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Mooring

Nominal Cablu

F2=

Cablu

V2=

Motor

P1=

Motor

n1=
nAP=

0.73
1

160000 N
15 m/min
Pnec=

45.2

1180 rot/min

M1=

372.18

7.74 rot/min

MAP=

50176.13

Pnec=

45.2
186.09
25088.07

45.99 KW

Recuperare Cablu

F2=

Cablu

V2=

Motor

P1=

Motor

n1=

2360 rot/min

M1=

nAP=

15.49 rot/min

MAP=

h=

Reductor

ired=

30 m/min
45.99 KW

0.88

Cablu

Dd=

560 mm

Cablu
Cablu

dw=
c=
dspira=
LT=
DE=

64 mm
1.03
65.92 mm
530 mm
160 mm

Toba(Tambur)
Cablu
Cablu
Cablu
Toba
Toba

80000 N

152.38

Ancora
Nominal Lant

F2=

Lant

V2=

Smulgere Lant

Fs=

Motor

P1=

Motor

n1=
nAP=
h=

Reductor

ired=

225.00

1
1

67290.4 N
9 m/min
100935.6 N
Pnec=

17.8

1466 rot/min

M1=

120.51

6.52 rot/min

MAP=

23029.08

18.5 KW

0.85

Toba+Tambur

Strat
1
2
3
4
5
6
7
8
9
10

Dstrat[mm]
624
735
846
957
1067
1178
1289
1400
1511
1622

Lspira[m]
1.96
2.31
2.66
3.01
3.35
3.70
4.05
4.40
4.75
5.10

Lt/Strat[m]
15.79
18.59
21.39
24.20
27.00
29.80
32.61
35.41
38.21
41.01

Lt/toba[m]
15.79
34.38
55.78
79.97
106.97
136.78
169.38
204.79
243.00
284.02

Dflansa[mm]
1010
1120
1230
1350
1460
1570
1680
1790
1900
2010

P1=
n1=

63 KW
1180 rot/min

Arborele principal

V=

15

Arborele principal

nAP=

7.65

imax=

154.21

KW

Arborele principal

MAP=

50779.9

Nxm

Arborele principal

F=

162756

Arborele principal

V=

Arborele principal

nAP=

5.96

imax=

246.14

MAP=

26242.7
84111

Nxm

KW
Nxm
Nxm
nSpire=
nStraturi=
Lcablu=

P1=
n1=

8.05 mm
8
200 m

15 KW
1460 rot/min

Arborele principal
Arborele principal
KW
Nxm
Nxm

F=

V1[m/min]

F1[KN]

Vr[m/min]

Fr[KN]

15.18

160.8

30.36

80.4

Barbotina DB[mm]
481

m/min

Arborele principal

F= 160000 N

rot/min

Arborele principal

MAP= 49920 Nxm


imin= 151.60

ired=

152.91

Nxm

Arborele principal

Arborele principal

nAP=

7.78 rot/min

V= 15.258 m/min

0.2376601176

m/min

Arborele principal

F= 67290 N

rot/min

Arborele principal

MAP= 16183 Nxm


imin= 151.79

ired=
Nxm
N

198.97
Arborele principal
Arborele principal

nAP=

9.66 rot/min
V= 18.933 m/min

V1[m/min]

F1[KN]

Fs[KN]

9.85

95.8

143.6
43

2
3
5
7
11
13
17
19
23
29
31

21.5
14.33333333
8.6
6.142857143
3.909090909
3.307692308
2.529411765
2.263157895
1.869565217
1.482758621
1.387096774

REDUCTION GEAR CALCULATION

1. Basic input parameters


1.1 Transferred power
1.2 Rotational speed
1.3 Torsional moment
1.4 Gear ratio (necessary)
2. Options of material, loading conditions,
operational and production parameters
Material
Normalized low carbon steels/ cast steels

dwg.

n2=n1/u
M1(2)=30000 P/( n1(2))

Cast iron materials

Through-hardened wrought steels


Through-hardened cast steels
Case-hardened wrought steels
Flame or induction hardened wrought or cast steels
Nitrided wrought steels/ nitriding steels/ through-hardening steels, nitrided
Wrought steels, nitrocarburized
2.1 Material of the pinion
2.2 Treatment
2.3 Material of the wheel
2.4 Treatment
2.5 Tooth hardness -Side
2.6 Tooth hardness -Core
2.7 Accuracy grade - ISO 1328
2.8 Coeffficient of one-off overloading
2.9 Nominal number of hours sevice
2.10 Factor of safety from pittings
2.11 Factor of safety from tooth breakage
2.12 Application factor KA
2.13 Load distribution factor K

P=
n1(2)=
M1(2)=
uneedful=

Step 1
Step 2
Step 3
Step
Pinion
Wheel
Pinion
Wheel
Pinion
Wheel
Pinion
45.99
45.99
45.99
45.9
1180
175.1563 175.1563 30.65234 30.65234 7.74375 7.74375
372.1798 2507.316 2507.316 14327.52 14327.52 56713.11 56713.11
4.5294 4.5294
3.7745 3.7745
3.145417 3.145417
3.7

Type
Wrought normalized low carbon steels
Cast steels
Black malleable cast iron (perlitic structure)
Nodular cast iron (perlitic, bainitic, ferritic
Grey cast iron
Carbon steels, alloy steels
Carbon steels, alloy steels

Abbreviation
St
St (cast)
GTS (perl)
GGG (perl., bai., ferr.)
GG
V
V (cast)
Eh
IF
NT (nitr.)
NV (nitr.)
NV (nitrocar.)

