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TM

DEPARTMENT

OF

10-3530-202-10

THE

ARMY

TECHNICAL

MANUAL

OPERATOR'S MANUAL

SEWING MACHINES

FOR THE REPAIR

PARACHUTES AND ALLIED

SINGER MODELS 112W116

(FSN

OF

EQUIPMENT,

3530-892-4636)

131W113 (FSN 3530-222-3433),


7.33 (FSN 3530-892-4651),
97.10

alderman ubhary1*

(FSN 3530-241-3282),

SEP85
GOVERNMENT DOCUMENTS

17W15 (FSN 3530-892-4646),

'55.5 (FSN 3530-892-4643),

i111W155 (FSN 3530-359-8856), AND

111W151 (FSN 3530-892-4629)

This copy is a reprint which includes current


pages from Change 1.

HEADQUARTERS,

DEPARTMENT

OF

THE

UNIVERSITY OF VIRGINIA LIBRARY


9

APRIL

1965

ARMY

SAFETY PRECAUTIONS
Before Operation
Remove loadline while making inspection, adjustment, or replacing parte to the
Do not touch bare terminals or wires or make electrical connections. unless loadline has
disconnected.
During Operation
Do not make inspections, adjustments, or replace parts while the machine is in operation.
Keftp bed stride plates closed while machine is in operation.
Use only the correct class and variety of needles.
After Operation
Remove loadline while making inspection, adjustments, or replacing parts to the mad
Disconnect loadline when machine is left unattended.

TM 1 0-3530-202-1 0
C i

No. 1

HEADQUARTERS
DEPARTMENT OP THE ARMY
WAomraioir, D.C., 30 April 1873

I
4

Operator's Manual
SEWING MACHINES FOR THE REPAIR OF
PARACHUTES AND ALLIED EQUIPMENT, SINGER
MODELS 112W116 (FSN 3530-892-4636), 131W113
(FSN 3530-222-3433),
7-33 (FSN 3530-892-4651),
97-10 (FSN 3530.241-3282),
17W15 (FSN 3530-792-4646),
55-5 (FSN 3530-892-4643),
111W155 (FSN 3530-359-8856), AND
111W151 (FSN 3530-892-4629)

TM 10-3530-202-10, 1 April 1965, is changed as follows:


Page 3. Paragraph 4 la superseded as follows:
4 *^P^|2^* lejuipmont Manual
Improvements

Pope 11. In subparagraph 10 g, line 13, "Speed


(maximum stitches per minute) 1,180" is
changed to reed "Speed (maximum stitches per
minute) 1,000."

^ T^TZ^l^^^'l^
tion to errors and by recommending improvemenu, using DA Form 2028 (Recommended

P- 15 * ** "b, Una. 2 and 3.


.
, .
, _,,_j . , H
U changed to reed compound feed.

Changes to Publications) , or by a letter, and mail


directly to Commander, UJS. Army Mobility
Equipment Command, ATTN: AMSME-MPP, St.
Louis, MO. 63120.

Paps 17. In subparagraph 12f, line 15, "Working


space to right of needle 15 In" is changed to
read "Working space to right of needle10-1/2
in."

Paps 7. In subparagraph 8f, line 11, "Speed,


maximum stitches per min520" is changed to
(maximum stitches per min) 550."

Pops 102. Appendix U is

By Ordor of tho BaeroUry of tho Army:


CRDGHTON W. ABRAMB
CT
!, UnlUd 9mm Army
Official:
VERNE L. BOWERS
Major General, Utdfd Sutea Army
Tfca Aa>itaat Gaaarai

This manual contains material copyrighted by the Singer Company


*TM 1 0-3530-202-1 0

Technical Manual \
J
No. 10-3530-202-10 )

HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington, D.C., l April 1965

Operator's Manual
SEWING MACHINES FOR THE REPAIR OF
PARACHUTES AND ALLIED EQUIPMENT,
SINGER MODELS 112W116 (FSN 3530-892-4636),
131W113 (FSN 3530-222-3433), 7-33 (FSN 3530-892-4651),
97-10 (FSN 3530-892-3292),
17W15 (FSN 3530-288-5936), 55-5 (FSN 3530-892-4643),
111W155 (FSN 3530-359-8856), AND
1 1 1 W151 (FSN 3530-892-4629)

Chapter 1. INTRODUCTION
Section I.
General
Scope
References
Maintenance forms and records
.
Reporting of equipment manual improvements
Orientation
II.
Description and Data
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 56-6)
Textile sewing machine (Singer models 111W165 and 111W151)
Chapter 2. OPERATING INSTRUCTIONS
Section I.
Operator's Controls
General
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113)
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 66-5)
Textile sewing machine (Singer model 111W165)
1 This manual upartodat to much of TM 10-591 , If January 19*3, at parlalni le Oporaror.i Portion.
AGO I04MA

Paragraph

Pair*

1
2
3
4
6

3
3
3
3
3

6
7
8
9
10
11
12

8
6
7
9
9
11
16

13
14
15
16
17
18
19
20

18
18
21
23
28
35
37
41

II.

Operation
Two-needle sewing machine (Singer model 112W116)
Four-needle sewing machine (Singer model 131W113)
Heavy-duty sewing machine (Singer model 7-33)
Very-heavy-duty sewing machine (Singer model 97-10)
Very-heavy-duty sewing machine with thread waxing
facilities (Singer model 97-10)
Zigzag sewing machine (Singer model 17W15)
Single-thread, chain-stitch basting machine (Singer model 55-5)
Textile repair sewing machine (Singer models 111W156 and 111W151)

Chapter 8. MAINTENANCE INSTRUCTIONS


Section I.
Organisational Tools and Equipment
Organisational tools and repair parts
Common tools
II.
Lubrication
General
Lubrication orders
III.
Preventive Maintenance Services
General
Daily preventive maintenance services
IV.
Troubleshooting
Purpose
Troubleshooting chart

Chaptw 4. SHIPMENT, STORAGE, AND DEMOLITION TO PREVENT


ENEMY USE
Section I.
Shipment and Storage
Shipment
Storage
II.
Demolition of Sewing Machines to Prevent Enemy Use
Authority
Preferred demolition methods
Appendix L REFERENCES
IL BASIC ISSUE ITEMS

21
22
23
24

45
50
54
67

25
26
27
28

61
61
63
65

29
80

70
70

31
32

70
70

88
84

92
92

85
36

97
97

87
88

99
99

89
40

100
100
101
101

AOO SNHA

CHAPTER 1
INTRODUCTION

Section I. GENERAL
1. Scope
This manual is published for the use of the
personnel who are responsible for the operation
and operator maintenance of the sewing ma
chines for the repair of parachutes and allied
equipment, Singer models 112W116 (FSN 3530892-4636), 131W113 (FSN 3530-222-3433),
7-33 (FSN 3530-892-4651), 97-10 (FSN 3530892-3292), 17W15 (FSN 3530-288-5936). 55-5
(FSN 3530-892-4643), 111W155 (FSN 3530359-8856), and 111W151 (FSN 3530-8924629).
2. References

4. Reporting of Equipment Manual


Improvements
The direct reporting of errors, omissions, and
recommendations for improving this equipment
manual by the individual user is authorized and
encouraged. DA Form 2028 (Recommended
Changes to DA Publications) will be used for
reporting these improvements. This form will
be completed in triplicate using pencil, pen, or
typewriter. The original and one copy will be
forwarded direct to Commanding General, U.S.
Army Mobility Equipment Center, ATTN:
SMOME-MMP, Post Office Drawer 58, St.
Louis, Mo.
63166.

a. Appendix I is a list of current references.


5. Orientation
6. Appendix II contains the basic issue items
list.
3. Maintenance Forms and Records
Refer to TM 38-750 for the maintenance
forms and records required for recording of
operator maintenance.

When the words right, left, front, and rear


are used in connection with the sewing ma
chines described in this manual, they indicate
positions from the viewpoint of the operator
sitting or standing at the machine with the
balance wheel on his right.

Section II. DESCRIPTION AND DATA


6. Two-Needle Sewing Machine
(Singer Model 112W116)
a. General. The sewing machine (fig. 1) is a
two-needle, lockstitch machine. It is designed to
sew two, parallel rows of stitching in medium
weight materials such as denim, light canvas,
duck, or heavy nylon. In parachute maintenance
and repair, this sewing machine is used pri
marily in sewing panel sections in parachute
canopies.
6. Feed. The two-needle sewing machine uses
compound feed to carry the material through
the machine. The drop feed consists of a feed
dog and a needle bar rock frame that work to
AGO 104MA

gether to pull the material through the machine


while the needles are in the material. At the
same time, the puller feed rolls (20. fig. 1)
located behind the needles, turn toward the back
to pull the material evenly. Thus help maintain
a straight even seam. For parachute work, the
puller feed roll rolls are cork-faced. For other
types of work, rubber-faced or corrugated steel
rolls may be used.
c. Sewing Hooks. The sewing 'machine has
two rotary hooks with mechanical openers. With
each rotation of the arm shaft, the hooks make
two full turns, catching the needle threads and
carrying the thread loops around the bobbin
cases.
3

MEC 3530.702.10/1
Figure 1. Two-needle sewing machine, front view.
4

1
2
3
4
5
6
7
8
9
10
11
12

Sewing machine lamp


Sewing machine arm
Thread guide
Arm cap
Three cone thread unwinder
Thread guide
Balance wheel
Drive belt
Bobbin winder pulley
Bobbin winder stop latch thumb lever
Sewing machine arm
Motor switch

13
14
15
16
17
18
19
20
21
22
23
24

Model number plate


Sewing machine bed
Starting treadle
Knee lifter rock shaft knee plate
Electric motor
Oil pan
Presserfoot
Upper puller feed roll
Needle holder
Sewing machine face
Puller feed roll bar lifter
Faceplate

Figure 1.Continued.

d. Machine Stand. The sewing machine is


supported by a rigid stand with a heavy wooden
top and adjustable metal legs. A rectangular
hole, 20i/' by 7 inches, fits the bed of the ma
chine, which rests on wooden ledges around
the rim of the hole, and on the puller feed roll
shaft, which rides in two bridle irons behind
the machine bed. The puller feed roll shaft
serves as a pivot for tilting the machine back
to expose the assemblies under the bed of the
machine.
e. Electric Motor. The sewing machine is
powered by a 105-115-volt, 60-cycle, Vsi-horsepower, alternating current, electric motor (17,
fig. 1 ) . The motor is mounted at the rear of the
machine stand under the stand top and is con
nected to the balance wheel by a belt. The op
erator controls the sewing machine head by a
starting treadle (15) which is attached to the
clutch assembly on the motor drive shaft.
/. Tabulated Data. Data for the two-needle
sewing machine are tabulated as follows:
Complete assembly:
Cubic measurement
17 cu ft
Gross shipping weight
345 lb
Machine :
Diameter of belt groove,
balance wheel
3 in.
Diameter of belt groove,
clutch pulley
4% in.
Speed (maximum stitches per
minute per needle)
2,300
Needle size
18; 22
Stitch length
6 to 32 per in.
Working space to right of needles
10% in.
Cubic measurement
4 cu ft
Net weight
82 lb
Gross shipping weight
120 lb
Motor.
Amperes
5.5
Cycles
60.
Horsepower
AGO 1MMA

Phase
Speed
Voltage

1
1,725 rpm
105-115 v

7. Four-Needle Sewing Machine


(Singer Model 131W113)
a. General. The sewing machine (fig. 2) is a
four-needle, lockstitch machine. It is designed
to sew four parallel rows of stitching in medium
weight materials, such as denim, light canvas,
duck, or nylon. In parachute maintenance, this
sewing machine is used primarily for stitching
the seams of the upper and lower lateral bands
on parachute canopies.
6. Feeds. The four-needle sewing machine
uses a drop feed and puller feed to carry the
material through the machine during sewing.
The drop feed is made up of a feed dog with
three serrated lugs that move up and backward
to push the material under the presserfoot. The
presserfoot (20, fig. 2), in turn, holds the ma
terial tightly against the feed dog. The puller
feed, mounted behind the presserfoot, consists
of ]two rolls (21) which turn toward the back
to pull the material evenly and thus help to
maintain a straight seam. For parachute work,
the puller feed rolls are cork-faced. For other
types of work, rubber-faced or corrugated steel
rolls may be used.
c. Sewing Hooks. The four-needle sewing ma
chine has four rotary hooks with mechanical
openers. With every rotation of the arm shaft
the hooks rotate twice, catching the needle
thread loops and carrying them around the
bobbins.
d. Machine Stand. Refer to paragraph 6d for
information concerning the machine stand.
Stands for the two-needle and the four-needle
sewing machines are interchangeable.
s

1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22
23

Sewing machine lamp


Thread tension assemblies
Thread guides
Five cone thread unwinder
Thread guide
Arm cap
Model number plate
Balance wheel
Drive belt
Bobbin winder pulley
Bobbin winder stop latch thumb lever
Switch

Sewing machine bed


Sewing machine rest pin
Needle holder
Starting treadle
Knee lifter rock shaft knee plate
Electric motor
Oil pan
Presserfoot
Upper puller feed roll
Puller feed roll lifter
Faceplate

Figure 2.Continued.

e. Electric Motor. Refer to paragraph 6e for


information concerning the power unit.
/. Tabulated Data. Data for the four-needle
sewing machine are tabulated as follows:
Complete assembly:
Cubic measurement
Gross shipping weight
Machine :
Diameter of belt groove,
balance wheel
Diameter of belt groove,
drive pulley
Needle size
Speed, maximum stitches
per min. per needle
Stitches, length
Stitches, width between rows
Working space under presserfoot
Working space to right of needles
Cubic measurement
Net shipping weight
Gross shipping weight
Motor:
For data about the motor,
refer to paragraph 6/.

17 cu ft
345 lb

2^4 in.
4 in.
16; 18
2400
8 to 32 per in.
U in.
%-j in.
10 in.
4 cu ft
87 lb
119 lb

8. Heavy-Duty Sewing Machine


(Singer Model 7-33)
a. General. The heavy-duty sewing machine
(fig. 3) is a single-needle, lockstitch machine
designed for medium and heavy work in canvas,
duck, or light leather materials. In parachute
maintenance and repair, this sewing machine
is used primarily for sewing pack trays and
webbing.
6. Feed. The heavy-duty sewing machine has
a drop feed which is made up of alternating
presser feed and a feed dog to pull the material
through the machine during sewing. The vi
brating presserfoot and the notched lugs of
the double feed dog move at the same time to
pull the material through the machine as the
AGO 104MA

needle moves up. The lifting presserfoot then


holds the material in place while the next stitch
is being made and while the feed dog and vibrat
ing presserfoot move back into position for the
next stroke.
c. Shuttle. The heavy-duty sewing machine
has a long beak, oscillating cylinder shuttle
which holds the bobbin vertically beneath the
throat plate. With each rotation of the arm
shaft, the shuttle rotates one-half turn and back
again. This rotation allows the hook to catch
the needle thread, loop it around the bobbin, and
thus form a stitch.
d. Machine Stand. The machine head is sup
ported by a rigid stand (fig. 3) with heavy
wooden top and adjustable metal legs. A rec
tangular hole 25Vi> by 10 inches accommodates
the bed of the machine, which rests on two
bridle irons (14) bolted to the bottom of the
stand top. A second opening, 6 inches square,
with a wooden cover, provides access to the
shuttle assembly.
e. Electric Motor. Refer to paragraph 6e for
information concerning the electric motor.
/. Tabulated Data. Data for the heavy-duty
sewing machine are tabulated as follows:
Complete assembly:
Cubic measurement
36 cu ft
Gross shipping weight
650 lb
Machine :
Diameter of belt groove,
balance wheel
10 in.
Diameter belt groove, clutch pulley.- 3U in.
Needle size
22; 26
Speed, maximum stitches per min ... 520
Stitches, length
2 to 8 per- in.
Working space under presserfoot. ..94* in.
Cubic measurement
8 cu ft
Net weight
173 lb
Gross shipping weight
234 lb
7

1
2
3
4
5
6

Tabletop
Face assemblies
Machine arm
Thread unwinder
Balance wheel
Bobbin winder

7
8
9
10
11

Model number plate


Switchbox
Stand legs
Motor clutch pulley
Pitman rod

12 Electric motor
13 Machine bed
14 Bridle iron
15 Foot treadle
16 Tool drawer

Figure 3.Continued.

