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Drilling Calculations

Course

Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course


CONTENTS
Section 1:

Units of Measurement

Section 2:

Background Mathematics

Section 3:

Fluid Circulation Calculations

Section 4:

Cementing Calculations

Section 5:

Pressure Control

Section 6:

Hoisting Calculations

Section 7:

Buoyancy Effects

Section 8:

Miscellaneous Calculations

Appendix:

Course Consolidation Exercises

Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course

Section 1:
Units of Measurement

Calculations
would
not
exist
without
measurement.
Section 1 covers the most
commonly used systems of measurement
together with basic symbols and common
Conversion Factors.

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July 2002

Units of Measurement

Science today is totally dependent on measuring systems. A system was


developed by a group of people to fit their needs, much like a language. Today
only two systems survive the Imperial and Metric.
What do we measure ?
Everything that exists on earth and in space has physical, chemical and
biological properties known as MATTER which is measurable.

The most common measurements taken are:


Length
Area
Volume
Mass (weight)
Density
Pressure
Time

Some are Derived units: Density is derived from Mass


Area and Volume are derived from units of Length

There are many more eg: Light frequency; radioactivity; heat; viscosity
and reflection

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July 2002

IMPERIAL SYSTEM

LENGTH:

inches, feet, yards and miles are the most common


12 inches
3 feet
1760 yards
5280 feet

Exercise:

=
=
=
=

1 foot
1 yard
1 mile
1 mile

Convert 2845 inches to yards, feet and inches

First, divide by 12 to obtain feet and inches:


2845 = 237 feet 1 inch
12
Second, divide the feet by 3 to get yards and feet:
237
3

= 79 yards 0 feet

Therefore, 2845 inches = 79 yards 0 feet 1 inch.

To simplify the system for Rig use, yards are not used and inches are often
changed to tenths of a foot. The Rig Tape is calibrated in feet and tenths.

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July 2002

The same units as length with the addition of the word square in
AREA:
front square inches, square feet etc

As with length, problems arise when converting from one unit to another.
144 square inches
9 square feet
3,097,600 square yards
27,878,400 square feet

Exercise:
inches.

1.

2.

=
=
=
=

1 square foot
1 square yard
1 square mile
1 square mile

Convert 92,846 square inches to square yards, sq.feet and sq

First, divide by 144

92846
144

644 sq ft, 110 sq inches

Second, divide 644 by 9 =

Therefore: 92,846 sq inches

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644
9

71 sq yds, 5 sq ft

71 sq yds, 5 sq ft, 110 sq ins

July 2002

VOLUME:

The same units as length, but prefixed by cubic


Cubic inches, cubic feet etc

1728 cubic inches


27 cubic feet

=
=

1 cubic foot
1 cubic yard

The common term for Mass is WEIGHT. Weight is measured in


MASS:
ounces, pounds, hundred weights and tons.

16 ounces
112 pounds
20 hundred weight
2240 pounds

=
=
=
=

1 pound
1 hundred weight
1 ton
1 ton

1 ton is also called a LONG TON.

DENSITY: Density is the weight of a given volume of substance and is


measured in pounds per cubic foot. Density distinguishes different substances,
whereas weight does not take size into account.

(A block of wood will not weigh the same as a block of gold as their densities
are different).

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July 2002

The U.S. oilfield unit is measured in pounds per gallon. Gallon is a liquid volume
measurement and is therefore used in measuring liquid density.

The gallon is different in the U.S. and U.K. The U.K. gallon of water weights 10
pounds, whereas the U.S. gallon of water weighs 8.34 pounds. The U.S. gallon
is standard in the Oilfield. (A cubic foot of water weight 62.4 pounds).
The density measurements are therefore calculated in ppg (pounds per us
gallon) and pcf (pounds per cubic ft). Conversion means changing gallons to
cubic feet or vice versa.

Exercise:
1.

Convert 8.34 ppg to pcf:

First, how many us gallons in a cubic foot?


=

2.

Second, multiply

8.34 x 7.4809

7.4809 U.S. gal / cubic ft


62.4 pounds/cubic ft

PRESSURE: Pressure is the force applied over a given area and is measured in
pounds per square inch.( psi)
PSI has always been the common unit, therefore conversion problems do not
exist. With very high pressures, the pound may be changed to TONS. In the
case of pressure being expressed in TONS/square ft we need to convert both
measurements: Tons to pounds, and square feet to square inches.

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July 2002

20 tons per sq ft

(20 x 2240) pounds per 144 sq inches


44800 pds per 144 sq inches

44800
144 pounds per sq in

311 lbs per sq in

To make conversion easier, a table of Units and Conversion Factors is included


at the end of Section 1.

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July 2002

THE METRIC SYSTEM


The Metric system covers all units of measurement, but makes use easier as it
is based on units in multiples of ten.
LENGTH

The fundamental unit is the METRE


1 metre

1000 millimetres
100 centimetres
1000 metres

=
=
=

39.37 inches

1 metre
(milli = one thousandth)
1 metre
(centi = one hundredth)
1 kilometre (Kilo = a thousand times)

To use the Metric system, and understanding of DECIMAL places is essential.


1
10
1/10
1/100
1/1000

Exercise:

in decimal
in decimal
in decimal
in decimal
in decimal

=
=
=
=
=

1.0
10.0
0.1
0.01
0.001

How can 0.04 be expressed in words or as a fraction.

Counting from the decimal point, move to the right, until the decimal point is to
the right of the last number.
1 jump = 1/10, 2 jumps = 1/100
Therefore, 0.04 can be expressed as 4/100 or four hundredths.

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July 2002

Exercise:

Express 0.00328 in words or as a fraction.

1st
2nd
3rd
4th
5th

=
=
=
=
=

tenth
hundredth
thousandth
ten thousandth
hundred thousandth

There are 5 jumps to the right. Therefore, 0.00328 is 328/100,000 or three


hundred and twenty eight, one hundred thousandth.
Most measurements go down to thousandths.
3_
1000

0.003

25_
1000

0. 025

These are commonly used when measuring small parts of a unit.

0.025 of a metre is 25 millimetres or 2.5 centimetres.

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July 2002

DECIMAL POINT MOVEMENT:


1 place to the right
2 places to the right
3 places to the right
4 places to the right
5 places to the right
6 places to the right

=
=
=
=
=
=

one tenth
one hundredth
one thousandth
one ten-thousandth
one hundred thousandth
one millionth

=
=
=
=
=
=

0.1
0.01
0.001
0.0001
0.00001
0.000001

AREA:
1
1
1
1

sq metre
sq metre
sq kilometre
hectare

=
=
=
=

100cm x 100 cm
1000mm x 1000mm
1000m x 1000m
100m x 100m
cm
mm
m

MASS: (Weight)

=
=
=

=
=
=
=

10,000 sq cms
1,000,000 sq mm
1,000,000 sq m
10,000 sq m

centimeter
millimeter
metre

The gram is the basic metric unit of weight


1000 grams
1000 milligrams
1000 kilograms

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=
=
=

1 kilogram
1 gram
1 metric ton

July 2002

VOLUME:

The metre is again the standard but it is called a CUBIC metre

The metric system commonly uses cubic centimeters or cubic metres to


express volume and the LITRE when using liquids.
1 cubic metre
1000cc
1000 litres

=
=
=

100 x 100 x 100


1 litre
1 cubic metre

1,000,000 cubic cms

PRESSURE: The metric unit of pressure is kilograms/sq centimeters, and the


smaller units of grams/sq centimetres

DENSITY:

Defines the weight of a given volume of a substance.

In the metric system, density is measured in kilograms/cubic metre or


grams/cubic centimetre.
On the rig, drilling fluid is often measured in pounds/cubic foot, Specific
Gravity or pounds per gallon.
Specific gravity is similar to Density is as much as the mud weighing 1gm/cc
(water) has a Specific Gravity of 1. A S.G. of 2 means that the substance has
a density twice that of water (of 2gms/cc).
The Mud Balance gives 3 units of density measurement:
Pounds/cubic ft
Specific gravity (gms/cc)
Pounds per gallon

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July 2002

COMMON SYMBOLS AND ABBREVIATIONS

Inches
Feet
Cubic inches
Cubic feet
Square inches
Square feet
Pounds
Ounces
Pounds per cubic foot
Pounds per gallon
Pounds per square inch
Millimetres
Centimetres
Metres
Square metres
Cubic centimetres
Kilometre
Grams
Kilograms per sq centimetre
Barrel

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=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

ins or
ft or
cu ins or ins3
cu ft or ft3
sq. ins or ins2
sq. ft or ft2
lbs
oz
pcf or lbs/ft3
ppg or lbs/gall
P.S.I.
mm
cm
m
m2
cc or cms3
km
gm
kg/cm2
bbl

July 2002

COMMON SYMBOLS AND ABBREVIATIONS


+

Plus

2+6 =

minus

72 =

multiplied by

3x4 =

12

divided by

10/2 =

>

greater than

>

<

less than

<

plus or minus

60%

the ratio

1:4

=
therefore
C-B

A+B =

42

square of 4

4x4 =

16

square root

11

parallel to

perpendicular

triangle

square

pi

percent

320

degree

inches

feet

a-2

negative exponent

cube root

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1%

364 = 4
July 2002

UNITS AND CONVERSION FACTORS

DEPTH/LENGTH:

Multiply
To obtain

cm

0.39370
in
0.3281
ft
0.01
m
____________________________
25.40005
mm
2.54000
cm
0.08333
ft
____________________________
30.48006
cm
12.0
in
0.30480
m
____________________________
100.0
cm
39.370
in
3.2808
ft
1.936
yd
____________________________
3.280.83
ft
1.000
m
0.62137
mi
____________________________
5,280.0
ft
1,609.34
m
1,609.34
km
____________________________

in

ft

km

mi

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by
by

to obtain
Divide

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

AREA:

VOLUME/CAPACITY:

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by
by

to obtain
Divide

cm2
0.15499
in2
________________________________
6.4516
cm2
in2
________________________________
ft2
929.0341
cm2
0.092903
m2
________________________________
1,549.9969
in2
m2
10.76387
ft 2
________________________________
acres
43,560.0
ft2
4,480.0
yd2
4,46.873
m2
0.00405
km2
0.0015625
mi2
_________________________________
km2
247.104
acres
_________________________________
mi2
640.0
acres
2.5899
km2
_________________________________
cm3
1,000.00
mm3
0.01
litre
0.6102
in3
0.0002642
gal
0.00003531
ft3

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

VOLUME/CAPCITY
(cont)

in3

litre

gal (U.S.)

gal (imp)
bbl (U.S.)

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by
by

to obtain
Divide

16.38716
cm3
0.4329
gal
0.1638
litre
0.5787
ft3
_______________________
1,000.0
cm3
1,000
ml
61.2705
in3
1.57
qt
0.26417
gal (U.S.)
0.3531
ft3
_______________________
3.785.0
cm3
231.0
in3
4.0
qt (U.S.)
3.7853
litre
0.83268
gal (imp)
0.13368
ft3
0.2381
bbl (42)
_______________________
1.20095
gal (U.S.)
_______________________
158.984
litre
42.0
gal (U.S.)
5.61458
ft3
0.9997
bbl (imp)

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

VOLUME/CAPCITY
(cont)

by
by

to obtain
Divide

159.031
litre
42.112
gal (U.S.)
________________________________
3
1,728.0
in3
ft
28.31684
litre
7.4809
gal (U.S.)
0.1781
bbl (42)
0.2831
m3
_________________________________
m3
264.17
gal (U.S.)
35.314
ft3
6.290
bbl (42)
1.3079
yd3
_________________________________
acre/ft
325.850.0 gal (U.S.)
43.560.0
ft3
7,758.4
bbl (42)
1,613.33
yd3
1,233.49
m3
_________________________________
DENSITY/CONCENTRATION
Gm/cc (s.g.)
350.51
lb/bbl (42)
62.42976 lb/cu ft
8.34544
lb/gal (U.S.)
0.036127
lb/cu in
___________________________________

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bbl (imp)

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

by
by

to obtain
Divide

DENSITY/CONCENTRATION
(cont)
lb/gal (U.S.)

