula for a trapezium.
Area =
Area =
10
(50 + 30) x 2
Area x
20 + 10
2
400
400
30
2
400
15
July 2002
Volume
D2
4
height
Annular Volume
.7854
Example:
Find a volume of cylinder in cubic feet/foot of depth if diameter is 10
Volume =
.7854 (102)
144
x 1ft
= .5454 x 1ft
= .5454 cubic feet/foot of depth
July 2002
Example:
Calculate Annular Volume if
Volume =
D = 10
d = 6
depth = 1ft
The use of cubic feet is not as common as barrels. To calculate the volume in
barrels, we need to convert feet to barrels.
1 barrel = 5.6146 cubic feet.
Volume in barrels/ft
.7854 (D2)
144 x 5.6146
x 1
Calculating out .7854, 144 and 5.6146 we can simplify the formula to
Volume in bbls/ft
D2
1029
Or
(D2 d2)
1029
Randy Smith Training Solutions Ltd
July 2002
Percentage Calculations
Calculating percentages involves simple multiplication, division and rearranging
formula.
Percent is the number of parts of 100.
Example 1
What is 10% of 200 logs?
1%
10%
200
100
2 logs
2 x 10
20 logs
Example 2
How many % is 35 logs of 200 logs?
1%
200
100
1%
2 logs
1 log =
35 logs
=
=
%
x 35
17.5%
July 2002
Example 3
If 42 logs
42 logs
75%
42
75
42
75
56 logs
1%
100%
100
July 2002
Example 1 (Repeat)
What is 10% of 200 logs? The question asks you to find a number that equals
a %, being 10% here.
P=
RxB
.1 x B
P=
.1 x 200
200 logs
20 logs
Example 2 (Repeat)
What % is 35 logs of 200 logs?
The question asks for an actual percentage. This being the Rate
P
RxB
(R is unknown)
July 2002
Rate x Base
Rate x 200
Rate =
35
200
Rate =
17.5%
RxB
=
42
July 2002
42
75% 100
.75 x B
= .75
40
.75
56 logs
Examples
What is 42% of 381?
P
P
=
=
=
R x B
.42 x 381
160.02
=
=
=
R x B
R x 281
48
281
What % of 281 is 48
P
48
R
= .1708 x 100
17.08%
July 2002
R x B
225
.15 x B
225
.15
1500
P
P
R
RxB
P
B
P
R
B
R
July 2002
Section 3:
Fluid Circulation Calculations
July 2002
D
d
=
=
large diameter
smaller diameter
D2
1029
Depth, ft
With varying string diameters, casing and open hole it is good policy to draw a
fully-labelled diagram before calculation.
Example:
Calculate Annular Volume in barrels of an 8000 ft hole, 12 inside diameter
with 5 drill pipe.
July 2002
0
Annular Volume
.1215 x 8000
972.3 bbls
8000
Convert to gallons.
972.3 x 42
40,836.6 gallons
July 2002
Example:
9
8
5
600ft of 6
Calculate
a)
b)
464.83 bbls
(8.52 - 62)
1029
21.14 bbls
Vol of OH to
Pipe annulus =
Total
600
64.28 bbls
5520.25 bbls
July 2002
In Gallons
550.2542
23110.5 galls
In cubic ft =
=
b)
550.25 x 5.6146
3089.4 cubic ft
(id) 2 x length
1029
(4.2762) 2
1029
184.79
188.4 bbls
10,400
+
+
(2.52) 2
1029
600
3.64
Example:
10,000ft well.
Drill pipe is 5, 19.5 lbs/ft ID 4.276
600 ft collars 9 x 3
One stand = 90 ft
Calculate barrels of mud required to:a)
b)
July 2002
c)
d)
a)
900
= 0.065
900
= 5.87 barrels
b)
90
= .06997
90
= 6.3 barrels
c)
x 9400 + .06997
+
x 600
41.98
= 103 barrels
July 2002
d)
drill collars
+ (disp/ft x 600) +
= (.0065 x 9100)
+ (.06997 x 600) +
= 59.15
41.98
= 101.13
0.548 x 300
16.46
= 117.58 barrels
100
COLLARS
B
B
L
S
50
PIPE
I
50
I
STANDS
100
July 2002
Pump Outputs
Example:
Find pump output/stroke on Triplex with 12 stroke and 6 liners at 95%
Efficiency.
Triplex has 3 cylinders
Volume of Cylinder
D2
4
Volume of 3 cylinders
3 (.7854 x 36 x 12)
3 x 339.29
( = .7854)
4
length
( D2 x length)
4
July 2002
Convert to barrels
1017.88
1728 x 5.6146
=
=
1 cubic ft
1 bbl
Out put
.1049 bbls/stroke
.1049
100
95% Efficiency
.1049 x 95
100
.0996 bbls/stk
July 2002
Hydraulics Calculations
Observing the size of pumps, pressure rating of unions, safety chains on hoses,
safety clamps on pipe, torque required for tool joints and packing required for
swivel, we can conclude that mud is circulated round the system at pressure.
But stand at the flow line and you notice the mud is moving under gravity, not
pressure.
Disconnect the pump discharge and read pump pressure, it will have dropped to
near zero. Pumps do not put out pressure, they put out flow. It is the
restrictions in the circulating system that creates a back pressure against
which the pump must work.
Friction within the system causes pressure. The pressure at the pumps is the
sum of all the frictional losses around the system.
If we took pressure gauges and could place them at various points around the
system, we would probably note the following:
July 2002
=
=
=
=
2950
2200
200
Zero
Most pressure is lost across the bit nozzles. The energy is used to create
jetting and impact sufficient to clean ahead of the bit.
