Professional Documents
Culture Documents
TM
DEPARTMENT
OF
10-3530-202-10
THE
ARMY
TECHNICAL
MANUAL
OPERATOR'S MANUAL
SEWING MACHINES
(FSN
OF
EQUIPMENT,
3530-892-4636)
alderman ubhary1*
(FSN 3530-241-3282),
SEP85
GOVERNMENT DOCUMENTS
HEADQUARTERS,
DEPARTMENT
OF
THE
APRIL
1965
ARMY
SAFETY PRECAUTIONS
Before Operation
Remove loadline while making inspection, adjustment, or replacing parte to the
Do not touch bare terminals or wires or make electrical connections. unless loadline has
disconnected.
During Operation
Do not make inspections, adjustments, or replace parts while the machine is in operation.
Keftp bed stride plates closed while machine is in operation.
Use only the correct class and variety of needles.
After Operation
Remove loadline while making inspection, adjustments, or replacing parts to the mad
Disconnect loadline when machine is left unattended.
TM 1 0-3530-202-1 0
C i
No. 1
HEADQUARTERS
DEPARTMENT OP THE ARMY
WAomraioir, D.C., 30 April 1873
I
4
Operator's Manual
SEWING MACHINES FOR THE REPAIR OF
PARACHUTES AND ALLIED EQUIPMENT, SINGER
MODELS 112W116 (FSN 3530-892-4636), 131W113
(FSN 3530-222-3433),
7-33 (FSN 3530-892-4651),
97-10 (FSN 3530.241-3282),
17W15 (FSN 3530-792-4646),
55-5 (FSN 3530-892-4643),
111W155 (FSN 3530-359-8856), AND
111W151 (FSN 3530-892-4629)
^ T^TZ^l^^^'l^
tion to errors and by recommending improvemenu, using DA Form 2028 (Recommended
Technical Manual \
J
No. 10-3530-202-10 )
HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington, D.C., l April 1965
Operator's Manual
SEWING MACHINES FOR THE REPAIR OF
PARACHUTES AND ALLIED EQUIPMENT,
SINGER MODELS 112W116 (FSN 3530-892-4636),
131W113 (FSN 3530-222-3433), 7-33 (FSN 3530-892-4651),
97-10 (FSN 3530-892-3292),
17W15 (FSN 3530-288-5936), 55-5 (FSN 3530-892-4643),
111W155 (FSN 3530-359-8856), AND
1 1 1 W151 (FSN 3530-892-4629)
Chapter 1. INTRODUCTION
Section I.
General
Scope
References
Maintenance forms and records
.
Reporting of equipment manual improvements
Orientation
II.
Description and Data
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 56-6)
Textile sewing machine (Singer models 111W165 and 111W151)
Chapter 2. OPERATING INSTRUCTIONS
Section I.
Operator's Controls
General
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113)
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 66-5)
Textile sewing machine (Singer model 111W165)
1 This manual upartodat to much of TM 10-591 , If January 19*3, at parlalni le Oporaror.i Portion.
AGO I04MA
Paragraph
Pair*
1
2
3
4
6
3
3
3
3
3
6
7
8
9
10
11
12
8
6
7
9
9
11
16
13
14
15
16
17
18
19
20
18
18
21
23
28
35
37
41
II.
Operation
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113)
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Very-heavy-duty sewing machine with thread waxing
facilities (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 55-5)
Textile repair sewing machine (Singer models 111W156 and 111W151)
21
22
23
24
45
50
54
67
25
26
27
28
61
61
63
65
29
80
70
70
31
32
70
70
88
84
92
92
85
36
97
97
87
88
99
99
89
40
100
100
101
101
AOO SNHA
CHAPTER 1
INTRODUCTION
Section I. GENERAL
1. Scope
This manual is published for the use of the
personnel who are responsible for the operation
and operator maintenance of the sewing ma
chines for the repair of parachutes and allied
equipment, Singer models 112W116 (FSN 3530892-4636), 131W113 (FSN 3530-222-3433),
7-33 (FSN 3530-892-4651), 97-10 (FSN 3530892-3292), 17W15 (FSN 3530-288-5936). 55-5
(FSN 3530-892-4643), 111W155 (FSN 3530359-8856), and 111W151 (FSN 3530-8924629).
2. References
MEC 3530.702.10/1
Figure 1. Two-needle sewing machine, front view.
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Figure 1.Continued.
Phase
Speed
Voltage
1
1,725 rpm
105-115 v
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Figure 2.Continued.
17 cu ft
345 lb
2^4 in.
4 in.
16; 18
2400
8 to 32 per in.
U in.
%-j in.
10 in.
4 cu ft
87 lb
119 lb
1
2
3
4
5
6
Tabletop
Face assemblies
Machine arm
Thread unwinder
Balance wheel
Bobbin winder
7
8
9
10
11
12 Electric motor
13 Machine bed
14 Bridle iron
15 Foot treadle
16 Tool drawer
Figure 3.Continued.
Motor:
For data about the motor,
refer to paragraph 6/.
9. Very-Heavy-Duty Sewing Machine
(Singer Model 97-10)
a. General. The very-heavy-duty sewing ma
chine (fig. 4) is a single-needle, lockstitch ma
chine. It is designed for medium, heavy, or very
heavy work in canvas, duck, or leather ma
terials. In parachute maintenance and repair,
this machine is used primarily for sewing para
chute harness.