WEIGHT/MASS

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42.0
lb/bbl (42)
7.4809
lb/cu ft
0.119826
gm/cc (S.G.)
____________________________________
lb/cu ft
5.6146
lb/bbl (42)
0.13368
lb/gal (U.S.)
0.016018
gm/cc (s.g.)
_____________________________________
Grain
0.06479
gm
0.229
oz
_____________________________________
gm
15.43236
grain
0.3528
oz
0.220
lb
_____________________________________
oz
437.5
grain
28.34952 gm
0.0625
lb
_____________________________________
kg
35.274
oz
2.2046
lb
_____________________________________
lb
453.59237 gm
16.0
oz
0.4536
kg

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

WEIGHT/MASS
(cont)

MUD WEIGHT

MUD WEIGHT
To PRESSURE
GRADIENT

ANNULAR VELOCITY

FLOW RATE

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by
by

to obtain
Divide

ton (short)
2.000
lb
ton metric
0.90718
ton (metric
__________________________________
ton (long)
2.240.0
lb
1.12
ton (short)
1.1605
ton (metric)
__________________________________
PPG
x 119.8
Kgm3
x 0.00835 lbs per gallon
Kg/m3
__________________________________
PPG
x 0.052
psi/ft
Pressure Gradient
SG
x .433
psi/ft
3
b/ft
144
psi/ft
Kg/m3
x 0.000434
Or
2303
psi/ft
Kg/m3
x 0.00982 K/Pa/m
__________________________________
Ft/min
x 0.3048
m/min
M/min
x 3.2808
ft/min
__________________________________
Gal/min
x 0.003785 m3/m
Barrels/min
x 0.159
m3/m
M3/min
x 6.2905
bbl/min
3
x 264.2
gal/min
M /min
__________________________________

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

RESISTIVITY

PRESSURE

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by
by

to obtain
Divide

ohms/cm2cm
0.01
ohms m2 m
__________________________________
Ohms/m2m
100.
Ohms m2m
__________________________________
psi
70.3067
gm/cm2
0.0703070 kg/cm2
0.0689474 bar
0.0680458 atm
__________________________________
atm
14.6960
psi
1.3323
kg/cm2
1.1325
bar
__________________________________
14.22333
psi
kg/cm2
0.980665 bar
0.967842 atm
__________________________________
bar
106
dynes/cm2
14.5038
psi
1.1972
kg/cm
0.98624
atm
__________________________________

July 2002

UNITS AND CONVERSION FACTORS

Multiply
To obtain

by
by

to obtain
Divide

F = 1.8 oC + 32

TEMPERATURE:

K =

C = 5/9 (oF 32)

Fahrenheit

Rankine

R =

C + 273

F + 460

Centigrade

Kelvin

Water boils

212.

672.

100.

373.

680F

68.

528.

20.

293.

600F

60.

520

15.56.

288.56.

Water freezes

32.

492.

0.

273.

O0F

0.

460.

-17.8.

255.

Absolute zero

-460.

0.

-273.

0.

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July 2002

Drilling Calculations Course

Section 2:
Background Mathematics

This section covers the basic maths involved in


Drilling Calculations.
How to calculate
Percentages; Areas; Volumes; Capacities and
how to use Fractions.

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July 2002

Fractions
What is a Fraction?
A fraction is a part of a whole. Two and a half inches is equal to two inches
plus one half of an inch. This can be represented in two ways.

First:

OR

as a decimal

2.5

Second:

5/8

OR

as a decimal

0.625

To find 0.625

5 is divided by 8

Certain conversions leave five, six, seven and above numbers after the decimal
point
e.g.

0.28463215

This is clumsy and should be reduced for most purposes to four figures
e.g.

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0.2846

July 2002

As most calculations are performed on the calculator it is easy, and accurate,


to use four figures. Using four figures in a hand calculation is clumsy and leads
to error. Therefore, use the calculator often.
Measuring in feet and inches presents problems when tallying pipe. To ease
the situation, feet and tenths of a foot are used. You will have noticed the
Pipe Measuring Tape is calibrated in feet, and tenths of a foot.
Diameters are most commonly measured in feet and inches because they are
usually taken on their own. In contrast, length is measured in feet and tenths
of a foot for ease of addition.
When diameters are involved in calculations, for instance in volumes, the inches
or vulgar fraction has to be converted to decimal.
e.g.

Cylindrical Tank 6ft 4 inches diameter


To convert: There are 12 inches to 1 ft,
Therefore, 4 inches = 4/12

Therefore 4 12

0.3333

Diameter in decimals

6.3333 ft

The calculation is recurring therefore four decimal places are used.

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July 2002

What is a Decimal Place?


When asked to calculate to four Decimal Places your inputs should have four
numbers to the right of the decimal point.
e.g.

What is 8.32567418 to 3, 4 and 5 decimal


3 decimal places
4 decimal places
5 decimal places

=
=
=

8.326
8.3257
8.32567

Notice that the first three decimal places are 8.325, but the answer above is
8.326.
The technique of Rounding-Off is being used.
If the next number is five or greater, then increase your last decimal place by
one.
e.g.

8.32748

To round-off to 4 decimal places, look at the first decimal place. Being 8 it


is greater than five, therefore increase 4 to 5
=
8.3275
Examples
Round off to 4 decimal places
9.382416
9.221134
9.18796
9.25256

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=
=
=
=

9.3824
9.2211
9.188
9.2526

July 2002

Exercise:

(Round off to 4 decimal places if necessary)

1)

Convert

6-2/8; 3-4/16; 5-7/13; 8-2/6 to decimals.

2)

Convert

42ft 7 inches to decimals.

3)

Convert

10ft 6-1/2 inches to decimals.

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July 2002

Areas
The use of area is found in many places around the rig.
Force on a unit area
Area of deck space
Surface area of pits

Area is expressed as a square a square inch, square centimetre, square foot,


square mile, etc.
A square inch is the area taken up by a square, of 1-inch long sides.
There are 3 common shapes that can easily have their areas calculated.
A shape with 4 sides, each side at 90 to the other Rectangle

Area =

Length

x Breadth

5 x 4 = 20 sq. ins

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July 2002

6 x 3 = 18 sq. ins
3

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July 2002

A shape with 3 sides, angles between each side are variable Triangle

Area = Base x vertical height

height

base

height

Area = base x height

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July 2002

A shape with 4 sides, none of the angles are 90 - Trapezium


Area = Sum of Parallel Sizes x distance between them.
a
ht

(a+b) x ht

Cut trapezium into 3 parts

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July 2002

Another common shape, but not readily calculated, is the Circle.


The area is a relationship between radius, or diameter and circumference.
The Radius is the distance from the centre to the edge.
The Diameter is the distance from the edge to edge via the centre.

Radius
Diameter

2 x Radius

Radius

Diameter

The Circumference is the distance round the edge of the circle. This has a
fixed relationship with the diameter. The diameter of any circle will go round
the circumference 3.1416 times. This value is constant and is called PI ().

To calculate Circumference using diameter, multiply Diameter by

Or

Circumference

x diameter

Circumference

2 x radius

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July 2002

To find the formula for calculating area we can divide the circle into slices like
a cake.

Circumference
= 2 x Radius

For instance the circle has been divided into 32 equal portions - each like a
triangle. Unpeeling the circle we get the shape below.

Radius
2r
The base

circumference

Each triangle has an area of

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D or 2 r

1/2ht x base.

July 2002

Height

radius

Height

Base

or

Diameter
2

Radius
2

2r
32

To calculate for 32 triangles


=

32 x r x 2 r
2
32

32 cancels out.

r x 2 r
2
32

2 cancels out.

r x r

r2

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July 2002

If using Diameter

Area of Circle

32 x D x D
4
32

D x D
4

D2
4

r2
or
D2
4

Exercise:
Find Area of Circles with the following:
a)
b)
c)
d)
e)
f)

Diameter
Diameter
Radius
Diameter
Radius
Circumference

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=
=
=
=
=
=

12
7
4
7
3
24

July 2002

To aid calculation, remember

Therefore, Area

.7854

.7854 x D2

D2
One major application of 4 is the calculation of Annular Area and Volume.
The Annular Area is the area between two concentric circles. For instance
hole to pipe or OD of pipe to ID of pipe.

ANNULAR
AREA

The Annular area is calculated by subtracting the small circle from the larger
circle

With D

Annular Area

diameter of large circle


d
=
diameter of small circle

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D2
4

d2
4

July 2002


Because 4 is common to both the above formula can be rewritten:

4
or

(D2 - d2)

.7854 (D2 - d2)

Example:
Find Annular Area when D = 10 and d = 5

Area =

(102 52)

.7854 (100 25)

.7854 x 75

58.9 sq. inches

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July 2002

Formulas and Problems


Up to this point the formulas used show division, multiplication and brackets.
This can lead to problems unless two basic rules are practiced.
First: the use of brackets. Whenever brackets appear in a formula the
calculation inside must be done prior to using the values outside.
e.g.

.7854 (D2 d2)

Calculate the bracket first


=
=
=

.7854 (102 52)


.7854 (100 25)
.7854 (75)

The value outside can now be multiplied with that inside.


Second:

Solving the equation. This means rearranging a formula to get the


unknown value on one side and the known value on the other side.

Find a:

a+b=c

Move b across and change + to


i.e.

a=cb

find b:

a+b=c

Move a across and change + to


i.e.

b=ca

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July 2002

find a:

ab=c

Move b across and change to +


a= c+b

In multiplication the technique is different. Values are moved


diagonally.

Find a:

a
b

Move b diagonally across = sign


a=cxb

Find b:

a
b

Move b up to c and c to b
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July 2002

a
c =b

a=bxc

Find b:

a
b

(c + d)

a = b (c + d)

(c
If

a
+

10
(3 + 2)

10
5

d)

a = 10
c=3
d=2

What is b:

Pressure

Depth

Solve the Equation to find

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Mud Weight

0.052

a) Depth
b) Mud Weight

July 2002

a)

Pressure
Mud Weight x 0.52

Depth

b)

Pressure
Depth x .052

Mud Weight

Solving an Equation with squares requires the use of Square Roots.


Example:

Area =

D2
4

Find D:

Area x 4

to eliminate the square you must square root the other side.

Area x 4

Square roots are commonly found on calculators today.


The square root of
The square root of

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4 is 2
64 is 8

(2 x 2 = 4)
(8 x 8 = 64)

July 2002

Volumes and Capacities

With an understanding of how to calculate areas it is a straight forward


procedure to calculate the volume of a container.
Volume is the amount of space in a container.
Capacity is the amount of a substance that can be placed in that container
expressed in units relating to both substance and container.
When talking about the capacity of a tank or hole we use barrels, and think of
common rig substance like oil, mud or cement.
To calculate volume we multiply the surface area by the height.

Example:
A tank of 12 long x 6 wide x 8 deep
=

12 x 6 x 8

576 cubic inches

This means 576 cubes of 1 x 1 x 1 would fit into a tank 12 x 6 x 8.

When calculating volume all units must be the same.

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July 2002

Example:
Find capacity in cubic inches of a tank 1 2 x 8 x 3 6
1 2 = 14
3 6 = 42

Capacity

14 x 8 x 42

4704 cubic inches

We have assumed vertical walls. If the tank had sloping walls the following
volume calculations would be used.

50

30
10

20

Side
View

Plan View

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10

July 2002

The area of side A can be found using the formula for a trapezium.
Area =

Sum of Parallel sides x half distance between them

Area =

10
(50 + 30) x 2

400 sq. inches

Then calculate capacity as:

Area x

sum of parallel sides on wall B


2

20 + 10
2

400

400

30
2

400

15

6000 sq. inches

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July 2002

Calculating volumes of Cylinders or the Annulus the formula is:


Area x height

Volume

D2
4

height

Make sure all units are the same

4(D2 d2) x height

Annular Volume

.7854

Example:
Find a volume of cylinder in cubic feet/foot of depth if diameter is 10

Volume =

.7854 (102)
144

x 1ft

= .5454 x 1ft
= .5454 cubic feet/foot of depth

The 144 is used to convert square inches into square feet


(1 square foot = 144 square inches).

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July 2002

Example:
Calculate Annular Volume if

Volume =

D = 10

d = 6

depth = 1ft

.7854 (102 62) x 1


144

= .349 cubic feet/foot

The use of cubic feet is not as common as barrels. To calculate the volume in
barrels, we need to convert feet to barrels.
1 barrel = 5.6146 cubic feet.

Applying this to the formula:

Volume in barrels/ft

.7854 (D2)
144 x 5.6146

x 1

Calculating out .7854, 144 and 5.6146 we can simplify the formula to

Volume in bbls/ft

D2
1029

Or
(D2 d2)
1029
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July 2002

Percentage Calculations
Calculating percentages involves simple multiplication, division and rearranging
formula.
Percent is the number of parts of 100.
Example 1
What is 10% of 200 logs?
1%

10%

200
100

2 logs

2 x 10

20 logs

Example 2
How many % is 35 logs of 200 logs?
1%

200
100

1%

2 logs

1 log =
35 logs

=
=

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%
x 35
17.5%
July 2002

Example 3
If 42 logs

= 75% of the total, how many logs are there?

42 logs

75%

42
75

42
75

56 logs

1%

100%

100

Each of the above examples tackles the problem differently.


Example 1 - What was the value of 10%
Example 2 - What was the %
Example 3 - What was the value of 100%

The above examples, although different, use the same formula.


P=RXB
P=
R=
B=

Percentage:-the actual value equaling chosen %


Rate in decimals:- the part of a 100 to be found ie in 4% of
50, 4% is rate.
Base:- the number of which some percentage is to be found.

