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Nominal Cablu
F2=
Cablu
V2=
Motor
P1=
Motor
n1=
nAP=
0.73
1
160000 N
15 m/min
Pnec=
45.2
1180 rot/min
M1=
372.18
7.74 rot/min
MAP=
50176.13
Pnec=
45.2
186.09
25088.07
45.99 KW
Recuperare Cablu
F2=
Cablu
V2=
Motor
P1=
Motor
n1=
2360 rot/min
M1=
nAP=
15.49 rot/min
MAP=
h=
Reductor
ired=
30 m/min
45.99 KW
0.88
Cablu
Dd=
560 mm
Cablu
Cablu
dw=
c=
dspira=
LT=
DE=
64 mm
1.03
65.92 mm
530 mm
160 mm
Toba(Tambur)
Cablu
Cablu
Cablu
Toba
Toba
80000 N
152.38
Ancora
Nominal Lant
F2=
Lant
V2=
Smulgere Lant
Fs=
Motor
P1=
Motor
n1=
nAP=
h=
Reductor
ired=
225.00
1
1
67290.4 N
9 m/min
100935.6 N
Pnec=
17.8
1466 rot/min
M1=
120.51
6.52 rot/min
MAP=
23029.08
18.5 KW
0.85
Toba+Tambur
Strat
1
2
3
4
5
6
7
8
9
10
Dstrat[mm]
624
735
846
957
1067
1178
1289
1400
1511
1622
Lspira[m]
1.96
2.31
2.66
3.01
3.35
3.70
4.05
4.40
4.75
5.10
Lt/Strat[m]
15.79
18.59
21.39
24.20
27.00
29.80
32.61
35.41
38.21
41.01
Lt/toba[m]
15.79
34.38
55.78
79.97
106.97
136.78
169.38
204.79
243.00
284.02
Dflansa[mm]
1010
1120
1230
1350
1460
1570
1680
1790
1900
2010
P1=
n1=
63 KW
1180 rot/min
Arborele principal
V=
15
Arborele principal
nAP=
7.65
imax=
154.21
KW
Arborele principal
MAP=
50779.9
Nxm
Arborele principal
F=
162756
Arborele principal
V=
Arborele principal
nAP=
5.96
imax=
246.14
MAP=
26242.7
84111
Nxm
KW
Nxm
Nxm
nSpire=
nStraturi=
Lcablu=
P1=
n1=
8.05 mm
8
200 m
15 KW
1460 rot/min
Arborele principal
Arborele principal
KW
Nxm
Nxm
F=
V1[m/min]
F1[KN]
Vr[m/min]
Fr[KN]
15.18
160.8
30.36
80.4
Barbotina DB[mm]
481
m/min
Arborele principal
F= 160000 N
rot/min
Arborele principal
ired=
152.91
Nxm
Arborele principal
Arborele principal
nAP=
7.78 rot/min
V= 15.258 m/min
0.2376601176
m/min
Arborele principal
F= 67290 N
rot/min
Arborele principal
ired=
Nxm
N
198.97
Arborele principal
Arborele principal
nAP=
9.66 rot/min
V= 18.933 m/min
V1[m/min]
F1[KN]
Fs[KN]
9.85
95.8
143.6
43
2
3
5
7
11
13
17
19
23
29
31
21.5
14.33333333
8.6
6.142857143
3.909090909
3.307692308
2.529411765
2.263157895
1.869565217
1.482758621
1.387096774
dwg.
n2=n1/u
M1(2)=30000 P/( n1(2))
P=
n1(2)=
M1(2)=
uneedful=
Step 1
Step 2
Step 3
Step
Pinion
Wheel
Pinion
Wheel
Pinion
Wheel
Pinion
45.99
45.99
45.99
45.9
1180
175.1563 175.1563 30.65234 30.65234 7.74375 7.74375
372.1798 2507.316 2507.316 14327.52 14327.52 56713.11 56713.11
4.5294 4.5294
3.7745 3.7745
3.145417 3.145417
3.7
Type
Wrought normalized low carbon steels
Cast steels
Black malleable cast iron (perlitic structure)
Nodular cast iron (perlitic, bainitic, ferritic
Grey cast iron
Carbon steels, alloy steels
Carbon steels, alloy steels
Abbreviation
St
St (cast)
GTS (perl)
GGG (perl., bai., ferr.)
GG
V
V (cast)
Eh
IF
NT (nitr.)
NV (nitr.)
NV (nitrocar.)