6. Feed. The very-heavy-duty sewing ma
chine uses needle feed to carry the material
through the machine. The needle bar (13, fig. 4)
is mounted in a rocking frame that moves back
ward while the needle is in the material and
pulls the material back. While the needle bar
rises and moves forward for the next stitch, the
presserfoot comes down and holds the material
in place.
c. Shuttle. For an explanation of the shuttle
operation refer to paragraph 8c.
d. Machine Stand. The very-heavy-duty sew
ing machine is supported by a column stand
(30, fig. 4), which holds the motor, starting
treadle, foot lifter treadle, tray table, belt
pulleys, and switchbox. The machine head is
bolted to the column through a 5-inch column
extension or collar (22), which may be removed
if it is necessary to lower the machine.
e. Electric Motor. The very-heavy-duty sew
ing machine is powered by a 110-volt, 60-cycle,
Vi -horsepower, alternating current, electric
motor. The motor, mounted on the rear of the
column base, is connected to the column balance
wheel by a flat leather belt. A heavy paper
washer between the column balance wheel and
the friction pulley serves as a friction clutch for
transmitting the power of the motor to the
machine.
AGO MMMA
/. Tabulated Data. Data for the very-heavyduty sewing machine are tabulated as follows:
Complete astembly:
Cubic measurement
68.7 cu ft
Gross shipping weight
1,062 lb
Machine :
Maximum stitches per minute
400
Needle size
26; 28
Stitch length
8 to 12 per in.
Working space to right of needles
12 in.
Working space under presserfoot .ltt in.
Net weight.
__
600 lb
Motor:
Amperage
8
Cyclea
60
Horaepower
M
Phase
1
Speed
1,725 rpm
Voltage
110
10. Zigzag Sewing Machine
(Singer Model 17W15)
a. General. The zigzag sewing machine (fig.
5) is an overseaming, zigzag, rotary-hook, lock
stitch machine. This, sewing machine is de
signed to sew heavy grades of overseaming and
double zigzag work at medium speeds. In para
chute maintenance and repair, it is used pri
marily to anchor suspension lines in the
parachute canopy and to sew suspension line
ends at the harness links. For this purpose, the
throat plate, presserfoot, and feed dog must be
replaced by a special throat plate, a special
presserfoot, and a special feed dog, which pro
vide grooves to guide and hold the lines for
zigzag stitching.
b. Feed. The zigzag sewing machine uses
drop feed to pull the material through the ma
chine. The drop feed consists of feed dogs (2,
fig. 5) which move the material and a presser
foot (3) which holds the material against the
feed dogs during the feeding motion. As the
needle comes up and moves to the left or right
of the centerline of stitches to form the zigzag
9
AGO 1MWA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Starting treadle
Column stand base
Starting shaft
Starting treadle connecting link
BX cable
Electric motor
Table bracket
Table latch
Column table
Lower machine arm casting
Shuttle race cover
Needle guide bar
Needle bar
Feed regulator shaft
Arm front cover
Presserfoot clutch assembly
17
18
19
20
21
22
23
24
25
26
27
28
29
30
81
Figure i.Continued.
1
2
3
4
5
6
7
8
9
Tabletop
Feed dogs
Presserfoot
Face assemblies
Sewing lamp
Machine arm
Thread guide
Needle bar frame pitman connection slide
Two-cone thread unwinder
10
11
12
13
14
15
16
17
18
Thread guide
Balance wheel
Bobbin winder drive pulley
Bobbin winder stop latch thumb lever
Switch
Starting treadle
Knee lifter rock shaft knee plate
Electric motor
Model number plate
Figure 5.Continued.
AGO 10486A
Machine :
Diameter of belt groove,
balance wheel
2% in.
Diameter of belt groove,
clutch pulley
AM in.
Needle size
19; 22
Speed (maximum stitches per min.)_. 1,960
Working space to right of needles
10V& in.
Working space under presserfoot 1*A in.
Cubic measurement
2% cu ft
Net weight
58 lb
Gross shipping weight
78 lb
Electric Motor:
Refer to paragraph 6/ for informa
tion about the electric motor.
13
8
9
10
11
12
13
1 Face assemblies
2 Machine arm
3 One-cone thread unwinder
4 Thread guide
5 Balance wheel
6 Switch
7 Model number plate
Starting tre
Knee lifter rock shaft knee plate
Electric motor
Feed dog
Needle and presserfoot
Sewing lamp
Figure 9.Continued.
AGO 1MMA
15
1
2
3
4
5
6
7
8
9
10
11
Sewing lamp
Faceplate
Machine arm
Thread guide
Arm cap
Two-cone thread unwinder
Thread guide
Balance wheel
Bobbin winder pulley
Bobbin winder stop latch thumb lever
Model number plate
12
13
14
1B
16
17
18
19
20
21
Machine bed
Electric motor
Knee lifter rock shaft knee plate
Starting treadle
Switch
Feed dog
Presserfoot
Thread tension disk thumbnut
Thread control disk thumbnut
Vibrating presserbar presser regulating
thumbscrew
Figure 7.Continued.
AGO 1MMA
8,500
3% to 32 stitches
per in.
Working space to right of needle.. 15 in.
Working space under presserfoot
in.
Cubic measurement
2M cu ft
Net weight
58 lb
Gross shipping weight
78 lb
Electrio motor:
Refer to paragraph 6/ for data
about the electric motor.
17
CHAPTER 2
OPERATING INSTRUCTIONS
1
2
3
4
5
6
7
8
9
30
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Presser bar
Presser bar spring
Presser bar spring bracket
Needle bar rock frame position bracket
Needle bar
Puller feed roll bar bracket support
Presser bar lifter
Presser bar lifting releasing lever bracket
Presser bar position guide lever
Puller feed roll bar spring washer
Puller feed roll bar spring
Puller feed roll bar lifting bracket
Puller feed roll bar lifter
Puller feed roll bar
If
Figure 8.Continued.
AGO 10486A
19
Figure 9.