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July 2002

Example 1 (Repeat)
What is 10% of 200 logs? The question asks you to find a number that equals
a %, being 10% here.
P=

RxB

Rate is the parts of a 100 to be found. In this case 10 parts (10%).


Remember Rate is expressed in decimals. 10% of 100% = .1
P=

.1 x B

Base is the number of which some percentage is to be found. In this case we


want to find 10% of 200

P=

.1 x 200

200 logs

20 logs

10% of 200 logs

Example 2 (Repeat)
What % is 35 logs of 200 logs?
The question asks for an actual percentage. This being the Rate
P

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RxB

(R is unknown)

July 2002

Percentage means the actual number. In this case 35 logs.


35

Rate x Base

Base is the whole. In this case 200.


35

Rate x 200

Rate =

35
200

Rate =

.175 whole (1.75 of 1.0)

Convert decimal to % by multiplying by 100.


.175 x 100
=

17.5%

To convert % to decimal 100


To convert decimal to % x 100
Example 3 (Repeat)
If 42 logs = 75% of the total, how many logs are there?
P

Percentage is number of logs

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RxB
=

42

July 2002

Rate is parts of 100 to be found in decimals

42

75% 100

.75 x B

= .75

Base is equal to total or 100%


Base =

40
.75
56 logs

Examples
What is 42% of 381?
P
P

=
=
=

R x B
.42 x 381
160.02

=
=
=

R x B
R x 281
48
281

What % of 281 is 48
P
48
R

= .1708 x 100

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17.08%

July 2002

225 is 15% of what?


P

R x B

225

.15 x B

225
.15

1500

To remember formula use following diagram

P
P
R

RxB

P
B

P
R

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B
R

July 2002

Drilling Calculations Course

Section 3:
Fluid Circulation Calculations

This section covers the most commonly used


calculations involved with Fluid Hydraulics used
by Drill Crews.

Randy Smith Training Solutions Ltd

July 2002

Fluid Circulation Calculations

Annular Volume Calculations


Using the formula (D2 - d2) x depth, ft
4 x 144
The annular volume in cubic feet can be obtained.
For answer in barrels use:
(D2 - d2) x depth, ft
1029

D
d

=
=

large diameter
smaller diameter

Volumes use:(non annular)

(inside diameter of the hole)


(outside diameter of the string)

D2
1029

Depth, ft

With varying string diameters, casing and open hole it is good policy to draw a
fully-labelled diagram before calculation.
Example:
Calculate Annular Volume in barrels of an 8000 ft hole, 12 inside diameter
with 5 drill pipe.

Randy Smith Training Solutions Ltd

July 2002

0
Annular Volume

[(12.25)2 - (5)2] x 8000


1029
=

.1215 x 8000

972.3 bbls

8000

Convert to gallons.

Annular Volume in gallon

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972.3 x 42

40,836.6 gallons

July 2002

Example:
9
8
5
600ft of 6

Casing set at 9000 ft. ID = 8.84


Open hole to 11,000 ft
Drill pipe 19.5 lbs/ft ID = 4.276
x 2 Drill collars

Calculate

a)
b)

annular volume in bbls, cu ft and gallons


volume of mud inside string in bbls

Volume of Casing annulus


=

(8.842 - 52) x 9,000


1029

464.83 bbls

Volume OH to Collar annulus


=

(8.52 - 62)
1029

21.14 bbls

Vol of OH to
Pipe annulus =

Total

600

(8.52 - 52) x 1400


1029

64.28 bbls

64.28 + 21.14 + 464.83

5520.25 bbls

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July 2002

In Gallons

550.2542

23110.5 galls

In cubic ft =
=

b)

550.25 x 5.6146
3089.4 cubic ft

Capacity of drill string


=

(id) 2 x length
1029

(4.2762) 2
1029

184.79

188.4 bbls

cap. of pipe + cap. of collars


(id) 2 x length
1029

10,400

+
+

(2.52) 2
1029

600

3.64

Example:
10,000ft well.
Drill pipe is 5, 19.5 lbs/ft ID 4.276
600 ft collars 9 x 3
One stand = 90 ft
Calculate barrels of mud required to:a)
b)

Fill hole after 10 stands of drill pipe have been pulled


Fill hole after each stand of collars is pulled

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July 2002

c)
d)

Total mud required to keep hole full when pulling out


Quantity of mud displaced running in the hole with extra 300 of 8
x 2 collars

a)

Volume of steel in 10 stands of drill pipe


= (52 - 4.2762)
1029

900

= 0.065

900

= 5.87 barrels

b)

Volume of steel in 1 stand for drill collars


= (92 - 32)
1029

90

= .06997

90

= 6.3 barrels

c)

Total mud to fill hole


= Drill pipe disp/ft x 9400 + drill collar disp/ft x 600
= .0065
= 61.1

x 9400 + .06997
+

x 600

41.98

= 103 barrels

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July 2002

d)

Running in the hole


= drill pipe
(disp/ft x 9100)

drill collars
+ (disp/ft x 600) +

new drill collar


(disp/ft x 300)

= (.0065 x 9100)

+ (.06997 x 600) +

(82 - 2.752) x 300


1029

= 59.15

41.98

= 101.13

0.548 x 300

16.46

= 117.58 barrels

100
COLLARS
B
B
L
S

50
PIPE

I
50

Randy Smith Training Solutions Ltd

I
STANDS

100

July 2002

Pump Outputs

Pump output calculations are simply volumes


Practical tests for Pump Output per stroke can be made, manufacturers
calculation can be used or you can calculate based on stroke length, liner size
and an Efficiency factor.

Example:
Find pump output/stroke on Triplex with 12 stroke and 6 liners at 95%
Efficiency.
Triplex has 3 cylinders

Volume of Cylinder

D2
4

Volume of 3 cylinders

3 (.7854 (62) x 12)

3 (.7854 x 36 x 12)

3 x 339.29

1017.88 cubic inches

( = .7854)
4

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length

( D2 x length)
4

July 2002

Convert to barrels

1017.88
1728 x 5.6146

1728 cubic inches


5.6146 cubic ft

=
=

1 cubic ft
1 bbl

Out put

.1049 bbls/stroke

.1049bbl at 100% Efficiency


1% Efficiency

.1049
100

95% Efficiency

.1049 x 95
100

.0996 bbls/stk

Annular Velocities and Circulation Times


Knowing hole volumes and pump output the annular velocity for a section of
hole and the time for circulation can be calculated.

Annular velocity (ft/min)

Pump output (bbls/min)


Annular Volume (bbls/ft)

Barrels can be substituted for galls, cubic feet etc

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July 2002

Bottoms up time (mins)

Annular Volume (bbls)


Pump Output (bbls/min)

Again, barrels can be substituted for other units.

Drill string + Annular Volume + Pit Volume


Total Circulation Time =
Pump Output (bbls/min)

Hydraulics Calculations
Observing the size of pumps, pressure rating of unions, safety chains on hoses,
safety clamps on pipe, torque required for tool joints and packing required for
swivel, we can conclude that mud is circulated round the system at pressure.
But stand at the flow line and you notice the mud is moving under gravity, not
pressure.
Disconnect the pump discharge and read pump pressure, it will have dropped to
near zero. Pumps do not put out pressure, they put out flow. It is the
restrictions in the circulating system that creates a back pressure against
which the pump must work.
Friction within the system causes pressure. The pressure at the pumps is the
sum of all the frictional losses around the system.
If we took pressure gauges and could place them at various points around the
system, we would probably note the following:

Assuming pressure at pump is 3000 psi:

Randy Smith Training Solutions Ltd

July 2002

Pressure inside Kelly


Pressure inside near bit sub
Pressure in drill collar annulus
Pressure at flow line

=
=
=
=

2950
2200
200
Zero

The energy is progressively lost around the system.

Most pressure is lost across the bit nozzles. The energy is used to create
jetting and impact sufficient to clean ahead of the bit.
In a good hydraulic system, pressure losses across the Bit should be
approximately 60-65% of Pump Pressure.
Pressure losses can be divided into sections thus:
1.
2.
3.
4.

Surface Lines
Drill String
Drill Bit
Annulus

P
S
I

Randy Smith Training Solutions Ltd

July 2002

The horsepower required to circulate a known quantity of mud at a certain


pressure can be calculated using the formula.

Hydraulic Horsepower (HHP)

P
V

=
=

P x V
1714

Pump Pressure (psi)


Pump Output (gallons/minute)

1714 is a constant
Due to mechanical inefficiency, the output horsepower is always less than input
horsepower.
Mechanical Efficiency =

HHP Output
Mechanical Horsepower Input

Most pumps have a Mechanical Efficiency of approximately 85%. The same


principle applies to volumetric output of a pump called Volumetric Efficiency.

Exercise:
Find Hydraulic Horsepower of pump pumping 350gpm at 2,800 psi

HHP

P x V
1714

2800 x 350
1714

572 HHP

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July 2002

Calculation of Mud Weight and S.P.M. Effect on Pump Pressure


By changing Mud Weight or Pump S.P.M., we fundamentally alter the system
hydaulics. Pressure loss changes cause a change in pump pressure. The effect
can be calculated using simple formula:

New Pressure

Old Pressure x

(New SPM)2
(old SPM)2

Example:
What is pump pressure if an SPM of 60 giving 2500 psi is changed to 70 SPM?

New Pressure

2500

(70)2
(60)2

2500

1.361

3403 psi

3200 psi

Example:
Pressure at 80 SPM

New Pressure

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What is pressure at 70 SPM

3200

(70)2
(80)2

3200

.8752

2450 psi

July 2002

Changing Mud Weight will affect pump pressure in the following way:

New pump pressure

Old pump pressure x

New Weight
Old Weight

Example:
Pump pressure
=
2800 psi with 10.5 ppg mud.
What will pressure be if weight is increased to 11.0ppg ?
New Pump Pressure

2800

11.0
10.5

2800

1.047

2931 psi

Both formulae can be written:


P2

P1

(SPM2) 2
(SPM1) 2

P2

P1

W2
W1

P2

New Pressure

SPM2

New SPM

P1

Old Pressure

SPM1

Old SPM

W1
W2

=
=

Old Mud Weight


New Mud Weight

Randy Smith Training Solutions Ltd

July 2002

Nozzle Size Calculation


Nozzle sizes refer to either the diameter of the hole in 32nds of an inch, or
the cross sectional area in square inches.
You may find the need to calculate square inch area from 32nds or vice versa.

Example:
A bit is to have 2 x 15s and 1 x 14 nozzles. What is the Total Cross
Sectional Area of the nozzles in square inches?
First: Calculate the area of 2 x 15s

15

Area

15/32 nds of an inch, diameter

D2
4

2 x

.7854 x (15/32) 2 x 2

Convert fraction to decimal


=

.7854 x ( .4687)2 x 2

.1725 sq inches

.345 sq inches

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x 2

July 2002

Second:

Calculate for 14 nozzles

.7854 x (14/32) 2

.7854 x .1914

.1503 sq inches

Total Cross Sectional Area =


=

.1503 + .345

.4953 square inches

Example
Convert Total Cross Sectional Area of three nozzles in 32nds of an inch, with
each nozzle to be as close in size as possible.
Cross Sectional Area
Three nozzles
One nozzle
Area

=
=
=
=

.3137 square inches


.3137
.10456 sq inches approximately
.7854 x D2

Solve the equation to get D i.e.

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Area
.7854

July 2002

.10456
.7854

D =

.133138

.3649 of an inch

Convert .3649 of an inch into 32nds, this is done by writing:


?
32
=
.3649
OR
? = .3649 x 32
= 11.67
32 nds
This was not a complete number - it has .67 of a 32nd. But from this we can
see that the nozzles are approximately 11s or 12s.
The .67 is almost 2/3, meaning the average nozzle size is 2/3rds of the way
toward 12.
This means that the nozzles are 12, 12, 11
To check back if 12, 12, 11 is right, we follow method shown in previous
example:

Area

= .7854 x 122 x 2 + .7854 x 112


32
32
=

.22089 + .0928

.3137 sq inches

Therefore 12, 12, and 11 nozzles is correct.


Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course

Section 4:
Cementing Calculations

The Drill Crew should have an understanding of


what is involved in the calculations in order to
check the cementing programme.
The most commonly used calculations are used
in Single Stage, Multiple Stage and Plug jobs.

Randy Smith Training Solutions Ltd

July 2002

Cementing Calculations

Single stage jobs, Multiple stage jobs and plugs are drilling practices which
require cement to be placed downhole. Not just placed anywhere, but
accurately positioned in order to perform a specific task. This requires
accurate calculation that will be checked by 3 or 4 persons one being the
Driller, but most likely the Toolpusher.
The calculations are slightly different in each case i.e. Single, Multiple and Plug
jobs, but they all require skill at calculating Annular Volumes.