Nitriding steels
Through hardening steels
Through hardening steels
Pinion
Wheel
HB=
Kas=
hL=
SH=
SF=
K A=
K =

52HRC
240

48HRC
220

7
1.5
5000
1.2
1.4
1
1

52HRC
240

48HRC
220

7
1.5
5000
1.2
1.4
1
1

52HRC
240

48HRC
220

7
1.5
5000
1.2
1.4
1
1

52HRC
240

7
1.5
5000
1.2
1.4
1
1

3. Parameters of the cutting tool and tooth profile


3.1 Basic rack tooth profiles for involute teeth of cylindrical gears according =>
3.2 Pressure angle
3.3 Addendum of tool
3.4 Dedendum of tool
3.5 Fillet radius of tool
3.6 Root fillet radius of tool
3.7 Chamfer of root
3.8 Chamfer of root
3.9 Protuberance hight

u=z2/z1
haP=m ha*
hfP=m (ha*+c*)

4.7 Normal pressure angle of the basic rack for cylindrical gear
4.8 Pressure angle in normal section
4.9 Helix angle
4.10 Module in transverse section
4.11 Circular pitch
4.9 Transverse circular pitch
4.10 Base circular pitch
4.11 Reference center distance
4.12 Production center distance
4.13 Working center distance

mt=mn/cos
p=p mn
pt=p mt

ptb=pt cost
a=[(z1+z2)/2]*[mn/cos]

ISO/R 53-1974

20

ISO/R 53-1974

20

ISO/R 53

20

20

ha0*=
hf0*=
ra0*=
rf0*=
cha*=
chb*=
0*=

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

1.25
1
0.38
0.38
0
0
0

ha*=
c*=

0
1
0.25

0
1
0.25

0
1
0.25

0
1
0.25

0
1
0.25

0
1
0.25

0
1
0.25

np*=

3.10 Unit head clearance


3.11 Addendum-Coefficient of the height of the tooth head
3.12 Unit head clearance
4. Basic dimensions of gearing

4.1 Number of teeth Pinion


4.2 Number of teeth Wheel
4.3 Actual gear ratio
4.4 Module in normal section
4.5 Addendum of basic rack of cylindrical gear
4.6 Dedendum of basic rack of cylindrical gear

ISO/R 53-1974

z1=
19
z2= znec=86.1
128
u=
6.7368421053
mn=
4
haP=
4
4
hfP=
5
5
Pn=
20
20

n=

=
mt=
p=
pt=
ptb=
a=
av=
aw=

21

24

120
5.7142857143
7
7
7
8.75
8.75

znec=79.3

20

20

43

95
3.9583333333
10
10
10
12.5
12.5

znec=75.5

20

20

znec=159.1

2.767441
14
14
17.5
20

20
16
4.1611977434
12.5663706144
13.0727882609

20
0
7
21.9911485751
21.9911485751

20
0
10
31.4159265359
31.4159265359

20
0
14
43.98229
43.98229

12.2257481866
305.848

20.6649200387
493.500

29.5213143409
595.000

41.32984
1134.0

305.848

493.500

595.000

1134.0

t=arctg[tgn/cos]
invt=tgt-t

t=
invt=

4.17 Transverse pressure angle at the pitch cylindertw=arccos[(a/aw)*cost]


invtw=tgtw-tw
4.18

nw=
tw=
invtw=

4.14 Pressure angle in transverse section


4.15
4.16 Pressure angle at the pitch cylinder

b=arcsin(sin cosn)
4.19 Base helix angle
w=arctg[dw/d tg]
4.20
x=[(invtw-invt)*(z2+z1)]/[2tgn]
4.21 Addendum modification coefficient
x2=x-x1
4.22 Sum of addendum modification coefficient
d1(2)=mt z1(2)
4.23 Pitch circle diameter
d
=2a
z )/[z2+z1]
4.24 Work pitch diameter
w1(2)
w 1(2
db1(2)=d1(2) cost
4.25 Base circle diameter
df1(2)=d1(2)-2mn(ha*+c*-x1(2))
4.26 Root circle diameter of gear wheel
href=[2ha*+c*]mn
4.27 Tooth depth without shortening
hsh=aw-0,5(df1+df2)-mnc*
4.28 Tooth depth shortened
h=h-hsh
4.29 Tooth shortening
d
=d
+2href
4.30 Tip diameter of gear wheel (without shortening of tooth)
a ref1(2)
f1(2)
4.31 Tip diameter of gear wheel (with shortening of tooth) da sh1(2)=df1(2)+2hsh

4.32 Tip diameter of gear wheel


ha1(2)=(da1(2)-d1(2))/2
4.33 Addendum
hf1(2)=(d1(2)-df1(2))/2
4.34 Dedendum
4.35 Width of Pinion/Wheel
bw=min(b1;b2)
4.36 Working face width
d=bw/d1(2)
4.37 The ratio of the pinion width to its diameter
a=bw/aw
4.38 Face width ratio
5. Chek dimensions of gearing
5.1 Pressure angle x1(2) from the measuring point of the
length over teeth (on the cilinder of diameter dx1(2)=d1(2)+2x1(2) mn)
cosx1(2)=z1(2)cost/[z1(2)+2x1(2)cos]
5.2 Theoretical number of measured teeth
Nc1(2)=(tgx1(2)/cos2b-2x1(2)tgn/z1(2)-invt) z1(2)/
N1(2)=INTEGER (Nc1(2)+0,5)
5.3 Number of measured teeth
5.4 Base tangent length Wn1(2)=mn[ (N1(2)-0,5)+2 x1(2)tgn+z1(2)invt] cosn
bw nec=Wn1(2)sinb
5.5 Minimum face width needful for measuring
6. Supplement parameters of gearing
zn1(2)=z1(2)/[cos2bcos]
6.1 Virtual number of teeth of a helical gear
dn1(2)=d1(2)/ cos2b
6.2 Virtual reference diameter
dan1(2)=dn1(2)+da1(2)-d1(2)
6.3 Virtual tip diameter