Motor:
For data about the motor,
refer to paragraph 6/.
9. Very-Heavy-Duty Sewing Machine
(Singer Model 97-10)
a. General. The very-heavy-duty sewing ma
chine (fig. 4) is a single-needle, lockstitch ma
chine. It is designed for medium, heavy, or very
heavy work in canvas, duck, or leather ma
terials. In parachute maintenance and repair,
this machine is used primarily for sewing para
chute harness.
6. Feed. The very-heavy-duty sewing ma
chine uses needle feed to carry the material
through the machine. The needle bar (13, fig. 4)
is mounted in a rocking frame that moves back
ward while the needle is in the material and
pulls the material back. While the needle bar
rises and moves forward for the next stitch, the
presserfoot comes down and holds the material
in place.
c. Shuttle. For an explanation of the shuttle
operation refer to paragraph 8c.
d. Machine Stand. The very-heavy-duty sew
ing machine is supported by a column stand
(30, fig. 4), which holds the motor, starting
treadle, foot lifter treadle, tray table, belt
pulleys, and switchbox. The machine head is
bolted to the column through a 5-inch column
extension or collar (22), which may be removed
if it is necessary to lower the machine.
e. Electric Motor. The very-heavy-duty sew
ing machine is powered by a 110-volt, 60-cycle,
Vi -horsepower, alternating current, electric
motor. The motor, mounted on the rear of the
column base, is connected to the column balance
wheel by a flat leather belt. A heavy paper
washer between the column balance wheel and
the friction pulley serves as a friction clutch for
transmitting the power of the motor to the
machine.
AGO MMMA

/. Tabulated Data. Data for the very-heavyduty sewing machine are tabulated as follows:
Complete astembly:
Cubic measurement
68.7 cu ft
Gross shipping weight
1,062 lb
Machine :
Maximum stitches per minute
400
Needle size
26; 28
Stitch length
8 to 12 per in.
Working space to right of needles
12 in.
Working space under presserfoot .ltt in.
Net weight.
__
600 lb
Motor:
Amperage
8
Cyclea
60
Horaepower
M
Phase
1
Speed
1,725 rpm
Voltage
110
10. Zigzag Sewing Machine
(Singer Model 17W15)
a. General. The zigzag sewing machine (fig.
5) is an overseaming, zigzag, rotary-hook, lock
stitch machine. This, sewing machine is de
signed to sew heavy grades of overseaming and
double zigzag work at medium speeds. In para
chute maintenance and repair, it is used pri
marily to anchor suspension lines in the
parachute canopy and to sew suspension line
ends at the harness links. For this purpose, the
throat plate, presserfoot, and feed dog must be
replaced by a special throat plate, a special
presserfoot, and a special feed dog, which pro
vide grooves to guide and hold the lines for
zigzag stitching.
b. Feed. The zigzag sewing machine uses
drop feed to pull the material through the ma
chine. The drop feed consists of feed dogs (2,
fig. 5) which move the material and a presser
foot (3) which holds the material against the
feed dogs during the feeding motion. As the
needle comes up and moves to the left or right
of the centerline of stitches to form the zigzag
9

Figure 4. Very-heavy-duty sewing machine, front view.


|Q

AGO 1MWA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Starting treadle
Column stand base
Starting shaft
Starting treadle connecting link
BX cable
Electric motor
Table bracket
Table latch
Column table
Lower machine arm casting
Shuttle race cover
Needle guide bar
Needle bar
Feed regulator shaft
Arm front cover
Presserfoot clutch assembly

17
18
19
20
21
22
23
24
25
26
27
28
29
30
81

Upper machine arm casting


Presserbar clutch clamp adjusting
Balance wheel
Feed regulator
Belt
Column extension
Tray
Switchbox
Oiler
Lead-in cable
Driving arm
Belt
Balance wheel
Column stand
Foot lifter treadle

Figure i.Continued.

stitch, the feed dog rises above the throat plate


to pull the material through the machine.
c. Sewing Hook. The zigzag sewing machine
has a rotary sewing hook that rotates in a plane
parallel to the centerline of the needle. With
each rotation of the arm shaft, the hook rotates
one full turn, catching the needle thread and
carrying the loop of needle thread around the
bobbin case.
d. Machine Stand. The machine head is sup
ported by a rigid stand with a heavy wooden
tabletop (1, fig. 5) and adjustable metal legs.
A rectangular hole, 18 by 7 inches, accommo
dates the bed of the machine, which rests on
two bed hinges fastened to the stand top behind
the machine bed and on wooden ledges around
the rim of the hole.
e. Electric Motor. Refer to paragraph 6e for
information concerning the electric motor.
/. Zigzag Mechanism. The zigzag mechanism
is made up of three main parts: a cam gear, a
pitman arm, and a needle bar frame. The rota
tion of the cam slot on the cam gear changes
the position of the pitman arm. Because the pit
man arm is connected to the needle bar frame,
the pitman arm also changes its position and
the needle moves sideways to left and right of
the stitch centerline. As the needle rises from
the centerline stitch, the cam causes the pitman
arm to push the needle bar to the left of the cen
terline for the second stitch, back to the centerline for the third stitch, to the right of the
centerline for the fourth stitch, and back to the
centerline to complete the cycle. The stitches
per inch are measured along the outside edge.
AGO 10486A

g. Tabulated Data. Data for the zigzag sew


ing machine are tabulated as follows:
Complete assembly:
Cubic measurement
17 cu ft
Gross shipping weight
305 lb
Machine :
Bight (maximum throw
from center)
V.a in.
Diameter of belt groove,
balance wheel
A\ in.
Diameter belt groove, clutch pulley.- 4% in.
Needle size
18; 22
Speed (maximum stitches
per minute)
1,180
Stitch length
8 to 24 per in.
Working space to right of needle
10 % in.
Working space under presserfoot %o in.
Cubic measurement
3 cu ft
Net weight
52 lb
Gross shipping weight
83 lb
Electric motor:
Refer to paragraph 6/ for data
concerning the electric motor.
1 1 . Single-Thread, Chainstitch Basting
Machine (Singer Model 555)
a. General. The machine (fig. 6) is a singlethread, chainstitch basting machine designed to
sew medium-heavy grades of chainstitch work
at high speed. In parachute maintenance and
repair, this machine is used primarily to baste
replacement panels in position in the canopy
before final stitching on a lockstitch machine.
6. Feed. The basting machine uses drop feed
to pull the material through the machine. The
drop feed consists of a feed dog (11, fig. 6)
which moves the material, and a presserfoot
(12) which holds the material tight against the
feed dog, during the feeding motion.
11

1
2
3
4
5
6
7
8
9

Tabletop
Feed dogs
Presserfoot
Face assemblies
Sewing lamp
Machine arm
Thread guide
Needle bar frame pitman connection slide
Two-cone thread unwinder

10
11
12
13
14
15
16
17
18

Thread guide
Balance wheel
Bobbin winder drive pulley
Bobbin winder stop latch thumb lever
Switch
Starting treadle
Knee lifter rock shaft knee plate
Electric motor
Model number plate

Figure 5.Continued.

c. Looper. The basting machine uses an oscil


lating vertical looper in place of the shuttle
found on lockstitch machines. With each rota
tion of the arm shaft, the looper rocks forward
to catch and hold the loop of needle thread, to
form the chain stitch.
d. Machine Sand. Refer to paragraph 6d for
information about the machine stand.
e. Electric Motor. Refer to paragraph 6e for
information about the electric motor.
/. Tabulated Data. Data for the basting ma
chine are tabulated as follows:
Complete assembly:
Cubic measurement
17 cu ft
Gross shipping weight
305 lb

AGO 10486A

Machine :
Diameter of belt groove,
balance wheel
2% in.
Diameter of belt groove,
clutch pulley
AM in.
Needle size
19; 22
Speed (maximum stitches per min.)_. 1,960
Working space to right of needles
10V& in.
Working space under presserfoot 1*A in.
Cubic measurement
2% cu ft
Net weight
58 lb
Gross shipping weight
78 lb
Electric Motor:
Refer to paragraph 6/ for informa
tion about the electric motor.

13

Figure 6. Single-thread, chainstiteh basting machine, front view.


14

8
9
10
11
12
13

1 Face assemblies
2 Machine arm
3 One-cone thread unwinder
4 Thread guide
5 Balance wheel
6 Switch
7 Model number plate

Starting tre
Knee lifter rock shaft knee plate
Electric motor
Feed dog
Needle and presserfoot
Sewing lamp

Figure 9.Continued.

12. Textile Sewing Machine (Singer Models


111W155 and 111W151)
a. General. The textile sewing machine (fig.
7) is a single-needle, lockstitch, rotary-hook tex
tile machine for high-speed straight seaming of
medium-heavy materials. In parachute mainte
nance and repair, this machine is used primarily
for general repair sewing.
b. Feed. The textile sewing machine uses
drop feed to pull the material through the ma
chine. The drop feed consists of a feed dog (17,
fig. 7) and presserfeet (18) that move at the
same time. On the upstroke of the needle, they
come together and pull the material through
the machine.

AGO 1MMA

c. Sewing Hook. The textile sewing machine


uses one rotary hook with a mechanical opener.
With every rotation of the arm shaft, the hook
rotates twice and catches the needle thread loop,
carrying it around the bobbin.
d. Machine Stand. The machine is supported
by a rigid stand with a heavy wooden top and
adjustable metal legs. A rectangular hole, 19 by
iy.i inches, fits the bed of the machine, which
rests on wooden ledges at the corner of the hole.
The rear of the machine bed is hinged to the
tabletop allowing the operator to swing the ma
chine back to gain access to the bottom.
e. Electric Motor. Refer to paragraph 6e for
information about the electric motor.

15

Figure 7. Textile sewing machine, front view.


16

1
2
3
4
5
6
7
8
9
10
11

Sewing lamp
Faceplate
Machine arm
Thread guide
Arm cap
Two-cone thread unwinder
Thread guide
Balance wheel
Bobbin winder pulley
Bobbin winder stop latch thumb lever
Model number plate

12
13
14
1B
16
17
18
19
20
21

Machine bed
Electric motor
Knee lifter rock shaft knee plate
Starting treadle
Switch
Feed dog
Presserfoot
Thread tension disk thumbnut
Thread control disk thumbnut
Vibrating presserbar presser regulating
thumbscrew

Figure 7.Continued.

/. Tabulated Data. Data for the textile sew


ing machine are tabulated as follows:
Complete assembly:
Cubic measurement
17 cu ft
Gross shipping weight
345 lb
Machine :
Diameter of belt groove,
balance wheel
3% in.
Diameter of belt groove,
clutch pulley
3U in.
Needle siws
20; 22

AGO 1MMA

Speed (maximum stitches


per min.)
Stitch length

8,500
3% to 32 stitches
per in.
Working space to right of needle.. 15 in.
Working space under presserfoot
in.
Cubic measurement
2M cu ft
Net weight
58 lb
Gross shipping weight
78 lb
Electrio motor:
Refer to paragraph 6/ for data
about the electric motor.

17

CHAPTER 2
OPERATING INSTRUCTIONS

Section I. OPERATOR'S CONTROLS


13. General
This section describes, locates, illustrates, and
furnishes the operator sufficient information
pertaining to the various controls provided for
the proper operation of the sewing machines.
14. Two-Needle Sewing Machine
(Singer Model 112W116)
a. Motor Sioitch. The motor switch (12, fig.
1), located at the right of the machine stand,
is used to start or stop the electric motor. The
motor switch has a heater element that will
throw the switch off if the motor is overloaded.
If the heater element throws the switch off,
wait for the element to cool (about 5 minutes)
before turning the switch on again.
6. Starting Treadle. The starting treadle (15,
fig. 1), located on the machine base, is used to
operate the clutch and brake assembly that con
nects the motor to the driving pulley. Push
down on the back of the starting treadle to regu
late the speed of the machine ; push down on the
front, to stop the machine.
c. Presser Bar Lifter. The presser bar lifter
(22, fig. 8), located behind the machine face
assemblies, is used to raise and to lower the

1
2
3
4
5
6
7
8
9
30
11
12
13
14
15

Puller feed roll bar


Puller feed roll bar thumbscrew
Puller feed roll bar position guide
Puller feed roll bar bracket
Presser bar position guide
Needle bar rock frame hinge stud
Needle bar rock frame
Takeup lever hinge stud
Needle bar crank
Takeup lever driving stud
Takeup lever (lower arm)
Needle bar connecting link oil guard
Needle bar connecting stud pinch screw
Needle bar connecting stud
Needle bar connecting stud
Figure 8. Two-needle

presserfoot. Pull up on the presser bar lifter to


raise the presserfoot; push down, to lower it.
Raise the presserfoot when inserting, turning,
or removing material, and when operating the
machine with no material between the presser
foot and feed dog.
d. Puller Feed Roll Bar Lifter. The puller
feed roll bar lifter (28, fig. 8), located directly
behind the upper puller feed roll bar, is used
to raise and lower the upper puller feed roll.
Pull up On the puller feed roll bar lifter to raise
the upper puller feed roll, push down to lower
it. Raise the puller feed roll when inserting,
turning, or removing material from the ma
chine.
e. Knee Lifter. The knee lifter (16, fig. 1), lo
cated under the tabletop, is used to raise or to
lower the presserfoot. Push against the knee
lifter to either raise or lower the presserfoot.
/. Presser Bar Spring Adjusting Screw. The
presser bar spring adjusting screw (4, fig. 9),
located in the rear of the machine head and on
the machine arm, in used to adjust the presser
foot pressure. Turn the screw upward to de
crease the pressure on the presserfoot, down
ward to increase the pressure. Adjust the

16
17
18
19
20
21
22
23
24
25
26
27
28
29

Presser bar
Presser bar spring
Presser bar spring bracket
Needle bar rock frame position bracket
Needle bar
Puller feed roll bar bracket support
Presser bar lifter
Presser bar lifting releasing lever bracket
Presser bar position guide lever
Puller feed roll bar spring washer
Puller feed roll bar spring
Puller feed roll bar lifting bracket
Puller feed roll bar lifter
Puller feed roll bar

ing machine, face assemblies.


AGO 1MMA

If

Figure 8.Continued.
AGO 10486A

19

Figure 9.

20

Two-needle sewing machine, Singer model 11SW116,


partial rear view of machine arm.
AGO 104MA

1 Puller feed roll bar thumbscrew


2 Puller feed roll bar lifter

3 Presser bar lifter


4 Presser bar spring adjusting screw
Figure 9.Continued.

presserfoot so that both top and bottom ma


terial are pulled evenly across the feed dog
without binds and without strain on the needle.

the machine head sews. Turn the feed regulator


until the desired number of stitches appears op
posite the notch (1).

g. Puller Feed Roll Bar Thumbscrew. The


puller feed roll bar thumbscrew (1, fig. 9), lo
cated near the top of the puller feed roll bar,
is used to adjust the pressure between the upper
and the lower pulley feed rolls. Turn the thumb
screw clockwise to increase the pressure be
tween the feed rolls, counterclockwise to
decrease the pressure. Adjust the thumbscrew
so that the feed rolls pull evenly on the material
without binding it.

k. Adjusting Nut. The adjusting nut (1, fig.


14), located on the motor mounting bracket
under the tabletop, is used to adjust the tension
of the round belt (2). Loosen the adjusting nut
and lift up on the motor to loosen the round
belt, push down to tighten the round belt. Ad
just the belt to Vfc-inch finger-pressure deflec
tion midway between the pulleys. Tighten the
nut securely after adjusting belt tension.

h. Bobbin Case Tension Spring Regulating


Scrtw. The bobbin case tension spring regulat
ing screw (14, fig. 10), located near the center
of the tension spring and on the side of each
bobbin case, is used to regulate the tension on
the bobbin thread. Tighten the screw to increase
tension, loosen the screw to decrease tension.
This adjustment works in conjunction with the
needle thread tension adjustment (t below).
i. Tension Thumbnuts. The tension thumbnuts (10, fig. 11), located on the front of the
machine head, is used to regulate the tension
on the needle thread. Turn the thumbnuts clock
wise to increase the needle thread tension, coun
terclockwise to decrease the tension. When the
bobbin thread and the needle thread are ad
justed correctly, the thread takeup lever com
pletes the stitch by locking the threads in the
center of the thickness of the material (1, fig.
12) . If the needle thread tension is too great or
if the bobbin thread tension is too little, the
needle thread will be drawn straight along the
top of the material (2). If the tension of the
needle thread is too little or the bobbin thread
too great, the bobbin thread will be drawn
straight along the bottom of the material (3).
If both threads are too tight, the material will
pucker and the threads will break.
j. Feed Regulator. The feed regulator (2, fig.
13) , located on the balance wheel, is used to
regulate the number of stitches per inch that
AGO 104MA

15. Four-Needle Sewing Machine


(Singer Model 131W113)
a. Motor Switch. Refer to paragraph 14a for
instructions to operate the motor switch (12,
fig. 2).
b. Starting Treadle. Refer to paragraph 146
for instructions to operate the starting treadle
(16, fig. 2).
c. Presser Bar Lifter. Refer to paragraph 14c
for instructions to operate the presser bar lifter
(9, fig. 15).
d. Puller Feed Roll Bar Lifter. Refer to para
graph 14d for instructions to operate the puller
feed roll bar lifter (7, fig. 15).
e. Knee Lifter. Refer to paragraph 14e for
instructions to operate the knee lifter (17,
fig. 2).
/. Puller Feed Roll Bar Thumbscrew. Refer
to paragraph 14g for instructions to adjust the
puller feed roll bar thumbscrew (14, fig. 15).
g. Presser Bar Thumbscrew. The presser bar
thumbscrew (17, fig. 15), located on the top of
the presser bar, is used to adjust presserfoot
pressure. Turn thumbscrew down to increase
pressure, upward to decrease pressure. Adjust
the presserfoot so that both top and bottom ma
terial are pulled evenly across the feed dog
without binds.
h. Bobbin Case Tension Spring Regulating
21

1
2
3
4
5
6
7
8

Hook gib
Bobbin case
Bobbin case
Bobbin case
Bobbin case
Bobbin case
Needle bar
Needles

cap
cap oiling felt
latch
cap projection
opener
Figure 10. Bobbin

Screw. Refer to paragraph lAh for instructions


to adjust the bobbin thread tension.
i. Tension Thumbnuts. Refer to paragraph
14i for instructions to adjust the needle thread
tension.

72

9 Presserfoot
10 Feed dog
11 Thread plate
12 Bobbin case cap thread slot
13 Bobbin
14 Bobbin case tension spring regulating screw
15 Bobbin case tension spring
16 Bobbin case cap projection
and sewing hook assemblies.
j. Feed Regulator. Refer to paragraph 14/
for instructions to adjust the feed regulator.
k. Adjusting Nut. Refer to paragraph 14k for
instructions to adjust the round belt.

AGO 104MA

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

Thread guides
Thread controller spring
Fork notch in thread controller disk
Thread controller disk screw
Tension bracket
Thread retainers
Tension disks
Tension springs
Figure 11.

Thread tension bracket assembly.

1 6. Heavy Duty Sewing Machine


(Singer Model 7-33)
a. Motor Switch. Refer to paragraph 14a for
AGO 10486A

Tension studs
Tension thumbnuts
Thread controller stud setscrew
Thread controller spring stop screw
Thread controller spring stop screw
Thread controller stud thumbnut
Thread controller stud

instructions to operate the motor switch (8,


fig. 3).
6. Starting Treadle. Refer to paragraph 146
23

MEC 3530-202-10/12

1 Perfect stitch
2 Tight needle thread tension
3 Tight bobbin thread tension
Figure It. Effect of tention on etitch.
for instructions to operate the starting treadle
(15, fig. 3).
e. Lifting Presser Bar Lifter. Refer to para
graph 14c for instructions to operate the lifting
presser bar lifter (2, fig. 16).
d. Vibrating Presser Bar Spring Stud. The
vibrating presser bar spring stud (8, fig. 16),
located in the center and on top of the machine
arm, is used to adjust the presserfoot pressure.

1 Notch
2 Feed regulator
Figure IS. Setting the feed regulator.
Loosen the looknut and turn the vibrating
presser bar spring stud downward to increase
the pressure on the presserfoot, upward to de
crease the pressure. Adjust presserfoot pres
sure so that the stitches are uniform without
puckering the material. After the adjustment
is made, tighten the locknut tightly.

AGO 1MMA
24

1 Adjusting nut

2 Round belt

Figure H. Electric motor, mounted.


e. Shuttle Tension Regulating Screw. The
shuttle tension regulating screw (2, fig. 17), lo
cated on the closed end of the shuttle, is used to
regulate the bobbin thread tension. Tighten the

AGO 104MA

shuttle tension regulating screw to increase the


bobbin thread tension, loosen to decrease the
tension.

25

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Puller feed roll shaft bracket


Lower puller feed roll
Puller feed cover plate
Upper puller feed roll
Puller feed roll bracket
Puller feed roll bar bracket support
Puller feed roll bar lifter
Puller feed roll lifting bracket
Presser bar lifter
Puller feed roll bar spring
Puller feed roll bar
Puller feed roll bar spring washer
Puller feed roll bar bracket
Puller feed roll bar thumbscrew

15
16
17
18
19
20
21
22
23
24
25
26
27

Puller feed roll bar position lever


Puller feed roll bar position guide
Presser bar thumbscrew
Faceplate thumbscrew
Faceplate
Takeup lever
Needle bar bushing (lower)
Needle holder
Needles
Presserfoot
Throat plate
Feed dog
Slide plates

15.Continued.