20
1
2
3
4
5
6
7
8
Hook gib
Bobbin case
Bobbin case
Bobbin case
Bobbin case
Bobbin case
Needle bar
Needles
cap
cap oiling felt
latch
cap projection
opener
Figure 10. Bobbin
72
9 Presserfoot
10 Feed dog
11 Thread plate
12 Bobbin case cap thread slot
13 Bobbin
14 Bobbin case tension spring regulating screw
15 Bobbin case tension spring
16 Bobbin case cap projection
and sewing hook assemblies.
j. Feed Regulator. Refer to paragraph 14/
for instructions to adjust the feed regulator.
k. Adjusting Nut. Refer to paragraph 14k for
instructions to adjust the round belt.
AGO 104MA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Thread guides
Thread controller spring
Fork notch in thread controller disk
Thread controller disk screw
Tension bracket
Thread retainers
Tension disks
Tension springs
Figure 11.
Tension studs
Tension thumbnuts
Thread controller stud setscrew
Thread controller spring stop screw
Thread controller spring stop screw
Thread controller stud thumbnut
Thread controller stud
MEC 3530-202-10/12
1 Perfect stitch
2 Tight needle thread tension
3 Tight bobbin thread tension
Figure It. Effect of tention on etitch.
for instructions to operate the starting treadle
(15, fig. 3).
e. Lifting Presser Bar Lifter. Refer to para
graph 14c for instructions to operate the lifting
presser bar lifter (2, fig. 16).
d. Vibrating Presser Bar Spring Stud. The
vibrating presser bar spring stud (8, fig. 16),
located in the center and on top of the machine
arm, is used to adjust the presserfoot pressure.
1 Notch
2 Feed regulator
Figure IS. Setting the feed regulator.
Loosen the looknut and turn the vibrating
presser bar spring stud downward to increase
the pressure on the presserfoot, upward to de
crease the pressure. Adjust presserfoot pres
sure so that the stitches are uniform without
puckering the material. After the adjustment
is made, tighten the locknut tightly.
AGO 1MMA
24
1 Adjusting nut
2 Round belt
AGO 104MA
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
15.Continued.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
Balance wheel
V-belt
Bobbin winder friction pulley
Bobbin winder stop latch
Bobbin winder spindle
Throat plate
Feed dog
Vibrating presserfoot
Lifting presserfoot
Needle clamp
27
1
2
3
4
6
6
7
Shuttle
Shuttle
Shuttle
Bobbin
Shuttle
Shuttle
Shuttle
cylinder hinge
tension regulating screw
tension spring
thread delivery eye
cylinder
cylinder opener
cylinder latch
Figure 17.
l
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
AGO 104MA
AGO 104MA
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
>.Continued.
AGO MIMA.
Lifting lever
Presser bar spring (flat, long)
Presser bar spring (flat, short)
Presser bar clutch lifting lever
Presser bar clutch lifting stud
Presser bar clutch lever
Presser bar clutch lever
Presser bar clutch clamp
Presser bar clutch
Presser bar clutch spring
Needle bar
Needle bar frame
Needle guide (upper) bar
Needle guide (upper) bar spring
Needle bar
Thread takeup lever thread guide roller
Needle guide (upper) bar bracket
Needle bar connecting stud
31
1
2
8
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Roller
Tenaion wheel
<Thread takeup spring
Roller
Roller
Takeup lever thread roller
Thread retainer spring
Needle clamp
Needle guide (upper)
Needle
AGO 10rtA
1
2
3
4
Feed
Feed
Feed
Feed
5
6
7
8
Feed
Feed
Feed
Feed
regulator connection
regulator stud nut
shaft back collar
shaft
AGO 10486A
33
Figure tt. Zigzag sewing machine, Singer model 17W1S, face cusemblies.
1
2
3
4
6
6
7
8
9
10
11
12
Presserfoot
Presserfoot screw
Needle bar frame screw center and nut
Presser bar
Tension release lever switch back screw stud
bracket
Tension release lever switch back screw stud nut
Presser bar lifter hinge screw
Tension release lever switch back screw stud
Presser bar lifter
Presser bar lifting bracket
Presser bar lifting bracket set screw
Needle bar frame
13
14
15
16
17
18
19
20
21
22
23
24
25
Figure 22
AGO 10<8A
as
1
2
8
4
6
6
7
8
9
10
11
12
13
14
15
16
17
18
1f
AGO 1MSSA
37
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Presserfoot
Presserfoot screw
Presser bar
Presser bar lifter screw
Presser bar lifter
Presser bar spring bracket
Presser bar spring bracket setscrew
Slack thread regulator link hinge screw
Slack thread regulator link
Slack thread regulator link roller and stud
Thread takeup lever hinge pin
Pressure bar spring
Pressure regulating thumbscrew
Thread nipper plate stud and thread eyelet
setscrew
15 Thread takeup lever
16 Thread nipper plate stud and thread eyelet
17 Thread takeup lever arm
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Tension disk
Tension spring
Tension regulating thumbnut
Thread takeup lever link
Thread takeup lever link capscrew
Thread nipper plate
Thread nipper plate regulating nut
Thread nipper plate regulating nut locknut
Thread nipper connection
Thread takeup crank
Needle bar crank
Needle bar connecting link
Needle bar thread retainer bracket
Needle bar connecting stud
Needle bar connecting stud setscrew
Needle bar
Needle clamp
Figure
1
2
3
4
5
6
7
8
9
10
11
12
I3
14
Throat plate
Cloth plate
Feed dog
Presserfoot
Needle
Needle clamp
Faceplate thumbscrew
Needle bar
Needle bar thread retainer
Sewing lamp
Slack thread regulator adjusting bracket
Slack thread regulator
Thread takeup lever
Needle bar
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
AGO 104MA
41
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Figure
c. Winding Bobbins.
(1) Slide the bobbin onto the bobbin
winder spindle (4, fig. 33) as far as
it will go.