Nitriding steels
Through hardening steels
Through hardening steels
Pinion
Wheel
HB=
Kas=
hL=
SH=
SF=
K A=
K =
52HRC
240
48HRC
220
7
1.5
5000
1.2
1.4
1
1
52HRC
240
48HRC
220
7
1.5
5000
1.2
1.4
1
1
52HRC
240
48HRC
220
7
1.5
5000
1.2
1.4
1
1
52HRC
240
7
1.5
5000
1.2
1.4
1
1
u=z2/z1
haP=m ha*
hfP=m (ha*+c*)
4.7 Normal pressure angle of the basic rack for cylindrical gear
4.8 Pressure angle in normal section
4.9 Helix angle
4.10 Module in transverse section
4.11 Circular pitch
4.9 Transverse circular pitch
4.10 Base circular pitch
4.11 Reference center distance
4.12 Production center distance
4.13 Working center distance
mt=mn/cos
p=p mn
pt=p mt
ptb=pt cost
a=[(z1+z2)/2]*[mn/cos]
ISO/R 53-1974
20
ISO/R 53-1974
20
ISO/R 53
20
20
ha0*=
hf0*=
ra0*=
rf0*=
cha*=
chb*=
0*=
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
1.25
1
0.38
0.38
0
0
0
ha*=
c*=
0
1
0.25
0
1
0.25
0
1
0.25
0
1
0.25
0
1
0.25
0
1
0.25
0
1
0.25
np*=
ISO/R 53-1974
z1=
19
z2= znec=86.1
128
u=
6.7368421053
mn=
4
haP=
4
4
hfP=
5
5
Pn=
20
20
n=
=
mt=
p=
pt=
ptb=
a=
av=
aw=
21
24
120
5.7142857143
7
7
7
8.75
8.75
znec=79.3
20
20
43
95
3.9583333333
10
10
10
12.5
12.5
znec=75.5
20
20
znec=159.1
2.767441
14
14
17.5
20
20
16
4.1611977434
12.5663706144
13.0727882609
20
0
7
21.9911485751
21.9911485751
20
0
10
31.4159265359
31.4159265359
20
0
14
43.98229
43.98229
12.2257481866
305.848
20.6649200387
493.500
29.5213143409
595.000
41.32984
1134.0
305.848
493.500
595.000
1134.0
t=arctg[tgn/cos]
invt=tgt-t
t=
invt=
nw=
tw=
invtw=
b=arcsin(sin cosn)
4.19 Base helix angle
w=arctg[dw/d tg]
4.20
x=[(invtw-invt)*(z2+z1)]/[2tgn]
4.21 Addendum modification coefficient
x2=x-x1
4.22 Sum of addendum modification coefficient
d1(2)=mt z1(2)
4.23 Pitch circle diameter
d
=2a
z )/[z2+z1]
4.24 Work pitch diameter
w1(2)
w 1(2
db1(2)=d1(2) cost
4.25 Base circle diameter
df1(2)=d1(2)-2mn(ha*+c*-x1(2))
4.26 Root circle diameter of gear wheel
href=[2ha*+c*]mn
4.27 Tooth depth without shortening
hsh=aw-0,5(df1+df2)-mnc*
4.28 Tooth depth shortened
h=h-hsh
4.29 Tooth shortening
d
=d
+2href
4.30 Tip diameter of gear wheel (without shortening of tooth)
a ref1(2)
f1(2)
4.31 Tip diameter of gear wheel (with shortening of tooth) da sh1(2)=df1(2)+2hsh
20.7385714754
20
20
20
0.016681675
0.0149043839
0.0149043839
20.7385714754
20
20
0.016681675
0.0149043839
0.0149043839
0.014904
20
0.014904
b =
w=
15.0115875356
0
0
0
16
16
0
0
0
0
0
x= -1.1209899138E-014
0
0
0
x1(2)=
0.33
-0.33
0.27
-0.27
0.18
-0.18
-0.39
d1(2)= 79.06276 532.6333
147
840
240
950
602
dw1(2)= 79.06276 532.6333
147
840
240
950
602
db1(2)= 73.93995 498.1218 138.1348 789.3418 225.5262 892.708 565.695
df1(2)= 71.70276 519.9933 133.28
818.72
218.6
921.4
556.08
href=
9.000
15.750
22.500
31.50
hsh=
9
9
15.75
15.75
22.5
22.5
31.5
h= -5.7E-014 -5.7E-014
0
0
0
0
0
da ref1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
da sh1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
da1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
ha=
5.32
2.68
8.89
5.11
11.8
8.2
8.54
hf=
3.68
6.32
6.86
10.64
10.7
14.3
22.96
b1(2)=
79
75
137
130
215
205
234
bw=
75
130
205
220
d= 0.948614 0.14081 0.884354 0.154762 0.854167 0.215789 0.365449
a=
0.2452198204
0.2634245187
0.3445378151
0.194003
142.7341
570.937
576.297
21
147.000
164.780
120
840.000
850.220
24
240.000
263.600
95
950.000
966.400
43
602.000
619.080
dbn1(2)=dn1(2) cosn
dbn1(2)=
=
=
1.5310469859
1.645089288
1.6501140338
0
1.6868949371
0
1.82649
0
=+
3.1761362739
1.6501140338
1.6868949371
1.82649
n =
1.6411491446
1.6501140338
1.6868949371
1.82649
fpt=
13
16
16
19
16
19
22
Fp=
F=
F =
ff=
39
19
20
15
66
24
22
18
53
25
25
20
87
31
27
24
53
25
29
20
87
31
32
24
90
36
32
28
fH=
ff=
fH=
fx=
fy=
12
14
14
15
16
16
16
17
17
20
19
19
16
21
21
20
23
23
23
23
23
79.637
536.505
138.135
789.342
225.526
892.708
565.695
n= /cos2b
fx=F
fy=0,5 F
22
11
fpb=fpt cos t
fpb=