1
2
3
4
5
6
7
8
9
10
11

Thread takeup lever


Lifting presser bar lifter
Needle bar
Thread takeup cam
Vibrating presser bar spring
Oilcup
Vibrating presser bar spring adjusting staple
Vibrating presser bar spring stud
Vibrating presser bar spring stud
Spool holder bracket
Feed regulator thumbscrew

12
13
14
15
16

18
19
20
21

Balance wheel
V-belt
Bobbin winder friction pulley
Bobbin winder stop latch
Bobbin winder spindle
Throat plate
Feed dog
Vibrating presserfoot
Lifting presserfoot
Needle clamp

Figure 16. Heavy-duty sewing machine head, front view.


AGO 10486A

27

thumbnut to increase needle thread tension,


loosen it to decrease tension. This control works
in conjunction with the thread retaining thumb
nut (/ above).
h. Feed Regulator Thumbscrew. The feed
regulator thumbscrew (11, fig. 16), located on
the machine arm near the balance wheel, is used
to regulate the number of stitches per inch that
the machine sews. Loosen the thumbscrew and
move it downward to decrease the number of
stitches per inch, upward to increase the num
ber of stitches per inch. After an adjustment is
made, tighten the thumbnut tightly.
i. Adjusting Nut. Refer to paragraph 14fc for
instructions to adjust drive belt tension.

1
2
3
4
6
6
7

Shuttle
Shuttle
Shuttle
Bobbin
Shuttle
Shuttle
Shuttle

cylinder hinge
tension regulating screw
tension spring
thread delivery eye
cylinder
cylinder opener
cylinder latch

Figure 17.

Removing the bobbin from Singer


model 7-SS.

f. Thread Retaining Regulating Thumbnut.


The thread retaining regulating thumbnut (6,
fig. 18), located on the upper machine face, is
used to regulate the needle thread tension.
Tighten the thumbnut to increase the needle
thread tension, loosen to decrease the tension.
Adjust the tension so that tension disks turn
when the needle thread is pulled through the
disks.
g. Tension Wheel Regulating Thumbnut. The
tension wheel regulating thumbnut (15, fig. 18),
located on the lower machine face, is used to
regulate the needle thread tension. Tighten the

l
2
3
4
5
6
7
8
9
10
11
12

Vibrating presser bar spring


Lifting presser bar sleeve (upper and cap)
Needle bar
Lifting presser bar lifter
Thread retaining disks
Thread retaining regulating thumbnut
Thread takeup lever
Lifting
iser bar lifting link
Needle
connecting link
Vibrating presser bar hinge bracket (upper arm)
Vibrating presser bar
Thread takeup spring

1 7. Very-Heavy-Duty Sewing Machine


(Singer Model 97-10)
a. Motor Switch. Refer to paragraph 14a for
instructions to operate the motor switch (24,
fig. 4).
6. Starting Treadle. The starting treadle (1,
fig. 4), located on the column stand base, is used
to engage the friction clutch and to start the
sewing machine. Push down on the starting
treadle to start the sewing machine operating,
release pressure to slow down and to stop the
sewing machine.
c. Foot Lifter Treadle. The foot lifter treadle
(31, fig. 4), located in front of the machine col
umn, is used to raise or lower the presserfoot.
Press down on the foot lifter treadle to raise
the presserfoot, release pressure to lower it.
Warning. Operate the foot lifter treadle only
when the sewing needle is at its highest or at its
lowest position, otherwise the sewing machine
may be seriously damaged.

13
14
15
16
17
18
19
20
21
22
23

Thread takeup spring staple


Tension wheel
Tension wheel regulating thumbnut
Thread takeup spring regulator plate adjusting
screw
Lifting presser bar bracket
Lifting presser bar bellcrank
Vibrating presser bar hinge bracket
Lifting presser bar rock shaft crank
Lifting presser bar rock shaft adjusting arm
Thread takeup cam
Arm shaft

Figure 18. Face assemblies, rear view.


28

AGO 104MA

Figure 19. Very-heavy-duty sewing machine face assemblies, rear view.


30

AGO 104MA

1 Thread guide roller


2 Preraer bar guide bracket
3 Needle guide (upper) bar bracket slide block
cushion
4 Needle guide (upper bar) bar bracket block
5 Tension wheel brake
6 Tension wheel friction washer (felt)
7 Tension spring
8 Tension regulating thumbnut
9 Tension screw stud
10 Tension wheel brake connection
11 Thread takeup lever
12 Presser bar spring bracket
13 Presser bar
14 Thread takeup lever hinge screw
15 Presser bar spring bracket extension
16 Lifting lever link
17 Thread takeup lever roller and screw stud
18 Thread takeup cam
Figure

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

>.Continued.

d. Presser Bar Clutch Clamp Adjusting


Screw. The presser bar clutch clamp adjusting
screw (18, fig. 4), located on top of the machine
arm, is used to regulate presserfoot pressure.
Turn the adjusting screw downward to increase
the presserfoot pressure, upward to decrease the
pressure. Position the adjusting screw so that
the machine sews uniform threads without
binding the material.

AGO MIMA.

Lifting lever
Presser bar spring (flat, long)
Presser bar spring (flat, short)
Presser bar clutch lifting lever
Presser bar clutch lifting stud
Presser bar clutch lever
Presser bar clutch lever
Presser bar clutch clamp
Presser bar clutch
Presser bar clutch spring
Needle bar
Needle bar frame
Needle guide (upper) bar
Needle guide (upper) bar spring
Needle bar
Thread takeup lever thread guide roller
Needle guide (upper) bar bracket
Needle bar connecting stud

e. Tension Regulating Thumbnut. The ten


sion regulating thumbnut (8, fig. 19), located
below the thread takeup lever, is used to regu
late the needle thread tension. Turn the tension
regulating thumbnut clockwise to increase the
needle thread tension, counterclockwise to de
crease the tension. This control is used in con
junction with the wax box tension regulating
thumbnut (/ below).

31

1
2
8
4
5
6
7
8
9
10

Thread guide cone


Thread atraightener arm
Roller guide hole
Roller
Roller guide hole
Wax box tenaion thread guide
Wax box tenaion disks
Roller
Roller
Wax box thread stripper

11
12
13
14
15
16
17
18
19
20

Roller
Tenaion wheel
<Thread takeup spring
Roller
Roller
Takeup lever thread roller
Thread retainer spring
Needle clamp
Needle guide (upper)
Needle

Figure to. Very-heavy-duty tewing machine, rear of machine head.

f. Wax Box Tension Regulating Thumbnut.


The wax box tension regulating thumbnut lo
cated in front of the tension disks (7, fig. 20) is
used to regulate the needle thread tension. Turn
the regulating thumbnut clockwise to increase

needle thread tension, counterclockwise to de


crease the tension.
g. Shuttle Tension Regulating Screw. Refer
to paragraph 16e for instructions to adjust the
shuttle tension regulating screw.

AGO 10rtA

1
2
3
4

Feed
Feed
Feed
Feed

regulator shaft collar


regulator position screw
regulator
regulator shaft

5
6
7
8

Feed
Feed
Feed
Feed

regulator connection
regulator stud nut
shaft back collar
shaft

Figure tl. Feed regulator for Singer model 97-10.


h. Feed Regulator Adjusting Screw Stud
Nut. The feed regulator adjusting screw stud
nut (6, fig. 21), located on the feed regulator
(3), is used to regulate the number of stitches
per inch that the machine sews. Loosen screw

AGO 10486A

stud nut, aline the shoulder on the feed regu


lator connection (5) with line below the number
of stitches per inch to be sewn, and tighten the
screw stud nut tightly.

33

Figure tt. Zigzag sewing machine, Singer model 17W1S, face cusemblies.

1
2
3
4
6
6
7
8
9
10
11
12

Presserfoot
Presserfoot screw
Needle bar frame screw center and nut
Presser bar
Tension release lever switch back screw stud
bracket
Tension release lever switch back screw stud nut
Presser bar lifter hinge screw
Tension release lever switch back screw stud
Presser bar lifter
Presser bar lifting bracket
Presser bar lifting bracket set screw
Needle bar frame

13
14
15
16
17
18
19
20
21
22
23
24
25

Presser bar spring


Takeup cam
Takeup lever
Needle bar connecting link hinge screw stud
Takeup lever bearing screw
Takeup lever bearing
Needle bar connecting link
Needle bar connecting stud
Needle bar connecting stud setscrews
Needle bar
Needle setscrew
Needle bar thread guide
Needle

Figure 22

1 8. Zigzag Sewing Machine


(Singer Model 17W15)
a. Motor Switch. Refer to paragraph 14a for
instructions to operate the motor switch (14,
fig. 5).
6. Starting Treadle. Refer to paragraph 146

AGO 10<8A

for instructions to operate the foot treadle (15,


fig. 5).
c. Presser Bar Lifter. Refer to paragraph 14c
for instructions to operate the presser bar lifter
(9, fig. 22).
d. Knee Lifter. Refer to paragraph 14e for
information to operate the knee lifter.

as

1
2
8
4
6
6
7
8
9
10
11
12
13
14
15
16
17
18
1f

Bed slide (front)


Preuerfoot
Preiser bar
Needle bar thread guide
Needle bar (hollow)
Thread controller
Thread controller thread guide
Tension release lever switch backscrew
Sewing lamp
Tension release lever
Tension thumbnut
Tension disk
Thread retainer
Thread retainer guide wire
Preiser bar thumbscrew
Needle bar (hollow)
Thread guide
.
Needle bar frame pitman ball
Needle bar frame pitman
Figure tS. Zigzag

e. Pre88er Bar Thumbscrew. Refer to para


graph 14/ for instructions to adjust the presser
bar thumbscrew (16, fig. 23).
/. Bobbin Case Tension Spring Regulating
Screw. Refer to paragraph 14h for information
36

21 Lamp bracket wingnut


22 Thread guide
23 Needle bar frame pitman connection slide
wingnut
".4 Needle bar frame pitman connection stop slide
26 Needle bar frame cam gear eccentric screw stud
and nut
26 Needle bar frame cam gear and cover
27 Arm cap
28 Balance wheel
29 Feed regulating handle
30 Bobbin winder pulley
31 Model number plate
32 Bed hinges
33 Machine rest pin (wood)
84 Motor mounts
36 Thread takeup lever
86 Bed slide (back)
87 Throat plate
machine, front view.

to adjust the bobbin case tension spring regu


lating screw (5, fig. 24).
g. Tension Thumbnut. Refer to paragraph
14t for information to adjust the tension thumb
nut (11, fig. 23).
AGO 104MA

h. Feed Regulating Handle. The feed regu


lating handle (29, fig. 23), located on the
machine arm near the bobbin winder pulley, is
used to regulate the number of stitches per inch
that the machine head sews. Move the feed regu
lator handle up to increase the number of
stitches per inch, down to decrease the number
of stitches per inch.
i. Needle Bar Frame Pitman Connection
Slide Wingnut. The needle bar frame pitman
connection slide wingnut (23, fig. 23), located
in the center of the machine arm, is used to
regulate bight (distance from the center row
of stitches to either outside row of stitches).
Loosen the wingnut, and move the connection
slide up in the groove to increase bight or down
to decrease bight. After an adjustment is made,
tighten the wingnut securely.
j. Adjusting Nut. Refer to paragraph 14/c for
information to adjust the round belt.
19. Single-Thread, Chaimtitch Basting
Machine (Single Model 55-5)
a. Motor Switch. Refer to paragraph 14a for
information to operate the motor switch (6,
fig. 6).
6. Starting Treadle. Refer to paragraph 14b
for information to operate the starting treadle
(8, fig. 6).
e. Presser Bar Lifter. Refer to paragraph 14c
for information to operate the presser bar lifter
(5, fig. 25).

1 Bobbin case position finger


2 Bobbin thread delivery eye
3 Bobbin case tension spring
4 Bobbin thread slot
5 Bobbin case tension spring regulating screw
6 Bobbin case tension spring screw
7 Bobbin case
8 Bobbin thread
9 Bobbin
Figure Si. Zigzag tewing machine, Singer model
17W15, bobbin and bobbin ease removed.

AGO 1MSSA

d. Knee Lifter. Refer to paragraph 14e for


information to operate the knee lifter (9, fig. 6).
e. Pressure Regulating Thumbscrew. Refer to
paragraph \bg for information to adjust the
pressure regulating thumbscrew (13, fig. 25).
/. Tension Regulating Thumbnut. The ten
sion regulating thumbnut (19, fig. 26), located
on the machine face, is used to regulate the
needle thread tension. Tighten the thumbnut

37

Figure tS. Single-thread, ehainstitch basting machine, face assemblies installed.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Presserfoot
Presserfoot screw
Presser bar
Presser bar lifter screw
Presser bar lifter
Presser bar spring bracket
Presser bar spring bracket setscrew
Slack thread regulator link hinge screw
Slack thread regulator link
Slack thread regulator link roller and stud
Thread takeup lever hinge pin
Pressure bar spring
Pressure regulating thumbscrew
Thread nipper plate stud and thread eyelet
setscrew
15 Thread takeup lever
16 Thread nipper plate stud and thread eyelet
17 Thread takeup lever arm

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Tension disk
Tension spring
Tension regulating thumbnut
Thread takeup lever link
Thread takeup lever link capscrew
Thread nipper plate
Thread nipper plate regulating nut
Thread nipper plate regulating nut locknut
Thread nipper connection
Thread takeup crank
Needle bar crank
Needle bar connecting link
Needle bar thread retainer bracket
Needle bar connecting stud
Needle bar connecting stud setscrew
Needle bar
Needle clamp

Figure

to increase the needle thread tension, loosen it


to decrease the tension. Adjust the thumbnut
so that the needle thread does not break or
pucker the material and so that the needle
thread does not become tangled in the looper.
This control is used in conjunction with the
thread nipper connection locknut (g below).
g. Thread Nipper Connection Locknut. The
thread nipper connection locknut (20, fig. 26),

located on the machine face, is used to regulate


the needle thread tension at the thread nipper.
Tighten the locknut to increase the .needle
thread tension, loosen it to decrease the tension.
Adjust locknut so that the thread nipper keeps
the thread from becoming tangled in the looper.
This control works in conjunction with the ten
sion regulating thumbnut (/ above).

1
2
3
4
5
6
7
8
9
10
11
12
I3
14

Throat plate
Cloth plate
Feed dog
Presserfoot
Needle
Needle clamp
Faceplate thumbscrew
Needle bar
Needle bar thread retainer
Sewing lamp
Slack thread regulator adjusting bracket
Slack thread regulator
Thread takeup lever
Needle bar

15 Pressure regulating thumbscrew


16 Thread nipper plate stud and thread eyelet
setecrew
17 Thread nipper plate stud and thread eyelet
18 Thread nipper plate
19 Tension regulating thumbnut
20 Thread nipper connection lockout
21 Sewing lamp extension arm
22 Sewing lamp bracket wingnut
23 Sewing lamp bracket
24 Machine arm
25 Balance wheel
26 Foot lifter lifting lever connecting rod
27 Guide (adjustable, hinged), complete

Figure 6. Single-thread, ehainstitch batting machine, front view.

h. Feed Eccentric Connection Rod Stud Nut.


The feed eccentric connecting rod stud nut (4,
fig. 27), located on the right side of the bed
assemblies, is used to regulate the number of
stitches per inch the machine head sews. Slide
the round belt off the balance wheel, tilt the
machine head back, loosen the stud nut; and

move the feed eccentric connecting rod (19)


closer to the feed rock shaft (1) to reduce the
number of stitches per inch, away from the feed
rock shaft to increase the number of stitches per
inch.
t. Adjusting Nut. Refer to paragraph 14fc for
information to adjust the drive belt tension.

1
2
3
4
5
6
7
8
9
10
11
12

Feed rock shaft


Knee lifter bellcrank
Knee lifter bellcrank spring
Feed eccentric connecting; rod stud nut
Knee lifter lifting lever connecting rod
Feed rock shaft regulator crank
Looper shaft
Looper crank slide block screw stud nut
Looper shaft crank setaerew
Looper shaft crank
Looper shaft crankpin
Oscillating rock shaft

13
14
15
16
17
18
19
20

Crank connecting rod hinge screw nut


Crank connecting rod
Crank connecting rod hinge screw
Oscillating rock shaft pin setscrew
Looper shaft crank slide block
Looper shaft crank slide block screw stud
Feed eccentric connecting rod
Feed eccentric connecting rod stud capscrew
washer
21 Feed eccentric connecting rod adjusting screw
22 Feed rock shaft screw center and nut

Figure 17. Single-thread, chainstitch basting machine, bed assemblies


installed, right side.

20. Textile Repair Machine


(Singer Model 11 1W1 55)
a. Motor Switch. Refer to paragraph 14a for
information to operate the motor switch (16,
fig. 7).
6. Starting Treadle. Refer to paragraph 146
for information to operate the starting treadle
(15, ft*. 7).

AGO 104MA

c. Presser Bar Lifter. Refer to paragraph 14c


for information to operate the presser bar lifter
(10, fig. 28).
d. Knee Lifter. Refer to paragraph 14e for
information to operate the knee lifter (14,
fig. 7).
e. Vibrating Presser Bar Pressure Regulat
ing Thumbscrew. The vibrating presser bar

41

1
2
3
4
5
6
7
8
9

Access hole for needle bar crank setscrews


Takeup lever hinge and setscrew
Presser bar bushing
Vibrating presser bar thumbscrew
Needle bar rock frame hinge stud setscrew
Presser bar position guide
Presser bar bushing setscrew
Presser bar position guide setscrew
Lifting bellcrank link

10
11
12
13
14
15

Presser bar lifter


Lifting rock shaft
Lifting eccentric connection crank
Lifting eccentric connection crank pinch screw
Lifting eccentric connection
Opening to reach screws on the lifting eccentric
connection
16 Presser bar spring regulating screw

Figure

1 Thread control disk


4 Stitch length indicator view hole
2 Feed regulating stud
5 Balance wheel
3 Hook driving shaft lock stud
Figure 29. Textile repair machine, front view.

pressure regulating thumbscrew (21, fig. 7). lo


cated on top of the machine face, is used to
regulate the presserfoot pressure. Tighten the
thumbscrew to increase presserfoot pressure,
AGO 104MA

loosen it to decrease pressure. Adjust the press


erfoot so that both top and bottom material are
pulled evenly across the feed dog without binds
and without strain on the needle.
43

1 Vibrating preiser bar rock shaft lifting; eccentric


2 Vibrating preiser bar lifting rock shaft eccentric
connector
3 Vibrating presser bar rock shaft lifting eccentric
adjusting screw
Figure SO. Vibrating pressure bar rock shaft lifting
eccentric adjusting screw positioned for adjusting.
f. Thread Control Disk Thumbnut. The
thread control disk thumbnut (20, fig. 7), lo
cated on the machine arm, is used to regulate
the needle thread tension. Tighten the thumbnut
to increase the needle thread tension, loosen it
to decrease the tension. Adjust tension so that
the stitches are locked in the center of the ma
terial (1, fig. 12).
g. Bobbin Case Tension Spring Regulating
Screw. Refer to paragraph lAh for information
to adjust the bobbin case tension spring regu
lating screw.