20.7385714754

20

20

20

0.016681675

0.0149043839

0.0149043839

20.7385714754

20

20

0.016681675

0.0149043839

0.0149043839

0.014904

20

0.014904

b =
w=

15.0115875356
0
0
0
16
16
0
0
0
0
0
x= -1.1209899138E-014
0
0
0
x1(2)=
0.33
-0.33
0.27
-0.27
0.18
-0.18
-0.39
d1(2)= 79.06276 532.6333
147
840
240
950
602
dw1(2)= 79.06276 532.6333
147
840
240
950
602
db1(2)= 73.93995 498.1218 138.1348 789.3418 225.5262 892.708 565.695
df1(2)= 71.70276 519.9933 133.28
818.72
218.6
921.4
556.08
href=
9.000
15.750
22.500
31.50
hsh=
9
9
15.75
15.75
22.5
22.5
31.5
h= -5.7E-014 -5.7E-014
0
0
0
0
0
da ref1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
da sh1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
da1(2)= 89.70276 537.9933 164.78
850.22
263.6
966.4
619.08
ha=
5.32
2.68
8.89
5.11
11.8
8.2
8.54
hf=
3.68
6.32
6.86
10.64
10.7
14.3
22.96
b1(2)=
79
75
137
130
215
205
234
bw=
75
130
205
220
d= 0.948614 0.14081 0.884354 0.154762 0.854167 0.215789 0.365449
a=
0.2452198204
0.2634245187
0.3445378151
0.194003

x1(2)= 25.17843 19.97122 23.63259 19.27582 22.20986 19.39233 16.85272


Nc1(2)= 2.870245 15.26787 2.762728 12.85163 2.963562 10.23545 4.03256
N1(2)=
3
16
3
13
3
11
5
Wn1(2)= 31.6156 190.1551 55.01395 268.7833 78.39589 322.0478 190.6808
bw nec= 8.188894 49.25292
0
0
0
0
0
zn1(2)= 21.1871
dn1(2)= 84.748
dan1(2)= 95.388

142.7341
570.937
576.297

21
147.000
164.780

120
840.000
850.220

24
240.000
263.600

95
950.000
966.400

43
602.000
619.080

dbn1(2)=dn1(2) cosn

dbn1(2)=

7.1 Transverse contact ratio ={[(da12-db12)1/2+(da22-db22)1/2]-2awsintw}/[2mtcost]


=bwsin/[mn]
7.2 Overlap ratio

=
=

1.5310469859
1.645089288

1.6501140338
0

1.6868949371
0

1.82649
0

=+

3.1761362739

1.6501140338

1.6868949371

1.82649

n =

1.6411491446

1.6501140338

1.6868949371

1.82649

fpt=

13

16

16

19

16

19

22

Fp=
F=
F =
ff=

39
19
20
15

66
24
22
18

53
25
25
20

87
31
27
24

53
25
29
20

87
31
32
24

90
36
32
28

fH=
ff=
fH=
fx=
fy=

12
14
14

15
16
16

16
17
17

20
19
19

16
21
21

20
23
23

23
23
23

6.4 Virtual base diameter

79.637

536.505

138.135

789.342

225.526

892.708

565.695

7. Qualitative indices of gearing

7.3 Total contact ratio


7.4 Virtual transverse contact ratio

n= /cos2b

7.5 Single pitch deviation acc. ISO 1328-1:1995


7.6 Total cumulative pitch deviation acc. ISO 1328-1:1995
7.7 Total profile deviation acc. ISO 1328-1:1995
7.8 Total helix deviation acc. ISO 1328-1:1996
Profile form deviation, acc. ISO 1328-1:1996
Profile slope deviation, acc. ISO 1328-1:1997
Helix form deviation, acc. ISO 1328-1:1996
Helix slope deviation, acc. ISO 1328-1:1997
7.6 Limit deviation of axis parallelity
7.7 Limit deviation of axis parallelity

fx=F
fy=0,5 F

22
11

fpb=fpt cos t
fpb=
7.9 Base pitch deviation of pinion, wheel
12
15

=1-[

/(fcos)][1/z
+1/z
]
a=
a
1
2 a= 0.1
7.10 Efficiency of the gearing a
f= 2
0.9848776069
8. Force conditions ( forces acting on the toothing)
M1(2)=30000 P/( n1(2))
M1(2)= 372.1798 2507.316
8.1 Torsional moment
Mmax1(2)=M1(2)Kas Mmax1(2)= 558.2697 3760.975
8.2 Maximum torque
Ft=M12000/d1
Ft= 9414.7940608141
8.3 Nominal transverse force
F
=F
tg
F
= 2699.6487548079
8.4 Nominal axial force
a
t
w
a
Fr=Fttgn/cosw
Fr= 3564.7990701821
8.5 Nominal radial force
v1=d1n1 / 60000
8.6 Peripheral speed on the pitch diameter
v=
4.8848652135
N
=60h
n
N
=
8.7 Number of cycles
3.5E+008 52546875
HE1(2)
L
1(2)
HE1(2)
9. Parameters of the chosen material
9.1 Density of pinion, wheel materials
9.2 Young's modulus of elasticity
9.3 Poisson's ratio
9.4 Endurance limit for Hertzian contact stress
9.5 Endurance limit for bending stress
9.6 Static number of load cycles in contact
9.7 Base number of load cycles in contact
9.8 Wohler curve exponent for contact
9.9 Static number of load cycles in bending

27
13.5
15

32
16
18

0.9854971817

15

35
17.5
18

0.9861700686

21

0.990916

2507.316 14327.52 14327.52 56713.11 56713.11


3760.975 21491.28 21491.28 85069.67 85069.67
34113.1492143648 119396.022250277 188415.649
0
0
0
12416.1709111103
1.3481604912
52546875 9195703

43456.5981888859
0.3851887118
9195703 2323125

68577.688
0.244088
2323125

1,2=
7850
7850
7850
7850
7850
7850
7850
E1(2)= 206000
206000
206000
206000
206000
206000
206000
1(2)=
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Hlim b1(2)= 1181.5
1139
1181.5
1139
1181.5
1139
1181.5
FE1(2)=
700
700
700
700
700
700
700
NHst= 100000
100000
100000
100000
100000
100000
100000
NHB= 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07 5.00E+07
qH=
10
10
10
10
10
10
10
NFst=
1000
1000
1000
1000
1000
1000
1000

NFB= 3.00E+06 3.00E+06 3.00E+06 3.00E+06 3.00E+06 3.00E+06 3.00E+06


qF=
6
6
6
6
6
6
6
40=
150
150
150
150

9.10 Base number of load cycles in bending


9.11 Wohler curve exponent for bending
9.12 Nominal kinematic viscosity of the oil at 40
10. Coeficient for safety calculation
10.1 Mesh stiffness, c

c=c'(0,75+0,25)

c=

18.3371846704

18.3548859294

18.2795024282

19.31963

c=
10.1 Mesh stiffness, c
c
'=c'
C
C
C
cos
10.2 Stiffness of a tooth pair
c'=
th M R B
c'th=1/q'
c'th=
10.3 Theoretical stiffness of a tooth pair
10.4 Minimum value for the flexibility of a pair of teethq'=0,04723+0,15551/zn1+0,25791/zn2 -