7.9 Base pitch deviation of pinion, wheel
12
15
=1-[
/(fcos)][1/z
+1/z
]
a=
a
1
2 a= 0.1
7.10 Efficiency of the gearing a
f= 2
0.9848776069
8. Force conditions ( forces acting on the toothing)
M1(2)=30000 P/( n1(2))
M1(2)= 372.1798 2507.316
8.1 Torsional moment
Mmax1(2)=M1(2)Kas Mmax1(2)= 558.2697 3760.975
8.2 Maximum torque
Ft=M12000/d1
Ft= 9414.7940608141
8.3 Nominal transverse force
F
=F
tg
F
= 2699.6487548079
8.4 Nominal axial force
a
t
w
a
Fr=Fttgn/cosw
Fr= 3564.7990701821
8.5 Nominal radial force
v1=d1n1 / 60000
8.6 Peripheral speed on the pitch diameter
v=
4.8848652135
N
=60h
n
N
=
8.7 Number of cycles
3.5E+008 52546875
HE1(2)
L
1(2)
HE1(2)
9. Parameters of the chosen material
9.1 Density of pinion, wheel materials
9.2 Young's modulus of elasticity
9.3 Poisson's ratio
9.4 Endurance limit for Hertzian contact stress
9.5 Endurance limit for bending stress
9.6 Static number of load cycles in contact
9.7 Base number of load cycles in contact
9.8 Wohler curve exponent for contact
9.9 Static number of load cycles in bending
27
13.5
15
32
16
18
0.9854971817
15
35
17.5
18
0.9861700686
21
0.990916
43456.5981888859
0.3851887118
9195703 2323125
68577.688
0.244088
2323125
1,2=
7850
7850
7850
7850
7850
7850
7850
E1(2)= 206000
206000
206000
206000
206000
206000
206000
1(2)=
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Hlim b1(2)= 1181.5
1139
1181.5
1139
1181.5
1139
1181.5
FE1(2)=
700
700
700
700
700
700
700
NHst= 100000
100000
100000
100000
100000
100000
100000
NHB= 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07
qH=
10
10
10
10
10
10
10
NFst=
1000
1000
1000
1000
1000
1000
1000
c=c'(0,75+0,25)
c=
18.3371846704
18.3548859294
18.2795024282
19.31963
c=
10.1 Mesh stiffness, c
c
'=c'
C
C
C
cos
10.2 Stiffness of a tooth pair
c'=
th M R B
c'th=1/q'
c'th=
10.3 Theoretical stiffness of a tooth pair
10.4 Minimum value for the flexibility of a pair of teethq'=0,04723+0,15551/zn1+0,25791/zn2 -
15.5866069698
13.1140515204
18.3700266577
15.60165304
12.3387096851
18.1306351789
15.537577064
12.0643148405
18.0363994209
16.42168
11.92666
17.83061
0.0551552657
0.8
0.850681
137
30
1
0.230769
0.0554434384
0.8
0.836109
215
30
1
0.146341
c=0,85c
SR1(2)=(df1(2)-di1(2))/2
If sR/mn<1 use 1 for sR/mn
CB1(2)=[1+0,5(1,25-hfP/mn)][1-0,02 (20-Pn)]
CB=0,5 (CB1+CB2)
q1,2=di1,2/dm1,2
3
nE1=30 10 (C/mred)1/2/( z1)
10.7 Resonance speed
N=n1/nE1
10.9 Resonance ratio
10.8 Lower limit of resonance ratio
NS=0,5+0,35[(FtKA)/(100bw)]1/2 if (FtKA)/bw<100[N/mm]
NS=0,85 if (FtKA)/bw100[N/mm]
Dynamic
factor Kv
10.10
q'=
C M=
CR=
bs=
bs/b=
0.0544365024
0.8
0.892354
79
24
1
0.32
bs/b=
1
0.32
di1,2=
0
489.9933
SR1(2)= 35.85138
15
SR/mn= 8.962845
3.75
SR/mn= 8.962845
3.75
CB1(2)=
1
1
CB=
1
mred=
0.022
dm1,m2= 80.70276 528.9933
q1,2=
0
0.926275
nE1= 14485.62 14485.62
N=
0.0814600717
NS=
0.85
KV-B=
1.0712004709
1.0712
KV= 0.874054
K= 2.051497
1.833115
KV=
0.056083
0.8
234
1
1
0
66.64
9.52
9.52
0.230769
771.47
23.625
3.375
3.375
1
0
109.3
10.93
10.93
0.2
853.9
33.75
3.375
3.375
1
0
278.04
19.86
19.86
0.072
0.172
0.77
149.03
834.47
241.1
943.9
587.58
0
0.924503
0
0.904651
0
7282.7
7282.7 4106.283 4106.283 1110.321
0.0240510048
0.0074647429
0.006974
0.85
1.018653573
1.018654
0.775584
2.445584
1.539625
0.85
1.0035110122
1.003511
0.470346
2.140346
1.112777
0.85
1.003145
1.003145
0.450998
2.120998
1.124275
Kv=Kv(N=1,5)+(1,5-N)[Kv(N=1,15)-Kv(N=1,5)]/0,35
Cv1=0,32
Determination of factors Cv1Cv7
Cv2=0,34 for 2 and Cv2=0,57/[-0,3] for >2
C
=0,23 for 2 and Cv3=0,096/[-1,56] for >2
v3
Cv4=0,90 for2 and Cv4=[0,57-0,05]/[-1,44] for >2
Cv5=0,47
Cv1=
Cv2=
Cv3=
Cv4=
Cv5=
Cv6=
Cv7=
B p=
fpb eff=
yp=
y=0,5 (y1+y2)
y=
Cv7=0,75 for 1<1,5 and Cv7=0,125 sin[(-2)] +0,875 for 1,5<2,5 and Cv7=1 for >2,5
Determination of factor Bp
Determination of yp
Running-in allowance y
Material & treatment
-for St, St(cast), V,
V(cast), GTS(perl.)