To recap:Capacity of Cylinder

OR

Capacity of Annular Space

OR

D2
4

(Answer in cubic inches, ft etc)

D2
1029

(Answer in barrels per ft)

(D2 d2)
4
(D2 d2)
1029

Number of strokes required to pump =

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Volume______
Pump Output/Stroke

July 2002

Single Stage Job


Given 12- diameter hole from surface to 5000 ft Casing O.D. 9- run from
surface to 5000 ft.
Float Collar set 40ft up inside casing (9.00 I.D.)

Exercise:
Calculate number of barrels of cement required to cement to surface.
Volume of
Slurry

Annular
Volume

Volume of
Casing

x 40ft

= (12 2 - 9-2) x 5000


1029

(92)

x 40

= (12.252 9.6252) x 5000


1029
1029

81

x 40

= 279 + 3.15
= 282.15 bbls

Exercise:
If Class D cement at 16.4 ppg is used and each sack of cement yields 1.06
cubic feet, how many sacks will be required?
Convert Volume to cu ft and divide by yield.
=

282.15 x 5.6146
1.06

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1494 sacks

July 2002

Having mixed all the cement how many pumps strokes will be required to
displace cement into position if Pump output = .109 bbls/stroke ?
This is the amount of strokes required to pump top plug into place using mud.
Volume inside casing to float shoe

Strokes to bump top plug

(id)2 x (5000 40)


1029

(9)2 x 4960
1029

390 bbls at .109 bbls/stk

390
.109

3582 strokes

The calculations required in the above examples were:


Slurry Volume
Number of sacks
Pump Strokes to bump top plug
The following example puts these all together with the addition of an earlier
casing string set in the hole, and multiple 7 string.
Example:
Hole depth = 11250 ft. From Electric logs, the 81/2 hole was found to have
9.2 average diameter. 95/8 casing was set at 7.100ft using N80, 47.00
lbs/ft with 8.681 I.D.

Randy Smith Training Solutions Ltd

July 2002

7, N80, 35.00 lbs/ft casing will be run from surface to 3000 I.D. = 6.004
From 3000 to 9000 7, N80, 32 lbs/ft with 6.094 I.D.
From 9000 to TD7, N80, 29lbs/ft with 6.184 I.D.
Float Collar is 60ft above Shoe
Cement Yield per sack
= 1.21 cubic feet
Pump Output
= .201 bbls/stroke
Calculate:a)
b)
c)

Slurry Volume required to bring cement to surface


Number of sacks required
Pump Strokes to bump top plug

Hint:- Always draw a diagram


a)
Slurry Volume = Casing Capacity x 80ft + Annular Cap. X 11250ft
Annular capacity = open hole/casing annulua + casing/casing annulus
= (8.6812 - 72) x 7100 + (9.22 - 72) x 11250 - 7100
1029
1029
= .0256
=

x 7100

181.8

+ .0346

x 4150

+ 143.7

= 325.5 bbls

Randy Smith Training Solutions Ltd

July 2002

6.1842

x 60

Slurry Volume

325.5

b)

Cubic ft of slurry
Yield/sack in cubic ft

327.73

1520 Sacks

Casing Capacity

.0372

2.23 bbls

x 60

Sacks of Cement

x
1.21

2.23 =

327.73 bbls

5.6146

Capacity of Casing
=

(Cap of 7 N80)
(35 lbs to 3000)

(Cap of 7 N80)
(32 lbs x 6000)

(Cap of 7 N80)
(29 lbs x 2190)

(6.0042) x 3000
1029

(6.0942) x 6000
1029

(6.1842) x 2190
1029

105

216.5

81.4

402.9 bbls

Strokes required =
=

Randy Smith Training Solutions Ltd

402.9
.201
2004 Strokes

July 2002

Two Stage (Multiple) Cementing:


In these jobs we need to calculate:
a)
b)
c)
d)
e)

Slurry for 1st stage


Slurry for 2nd stage
Strokes to bump top plug of 1st stage
Strokes to bump closing plug of 2nd stage
Pump strokes for mud between top plug 1st stage and opening plug of 2nd
stage (if opening plug is displaced type).

Example:
Two stage job using Displacement type Opening Plug for Stage Collar.
TD = 10,000ft of 12 diameter hole.
95/8 Casing with 8.7555 ID from surface to T.D.
Stage collar set at 5,000ft
Float collar 50 inside casing.

Calculate:
a)
b)
c)
d)

Slurry volume for 1st stage


Volume of mud to be pumped between top plug and opening plug
Slurry column for 2nd stage
Volume of mud to be pumped behind closing plug of 2nd stage

Randy Smith Training Solutions Ltd

July 2002

a)

Slurry volume = Annular Capacity x 5000 + Casing Capacity x 50


(12.252) - 9.625 x 5000
1029
=

279

1st stage Slurry Volume

b)

=
=

d)

x 50

3.7
=

282.7 bbls

Volume equals capacity between Stage Collar and Float Collar.

Volume

c)

(8.7552)
1029

4950 x (8.7552)
1029
368.bbls

Slurry Volume for 2nd stage = Annular Capacity x 5000

(12.25 2- 9.6252)
1029

279 bbls

5000

Volume of mud behind closing plug.


Casing Volume

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8.7552 x 5000
1029

372 bbls

July 2002

Field Calculations would be further complicated by previous casing string and


multiple casing string.
Cement Plugs
The sketch shows the situation that should exist after plug is pumped into
position. Note the height of the cement in annulus equals height in pipe. Also
same heights for water. This gives equal hydrostatic heads thus reducing
contamination when pipe
is pulled.

MUD

WATER

CEMENT

This is called the Balance Method.


Example:
Set a plug 500ft long in a 12 hole with open ended 5 Drill Pipe
(4.276 ID) from 10,000 9500
Pump 8 bbls of water ahead of the plug.
Pump output = .105 bbls/stroke

Randy Smith Training Solutions Ltd

July 2002

We need to calculate
Volume of Slurry
Volume of water behind to balance the plug
Number of strokes or volume of mud to displace water into position
First: Calculate the number of barrels of slurry to fill hole for 500ft without
pipe.

a)

Volume

Second:

(12.252)
1029

72.9 bbls

x 500

Calculate height of 8 bbls ahead of water in annulus.

Annular Volume

12.252 52
1029

.1215 bbls/ft

Ht in Annulus

____8____
.1215

65 ft

Third:

Calculate barrels of water to fill 65ft in drill pipe

Drill Pipe Capacity =

4.2762
1029

b)

Barrels of water

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0.1776 bbls/ft

65 x .01776 = 1.15bbls

July 2002

Fourth:

Calculate height filled by 72.9 bbls in Annulus and drill pipe.

.1215 bbls/ft
.01776 bbls/ft

=
=

Annulus Volume
Drill Pipe Volume

72.9_____
(.1215 + .01776)

72.9_
.13926

523.5 ft

65 ft

Height filled by 72.9 bbls

Ht. filled by 8bbls of water

Therefore depth of top water =


=

10,0000 (523.5 + 65)


9411.5 ft

Volume of mud to displace water after cement

Strokes

167.15
.105

Randy Smith Training Solutions Ltd

9411.5 ft x .01776

167.15 bbls

1591 Strokes

July 2002

To recap:
1.

Calculate volume of slurry without pipe

2.

Calculate height of water in Annulus

3.

Calculate water to give same height in Drill Pipe

4.

Calculate height of slurry with pipe

5.

Add height of slurry with pipe

6.

To height of water in Annulus

7.

Subtract this value from base of cement plug

8.

Multiply this value by pipe capacity to get mud volume to be pumped


behind plug

Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course

Section 5:
Pressure Control

This section covers a number of the more basic


calculations as a preliminary to attending
Pressure Control Schools.

Randy Smith Training Solutions Ltd

July 2002

Pressure Control

Pressure Calculations
What is Pressure?
Pressure is the force acting on an area. By force, we mean weight and by area
we mean square inches, square centimetres etc.
Therefore, pressure is the force in pounds acting on one square inch, or the
force in kilograms acting on one square centimetre.
Pressure is most commonly measured in psi (pounds/square inch).
If 10 pounds was resting on a plate 2 inches by 2 inches, what pressure would
be acting on one square inch of plate?
A 2 x 2 plate has an areas of 4 square inches,
over 1 square inch
10
4

= 2.5 pounds/square inch

We mostly talk of pressure in relation to liquids, i.e. pump pressure,


hydrostatic pressure. Hydrostatic pressure depends on depth.
Any substance will exert more pressure if it is taller or deeper. It may not
exert more overall weight, because this depends on the base area. A column of
liquid 10ft high will exert more pressure than the same column 5ft high in
fact, twice as much.

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July 2002

Pressure resulting from a column of liquid.


Pressure at any point is Directly Proportional to

Depth below the Surface.

By Depth it is meant Vertical Depth.

The pressure is the same at the bottom of the two columns although they have
different measured depths.

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July 2002

Why is a dam thicker at its base ?

Pressure is calculated by multiplying the density of a fluid by its depth.

Example:
Water weighs 62.4 pounds/cubic foot. What pressure is exerted at a depth of
20 ft?

Pressure

Weight

62.4 x

20

1248 pounds/sq ft

Depth

There are 144 square inches in a square foot, therefore:


1248
144

8.67 psi

Using oilfield units of pounds per gallon, we must have a conversion factor to
get psi values.

Randy Smith Training Solutions Ltd

July 2002

Explanation:
1 cubic foot of water weight is 62.4 lbs.

A cubic foot of drilling mud of 10 pounds per gallon would weigh :


10

7.4808

74.808 pounds

(There are 7.4808 gallons to 1 cubic foot)

If 1 cubic foot of 10ppg mud weighs 74.808 pounds.


Then 1 cubic foot of 1ppg mud weighs 7.4808 pounds.
This means that a 1ft cube of 1ppg mud exerts 7.4808 pounds on a square foot.

12

12
12

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July 2002

On 1 square inch it would exert

7.4808
144
=

0.52 psi/ft of depth

If the hole was 10,000 ft deep the pressure at the bottom would be
10,000 x .52

5,200 psi

The formula can be written:


Pressure (psi)

Mud weight (ppg) x Depth (ft) x 0.052

Exercise:
Calculate pressure of fluid:
a)
b)
c)

10,000 ft of 8.5ppg mud


7,200 ft of 11.4ppg mud
14,280 of 10.7ppg mud

What if we are using Specific Gravity or pounds/cubic foot units ?


following conversion factors are used:

Pressure (psi)
Pressure (psi)

=
=

The

Mud weight (S.G.) x Depth (ft) x .433


Mud weight (pcf) x Depth (ft) x .007

Using the same mud weight, it can be seen that pressure will increase with
depth.

Randy Smith Training Solutions Ltd

July 2002

On the rig, one of the functions of a drilling fluid is to hold back formation
fluids. These formation fluids will exert pressure according to their depth and
density. This pressure, both for formation fluids and drilling fluids, is called
Hydrostatic Pressure.
When formation fluids exert a pressure that is a function of Depth and
Density, they are said to be NORMAL.
NORMAL formation fluid pressure is approximately .465 psi/ft that is the
pressure exerted by a column of salt water of 100,000 parts per million
salinity.

ft

5000

1000

2325
psi

4560

ABNORMAL formation fluid pressure is when fluid exerts a pressure greater


than .465 psi/ft. This occurs when fluid cannot escape the formation due to a
seal forming, and as further overburden pressure is exerted at the surface,
the fluids take up this weight equivalent.

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July 2002

As long as the mud pressure is enough to balance these formation pressures,


we can drill ahead safely.
When we go under-balance, the conclusion is a kick,(flow of formation fluids
into the well bore) or if uncontrolled, a blow-out.
When the kick is taken, it becomes necessary to increase mud weight to
balance the formation.
How do we know the mud weight required to kill the kick ?
When a kick takes place, formation fluids enter the wellbore or annulus
because this is the line of least resistance. Our drill string is therefore full of
uncontaminated mud.
After shutting down the pumps and closing in the well, the excess of formation
pressure will be registered on the Standpipe gauge and the casing gauge.
The pressure on the Standpipe (drill-pipe) gauge will be equal to the imbalance
between Mud hydrostatic in the pipe and formation fluid pressure.
Convert this pressure to mud weight (ppg) and add to known mud weight in
pipe.
700

6279psi

6979

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July 2002

If Drill Pipe gauge reads 700 psi, mud weight is 10.5 ppg and depth is 11,500
ft. We can calculate mud weight required to kill the well.
First, rearrange formula to get mud weight:

Pressure

mud weight x Depth x .052

Rearrange to mud weight

Pressure (SIDPP)
Depth x .052

Remember to add on existing mud weight.

Kill mud weight

Kill Mud Weight

mud weight +

(SIDPP)
(Depth x .052)

10.5

(700)
11,500 x .052

10.5

(700)
(598)

10.5

1.17

11.67 ppg

In the annulus, the kick fluid has contaminated the hydrostatic head of mud.