In a good hydraulic system, pressure losses across the Bit should be
approximately 60-65% of Pump Pressure.
Pressure losses can be divided into sections thus:
1.
2.
3.
4.
Surface Lines
Drill String
Drill Bit
Annulus
P
S
I
July 2002
P
V
=
=
P x V
1714
1714 is a constant
Due to mechanical inefficiency, the output horsepower is always less than input
horsepower.
Mechanical Efficiency =
HHP Output
Mechanical Horsepower Input
Exercise:
Find Hydraulic Horsepower of pump pumping 350gpm at 2,800 psi
HHP
P x V
1714
2800 x 350
1714
572 HHP
July 2002
New Pressure
Old Pressure x
(New SPM)2
(old SPM)2
Example:
What is pump pressure if an SPM of 60 giving 2500 psi is changed to 70 SPM?
New Pressure
2500
(70)2
(60)2
2500
1.361
3403 psi
3200 psi
Example:
Pressure at 80 SPM
New Pressure
3200
(70)2
(80)2
3200
.8752
2450 psi
July 2002
Changing Mud Weight will affect pump pressure in the following way:
New Weight
Old Weight
Example:
Pump pressure
=
2800 psi with 10.5 ppg mud.
What will pressure be if weight is increased to 11.0ppg ?
New Pump Pressure
2800
11.0
10.5
2800
1.047
2931 psi
P1
(SPM2) 2
(SPM1) 2
P2
P1
W2
W1
P2
New Pressure
SPM2
New SPM
P1
Old Pressure
SPM1
Old SPM
W1
W2
=
=
July 2002
Example:
A bit is to have 2 x 15s and 1 x 14 nozzles. What is the Total Cross
Sectional Area of the nozzles in square inches?
First: Calculate the area of 2 x 15s
15
Area
D2
4
2 x
.7854 x (15/32) 2 x 2
.7854 x ( .4687)2 x 2
.1725 sq inches
.345 sq inches
x 2
July 2002
Second:
.7854 x (14/32) 2
.7854 x .1914
.1503 sq inches
.1503 + .345
Example
Convert Total Cross Sectional Area of three nozzles in 32nds of an inch, with
each nozzle to be as close in size as possible.
Cross Sectional Area
Three nozzles
One nozzle
Area
=
=
=
=
Area
.7854
July 2002
.10456
.7854
D =
.133138
.3649 of an inch
Area
.22089 + .0928
.3137 sq inches
July 2002
Section 4:
Cementing Calculations
July 2002
Cementing Calculations
Single stage jobs, Multiple stage jobs and plugs are drilling practices which
require cement to be placed downhole. Not just placed anywhere, but
accurately positioned in order to perform a specific task. This requires
accurate calculation that will be checked by 3 or 4 persons one being the
Driller, but most likely the Toolpusher.
The calculations are slightly different in each case i.e. Single, Multiple and Plug
jobs, but they all require skill at calculating Annular Volumes.
To recap:Capacity of Cylinder
OR
OR
D2
4
D2
1029
(D2 d2)
4
(D2 d2)
1029
Volume______
Pump Output/Stroke
July 2002
Exercise:
Calculate number of barrels of cement required to cement to surface.
Volume of
Slurry
Annular
Volume
Volume of
Casing
x 40ft
(92)
x 40
81
x 40
= 279 + 3.15
= 282.15 bbls
Exercise:
If Class D cement at 16.4 ppg is used and each sack of cement yields 1.06
cubic feet, how many sacks will be required?
Convert Volume to cu ft and divide by yield.
=
282.15 x 5.6146
1.06
1494 sacks
July 2002
Having mixed all the cement how many pumps strokes will be required to
displace cement into position if Pump output = .109 bbls/stroke ?
This is the amount of strokes required to pump top plug into place using mud.
Volume inside casing to float shoe
(9)2 x 4960
1029
390
.109
3582 strokes
July 2002
7, N80, 35.00 lbs/ft casing will be run from surface to 3000 I.D. = 6.004
From 3000 to 9000 7, N80, 32 lbs/ft with 6.094 I.D.
From 9000 to TD7, N80, 29lbs/ft with 6.184 I.D.
Float Collar is 60ft above Shoe
Cement Yield per sack
= 1.21 cubic feet
Pump Output
= .201 bbls/stroke
Calculate:a)
b)
c)
x 7100
181.8
+ .0346
x 4150
+ 143.7
= 325.5 bbls
July 2002
6.1842
x 60
Slurry Volume
325.5
b)
Cubic ft of slurry
Yield/sack in cubic ft
327.73
1520 Sacks
Casing Capacity
.0372
2.23 bbls
x 60
Sacks of Cement
x
1.21
2.23 =
327.73 bbls
5.6146
Capacity of Casing
=
(Cap of 7 N80)
(35 lbs to 3000)
(Cap of 7 N80)
(32 lbs x 6000)
(Cap of 7 N80)
(29 lbs x 2190)
(6.0042) x 3000
1029
(6.0942) x 6000
1029
(6.1842) x 2190
1029
105
216.5
81.4
402.9 bbls
Strokes required =
=
402.9
.201
2004 Strokes
July 2002
Example:
Two stage job using Displacement type Opening Plug for Stage Collar.
TD = 10,000ft of 12 diameter hole.
95/8 Casing with 8.7555 ID from surface to T.D.
Stage collar set at 5,000ft
Float collar 50 inside casing.