GGG(perl., bai.)
Relation
y=160 fpb/Hlim
0.32
0.1981825427
0.0594009314
0.2368438426
0.47
0.0835575301
1
0.32
0.34
0.23
0.9
0.47
0.47
0.7636445218
0.32
0.34
0.23
0.9
0.47
0.47
0.7709344786
0.32
0.34
0.23
0.9
0.47
0.47
0.810187
1.4612597561
13.9875
1.0125
0.7881884658
16.7625
1.2375
0.3472205783
16.7625
1.2375
0.310722
22.31
1.687
1.0125
1.2375
1.2375
1.687
Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
ymax=12800/Hlim and fpbmax=80mm
-for v>10 m/s
ymax=6400/Hlim and fpbmax=40mm
1.7511611554
0.8628342042
0.3801042572
0.357548
f
f eff
t
A
w
f
f
f
=f
-y
f
=
16.7625
18.35
18.35
25.67
f eff
f2
f
f eff
yf1(2)= 1.125
yf determined in the same way as y when the profile deviation f
1.35
1.5
1.8
1.5
1.8
2.1
is used instead of the base pitch deviation fpb
yf=0,5 (yf1+yf2)
yf=
1.2375
1.65
1.65
2.32
Determination of factors Bk Bk=1-for gears quality grades in range 6 to 12
Bk=1-c'Ca/[KA(Ft/b)]-for gears quality grades in range 0 to 5
Bk=
1
1
1
1
Ca=0,5 (Ca1+Ca2)
Ca =
3.8417055125
3.8417055125
3.8417055125
3.841705
Ca1(2)=Cay1(2)
Ca1(2)= 3.683763 3.999648 3.683763 3.999648 3.683763 3.999648 3.683763
2
Cay1(2)=1/18 [Hlim1(2)/97-18,45] +1,5
Cay1(2)= 3.683763 3.999648 3.683763 3.999648 3.683763 3.999648 3.683763
KH=
1.2929719137
1.18948675
1.1123431433
1.094287
10.10 Face load factor (contact stress) KH
KH=[(2Fyc)/(Fm/b)]1/22 , for (Fyc)/(2Fm/bw)1
method B 1.292972 method B 1.189487 method B 1.112343 method B
KH=1+(Fyc)/(2Fm/b)<2 , for (Fyc)/(2Fm/bw)<1
method D2 1.035202 method D2 1.03869 method D2 1.053947 method D2
Fm=FtKAKV
Fm= 10085.1318312447 34749.4813335529 119815.223143278 189008.294
Mean transverse tangential load at the reference circle
Fy=Fx-Y
Fy=
5.0550413845
6.4929670894
8.451842802
9.865612
Actual longitudinal tooth flank deviation after running
Fx=1,33 B1 fSh+B2fma
Fx=
5.9471075112
7.638784811
9.9433444729
11.60660
Actual longitudinal tooth flank deviation before running
fSh=fShoFm/bw
fSh=
0.6723421221
1.3365185128
2.9223225157
4.295643
Tooth flank misalignment due to wheel and pinion deflections
fSh0=
0.005
0.005
0.005
0.00
fSh0-Intermediary factor for the determination of fSh
f
=0,5
F
f
=
11
13.5
16
17.5
Tooth flank misalignment due to manufacturing errors
ma
ma
y=0,075 fpb
Y-running in allowance
Material & treatment
Relation
-for St, St(cast), V,
Y=320 Fx/Hlim
V(cast), GTS(perl.)
GGG(perl., bai.)