15.5866069698
13.1140515204
18.3700266577

15.60165304
12.3387096851
18.1306351789

15.537577064
12.0643148405
18.0363994209

16.42168
11.92666
17.83061

0.0551552657
0.8
0.850681
137
30
1
0.230769

0.0554434384
0.8
0.836109
215
30
1
0.146341

c=0,85c

-0,00635xn1 -0,11654xn1/zn1 -0,00193xn2 -0,24188xn2/zn2+0,00529xn12+0,00182xn22

10.5 Correction factor


CR=1+ln(bs/b)/[5e(sR/(5mn))]
10.6 Gear blank factor
Web thickness
The real value for bs/b
The adopted value for bs/b
If bs/b<0,2 use 0,2 for bs/b If bs/b>1,2 use 1,2 for bs/b
The internal diameter of rim
Rim thickness
The real value for SR/mn
The adopted value for SR/mn
10.3 Basic rack factor

SR1(2)=(df1(2)-di1(2))/2
If sR/mn<1 use 1 for sR/mn

CB1(2)=[1+0,5(1,25-hfP/mn)][1-0,02 (20-Pn)]
CB=0,5 (CB1+CB2)

10.6 Relative reduced mass of the gear pair


mred=(/8) (dm1/db1)2 {dm12/[1/((1-q14)1)+1/((1-q24)2u2)]}
dm1,m2=(da1,a2+df1,f2)/2

q1,2=di1,2/dm1,2

3
nE1=30 10 (C/mred)1/2/( z1)
10.7 Resonance speed
N=n1/nE1
10.9 Resonance ratio
10.8 Lower limit of resonance ratio
NS=0,5+0,35[(FtKA)/(100bw)]1/2 if (FtKA)/bw<100[N/mm]
NS=0,85 if (FtKA)/bw100[N/mm]
Dynamic
factor Kv
10.10

In the main resonance range (NS<N1,15)


In the supercritical range (N1,5)
In the intermediate range (1,15<N<1,5)

In the subcritical range (NNS)


Kv=(N K)+1
K=(Cv1 Bp)+(Cv2 Bf)+(Cv3 Bk)
Kv=(Cv1 Bp)+(Cv2 Bf)+(Cv4 Bk)+1
Kv=(Cv5 Bp)+(Cv6 Bf)+Cv7

q'=
C M=
CR=
bs=
bs/b=

0.0544365024
0.8
0.892354
79
24
1
0.32

bs/b=
1
0.32
di1,2=
0
489.9933
SR1(2)= 35.85138
15
SR/mn= 8.962845
3.75
SR/mn= 8.962845
3.75
CB1(2)=
1
1
CB=
1
mred=
0.022
dm1,m2= 80.70276 528.9933
q1,2=
0
0.926275
nE1= 14485.62 14485.62
N=
0.0814600717
NS=
0.85

KV-B=

1.0712004709
1.0712
KV= 0.874054
K= 2.051497
1.833115
KV=

0.056083
0.8
234
1

1
0
66.64
9.52
9.52

0.230769
771.47
23.625
3.375
3.375

1
0
109.3
10.93
10.93

0.2
853.9
33.75
3.375
3.375

1
0
278.04
19.86
19.86

0.072
0.172
0.77
149.03
834.47
241.1
943.9
587.58
0
0.924503
0
0.904651
0
7282.7
7282.7 4106.283 4106.283 1110.321
0.0240510048
0.0074647429
0.006974
0.85

1.018653573
1.018654
0.775584
2.445584
1.539625

0.85

1.0035110122
1.003511
0.470346
2.140346
1.112777

0.85

1.003145
1.003145
0.450998
2.120998
1.124275

Kv=Kv(N=1,5)+(1,5-N)[Kv(N=1,15)-Kv(N=1,5)]/0,35
Cv1=0,32
Determination of factors Cv1Cv7
Cv2=0,34 for 2 and Cv2=0,57/[-0,3] for >2

C
=0,23 for 2 and Cv3=0,096/[-1,56] for >2

v3
Cv4=0,90 for2 and Cv4=[0,57-0,05]/[-1,44] for >2

Cv5=0,47

Cv6=0,47 for 2 and Cv6=0,12/[-1,74] for >2

Bp=c' fpb eff /[Ft KA /bw]


fpb eff=fpb2-yp
yp=y

Cv1=
Cv2=
Cv3=
Cv4=
Cv5=
Cv6=
Cv7=
B p=
fpb eff=
yp=

y=0,5 (y1+y2)

y=

Cv7=0,75 for 1<1,5 and Cv7=0,125 sin[(-2)] +0,875 for 1,5<2,5 and Cv7=1 for >2,5

Determination of factor Bp

Determination of yp
Running-in allowance y
Material & treatment
-for St, St(cast), V,
V(cast), GTS(perl.)
GGG(perl., bai.)

Relation
y=160 fpb/Hlim

0.32
0.1981825427
0.0594009314
0.2368438426
0.47
0.0835575301
1

0.32
0.34
0.23
0.9
0.47
0.47
0.7636445218

0.32
0.34
0.23
0.9
0.47
0.47
0.7709344786

0.32
0.34
0.23
0.9
0.47
0.47
0.810187

1.4612597561
13.9875
1.0125

0.7881884658
16.7625
1.2375

0.3472205783
16.7625
1.2375

0.310722
22.31
1.687

1.0125

1.2375

1.2375

1.687

Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
ymax=12800/Hlim and fpbmax=80mm
-for v>10 m/s
ymax=6400/Hlim and fpbmax=40mm

-for Eh, IF, NT(nitr.)


and NV(nitrocar)

for all velocities but with


the restriction
ymax=3 and fpbmax=40mm
y1(2)=
0.9
1.125
1.125
1.35
1.125
1.35
1.575
B
=c'
f
/[F
K
/b
]
Determination
of
factor
B
B
=