(2) Pass the thread from the thread stand
down through the thread guide in the
tension bracket (14), back of and be
tween the tension disks (1), and under
and around the bobbin (11) a few
turns.
(3) Press the bobbin winder stop latch
thumb lever (7) until the bobbin
winder pulley (5) pushes firmly
against the machine belt.
(4) Start the machine. When enough
thread has been wound around the
bobbin, the bobbin winder stop latch
(10) should stop the bobbin winder
45
1
2
3
4
5
6
7
d. Installing Bobbings.
(1) Hold the bobbin between the thumb
and the forefinger of the left hand
with the thread drawing off to the top
right.
(2) Place the bobbin inside the bobbin
case cap turned upside down.
(3) Pull the thread back into the bobbin
case cap thread slot (12, fig. 10) and
under the bobbin case tension spring
(15). Draw the thread under the ten
sion spring once or twice, to remove
any lint or dust that may be lodged
under the spring.
(4) Turn the bobbin case top over, holding
the bobbin inside the cap. Slide the cap
down over the center stud of the bob
bin case. Push down the bobbin case
latch (4).
8
9
10
11
12
13
14
Bobbin
Bobbin
Bobbin
Bobbin
Bobbin
Bobbin
Bobbin
winder frame
winder stop latch
winder stop latch
winder and tension bracket
winder tension bracket screw
Al
A2
A3
A4
A5
A6
A7
A8
and
and
and
and
and
and
and
and
Bl
B2
B3
B4
B5
B6
B7
BS
A9 and B9
A10 and B1O
All and Bll
A12 and B12
A13 and B13
A14 and B14
A15 and B15
A16 and B16
Figure Si.Continued.
>
j. Serving.
(1) General. Start the motor and wait for
it to reach operating speed. Press the
starting treadle slowly to engage the
clutch, and start the machine oper
ating. When properly installed, the
machine will sew at a speed deter
mined by the amount of force on the
back of the starting treadle.
(2) Flatwork. While sewing, hold the ma
terial flat, but do not push or pull on
the material. Let the feeding mech
anism pull the material through the
machine.
(3) Thick seams. When the needle is about
to cross thick seams or other unusually
uneven places on the material, disen
gage the motor clutch by releasing the
starting treadle and hand-turn the bal
ance wheel until the needles pass the
seam. This will prevent breaking or
bending the needles.
(4) Thick materials. If material is unusu
ally thick, decrease the tension on the
presserfoot to allow the material to be
pulled evenly through by the machine.
(5) Turning corners. In multiple-needle
machines, material cannot be pivoted
around needles for turning corners. To
turn a sharp corner, hand-turn the
50
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Bobbin
Bobbin case lever fulcrum
Hook saddle screws
Bobbin case lever
Thread slot
Bobbin case latch
Feed dog
Presserfoot
1
2
3
4
5
6
7
8
9
10
11
12
Spindle
Left-hand bobbin rim
Thread from thread stand
Right.hand bobbin rim
Shaft shoulder
Figure S7.
1
2
3
4
5
6
7
Thread eyelet
Oilcup hole
Oilcup stud
Thread eyelet
Tension disks
Tension wheel
Thread takeup spring
8
9
10
11
12
13
14
1
2
3
4
5
6
Shuttle
Shuttle
Thread
Shuttle
Shuttle
Bobbin
7 Shuttle race
8 Throat plate
9 Presserfoot
10 Presserfoot holder
11 Presser bar
12 Needle guide (upper)
Figure 40. Removing the bobbin from the very-heavy-duty
race cover
driver
delivery eye
tension spring
race screw
13
14
15
16
17
Needle
Shuttle
Shuttle
Shuttle
Shuttle
cylinder opener
cylinder latch
cylinder
race screw
sewing machine.
downward
between
the
shuttle
cylinder and shuttle cylinder latch
(15).
AGO 104MA
1
2
3
4
5
8
9
10
11
12
13
14
15
Figure H. Winding the bobbin used with the very-heavy-duty sewing machine.
(4)
(5)
(6)
(7)
(8)
(9)
1
2
3
4
5
6
7
8
Hook driver
Hook race cap spring screw
Hook driving bevel gear shaft, 25 teeth
Hook
Figure hi. Removing the bobbin ease from the zigzag sewing machine.
62
AGO 10486A
Figure A3. Zigzag eevnng machine, Singer model 17W1S, threading inetructione.
64
1
2
3
4
5
6
7
8
9
10
11
12
13
Figure 1SContinued.
1
2
3
4
Thread eyelet
Thread nipper plate stud and thread eyelet
Tension disks
Slack thread regulator
5
6
7
8
Figure HContinued.
1
2
3
AGO 104MA
67
Figure K7.
11
12
13
14
15
16
17
A
X
Figure U7Continued.
AGO 104MA
69
CHAPTER 3
MAINTENANCE INSTRUCTIONS
70
AGO 1MMA
LUBRICATION ORDER
yii-a-iiMi-i
29 MARCH 1965
s
-Hook Drirbt Gooro
-Tm4 UftiM Cos OOrno TM
:
p\
LITBUCANTS
LOOIL, nbrkotuvj.
looorml ooroooa
uracTCD lutruuTtmB
INTCRVAL8
obon + U'r. | + 40'F.U WF. | rr.ti-K'P.
LO oforatoo
Mow SI.la oF.booted
II loot
nionuoM
tail
aowkvj
aoeklao
bo
4rorj
4 Won
or boUolao
NOTES
Twko dolht lobrleou tboot anlaf porta Iratkoteo oboro br
oil* I to S orooo of foaonl oorrooo lobrkoIlM oil (LO).