Y=0,5 (Y1+Y2)
Y=
0.8920661267
1.1458177217
1.4915016709
1.740990
Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
ymax=25600/Hlim
-for v>10 m/s
ymax=12800/Hlim
Y=0,15 Fx
1.2542045754
1.1650578482
1.0995583761
1.74099
1.080506
temporar 1.59076738
1.06190347
0.91811266
KH =
1.5907673792
1.0619034702
KF =
1.5907673792
1.0619034702
Z B=
1.000
1.015
1.022
1.070
M1=
1.027
1.015
1.022
1.070
If =0
ZB=max{M1;1}
If 0<<1 ZB=M1- (M1-1) ZB1
If 1
ZB=1
1/2
1/2
1/2
1/2
ZD=max{M2;1}
10.15 Single pair mesh factor for wheel If =0
If 0<<1 ZD=M2- (M2-1) ZD1
If 1
ZD=1
1/2
1/2
Z D=
1.000
1.000
1.000
M2=
0.884
0.914
0.945
ZH=
ZE=
2.4152149033
189.8117004376
2.4945731714
189.8117004376
2.4945731714
189.8117004376
Z =
Z =
0.8081756116
0.9804395422
0.8850397291
1
0.8780859986
1
0.851177
1
1.6
1.6
1.6
1.6
2.494573
189.81170
for 1 =>Z=(1/)1/2
Z=(cos)1/2
NHE NHst
ZN=1,6
1.6
NHst< NHE <NHB ZN=(NHB/NHE)1/qH
ZNst=
1.6
1.6
1.6
NHENHB
ZN=1
ZL=CZL+4(1,0-CZL)/[1,2+134/40]2
10.21 Lubrication factor
for Hlim<850[N/mm2] =>CZL=0,83
Determination of factor CZL
for 850Hlim1200[N/mm2] => CZL=0,83+0,08 (Hlim-850)/350
for Hlim>1200[N/mm2] => CZL=0,91
ZV=CZV+2(1,0-CZV)/[0,8+32/v]1/2
10.22 Speed factor
for Hlim<850[N/mm2] =>CZV=0,85
Determination of factor CZV
for 850Hlim1200[N/mm2] => CZV=0,85+0,08 (Hlim-850)/350
for Hlim>1200[N/mm2] => CZV=0,93
ZR=[3 / RZ10]CZR
10.23 Roughness factor
RZ10=RZ [10/red]1/3
RZ=0,5 (RZ1+RZ2)
Teeth roughness
Teeth roughness
Relative radius of curvature
red=12/(1+2)
1(2)=0,5 db1(2)tgtw
Radius of curvature
for Hlim<850[N/mm2] =>CZR=0,15
Determination of factor CZR
for 850Hlim1200[N/mm2] => CZR=0,32-Hlim/5000
for Hlim>1200[N/mm2] => CZR=0,08
forcore?
HB 130 =>ZW=1,2
10.24 Hardness ratio factor care duritate side sau
for 130<HB<470 =>ZW=1,2-[HB-130]/1700
for HB470 =>ZW=1
10.25 Size factor
10.26 Tooth form factor
YFa=[6(hF/mn)cosFen]/[(sFn/mn)2cosn]
n=/cos b
2
den1(2)=(2zn1(2)/z1(2)){{[(dan1(2)/2)2-(dbn1(2)/2)2]1/2-[(d1(2)coscosn)/z1(2)](n-1)}2+(dbn1(2)/2)2}1/2
Angle for application of load at the highest point of single tooth contact
aFen1(2)=aen1(2)-ae1(2)
a0=mn a0*
Tip radius of tool
ha0=mn ha0*
Basic rack addendum of tool
G=
/m
-h
/mn+x1(2)
Determination of factor G
a0
n
a0
0=mn 0*
Protuberance of tool
Material allowances for finish machining
Spr=0-q
Residual undercut left by protuberance
E=(/4)m
-h
tg
+S
/cos
-(1-sin
)
/cosn
Determination of factor E
n
a0
n
pr
n
n
a0
H=(2/zn)(/2-E/mn)-/3
Determination of factor H
ZN1(2)=
Z L=
CZL=
Z V=
CZV=
Z R=
RZ10=
RZ=
RZ1(2)=
red=
1
0.991
1.35922
0.99
0.8960571406
0.9779791571
0.8960571406
0.9499502538
0.8960571406
0.9343884918
0.896057
0.930675
0.9160571406
0.9395792207
5.8977342719
6.3
6.3
6.3
12.1889429702
0.9160571406
0.8974427036
9.7008463807
12.5
12.5
12.5
21.3944515187
0.9160571406
0.9092760035
8.4160212131
12.5
12.5
12.5
32.7649549068
0.916057
0.932952
6.368345
12.5
12.5
75.62234
CZR=
0.092200002
0.092200002
0.092200002
Z W=
Z X=
1
1
1
1
1
1
0.09220
1
1
1.6411491446
1.6501140338
1.6868949371
1.82649
den1(2)= 87.96674 570.9416 151.8109 840.6059 245.0729 951.6045 594.6128
en1(2)= 25.13451
e1(2)=
20.0014
24.5066 20.11316
Fen1(2)= 21.1300
a0=
ha0=
G1(2)=
0=
q=
Spr=
=(2G/zn)tg-H
Determination of factor
hF=(mn/2)[(cose-sinetgFen)(den/mn)-zncos(/3-)-G/cos+a0/mn]
sFn=mnznsin(/3-)+31/2(G/cos-ao/mn)
F=mn{a0/mn+2G2/[cos(zncos2-2G)]}