1.7511611554
0.8628342042
0.3801042572
0.357548
f
f eff
t
A
w
f
f
f
=f
-y
f
=

16.7625
18.35
18.35
25.67
f eff
f2
f
f eff
yf1(2)= 1.125
yf determined in the same way as y when the profile deviation f
1.35
1.5
1.8
1.5
1.8
2.1
is used instead of the base pitch deviation fpb
yf=0,5 (yf1+yf2)
yf=
1.2375
1.65
1.65
2.32
Determination of factors Bk Bk=1-for gears quality grades in range 6 to 12
Bk=1-c'Ca/[KA(Ft/b)]-for gears quality grades in range 0 to 5
Bk=
1
1
1
1
Ca=0,5 (Ca1+Ca2)
Ca =

3.8417055125
3.8417055125
3.8417055125
3.841705
Ca1(2)=Cay1(2)
Ca1(2)= 3.683763 3.999648 3.683763 3.999648 3.683763 3.999648 3.683763

2
Cay1(2)=1/18 [Hlim1(2)/97-18,45] +1,5
Cay1(2)= 3.683763 3.999648 3.683763 3.999648 3.683763 3.999648 3.683763

KH=
1.2929719137
1.18948675
1.1123431433
1.094287
10.10 Face load factor (contact stress) KH
KH=[(2Fyc)/(Fm/b)]1/22 , for (Fyc)/(2Fm/bw)1
method B 1.292972 method B 1.189487 method B 1.112343 method B
KH=1+(Fyc)/(2Fm/b)<2 , for (Fyc)/(2Fm/bw)<1
method D2 1.035202 method D2 1.03869 method D2 1.053947 method D2
Fm=FtKAKV
Fm= 10085.1318312447 34749.4813335529 119815.223143278 189008.294
Mean transverse tangential load at the reference circle
Fy=Fx-Y
Fy=
5.0550413845
6.4929670894
8.451842802
9.865612
Actual longitudinal tooth flank deviation after running
Fx=1,33 B1 fSh+B2fma
Fx=
5.9471075112
7.638784811
9.9433444729
11.60660
Actual longitudinal tooth flank deviation before running
fSh=fShoFm/bw
fSh=
0.6723421221
1.3365185128
2.9223225157
4.295643
Tooth flank misalignment due to wheel and pinion deflections
fSh0=
0.005
0.005
0.005
0.00
fSh0-Intermediary factor for the determination of fSh
f
=0,5
F
f
=
11
13.5
16
17.5
Tooth flank misalignment due to manufacturing errors
ma

ma
y=0,075 fpb

Y-running in allowance
Material & treatment
Relation
-for St, St(cast), V,
Y=320 Fx/Hlim
V(cast), GTS(perl.)
GGG(perl., bai.)

Y=0,5 (Y1+Y2)

Y=

0.8920661267

1.1458177217

1.4915016709

1.740990

Restrictions
-for v5 m/s no restriction
-for 5 m/s<v10 m/s
ymax=25600/Hlim
-for v>10 m/s
ymax=12800/Hlim

-for Eh, IF, NT(nitr.)


and NV(nitrocar)

Y=0,15 Fx

for all velocities but with


the restriction
ymax=6

10.11 Face load factor (root stress) KFKF=POWER{KH;(b/h)2/[1+b/h+(b/h)2]}


where b/h=min(b1/h1;b2/h2)

Y1(2)= 0.892066 0.892066 1.145818 1.145818 1.491502 1.491502


KF=

1.2542045754

1.1650578482

1.0995583761

1.74099

1.080506

10.12 Transverse load factor (contact stress) KH


KH=(/2)[0,9+0,4 c (fpb-y) b/(FtKAKvKH)] for 2

KH=0,9+0,4[2(-1)/]1/2 c (fpb-y) b/(FtKAKvKH) for >2

temporar 1.59076738

1.06190347

0.91811266

when KH<1, use KH=1 & when KH>/( Z ), use KH=/( Z )

KH =

1.5907673792

1.0619034702

10.13 Transverse load factor (root stress) KF


KF=KH
if KF<1 KF=1if KF>/(0,25 +0,75) KF=/(0,25 +0,75)

KF =

1.5907673792

1.0619034702

Z B=

1.000

1.015

1.022

1.070

M1=

1.027

1.015

1.022

1.070

10.14 Single pair mesh factor for pinion

If =0
ZB=max{M1;1}
If 0<<1 ZB=M1- (M1-1) ZB1
If 1
ZB=1

M1=tgtw/[(((da1/db1) -1) -(2/z1))(((da2/db2) -1) -(-1)(2/z2))]

1/2

M2=tgtw/[(((da2/db2) -1) -(2/z2))(((da1/db1) -1) -(-1)(2/z1))]

1/2

1/2

1/2

ZD=max{M2;1}
10.15 Single pair mesh factor for wheel If =0
If 0<<1 ZD=M2- (M2-1) ZD1
If 1
ZD=1

1/2

10.16 Zone factor


10.17 Elasticity factor
10.18 Contact ratio factor
10.19 Helix angle factor
10.20 Life factor for contact stress

1/2

ZH=[2 cosb/(cos2t tgtw)]1/2


ZE={1/[((1-12)/E1+(1-22)/E2)]}1/2

Z D=

1.000

1.000

1.000

M2=

0.884

0.914

0.945

ZH=
ZE=

2.4152149033
189.8117004376

2.4945731714
189.8117004376

2.4945731714
189.8117004376

Z =
Z =

0.8081756116
0.9804395422

0.8850397291
1

0.8780859986
1

0.851177
1

1.6

1.6

1.6

1.6

2.494573
189.81170

for <1 =>Z=[(4-)(1-)/3+/]1/2

for 1 =>Z=(1/)1/2
Z=(cos)1/2
NHE NHst
ZN=1,6
1.6
NHst< NHE <NHB ZN=(NHB/NHE)1/qH

ZNst=

1.6

1.6

1.6

NHENHB
ZN=1
ZL=CZL+4(1,0-CZL)/[1,2+134/40]2
10.21 Lubrication factor
for Hlim<850[N/mm2] =>CZL=0,83
Determination of factor CZL
for 850Hlim1200[N/mm2] => CZL=0,83+0,08 (Hlim-850)/350
for Hlim>1200[N/mm2] => CZL=0,91
ZV=CZV+2(1,0-CZV)/[0,8+32/v]1/2
10.22 Speed factor
for Hlim<850[N/mm2] =>CZV=0,85
Determination of factor CZV
for 850Hlim1200[N/mm2] => CZV=0,85+0,08 (Hlim-850)/350
for Hlim>1200[N/mm2] => CZV=0,93
ZR=[3 / RZ10]CZR
10.23 Roughness factor
RZ10=RZ [10/red]1/3