Calculate:
a)
b)
c)
d)
July 2002
a)
279
b)
=
=
d)
x 50
3.7
=
282.7 bbls
Volume
c)
(8.7552)
1029
4950 x (8.7552)
1029
368.bbls
(12.25 2- 9.6252)
1029
279 bbls
5000
8.7552 x 5000
1029
372 bbls
July 2002
MUD
WATER
CEMENT
July 2002
We need to calculate
Volume of Slurry
Volume of water behind to balance the plug
Number of strokes or volume of mud to displace water into position
First: Calculate the number of barrels of slurry to fill hole for 500ft without
pipe.
a)
Volume
Second:
(12.252)
1029
72.9 bbls
x 500
Annular Volume
12.252 52
1029
.1215 bbls/ft
Ht in Annulus
____8____
.1215
65 ft
Third:
4.2762
1029
b)
Barrels of water
0.1776 bbls/ft
65 x .01776 = 1.15bbls
July 2002
Fourth:
.1215 bbls/ft
.01776 bbls/ft
=
=
Annulus Volume
Drill Pipe Volume
72.9_____
(.1215 + .01776)
72.9_
.13926
523.5 ft
65 ft
Strokes
167.15
.105
9411.5 ft x .01776
167.15 bbls
1591 Strokes
July 2002
To recap:
1.
2.
3.
4.
5.
6.
7.
8.
July 2002
Section 5:
Pressure Control
July 2002
Pressure Control
Pressure Calculations
What is Pressure?
Pressure is the force acting on an area. By force, we mean weight and by area
we mean square inches, square centimetres etc.
Therefore, pressure is the force in pounds acting on one square inch, or the
force in kilograms acting on one square centimetre.
Pressure is most commonly measured in psi (pounds/square inch).
If 10 pounds was resting on a plate 2 inches by 2 inches, what pressure would
be acting on one square inch of plate?
A 2 x 2 plate has an areas of 4 square inches,
over 1 square inch
10
4
July 2002
The pressure is the same at the bottom of the two columns although they have
different measured depths.
July 2002
Example:
Water weighs 62.4 pounds/cubic foot. What pressure is exerted at a depth of
20 ft?
Pressure
Weight
62.4 x
20
1248 pounds/sq ft
Depth
8.67 psi
Using oilfield units of pounds per gallon, we must have a conversion factor to
get psi values.
July 2002
Explanation:
1 cubic foot of water weight is 62.4 lbs.
7.4808
74.808 pounds
12
12
12
July 2002
7.4808
144
=
If the hole was 10,000 ft deep the pressure at the bottom would be
10,000 x .52
5,200 psi
Exercise:
Calculate pressure of fluid:
a)
b)
c)
Pressure (psi)
Pressure (psi)
=
=
The
Using the same mud weight, it can be seen that pressure will increase with
depth.
July 2002
On the rig, one of the functions of a drilling fluid is to hold back formation
fluids. These formation fluids will exert pressure according to their depth and
density. This pressure, both for formation fluids and drilling fluids, is called
Hydrostatic Pressure.
When formation fluids exert a pressure that is a function of Depth and
Density, they are said to be NORMAL.
NORMAL formation fluid pressure is approximately .465 psi/ft that is the
pressure exerted by a column of salt water of 100,000 parts per million
salinity.
ft
5000
1000
2325
psi
4560
July 2002
6279psi
6979
July 2002
If Drill Pipe gauge reads 700 psi, mud weight is 10.5 ppg and depth is 11,500
ft. We can calculate mud weight required to kill the well.
First, rearrange formula to get mud weight:
Pressure
Pressure (SIDPP)
Depth x .052
mud weight +
(SIDPP)
(Depth x .052)
10.5
(700)
11,500 x .052
10.5
(700)
(598)
10.5
1.17
11.67 ppg
In the annulus, the kick fluid has contaminated the hydrostatic head of mud.
July 2002
6978 psi
Mud pressure
=
=
=
Gas Pressure
= .1psi/ft x 300
= 30psi
Difference
833
10.5 ppg
= 6978 - 6145
= 833 psi
-11200
July 2002
Exercise:
Find Kill Mud Weight and shut in Casing Pressure (SICP) for the following if:
a)
b)
c)
SIDPP
SIDPP
SIDPP
=
=
=
650 psi
820 psi
300 psi
July 2002
When killing a well using the Weight and Wait method, only one circulation is
necessary. The heavy (kill) mud is used to kill the formation and chase the
invading fluid.
With the heavy mud ready to pump, we need to calculate:
a)
b)
c)
a)
b)
800 + 700
1500 psi
July 2002
New Mud Wt
New Pressure
With the heavy mud inside the drill string, the pump pressure required will be
greater. As the heavy mud is pumped down, the hydrostatic pressure in the
drill string increases until the heavy mud reaches the bit, at which point mud
hydrostatic equals formation pressure. If the pump was stopped the SIDPP
should equal zero. Therefore, the pump no longer has to overcome any
pressure imbalance. The pressure required to circulate will be the pressure
at a slow pump rate plus some extra due to the heavier mud. This can be
expressed in the fomula:
New mud wt
Old mud wt
Example:
Slow pump rate test gave 800 psi at 45 SPM with 10ppg mud.
Kill mud weight
11.2 ppg
11.2
800
10
896 psi
July 2002
c)
Choke Adjustments:
As the heavy mud is pumped down the drill string, the choke operator
will have to make adjustments to the choke for a smooth transition
from Initial Circulating Pressure to Final Circulation Pressure.