YS1(2)=(1,2+0,13L1(2))qs1(2)1/[1,21+2,3/L1(2)]
10.27 Stress concentration factor
L1(2)=sFn1(2)/hF1(2)
1(2)=
hF1(2)=
sFn1(2)=
F1(2)=
YS1(2)=
L1(2)=
qs1(2)=sFn1(2)/(2 F1(2))
Y=1- /120 where if >1 take =1
Y=0,25+0,75/n
qs1(2)=
Y=
Y=
Yd=
3.549998
8.5457
1.859944
2.221425
2.407241
4.570277
8.971638
2.003629
2.041213
1.96304
6.2583
14.73764
3.375305
2.152445
2.354896
7.866486
15.63124
3.534672
2.038984
1.987068
8.946174
20.92713
5.040512
2.098484
2.339226
10.6687
22.20927
5.066378
2.064085
2.081723
13.25338
28.05439
9.094184
1.781545
2.116772
YN1(2)=
YrelT=
1.043538 1.043538
1
Normalised steels
Case-hardenedor or
1,070
5,3-4,2(6Ra+1)0,01
through-hardened steels
1,120
1,675-0,53(6Ra+1)0,1
4,3-3,26(6Ra+1)0,005
1,025
Yx=f(mn, material, treatment)
Material & treatment
Normal module Value of Yx
mn5
All types of steel
1
5<mn<30
1,03-0,006mn
Normalised
mn30
through-hardened steels
0,85
5<m
<25
1,05-0,01m
Surface-hardened
n
n
Nitrided steels
10.34 Size factor YX
steels
11. Contact stress checking
Basic value of contact stress
mn25
0,80
YX=
0.988
0.988
0.97
0.97
0.946
H01=ZBZHZEZZ[Ft(u+1)/(d1bwu)]1/2
H02=ZDZHZEZZ[Ft(u+1)/(d1bwu)]1/2
H1=H01[KAKKVKHKH]1/2HP1
H2=H02[KAKKVKHKH]1/2HP2
HP1(2)=Hlim1(2)ZN1(2)ZLZVZRZWZX / SH
H01= 490.510
H02=
H1= 728.083
H2=
HP1(2)= 896.524
728.083
864.275
831.776
688.442
949.806
765.880
981.885 1086.180 1151.453
F1(2)=Ftmax/(bmn)YFYSYYKAKKVKFKFFP1(2)
Tooth root bending stress
FP1(2)=(FE / SF)YdYNYrelTYRrelTYX
Permissible tooth root bending stress
F1(2)= 158.584
FG1(2)= 514.221
172.045
514.221
129.677
487.796
138.106
487.796
172.813
478.909
Contact stress
Permissible contact stress
12. Bending stress checking
615.983
490.510
741.111
606.920
698.721
600.181
724.904
783.004
628.825
180.000
499.760
169.392
487.395
SH= 1.4776
SF= 4.5396
1.4245
4.1844
1.4285
5.2663
1.6556
4.9449
1.5048
3.8798
1.7019
3.8870
2.1973
4.0282
GL
ep 4
Wheel
.99
2.798162
156950.2
3.7
[kW]
[min-1]
[Nm]
198.97
48HRC
220
7
.5
00
.2
.4
1
1
STAS
HV=
[h]
1
1 GL
2 ISO-ML
3 ISO-MQ
4 ISO-ME
1
1B
2D
treapta 1
545
484.2857
12.5
1181.5
1005.3
1176.845
1288.225
treapta 2
treapta 3 treapta 4
545
484.2857 545 484.3 545 484
1138.99999
1181.5
1139 1182 1139 1182 1139
960.371418
1005.3 960.37142 1005 960.37 1005 960
1143.99856 1176.845 1143.9986 1177 1144 1177 1144
1257.56428 1288.225 1257.5643 1288 1258 1288 1258
53-1974
[]
1.25
1
0.38
0.38
0
0
0
0
1
0.25
119
418605
4
14
17.5
20
421.705
[mm]
[mm]
[mm]
[]
0
0
4
2971503
2971503
[]
[]
[mm]
[mm]
[mm]
8400773
4.000
[mm]
[mm]
[mm]
[mm]
4.000
152.380952
[]
043839
[]
[]
043839
0
0
[]
[]
0
0.39
1666
1666
1565.528
1641.92
500
31.5
0
1704.92
1704.92
1704.92
19.46
12.04
220
20
0.132053
035273
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
21.00112 []
13.88626
14
585.0209 [mm]
0
[mm]
119
1666.000 [mm]
1704.920 [mm]
1565.528 [mm]
491735
0
491735
491735
26
[m]
133
44
35
34
[m]
[m]
[m]
[m]
28
25
25
[m]
[m]
[m]
[m]
[m]
24
[m]
5
7.5
168354
156950.2
235425.4
49730503
0
[Nm]
[Nm]
[N]
[N]
8817183 [N]
880047
[m/s]
839448.5
7850
206000
0.3
1139
700
100000
5.00E+07
10
1000
[kg/m3]
[N/mm2]
[N/mm2]
[N/mm2]
[cycles]
[cycles]
[cycles]
3.00E+06 [cycles]
6
50
[mm2/s]
6333453
6883435
6654994
610818
[N/mm-mm]
1-80
833283
.8
0.836109
30
[mm]
0.136364
0.2
1547.42 [mm]
47.25
3.375
3.375
489.993
773
[kg/mm]
1673.42 [mm]
0.924705
1110.321 [r.p.m.]