RZ=0,5 (RZ1+RZ2)
Teeth roughness
Teeth roughness
Relative radius of curvature

red=12/(1+2)

1(2)=0,5 db1(2)tgtw
Radius of curvature
for Hlim<850[N/mm2] =>CZR=0,15
Determination of factor CZR
for 850Hlim1200[N/mm2] => CZR=0,32-Hlim/5000
for Hlim>1200[N/mm2] => CZR=0,08
forcore?
HB 130 =>ZW=1,2
10.24 Hardness ratio factor care duritate side sau
for 130<HB<470 =>ZW=1,2-[HB-130]/1700
for HB470 =>ZW=1
10.25 Size factor
10.26 Tooth form factor

YFa=[6(hF/mn)cosFen]/[(sFn/mn)2cosn]
n=/cos b
2

den1(2)=(2zn1(2)/z1(2)){{[(dan1(2)/2)2-(dbn1(2)/2)2]1/2-[(d1(2)coscosn)/z1(2)](n-1)}2+(dbn1(2)/2)2}1/2

Pressure angle at the highest point of single tooth contact


en1(2)=arccos(dbn1(2)/den1(2))
e1(2)=[(1/zn1(2))(/2+2x1(2)tgn)+invn-inven1(2)](180/)

Angle for application of load at the highest point of single tooth contact
aFen1(2)=aen1(2)-ae1(2)
a0=mn a0*
Tip radius of tool
ha0=mn ha0*
Basic rack addendum of tool
G=
/m
-h
/mn+x1(2)
Determination of factor G
a0
n
a0
0=mn 0*
Protuberance of tool
Material allowances for finish machining
Spr=0-q
Residual undercut left by protuberance
E=(/4)m
-h
tg
+S
/cos
-(1-sin
)
/cosn
Determination of factor E
n
a0
n
pr
n
n
a0
H=(2/zn)(/2-E/mn)-/3
Determination of factor H

ZN1(2)=
Z L=

CZL=
Z V=

CZV=
Z R=
RZ10=
RZ=
RZ1(2)=
red=

1
0.991

1.184509 1.184509 1.35922


0.991
0.991

1.35922
0.99

0.8960571406
0.9779791571

0.8960571406
0.9499502538

0.8960571406
0.9343884918

0.896057
0.930675

0.9160571406
0.9395792207
5.8977342719
6.3
6.3
6.3
12.1889429702

0.9160571406
0.8974427036
9.7008463807
12.5
12.5
12.5
21.3944515187

0.9160571406
0.9092760035
8.4160212131
12.5
12.5
12.5
32.7649549068

0.916057
0.932952
6.368345
12.5
12.5
75.62234

1(2)= 13.99824 94.30393 25.13848 143.6485 41.04242 162.4596 102.9481

CZR=

0.092200002

0.092200002

0.092200002

Z W=
Z X=

1
1

1
1

1
1

0.09220

1
1

YFa1(2)= 1.158059 1.367283 1.206735 1.356684 1.229888 1.302387 1.447087


n =

1.6411491446
1.6501140338
1.6868949371
1.82649
den1(2)= 87.96674 570.9416 151.8109 840.6059 245.0729 951.6045 594.6128

en1(2)= 25.13451
e1(2)=

20.0014

24.5066 20.11316

23.0386 20.26376 17.94236

4.00456 0.533929 4.063356 0.641073 3.589183 0.832898 1.958237

Fen1(2)= 21.1300

19.4675 20.4432 19.4721 19.4494 19.4309 15.9841


1.52
1.52
2.66
2.66
3.8
3.8
5.32
5
5
8.75
8.75
12.5
12.5
17.5
-0.54
-1.2
-0.6
-1.14
-0.69
-1.05
-1.26
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
E= 0.257426 0.257426 0.450496 0.450496 0.643565 0.643565 0.900991
H1(2)= -0.904994 -1.026089 -0.903727 -1.02209 -0.921661 -1.015483 -0.977131

a0=
ha0=
G1(2)=
0=
q=
Spr=

=(2G/zn)tg-H
Determination of factor
hF=(mn/2)[(cose-sinetgFen)(den/mn)-zncos(/3-)-G/cos+a0/mn]

sFn=mnznsin(/3-)+31/2(G/cos-ao/mn)

F=mn{a0/mn+2G2/[cos(zncos2-2G)]}

YS1(2)=(1,2+0,13L1(2))qs1(2)1/[1,21+2,3/L1(2)]
10.27 Stress concentration factor
L1(2)=sFn1(2)/hF1(2)

1(2)=
hF1(2)=
sFn1(2)=
F1(2)=
YS1(2)=
L1(2)=

qs1(2)=sFn1(2)/(2 F1(2))
Y=1- /120 where if >1 take =1
Y=0,25+0,75/n

qs1(2)=
Y=
Y=
Yd=

10.28 Helix angle factor


10.29 Load sharing factor
10.30 Design factor
10.31 Life factor YN

ABS cazuri cu valori


NFE NFst
YN=2,5
NFst< NFE <NFB YN=(NFB/NFE)1/qF
NFENFB
YN=1
if qs<1,5 =>YrelT=0,95
10.32 Relative notch sensitive factor YrelT
if 1,5qs<4 =>YrelT=1
10.33 Relative surface factor YRrelT
Material & treatment