Example:
T.D. is 10,000 ft. Initial Circulating Pressure
Final Circulating Pressure
=
700 psi
5 Drill Pipe, 4.276 I.D.
600 ft 8 x 3 Collars
Pump Output, .2 bbls/strokes
1200 psi
First:
4.2762
1029
167
172.2 barrels
9400
32
1029 x 600
5.2
July 2002
Second:
Third:
= 861 strokes
172.2
.2
1200 - 700
500 psi
500
861
500
861
100
.58
100
58psi/100 strokes
With the table on the following page, the Choke Operator can make the
necessary adjustments. A graph can be used in place of the table.
Randy Smith Training Solutions Ltd
July 2002
Strokes
1200 psi
100
Strokes
1142 psi
200
Strokes
1084 psi
300
Strokes
1026 psi
400
Strokes
968 psi
500
Strokes
970 psi
600
Strokes
852 psi
700
Strokes
794 psi
800
Strokes
736 psi
861
Strokes
700 psi
July 2002
Any type of kick is dangerous, but some are more dangerous than others:
Formation fluids can either be Gas, Oil or Water. Oil and Water are liquids,
therefore volume is unaffected by pressure: with gas the greater the
pressure, the greater the compression.
One barrel of gas at the bottom of the well 10,000 ft deep with a mud
weight of 9ppg will expand to 320 bbls at atmospheric pressure.
Gas behaviour under pressure is defined mathematically in Boyles Law.
This means, if the pressure is reduced by one half, then the volume will
double.
Boyles Law is expressed:
V1
V2
V1
V2
P1
P2
P2
P1
=
=
=
=
or
V1P1
P2 V2
Original Volume
New Volume
Original Pressure
New Pressure
July 2002
Example
A gas invasion of 15 barrels is taken at 8500 ft. The bottom hole pressure is
4,500 psi. What will be the gas volume at the Casing Shoe set at 5,000 ft if
mud weight is 10 ppg.
V1
V2
P2
P1
V2
V2
V1 x P1
P2
15 x 4500
(10 x 5000 x .052)
67500
2600
26 barrels
July 2002
M.A.A.S.P Calculations
M.A.A.S.P is the Maximum Allowable Annular Surface Pressure, which should be
read as the maximum pressure gauge, before something breaks down.
As pressure in the Annulus builds up, there is a danger of breaking one of the weak
points in the system.
The weak points are:
a)
b)
c)
Casing
B.O.Ps
Formation below the casing
Most often the formation below the Shoe is the weakest point. An excess of
pressure would cause the formation to fracture with a resultant loss of mud.
To find the fracture point a Leak-off Test is run after drilling out the shoe.
With the rams closed, a small amount of mud is pumped into the well, after a short
wait, the process is repeated. By plotting volume pumped against Pump Pressure, a
straight line will not rise, but level off. This is when the formation is taking mud:
The pressure at this point is the Leak Off Pressure.
5
4
3
2
1
500
1000
psi
July 2002
Formation Fracture
Example:
Shoe Depth 5000
Leak off Pressure =
1500 psi
Mud Weight
9.5 ppg
Fracture Pressure =
=
=
Therefore, with a Mud Weight of 9.5 ppg, the maximum surface pressure allowed
(MAASP) is 1500 psi. When this value is reached, the pressure at the shoe is
equal to the Formation Fracture Pressure.
If Mud Weight is changed when drilling ahead, the MAASP will change.
The following formula can be used:
MAASP
Example:
Shoe Depth 400 ft, mud weight 10.5 ppg
Leak off pressure was 1400 psi with 10ppg mud in the hole.
Randy Smith Training Solutions Ltd
July 2002
First:
Frac. Pressure
4728 psi
Frac. Pressure
Shoe Depth
Convert to gradient:
Gradient
Second:
4728
6400
.74 psi/ft
Third:
.546 psi/ft
6400 x .193
1235 psi
July 2002
By increasing the Mud Weight from 10ppg (when test was taken) to 10.5 deeper
down, the MAASP had dropped from 1400 psi to 1235 psi.
In most cases, a safety factor is used to allow for errors when operating the
choke. The safety factor is applied to the formation fracture gradient.
Example:
Shoe Depth
Mud Weight
Leak off Pressure
7200 ft
11.5 ppg
1200 psi
1200 +
5505 psi
5505
7200
.765 psi/ft
Mud Gradient
11.5 x .052
.598 psi/ft
.765 x .9
.6885 psi/ft
July 2002
MAASP
7200
x ( .6885 - .598)
7200
651 psi
.905
July 2002
Section 6:
Hoisting Calculations
July 2002
Hoisting Calculations
Hoisting Systems
There comes a point where an object cannot be manhandled, usually due to weight,
size or distance to be moved. Here we need a human energy saving device,
commonly called a machine.
A machine is normally any device that can be used to gain some kind of advantage.
The amount of advantage is called Mechanical Advantage.
Mechanical advantage
200
50
Levers
Wheels and axles
Inclined Planes
Pulleys
July 2002
500
4
To calculate Pull required, divide Load number by the lines strung in Derrick.
Pull
The fast line having an accumulation of friction losses has the greatest tension of
all lines strung. The more lines strung, the greater the co-efficient of friction.
Below is a table of constants that can be applied to the formula.
Fast Line Tension =
Weight of Load
Constant
Constant
.271
.1882
.1469
.1224
.1062
.0948
July 2002
Example:
Hook load is 280,000 lbs. Blocks are strung with 10 lines. Calculate Fast Line Load
tension.
Fast Line Load
=
=
=
Weight of Load
280,000
34,272 lbs
x
x
Constant
.1224
Design Factor
1-3/8 Improved Plow Steel Drilling line has a rated strength of 167,000 pounds.
55,666 lbs
if Fast Load is 55,666 lbs. With 10 lines strung up, what is Hook Load?
