INSPECTION AND TEST PLAN (ITP)

PRESSURE VESSEL

MIGAS CERTIFICATION
OF
SKPP 7 UNITS PRESSURE VESSEL
(List Attched)
Location : Chevron Rajah Platform - Kaltim

OWNER : PT EXTERRAN INDONESIA

PJIT : PT SUCOFINDO

Prepared by :
PT EXTERRAN INDONESIA

Reviewed by :
PT SUCOFINDO

Verified by :
MIGAS

Checklist:
Inspection and Test Plant Checklist for New Prssure Vessel
Work Area:
Contract Number:
Contract/Project Name:
Contractor:
Subcontractor:
Activities
1. Document

Items/activities to be verified
- QA/QC manual
- Approval of Drawings and Design Calculations
- Qualification/Approval of Welding Procedures
- Qualification/Approval of Welders and Welding Operators
- Approval of NDT Procedure including Personnel
- PWHT Procedure (if required)
- Hydrostatic Test Procedure

2. Materials
- Review of Mill/Test Certificates and Conformance Codes
- Visual Check
- Dimensional Check

3.Layout and Cutting

- Cutting Plates and Other Stock
- Check Transferring of Heat Numbers
- Check Layout and Marking of Shell
- Check Position of Nozzles
4. Fit Up
- Ceck Fit Up of Shell/Head/Nozzles
1. Long Seams
2. Circum Seams
3. Nozzle Attachments
4. Reinforcement Pad & Tell Tale Hole
5. Others
5. Welding
- Check Preheating
- Check Conformance to WPS
- Check Welders and Welding Operators
- Check Welding Electrode Used
- Check Post Weld Heat Treatment (If Required)
6. NDE
- Buttweld (Longseam, Circum Seams & Nozzle to Flange)
1. Visual Inspection After Welding
2. RT Before and After PWH (If Required)
- Other
1. UT on Joint Nozzle to Shell/Heads
2. MT/PT on Attachment Weld to Shell/Heads

3. MT/PT on Nozzles Reinforcment PAD Attached to Pressure Part

4. MT/PT After Back Gouging
5. Leak Test
7. Dimensional and Final Check
- Check Roundness of Shell After Welding
- Final Visual & Dimensional Check
- Check for Completeness of Nozzle, Supports, Pads, Etc
- Check for NDE Clearence
- Check Soap Suds Test of Reinforcement
- Check for Internal Cleaning
8. Hydrostatic Test

- Check Calibration Of Pressure Gauges

- Hydrostatic Test Execution

9. Painting

- Check Internal Parts Installation and Tightening

- Check Vessel's Name Plates Content and Attachment Blind Opening and
Shippin Marks
- Packing Lifting and Transportation Arrangement
- Quality Records and Fabrication Dossier

- Description of process/activities for that particular Inspection and Test Plan:

-

Verified document

Reference

Data Sheet, Drawing, Calculation

ASME Sect VIII, Data Sheet, & Owner Spec
WPS & PQR Verified Migas
ASME IX & Owner Specs
Welder Certificates Verified By Migas
ASME IX & Owner Specs
NDT Procedure and NDT Personnel Certific ASME V, Owner Specs & Bapeten
PWHT Procedure
ASME VIII & Owner Specs
Hydrostatic Test Procedure
ASME VIII & Owner Specs

Material Verification Report

Inspection Report
Inspection Report

ASME Sect. II & Owner Spec

Mill Certs, ASME Sect II & Owner Spec
Mill Certs, ASME Sect II & Owner Spec

Inspection Report
Inspection Report
Inspection Report
Inspection Report

AFC Drawing
ASME VIII & Owner Specs
AFC Drawing
AFC Drawing

Inspection Reports

AFC Drawing

Welding Record
Welding Map & Welding Record
Certificates & Welding Record
Welding Record
PWHT Report

ASME VIII, WPS & PQR, ASME IX

WPS/PQR & Owner Specs
ASME IX & Certs
WPS/PQR
PWT Procedure, WPS/PPQR & ASME VIII

NDE Report

ASME V, ASME VIII, NDE Plan, Owner Specs

NDE Report

ASME V, ASME VIII, NDE Plan, Owner Specs

Dimensional Inspection Report

Inspection Report
Inspection Report
NDE Reports
Test Reports
Inspection Report

ASME VIII, AFC Drawing (Approved For Constraction)

ASMEVIII, AFC Drawing and Owner Specs
AFC Drawing
NDE Map and NDE Procedure
ASME VIII and Test Procedure
ASME VIII and owner specs

Calibration Certificates
Hydrostatic Test Procedure and
Report

Owner Specs
Test Procedure, ASME VIII/ Owner Specs

Inspection Report

AFC Drawing

Inspection Report
Packing & Delivery Report
QC & Fabrication Dossier

AFC Drawing
Handling & Packing Procedure
ASME VII / Owner Spec

OK/Not OK

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