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July 2002

The diagram below shows an influx of gas, exerting a hydrostatic pressure of


.1 psi/ft gradient and extending 300 ft up inside the annulus. If 11.67 ppg mud
will kill the well, then the formation pressure is:
=

11.67 x 11,500 x .052

6978 psi

What casing pressure reading will be observed at surface?

Mud pressure

=
=
=

10.5 x (11500 300) x .052


10.5 x 11200 x .052
6115 psi
700

Gas Pressure

= .1psi/ft x 300
= 30psi

Total Pressure of mud + gas in annulus


= 6115 + 30 = 6145 psi

Difference

833

10.5 ppg

= 6978 - 6145
= 833 psi
-11200

Therefore, Casing pressure gauge


will show 833 psi
11,500

Randy Smith Training Solutions Ltd

July 2002

Exercise:

10,000 well Gas influx in annulus is 300 ft high at .07 psi/ft


Old Mud Weight 10.5 ppg

Find Kill Mud Weight and shut in Casing Pressure (SICP) for the following if:
a)
b)
c)

SIDPP
SIDPP
SIDPP

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=
=
=

650 psi
820 psi
300 psi

July 2002

Calculations for Circulating Heavy Mud

When killing a well using the Weight and Wait method, only one circulation is
necessary. The heavy (kill) mud is used to kill the formation and chase the
invading fluid.
With the heavy mud ready to pump, we need to calculate:
a)
b)
c)

a)

Initial pump pressure


Pump pressure with heavy mud at bit
When to adjust choke to get smooth transition between a) and b)

Initial Pump Pressure: This is pressure required to circulate at the


start of the kill procedure.
Example:
Slow pump rate test gave 800 psi at 45 SPM
SIDPP is 700 psi

Find Initial Pump Pressure

Initial Pump Pressure

b)

800 + 700

1500 psi

Final Pump Pressure: This is the pressure required to circulate once


heavy mud has reached bit. This calculation uses formula for Pressure
v Mud Weight change.

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July 2002

New Mud Wt
New Pressure

Old Pressure x Old Mud Wt

With the heavy mud inside the drill string, the pump pressure required will be
greater. As the heavy mud is pumped down, the hydrostatic pressure in the
drill string increases until the heavy mud reaches the bit, at which point mud
hydrostatic equals formation pressure. If the pump was stopped the SIDPP
should equal zero. Therefore, the pump no longer has to overcome any
pressure imbalance. The pressure required to circulate will be the pressure
at a slow pump rate plus some extra due to the heavier mud. This can be
expressed in the fomula:

Final Circulating Pressure = Slow Pump Pressure x

New mud wt
Old mud wt

Example:
Slow pump rate test gave 800 psi at 45 SPM with 10ppg mud.
Kill mud weight

Final Circulating Pressure

11.2 ppg

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11.2
800

10

896 psi

July 2002

c)

Choke Adjustments:
As the heavy mud is pumped down the drill string, the choke operator
will have to make adjustments to the choke for a smooth transition
from Initial Circulating Pressure to Final Circulation Pressure.

Example:
T.D. is 10,000 ft. Initial Circulating Pressure
Final Circulating Pressure
=
700 psi
5 Drill Pipe, 4.276 I.D.
600 ft 8 x 3 Collars
Pump Output, .2 bbls/strokes

1200 psi

Calculate Pump Pressure every 100 strokes.

First:

Calculate capacity of Drill String in barrels


=

Drill Pipe Capacity

4.2762
1029

167

172.2 barrels

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9400

Drill Collar Capacity

32
1029 x 600

5.2

July 2002

Second:

Calculate number if strokes from the Surface to Bit:

Surface t bit strokes

Third:

= 861 strokes

172.2
.2

Calculate Pressure change every 100 strokes


Pressure drop

Initial C. Pressure - Final C. Pressure

1200 - 700

500 psi

Pressure must drop 500 psi in 861 strokes

Every stroke pressure drops

500
861

Every 100 strokes pressure drops =

500
861

100

.58

100

58psi/100 strokes

With the table on the following page, the Choke Operator can make the
necessary adjustments. A graph can be used in place of the table.
Randy Smith Training Solutions Ltd

July 2002

Strokes

1200 psi

100

Strokes

1142 psi

200

Strokes

1084 psi

300

Strokes

1026 psi

400

Strokes

968 psi

500

Strokes

970 psi

600

Strokes

852 psi

700

Strokes

794 psi

800

Strokes

736 psi

861

Strokes

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700 psi

July 2002

Calculating the Effects of Gas Expansion

Any type of kick is dangerous, but some are more dangerous than others:
Formation fluids can either be Gas, Oil or Water. Oil and Water are liquids,
therefore volume is unaffected by pressure: with gas the greater the
pressure, the greater the compression.
One barrel of gas at the bottom of the well 10,000 ft deep with a mud
weight of 9ppg will expand to 320 bbls at atmospheric pressure.
Gas behaviour under pressure is defined mathematically in Boyles Law.

If the temperature of a gas is kept constant, then the


volume will be inversely proportional to the pressure.

Boyles Law states:

This means, if the pressure is reduced by one half, then the volume will
double.
Boyles Law is expressed:

V1
V2

V1
V2
P1
P2

P2
P1

=
=
=
=

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or

V1P1

P2 V2

Original Volume
New Volume
Original Pressure
New Pressure

July 2002

Example
A gas invasion of 15 barrels is taken at 8500 ft. The bottom hole pressure is
4,500 psi. What will be the gas volume at the Casing Shoe set at 5,000 ft if
mud weight is 10 ppg.

V1
V2

P2
P1

Solve the equation to find V2.

V2

V2

V1 x P1
P2

15 x 4500
(10 x 5000 x .052)

67500
2600

26 barrels

Randy Smith Training Solutions Ltd

July 2002

M.A.A.S.P Calculations
M.A.A.S.P is the Maximum Allowable Annular Surface Pressure, which should be
read as the maximum pressure gauge, before something breaks down.
As pressure in the Annulus builds up, there is a danger of breaking one of the weak
points in the system.
The weak points are:
a)
b)
c)

Casing
B.O.Ps
Formation below the casing

Most often the formation below the Shoe is the weakest point. An excess of
pressure would cause the formation to fracture with a resultant loss of mud.
To find the fracture point a Leak-off Test is run after drilling out the shoe.
With the rams closed, a small amount of mud is pumped into the well, after a short
wait, the process is repeated. By plotting volume pumped against Pump Pressure, a
straight line will not rise, but level off. This is when the formation is taking mud:
The pressure at this point is the Leak Off Pressure.
5
4
3

2
1

500

1000
psi

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July 2002

The Leak Off Pressure can then be used to calculate


Pressure.

Formation Fracture

Formation Fracture Pressure = Leak off Pressure + Mud Hydrostatic Pressure

Example:
Shoe Depth 5000
Leak off Pressure =

1500 psi

Mud Weight

9.5 ppg

Fracture Pressure =
=
=

1500 + (9.5 x 5000 x .052)


1500 + 2470
3970 psi

Therefore, with a Mud Weight of 9.5 ppg, the maximum surface pressure allowed
(MAASP) is 1500 psi. When this value is reached, the pressure at the shoe is
equal to the Formation Fracture Pressure.
If Mud Weight is changed when drilling ahead, the MAASP will change.
The following formula can be used:

MAASP

Shoe Depth x (Frac. Gradient Mud Gradient)

Example:
Shoe Depth 400 ft, mud weight 10.5 ppg
Leak off pressure was 1400 psi with 10ppg mud in the hole.
Randy Smith Training Solutions Ltd

July 2002

Calculate Formation Fracture pressure and convert to gradient.

First:

Frac. Pressure

1400 + (10 x 6400 x .052)

4728 psi
Frac. Pressure
Shoe Depth

Convert to gradient:

Gradient

Second:

4728
6400

.74 psi/ft

Calculate Mud Gradient of mud in the hole

Mud Gradient (psi/ft)

Third:

10.5 x .052 x 1ft

.546 psi/ft

Apply gradients and Shoe Depth to formula for MAASP


MAASP

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6400 x (.74 - .546)

6400 x .193

1235 psi
July 2002

By increasing the Mud Weight from 10ppg (when test was taken) to 10.5 deeper
down, the MAASP had dropped from 1400 psi to 1235 psi.
In most cases, a safety factor is used to allow for errors when operating the
choke. The safety factor is applied to the formation fracture gradient.

Example:
Shoe Depth
Mud Weight
Leak off Pressure

7200 ft
11.5 ppg
1200 psi

Calculate MAASP if 90% of formation fracture gradient is used.

Formation Fracture Pressure

1200 +
5505 psi

Formation Fracture Gradient

5505
7200

.765 psi/ft

Mud Gradient

11.5 x .052

.598 psi/ft

Fraction Gradient @ 90%

.765 x .9

.6885 psi/ft

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(11.5 x 7200 x .052)

July 2002

MAASP

Shoe Depth x (Fracture Gradient - Mud Gradient)

7200

x ( .6885 - .598)

7200

651 psi

.905

If mud weight was increased then MAASP would decrease.

Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course

Section 6:
Hoisting Calculations

This section covers the basic theory and


calculations behind Lifting Machines; Wire Rope
Design factors and Ton Mile accumulations.

Randy Smith Training Solutions Ltd

July 2002

Hoisting Calculations

Hoisting Systems
There comes a point where an object cannot be manhandled, usually due to weight,
size or distance to be moved. Here we need a human energy saving device,
commonly called a machine.
A machine is normally any device that can be used to gain some kind of advantage.
The amount of advantage is called Mechanical Advantage.

Mechanical advantage

Weight of Load moved


Effort used to move load

A force of 50 lbs is used to lever a stone slab weighing 200 lbs.

The advantage would be:

200
50

Lifting systems can be categorized into 4 main types:


1.
2.
3.
4.

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Levers
Wheels and axles
Inclined Planes
Pulleys

July 2002

Pulleys are used to lift heavy loads vertically.


A load of 500 lbs can be lifted using a 4-line pulley with:

500
4

125 lbs Pull

To calculate Pull required, divide Load number by the lines strung in Derrick.

Pull

load x co-efficient of Friction


Number of lines

The fast line having an accumulation of friction losses has the greatest tension of
all lines strung. The more lines strung, the greater the co-efficient of friction.
Below is a table of constants that can be applied to the formula.
Fast Line Tension =

Weight of Load

Constant

Fast Line Constants


No. of lines strung
4
6
8
10
12
14
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Constant
.271
.1882
.1469
.1224
.1062
.0948
July 2002

Example:
Hook load is 280,000 lbs. Blocks are strung with 10 lines. Calculate Fast Line Load
tension.
Fast Line Load

=
=
=

Weight of Load
280,000
34,272 lbs

x
x

Constant
.1224

This value is used in calculating the Design Factor of the system.


Design Factor is the ratio of Nominal Wire Rope Breaking Strength to the Fast
Line Load.

Design Factor

Nominal Rope Breaking Strength


Fast Line Load

1-3/8 Improved Plow Steel Drilling line has a rated strength of 167,000 pounds.

The recommended minimum design factor is 3. Therefore, with 1-3/8 line, we


must not have a fast line load of more than
167,000
3

55,666 lbs

if Fast Load is 55,666 lbs. With 10 lines strung up, what is Hook Load?
Fast Line Load

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Weight of Load

Constant

July 2002

Solve equation to:

Weight of Load

Fast Line Load


Constant

Constant from Table

.1224

Weight of Load

55,666
.1224

454,790 lbs

Therefore, the Hook Load must not go above 454,799 pounds.

These calculations show us how loads to string ups can be evaluated.

A light load with a 10 or 12 line string up gives high Design Factors.


For instance, a Hook Load of 160,000 lbs using 12 lines gives a Design Factor of 9.9
This means that it will take a long time to run up the Ton-miles to cut-off.
Field experience confirms that the slow accumulation of ton miles will wear out the
wire due to the higher number of bending cycles.

Randy Smith Training Solutions Ltd

July 2002

Example:
When making a Connection the string gets stuck. The blocks are strung with 8
lines of 1-3/8 Improved Plow Steel Wire Rope (breaking strength of 167,000
pounds). A Design Factor of 3.5 is used.
After working pipe, the String is calculated to be stuck at 10,280 ft.
(5, 19.5 lbs/ft pipe is being used).
Calculate the maximum over-pull that can be used.

Design Factor

Nominal Breaking Strength


Fast Line Load

Solve the equation to get Fast Line load.

Fast Line load

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Nominal Breaking Strength


Design Factor

167,000
3.5

47,714 pounds

July 2002

Hook Load with the Fast Line Load of 47,714 pounds using 8 lines.

Hook Load

Fast Line Load


Constant
47,714
.1469

Therefore, Maximum Hook Load

Weight of String

Maximum Overpull

324,800 pounds

324,800 pounds

Length

Weight/ft

10,280

19.5

200,460 lbs

324,800

200,460

124,340 pounds

If 5, 19.5lb/ft drill is Grade E, Premium can this pull be made safely?