Fast Line Load
Weight of Load
Constant
July 2002
Weight of Load
.1224
Weight of Load
55,666
.1224
454,790 lbs
July 2002
Example:
When making a Connection the string gets stuck. The blocks are strung with 8
lines of 1-3/8 Improved Plow Steel Wire Rope (breaking strength of 167,000
pounds). A Design Factor of 3.5 is used.
After working pipe, the String is calculated to be stuck at 10,280 ft.
(5, 19.5 lbs/ft pipe is being used).
Calculate the maximum over-pull that can be used.
Design Factor
167,000
3.5
47,714 pounds
July 2002
Hook Load with the Fast Line Load of 47,714 pounds using 8 lines.
Hook Load
Weight of String
Maximum Overpull
324,800 pounds
324,800 pounds
Length
Weight/ft
10,280
19.5
200,460 lbs
324,800
200,460
124,340 pounds
July 2002
Max Overpull
311,400
110,940 pounds
200,460
Wear on the line has to be monitored and measured , in addition to visual checks a
record of use is kept . The unit of measurement is the ton mile.
Ton-Mile calculations
What is a Ton-mile ?
Example:
Drill Collars :
Drill Pipe:
Block and Hook weigh:
(1 short ton =
2,000 lbs
1 mile =
5280 ft)
July 2002
First:
Wt of pipe
250,000
2,000
125 tons
14,100
5,280
2.67 miles
Second:
125
2
62.5 tons
62.5 x 2.67
166.8 Ton-Miles
The collars are pulled 14,100 before they reach the surface. This is 2.67 miles.
100,000
2,000
50 tons
50 x 2.67
133.5 Ton-miles
July 2002
25 tons
900 ft
.17 miles
Third:
Block weighs
25 x .17
4.25 Ton-miles
304.55 Ton-miles
45,000
2,000
27.5 Tons
5.68 miles
July 2002
27.5 x 5.68
156.2 Ton-
304.55
460.7 Ton-Miles
156.2
Exercise:
Hole depth 11,000 ft. Drill pipe 5, 19.5 lbs/ft. Mud Weight 11ppg. 800 ft of
Drill Collars at 147 lbs/ft. Travelling Block eight 40,000 lbs.
1 mile
1 short ton
=
=
5,280 ft
2,000 pounds
Weight of pipe
Buoyancy factor
10,200 x 19.5
.8328
165,652lbs
July 2002
Wt in Mud
Average weight
198,900 x .8328 =
82.38
2 =
2,000 pounds
82.83 Tons
41.41 Tons
41.41 x 1.93
79.9 Ton-Miles
48.9 x 1.93
94.5 Ton-Miles
48.9 Tons
Average weight
Distance pulled
48.9 Tons
2
800
5,280
24.5 Tons
.15 miles
22,000
5,280
4.16 miles
Weight
40,000
2,000
20 Tons
2 x 261.3
July 2002
Section 7:
Buoyancy Effects
July 2002
BUOYANCY
July 2002
Buoyancy Factor
= 1-
Example:
If mud weight is 10 ppg calculate Buoyancy Factor
Buoyancy Factor
1-
10 8.33
7.9
1-
1.2
7.9
1-
.1519
.848
To find Hook Load in mud, first calculate dry weight, then multiply dry weight by
Buoyancy Factor.
July 2002
Example
Calculated The Immersed Weight of
10,000 ft of 5, 19.5 pounds/ft drill pipe
Buoyancy Factor
.848
Immersed Weight
195,000 x .848
165,360 pounds
Buoyancy factor tables are found in most rig handbooks, but keep a copy of the
formula in your notebooks just in case.
The Buoyancy Effect is very important when considering Drill Collar length
required to give required Weight on Bit.
Example:
How many 30drill collars of 112 pounds/ft would be required to give a Weight on
Bit of 50,000 pounds in 11.5 ppg mud.
First: Calculate the Buoyancy Factor =
1 -
1 -
11.5 8.33
7.9
.1747
.825
July 2002
112 x .825
92.4 lbs/ft
= 50,000
92.4
541 ft
541
30
18 collars
July 2002
Example:
How many 30 drill collars of 105 pounds/ft would be needed for a Bottom Hole
Assembly to give 55,000 pounds weight on bit in 10.8 ppg mud, with an excess of
20,000 lbs collar weight?
Total collar weight in mud
Buoyancy factor
55,000 + 20,000
75,000 pounds
1 -
.836
10.8 8.33
7.9
105 x .836
87.8 pounds/ft
75,000
87.8
854 ft
854
30
28.5 or 29 collars
To place these steps into a single formula (assuming a known Buoyancy Factor)
July 2002
No. of 30 collars
Wt of collars required_____
Collar
Buoyancy
Collar
wt/ft x
factor
x length
75,000
x
.836 x
105
75,000
2633.4
28.5 collars
30
Worked Example:
10,000 ft deep hole. Prior to running back in we decided to use 147 pounds/ft
collars each 30 ft in length. The required Weight on Bit will be 60,000 lbs with
30,000 lbs excess as Safety Factor.
The mud weight is 10.2 ppg
Drill pipe is 5 OD with 4.276 ID
Drill Collars are 8 OD by 3 ID
Calculate
a)
Number of joints of collars required
b) Expected number if barrels of mud to be displaced from hole.
July 2002
Buoyancy factor
b)
24 collars at 30 length
1-
.845
60,000 + 30,000
147 x .845 x 30
24.1 or 24 collars
24 x 30
10.2 8.33
7.9
720 ft of collars
10,000 - 720
9280 ft
=
=
52 - 4.2762 bbls/ft
1029.4
.0065 bbls/ft
.0065
x
9280
60.32 bbls
July 2002
82 - 32
1029.4
38.47 barrels
60.56
99.03 barrels
720
38.47
To check our calculation, the drill collars have displaced 38.47 barrels of mud
weighing 10.2 ppg.