1 Vibrating presser bar rock shaft lifting eccentric


2 Vibrating presser bar rock shaft lifting eccentric
setscrew
3 Vibrating presser bar lifting rock shaft eccentric
connector
Figure S1. Vibrating presser bar rock shaft lifting
eccentric setscrew positioned for adjusting.
h. Feed Regulating Stud. The feed regulating
stud (2, fig. 29), located in the machine bed and
positioned flush with it, is used to regulate the
number of stitches per inch that the machine
head sews. Depress the feed regulating stud,
and turn the balance wheel (5) until the desired
number of stitches per inch appears in the view
hole (4); then release the stud.
t. Vibrating Presser Bar Rock Shaft Lifting
Eccentric Adjusting Screw. The vibrating
presser bar rock shaft lifting eccentric adjust- /
ing screw (3, fig. 30), located on the lifting

eccentric, is used to adjust the height of lift of


the vibrating presserfoot and the lifting presserfoot. Loosen the setscrew (2, fig. 31); turn the
balance wheel so that the adjusting screw (3,
fig. 30) is accessible; and tighten the adjusting
screw to decrease the amount of lift, loosen it
to increase the amount of lift. Adjust the
amount of lift so that the presserfeet raise just
enough to clear the material being sewn. Then
tighten the setscrew.

1 Thread hook shaft drive belt


2 Thread hook shaft drive shaft safety clutch
3 Thread hook shaft drive shaft safety clutch
throw-in latch
Figure SI. Thread hook shaft drive shaft safety
clutch assembly m operating position.

j. Safety Clutch Throw-In Latch. The safety


clutch throw-in latch (3, fig. 32), located on the
thread hook shaft drive shaft safety clutch
under the machine bed, prevents damage to the
hook and saddle gears and hook and needle
mechanism during operation in event an exces
sive load is put upon the machine. To manually
disengage the safety clutch, slide the round belt
off the balance wheel, tilt the machine head
back, pull back on the throw-in latch, and turn
the balance wheel. Return the sewing machine
to its operating position. To manually engage
the safety clutch, depress the hook driving shaft
lock stud (3, fig. 29), and turn the balance
wheel to the rear until the throw-in latch en
gages. Then release the lock stud.
k. Adjusting Nut. Refer to paragraph 14fc
for information to adjust the tension on the
round belt.

Section II. OPERATION

2 1 . Two-Needle Sewing Machine


(Singer Model 112W116)
a. Preparation for Operation. Perform the
services given in paragraph 34.
b. Removing Bobbins.
(1) Turn the balance wheel over toward
the front of the machine until the
needle bar moves up to its highest
point.
(2) Draw out the side plates in the bed
of the machine.
(3) Place the thumb or the finger under
projection on the side of the bobbin
case cap (5, fig. 10) and lift off the
cap.
(4) Lift out the bobbin, which will fall
freely from the bobbin case cap.
AGO 10486A

c. Winding Bobbins.
(1) Slide the bobbin onto the bobbin
winder spindle (4, fig. 33) as far as
it will go.
(2) Pass the thread from the thread stand
down through the thread guide in the
tension bracket (14), back of and be
tween the tension disks (1), and under
and around the bobbin (11) a few
turns.
(3) Press the bobbin winder stop latch
thumb lever (7) until the bobbin
winder pulley (5) pushes firmly
against the machine belt.
(4) Start the machine. When enough
thread has been wound around the
bobbin, the bobbin winder stop latch
(10) should stop the bobbin winder
45

by pushing the bobbin winder pulley


away from the drive belt. If too much
thread is wound on the bobbin before
the stop latch releases the pulley, turn
the bobbin winder stop latch screw (9)
counterclockwise.
(5) If the thread does not wind evenly on
the bobbin, loosen the bobbin winder
tension bracket screw (13) and move
the bracket to the left or right as
necessary. After adjusting, tighten the
tension bracket screw.
(6) The bobbin may be wound while the
machine is operating. When no ma
terial is under the needle, pull the
needle thread out of the needle eye to
prevent tangling threads under the
throat plate. Raise presserfoot to pre
vent undue wear on the feed dog and
presserfoot.

1
2
3
4
5
6
7

Bobbin winder tension disks


Bobbin winder tension stud
Wood screw
Bobbin winder spindle
Bobbin winder pulley
Bobbin winder brake (leather
Bobbin winder stop latch
Figure SS. Bobbin

d. Installing Bobbings.
(1) Hold the bobbin between the thumb
and the forefinger of the left hand
with the thread drawing off to the top
right.
(2) Place the bobbin inside the bobbin
case cap turned upside down.
(3) Pull the thread back into the bobbin
case cap thread slot (12, fig. 10) and
under the bobbin case tension spring
(15). Draw the thread under the ten
sion spring once or twice, to remove
any lint or dust that may be lodged
under the spring.
(4) Turn the bobbin case top over, holding
the bobbin inside the cap. Slide the cap
down over the center stud of the bob
bin case. Push down the bobbin case
latch (4).

8
9
10
11
12
13
14

Bobbin
Bobbin
Bobbin
Bobbin
Bobbin
Bobbin
Bobbin

winder frame
winder stop latch
winder stop latch
winder and tension bracket
winder tension bracket screw

(5) Pull the thread around and under cap


projection (5) and back over bed of
machine. Leave about 3 inches of
thread above the throat plate.
(6) Close the slide plates, leaving a small
slot between slide plates and throat
plate or the ends of the bobbin threads
may be drawn back up under the
throat plate.
e. Removing Needles.
(1) Turn the balance wheel (7, fig. 1) to
ward the front of the machine until
the needle bar moves up to its highest
point.
(2) Loosen screws (21) in needle holder
and remove the needles.
/. Installing Needles.
(1) Turn the balance wheel (7, fig. 1) to
ward the front of the machine until
the needle bar moves up to its highest
point.
(2) Loosen needle holder screws (21) and
insert the shanks of the needles as far
as they will go into the needle holder.
The long thread groove of the righthand needle should face the left, and
the long thread groove of the left-hand
needle should face the right. The eyes
of both needles should face each other.
(3) Tighten the needle holder screws
firmly.
g. Threading the Needles. In the directions
for threading the needles, all references are to
figure 34. The postscript A stands for the lefthand needle thread and postscript B stands for
the right-hand needle thread.
(1) Threading the left-hand needle.
(a) Pull the thread from the left cone
on the thread unwinder and put it
through the right side of hole (Al)
in the thread guide pin.
(6) Pull the thread through hole (Al)
and put it through the back of hole
(A2) in the thread guide pin.
(c) Pull the thread through the holes in
the thread guide pin and put it
through the top of hole (A3) in the
thread retainer.
(d) Put the thread through the bottom
of hole (A4) in the thread retainer.
AGO 1MMA

(e) Put the thread through the top of


hole (A5) in the thread retainer.
(/) Place the thread between upper left
tension disk (A6) on the upper lefthand side.
(g) Pull the thread around the lower
right side of the thread controller
disk (A7) and up against the con
troller spring (A9) until the thread
slips into the fork notch on the
thread controller spring (A8) in
the thread controller disk.
(h) Pull the thread under the hook in
the controller spring (A9) and up
through the upper thread guide
(A10).
(t) Put the thread through the right
side of the hole in the thread takeup
lever (All) and pull it down
through the top of the upper thread
guide (A12).
(/) Put the thread through the top of
the middle thread guide (A13) and
through the top of the lower thread
guide (A14).
(k) Put the thread through the top of
the left-hand hole in the needle
holder (A15).
(I) Pull the thread on through the hole
in the needle holder and put it
through the right-hand side of the
eye (A16) in the left-hand needle.
(2) Threading the right-hand needle.
(a) Pull the thread from the right cone
on the thread unwinder and put it
through the right side of hole (Bl)
in the thread guide pin.
(6) Pull the thread through hole (Bl)
and put it through the back of hole
(B2) in the thread guide.
(c) Pull the thread through the hole in
the thread guide pin and put it
through the top of hole (B3) in the
thread retainer.
(d) Put the thread through the bottom
of hole (B4) in the thread retainer.
(e) Put the thread through the top of
hole (B5) in the thread retainer.
(/) Place the thread between the lower
right tension disks (B6) on their
lower right side.

Al
A2
A3
A4
A5
A6
A7
A8

and
and
and
and
and
and
and
and

Bl
B2
B3
B4
B5
B6
B7
BS

Thread guide pin, first hole


Thread guide pin, second hole
Thread guide retainers, first hole
Thread retainers, second hole
Thread retainers, third hole
Tension disks
Thread controller spring
Thread controller spring

A9 and B9
A10 and B1O
All and Bll
A12 and B12
A13 and B13
A14 and B14
A15 and B15
A16 and B16

Thread controller spring


Upper thread guide
Thread takeup lever
Upper thread guide
Middle thread guide
Lower thread guide
Needle holder
Needle eye

Figure Si.Continued.

i. Inserting the Material.


(1) Hand-turn the balance wheel until the
needle bar moves to its highest point.
(2) Raise the presserfoot and upper puller
feed roll.
(3) Place the material in position under
the needles.
(4) Lower the presserfoot and puller feed
roll to hold the material in place.
(5) Hand-turn the balance wheel until the
needles are in the material.

(g) Pull the thread around the lower


right side of the thread controller
disk (B7) and up against the con
troller spring (B9) until the thread
slips into the fork notch (B8) in
the controller disk.
(h) Pull the thread under the hook in
the controller spring (A9) and up
through the upper thread guide
(BIO).
(t) Put the thread through the right
side of the hole in the thread takeup lever (Bll) and pull it down
through the top of the upper thread
guide (B12).
(;) Put the thread through the top of
the middle thread guide (B13) and
through the top of the lower thread
guide (B14).
(k) Put the thread through the top of
the left-handhole in the needle
holder (B15).
(0 Pull the thread on through the hole
in the needle holder, and put it
through the left-hand side of the
eye (B16) in the right-hand needle.
h. Catching the Bobbin Threads. Bring the
bobbin threads up beneath the presserfoot as
follows:
(1) With the left hand, hold the end of
the needle threads slack.
(2) With the right hand, turn the balance
wheel over toward the front of the
machine until the needles move down
and up again to their highest position.
This permits the hook to loop the
needle around the bobbin thread.
(3) Pull the needle thread up until the
bobbin thread is pulled up under the
presserfoot. Lay the ends of the
threads back under the presserfoot.
Close the slide plates.
AGO 104MA

>

j. Serving.
(1) General. Start the motor and wait for
it to reach operating speed. Press the
starting treadle slowly to engage the
clutch, and start the machine oper
ating. When properly installed, the
machine will sew at a speed deter
mined by the amount of force on the
back of the starting treadle.
(2) Flatwork. While sewing, hold the ma
terial flat, but do not push or pull on
the material. Let the feeding mech
anism pull the material through the
machine.
(3) Thick seams. When the needle is about
to cross thick seams or other unusually
uneven places on the material, disen
gage the motor clutch by releasing the
starting treadle and hand-turn the bal
ance wheel until the needles pass the
seam. This will prevent breaking or
bending the needles.
(4) Thick materials. If material is unusu
ally thick, decrease the tension on the
presserfoot to allow the material to be
pulled evenly through by the machine.
(5) Turning corners. In multiple-needle
machines, material cannot be pivoted
around needles for turning corners. To
turn a sharp corner, hand-turn the

balance wheel until the thread takeup


lever reaches its highest position,
raise the presserfoot, and turn the ma
terial until the seam points in the
proper direction. Then lower presserfoot, turn balance wheel until the
needles are in the material, and con
tinue sewing.
k. Removing the Material.
(1) Release the force on the starting
treadle to disengage the clutch pulley
from the motor. The machine should
stop quickly.
(2) Hand-turn the balance wheel until the
stitch is completed. Never remove the
material from the machine until the
thread takeup lever has returned to
its highest position.
(3) Raise the presserfoot and upper puller
feed roll.
(4) Draw the material straight back be
hind the presserfoot and cut or break
the thread so that about 3 inches of
each thread remains under the
presserfoot.
22. Four-Needle Sewing Machine
(Singer Model 131W113)
a. Preparation for Operation. Perform the
services given in paragraph 34.
b. Removing Bobbins.
(1) Turn the balance wheel over until the
needle bar moves up to its highest
position.
(2) Draw out slide plates in bed of ma
chine.
(3) With thumb or finger, raise the bob
bin case latch (15, fig. 35).
(4) Lift out bobbins.
c. Winding Bobbins. Refer to paragraph 21c
for instructions on winding bobbins.
d. Installing Bobbins.
(1) Hold the bobbin with thread drawing
off the top toward the left. Lower the
bobbin down over the bobbin case
latch (15, fig. 35).
(2) Push the bobbin case latch down.
(3) Draw the bobbin thread back through
the thread slot (14, fig. 35) in the bob
bin case.

(4) Draw the thread under the bobbin


case projection (4, fig. 35) and lay
about 3 inches of bobbin thread over
slide plate.
(5) After installing four bobbins, close the
slide plates, leaving a narrow slot be
tween the slide plates and the throat
plate so that the ends of the bobbin
threads may be drawn back and up
through the holes in the throat plate.
e. Removing Needles.
(1) Turn the balance wheel until the
needle bar moves up to its highest
point.
(2) Loosen the needle holder screws (22,
fig. 15), and remove the needles.
/. Replacing Needles.
(1) Turn the balance wheel over until the
needle bar moves up to its highest
point.
(2) Loosen the setscrews in the needle
holder (22, fig. 15) and insert shanks
of needles as far as they will go into
needle holder. The flat side of the
needle shank should face the needle
bar, and each needle eye should be in
line with the center of its respective
bobbin. The long thread grooves in
the needles should face the needle bar.
(3) Tighten needle holder screws securely,
after needles are properly positioned.
g. Threading Needles. In the following direc
tions for threading needles, all references are
to figure 36, The postscripts A, B, C, and D rep
resent the needle positions in the holder. A is
for the left front needle thread, B is for the left
rear needle thread, C is for the right rear needle
thread, and D is for the right front needle
thread.
(1) Left front needle.
(a) Put the thread from a cone on the
unwinder through the back of hole
(Al) in the top of the leftmost
thread guide pin.
(b) Pull the thread through hole (Al)
and put it through the right end of
hole (A2) in the leftmost thread
guide.
(c) Pass the thread through the tension
bracket thread guide (A3).
AGO 104MA

50

1
2
3
4
5
6
7
8
9

Bobbin case throat plate lug


Bobbin case tension spring
Bobbin case tension spring adjusting screw
Bobbin case projection
Hook
Throat plate
Hook gib screws
Hook gib
Bobbin case oiling felt retainer

10
11
12
13
14
15
16
17

Bobbin
Bobbin case lever fulcrum
Hook saddle screws
Bobbin case lever
Thread slot
Bobbin case latch
Feed dog
Presserfoot

Figure S5. Bobbin casta partially installed and threaded.

(d) Wrap the thread around the top of


the thread retainer (A4) and
around the top of tension disks
(A5).
(e) Wrap the thread around the bottom
of the thread controller (A6). Pull
the thread up against the thread
controller spring until the thread
slips into the forked notch (A7) in
the thread controller. Leave the
thread below the loop of the thread
controller spring (A8).
(/) Pass the thread up through the fork
of the upper thread guide (A9)
AGO 10186A

and through the right end of hole


of the thread takeup lever (A10).
(g) Put the thread through the top of
hole on the upper thread guide
(All) and on through the top of
the lower thread guide (A12).
(h) Pull the thread through the slot in
the back of the needle holder thread
guide (A13) above the left front
needle.
(t)

Pass the thread through the right


end of the needle eye (A14) on the
left front needle.
51

(2) Left rear needle.


(a) Put the thread from a cone on the
unwinder through the back of hole
in the top of the second thread
guide pin (Bl) from the left.
(6) Pull the thread through hole (Bl)
and put it through the right end of
hole (B2) in the thread guide.
(c) Pass the thread through the tension
bracket thread guide (B3).
(d) Wrap the thread around the top of
thread retainer (B4) and between
the tension disks (B5) and to the
right of the tension control thumb
screw.
(e) Wrap the thread around the bottom
of the thread controller (B6). Pull
the thread up against the thread
controller spring (B8) until the
thread slips into the forked notch
(B7) in the thread controller. Leave
the thread below the loop of the
thread controller spring (B8).
(/) Pass the thread up through the fork
of the upper thread guide (B9) and
through the right end of hole on the
thread takeup lever (BlO).
(g) Put the thread through the top of
hole on the upper thread guide
(Bll) and on through the top of
the lower thread guide (B12).
(h) Put the end of the thread in the
top end of hole in the needle holder
(B13).
(t) Pull the thread through hole and
slip it into the slot in the back of
thread holder guide (B14) on the
needle holder (B13).
(/) Pass the thread through the right
of the needle eye (B15) on the left
rear needle.
(3) Right rear needle.
(a) Put the thread from a cone on the
unwinder through the back of hole
(Cl) in the top of the second thread
guide from the right.
(b) Pull the thread through the hole in
the thread guide pin (Cl) and put
it through the right end of hole in
the thread guide (C2).
(c) Pass the thread through the ten
sion bracket thread guide (C3).
52

(d) Wrap the thread around the top of


thread retainer (C4) and between
the tension disks (C5) and to the
right of the tension control thumb
screw.
(e) Wrap the thread around the bottom
of the thread controller (C6). Pull
the thread up against the thread
controller spring (C8) until the
thread slips into the forked notch
(C7) in the thread controller. Leave
the thread below the loop of the
thread controller spring (C8).
(/) Pass the thread up through the fork
of the upper thread guide (C9) and
through the right end of hole in the
thread takeup lever (ClO).
(g) Put the thread through the top of
hole in the upper thread guide
(Cll) and on through the lower
thread guide (C12).
(A) Put the end of the thread through
the top end of hole in the needle
holder (C13).
(t) Pull the thread through hole and
slip it into the slot in the back of
thread guide (C14) on the needle
holder.
(/) Pass the thread through the left end
of the needle eye on the right rear
needle (C15).
(4) Right front needle.
(a) Put the thread from a cone on the
unwinder through the back of hole
in the top of the right thread guide
pin (Dl).
(6) Pull the thread through hole and
put it through the right end of hole
in the leftmost thread guide (D2).
(c) Pass the thread through the tension
bracket thread guide (D3).
(d) Wrap the thread around the top of
thread retainer (D4) and around
the top of tension disk (D5).
(e) Wrap the thread around the bottom
of the thread controller (D6). Pull
the thread up against the thread
controller spring until the thread
slips into the forked notch (D7) in
the thread controller. Leave the
thread below the loop of the thread
controller spring (D8).
AGO 104MA

Al, Bl, CI, and Dl Thread guide pins


A2, B2, C2, and D2 Thread guide pins
A3, B3, C3, and D3 Tension bracket thread
guides
A4, B4, C4, and D4 Thread retainers
A5, B5, C5, and D5 Tension disks
A6, B6, C6, and D6 Thread controller
A7, B7, CI, and D7 Thread controller forked
notch
A8. B8, C8, and D8 Thread controller spring

A9, B9, C9, and D9


A10, BIO, CIO, and D10
All, Bll, CU, and Dll
A12. B12, C12, and D12
B13 and C13
A13 and D13
B14 and C14
A14 and D14
B15 and C15

Thread guide (upper)


Thread takeup lever
Thread guide (upper)
Thread guide (lower)
Needle holder
Needle holder thread guides
Needle holder guides
Needles
Needles

Figure S6. Threading instructions for the four-needle sewing machine.