Randy Smith Training Solutions Ltd

July 2002

The minimum Tensile Strength of Grade E 5 pipe is 311,400 pounds. Therefore,


this pull cannot be made.

Max Overpull

311,400

110,940 pounds

200,460

Wear on the line has to be monitored and measured , in addition to visual checks a
record of use is kept . The unit of measurement is the ton mile.
Ton-Mile calculations

What is a Ton-mile ?

A Ton-Mile of work is said to be done when we pull 1 ton for 1 mile.


When we pull 1 ton of pipe out of a hole 1 mile deep, that 1 ton is getting less, the
more pipe pulled. On average, we only pull half a ton. Therefore, we have done
ton-mile of work.

Example:
Drill Collars :
Drill Pipe:
Block and Hook weigh:

900 ft long weigh 100,000 pounds in mud


14,100 ft Long Weigh 250,000 pounds in mud
45,000 lbs

Calculate ton-miles to pull out of hole.

(1 short ton =

Randy Smith Training Solutions Ltd

2,000 lbs

1 mile =

5280 ft)

July 2002

First:

Calculate ton-miles for drill pipe

Wt of pipe

250,000
2,000

125 tons

Distance moved is:

14,100
5,280

2.67 miles

Pulling out we have an average of:

62.5 tons pulled 2.67 miles

Second:

125
2

62.5 tons

62.5 x 2.67

166.8 Ton-Miles

Calculate Ton Miles for Drill Collars

The collars are pulled 14,100 before they reach the surface. This is 2.67 miles.

The weight is:

100,000
2,000

50 tons

Therefore, 50 tons are pulled 2.67 miles

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50 x 2.67

133.5 Ton-miles
July 2002

Then pulling 900ft of collars out, we pull the average of


50
2

25 tons

900 ft

.17 miles

Therefore, 25 tons are pulled .17 miles

Ton mile for Drilling String

Third:

Block weighs

25 x .17

4.25 Ton-miles

166.8 + 133.5 + 4.25

304.55 Ton-miles

Calculate Ton-Miles for Blocks

45,000
2,000

27.5 Tons

Distance traveled is 15,000 up and 15,000 down


30,000
5,280

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5.68 miles

July 2002

Therefore, 27.5 tons for 5.68 miles


miles

27.5 x 5.68

156.2 Ton-

Total Ton Miles to pull out of the hole


=

304.55

460.7 Ton-Miles

156.2

Exercise:
Hole depth 11,000 ft. Drill pipe 5, 19.5 lbs/ft. Mud Weight 11ppg. 800 ft of
Drill Collars at 147 lbs/ft. Travelling Block eight 40,000 lbs.
1 mile
1 short ton

=
=

5,280 ft
2,000 pounds

Calculate Ton-Miles for a complete Round Trip?

Ton Miles for Drill Pipe pulling out:

Weight of pipe

Buoyancy factor

10,200 x 19.5

198,900 x Buoyancy Factor

.8328
165,652lbs

Randy Smith Training Solutions Ltd

July 2002

Wt in Mud

Average weight

198,900 x .8328 =
82.38
2 =

41.41 Tons moving 1,93 Miles

2,000 pounds

82.83 Tons

41.41 Tons

41.41 x 1.93

79.9 Ton-Miles

Ton miles for drill collars to reach surface:

Wt of Drill Collars in mud

800 x 147 x .8328


2,000

48.9 Tons moving 1.93 miles

48.9 x 1.93

94.5 Ton-Miles

48.9 Tons

Ton Miles for Collars to be removed:

Average weight

Distance pulled

24.5 tons moving .15 miles


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48.9 Tons
2

800
5,280

24.5 Tons

.15 miles

3.7 Ton Miles


July 2002

Ton Miles for Blocks:

Travel twice 11,000

22,000
5,280

4.16 miles

Weight

40,000
2,000

20 Tons

20 Tons moving 4.16 miles

8325 Ton Miles

Total Ton Miles to pull out

83.2 + 3.7 + 94.5 + 79.9

261.3 Ton Miles

522.6 Ton Miles

For running in hole, is the same again

Total Round Trip

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2 x 261.3

July 2002

Drilling Calculations Course

Section 7:
Buoyancy Effects

This section covers the calculations used to


measure string weight when immersed in mud and
the number of Collars required to give selected
Weight on Bit.

Randy Smith Training Solutions Ltd

July 2002

BUOYANCY

Archimedes first made scientific observations of Buoyancy. He stated that a body


immersed in a liquid displaces a volume of liquid equal to the volume of that body.
Therefore, a hole full of mud will discharge mud equal to the volume of steel (pipe
and collars) run in during a trip.
By calculating steel volume we can accurately measure FILL up, pulling out and
OVERFLOW, running in. The use of a Trip Tank will help in monitoring these
volumes.
Archimedes also noted that a body immersed in a liquid becomes lighter. It in fact
loses weight equal to the volume of liquid it displaces.
Therefore, if drill pipe displaced 100 gallons of 10ppg mud, the Hook Load would be
100 x 10 = 1000 pounds Less than in air.
To calculate the Buoyancy Effect, we need Pipe Density and Mud Density. Steel
pipe has an average Specific Gravity of 7.9. This means steel has 7.9 times the
weight of an equal volume of water.
To convert mud weight in ppg to specific gravity devide by 8.33.
Fresh water has a specific gravity of 1 and a weight in ppg of 8.33 ,
Therefore 10 ppg mud has a specific gravity of 10/ 8.33 = 1.2

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July 2002

Apply the values to formula to get the Buoyancy Factor.

Buoyancy Factor

= 1-

Mud Weight ppg 8.33


Specific Gravity of Steel

Example:
If mud weight is 10 ppg calculate Buoyancy Factor

Buoyancy Factor

1-

10 8.33
7.9

1-

1.2
7.9

1-

.1519

.848

To find Hook Load in mud, first calculate dry weight, then multiply dry weight by
Buoyancy Factor.

Randy Smith Training Solutions Ltd

July 2002

Example
Calculated The Immersed Weight of
10,000 ft of 5, 19.5 pounds/ft drill pipe
Buoyancy Factor

.848

Immersed Weight

(10,000 x 19.5) x .848

195,000 x .848

165,360 pounds

Buoyancy factor tables are found in most rig handbooks, but keep a copy of the
formula in your notebooks just in case.
The Buoyancy Effect is very important when considering Drill Collar length
required to give required Weight on Bit.

Example:
How many 30drill collars of 112 pounds/ft would be required to give a Weight on
Bit of 50,000 pounds in 11.5 ppg mud.
First: Calculate the Buoyancy Factor =

1 -

1 -

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11.5 8.33
7.9
.1747
.825

July 2002

Second: Calculate the immersed weight per ft of drill collar


=

112 x .825

92.4 lbs/ft

Third: Divide 50,000lbs by 92.4 lbs/ft to get length of collar string

= 50,000
92.4

541 ft

Fourth: Divide by collar string by 30 lengths to get the number required


=

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541
30

18 collars

July 2002

Example:
How many 30 drill collars of 105 pounds/ft would be needed for a Bottom Hole
Assembly to give 55,000 pounds weight on bit in 10.8 ppg mud, with an excess of
20,000 lbs collar weight?
Total collar weight in mud

Buoyancy factor

Immersed Collar Weight

Length of collar string

No. of collars required

55,000 + 20,000

75,000 pounds

1 -

.836

10.8 8.33
7.9

105 x .836

87.8 pounds/ft

75,000
87.8

854 ft

854
30

28.5 or 29 collars

To place these steps into a single formula (assuming a known Buoyancy Factor)

Randy Smith Training Solutions Ltd

July 2002

No. of 30 collars

Wt of collars required_____
Collar
Buoyancy
Collar
wt/ft x
factor
x length

Apply this to the above example.

75,000
x
.836 x

105

75,000
2633.4

28.5 collars

30

Worked Example:
10,000 ft deep hole. Prior to running back in we decided to use 147 pounds/ft
collars each 30 ft in length. The required Weight on Bit will be 60,000 lbs with
30,000 lbs excess as Safety Factor.
The mud weight is 10.2 ppg
Drill pipe is 5 OD with 4.276 ID
Drill Collars are 8 OD by 3 ID
Calculate

a)
Number of joints of collars required
b) Expected number if barrels of mud to be displaced from hole.

Randy Smith Training Solutions Ltd

July 2002

Buoyancy factor

Number of collars required

b)

24 collars at 30 length

1-

.845

60,000 + 30,000
147 x .845 x 30

24.1 or 24 collars

24 x 30

Length of drill pipe

10.2 8.33
7.9

720 ft of collars

10,000 - 720

9280 ft

Calculate volume of steel in drill pipe:

=
=

52 - 4.2762 bbls/ft
1029.4
.0065 bbls/ft
.0065
x
9280

60.32 bbls

Randy Smith Training Solutions Ltd

July 2002

Calculate volume of steel in collars:

Total mud displaced

82 - 32
1029.4

38.47 barrels

60.56

99.03 barrels

720

38.47

To check our calculation, the drill collars have displaced 38.47 barrels of mud
weighing 10.2 ppg.
This volume weighs

38.47 x
=

Number of collars weighing

42

10.2

16480.5 pounds

16480.5

Number of collars in air to make 90,000 lbs =

Total number of collars =

16480.5
147 x 30 = 3.7 collars

90,000
147 x 30 = 20.4

20.4 + 3.7

=
24.1 collars
The same, as calculated above.
Randy Smith Training Solutions Ltd

July 2002

When calculating collar length required, the term NEUTRAL POINT is commonly
used.
This is the point at which compression of the lower section of collars changes to
tension of the upper collars and pipe.
A safety factor is used so that any increase in Weight on Bit, will keep the neutral
point in the collars. Drill pipe run in compression can be detrimental to the string
life.
Common neutral points are between 70% - 90% of collar length.
If neutral point was at 80% of collar length, then 20% would be above and in
Tension.
Note: this measured from the bit up.
Example:
30ft, 147 pound/ft collars in 10.2 ppg mud. How many collars required to give
60,000 lbs W.O.B. with neutral point 80% up collars.
Buoyancy factor = .845

Length of collars to give 60,000 lbs

60,000
147

483 ft

.845

This is 80% of length required.

Randy Smith Training Solutions Ltd

July 2002

If

80% =

483 ft

1%

483
80

100% =

483
80

100

603.75 ft

The number of collars required

Drill pipe

603.75
30

20.1 or 20 collars

Tension
20 %
above

Neutral Point

80 %
below
Drill collars

Randy Smith Training Solutions Ltd

Compression

July 2002

Drilling Calculations Course

Section 8:
Miscellaneous Calculations

This section covers the calculations used during


rig work encounters with Spotting Pills, applying
torque, stuck pipe and weighting up of mud.

Randy Smith Training Solutions Ltd

July 2002

Miscellaneous Calculations
The following calculations are commonly used around the rig.
Spotting Pills
Torque
Stuck Pipe
Weighting up

SPOTTING PILLS:
TD 9000, Hole Diameter 12 , Mud Weight 11ppg
5 Drill Pipe ID 4.276
600 of 8 x 3 Drill collars
Make up a pill to cover collars plus 25% extra.
Pump 1 barrell/20 mins of the extra once the pill has been placed in the drill collar
annulus.
Calculate:

1.
2.

Volume of pill
Volume of mud to spot the pill

First:

Calculate volume of pill required to cover collars

Annular volume around collars

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(12.252- 82) x 600


1029

50 barrels

July 2002

Second:

Calculate 25% excess


25% of 50 bbls

Total volume of pill

Third:

50

.25

12.5 bbls

12.5

50

62.5 barrels

Calculate height of pill retained in the string

(32)
1029 bbls/ft

.0087 bbls/ft

cap. of collars

5.25 bbls

Total pill inside string

12.5

Pill inside drill pipe

12.5

7.25 bbls

4.2762
1029 bbls/ft

.01776 bbs/ft

cap. of collars

Cap. of pipe

Randy Smith Training Solutions Ltd

600

5.25

July 2002

Height of pill in drill pipe

7.25
0.1776

408 ft

Total height of pill in string

600

400

1008ft

Fourth:

Calculate volume of mud in remainder of string


Length of pipe with mud =

Volume of mud

9000 - 1008

7992ft

Drill pipe capacity/ft x 7992

0.1776 x 7992

142 bbls

This value has been calculated for the string only. An addition of the mud inside
the surface lines must be made.
i.e.

Surface line volume

5 bbls

Total mud pumped to follow pill =

142 + 5

147 bbls

Randy Smith Training Solutions Ltd

July 2002

TORQUE
Example:
9 inch drill collar with 7
up to 83,000 ft-lbs.