This volume weighs
38.47 x
=
42
10.2
16480.5 pounds
16480.5
16480.5
147 x 30 = 3.7 collars
90,000
147 x 30 = 20.4
20.4 + 3.7
=
24.1 collars
The same, as calculated above.
Randy Smith Training Solutions Ltd
July 2002
When calculating collar length required, the term NEUTRAL POINT is commonly
used.
This is the point at which compression of the lower section of collars changes to
tension of the upper collars and pipe.
A safety factor is used so that any increase in Weight on Bit, will keep the neutral
point in the collars. Drill pipe run in compression can be detrimental to the string
life.
Common neutral points are between 70% - 90% of collar length.
If neutral point was at 80% of collar length, then 20% would be above and in
Tension.
Note: this measured from the bit up.
Example:
30ft, 147 pound/ft collars in 10.2 ppg mud. How many collars required to give
60,000 lbs W.O.B. with neutral point 80% up collars.
Buoyancy factor = .845
60,000
147
483 ft
.845
July 2002
If
80% =
483 ft
1%
483
80
100% =
483
80
100
603.75 ft
Drill pipe
603.75
30
20.1 or 20 collars
Tension
20 %
above
Neutral Point
80 %
below
Drill collars
Compression
July 2002
Section 8:
Miscellaneous Calculations
July 2002
Miscellaneous Calculations
The following calculations are commonly used around the rig.
Spotting Pills
Torque
Stuck Pipe
Weighting up
SPOTTING PILLS:
TD 9000, Hole Diameter 12 , Mud Weight 11ppg
5 Drill Pipe ID 4.276
600 of 8 x 3 Drill collars
Make up a pill to cover collars plus 25% extra.
Pump 1 barrell/20 mins of the extra once the pill has been placed in the drill collar
annulus.
Calculate:
1.
2.
Volume of pill
Volume of mud to spot the pill
First:
50 barrels
July 2002
Second:
Third:
50
.25
12.5 bbls
12.5
50
62.5 barrels
(32)
1029 bbls/ft
.0087 bbls/ft
cap. of collars
5.25 bbls
12.5
12.5
7.25 bbls
4.2762
1029 bbls/ft
.01776 bbs/ft
cap. of collars
Cap. of pipe
600
5.25
July 2002
7.25
0.1776
408 ft
600
400
1008ft
Fourth:
Volume of mud
9000 - 1008
7992ft
0.1776 x 7992
142 bbls
This value has been calculated for the string only. An addition of the mud inside
the surface lines must be made.
i.e.
5 bbls
142 + 5
147 bbls
July 2002
TORQUE
Example:
9 inch drill collar with 7
up to 83,000 ft-lbs.
5/8
Explanation:
The value of 83, 000 ft-lbs requires a tong 1 foot long to give 83, 000 lbs of pull.
If the tong is 4 feet long, the extra leverage will reduce this value by 4.
Ft-lbs
Tong length, ft
83000
4
20,750 ft.lbs
July 2002
Example:
At what value should torque gauge be set if 50,000 ft. lbs is required using 5ft
tongs?
Value =
50,000
5
10,000 ft lbs
STUCK PIPE
Being able to calculate the depth at which the string is stuck is invaluable when
spotting freeing pills.
There are a number of ways to calculate Free Points. Section of the I.A.D.C.
Drilling Manual covers some of the techniques.
735,294 x E x W
P
735,294
a Constant
July 2002
Example:
16.6 lbs/ft drill pipe. Average pull of 50,000 lbs gave average elongation of 12
inches.
Calculate Free Point
L
735,294 x 12 x 16.6
50,000
2929 ft
V1 D1 + V2 D2 = (V1 + V2) DR
V1
V2
D1
D2
DR
=
=
=
=
=
July 2002
=
=
=
=
=
V1
V2
W1
W2
DB
V2 =
becomes:
V1 (W2 -W1)
WB - W2
=
=
=
=
12ppg
10ppg
35.4
100bbls
V2
= V1 (W2 - W1)
WB - W2
=
200
23.4
July 2002
When mixing, Barite container gauge would have to drop 12,735 lbs (or 5.7 tons) or
127 sacks would be used.
To make it easier the formula can be modified.
V2
V1 (W2 = W1)
35.4 - W2
1.
Modified formula for long tons (2240 lbs = 1 long ton) required per 100
bbls of mud (V1).
modifies to:-
July 2002
V1
149,000
2240
Apply V1
66.5 Tons
V2 tons
2.
V2 pounds
3.
July 2002
The above formulae give the quantity of barite required to increase the
weight of 100 barrels of mud.
The following example will be used to check the above formulae.
Example:
Mud weight of 9.5ppg has to be raised to 11.2ppg, using barite.
Calculate:
a)
b)
c)
a)
V2
105 sacks
b)
10500 Pounds
4.67 Tons
c)
V2
July 2002
4.67 tons
4.67 x 2240
10,460 pounds
10,500 pounds
All answers are same give or take a number of pounds due to rounding off figures
for useable numbers.
Example:
Mud weight is to be raised from 9.6 to 10.8 ppg.
Total mud in system = 1420 bbls
Barite is stored in pressurized tanks calibrated in Long Tons (1 Ton = 2240 lbs)
Present Tank Reading
125.8 Tons
3.24 x 14.20
461 Tons
125.8 - 46.1
79.7 Tons
July 2002
Weights in ppg
For watering down the mud, use the following to get barrels of water required.
bbls of water
Weights in ppg
July 2002
July 2002
2.