1. BOBBINSErrrr uo> bgbbto > replocod. oM 1 CTOO of oil
I* too oUUf foNo o> tbo oloo of aocb bobola cur
I DO NOT
of tbo Anv:
HAJKXO K.
|M Stahoi Army,
Gonorol, Unlwd1
CMof of Skxf.
MEC 1530MM0/48 0
Figure i8. Lubrication order for two-needle sewing machine
(Singer model 11SW116).
AGO 104MA
REf7 18
REF. 19
. 20
.21
FEED
FEED
FEED
FEED
REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
F. 31
REF. 32
Figure
73
LUBRICATION ORDER
] |] a
111=11!11-111-2
AGO 104MA
Figure WContinued.
AGO 104MA
75
LUBRICATION ORDER
[| |)
|| = 1
Figure WContinued.
75
REF. 20
REF. 21
REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
REF. 31
REF. 32
REF. 33
REF. 34
REF. 35
REF. 36
REF. 37
Figure 18(Continued.
AGO 104MA
t,
76
LUBRICATION ORDER
j
J
~ cti^M.
1 1='i = |
29 M ARCH 1965
Figure SO. Lubrication* order for heavy-duty sewing machine (Singer model 7SS).
AGO I04MA
77
REF.
REF
REF.
REF.
REF.
REF.
REF.
REF.
REF.
1
2
3
4
5
REF
REF.
REF.
REF
10
11
12
13
S
7
8
9
REF. 14
REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
REF. 20
FEED CAM
CRANK CONNECTING ROD
ARM SHAFT BUSHING
BOBBIN WINDER SPINDLE
TRIPPING ARM SHAFT
OSCILLATING ROCK SHAFT
ROCK SHAFT fEARING BLOCK
Figure SOContinued.
AGO 1MMA
78
REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
Figure 50Continued.
AGO 10486A
79
Noixvoiuenn uaauo
6C H3VVW S961
'ENIH0VW 9NIMES UE9NIS) 13QOV* (01-Z6
aucroman
miunMuguwfa
I.B+UH1 | + fiM *.! 1
on mm ji i qu piyiwwmi vn
nvAauta
>um 4<r
~n NimUmt
tot I n>m n <oi)
mam
TH* \ i mmomiptutt
t oa ton racauii
11
hi
OOT vm*i
REF.
REF.
REF.
REF.
REF.
REF
REF
REF
REF
REF
NEEDLE
CLUTCH LIFTING STUD
CLUTCH LIFTING LEVER
FEED SHAFT
FRAME CONNECTING ARN
REF. 12
REF. 13
REF. 14
.15
FEED CAM
CRANK CONNECTING ROD
FEED REGULATOR SHAFT
ARM SHAFT BUSHING
FEED REGULATOR CONNECTION
6
7
8
9
10
REF. 17
REF. 18
REF. 19
REF. 20
REF. 21
SHUTTLE RACE
SHUTTLE DRIVER
OSCILLATING SHAFT SLIDE BLOCK
OSCILLATING SHAFT CRANK
ROCK SHAFT CRANK
Figure STContinued.
AGO 10486A
81
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
Figure 51Continued.
AGO 104MA
LUBRICATION ORDER
cmml
LIU S-33l)-22-llGh
29 MARCH 1965
MACHINE, SEWING (SINGER MODEL 17W15)
wtof aMChtaB,
Wrwj 4 ft
mi
nu
ncracrcD thotkatuu3
innBTAU
*n^bt | + wr.u wf. | rr.k- *p.
4Entr
< hmmm
10 Smtoito 'kaM S 5 Mala
"~ *"
1
Ammwoti
lJtl>
Ma fcJir tM>u Ikw >!. hHj MbaM dm to
MM 1 to I ana S
totototfte* U (LO).
% Orte at Iko iMb* T Ua Araw:
unouim
MEC iHO'MMO/g (D
Figure St. Lubrication order for zigzag tewing machine (Singer model 17W16).
AGO 104SSA
REF.
REF.
REF.
REF.
REF.
REF.
1
2
3
4
5
6
REF. 12
REF. 1J
REF. 14
REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
.20
F. 21
REF.
REF.
REF.
REF.
REF.
7
8
9
10
11
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
Figure StContinued.
84
"1
REF. 31
REF. 32
REF. 33
REF. 34
REF. 35
REF. 36
REF. 37
REF. 38
LEVER CONNECTION
ROCK SHAFT CENTER
ARM SHAFT CONNECTIONS
HOOK DRIVING SHAFT BUSHING
LEVER CONNECTION CLAMP
LEVER SHAFT BUSHINGS
FEED DRIVING CAM
CRANK LINK CONNECTION
Figure StContinued.
OOT ANNI
REF.
REF
REF
REF
REF.
REF.
REF.
REF.
REF
1
2
3
4
5
8
9
10
11
REF. M
REF. 15
REF. 16
REF. 17
REF. 18
Figure S3Continued.
i
AGO 104MA
Fiffwr* 53Continued.
*
AGO 10488A
LUMUCATfTf
LP OIL,
iwnllibmiiaf,
piifow
DfTBTAU
tto.. + UT nrannWMAnlUi
| +4-fu-w. | *.#-.
LO hkt if r. H k r i nil! ttol Mwtaf tl to i mutoji
ifmMk>lMMIalMNk|
AM fWJ
ItojtojtoHUm
tototojwaMataM
towr *lii
mk
(to
tofUMi
atwHk
mamm
llAnr
y AM*rfttofcanUrrrflto Atari
ItonL im
COW W Inf.
J.C
F>ur 5*. Lufcrtoation ordw /or txtil wtnp wuwWrw (S<vr mockU 1UW18S
M11W1S1).
AGO 104MA
Figure 63Continued.