(/) Pass the thread up through the fork


(D9) of the upper thread guide and
through the right end of hole (D10)
of the thread takeup lever.
(g) Put the thread through the top of
hole (Dll) on the upper thread guide
and on through the top of the lower
thread guide (D12).
AGO 104S6A

(h) Pull the thread through the slot in


the back of the needle holder thread
guide (D13) above the right front
needle.
(t)

Pass the thread through the left


end of the needle eye (D14) on the
right front needle.
53

h. Catching the Bobbin Threads. Refer to


paragraph 21h and follow the instructions in
it for catching the bobbin threads.
i. Inserting the Material. Refer to paragraph
21i and follow the instructions in it for insert
ing the material under the presserfoot.
j. Serving. Refer to paragraph 21/ and fol
low the instructions in it for sewing.
. k. Removing Material. Refer to paragraph
21k and follow the instructions in it for re
moving the material.
23. Heavy-Duty Sewing Machine
(Singer Model 7-33)
a. Preparation for Operation. Perform the
services given in paragraph 34.
b. Removing the Bobbins.
(1) Turn the balance wheel toward the
front of the machine until the needle
bar moves down to its lowest point of
travel.
(2) Remove the wood cover plate from the
tabletop and put the small curved tip
of the shuttle cylinder opener (6, fig.
17) into the slot in spring latch be
neath the cylinder.
(3) Lift out the bobbin.
c. Winding the Bobbin.
(1) Slide the bobbin onto the bobbin
winder spindle (1, fig. 37) as far as
it will go. Make sure that the small
pin on the shaft shoulder (5) goes
into the hole in the right-hand bobbin
rim (4).
(2) Pass the thread from the unwinder
tension disks through one of the holes
in the left-hand bobbin rim (2).
(3) Pull up on the bobbin winder stop
latch (12) until the friction pulley
ring (7) presses against the balance
wheel.
(4) Hold the end of the thread until the
bobbin turns around a few times. Then
cut the end of the thread off close to
the bobbin rim.
(5) With the machine running, the bobbin
will continue to wind until the thread
on it comes in contact with the stop
latch. As the winding thread comes
S4

in contact with the stop latch, it


forces the stop latch out and disen
gages the friction pulley ring from the
balance wheel.
(6) The amount of thread wound on the
bobbin is increased or decreased by
loosening the tripping arm clamping
screw (11) and pushing the stop latch
closer to or farther away from the
bobbin shaft.
(7) The bobbin may be wound while the
machine is in operation. If no mate
rial is beneath the needle, pull the
needle thread out of the needle eye
to prevent tangling the thread be
neath the throat plate, and raise the
presserfoot to prevent undue wear on
the feed dog.
d. Installing the Bobbin.
(1) Hold the bobbin with the thread
drawing off the top toward the left.
(2) Slide the bobbin (5, fig. 38) up into the
cylinder.
(3) Draw the thread into the spring slot
and up through the delivery eye (3).
(4) Push the cylinder back into position
in the shuttle frame. Make sure that
the shuttle latch locks the cylinder in
place.
(5) Leave about 3 inches of bobbin thread
hanging free from the delivery eye.
Replace the wood cover plate in the
machine tabletop.
e. Removing Needle.
(1) Turn the balance wheel toward the
front of the machine until the needle
bar reaches its highest point.
(2) Loosen the needle clamp thumbscrew
and remove the needle from the needle
clamp (21, fig. 16).
/. Installing the Needle.
(1) Turn the balance wheel toward the
front of the machine until the needle
bar reaches its highest point.
(2) Loosen the needle clamp thumbscrew
and insert needle shank into the needle
clamp (21, fig. 16) as far as it will go.
The long thread groove should fade to
the left and the needle eye should be
directly in line with the machine arm.
AGO 104MA

1
2
3
4
5
6

7
8
9
10
11
12

Spindle
Left-hand bobbin rim
Thread from thread stand
Right.hand bobbin rim
Shaft shoulder
Figure S7.

Winding the bobbin on heavy-duty sewing machine.

(3) Tighten the needle clamp thumbscrew


securely.
g. Threading the Needle.
(1) Turn the balance wheel toward the
front of the machine until the thread
takeup lever moves to its highest
point.
(2) Pass the thread from the unwinder
stand, through the thread eyelet (1,
fig. 39).
(3) If the thread is to be oiled, pass it
through hole (2) in the balance wheel
end of the oilcup and through the hole
AGO 10486A

Friction pulley ring (leather)


Base
Bracket
Tripping arm
Tripping arm clamping screw
Stop latch

in the oilcup stud (3) under the oil


cap cover. Close the cover and let the
thread pass out of the cup through the
notch in the cup end.
(4) Put the thread through the thread
eyelet (4) and around the top righthand side of the tension disks (5) (as
viewed from the rear of the machine).
(5) From the tension disks wrap the
thread around the bottom of the ten
sion wheel (6), over the loop at the
end of the thread takeup spring (7),
and under the hook in the thread
takeup spring staple (8). Lightweight
55

1 Shuttle tension regulating spring


2 Shuttle tension spring
S Bobbin thread delivery eye

4 Bobbin thread (in spring slot)


9 Bobbin

Figure 38. Replacing the bobbin on heavy-duty tewing machine.

threads require the thread to be looped


once or twice around the tension
wheel.
(6) Pass the thread through the back end
of the hole in the end of the thread
takeup lever (9) and down through
the top of the thread eyelet (10).
(7) From the eyelet, carry the thread
down through the slot in the vibration
presser bar thread guide slot (11),
into the guide hole in the needle
clamp (12), and through the left end
of the needle eye (13). From the
needle eye pass the thread through the
top of the hole in the lifting presser-

foot (14) and draw about 4 inches of


thread below and behind the presserfoot.
h. Catching the Bobbin Thread. Refer to
paragraph 21h and follow the instructions in it
for catching the bobbin threads.
t. Inserting the Material. Refer to paragraph
21t and follow the instructions in it for in
serting the material.
j. Sewing. Refer to paragraph 21/ and follow
the instructions in it for sewing.
k. Removing the Material. Refer to paragraph
21 and follow the instructions in it for re
moving the material.
AGO 104MA

1
2
3
4
5
6
7

Thread eyelet
Oilcup hole
Oilcup stud
Thread eyelet
Tension disks
Tension wheel
Thread takeup spring

8
9
10
11
12
13
14

Thread takeup spring staple


Thread takeup lever
Thread eyelet
Vibrating presser bar thread guide slot
Needle clamp
Needle eye
Lifting presserfoot

Figure 39. Heavy-duty sewing machine, threading instructions.

24. Very-Heavy-Duty Sewing Machine


(Singer Model 97-10)
a. Preparation for Operation. Perform the
services given in paragraph 34.
AGO 10486A

6. Removing the Bobbin.


(1) Turn the balance toward the machine
front until the needle bar moves up to
its highest point.
37

1
2
3
4
5
6

Shuttle
Shuttle
Thread
Shuttle
Shuttle
Bobbin

7 Shuttle race
8 Throat plate
9 Presserfoot
10 Presserfoot holder
11 Presser bar
12 Needle guide (upper)
Figure 40. Removing the bobbin from the very-heavy-duty

race cover
driver
delivery eye
tension spring
race screw

(2) Open the shuttle race cover (11, fig. 4).


(3) Insert the shuttle cylinder opener (14,
fig. 40) with its curved tip pointing

13
14
15
16
17

Needle
Shuttle
Shuttle
Shuttle
Shuttle

cylinder opener
cylinder latch
cylinder
race screw

sewing machine.

downward
between
the
shuttle
cylinder and shuttle cylinder latch
(15).
AGO 104MA

1
2
3
4
5

Water box plug (heater cartridge connection)


Wax box tension bracket arm thread hole
Wax box tension bracket arm thread hole
Wax box tension bracket thread hole
Wax box tension thread stripper regulating
screw stud
6 Wax box tension thread guide
7 Wax box tension disk

8
9
10
11
12
13
14
15

Wax box tension thread guide roller


Wax box tension bracket thumbscrew
Wax box
Water box
Gear handle
Gear
Pinion
Bobbin

Figure H. Winding the bobbin used with the very-heavy-duty sewing machine.

(4) Raise the end of the shuttle cylinder


opener to push back on the shuttle
latch and swing the cylinder outward.
(5) Lift the bobbin out of the cylinder.
c. Winding the Bobbin.
(1) Slide the bobbin (15, fig. 41) onto the
bobbin winder spindle as far as it will
go. Make sure that the small pin on
the spindle shoulder enters the slot in
the bobbin rim.
AGO 1MMA

(2) Pass the thread from the spool stand


through the guide (6) hole beside the
tension disks.
(3) Carry the thread between the tension
disks (7), under the thread guide
roller (8), and over to the bobbin.
(4) Pass the thread from inside the bob
bin through the hole in the left side.
(5) Turn the gear handle (12) until the
bobbin is fully wound.
59

d. Installing the Bobbin. Refer to paragraph


23d and follow the instructions in it for in
stalling the bobbin.
e. Removing the Needle.
(1) Turn the balance wheel toward the
machine front until the needle goes
to its highest point.
(2) Loosen the needle guide (12, fig. 40),
by turning the setscrew in it, and re
move the needle guide from the needle
guide bar.
(3) Loosen the setscrew in the needle
clamp (18, fig. 20) and remove the
needle.

(4)
(5)
(6)

/. Installing the Needle.


(1) Turn the balance wheel toward the
machine front until the needle goes
to its highest point.
(2) Loosen the needle guide (12, fig. 40)
by loosening the setscrew, and remove
the needle guide from the needle guide
bar.
(3) Loosen the setscrew in the needle
clamp (18, fig. 20), and insert the
needle as far as it will go. The long
thread groove on the needle should
face the left and the needle eye should
be directly in line with the machine
arm. Tighten the needle clamp setscrew securely.
(4) Install the needle guide, having the
needle enter the small hole in the
guide.
(5) Turn the balance wheel over toward
the front of the machine until the
needle bar reaches its lowest position.
(6) With the right hand, raise the needle
guide to its highest position. With the
left hand, tighten the needle guide
clamping screw.
g. Threading the Needle.
(1) Pass the thread from the spool or
cone up through the hole in the thread
guide cone (1, fig. 20).
(2) Pass the thread up through the hole
in the thread straightener arm (2).
(3) Form a loop in the thread and twist
the loop over toward the front so the
thread will have a left twist between

(7)

(8)

(9)

the thread straightener armhole and


the wax box tension thread guide hole.
Pass the loop through thread roller
guide so thread passes through guide
hole (3), and around roller (4). and
back out through roller guide hole (5).
Pass the thread through the eyelet in
the thread guide (6) from left to right.
Carry the thread over the top and
down between the tension disks (7).
If the thread is going to be waxed, re
move the stripping device shown in
insert on figure 20, and pass the
thread through left roller (8), right
roller (9), and up under thread strip
per (10). If the thread is not to be
waxed, omit threading points (8), (9),
and (10).
Pull the thread to the left (as viewed
from the rear of the machine) and
wrap it over the top of the roller (11).
Pull the thread from roller (11), and
wrap it around the bottom of the ten
sion wheel (12). If necessary for
proper tension, particularly with light
weight threads, loop thread around
tension wheel once or twice.
Pass the thread up through the loop
in the thread takeup spring (13).

(10) Wrap the thread over the top of the


thread roller (14), under the bottom
of thread roller (15), and through the
slots and over the roller in the end of
the takeup lever roller (16).
(11) Carry the thread down behind the
thread retainer spring (17).
(12) Pass the thread through the top of
the guide hole in the needle clamp
(18), through the hole in the needle
guide (19), and from left to right
through the needle eye.
h. Catching the Bobbin Thread. Refer to para
graph 21h and follow the instructions in it for
catching the bobbin thread.
t. Inserting the Material. Refer to paragraph
21i and follow the instructions in it for in
serting the material.
j. Sewing. Refer to paragraph 21/ and follow
the instructions in it for sewing.

k. Removing Material. Refer to paragraph


21k and follow the instructions in it for remov
ing the material.
25. Very-Heavy-Duty Sewing Machine With
Thread Waxing Facilities
(Singer Model 97-10)
a. General. The very-heavy-duty sewing ma
chine is equipped with thread waxing facilities
for both the needle thread and the bobbin
thread. Waxed thread may be used with many
materials, particularly leather, but because of
the weakening properties of hot wax, waxed
thread should not be used for sewing parachute
harness and similar equipment.
b. Needle Thread Waxing. A wax box is at
tached to the rear of the machine arm to wax
the needle thread as it passes from the thread
unwinder to the tension wheel. The outer par
tition of the wax box should be filled with water
to prevent the wax from burning. The inner
partition is filled with wax. An electric heating
element with rheostat plugged into the recess
on the balance wheel side of the box is used to
melt the wax. A wax stripper, shown in insert
on figure 20, carries the thread down into the
wax and up past the stripping lever (10) which
strips excess wax from the thread. Paragraph
24flr gives threading instructions for both waxed
and unwaxed needle threads.
c. Bobbin Thread Waxing. A wax box (10,
fig. 41) is included with the bobbin winder as
sembly to wax the bobbin thread as it passes
from the thread unwinder to the bobbin. The
outer compartment of the wax box should be
kept filled with water to prevent the wax from
burning. The inner compartment is filled with
wax. The wax is melted by the electric heating
device with rheostat that heats the water in
the outer compartment. In bobbin winding, the
wax stripper is removed from the wax pot and
the thread is passed down through the thread
hole (4), through holes in the bottom of the
thread arms (2) and (3), up through the strip
per regulating screw stud (5), over the roller
(8), and over to the bobbin. To keep the wax
soft during sewing, an electric heating ele
ment may be attached to the lower arm casting
just behind the throat plate on pie machine.
AGO 10486A

26. Zigzag Sewing Machine


(Singer Model 17W15)
a. Preparation for Operation. Perform the
services given in paragraph 34.
b. Removing the Bobbin.
(1) Tilt the machine back to expose the
machine bed.
(2) Push down on the hook bracket bob
bin case latch (3, fig. 42), and swing
back the hinged hook bracket bobbin
case stop (1).
(3) Hook a fingernail under the bobbin
case position finger as shown in figure
42, and lift out the bobbin case (4)
and bobbin.
c. Winding the Bobbin. Refer to paragraph
21c and follow the instructions in it for wind
ing the bobbin.
d. Installing the Bobbin.
(1) Hold the bobbin with the thread draw
ing off the top toward the left, as
shown in figure 24, and place the
bobbin in the bobbin case.
(2) Pull the bobbin thread back through
the bobbin thread slot (4, fig. 24),
under the bobbin case tension spring
(3), and out through the bobbin
thread delivery eye (2).
(3) Turn the bobbin case over and replace
the bobbin case in the shuttle with the
position finger (1) pointing upward
toward the needle.
(4) Swing the bobbin case stop (1, fig.
42) over the bobbin case so that the
slotted end catches the position finger
on the bobbin case. Hook the bobbin
case latch (3) over the bobbin case
stop.
(5) Leaving about 4 inches of bobbin
thread hanging from the bobbin case,
return the machine to the operating
position.
e. Removing the Needle.
(1) Turn the balance wheel toward the
machine front until the needle bar
moves to its highest point.
(2) Loosen the needle setscrew in the
needle bar and remove the needle.
61

1
2
3
4

Hook bracket bobbin case stop (hinged)


Hook bracket bobbin case stop latch spring
Hook bracket bobbin case latch
Bobbin

5
6
7
8

Hook driver
Hook race cap spring screw
Hook driving bevel gear shaft, 25 teeth
Hook

Figure hi. Removing the bobbin ease from the zigzag sewing machine.

f. Installing the Needle.


(1) Turn the balance wheel toward the
machine front until the needle bar
moves up to its highest point.
(2) Loosen the needle setscrew in the
needle bar and insert the needle in the
bar as far as it will go. The long
thread groove in the needle should

62

face the front of the machine with the


needle eye in line with the presser
bar. If the needle skips some zigzag
stitches sewing, turn the needle
slightly to the left or to the right as
necessary.
(3) Tighten the needle setscrew securely.

AGO 10486A

g. Threading the Needle.


(1) Put the thread through the back of
the thread guide post top hole (1, fig.
43), and then put it through the right
end of the bottom hole (2) in the
thread guide post.
(2) Pass the thread through the right end
of the loop in the thread guide (3) on
top of the arm casting.
(3) Pass the thread under the thread re
tainer guide wire (4) and over the
top of the thread retainer (5). Pull
the thread down into the thread re
tainer until it slips into the notch
under the sleeve.
(4) Carry the thread behind and between
the tension disks (6).
(5) Pull the thread up under the thread
controller (7) so that the thread
catches in notch (8). Leave the thread
under the thread controller spring
(9) .
(6) Put the thread through the back end
of the hole in the thread takeup lever
(10) .
(7) Put the thread through the top of the
faceplate thread guide (11).
(8) Slide the thread int othe needle bar
thread guide (12) and through the
front end of the needle eye (13).
h. Catching the Bobbin Theread. Refer to
paragraph 21 h and follow the instructions in
it for catching the bobbin thread.
i. Inserting the Material. Refer to paragraph
21i and follow the instructions in it for in
serting the material.
j. Sewing. Refer to paragraph 21/ and fol
low the instructions in it for sewing.
k. Removing the Material. Refer to para
graph 21k and follow the instructions in it for
removing the material.
27. Single-Thread, Chainstitch Basting
Machine (Singer Model 55-5)
a. Preparation for Operation. Perform the
services given in paragraph 34.
b. Removing the Needle.
(1) Turn the balance wheel toward the
machine front until the needle bar
reaches its highest point.
AGO 10486A

(2) Loosen the setscrew in the needle bar,


and remove the needle.
c. Installing the Needle.
(1) Turn the balance wheel toward the
machine front until the needle bar
reaches its highest point.
(2) Loosen the setscrew in the needle bar.
Insert the needle in the needle bar
and push the needle up as far as it
will go. Set the needle so that the
long thread groove is on the left side
of the needle and the eye is directly
in line with the machine arm.
(3) Tighten the setscrew in the needle bar
securely.
d. Threading the Needle.
(1) Put the thread from the unwinder
stand through the right end of the
hole thread eyelet (1, fig. 44) on the
top of the machine arm casting.
(2) Put the thread through the top of the
thread nipper plate stud and thread
eyelet (2).
(3) Wrap the thread around the right side
and bottom of the tension disks (3)
and feed it through the right end of
the hole in the slack thread regulator
(4) .
(4) From the slack thread regulator, put
the thread through the right end of
the hole in the thread takeup lever
(5) and pull it along the left side of
the needle bar thread retainer (6).
Make sure the thread slips into the
notch under the retainer sleeve.
(5) Put the thread through the top of the
hole in the needle clamp (7) and
through the left end of the needle eye
(8).
e. Work Guide. To aid in high speed sewing,
a work guide (27, fig. 26) is furnished with
the basting machine. Before starting to sew,
set the work guide for width of basting hem
by loosening the thumbnut and sliding the
guide arm to the desired position. When the
desired position is obtained, tighten the thumbnut. When the guide is not required, remove
the thumbnut and swing it out of the way of
the material.
63

Figure A3. Zigzag eevnng machine, Singer model 17W1S, threading inetructione.
64

1
2
3
4
5
6
7

Thread guide post top hole


Thread guide post bottom hole
Thread guide
Thread retainer guide wire
Thread retainer
Tension disks
Thread controller

8
9
10
11
12
13

Thread controller notch


Thread controller spring
Takeup lever
Faceplate thread guide
Needle bar thread guide
Needle

Figure 1SContinued.