5/8

API regular connection and 3-inch bore is to be made

The Rig Tongs are 4ft long.


Calculate the reading to be obtained on the Drillers Torque Gauge calibrated in ftlbs.

Explanation:
The value of 83, 000 ft-lbs requires a tong 1 foot long to give 83, 000 lbs of pull.
If the tong is 4 feet long, the extra leverage will reduce this value by 4.

Therefore, Pull required

Ft-lbs
Tong length, ft

83000
4

20,750 ft.lbs

Drillers gauge marker should be set at 20,750

Randy Smith Training Solutions Ltd

July 2002

Example:
At what value should torque gauge be set if 50,000 ft. lbs is required using 5ft
tongs?

Value =

50,000
5

10,000 ft lbs

STUCK PIPE
Being able to calculate the depth at which the string is stuck is invaluable when
spotting freeing pills.
There are a number of ways to calculate Free Points. Section of the I.A.D.C.
Drilling Manual covers some of the techniques.

One common formula is:


L

735,294 x E x W
P

length of free pipe, feet

average elongation, inches

weight of pipe, lbs/ft

average pull in pounds

735,294

a Constant

Randy Smith Training Solutions Ltd

July 2002

Example:
16.6 lbs/ft drill pipe. Average pull of 50,000 lbs gave average elongation of 12
inches.
Calculate Free Point
L

735,294 x 12 x 16.6
50,000

2929 ft

The string is stuck at and possibly below 2929 ft.


WEIGHTING UP
Mud density increases are common during normal drilling and essential during some
kill operations. To raise the Mud weight Barite is added. However how much is
needed to raise the weight?
If two substances having different densities are mixed, then the new density is a
function of the amount and density of the two substances. The relationship is
expressed in the following formula.

V1 D1 + V2 D2 = (V1 + V2) DR

V1
V2
D1
D2
DR

=
=
=
=
=

volume of original substance


volume of second substance
density of original substance
density of second substance
resulting density

Randy Smith Training Solutions Ltd

July 2002

Converting this into oilfield units we get


V1 W1 + V2 DB = (V1 + V2) W2

=
=
=
=
=

V1
V2
W1
W2
DB

volume of mud before weighting, bbls


volume of barite added, bbls
initial mud density, ppg
final mud density, ppg
density of Barite, ppg. Which is 35.4ppg

We require to find V2, volume of barite to be added, therefore, solving the


equation 2 :V1 W1 + V2 DB = (V1 + V2) W2

V2 =

becomes:

V1 (W2 -W1)
WB - W2

Using the following figures we can get barrels of Barite to be added


W2
W1
WB
V1

=
=
=
=

12ppg
10ppg
35.4
100bbls

Randy Smith Training Solutions Ltd

V2

= V1 (W2 - W1)
WB - W2
=

100 (12 - 10)


35.4 - 12

200
23.4

8.547 barrels of Barite

July 2002

Thinking of Barite volume in barrels is cumbersome. Barite is mostly measured by


weight for instance:

Number of sacks (1 sack weighs 100 lbs)


Number of pounds or tons in Barite container
This therefore requires further calculation to convert barrels of barite into
pounds.
1 barrel of Barite weighs 1490 lbs
(if barite weighs 35.4ppg then 1 barrel weighs 35.4 x 42 lbs = 1490)
Therefore, 8.547 bbls weighs

8.547 x 1490 = 12,735 lbs

When mixing, Barite container gauge would have to drop 12,735 lbs (or 5.7 tons) or
127 sacks would be used.
To make it easier the formula can be modified.

V2

V1 (W2 = W1)
35.4 - W2

1.

Modified formula for long tons (2240 lbs = 1 long ton) required per 100
bbls of mud (V1).

modifies to:-

Convert V1 from barrels to tons, to give answer V2 in Tons.


V1

100 bbls. 1 bbl of barite weighs 1490 lbs

100 bbls of barite weighs 1490 x 100 = 149,000 lbs

Randy Smith Training Solutions Ltd

July 2002

V1

149,000
2240

Apply V1

66.5 tons to formula

66.5 Tons

66.4 (W2 - W1)


35.4 W2

V2 tons

2.

Modified formula Pounds


Same as above but do not convert into tons.
lbs

V2 pounds

3.

100 bbls of barite = 149,000

149,000 (W2 - W1)


35.4 - W2

Modified formula for Sacks


1 sack weighs 100 pounds
Convert formula 2) from pounds to sacks.
149,000 lbs =
V2, sacks

Randy Smith Training Solutions Ltd

1490 sacks weighing 100lbs each


1490 (W2 W1)
35.4 - W2

July 2002

The above formulae give the quantity of barite required to increase the
weight of 100 barrels of mud.
The following example will be used to check the above formulae.
Example:
Mud weight of 9.5ppg has to be raised to 11.2ppg, using barite.
Calculate:
a)
b)
c)

a)

Number of sacks/100 bbls of mud


Number of Pounds/100 bbls of mud
Number of Tons/100 bbls of mud

V2

1490 (11.2 - 9.5)


35.4 - 11.2

105 sacks

b)

149,000 (11.2 - 9.5)


35.4 - 11.2
V2

10500 Pounds

66.5 (11.2 - 9.5)


35.4 - 11.2

4.67 Tons

c)
V2

Randy Smith Training Solutions Ltd

July 2002

4.67 tons

4.67 x 2240

105 sacks weighing 100 lbs

10,460 pounds

10,500 pounds

All answers are same give or take a number of pounds due to rounding off figures
for useable numbers.

Example:
Mud weight is to be raised from 9.6 to 10.8 ppg.
Total mud in system = 1420 bbls
Barite is stored in pressurized tanks calibrated in Long Tons (1 Ton = 2240 lbs)
Present Tank Reading

125.8 Tons

Calculate the number of tons of Barite required and Final Tank

Tons barite/100 bbls

66.5 (10.8 - 9.6)


35.4 - 10.8

Tons barite for system

3.24 x 14.20

461 Tons

125.8 - 46.1

79.7 Tons

Final Tank Reading

Randy Smith Training Solutions Ltd

July 2002

Adding all this barite will increase total mud volume.

The new mud volume can be calculated using the formula:-

bbls increase/100 bbls of mud =

100 (W2 - W1)


35.4 - W2

Weights in ppg

For watering down the mud, use the following to get barrels of water required.

bbls of water

(W1 - W2) x original volume of mud


W2 - 8.34

Weights in ppg

Randy Smith Training Solutions Ltd

July 2002

Drilling Calculations Course

COURSE CONSOLIDATION EXERCISES

The following questions and answers have been compiled as supplemental


exercises to be completed after each relevant section, to help consolidate
your learning experience

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 1
1.

Convert 486 inches to yards ft and inches.

2.

Convert 486 square inches into square ft.

3.

How many US gallons would fill a tank with a capacity of 450 cubic ft?

4.

Convert 10.3 ppg into P.C.F.

5.

What would be the equivalent in P.S.I. of 15 tons resting on a square 2ft by 2ft

6.

How many pounds force would be exerted on a hatch 2ft by 1.5ft if the
pressure behind it was 3 P.S.I.

7.

Convert 240 US gallons per minute flow into litres per minute flow.

8.

Convert 1000kg into pounds

9.

How many pounds difference between 1000kg and one long ton?

10.

Convert 90oF to degrees rankin.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 1 : ANSWERS
1.

13 yds, 1 ft 6 inches

2.

3 square ft 54 square inches

3.

3366.4 US gallons

4.

77.05 P.C.F.

5.

15 x 2240
24 x 24

6.

24 x 18 x 3 = 1,512 lbs force

7.

908.4 ltr/min

8.

2,204 lbs

9.

2240 2204 = 36 lbs

10.

90 + 460 = 550R

Randy Smith Training Solutions Ltd

58.33 PSI

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 2

1.

Express the following fractions as decimals.


a) 5/8

2.

b) 11/16

c) 7/9

d) 23/32

e) 5/24

Round off the following to 2 places of decimal.


a) .6356

b) .7945

c).7987

d) .8429

e) .6464

3.

Calculate the circumference of a circle with a diameter of 6 inches.

4.

Calculate the area of a circle with a diameter of 6 inches.

5.

Calculate the annular area between a 13 inch inside diameter pipe and a 5 inch
outside diameter pipe.

6.

Calculate the square roots of.


a) 69

7a.

b) 138

c) 276

d) 552

Calculate the capacity of a tank in US BBLS with the following dimensions.


15 long by 6 wide by 8 deep

7b.

What volume would be in the tank if the liquid height was 1 foot?

7c.

How much volume has been added to the tank if during drilling operation the
lever rose by 1 foot 5 inches?

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 2 (Cont)
8. What would be the capacity in BBLS of a sand trap?

Sand
Trap
SAND TRAP

8 deep 10 long by 10 breath and is triangular in shape.

9a. What percentage of 186 does 42 make up?


9b. What percentage of 93 does 56 make up?
9c. What percentage of 56 does 60 make?
10.What would be the volume of a 1,500 foot annulus between 5 inch pipe
and 17 inch hole?

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 2 ANSWERS
1. a) .625b) .6875
2. a) .64

c) .7778

b) .79

d) .7188

c) .80

e) .2083

d) .84

e) .65

3. D or 2 r = 18.85 inches
4. r2 = 32 = 28.27 sq. inches
5. = .7854 (132 - 52) = 113.1 sq. inches
6. a) 8.3

b) 11.75

c) 16.6

d) 23.49

7a. 720 cubic ft 5.6146 = 128.2 BBLS


7b. 128.2 8 = 16.025 BBLS
7c. 17 x 16.025
12

= 22.7 BBLS

8. x 8 x 10 x 10 = 400 cubic ft 5.6140 = 71.2 BBLS


9.a)
b)
c)

42 186 x 100 = 22.58%


56 93 x 100 = 60.22%
60 56 x 100 = 107.1%

11. (17.52 - 52) = .2733 BBL/FT x 1,500 ft = 410 BBLS


1029

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3
1.

From the following well information calculate the volumes:


Hole size 12 hole
Hole depth 12,650
Casing shoe depth 10,200
Casing size 13 3/8 ID 12.46
5 pipe ID 4.2
a)

What is the hole volume with no pipe in the hole?

b)

What would be the liquid volume with 5 inch pipe in the hole from top to
bottom?

c)

What volume would be in the drill pipe open hole annulus?

d)

What volume would be in the drill pipe casing annulus?

e)

What would be the volume in the drill pipe?

2.

Calculate the pump output per stroke of a triplex pump with a 12 stroke
and liner size of 6 at 98% volumetric efficiency.

3.

Calculate the pump output in BBL/STK of a triplex cement pump with 5


inch liners and an 8 inch stroke.
Use a volumetric efficiency of 95%.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 (Cont)

4a.

What would be the fluid output per minute of a triplex pump running at 80
strokes per minute, with 6.25 liners and 98% volumetric efficiency?

4b.

What is the annular capacity of 8 drill collars in 12 hole?

4c.

What would be the annular velocity of the fluid passing round the drill
collars?

5.

How long would it take to circulate an annular volume of 950 BBLS using the pump
in 4a?

6.

What would be the maximum pressure that could be reached pumping at 400
gallons/minute with a pump of 750 hydraulic horse power?

7.

Determine the new pressure required by increasing the pump rate from 60 to 65
strokes/min.
Pump pressure at 60 STK/MIN was 2,650 PSI.

8.

Determine the new pump pressure required to pump a lighter fluid at the same
rate. 10.5 PPG mud is being pumped at 80 STKS/MIN at 3,000 PSI.
The weight is being reduced to 9.8 PPG.

9.

Calculate the total cross sectional area of three jet nozzles 16/32, 16/32 and
14/32.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 ANSWERS
1a.

1b.

10,200 of casing x 12.462


1029

1538.9 BBLS

2,450 of open hole x 12.252 =


1029

357.3 BBLS

Total volume of hole

1896.2 BBLS

Volume of steel per ft of pipe x length


(52 4.22) x 12,650
1029

90.48 BBL

1896.2 90.48

Volume of liquid in hole

1c.

1805.7 BBLS

Drill pipe open hole annular capacity length


(12.252 - 52) x 2,450
1029

Randy Smith Training Solutions Ltd

297.8 BBLS

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 ANSWERS (Cont)

1d.

Drill pipe casing and capacity x length


(12.422 52) x 10,200 = 1,281.3 BBLS
1029

1e.

Drill pipe capacity x length


(4.22) x 12,650 = 216.9 BBLS
1029

2.

Volume in BBLS for 1 ft of 6 inch diameter


=

62 = .034985 BBLS/Cylinder
1029

For 3 cylinders = .10495 BBLS/STK


At 98% volumetric efficiency
.10495 x 9.8 = .103 BBLS/STK
100

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 ANSWERS (Cont)

3.