AGO 10486A
Nouvomsm 3auo
MLlilllll-M
62 HDHVW S96I
33* ft/Ol-lWOCtt
9m0ij -fg w}ivouqnq MVJL0 Ml
oov vwoi
REF.
REF.
REF.
REF.
REF.
REF.
2
3
4
5
6
REF.
REF.
REF.
REF.
7
8
9
10
REF. 11
UEF. 12
*EF. 13
REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
REF. 20
REF. 21
REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
REF. 31
REF. 32
Figure SiContinued.
Noiivomam u3auo
61 H3HVW 961
SNENOdWOO NOWWOO OX HEDNIS yiE0OW '9UMZU 'CUMtCt
'9-99'9MVMl ONV fifil/WlU
m IfUum
Of
aunranun
mooi
mrAsmua
ai "I'M .zc 4 ii * ' mm1"'" wt>
^"
lin)i'NPW'"i^)'*9iinii
I aauru jjyhs
oxmvh n
D3K (PSS/Ol2KOtSt
^xnBxj .gs uoi^vouqrfj *vpM> ju>{ jr>8u,3nm/j niqqoq rapnun pa8n i{}vn AaBntg sjapovi I. '9l1M.9l 'SllM1fl 'SlM.il
'999 SSIMl1l Pwo iSlMlll 0niM38 saniyomu pnv noyivouqnj rvpM> M>f ou,^oje ro%ow nommoo o% jjb er0nig
ejapotu, }dox '01-18
0GA A8W0I
16
REF. 2 SPINDLE
REF. 3 FRAME HINGE PIN
Figure 55Continued.
5?Section III. PREVENTIVE MAINTENANCE SERVICES
33. General
To insure that the sewing machine is ready
for operation at all times, it must be inspected
systematically, so that defects will be discov
ered and corrected before they result in serious
damage or failure. The necessary preventive
maintenance services to be performed are listed
and described in paragraph 34. The item num
bers indicate the sequence of minimum inspec
tion requirements. Defects discovered during
operation of the unit will be noted for future
correction, to be made as soon as operation has
ceased. Stop operation immediately if a de
ficiency is noticed during operation which would
AGO 11
TM 10-3530-202-10
MACHINES, SEWING
ITEM
SEWING MACHINE. Inspect the entire machine for damaged, broken, and
missing parts and for secure mounting of components. Report any defects
to the proper authority before operating the machine.
PRESSER BAR LIFTER Make certain that the presser bar lifter lifts, locks
and unlocks the presser foot.
FEED REGULATOR Be sure that the feed regulator is adjusted to give the
proper length of stitch.
93
PAR. REF
ITEM
DRIVE BELT. Inspect the drive belt for fravinc. unusual wear, deterioration,
and 1/4 inch deflection between pulleys.
NOTE: During operation, observe for unusual noise or vibration, and make
necessary adjustments.
M EC 3530-202-10/56
Figure 56Continued
94
AGO IMU
TM 10-3530-202-10
MACHINE, SEWING
ITEM
VERY-HEAVY-DUTY SEWING MACHINE. Inspect the entire sewing
machine for damaged, broken, and missing parts and for secure mounting of
components. Report any defects to the proper authority before operating the
machine.
FOOT LIFTER TREADLE. Make certain that the foot lifter treacle lifts
and lowers the presser foot.
17
17 i
MEC 3530-202-10/57
Figure 57. Preventive maintenance services to be performed daily on
Singer Model 97-10.
AGO 10486A
95
PAR. REF
ITEM
DRIVE BELTS. Inspect the drive belts for fraying, unusual wear, deteriora
tion, and 1/2 inch deflection between pulleys.
NOTE: During operation, observe for unusual noise or vibration, and make
necessary adjustments.
MEC 3530-202-10/57 ()
Figur* 57Continued.
AGO 1MMA
Troubleihooting Chart
Rethread bobbin
Unwind thread down to rim of bobbin. Ad
just bobbin winder.
Clean and lubricate sewing hook assembly.
Adjust bobbin tension.
Replace with dry, smooth thread.
Remove rough edges with emery cloth.
Reset needle and shuttle according to set
ting and timing instructions for model of
machine being used.
Reset sewing hook with needle according to
setting instructions for model of machine
being used.
Reset needle according to needle setting in
structions for model of machine being
used.
Select needle of correct site.
Rethread machine properly following
threading instructions for model of ma
chine being used.
Adjust tension according to threading in
structions for model of machine being
Replace it with left-twist thread.
Replace it with dry, smooth thread.
Reset needle(s) in holder as far as possible.
Remove rough edges with emery cloth.
Aline presserfoot bar and tighten setscrews.
Adjust needle in needle holder properly.
Replace defective needle with serviceable
one.
Adjust presserfoot pressure.
Adjust height of feed dog, according to
setting and timing instructions for model
of machine being used.
97
_
Needle breaks
AGO ISSUA
CHAPTER 4
SHIPMENT, STORAGE, AND DEMOLITION TO PREVENT
ENEMY USE
(4) Lubricate the machine, cover all unpainted parts with oil, grease, or other
suitable rust preventive material.
(8)
(9)
100
AGO 1MMA
APPENDIX I
REFERENCES
AR
AR
AR
AR
DA
320-5
320-50
385-40
700-58
Pam 108-1
DA Pam 310-1
DA Pam 310-2
DA Pam 310-4
FM
FM
FM
TM
TM
TM
21-5
21-6
21-30
10-263
10-264
38-750
AGO M4MA
101
APPENDIX II
BASIC ISSUE ITEMS
Section I. INTRODUCTION
1. General
Section II lists the accessories, tools, and
publications required for maintenance and op
eration by the operator, initially issued with,
or authorized for the sewing machine.