/. Inserting the Material. Refer to paragraph


21t and follow the instructions in it for insert
ing the material.
g. Sewing. Refer to paragraph 21/ and fol
low the instructions in it for sewing.
h. Removing the Material.
(1) Sew a few stitches past the end of
the seam, and stop the machine with
the needle at its highest point.
(2) Draw about 3 inches of thread
through the tension disks.
(S) Raise the presserfoot and draw the
material back of the presserfoot about
2 inches. Cut the thread close to the
material, leaving about 2 inches of
thread.
(4) Fasten the stitching by pulling the
end of the thread on the material
through the last loop and drawing the
thread tight.
28. Textile Repair Sawing Machine (Singer
Models 111W155 and 111W151)
a. Preparation for Operation. 'Perform the
services given in paragraph 84.
b. Removing the Bobbin.
(1) Draw out the front slide plate to ex
pose the bobbin.
(2) Put a finger under the latch (1, fig.
45) and raise the latch.
(8) Lift the bobbin out
e. Winding the Bobbin. Refer to paragraph
21c and follow the instructions in it for wind
ing the bobbin.
d. Installing the Bobbin.
(1) Hold the bobbin in the left hand with
the thread unwinding to the right.
(2) Slip the bobbin over the latch and
center stud and push down the latch.
(8) Draw the thread into the slot between
MO 104SSA

the bobbin case opener (3, fig. 46)


and the triangular projection on the
bobbin case (2).
(4) Lift about 3 inches of the bobbin
thread above the throat plate. Close
the slide plate, but leave a space be
tween the slide and throat plate, large
enough for the thread to slip through
when it is caught by the needle thread.
e. Removing the Needle.
(1) Turn the balance wheel toward the
machine front until the needle bar
reaches its highest point
(2) Loosen the setscrew in the needle bar
that holds the needle in place, and
remove the needle.
(8) Tighten the setscrew in the needle bar.
/. Threading the Needle.
(1) Put the thread from the thread un
winder through the right end of the
hole (1, fig. 47) in the thread lubri
cator. Loosen the thumbnut (A) and
feed the thread under the thread
guide (2) and the thread lubricating
cup oil pad (8). Place the thread in
the slot (4) and tighten the thumbnut.
(2) Fill the reservoir of the thread lubri
cator with lubricating oil (LO) until
the oil level is Vb inch below the
thread guide (2). The amount of lu
bricant applied to the thread is con
trolled by the thumbnut (A). To in
crease lubrication, turn the thumbnut
clockwise. To decrease lubrication,
turn the thumbnut counterclockwise.
(3) If the thread lubricator is not used,
the arm top thread guide must be
used. Feed the thread through the
back of the upper hole in the guide
and pull it through and feed it

1
2
3
4

Thread eyelet
Thread nipper plate stud and thread eyelet
Tension disks
Slack thread regulator

5
6
7
8

Thread takeup lever


Needle bar thread retainer
Needle clamp
Needle

Figure HContinued.

1
2
3

Bobbin case latch


Bobbin
Bobbin case

Figure i5. Removing the bobbin from textile repair


sewing machine.
through the right end of the bottom
hole.
(4) Feed the thread through the top of
the right thread retainer hole (5) in
the bottom of the middle thread re
tainer hole (6), and through the top
of the left thread retainer hole (7).
(5) From the left thread retainer hole,
pass the thread over the top and
around the left side of the tension

AGO 104MA

1 Bobbin case latch closed


2 Triangular projection on the bobbin case
3 Bobbin case opener
Figure 16. Textile sewing machine, bobbin installed.
stud and between the tension disks
(9).
(6) Wrap the thread around the bottom
of the thread controller stud and be
tween the thread control disks.
(7) Slip the thread behind the thread con
troller forked notch and under the
loop in the thread control spring (10).

67

Figure K7.

Textile sewing machine, threading instructions.

1 Thread guide hole


2 Thread guide
3 Thread lubricating cup oil pad
4 Thread guide slot
5 Right thread retainer hole
6 Middle thread retainer hole
7 Left thread retainer hole
8 Thread tension disk
9 Thread control disks
10 Thread control spring

11
12
13
14
15
16
17
A
X

Upper side thread guide


Thread takeup lever
Upper side thread guide
Intermediate side thread guide
Lower side thread guide
Needle bar thread guide
Needle eye
Thumbnut
Wire guide handle

Figure U7Continued.

(8) Feed the thread through the bottom


of the upper side thread guide (11),
through the right side of the hole in
the end of the thread takeup lever
(12), and down through the top of
the upper side thread guide (13).
(9) Feed the thread through the top of
the intermediate side thread guide
(14) and through the top of the lower
side thread guide (15).
(10) Slip the thread into the slot at the
rear of the needle bar thread guide
(16).

AGO 104MA

(11) Put the thread through the left side


of the needle eye (17).
g. Catching the Bobbin Thread. Refer to
paragraph 21 h and follow the instructions in
it for catching the bobbin thread.
h. Inserting the Material. Refer to para
graph 21i and follow the instructions in it for
inserting the material.
t. Sewing. Refer to paragraph 21; and fol
low the instructions in it for sewing.
Removing the Material. Refer to para
graph 21 k and follow the instructions in it for
removing the material.

69

CHAPTER 3
MAINTENANCE INSTRUCTIONS

Section I. ORGANIZATIONAL TOOLS AND EQUIPMENT


29. Organizational Tools and Repair Parts

30. Common Tools

The organizational tools and repair parts


supplied with and issued for the sewing ma
chines are listed in appendix II.

The common tools required to maintain the


sewing machines will be found in the appro
priate TOE.

Section II. LUBRICATION


31. General
The lubrication orders in this manual pre
scribe lubrication maintenance of the Singer
models 112W116, 131W113, 7-33, 97-10,
17W15, 55-5, 111W155, and 111W151 sewing
machines; the universal bobbin winder; and
the electric motor. It is mandatory at all levels

70

of maintenance that these instructions be fol


lowed. The orders include lubrication instruc
tions for normal and abnormal conditions and
temperatures.
32. Lubrication Orders
The lubrication orders are illustrated in fig
ures 48, 49, 50, 51, 52, 53, 54, and 55.

AGO 1MMA

LUBRICATION ORDER

yii-a-iiMi-i
29 MARCH 1965

MACHINE, SEWING (SINGER MODEL 112W116)

s
-Hook Drirbt Gooro
-Tm4 UftiM Cos OOrno TM
:

p\

' Pi iooii Bor Ufta


r Foot Ml Llflo

LITBUCANTS
LOOIL, nbrkotuvj.
looorml ooroooa

uracTCD lutruuTtmB
INTCRVAL8
obon + U'r. | + 40'F.U WF. | rr.ti-K'P.
LO oforatoo
Mow SI.la oF.booted
II loot
nionuoM
tail
aowkvj
aoeklao
bo
4rorj
4 Won
or boUolao

NOTES
Twko dolht lobrleou tboot anlaf porta Iratkoteo oboro br
oil* I to S orooo of foaonl oorrooo lobrkoIlM oil (LO).
1. BOBBINSErrrr uo> bgbbto > replocod. oM 1 CTOO of oil
I* too oUUf foNo o> tbo oloo of aocb bobola cur
I DO NOT

A earr of IUb koorkoUoa oroor wU raala wltk tbo


otollboto;
BrOroarof Uo
J. c lAMiarr,
Mo,
Ik*

of tbo Anv:
HAJKXO K.
|M Stahoi Army,
Gonorol, Unlwd1
CMof of Skxf.

MEC 1530MM0/48 0
Figure i8. Lubrication order for two-needle sewing machine
(Singer model 11SW116).
AGO 104MA

REf7 18
REF. 19
. 20
.21

FEED
FEED
FEED
FEED

DRIVING ROCK SHAFT BUSHING


DRIVING ROCK SHAFT
DRIVING CONNECTION
DRIVING SHAFT

REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
F. 31
REF. 32

PULLER FEED ROLL BAR THUMBSCREW


PULLER FEED ROLL BAR POSITION GUIDE
NEEDLE BAR FRAME
NEEDLE BAR FRAME HINGE STUD
TAKEUP LEVER HINGE STUD
PRESSER BAR BRACKET
NEEDLE BAR CONNECTING LINK
PRESSER BAR
NEEDLE BAR
PULLER FEED ROLL LIFTER
PRESSER BAR LIFTER

Figure
73

LUBRICATION ORDER

] |] a
111=11!11-111-2

MACHINE, SEWING (SINGER MODEL 131W113)


Reference: CT100-SL
Clean Peru before fabricaling pawing i
Wui MrU wiih SOLVENT, d

KEY AND NOTES


EXPECTED TEMPERATURES
LUBRICANTS
INTERVALS
aboee + lTF | +40T.U.-10-F. | T. io W P.
LOOIL.
fabricaling,
IX)
Below
12*
F.
il
la
recommended
lhal
ncwlng
machine
be
general purpose
operaled In a healed leal or building
4Every 4 bom.
CAACREASE.
Aulomolive and
GAA
AriWery
lhoae moving parl Indicaled above by
A copy of Ihla lubricalion order win remain wilh lhe equipmenl
daily
wilh
to of general purpose lubricaling oil (LO).
al aQ limea; laslruclioaa conlained herein are mandalory.
1.lo iheBOBBINSEvery
lime
a
bobbia
la
rof lhe Army:
oiling foHa on lhe aide of each bobbin
at, DO NOT LUBKICA'
EARLEUntied
G.
General,
1. SOCKET
Chief of
J C. LAMBERT

Figure +9. Lubrication order for four-needle tewing machine


(Singer model 1S1W11S).
4

AGO 104MA

Figure WContinued.
AGO 104MA

75

LUBRICATION ORDER

[| |)
|| = 1

MACHINE, SEWING (SINGER MODEL 131W113)


Rartrcnee: C9I00-SI.

EXT AND NOTES


EXPECTED TEMPERATURES
LUBRICANTS
INTERVALS
alm+BT. | +WF.U> 10'F. | 0' P. to P.
LOOIL, labrleallac,
LO
Babw
S2P.
II
ta
nonnW
ihai
arwla
auKaia*
bo
[WTll pBlauaa
aaaralad la a baatoa Ual or aallduif
4Eaarr 4 aaan
GAACREASE.
Aaloaaallvo and
GAA
ArtUWrr
to by
r or lbla
i aaUi
wtia 1labrieato
to I droaalaoat
of gi
I (LO).
I. BOBBINSEvery ll. > bobbla la raahaai, ail 1 v or oil
la iba olUac faHa aa lba akla jo oarb bobbla eaao.
2- DO NOT LUBRICA'
J SOCKET GEARS AND
J. C LAMBERT
Major GaaaraL
Ualtol Stolaa Imi
Tka Aa\)ataai 01

Figure if. Lubrication order for four-needle


(Singer model 1S1W11S).
AGO 104MA
74

Figure WContinued.
75

REF. 20
REF. 21
REF. 22
REF. 23
REF. 24
REF. 25

CRANK HINGE SCREW


FEED LIFTING CONNECTION
FEEO DRIVING CONNECTION
FEED LIFTING ROCK SHAFT CENTER
FEED DRIVING ROCK SHAFT CENTER
HOOK DRIVING SHAFT

REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
REF. 31
REF. 32
REF. 33
REF. 34
REF. 35
REF. 36
REF. 37

PULLER FEED ROLL BAR


3ER PULLER FEED ROLL

FULLER FEED ROLL BAR THUMBSCREW


PULLER FEED ROLL BAR POSITION GUIDE
NEEDLE BAR BUSHING
LEVER HINGE STUD
NEEDLE BAR
CONNECTING LINK STUD
NEEDLE BAR STUD
NEEDLE BAR BUSHING
PRESSER BAR BUSHING
PULLER FEED ROLL LIFTER
RELEASING LEVER BRACKET
LEVER OILING FELT

REF. 40 BEVEL GEAR

Figure 18(Continued.
AGO 104MA
t,
76

LUBRICATION ORDER

j
J

~ cti^M.

1 1='i = |
29 M ARCH 1965

MACHINE, SEWING (SINGER MODEL 7-33)


Wuk |Hrta wilh SOLVENT,

Figure SO. Lubrication* order for heavy-duty sewing machine (Singer model 7SS).
AGO I04MA

77

REF.
REF
REF.
REF.

REF.
REF.
REF.
REF.
REF.

1
2
3
4
5

REF
REF.
REF.
REF

10
11
12
13

S
7
8
9

FEED LIFTING CRANK


HOOK DRIVING SHAFT
FEED ROCK CENTER
FEED UFTING CENTER

NEEDLE BAR BUSHING (UPPER)


ARM SHAFT BUSHING
CONNECTING LINK
CONNECTING STUD
NEEDLE BAR BUSHING (LOWER)

CRANK CONNECTING ROD


FEED CAM
FEED CONNECTION LINK
FEED FORKED CONNECTION

REF. 14
REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
REF. 20

FEED CAM
CRANK CONNECTING ROD
ARM SHAFT BUSHING
BOBBIN WINDER SPINDLE
TRIPPING ARM SHAFT
OSCILLATING ROCK SHAFT
ROCK SHAFT fEARING BLOCK

Figure SOContinued.
AGO 1MMA
78

REF. 22
REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29

ARM SHAFT BUSHING


ECCENTRIC STRAP
LEVER HINGE SCREW
PRESSER BAR SLEEVE
LEVER ROLLER AND CAM GROOVE
CRANK ROLLER
BELLCRANK SLIOE BLOCK
ROCK SHAFT BUSHING
MEC 353O-2OM0 50 0)

Figure 50Continued.
AGO 10486A

79

Noixvoiuenn uaauo
6C H3VVW S961
'ENIH0VW 9NIMES UE9NIS) 13QOV* (01-Z6

aucroman

miunMuguwfa
I.B+UH1 | + fiM *.! 1
on mm ji i qu piyiwwmi vn

nvAauta

>um 4<r
~n NimUmt
tot I n>m n <oi)
mam
TH* \ i mmomiptutt
t oa ton racauii
11
hi

03* CU-0ttt It/Ol >


mSxj js

noi}V9uqnrj rrpro m>/ fltnp-/lat>y-/U3ti Bnyout n*y9vtu

OOT vm*i

REF.
REF.
REF.
REF.
REF.

REF
REF
REF
REF
REF

NEEDLE
CLUTCH LIFTING STUD
CLUTCH LIFTING LEVER
FEED SHAFT
FRAME CONNECTING ARN

REF. 12
REF. 13
REF. 14
.15

FEED CAM
CRANK CONNECTING ROD
FEED REGULATOR SHAFT
ARM SHAFT BUSHING
FEED REGULATOR CONNECTION

6
7
8
9
10

REF. 17
REF. 18
REF. 19
REF. 20
REF. 21

SHUTTLE RACE
SHUTTLE DRIVER
OSCILLATING SHAFT SLIDE BLOCK
OSCILLATING SHAFT CRANK
ROCK SHAFT CRANK

BALANCE WHEEL SHAFT


BALANCE WHEEL SHAFT BUSHING
TREADLE CONNECTING LINK
STARTING SHAFT
MOTOR
I BR

Figure STContinued.
AGO 10486A

81

REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29

TAKEUP LEVER HINGE SCREW


THREAD ROLLER STUD
THREAD ROLLER STUDS
LIFTING LEVER LINK
PRESSER BAR
THREAD ROLLER STUD
TENSION DISK FELT WASHER

Figure 51Continued.
AGO 104MA

LUBRICATION ORDER
cmml

LIU S-33l)-22-llGh
29 MARCH 1965
MACHINE, SEWING (SINGER MODEL 17W15)
wtof aMChtaB,
Wrwj 4 ft

mi

nu

ncracrcD thotkatuu3
innBTAU
*n^bt | + wr.u wf. | rr.k- *p.
4Entr
< hmmm
10 Smtoito 'kaM S 5 Mala
"~ *"
1
Ammwoti
lJtl>
Ma fcJir tM>u Ikw >!. hHj MbaM dm to
MM 1 to I ana S
totototfte* U (LO).
% Orte at Iko iMb* T Ua Araw:
unouim

0Mral, UnMW State A/my.


OMW Staff.
JLC

MEC iHO'MMO/g (D

Figure St. Lubrication order for zigzag tewing machine (Singer model 17W16).
AGO 104SSA

REF.
REF.
REF.
REF.
REF.
REF.

1
2
3
4
5
6

REF. 12
REF. 1J
REF. 14
REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
.20
F. 21

PRESSURE REGULATING THUMBSCREW


NEEDLE BAR (UPPER)
TAKEUP CAM
ARM SHAFT BUSHING
THREAD TAKEUP LEVER
PITMAN BALL SCREW

ROCK SHAFT CRANK


BEVEL GEAR SHAFT
HOOK DRIVING CRANK
FEED LIFTING CAM
HOOK DRIVING SHAFT BUSHING
ROCK SHAFT CENTER
BEVEL GEARS
HOOK DRIVER SHAFT
ROCK SHAFT CENTER
SLIDE BLOCK
SHUTTLE RACE
CENTER

REF.
REF.
REF.
REF.
REF.

7
8
9
10
11

REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30

PRESSER BAR LIFTER


CONNECTING LINK AND STUD
CONNECTING LINK AND STUD
NEEDLE BAR (LOWER)
NEEDLE BAR FRAME CENTER

NEEDLE BAR FRAME REGULATOR


DRIVING BEVEL GEAR PINION
ARM SHAFT CONNECTION
ARM SHAFT BUSHING
PITMAN CONNECTION SLIDE
CAM GEAR

Figure StContinued.
84
"1

REF. 31
REF. 32
REF. 33
REF. 34
REF. 35
REF. 36
REF. 37
REF. 38

LEVER CONNECTION
ROCK SHAFT CENTER
ARM SHAFT CONNECTIONS
HOOK DRIVING SHAFT BUSHING
LEVER CONNECTION CLAMP
LEVER SHAFT BUSHINGS
FEED DRIVING CAM
CRANK LINK CONNECTION

Figure StContinued.