743336
1-30
1-31
1-32
1-6
1-9
85
454093
alege
1-13
1-14
32
34
23
.9
47
47
878739
226993
3125
875
875
1.8
486971
675
2.55
325
[m]
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
1-15
1-18
[m]
1-78
1-75
1-77
[m]
[m]
[m]
[m]
1
[m]
055125
3.999648 [m]
3.999648 [m]
874022
1.094287
1.033013
94060363 [N]
[m]
122322
[m]
6026261
[m]
430468
[m-mm/N]
005
[m]
7.5
intra si la k ha temporar
1-16
1-19
1-17
tb4/pg27
7 pg39
1-39
1-40
1-43
1-52
1-56
[m]
903939
1-50
1-44
1-48
1.74099 [m]
1-69
1-70
060502
1
1-71
0.98941759
1-72
1-73
1-74
2-17
1.040
1.040
2-18
731714
7004376
2-16
2-19
772759
1
2-25
2-26
2-36
1.6
1.504865
991
2-37
2-39
2-38
2-40
2-42
571406
752408
571406
520495
457975
2.5
12.5
3426777
[m]
[m]
[mm]
284.9028 [mm]
200002
2-48
2-45
2-44
2-46
2-47
2-50
2-49
2-51
HB~HV~U/3,6 unalloyed steel
HB~HV~U/34 alloyed steel
1
1
0.959017
491735
1679.037
21.18852 []
0.725109 []
20.4634
5.32
17.5
-0.48
0
0
0
0.900991
-1.021879
[]
[mm]
[mm]
[mm]
[mm]
[mm]
1.009061
12.06049
32.45351
5.668801 [mm]
2.579233
2.690896
2.862467
1
232652
1
1.236482
1
0.987442
0.946
583.138
610.969
1228.978
162.525
577.512
intra la khalfa
2.4138
4.9747
4
Mt= 10029.2659
d2= 519.993311
l= 65
d= 480
d1= 440
0.14
[Nm]
[mm]
[mm]
[mm]
[mm]
E1= 2200000
E2= 2200000
[daN/cm2]
[daN/cm2]
p= 3.04527 [N/mm2]
S= 0.15975 [mm]
d2 d2
1
K
1 d2 d2
1
1
K1= 11.2217
d2 d2
K 2
2 d2 d2
2
2
K2= 12.822
Strangerea corectata
S c S Sn
Sn 1,2 R
R
1max
2max
0.3
0.3
K
1 2 d 10 4 m
E
E
2
1
Sc= 0.39975
Strangerea necesara
S p
Sn 1,2 R
R
1max
2max
strunjire
Rmax=
Sn= 0.24
40-100
10-40
2,5-10
strunjire grosolana
strunjire mijlocie
strunjire fina
R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
480 arbore
diametru
0.580
0.540
alezaj
fretare
0.063
0
H7/u6
strangere extrem de mare
Smax=
0.580
Smin=
0.477
Presiunile critice de contact
BUN
d2 d2
1
1
p
cr1 2 c1
2
d
d2 d2
1
p
2
cr2 2 c2
d2
2
OL52
34Cr Mo4
c1
c2
Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari
330 [N/mm]
550 [N/mm]
Strangerile critice
S
S
p
S cr1 Sn
cr1
p
Scr1= 1.62251522
Scr2= 2.37374378
cr2
cr2 S
n
p
BUN
H6/s5
H6/t5
H6/u5
H7/s6
H7/t6
H7/u6
cr2
cr2 S
n
p
coroana
obada
H8/s7
H8/u7
0.04
0.08
4
Mt= 57310.0907
d2= 818.72
l= 120
d= 740
d1= 660
0.14
[Nm]
[mm]
[mm]
[mm]
[mm]
E1= 2200000
E2= 2200000
[daN/cm2]
[daN/cm2]
p= 3.96587 [N/mm2]
S= 0.24951 [mm]
K1= 8.47857
d2 d2
K 2
2 d2 d2
2
2
K2= 10.2257
Strangerea corectata
Sn 1,2 R
R
1max
2max
d2 d2
1
K
1 d2 d2
1
1
S c S Sn
751.52
684.32
Sc= 0.48951
0.3
0.3
K
1 2 d 10 4 m
E
E
2
1
33.6
67.2
Strangerea necesara
S p
840
840
Sn 1,2 R
R
1max
2max
strunjire
Rmax=
Sn= 0.24
40-100
10-40
2,5-10
strunjire grosolana
strunjire mijlocie
strunjire fina
R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
740 arbore
diametru
0.890
0.840
alezaj
fretare
0.080
0
H7/u6
strangere extrem de mare
Smax=
0.890
Smin=
0.760
Presiunile critice de contact
BUN
d2 d2
1
1
p
cr1 2 c1
2
d
d2 d2
1
p
2
cr2 2 c2
d2
2
OL52
34Cr Mo4
c1
c2
Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari
330 [N/mm]
550 [N/mm]
Strangerile critice
S
S
p
S cr1 Sn
cr1
p
Scr1= 2.3631828
Scr2= 3.40711583
cr2
cr2 S
n
p
BUN
H6/s5
H6/t5
H6/u5
H7/s6
H7/t6
H7/u6
cr2
cr2 S
n
p
coroana
obada
H8/s7
H8/u7
0.04
0.08
4
Mt= 226852.442
d2= 921.4
l= 195
d= 810
d1= 700
0.14
[Nm]
[mm]
[mm]
[mm]
[mm]
E1= 2200000
E2= 2200000
[daN/cm2]
[daN/cm2]
50.625
56.25
820.15
808.9
p= 8.06289 [N/mm2]
S= 0.43648 [mm]
d2 d2
K 2
2 d2 d2
2
2
K2= 8.10327