3.
How many US gallons would fill a tank with a capacity of 450 cubic ft?
4.
5.
What would be the equivalent in P.S.I. of 15 tons resting on a square 2ft by 2ft
6.
How many pounds force would be exerted on a hatch 2ft by 1.5ft if the
pressure behind it was 3 P.S.I.
7.
Convert 240 US gallons per minute flow into litres per minute flow.
8.
9.
How many pounds difference between 1000kg and one long ton?
10.
July 2002
13 yds, 1 ft 6 inches
2.
3.
3366.4 US gallons
4.
77.05 P.C.F.
5.
15 x 2240
24 x 24
6.
7.
908.4 ltr/min
8.
2,204 lbs
9.
10.
90 + 460 = 550R
58.33 PSI
July 2002
1.
2.
b) 11/16
c) 7/9
d) 23/32
e) 5/24
b) .7945
c).7987
d) .8429
e) .6464
3.
4.
5.
Calculate the annular area between a 13 inch inside diameter pipe and a 5 inch
outside diameter pipe.
6.
7a.
b) 138
c) 276
d) 552
7b.
What volume would be in the tank if the liquid height was 1 foot?
7c.
How much volume has been added to the tank if during drilling operation the
lever rose by 1 foot 5 inches?
July 2002
Sand
Trap
SAND TRAP
July 2002
c) .7778
b) .79
d) .7188
c) .80
e) .2083
d) .84
e) .65
3. D or 2 r = 18.85 inches
4. r2 = 32 = 28.27 sq. inches
5. = .7854 (132 - 52) = 113.1 sq. inches
6. a) 8.3
b) 11.75
c) 16.6
d) 23.49
= 22.7 BBLS
July 2002
SECTION 3
1.
b)
What would be the liquid volume with 5 inch pipe in the hole from top to
bottom?
c)
d)
e)
2.
Calculate the pump output per stroke of a triplex pump with a 12 stroke
and liner size of 6 at 98% volumetric efficiency.
3.
July 2002
SECTION 3 (Cont)
4a.
What would be the fluid output per minute of a triplex pump running at 80
strokes per minute, with 6.25 liners and 98% volumetric efficiency?
4b.
4c.
What would be the annular velocity of the fluid passing round the drill
collars?
5.
How long would it take to circulate an annular volume of 950 BBLS using the pump
in 4a?
6.
What would be the maximum pressure that could be reached pumping at 400
gallons/minute with a pump of 750 hydraulic horse power?
7.
Determine the new pressure required by increasing the pump rate from 60 to 65
strokes/min.
Pump pressure at 60 STK/MIN was 2,650 PSI.
8.
Determine the new pump pressure required to pump a lighter fluid at the same
rate. 10.5 PPG mud is being pumped at 80 STKS/MIN at 3,000 PSI.
The weight is being reduced to 9.8 PPG.
9.
Calculate the total cross sectional area of three jet nozzles 16/32, 16/32 and
14/32.
July 2002
SECTION 3 ANSWERS
1a.
1b.
1538.9 BBLS
357.3 BBLS
1896.2 BBLS
90.48 BBL
1896.2 90.48
1c.
1805.7 BBLS
297.8 BBLS
July 2002
1d.
1e.
2.
62 = .034985 BBLS/Cylinder
1029
July 2002
3.
8 inches is 2/3 of a foot, therefore the output would be 2/3 or .6666 of that of a
12 stroke
8 x (52)
12
1029
= .01619 BBL/Cylinder
95 =
100
.046
BBL/STK
4a.
(6.252) x 3 x .98 x 80
1029
4b.
4c.
= 8.928 BBL/MIN
BBL/MIN
BBL/FT
= 8.928
.0836
= 106.7 Ft/Min
July 2002
Annular volume
Pump output
(BBLS)
(BBLS/MIN)
950
8.928
= 106.4 Minutes
6.
HHP = P x V
1714
750 = P x 400
1714
750 x 1714
400
= P
P = 3214 PSI
7.
= 2650 x (652)
(602)
= 3,110 PSI
July 2002
9.
= . 3927 sq
14/32
= .7854 x (14/322)
= .1503 sq
July 2002
Calculate:
Slurry volume with 10% excess
Number of Sacks
Pump stroke to pump the plug for the following single stage cement job.
Hole size 17
Casing size 13 3/8 set at 4,600 FT
Casing ID 12.42
Yield 1.05 cubic FT/SACK
Pump output .138 BBL/STK
Float set 80 above shoe
2.
a.
b.
c.
Slurry volume.
Volume of water behind the cement.
Pump stroke to displace.
Hole size 8
Drill pipe size 5 cap .01738 BBL/FT
Cement plug height 500 FT
Water ahead of cement 10 BBLS
Pump output .103 BBLS/STK
Hole depth 10,350
July 2002
SECTION 4 ANSWERS
1a.
1b.
July 2002
1c.
Nos of STKS
To Bump Plug
Casing Volume
4520 x (12.42)
1029
675.4 BBLS
675.4
4,894 STKS
Nos of STKS
2a.
.138
2b.
Annular Cap
= 10 (8.52 52)
1029
July 2002
2b (cont)
= 10
.0459
= 218
35.1
(0.459 + .01738)
= 555
Add the height of the water in the pipe.
555 + 218
= 773
July 2002
July 2002
1.
2a.
Calculate the mud weight in PPG that would give the following pressures at:
i)
ii)
iii)
5,000 PSI
2,325 PSI
10,950 PSI
at
at
at
10,000 ft (TVD)
5,000 ft (TVD)
16,450 ft (TVD)
2b.