3.549998
8.5457
1.859944
2.221425
2.407241

4.570277
8.971638
2.003629
2.041213
1.96304

6.2583
14.73764
3.375305
2.152445
2.354896

7.866486
15.63124
3.534672
2.038984
1.987068

8.946174
20.92713
5.040512
2.098484
2.339226

10.6687
22.20927
5.066378
2.064085
2.081723

13.25338
28.05439
9.094184
1.781545
2.116772

2.2973 2.238847 2.183157 2.211131 2.075893 2.191829 1.542436


0.8666666667
1
1
1
0.7069968564
0.7045140424
0.6946038597
0.660623
1
1
1
1

YN1(2)=

YrelT=

1.043538 1.043538
1

YRrelT=f(Rz, material, treatment)


Ra<0,17
0,17Ra6,67

Normalised steels
Case-hardenedor or

1,070

5,3-4,2(6Ra+1)0,01

through-hardened steels

1,120

1,675-0,53(6Ra+1)0,1

4,3-3,26(6Ra+1)0,005
1,025
Yx=f(mn, material, treatment)
Material & treatment
Normal module Value of Yx
mn5
All types of steel
1
5<mn<30
1,03-0,006mn
Normalised
mn30
through-hardened steels
0,85
5<m
<25
1,05-0,01m
Surface-hardened
n
n

Nitrided steels
10.34 Size factor YX

steels
11. Contact stress checking
Basic value of contact stress

0.847285 0.999908 0.839979 0.992953 0.855479 0.982357 0.902846

mn25

0,80

YRrelT= 1.028441 1.028441 0.987442 0.987442 0.987442 0.987442 0.987442

YX=

0.988

0.988

0.97

0.97

0.946

H01=ZBZHZEZZ[Ft(u+1)/(d1bwu)]1/2
H02=ZDZHZEZZ[Ft(u+1)/(d1bwu)]1/2
H1=H01[KAKKVKHKH]1/2HP1
H2=H02[KAKKVKHKH]1/2HP2
HP1(2)=Hlim1(2)ZN1(2)ZLZVZRZWZX / SH

H01= 490.510
H02=
H1= 728.083
H2=
HP1(2)= 896.524

728.083
864.275

831.776

688.442
949.806

765.880
981.885 1086.180 1151.453

F1(2)=Ftmax/(bmn)YFYSYYKAKKVKFKFFP1(2)
Tooth root bending stress
FP1(2)=(FE / SF)YdYNYrelTYRrelTYX
Permissible tooth root bending stress

F1(2)= 158.584
FG1(2)= 514.221

172.045
514.221

129.677
487.796

138.106
487.796

172.813
478.909

Contact stress
Permissible contact stress
12. Bending stress checking

615.983
490.510

741.111
606.920

698.721

600.181
724.904

783.004

628.825

180.000
499.760

169.392
487.395

SH= 1.4776
SF= 4.5396

1.4245
4.1844

1.4285
5.2663

1.6556
4.9449

1.5048
3.8798

1.7019
3.8870

2.1973
4.0282

GL

ep 4
Wheel
.99
2.798162
156950.2
3.7

[kW]
[min-1]
[Nm]
198.97

48HRC
220

7
.5
00
.2
.4
1
1

STAS

HV=

[h]

1
1 GL
2 ISO-ML
3 ISO-MQ
4 ISO-ME
1
1B
2D

treapta 1
545
484.2857
12.5

1181.5
1005.3
1176.845
1288.225

treapta 2
treapta 3 treapta 4
545
484.2857 545 484.3 545 484

1138.99999
1181.5
1139 1182 1139 1182 1139
960.371418
1005.3 960.37142 1005 960.37 1005 960
1143.99856 1176.845 1143.9986 1177 1144 1177 1144
1257.56428 1288.225 1257.5643 1288 1258 1288 1258

53-1974

[]
1.25
1
0.38
0.38
0
0
0
0
1
0.25

119
418605
4
14
17.5
20

421.705
[mm]
[mm]
[mm]
[]

0
0
4
2971503
2971503

[]
[]
[mm]
[mm]
[mm]

8400773
4.000

[mm]
[mm]
[mm]
[mm]

4.000

152.380952

[]

043839
[]

[]

043839

0
0

[]
[]

0
0.39
1666
1666

1565.528
1641.92
500
31.5
0
1704.92
1704.92
1704.92
19.46
12.04
220
20
0.132053
035273

[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]

21.00112 []
13.88626
14
585.0209 [mm]
0
[mm]
119
1666.000 [mm]
1704.920 [mm]

1565.528 [mm]

491735
0

491735

491735
26

[m]

133
44
35
34

[m]
[m]
[m]
[m]

28
25
25

[m]
[m]
[m]
[m]
[m]

24

[m]

5
7.5

168354

156950.2
235425.4
49730503
0

[Nm]
[Nm]
[N]
[N]

8817183 [N]
880047
[m/s]
839448.5
7850
206000
0.3
1139
700
100000
5.00E+07
10
1000

[kg/m3]
[N/mm2]
[N/mm2]
[N/mm2]
[cycles]
[cycles]
[cycles]

3.00E+06 [cycles]
6
50
[mm2/s]

6333453

6883435
6654994
610818

[N/mm-mm]

1-80

833283
.8
0.836109
30
[mm]
0.136364
0.2
1547.42 [mm]
47.25
3.375
3.375

489.993

771.47 854 1547

773
[kg/mm]
1673.42 [mm]
0.924705
1110.321 [r.p.m.]
743336

1-30
1-31
1-32
1-6
1-9

85

454093

alege
1-13
1-14

32
34
23
.9
47
47
878739

226993
3125
875

875

1.8
486971
675
2.55
325

[m]

tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
tb4/pg27
1-15
1-18

[m]

1-78

1-75

1-77
[m]
[m]
[m]
[m]

1
[m]
055125
3.999648 [m]
3.999648 [m]
874022

1.094287
1.033013
94060363 [N]
[m]
122322
[m]
6026261
[m]
430468
[m-mm/N]
005
[m]
7.5

intra si la k ha temporar
1-16
1-19

1-17

tb4/pg27
7 pg39
1-39
1-40
1-43
1-52
1-56

[m]

903939

1-50

1-44

1-48
1.74099 [m]
1-69
1-70

060502
1

1-71

0.98941759

1-72

1-73

1-74

2-17

1.040
1.040

2-18

731714
7004376

2-16
2-19

772759
1

2-25
2-26
2-36

1.6

1.504865
991

2-37
2-39
2-38
2-40
2-42

571406
752408

571406
520495
457975
2.5
12.5
3426777

[m]
[m]
[mm]