8 inches is 2/3 of a foot, therefore the output would be 2/3 or .6666 of that of a
12 stroke
8 x (52)
12
1029

= .01619 BBL/Cylinder

For 3 cylinders = .0486 BBL/Stroke


At 95% volumetric efficiency
.0486 x

95 =
100

.046

BBL/STK

4a.

(6.252) x 3 x .98 x 80
1029

4b.

(12.252 82) = .0836 BBL/STK


1029

4c.

Annular velocity = Pump Output


Annnular Vol

= 8.928 BBL/MIN

BBL/MIN
BBL/FT

= 8.928
.0836
= 106.7 Ft/Min

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 ANSWERS (Cont)


5.

Annular volume
Pump output

(BBLS)
(BBLS/MIN)

950
8.928
= 106.4 Minutes

6.

HHP = P x V
1714
750 = P x 400
1714
750 x 1714
400

= P

P = 3214 PSI

7.

New Pressure = Old Pressure x (New STKS2)


(Old STKS2)

= 2650 x (652)
(602)
= 3,110 PSI

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 3 ANSWERS (Cont)


8.

New Pressure = Old Pressure x New Mud


Old Mud
= 3,000 x 9.8
10.5
= 2,800 PSI

9.

Area = .7854 x (Diameter2)


16/32 Jet = .7854 x (16/322)
= .19635 sq
Two

= . 3927 sq

14/32

= .7854 x (14/322)
= .1503 sq

Total area = .3927 + .1503


= .543 sq

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 4
1.
a.
b.
c.

Calculate:
Slurry volume with 10% excess
Number of Sacks
Pump stroke to pump the plug for the following single stage cement job.
Hole size 17
Casing size 13 3/8 set at 4,600 FT
Casing ID 12.42
Yield 1.05 cubic FT/SACK
Pump output .138 BBL/STK
Float set 80 above shoe

2.

Calculate for a balanced cement plug.

a.
b.
c.

Slurry volume.
Volume of water behind the cement.
Pump stroke to displace.
Hole size 8
Drill pipe size 5 cap .01738 BBL/FT
Cement plug height 500 FT
Water ahead of cement 10 BBLS
Pump output .103 BBLS/STK
Hole depth 10,350

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 4 ANSWERS
1a.

Annular capacity = (17.52 13.3752) = .1238 BBL/FT


1029
4,600 = .1238 X 4600 = 569.3 BBLS
Volume between float and shoe
= 80 x (12.422)
1029
= 12 BBLS

Total CMT requirements with no excess = 581 BBLS


With excess = 639 BBLS

1b.

Yield is 1.05 cubic FT/SAC


639 BBLS = 639 x 5.6146 SACK
= 3588 Cubic Ft
Nos of Sacks = 3588
1.05
= 3417 Sacks

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 4 ANSWERS (Cont)

1c.

Nos of STKS
To Bump Plug

Casing Volume to Float


Pump Output PER/STCK

Casing Volume

4520 x (12.42)
1029

675.4 BBLS

675.4

4,894 STKS

Nos of STKS

2a.

.138

Volume of slurry to fill 500 of open hole.


= 500 x (8.52) = 35.1 BBLS
1029

2b.

Height of the water placed ahead when in annulus.


= 10 BBLS

Annular Cap

= 10 (8.52 52)
1029

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 4 ANSWERS (Cont)

2b (cont)
= 10

.0459

= 218

Volume of water behind


= 218 x DP CAP
= 218 x .01738
= 3.78 BBLS
2c.

Height of plug with pipe in the hole.


=

35.1
(0.459 + .01738)

= 555
Add the height of the water in the pipe.
555 + 218
= 773

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises

SECTION 4 ANSWERS (Cont)


2c.(Cont)

Mud will be pumped to a depth of 10,350 773


= 9,577
Capacity of 9,577 of DP
= 9,577 x .01738
= 166.45 BBLS
Nos of STKS = 166.45 .103
= 1616 STKS

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5

1.

Calculate the hydrostatic pressure exerted by the following columns of fluid.


a.
b.
c.

2a.

Depth 12,000 (TVD) weight 10 PPG


Depth 8,500 (TVD) weight 15.2 PPG
Depth 17,200 (TVD) weight 17.8 PPG

Calculate the mud weight in PPG that would give the following pressures at:
i)
ii)
iii)

5,000 PSI
2,325 PSI
10,950 PSI

at
at
at

10,000 ft (TVD)
5,000 ft (TVD)
16,450 ft (TVD)

2b.

What would be the increase in mud weight required to exert an additional 350 PSI
hydrostatic pressure for the examples in (2a)?

3a.

Calculate the hydrostatic pressure exerted by column of fluid made up of


different densities
From surface
From 2,000
From 3,000

3b.

to 2,000
to 3,000
to 5,000

9.2 PPG mud


8.9 PPG
16.4 PPG

What mud weight would exert this pressure?

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 (Cont)
4.

Calculate the relevant values and construct a step down chart for pumping kill mud
down the drill pipe.
Well information:
Depth 8,200
Mud weight 10 PPG
Shut in drill pipe pressure = 250 PSI
Slow circulating pressure = 850 PSI at 30 STK/MIN
Strokes required to pump from surface to the bit = 860 STKS
a.
b.
c.
d.
e.

5.

6a.

Kill mud weight


Initial circulating pressure
Final circulating pressure
Pressure drop per 100 STKS
Chart

Calculate in cubic feet the volume a 10 BBL gas kick would occupy on surface. If the
original formation pressure was 5,300 PSI and atmosphere pressure is 14.75 PSI.

Calculate the formation strength (fracture pressure) from the following data.
Shoe depth 6,200 (TVD)
Mud weight 9.6 PPG
Leak off pressure 1,200 PSI
Give answers as a pressure and a pressure gradient.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 (Cont)

6b.

Calculate the maximum allowable annular surface pressure for 10 and 12 PPG mud
respectively.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 ANSWERS

1a.
1b.
1c.

6,240 PSI
6,718 PSI
5,920 PSI

i.
ii.
iii.

9.61 PPG
8.94 PPG
12.8 PPG

2b.

a)
b)
c)

10.09 PPG an increase of .48 PPG


10.21 PPG an increase of 1.27 PPG
13.21 PPG an increase of .41 PPG

3a.

2,000 x 9.2 x .052


1,000 x 8.9 x .052
2,000 x 16.4 x .052

3b.

12.02 PPG

4a.

Kill mud wt

=
=
=
=

957
463
1706
3,126 PSI

SIDPP
Depth x .052

= 10 +

Randy Smith Training Solutions Ltd

+ Original Mud

250
8200 x 0.52

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 ANSWERS (Cont)

4a (Cont)

= 10 + .58
= 10.6 PPG

4b.

Initial circulating pressure = Shut in drill pipe pressure + slow circ pressure
= 250 + 850 = 1100 PSI

4c.

4d.

Final circ press =

Kill Mud Wt x slow circulating pressure


Original Mud Wt

10.6 x 850
10

901 PSI

Pressure drop per STKS = P.Final circ P. Initial circ


Strokes Surface to Bit
= 1100 901
850
= .234 PSI/STK

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 ANSWERS (Cont)

Per 100 STKS = 23.4 PSI (23)

5.

V2 = P1 x V1
P2

STKS

1100 PSI

100
200
300
400
500
600
700
800
850

1077
1054
1031
1008
985
962
939
916
901

P1 = 5,300 PSI
V1 = 10 BBLS
P2 = 14.75

V2 = 5,300 x 10
14.75
= 3,593 BBLS
For cubic ft 3,593 x 5.6146
= 20,174 cubic ft

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 5 ANSWERS (Cont)

6.

Fracture Pressure

=
Leak off plus hyst to shoe
= 1200 + 6200 x 9.6 x 0.52
= 4,295 PSI

Fracture pressure gradient = Fracture Pressure


TVD Shoe Depth
= 4295
6200
= .693 PSI/FT
MAASP = Shoe depth (formation fracture gradient mud gradient)
For 10 PPG = 6,200 (.693 - .52)
= 1073 PSI
For 12PPG = 6,200 (.693 624)
= 428 PSI

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 6

1.

Calculate the maximum hook load that can be applied with 12 lines
13/8 wire with a breaking strain of 167,000 and a design factor of 3.

2.

With the rig up in question if the string weight was reading 350,000lbs.
What would be the loading on the fast line?

3.

Calculate the ton miles for a round trip.


With depth 12,500
300 DC weight in mud
12,200 of DP weight in mud
Block weight

Randy Smith Training Solutions Ltd

= 40,000 lbs
= 200,000 lbs
= 28,000 lbs

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 6 ANSWERS

1.

Max Fast Line load

Nominal Breaking Strain


Design Factor

167,000
3

55,660 lbs

Fast Line Load


Constant

55,666
.1062

524,161 lbs

Weight of load

Fast Line Load


Constant

Fast Line Load

Weight x Constant

350,000 x .1062

Weight of load

2.

Randy Smith Training Solutions Ltd

37,170 lbs

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 6 ANSWERS (Cont)

3.

For a round trip


Drill pipe
Weight of the pipe =

Distance moved

Ton Miles

200,000
2,000

12,200

12,200
5,280

100 x 2.31

231 Ton Miles

100 Tons

2.31 Miles

Drill Collars
Move 12,200 before they reach surface.
=

2.31 Miles

Ton Miles

40,000 x 2.31
2,000

46.2 Ton Miles

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 6 ANSWERS (Cont)

R/Trip 300 Weighing 40,000


40,000
2,000
=

300
5,280

1.14 Ton Miles

Round trip ton miles for the blocks.


Weight

28,000
2,000

14 Tons

Distance

12,500 x 4
5,280

9.47 Mile

Ton Miles

14 x 9.47

132.6 Ton Miles

Total round trip miles


= DP + DC + Block
= 231 + 46.2 + 1.14 + 132.6
= 411 Ton Miles

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 7

1.

Calculate the buoyancy factor for:


a.
b.
c.

2a.

12 PPG
14 PPG
16 PPG

How many 30 drill collars would be required if 60% of the available collar weight is
20,000 lbs?
8 drill collars in 11.8 PPG mud.
Weight = 146 lbs/ft

2b.

Where in the drill calculations would be the neutral point if 18,000 lbs was being
applied to the bit?

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 7 ANSWERS

1a.
1b.
1c.

.818
.787
.757

2a.

B/Factor for 11.8 PPG


= 1 (11.8

8.33)
7.9

= .821

60%

= 20,000

100% = 20,000
60

100

= 33,333 lbs Buoyed

Buoyed Wt
Buoyancy Factor

Dry Wt

33.333
.821

40,600

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 7 ANSWERS (Cont)

Length

40,600
146
278 of DC

Drill Calcs

Run

2b.

278
30

9.26

Length required to make up 18,000 lbs


=

18,000
Buoyed Wt of one Ft of DC

18,000
.821 x 146

150

Neutral point is 150 above the bit.

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 8

1a.

What volume of pill is required to fill the drill collar annulus and leave 20% of that
volume in the pipe?
Hole size 8 Depth 12,200
Drill Collars 6 1/4 OD 2 ID
Drill Collar Length 360

1b.

How many strokes would be required to spot the pill then displace it out of the
string?
Drill Pipe 5 Cap .01738 BBLS/FT
Pump Output .102 BBL/STK

2.

Calculate the line pull to apply the following torques using an effective tong length
of 3.5 ft.
26,500 ft lbs
64,000 ft lbs
92,000 ft lbs

3.

What would be the resulting density if 200 BBLS of 15.2 PPG mud was mixed with
150 BBLS of 12.6 PPG?

4.

How much barite would be required to increase the mud weight in a system of 950
BBLS from 11 PPG to 11.6 PPG?

Randy Smith Training Solutions Ltd

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 8 ANSWERS

1a.

8.52 6.252
1029

.0323 BBL/FT

36

11.6 BBLS

Plus 20%

13.9 BBLS

String Capacity

360

Plus

11,840

2.65 BBLS

208.4 BBLS

DC/OH Annular Cap

Total DC/OH Annular Cap

1b.

.0323

x (2.752)
1029
x

.01738
+

205.78

Volume to leave 20% in string

Randy Smith Training Solutions Ltd

208.4

206.1 BBLS

2.3

July 2002

DRILLING CALCULATIONS COURSE

Section End Consolidation Exercises


SECTION 8 ANSWERS (Cont)
1b (Cont)
No of STKS

To spot pill

206.1
.102

2,020 STKS

Plus 23 STKS to displace 20%


2.

7,571 lbs Pull


18,285 lbs Pull
26,285 lbs Pull

3.

(200 x 15.2) + (150 x 12.6) = 350 D


D

4.

V2

(200 x 15.2) + (150 x 12.6)


350

14.08 PPG

V1 (W2 W1)
WB W2

950 (11.6 11)


35.4 11.6

23.95 BBLS of Barite


1 BBL Weight 1490 lbs

WT of Barite

Randy Smith Training Solutions Ltd

23.95 x 1490

35,684 lbs

July 2002

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