Strangerea corectata
Sc= 0.67648
K1= 6.60006
Sn 1,2 R
R
1max
2max
22.5
d2 d2
1
K
1 d2 d2
1
1
S c S Sn
845.4
769.4
0.3
0.3
K
1 2 d 10 4 m
E
E
2
1
38
76
Strangerea necesara
S p
950
950
55.7
55
Sn 1,2 R
R
1max
2max
strunjire
Rmax=
Sn= 0.24
40-100
10-40
2,5-10
strunjire grosolana
strunjire mijlocie
strunjire fina
R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
810 arbore
diametru
0.996
0.940
alezaj
fretare
0.090
0
H7/u6
strangere extrem de mare
Smax=
0.996
Smin=
0.850
Presiunile critice de contact
BUN
d2 d2
1
1
p
cr1 2 c1
2
d
d2 d2
1
p
2
cr2 2 c2
d2
2
OL52
34Cr Mo4
c1
c2
Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari
330 [N/mm]
550 [N/mm]
Strangerile critice
S
S
p
S cr1 Sn
cr1
p
Scr1= 2.50131706
Scr2= 3.62218066
cr2
cr2 S
n
p
BUN
H6/s5
H6/t5
H6/u5
H7/s6
H7/t6
H7/u6
cr2
cr2 S
n
p
coroana
obada
H8/s7
H8/u7
0.04
0.08
4
Mt= 156950.236
d2= 1641.92
l= 210
d= 1490
d1= 1340
0.14
[Nm]
[mm]
[mm]
[mm]
[mm]
E1= 2200000
E2= 2200000
[daN/cm2]
[daN/cm2]
p= 1.53081 [N/mm2]
S= 0.2052
d2 d2
K 2
2 d2 d2
2
2
K2= 10.632
Strangerea corectata
Sc= 0.4452
K1= 9.15984
Sn 1,2 R
R
1max
2max
d2 d2
1
K
1 d2 d2
1
1
S c S Sn
31.5
0.3
0.3
K
1 2 d 10 4 m
E
E
2
1
66.64 1508.64
133.28 1375.36
Strangerea necesara
S p
1666
1666
[mm]
Sn 1,2 R
R
1max
2max
strunjire
Rmax=
Sn= 0.24
40-100
10-40
2,5-10
strunjire grosolana
strunjire mijlocie
strunjire fina
R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
1490 arbore
diametru
1.678
1.600
alezaj
fretare
0.125
0
H7/u6
strangere extrem de mare
Smax=
1.678
Smin=
1.475
Presiunile critice de contact
BUN
d2 d2
1
1
p
cr1 2 c1
2
d
d2 d2
1
p
2
cr2 2 c2
d2
2
OL52
34Cr Mo4
c1
c2
Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari
330 [N/mm]
550 [N/mm]
Strangerile critice
S
S
p
S cr1 Sn
cr1
p
Scr1= 4.46902046
Scr2= 6.74586435
cr2
cr2 S
n
p
BUN
H6/s5
H6/t5
H6/u5
H7/s6
H7/t6
H7/u6
cr2
cr2 S
n
p
coroana
obada
H8/s7
H8/u7
GL
Diametru interior arbore
Diametru exterior arbore
0 [mm]
190 [mm]
Puterea transmisa
Turatia
18.5 [kW]
1466 [r.p.m.]
Coeficient F
Rupere material
Factor de material Cw
700 [N/mm2]
0.65116
1.15
GL
Diametru interior arbore
Diametru exterior arbore
0 [mm]
190 [mm]
Puterea transmisa
Turatia
18.5 [kW]
1466 [r.p.m.]
Rupere material
Factor de material Cw
DIAMETRUL MINIM
100
Coeficient F
DIAMETRUL MINIM
100
700 [N/mm ]
0.65116
2
1.15
23.206356
6859000.00 12497.434
Forta
Diametrul
Momentul de transmis
Diametrul exterior la crabot
Diametrul interior la crabot
Diferenta pe raza
Diametrul mediu la crabot
Numarul de gheare
Unghiul la centru al ghearei
Coarda ghearei
Adancimea crabotului
Forta pe o gheara
Presiunea de contact pe gheara
Efortul unitar maxim de incovoiere
160000 [N]
656 [mm]
52480 [Nm]
400
300
50
350
1
80
224.9757
45
299885.7 [N]
133.2825 [N/mm2]
31.99473 [N/mm2]
Forta
Diametrul
Momentul de transmis
Diametrul exterior la crabot
Diametrul interior la crabot
Diferenta pe raza
Diametrul mediu la crabot
Numarul de gheare
Unghiul la centru al ghearei
Coarda ghearei
Adancimea crabotului
Forta pe o gheara
Presiunea de contact pe gheara
Efortul unitar maxim de incovoiere
1005600 [N]
1087 [mm]
546543.6 [Nm]
470
350
60
410
1
80
263.54291997
40
2666066.3415 [N]
1110.8609756 [N/mm2]
153.54236878 [N/mm2]
Barbotina
Fnom= 67290.4 N
Dt1=
481 mm
Mt nom=
120.51 Nm
Mt max= 180.759195258 Nm
65.5
sa =
sc=
30 mm
tef=
material 42CrMo4
75.1509405639 N/mm2
16.96 N/mm2
4.80646 N/mm2
crabotului