OOT ANNI

REF.
REF
REF
REF

REF.
REF.
REF.
REF.
REF

1
2
3
4
5

8
9
10
11

LOOPER SHAFT BUSHING


ARM SHAFT BUSHING REF.
FEED ECCENTRIC
FEED ECCENTRIC
REF.
CONNECTING ROD STUD
CRANK CONNECTING ROD
ARM SHAFT BUSHING
OSCILLATING ROCK SHAFT BUSHING

REF. 12 NEEDLE BAR


REF. 13 THREAD NIPPER PUSHROD

REF. M
REF. 15
REF. 16
REF. 17
REF. 18

Figure S3Continued.
i

FEED LIFTING ECCENTRIC


FEED BAR HINGE
FEED BAR CENTERS
FEED ROCK SHAFT CENTER

AGO 104MA

NEEDLE BAR BUSHING


NIPPER ECCENTRIC
THREAD TAKEUP CRANK
NEEDLE BAR CRANK
NEEDLE BAR BUSHING

Fiffwr* 53Continued.
*

AGO 10488A

LUMUCATfTf
LP OIL,
iwnllibmiiaf,
piifow

DfTBTAU
tto.. + UT nrannWMAnlUi
| +4-fu-w. | *.#-.
LO hkt if r. H k r i nil! ttol Mwtaf tl to i mutoji
ifmMk>lMMIalMNk|

Mm Mar Mrato ifcm MrtoJ I


am wlu 1 to I mm W itatnl m
t BOBBINSmmj
Uuito
oUm f(Ha n Urn
ut
i rauAD lubmcat

AM fWJ
ItojtojtoHUm
tototojwaMataM
towr *lii
mk
(to
tofUMi
atwHk
mamm
llAnr
y AM*rfttofcanUrrrflto Atari
ItonL im
COW W Inf.
J.C

F>ur 5*. Lufcrtoation ordw /or txtil wtnp wuwWrw (S<vr mockU 1UW18S
M11W1S1).

AGO 104MA

Figure 63Continued.
AGO 10486A

Nouvomsm 3auo

MLlilllll-M
62 HDHVW S96I

,3nihovw onimss aaows) naaow (ssimui

33* ft/Ol-lWOCtt
9m0ij -fg w}ivouqnq MVJL0 Ml

oov vwoi

Ovfrnti tutyorm MOvxg) fP** SSTMTIT

REF.
REF.
REF.
REF.
REF.
REF.

2
3
4
5
6

REF.
REF.
REF.
REF.

7
8
9
10

REF. 11
UEF. 12
*EF. 13

NEEDLE BAR ROCK FRAME


REF 14 THREAD
ARM SHAFT
LUBRICATOR
ARM SHAFT BUSHING
NEEDLE FRAME ROCK SHAFT BUSHING
ARM SHAFT
NEEDLE BAR ROCK FRAME ROCK SHAFT
CRANK CONNECTION
HOOK DRIVING SHAFT BUSHING
FEED DRIVING ROCK SHAFT BUSHING
FEED DRIVING ROCK SHAFT
FEED DRIVING ROCK SHAFT
BUSHING
FEED DRIVING CONNECTION
OIL FELT
HOOK DRIVING SHAFT BUSHING
THREAD LUBRICATOR OIL PAD

REF. 15
REF. 16
REF. 17
REF. 18
REF. 19
REF. 20
REF. 21
REF. 22

FEED DRIVING ROCK SHAFT BUSHING


FEED DRIVING CONNECTION
FEED DRIVING CRANK
FEED DRIVING CONNECTION
HOOK SADDLE BEARING
HOOK DRIVING GEAR
HOOK DRIVING SHAFT BUSHINGS
HOOK WIVING f

REF. 35 BOBBIN CASE

REF. 23
REF. 24
REF. 25
REF. 26
REF. 27
REF. 28
REF. 29
REF. 30
REF. 31
REF. 32

PRESSER BAR BUSHING


NEEDLE BAR CONNECTING LINK STUD
TAKEUP LEVER DRIVE STUO
VIBRATING PRESSER BAR CONNECTING LINK
TENSION RELEASE SLIDE SPRING
NEEDLE BAR ROCK FRAME SLIDE BLOCK
PRESSER BAR LOWER BUSHING
LIFTING BELLCRANK HINGE
LIFTING BELLCRANK LINK
PRESSER BAR POSITION GUIDE

REF. 36 FEED DRIVING ROCK SHAFT BUSHING


REF. 37 FEED DRIVING ROCK SHAFT CRANK
REF. 38 NEEDLE BAR ROCK FRAME ROCK SHAFT CRANK
CONNECTION HINGE SCREW

Figure SiContinued.

Noiivomam u3auo
61 H3HVW 961
SNENOdWOO NOWWOO OX HEDNIS yiE0OW '9UMZU 'CUMtCt
'9-99'9MVMl ONV fifil/WlU

m IfUum

Of

aunranun
mooi

mrAsmua
ai "I'M .zc 4 ii * ' mm1"'" wt>

^"

lin)i'NPW'"i^)'*9iinii
I aauru jjyhs

oxmvh n

D3K (PSS/Ol2KOtSt
^xnBxj .gs uoi^vouqrfj *vpM> ju>{ jr>8u,3nm/j niqqoq rapnun pa8n i{}vn AaBntg sjapovi I. '9l1M.9l 'SllM1fl 'SlM.il
'999 SSIMl1l Pwo iSlMlll 0niM38 saniyomu pnv noyivouqnj rvpM> M>f ou,^oje ro%ow nommoo o% jjb er0nig
ejapotu, }dox '01-18
0GA A8W0I

16

REF. 2 SPINDLE
REF. 3 FRAME HINGE PIN

Figure 55Continued.
5?Section III. PREVENTIVE MAINTENANCE SERVICES
33. General
To insure that the sewing machine is ready
for operation at all times, it must be inspected
systematically, so that defects will be discov
ered and corrected before they result in serious
damage or failure. The necessary preventive
maintenance services to be performed are listed
and described in paragraph 34. The item num
bers indicate the sequence of minimum inspec
tion requirements. Defects discovered during
operation of the unit will be noted for future
correction, to be made as soon as operation has
ceased. Stop operation immediately if a de
ficiency is noticed during operation which would

damage the equipment if operation were con


tinued. All deficiencies and shortcomings will be
recorded together with the corrective action
taken on DA Form 2404 at the earliest possible
opportunity.
34. Daily Preventive Maintenance Services
This paragraph contains an illustrated tabu
lated listing of preventive maintenance services
which must be performed by the operator. The
item numbers are listed consecutively and indi
cate the sequence of minimum requirements.
Refer to figures 56 and 57 for the daily pre
ventive maintenance services.

AGO 11

PREVENTIVE MAINTENANCE SERVICES


DAILY

TM 10-3530-202-10

MACHINES, SEWING

MACHINES, SEWING, INDUSTRIAL, SINGER MODELS 112W116,


131W113, 7-33, 17W15, 55-5 AND 111W155

LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION ORDER


PAR. REF

ITEM
SEWING MACHINE. Inspect the entire machine for damaged, broken, and
missing parts and for secure mounting of components. Report any defects
to the proper authority before operating the machine.
PRESSER BAR LIFTER Make certain that the presser bar lifter lifts, locks
and unlocks the presser foot.
FEED REGULATOR Be sure that the feed regulator is adjusted to give the
proper length of stitch.

MEC 3530-202-10/56 (T)


Figure 56. Preventive maintenance services to be performed daily on Singer Models
lltWllS, iJlWHS, 7S9, 17W15, 55-5, 111W155, and HlWlSl.
AGO 1MMA

93

PAR. REF

ITEM

DRIVE BELT. Inspect the drive belt for fravinc. unusual wear, deterioration,
and 1/4 inch deflection between pulleys.
NOTE: During operation, observe for unusual noise or vibration, and make
necessary adjustments.

M EC 3530-202-10/56
Figure 56Continued
94

AGO IMU

PREVENTIVE MAINTENANCE SERVICES


DAILY

TM 10-3530-202-10

MACHINE, SEWING

MACHINE, SEWING, INDUSTRIAL, SINGER MODEL 97-10

LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION ORDER


PAR. REF

ITEM
VERY-HEAVY-DUTY SEWING MACHINE. Inspect the entire sewing
machine for damaged, broken, and missing parts and for secure mounting of
components. Report any defects to the proper authority before operating the
machine.
FOOT LIFTER TREADLE. Make certain that the foot lifter treacle lifts
and lowers the presser foot.

17

FEED REGULATQR. Be sure the feed regulator is adjusted to give the


proper length of stitch.

17 i

MEC 3530-202-10/57
Figure 57. Preventive maintenance services to be performed daily on
Singer Model 97-10.

AGO 10486A

95

PAR. REF

ITEM

DRIVE BELTS. Inspect the drive belts for fraying, unusual wear, deteriora
tion, and 1/2 inch deflection between pulleys.
NOTE: During operation, observe for unusual noise or vibration, and make
necessary adjustments.

MEC 3530-202-10/57 ()
Figur* 57Continued.
AGO 1MMA

Section IV. TROUBLESHOOTING


35,

36. Troubleshooting Chart

Troubleshooting is the process of locating and


correcting malfunctions that may occur under
normal operating conditions, and it is the re
sponsibility of the using organization.

In the troubleshooting chart, each symptom


of trouble is followed by a list of probable
causes and suggested procedure for locating
and remedying the trouble. Troubles which can
not be remedied by the operator should be re
ported to the proper authority. This chart ap
plies to all models of sewing machines discussed
in this manual.

Troubleihooting Chart

Bobbin thread breaks.

Stitchea skip or fail to


lock.

Bobbin case is incorrectly threaded


Bobbin is wound too fully to turn freely.Sewing hook assembly is sticky or gummy
with oil or lint
Bobbin tension is too tight
Thread is damp or defective
Sharp edges are on bobbin, bobbin case,
or sewing hook.
Setting or timing of needle and sewing
hook are out of adjustment.
Sewing hook is too far from needle-

Needle is incorectly set in needle holder

Needle thread breaks.

Needle is too light for fabric...


Machine is incorrectly threaded.

Tension is too tight.

Right-twist thread is being used


Thread is damp or defective
Needle is Incorrectly set
Sharp edges are on hook, bobbin case, or
thread controller.
Needle rubs against presserfoot
Needle rubs against throat plate
Needle is defective, bent, or blunt
Stitches are uneven or
piled up.

Presserfoot pressure is too weak.


Feed dog too low

Rethread bobbin
Unwind thread down to rim of bobbin. Ad
just bobbin winder.
Clean and lubricate sewing hook assembly.
Adjust bobbin tension.
Replace with dry, smooth thread.
Remove rough edges with emery cloth.
Reset needle and shuttle according to set
ting and timing instructions for model of
machine being used.
Reset sewing hook with needle according to
setting instructions for model of machine
being used.
Reset needle according to needle setting in
structions for model of machine being
used.
Select needle of correct site.
Rethread machine properly following
threading instructions for model of ma
chine being used.
Adjust tension according to threading in
structions for model of machine being
Replace it with left-twist thread.
Replace it with dry, smooth thread.
Reset needle(s) in holder as far as possible.
Remove rough edges with emery cloth.
Aline presserfoot bar and tighten setscrews.
Adjust needle in needle holder properly.
Replace defective needle with serviceable
one.
Adjust presserfoot pressure.
Adjust height of feed dog, according to
setting and timing instructions for model
of machine being used.
97

_
Needle breaks

Operator is pulling on fabric


Do not pull or push on fabric while sewing.
Lifting presserfoot is loose or out of line Move sewing hook according to setting
instructions for model of machine being
used.
Sewing nook is too close to needle
Straighten presserfoot and tighten presser
foot screw.
Tighten
needle clamp screws.
Needle is loose
Needle is too light for fabric
Select needle of correct sise.
Needle is of incorrect class or variety
Select correct needle.

AGO ISSUA

CHAPTER 4
SHIPMENT, STORAGE, AND DEMOLITION TO PREVENT
ENEMY USE

Section I. SHIPMENT AND STORAGE


37. Shipment
a. Inspection. Inspect thoroughly all parts of
sewing machine to make sure that the machine
is in good operating condition. Replace defective
parts with new ones before processing the ma
chine.
6. Processing.
(1) Remove the drive belt, coil it, and
wrap it in greaseproof barrier ma
terial.
(2) Remove the needle(s) and bobbin(s)
from the machine, oil them, and wrap
them in greaseproof barrier material.
(3) Wrap all tools and repair parts in
greaseproof barrier material.
(4) Clean all uncoated ferrous metal sur
faces with SD ; then coat complete as
sembly inside and out with preserva
tive lubricating oil.
(5) Remove sewing machine from machine
stand for packing.
c. Packing.
(1) Wrap machine completely in paper
and overwrap in greaseproof barrier
material. Seal all seams by brushing
with a compound dip coating.
(2) Coat all machine stand bolts and nuts
with rust preventive compound.
(3) Coat unpainted parts of the machine
stand with preservative lubricating
oil.
(4) Remove the motor from the stand and
pack it in a greaseproof barrier ma
terial.
(5) Pack the machine in a nailed, wooden,
lock-cornered box fitted with sufficient
AGO 104MA

internal blocking and bracing, to in


sure against damage in handling and
shipment.
(6) Pack the motor as outlined in (5)
above.
(7) Pack the machine stand and the
wooden boxes containing the machine
and motor in a nailed wooden box. The
stand and the boxes should be ade
quately braced and blocked inside the
large box. Suitable cushioning mate
rial should be placed between all parts
and between boxes placed in the large
wooden box.
(8) Pack all tools and repair parts in
small wooden boxes and place them in
a large box with machine, stand, and
motor.
38. Storage
a. Inspection. Make a thorough inspection of
the machine to make sure that it is in good op
erating condition. Clean all outside surfaces of
the machine that can be reached without disas
sembly.
6. Preparation.
(1) Remove drive belt, coil it, and wrap
it in greaseproof barrier material.
Place package on top of machine stand
or tie it to- (he stand.
(2) Remove the needle and the bobbin
from the machine, oil them, and wrap
them in greaseproof barrier material.
Place the package on top of the ma
chine stand or tie it to the stand.
(3) Cover all tools and repair parts with
oil, grease, or other rust preventive

material. Wrap them in a greaseproof,


noncorrosive wrapper and store them
on top of the machine stand.
(6)
(7)

(4) Lubricate the machine, cover all unpainted parts with oil, grease, or other
suitable rust preventive material.

(8)
(9)

(5) Slip a moisture resistant bag over the


head and bobbin winder, and under

the needle bar and presserfoot. Tie the


bag around the bottom of the arm so
that it protects the bobbin winder.
Tie a greaseproof bag over the motor.
Grease the unpainted metal parts of
the machine stand and frame.
Store the machine in a dry place.
Cover the entire machine and stand
with a paulin, if practicable.

Section II. DEMOLITION OF SEWING MACHINES TO PREVENT


ENEMY USE
39. Authority

(3) Bed assembly.

When capture or abandonment of sewing ma


chines to an enemy is imminent, the responsible
unit commander makes the decision either to
destroy them or to render them inoperative.
Based on this decision, orders are issued which
cover the desired extent of destruction. What
ever method of demolition is employed, it is
essential to destroy the same vital parts of all
sewing machines and all corresponding repair
parts.

(4) Stand and frame assembly.

40. Preferred Demolition Methods

b. Weapons Fire. Fire on the sewing machines


with rifle grenades, machinegun fire, rifle fire,
or the heaviest appropriate weapon available.
c. Burning. Pack rags, clothing, or canvas
under and around sewing machine. Saturate
this packing with gasoline, oil, or diesel fuel,
and ignite it.
d. Submersion. Submerge the sewing machine
in a body of water to provide water damage and
concealment. Salt water will do the greatest
damage to metal parts.

Explosive and mechanical means, either alone


or in combination, are the most effective demoli
tion methods to employ (FM 5-25). Priority
will be given to the obliteration or destruction
of all unit identification lettering or marking,
serial numbers, and manufacturer's nameplates.

e. Scattering and Concealment. Remove all


easily accessible vital parts such as the bobbin
winder and motor assembly, and scatter them
through dense foilage, bury them in dirt or
sand, or throw them in a lake, stream, or other
body of water.

a. Mechanical Means. Use sledge hammers,


crowbars, picks, axes, or any other heavy tool
which may be available to destroy the following:

/. Explosives. Detonate with TNT or other


explosives. All military explosives are effective
in destroying this equipment.

(1) Head assembly.


(2) Arm assembly.

100

g. Misuse. Demolition of the sewing machines


by misuse is not practical.

AGO 1MMA

APPENDIX I
REFERENCES

AR
AR
AR
AR
DA

320-5
320-50
385-40
700-58
Pam 108-1

DA Pam 310-1
DA Pam 310-2
DA Pam 310-4

FM
FM
FM
TM
TM
TM

21-5
21-6
21-30
10-263
10-264
38-750

AGO M4MA

Dictionary of United States Army Terms


Authorized Abbreviations and Brevity Codes
Accident Reporting and Records
Report of Damaged or Improper Shipment
Index of Army Motion Pictures, Filmstrips, Slides, Tapes, and Phono- Re
cordings
Military Publications: Index of Administrative Publications
Military Publications: Index of Blank Forms
Index of Technical Manuals, Technical Bulletins, Supply Manual (types 4,
6, 7, 8, and 9) Supply Bulletins, Lubrication Orders, and Modification
Work Orders
Military Training Management
Techniques of Military Instruction
Military Symbols
Clothing and Textile Repair Sewing Machines
Overedge, Tack Button, and Snap Fastener Machines
Army Equipment Record System

101

APPENDIX II
BASIC ISSUE ITEMS

Section I. INTRODUCTION
1. General
Section II lists the accessories, tools, and
publications required for maintenance and op
eration by the operator, initially issued with,
or authorized for the sewing machine.
2. Explanation of Columns Contained
in Section II
a. Source Codes. The information provided in
each column is as follows:
(1) Materiel. This column lists the basic
materiel code number of the supply
service assigned responsibility for the
part. Blank spaces denote supply re
sponsibility of the preparing agency.
General Engineer Supply parts are
identified by the letters "GE" in
parentheses, following the nomencla
ture in the description column. Other
basic materiel code numbers are:
5Engineer Materiel
(2) Source. The selection status and source
of supply for each part indicated by
one of the following code symbols:
(a) Papplied to high mortality repair
parts which are stocked in or sup
plied from the supply service depot
system, and authorized for use at
indicated maintenance level.
(6) PIapplied to repair parts which
are low mortality parts, stocked in
or supplied from supply service de
pots, and authorized for installation
at indicated maintenance level.
(c) Mapplied to repair parts which
are not procured or stocked but are
to be manufactured at indicated
maintenance level.
(d) X2applied to repair parts which
102

are not stocked. The indicated main


tenance level requiring such repair
parts will attempt to obtain them
through cannibalization: if not ob
tainable through cannibalization,
such repair parts will be requisi
tioned with supporting justification
through normal supply channels.
(3) Maintenance. The lowest maintenance
level authorized to use, stock, install,
or manufacture the part is indicated
by the following code symbol:
OOrganizational Maintenance
(4) Recoverability. Repair parts and/or
tool and equipment items that are re
coverable are indicated by one of the
following code symbols:
(a) Rapplied to repair parts and as
semblies which are economically re
pairable at direct and general sup
port maintenance activities and
normally are furnished by supply
on an exchange basis.
(6) Tapplied to high-dollar value re
coverable repair parts which are
subject to special handling and are
issued on an exchange basis. Such
repair parts normally are repaired
or overhauled at depot maintenance
facilities.
(c) Uapplied to repair parts specifi
cally selected for salvage by recla
mation units because of precious
metal content, critical materials,
high-dollar value reusable casings,
castings, and the like.
Note. When no code is shown in the
recoverability column the part is con
sidered expendable.
b. Federal Stock Number. When a Federal
AGO 1MMA

stock number is available for a part, it will be


shown in this column, and will be used for
requisitioning purposes.
c. Description.
(1) The item name and a brief description
of the part are shown.
(2) A five-digit Federal supply code for
manufacturers and/or other supply
services is shown in parentheses fol
lowed by the manufacturer,s part
number. This number will be used for
requisitioning purposes when no Fed
eral stock number is indicated in the
Federal stock number column.
Example: (08645) 86543.
(3) The letters "GE," shown in parenth
eses immediately following the de
scription, indicates General Engineer
supply responsibility for the part.
d. Unit of Issue. If no abbreviation is shown
in this column, the unit of issue is "each."
e. Quantity Authorized. This column lists the
quantities of repair parts, accessories, tools, or

publications authorized for issue to the equip


ment operator or crew as required.
/. Quantity Issued With Equipment. This col
umn lists the quantities of repair parts, acces
sories, tools, or publications that are initially
issued with each item of equipment. Those indi
cated by an asterisk are to be requisitioned
through normal supply channels as required.
g. Illustration. This column is subdivided into
two columns which provide the following infor
mation:
(1) Figure number. Provides the identify
ing number of the illustration.
(2) Item number. Provides the referenced
number for the parts shown in the
illustration.
3. Index to Federal Supply Code
for Manufacturers
72798
773?5
77948
88422

Eagle Mfg. Co., Inc.