2. Explanation of Columns Contained
in Section II
a. Source Codes. The information provided in
each column is as follows:
(1) Materiel. This column lists the basic
materiel code number of the supply
service assigned responsibility for the
part. Blank spaces denote supply re
sponsibility of the preparing agency.
General Engineer Supply parts are
identified by the letters "GE" in
parentheses, following the nomencla
ture in the description column. Other
basic materiel code numbers are:
5Engineer Materiel
(2) Source. The selection status and source
of supply for each part indicated by
one of the following code symbols:
(a) Papplied to high mortality repair
parts which are stocked in or sup
plied from the supply service depot
system, and authorized for use at
indicated maintenance level.
(6) PIapplied to repair parts which
are low mortality parts, stocked in
or supplied from supply service de
pots, and authorized for installation
at indicated maintenance level.
(c) Mapplied to repair parts which
are not procured or stocked but are
to be manufactured at indicated
maintenance level.
(d) X2applied to repair parts which
102
[Illusiraiion
8S
Federal
stock
No.
1
P
PI
"PI
X2|
PI
P
PI
PI
PI
PI
PI
PI
PI
PI
PI
AGO 10486A
ii Tig. Item
No. No.
I?
3
at
Source codes
4)9
3
s
i
p
Federal
stock
No.
PI
PI
PI
X2
PI
PI
PI
EQUIPMENT
FSN 3530-222-3433, SEWING MACHINE, INDUS
TRIAL: General sewing, lockstitch, 4 needles; hi in.
between needles, 10 in. depth of throat, flat bed,
w/rigid table stand, AC 110 volts, 60 cycles, single
phase. Singer Mfg. Co. model 131W113.
6105-868-7958 MOTOR, ELECTRICAL: ac, % hp, 105/115V, 1725
rpm, 1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
3530-790-1047 STAND: rigid (77948) 601001
3530-790-1039 TABLE: wood (77948) 600147
PAN, DRIP (77948) 237044
3530-359-8991 WINDER, UNIVERSAL BOBBIN (77948 ) 259431
3530-885-8787 LIFTER ASSEMBLY, KNEE (77948) 228710
3530-790-1040 UNWINDER, THREAD: 5 spool (77948 ) 259145
P
P
P
PI
PI
P
REPAIR PARTS
3530-874-8831 BOBBIN (77948) 244550
3530-245-8034 NEEDLE: size No. 16 (77948) 141X1-16
3530-245-8035 NEEDLE: size No. 18 (77948) 141X1-18
5315-393-5037 PIN, MACHINE REST: wood (77948) 414003030-242-6669 BELT, ROUND: %9" x 60"
3530-780-4948 HOOK, BELT: steel, No. 15 (77948) 25029
PI
PI
PI
PI
PI
X2
PI
PI
Pi
R
6250-848-6096
8680-790-1047
8680-790-1041
8580-859-8991
8580-886-8787
8680-359-8878
I 6816-898-6087
8680-869-7200
104
EQUIPMENT
FSN 8580-892-4629, SEWING MACHINE, INDUS
TRIAL: General sewing; power driven; lockstitch;
single needle; w/ rigid table stand; lOtt in. depth of
throat; fiat bed; ac 110 volts, 60 cycles, single phase;
Singer Mfg. Co. model 111W151.
MOTOR ELECTRIC: ac, W hp, 106/115v, 1725 rpm,
1 phase (77948) S523161.
LAMP: w/bracket, complete (77948) 194859.
STAND: rigid (77948) 601001
TABLE: wood (77948) 600044
PAN, DRIP: 20 in. lg (79948) 224121
WINDER, UNIVERSAL, BOBBIN: (77948) 259481
LIFTER, ASSEMBLY, KNEE (77948 ) 228710
UNWINDER, THREAD: 2 spool (77948) 225258
REPAIR PARTS
BOBBIN (77948) 208470
PIN, TAPERED, MACHINE REST:
41400.
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
5120-521-9510
4930-266-9182
(77948)
.aba
m
a
It
I! Fl. Iiem
No. No.
20 4
40 10
40 10
1 1
5 1
3 1
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
AGO 104MA
[Illustration
Source coda
Federal
Fig. Item
No. No.
Description
1
]m
a?
0
o
0
0
0
0
0
0
0
0
EQUIPMENT
FSN 3530-892-4646, SEWING MACHINE, INDUS
TRIAL: Zigzag sewing for flat stitching w/rigid
table stand, AC 110- to 115 volts, 60 cycles, single
phase; Singer Mfg. Co. model 17W15.
6105-868-7958 MOTOR, ELECTRIC: ac, % hp, 105/115V, 1726 rpm,
1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
3530-790-1047 STAND: rigid (77948 ) 601001
3530-848-6094 TABLE: wood (77948) 600136
PAN, DRIP (77948) 228218
3530-359-8991 WINDER, UNIVERSAL, BOBBIN (77948) 269431
3530-885-8787 LIFTER ASSEMBLY, KNEE (77948 ) 228710
0
0
0
0
8580-739-4640
8530-245-4024
85SO-245-7952
5815-898-5037
0
0
REPAIR PARTS
BOBBIN (77948) 207195
NEEDLE: size 22 (77948) 134X1-22
NEEDLE: size 18 (77948) 184X1-18
PIN, TAPERED, MACHINE REST: wood (77948)
41460.
3030-242-6669 BELT, ROUND: fta" x 60".
8530-780-1948 HOOK, BELT: steel, No. 15 (77948) 25029
LIST OF TOOLS ACCOMPANYING UNIT
SCREWDRIVER: bobbin case, IV blade x "Ha" tip
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, y pt cap (72798) 400-4 (77835) 492-4.