What would be the increase in mud weight required to exert an additional 350 PSI
hydrostatic pressure for the examples in (2a)?
3a.
3b.
to 2,000
to 3,000
to 5,000
July 2002
Calculate the relevant values and construct a step down chart for pumping kill mud
down the drill pipe.
Well information:
Depth 8,200
Mud weight 10 PPG
Shut in drill pipe pressure = 250 PSI
Slow circulating pressure = 850 PSI at 30 STK/MIN
Strokes required to pump from surface to the bit = 860 STKS
a.
b.
c.
d.
e.
5.
6a.
Calculate in cubic feet the volume a 10 BBL gas kick would occupy on surface. If the
original formation pressure was 5,300 PSI and atmosphere pressure is 14.75 PSI.
Calculate the formation strength (fracture pressure) from the following data.
Shoe depth 6,200 (TVD)
Mud weight 9.6 PPG
Leak off pressure 1,200 PSI
Give answers as a pressure and a pressure gradient.
July 2002
6b.
Calculate the maximum allowable annular surface pressure for 10 and 12 PPG mud
respectively.
July 2002
1a.
1b.
1c.
6,240 PSI
6,718 PSI
5,920 PSI
i.
ii.
iii.
9.61 PPG
8.94 PPG
12.8 PPG
2b.
a)
b)
c)
3a.
3b.
12.02 PPG
4a.
Kill mud wt
=
=
=
=
957
463
1706
3,126 PSI
SIDPP
Depth x .052
= 10 +
+ Original Mud
250
8200 x 0.52
July 2002
4a (Cont)
= 10 + .58
= 10.6 PPG
4b.
Initial circulating pressure = Shut in drill pipe pressure + slow circ pressure
= 250 + 850 = 1100 PSI
4c.
4d.
10.6 x 850
10
901 PSI
July 2002
5.
V2 = P1 x V1
P2
STKS
1100 PSI
100
200
300
400
500
600
700
800
850
1077
1054
1031
1008
985
962
939
916
901
P1 = 5,300 PSI
V1 = 10 BBLS
P2 = 14.75
V2 = 5,300 x 10
14.75
= 3,593 BBLS
For cubic ft 3,593 x 5.6146
= 20,174 cubic ft
July 2002
6.
Fracture Pressure
=
Leak off plus hyst to shoe
= 1200 + 6200 x 9.6 x 0.52
= 4,295 PSI
July 2002
1.
Calculate the maximum hook load that can be applied with 12 lines
13/8 wire with a breaking strain of 167,000 and a design factor of 3.
2.
With the rig up in question if the string weight was reading 350,000lbs.
What would be the loading on the fast line?
3.
= 40,000 lbs
= 200,000 lbs
= 28,000 lbs
July 2002
1.
167,000
3
55,660 lbs
55,666
.1062
524,161 lbs
Weight of load
Weight x Constant
350,000 x .1062
Weight of load
2.
37,170 lbs
July 2002
3.
Distance moved
Ton Miles
200,000
2,000
12,200
12,200
5,280
100 x 2.31
100 Tons
2.31 Miles
Drill Collars
Move 12,200 before they reach surface.
=
2.31 Miles
Ton Miles
40,000 x 2.31
2,000
July 2002
300
5,280
28,000
2,000
14 Tons
Distance
12,500 x 4
5,280
9.47 Mile
Ton Miles
14 x 9.47
July 2002
1.
2a.
12 PPG
14 PPG
16 PPG
How many 30 drill collars would be required if 60% of the available collar weight is
20,000 lbs?
8 drill collars in 11.8 PPG mud.
Weight = 146 lbs/ft
2b.
Where in the drill calculations would be the neutral point if 18,000 lbs was being
applied to the bit?
July 2002
1a.
1b.
1c.
.818
.787
.757
2a.
8.33)
7.9
= .821
60%
= 20,000
100% = 20,000
60
100
Buoyed Wt
Buoyancy Factor
Dry Wt
33.333
.821
40,600
July 2002
Length
40,600
146
278 of DC
Drill Calcs
Run
2b.
278
30
9.26
18,000
Buoyed Wt of one Ft of DC
18,000
.821 x 146
150
July 2002
1a.
What volume of pill is required to fill the drill collar annulus and leave 20% of that
volume in the pipe?
Hole size 8 Depth 12,200
Drill Collars 6 1/4 OD 2 ID
Drill Collar Length 360
1b.
How many strokes would be required to spot the pill then displace it out of the
string?
Drill Pipe 5 Cap .01738 BBLS/FT
Pump Output .102 BBL/STK
2.
Calculate the line pull to apply the following torques using an effective tong length
of 3.5 ft.
26,500 ft lbs
64,000 ft lbs
92,000 ft lbs
3.
What would be the resulting density if 200 BBLS of 15.2 PPG mud was mixed with
150 BBLS of 12.6 PPG?
4.
How much barite would be required to increase the mud weight in a system of 950
BBLS from 11 PPG to 11.6 PPG?
July 2002
1a.
8.52 6.252
1029
.0323 BBL/FT
36
11.6 BBLS
Plus 20%
13.9 BBLS
String Capacity
360
Plus
11,840
2.65 BBLS
208.4 BBLS
1b.
.0323
x (2.752)
1029
x
.01738
+
205.78
208.4
206.1 BBLS
2.3
July 2002
To spot pill
206.1
.102
2,020 STKS
3.
4.
V2
14.08 PPG
V1 (W2 W1)
WB W2
WT of Barite
23.95 x 1490
35,684 lbs
July 2002