Plews Oiler Co.
Singer Mfg. Co.
General Electric Co.

Section II. BASIC ISSUE ITEMS UST


Source codes

[Illusiraiion
8S
Federal
stock
No.
1
P

PI
"PI
X2|
PI
P
PI
PI
PI
PI
PI
PI
PI
PI
PI
AGO 10486A

ii Tig. Item
No. No.
I?
3
at

Singer model 111YV151 or 111W15S


3530-359-7200 BOBBIN (77948) 203470
EA
5120-521-9510 SCREWDRIVER: bobbin case, 2W blade, x
tip._. EA
PAN, DRIP: 20 in. lg with four \ inch wire nails EA
(77948) 224121.
5315-393-5037 PIN, TAPERED, MACHINE REST: wood (77948) I
|_
41400.
3530-249-6296 NEEDLE: size 20 (77948) 135x17-20
EA 10 10
3530-249-6297 NEEDLE: size 22 (77948) 135x17-22
EA 10 10
4930-266-9182 OILER, HAND PUSH BOTTOM: steel, 4 in. rigid
1 1
spout, M pt cap (72798) 4004 (77335) 492-4.
EA
5120-293-3311 SCREWDRIVER: 3" blade x %>" tip
EA
5120-596-8567 WRENCH: steel (77948) 225554
EA
3530-359-8991 WINDER, UNIVERSAL, BOBBIN (77948) 259431.
EA
3530-885-8787 LIFTER ASSEMBLY, KNEE (77948 ) 228710
EA
3530-359-8878 UNWINDER, THREAD: 2 spool (77948 ) 225258
EA
5
3030-242-6669 BELT, ROUND: leather
x 60"
EA 3
3530-780-4948 HOOK, BELT: steel No. 15 (77948) 25029
103

Source codes
4)9
3
s
i
p

Federal
stock
No.

PI
PI
PI
X2
PI
PI
PI

EQUIPMENT
FSN 3530-222-3433, SEWING MACHINE, INDUS
TRIAL: General sewing, lockstitch, 4 needles; hi in.
between needles, 10 in. depth of throat, flat bed,
w/rigid table stand, AC 110 volts, 60 cycles, single
phase. Singer Mfg. Co. model 131W113.
6105-868-7958 MOTOR, ELECTRICAL: ac, % hp, 105/115V, 1725
rpm, 1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
3530-790-1047 STAND: rigid (77948) 601001
3530-790-1039 TABLE: wood (77948) 600147
PAN, DRIP (77948) 237044
3530-359-8991 WINDER, UNIVERSAL BOBBIN (77948 ) 259431
3530-885-8787 LIFTER ASSEMBLY, KNEE (77948) 228710
3530-790-1040 UNWINDER, THREAD: 5 spool (77948 ) 259145

P
P
P
PI
PI
P

REPAIR PARTS
3530-874-8831 BOBBIN (77948) 244550
3530-245-8034 NEEDLE: size No. 16 (77948) 141X1-16
3530-245-8035 NEEDLE: size No. 18 (77948) 141X1-18
5315-393-5037 PIN, MACHINE REST: wood (77948) 414003030-242-6669 BELT, ROUND: %9" x 60"
3530-780-4948 HOOK, BELT: steel, No. 15 (77948) 25029

PI

LIST OF TOOLS ACCOMPANYING UNIT


SCREWDRIVER: bobbin case, 2M" blade x %2" tip
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, % pt cap (72798) 400-4 (77335) 492-4.
6120-293-8311 SCREWDRIVER: 3" blade x %2" tip
6120-293-1180 TWEEZERS: thread hook, 6%" oa (77948) 255513
5120-696-8576 WRENCH, OPEN END: fixed, double head (77948)
225554.

PI
PI
PI
PI
X2
PI
PI
Pi

R
6250-848-6096
8680-790-1047
8680-790-1041
8580-859-8991
8580-886-8787
8680-359-8878

I 6816-898-6087
8680-869-7200

104

EQUIPMENT
FSN 8580-892-4629, SEWING MACHINE, INDUS
TRIAL: General sewing; power driven; lockstitch;
single needle; w/ rigid table stand; lOtt in. depth of
throat; fiat bed; ac 110 volts, 60 cycles, single phase;
Singer Mfg. Co. model 111W151.
MOTOR ELECTRIC: ac, W hp, 106/115v, 1725 rpm,
1 phase (77948) S523161.
LAMP: w/bracket, complete (77948) 194859.
STAND: rigid (77948) 601001
TABLE: wood (77948) 600044
PAN, DRIP: 20 in. lg (79948) 224121
WINDER, UNIVERSAL, BOBBIN: (77948) 259481
LIFTER, ASSEMBLY, KNEE (77948 ) 228710
UNWINDER, THREAD: 2 spool (77948) 225258
REPAIR PARTS
BOBBIN (77948) 208470
PIN, TAPERED, MACHINE REST:
41400.

EA
EA
EA
EA
EA
EA
EA
EA

EA
EA
EA
EA
FT
EA

5120-521-9510
4930-266-9182

(77948)

.aba
m
a

It
I! Fl. Iiem
No. No.

20 4
40 10
40 10
1 1
5 1
3 1

EA
EA
EA
EA
EA

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

AGO 104MA

[Illustration

Source coda
Federal

Fig. Item
No. No.

Description
1
]m
a?
0
o
0
0

8630-249-6296 NEEDLE: size 20 (77948) 135X17-20


3530-249-6297 NEEDLE: sire 22 (77948) 135X17-22
3030-242-6669 BELT, ROUND: leather fta" x 60"
3530-780-4948 HOOK, BELT: steel No. 15 (77948) 25029
5120-521-9510
4930-266-9182
5120-293-8311
5120-596-8567

LIST OF TOOLS ACCOMPANYING UNIT


SCREWDRIVER: bobbin case, ZVi in. blade x %2 in.
tip (77948) 203470.
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, Vt pt cap (72798) 400-4 (77335) 492-4.
SCREWDRIVER: 3" blade x %a" tip
WRENCH: steel (77948) 225554

0
0
0
0
0
0

EQUIPMENT
FSN 3530-892-4646, SEWING MACHINE, INDUS
TRIAL: Zigzag sewing for flat stitching w/rigid
table stand, AC 110- to 115 volts, 60 cycles, single
phase; Singer Mfg. Co. model 17W15.
6105-868-7958 MOTOR, ELECTRIC: ac, % hp, 105/115V, 1726 rpm,
1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
3530-790-1047 STAND: rigid (77948 ) 601001
3530-848-6094 TABLE: wood (77948) 600136
PAN, DRIP (77948) 228218
3530-359-8991 WINDER, UNIVERSAL, BOBBIN (77948) 269431
3530-885-8787 LIFTER ASSEMBLY, KNEE (77948 ) 228710

0
0
0
0

8580-739-4640
8530-245-4024
85SO-245-7952
5815-898-5037

0
0

REPAIR PARTS
BOBBIN (77948) 207195
NEEDLE: size 22 (77948) 134X1-22
NEEDLE: size 18 (77948) 184X1-18
PIN, TAPERED, MACHINE REST: wood (77948)
41460.
3030-242-6669 BELT, ROUND: fta" x 60".
8530-780-1948 HOOK, BELT: steel, No. 15 (77948) 25029
LIST OF TOOLS ACCOMPANYING UNIT
SCREWDRIVER: bobbin case, IV blade x "Ha" tip
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, y pt cap (72798) 400-4 (77835) 492-4.
5120-222-8862 SCREWDRIVER: 3" blade x M" tip
5120-596-8567 WRENCH: steel (77948) 225554

5120-521-9510
4930-266-9182

EQUIPMENT
FSN 3530-892-464i8, SEWING MACHINE, INDUS
TRIAL: Basting, power driven; chainstitch; single
needle; 10 H" depth of throat; flat bed; w/rigid table
stand; AC 110 volts, 60 cycles, single phase; Singer
Mfg. Co. model 56-5.
R 6105-868-7958 MOTOR, ELECTRIC: ac, % hp, 106/115V, 1725 rpm,
1 phase (77948) S523161.
6250-848-6096 LAMP: w/bracket, complete (77948) 194859
8680-790-1047 I STAND: rigid (77948) 601001
J 3530-790-1041 TABLE: wood (77948) "
AGO 10486A

EA
EA
FT
EA

10
10
1
1

EA
EA
EA
EA

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA

EA
EA
EA
EA
105

Illusiration

Federal
siock
No.

1|
11
Descripiion
U

PAN, DRIP (77948) 139637


3530-885-8787 LIFTER ASSEMBLY, KNEE (77948) 228710
3530-359-8878 UNWINDER, THREAD: 2 spool (77948) 225258_

X2
PI
PI

P
P
PI
PI

REPAIR PARTS
MACHINE
REST: wood (77948)
PIN,
TAPERED,
5315-393-5037
41400.
3530-360-1505 NEEDLE: size 19 (77948) 55X3-19
3530-260-1503 NEEDLE: size 22 (77948) 55X3-22
3030-242-6669 BELT, ROUND: leather }i6" x 60"
3530-780-4948 HOOK, BELT: steel No. 15 (77948) 25029

PI

4930-266-9182

PI
PI

5120-293-3311
5120-293-1179

PI
PI
PI
PI

5120-596-8564
5120-596-8624
5120-595-9223
5120-596-1252

PI

PI

6105-868-7958

6250-848-6096
3530-790-1047
3530-848-6094

PI
PI
PI
X2
PI
PI
PI

3530-885-8787
3530-848-6093
3530-359-8991

P
P
P
PI

3530-739-4641
3530-245-8022
3530-245-7930
5315-393-5037

PI
P

3030-242-6669
3530-780-4948

5120-521-9510
4930-266-9182

PI
PI

LIST OF TOOLS ACCOMPANYING UNIT


OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, Vi pt cap (72798) 400-4 (77335) 492-4.
SCREWDRIVER: 3" blade x
tip
TWEEZERS, CRAFTMANS: curved, VA" oa (77948)
120341.
WRENCH, OPEN END: fixed (77948) 8908
WRENCH, OPEN END: fixed (77948) 8909
WRENCH, OPEN END: fixed (77948) 4822
WRENCH, OPEN END: fixed (77948) 19221
EQUIPMENT
FSN 3530-892-4636, SEWING MACHINE, INDUS
TRIAL: General sewing, power driven; lockstitch;
2 needles, U in. gage between needles; 10% in. depth
of throat; flat bed; w/rigid table stand, AC, 110 volts,
60 cycles, single phase, Singer Mfg. Co. model
112W116.
MOTOR, ELECTRIC: ac, % hp, 105/115V, 1725 rpm,
1 phase (77948) S523161.
LAMP: w/bracket, complete (77948) 194859
STAND: rigid (77948) 601001
TABLE: wood (77948) 600136
PAN, DRIP (77948) 237044
LIFTER ASSEMBLY, KNEE (77948) 228710
UNWINDER, THREAD: 3 spool (77948) 259143
WINDER, UNIVERSAL, BOBBIN (77948) 259431
REPAIR PARTS
BOBBIN (77948) 233939
NEEDLE: size 18 (77948) 126X9-18
NEEDLE: size 22 (77948) 126X9-22
PIN, TAPERED, MACHINE REST: wood (77948)
41400.
BELT, ROUND: leather, Me" x 60"
HOOK, BELT: steel No. 15 (77948) 25029
LIST OF TOOLS ACCOMPANYING UNIT
SCREWDRIVER: bobbin case, 214" x %/ tip
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, Vt pt i

EA
EA
EA

EA
EA
EA
FT
EA

10
10
1
1

EA
EA
EA
EA
EA
EA
EA

EA
EA
EA
EA
EA
EA
EA
EA

EA 10
EA 20 10
EA 20 10
EA 1 1
FT
EA

5
3

1
1

EA
EA

I
AGO 10486A
106

QllusiraiioQ

Source codes
Federal
stock
No.

fte.
No.

Descripiion
li
c

PI
PI

5120-222-8862 SCREWDRIVER: 3" blade x Yia" tip


5120-348-6097 WRENCH, OPEN END: fixed, double head (77948)
10875.

PI

6105-868-7958

PI
PI
PI
PI

6250-848-6098
3530-848-6092
3530-848-6091
3530-491-0036

3530-739-4638
3030-232-5940
3530-245-7838
3530-249-6276

PI

4930-266-9182

PI
PI
PI

5120-234-8910
5120-293-3311
5120-596-8564

PI

5120-596-8624

PI

5120-399-4702

PI

5120-848-6100

PI

5120-848-6101

PI

3530-848-6090

PI

6105-868-7957

PI

J 3530-848-6089

EQUIPMENT
FSN 3530-892-4651, SEWING MACHINE, INDUSTRIAL: General sewing, power driven; lockstitch;
single needle; w/rigid table stand; 15% in. depth of
throat; flat bed; AC 110 volts, 60 cycles, single phase;
Singer Mfg. Co. model 7-33.
MOTOR, ELECTRIC: ac, % hp, 105/115V, 1725 rpm,
1 phase (77948) S523161.
LAMP: w/bracket, complete (77948) 194871
STAND: rigid (77948) 601037
TABLE: wood (77948) 600030_
UNWINDER ASSEMBLY, THREAD: 2 spool (77948)
41823.
REPAIR PARTS
BOBBIN (77948) 16901
BELT, V: V" x 66' (77948) 151113
NEEDLE: size 22 (77948) 7X1-22
NEEDLE: size 26 (77948) 7X1-26
LIST OF TOOLS ACCOMPANYING UNIT
OILER, HAND, PUSHBOTTOM: steel, 4 in. rigid
spout, Vt pt cap (72798) 400-4 (77335) 492-4.
SCREWDRIVER: 6" blade x fte" tip
SCREWDRIVER: 3" blade x %," tip
WRENCH, OPEN END: fixed, double head (77948)
8908.
WRENCH, OPEN END: fixed, double head (77948)
8909.
WRENCH, OPEN END: fixed, double head (77948)
8910.
WRENCH, OPEN END: fixed, double head (77948)
8911.
WRENCH, OPEN END: fixed, double head (77948)
23535.
OPENER, CYLINDER, SHUTTLE (77948) 120571
EQUIPMENT
FSN 3530-241-5282, SEWING MACHINE, INDUS
TRIAL: General sewing; power driven; lockstitch
single needle; 11 in. depth of throat; cylinder bed
w/o table stand; nonadjustable pedestal mounted
AC, 110 volts, 60 cycles, single phase, Singer Mfg.
model No. 97-10.
MOTOR, ELECTRIC: ac, Vi hp, 1725 rpm, 115/230V,
60 cy., 1 phase (88422 ) 5K042JG4.
UNWINDER, THREAD: 1 spool (77948) 60208

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EA
EA
EA
EA

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EA
EA
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5 1
1 1
10 10
10 10

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EA
EA

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1
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107

Illusiraiion

Source codes
Federal
siock
No.

ii
Descripiion

REPAIR PARTS
3530-739-4621 BOBBIN (77948) 11910
3030-242-6670 BELT, ROUND: leather % in. dia x 108 in. lg (77948)
546670.
3030-242-6667 BELTING, FLAT: leather, 1U" W x 6 ft 6 in. lg
3530-245-7930 NEEDLE: size 28 (77948) 97X3-28
3530-2445-8018 NEEDLE : size 26 (77948) 97X3-26
3530-885-8821 HOOK, BELT: steel, No. 14 (77948) 2503C

PI
PI
PI
PI
PI
PI
PI
PI
PI
PI
PI
PI

LIST OF TOOLS ACCOMPANYING UNIT


4930-266-9182 OILER, HAND, PUSHBOTTOM: steel, 4 in., rigid
spout, % pt cap (72798) 400-4 (77335) 492-4.
tip
5120-234-8910 SCREWDRIVER: 6" blade x
5120-293-3311 SCREWDRIVER: 3" blade x %2" tip
5120-595-9557 SCREWDRIVER: lMe" blade x V4" tip
3530-848-6090 OPENER, CYLINDER, SHUTTLE (77948) 120571
5210-868-6842 GAGE: spacing, stitch (77948) 58888
5120-293-1179 TWEEZERS, CRAFTSMAN'S: curved, 4tt" oa
(77948) 120341.
5120-596-8564 WRENCH, OPEN END: fixed, double head (77948)
8908.
5120-848-6102 WRENCH, OPEN END: fixed, double head (77948)
27662.
5120-848-6103 WRENCH, OPEN END: fixed, double head (77948)
58844.
5120-848-6104 WRENCH, AND SCREWDRIVER (77948) 58843
3530-848-6088 WIRE, THREADING, BOBBIN (77948) 58835

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PUBLICATIONS
DA TM 10-3530-202-10Operator,s Manual, Sewing
Machines for the Repair of Parachutes and Allied
Equipment.
Singer Forms:
18301 (Rev)
2804W
2653W (Rev)
2988W
20121
1701W (Rev)
18275 (Rev)

108

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