5120-222-8862 SCREWDRIVER: 3" blade x M" tip
5120-596-8567 WRENCH: steel (77948) 225554
5120-521-9510
4930-266-9182
EQUIPMENT
FSN 3530-892-464i8, SEWING MACHINE, INDUS
TRIAL: Basting, power driven; chainstitch; single
needle; 10 H" depth of throat; flat bed; w/rigid table
stand; AC 110 volts, 60 cycles, single phase; Singer
Mfg. Co. model 56-5.
R 6105-868-7958 MOTOR, ELECTRIC: ac, % hp, 106/115V, 1725 rpm,
1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
8680-790-1047 I STAND: rigid (77948) 601001
J 3530-790-1041 TABLE: wood (77948) "
AGO 10486A
EA
EA
FT
EA
10
10
1
1
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
EA
EA
105
Illusiration
Federal
siock
No.
1|
11
Descripiion
U
X2
PI
PI
P
P
PI
PI
REPAIR PARTS
MACHINE
REST: wood (77948)
PIN,
TAPERED,
5315-393-5037
41400.
3530-360-1505 NEEDLE: size 19 (77948) 55X3-19
3530-260-1503 NEEDLE: size 22 (77948) 55X3-22
3030-242-6669 BELT, ROUND: leather }i6" x 60"
3530-780-4948 HOOK, BELT: steel No. 15 (77948) 25029
PI
4930-266-9182
PI
PI
5120-293-3311
5120-293-1179
PI
PI
PI
PI
5120-596-8564
5120-596-8624
5120-595-9223
5120-596-1252
PI
PI
6105-868-7958
6250-848-6096
3530-790-1047
3530-848-6094
PI
PI
PI
X2
PI
PI
PI
3530-885-8787
3530-848-6093
3530-359-8991
P
P
P
PI
3530-739-4641
3530-245-8022
3530-245-7930
5315-393-5037
PI
P
3030-242-6669
3530-780-4948
5120-521-9510
4930-266-9182
PI
PI
EA
EA
EA
EA
EA
EA
FT
EA
10
10
1
1
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA 10
EA 20 10
EA 20 10
EA 1 1
FT
EA
5
3
1
1
EA
EA
I
AGO 10486A
106
QllusiraiioQ
Source codes
Federal
stock
No.
fte.
No.
Descripiion
li
c
PI
PI
PI
6105-868-7958
PI
PI
PI
PI
6250-848-6098
3530-848-6092
3530-848-6091
3530-491-0036
3530-739-4638
3030-232-5940
3530-245-7838
3530-249-6276
PI
4930-266-9182
PI
PI
PI
5120-234-8910
5120-293-3311
5120-596-8564
PI
5120-596-8624
PI
5120-399-4702
PI
5120-848-6100
PI
5120-848-6101
PI
3530-848-6090
PI
6105-868-7957
PI
J 3530-848-6089
EQUIPMENT
FSN 3530-892-4651, SEWING MACHINE, INDUSTRIAL: General sewing, power driven; lockstitch;
single needle; w/rigid table stand; 15% in. depth of
throat; flat bed; AC 110 volts, 60 cycles, single phase;
Singer Mfg. Co. model 7-33.
MOTOR, ELECTRIC: ac, % hp, 105/115V, 1725 rpm,
1 phase (77948) S523161.
LAMP: w/bracket, complete (77948) 194871
STAND: rigid (77948) 601037
TABLE: wood (77948) 600030_
UNWINDER ASSEMBLY, THREAD: 2 spool (77948)
41823.
REPAIR PARTS
BOBBIN (77948) 16901
BELT, V: V" x 66' (77948) 151113
NEEDLE: size 22 (77948) 7X1-22
NEEDLE: size 26 (77948) 7X1-26
LIST OF TOOLS ACCOMPANYING UNIT
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, Vt pt cap (72798) 400-4 (77335) 492-4.
SCREWDRIVER: 6" blade x fte" tip
SCREWDRIVER: 3" blade x %," tip
WRENCH, OPEN END: fixed, double head (77948)
8908.
WRENCH, OPEN END: fixed, double head (77948)
8909.
WRENCH, OPEN END: fixed, double head (77948)
8910.
WRENCH, OPEN END: fixed, double head (77948)
8911.
WRENCH, OPEN END: fixed, double head (77948)
23535.
OPENER, CYLINDER, SHUTTLE (77948) 120571
EQUIPMENT
FSN 3530-241-5282, SEWING MACHINE, INDUS
TRIAL: General sewing; power driven; lockstitch
single needle; 11 in. depth of throat; cylinder bed
w/o table stand; nonadjustable pedestal mounted
AC, 110 volts, 60 cycles, single phase, Singer Mfg.
model No. 97-10.
MOTOR, ELECTRIC: ac, Vi hp, 1725 rpm, 115/230V,
60 cy., 1 phase (88422 ) 5K042JG4.
UNWINDER, THREAD: 1 spool (77948) 60208
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5 1
1 1
10 10
10 10
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1
1
EA
EA
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107
Illusiraiion
Source codes
Federal
siock
No.
ii
Descripiion
REPAIR PARTS
3530-739-4621 BOBBIN (77948) 11910
3030-242-6670 BELT, ROUND: leather % in. dia x 108 in. lg (77948)
546670.
3030-242-6667 BELTING, FLAT: leather, 1U" W x 6 ft 6 in. lg
3530-245-7930 NEEDLE: size 28 (77948) 97X3-28
3530-2445-8018 NEEDLE : size 26 (77948) 97X3-26
3530-885-8821 HOOK, BELT: steel, No. 14 (77948) 2503C
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10 10
10 10
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EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
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PUBLICATIONS
DA TM 10-3530-202-10Operator,s Manual, Sewing
Machines for the Repair of Parachutes and Allied
Equipment.
Singer Forms:
18301 (Rev)
2804W
2653W (Rev)
2988W
20121
1701W (Rev)
18275 (Rev)
108
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