284.9028 [mm]

200002

2-48
2-45
2-44
2-46
2-47
2-50
2-49
2-51
HB~HV~U/3,6 unalloyed steel
HB~HV~U/34 alloyed steel

1
1
0.959017

491735
1679.037
21.18852 []
0.725109 []
20.4634
5.32
17.5
-0.48
0
0
0
0.900991
-1.021879

[]
[mm]
[mm]
[mm]
[mm]
[mm]

1.009061
12.06049
32.45351
5.668801 [mm]
2.579233
2.690896
2.862467

1
232652
1

1.236482
1

0.987442

0.946

583.138
610.969
1228.978
162.525
577.512

intra la khalfa

2.4138
4.9747

Incarcare numai cu moment de torsiune


Date:

Momentul necesar de transmis


Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

0.04 532.633311 21.3053 477.383


0.08 532.633311 42.6107 434.772

4
Mt= 10029.2659
d2= 519.993311
l= 65
d= 480
d1= 440
0.14

[Nm]
[mm]
[mm]
[mm]
[mm]

E1= 2200000
E2= 2200000

[daN/cm2]
[daN/cm2]

otel 2,1 2,2 10 6 daN / cm 2

p= 3.04527 [N/mm2]

S= 0.15975 [mm]

d2 d2
1
K
1 d2 d2
1
1

K1= 11.2217

d2 d2
K 2

2 d2 d2
2
2

K2= 12.822

Strangerea corectata

S c S Sn

Sn 1,2 R
R
1max
2max

bronz 1 1,1 10 daN / cm

0.3
0.3

K
1 2 d 10 4 m
E
E
2
1

Sc= 0.39975

fonta 1,2 1,6 10 daN / cm 2


6

Strangerea necesara

S p

20.25 479.493 19.9967


22.5 474.993
20


Sn 1,2 R
R
1max
2max

strunjire

Rmax=

Sn= 0.24

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
480 arbore
diametru
0.580
0.540
alezaj
fretare
0.063
0
H7/u6
strangere extrem de mare
Smax=
0.580
Smin=
0.477
Presiunile critice de contact

BUN

d2 d2
1
1
p

cr1 2 c1
2
d
d2 d2
1
p

2
cr2 2 c2
d2
2
OL52
34Cr Mo4

c1
c2

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1= 26.3542 [N/mm]

pcr2= 40.6744 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

p
S cr1 Sn
cr1
p

Scr1= 1.62251522

Scr2= 2.37374378

cr2

cr2 S
n
p

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

cr2

cr2 S
n
p

coroana
obada

H8/s7
H8/u7

Incarcare numai cu moment de torsiune


Date:

Momentul necesar de transmis


Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

0.04
0.08

4
Mt= 57310.0907
d2= 818.72
l= 120
d= 740
d1= 660
0.14

[Nm]
[mm]
[mm]
[mm]
[mm]

E1= 2200000
E2= 2200000

[daN/cm2]
[daN/cm2]

otel 2,1 2,2 10 6 daN / cm 2

p= 3.96587 [N/mm2]

S= 0.24951 [mm]

K1= 8.47857

d2 d2
K 2

2 d2 d2
2
2

K2= 10.2257

Strangerea corectata

Sn 1,2 R
R
1max
2max

bronz 1 1,1 10 daN / cm

d2 d2
1
K
1 d2 d2
1
1

S c S Sn

751.52
684.32

Sc= 0.48951

fonta 1,2 1,6 10 daN / cm 2


6

0.3
0.3

K
1 2 d 10 4 m
E
E
2
1

33.6
67.2

15.75 35.4375 747.845 39.36


39.375 739.97
40

Strangerea necesara

S p

840
840


Sn 1,2 R
R
1max
2max

strunjire

Rmax=

Sn= 0.24

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
740 arbore
diametru
0.890
0.840
alezaj
fretare
0.080
0
H7/u6
strangere extrem de mare
Smax=
0.890
Smin=
0.760
Presiunile critice de contact

BUN

d2 d2
1
1
p

cr1 2 c1
2
d
d2 d2
1
p

2
cr2 2 c2
d2
2
OL52
34Cr Mo4

c1
c2

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1= 33.7473 [N/mm]

pcr2= 50.3402 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

p
S cr1 Sn
cr1
p

Scr1= 2.3631828

Scr2= 3.40711583

cr2

cr2 S
n
p

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

cr2

cr2 S
n
p

coroana
obada

H8/s7
H8/u7

Incarcare numai cu moment de torsiune


Date:

Momentul necesar de transmis


Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

0.04
0.08

4
Mt= 226852.442
d2= 921.4
l= 195
d= 810
d1= 700
0.14

[Nm]
[mm]
[mm]
[mm]
[mm]

E1= 2200000
E2= 2200000

[daN/cm2]
[daN/cm2]

50.625
56.25

820.15
808.9

p= 8.06289 [N/mm2]

S= 0.43648 [mm]

d2 d2
K 2

2 d2 d2
2
2

K2= 8.10327

Strangerea corectata
Sc= 0.67648

fonta 1,2 1,6 10 daN / cm 2

bronz 1 1,1 10 daN / cm

K1= 6.60006

Sn 1,2 R
R
1max
2max

22.5

d2 d2
1
K
1 d2 d2
1
1

S c S Sn

845.4
769.4

0.3
0.3

K
1 2 d 10 4 m
E
E
2
1

38
76

otel 2,1 2,2 10 6 daN / cm 2

Strangerea necesara

S p

950
950

55.7
55


Sn 1,2 R
R
1max
2max

strunjire

Rmax=

Sn= 0.24

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
810 arbore
diametru
0.996
0.940
alezaj
fretare
0.090
0
H7/u6
strangere extrem de mare
Smax=
0.996
Smin=
0.850
Presiunile critice de contact

BUN

d2 d2
1
1
p

cr1 2 c1
2
d
d2 d2
1
p

2
cr2 2 c2
d2
2
OL52
34Cr Mo4

c1
c2

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1= 41.7718 [N/mm]

pcr2= 62.4768 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

p
S cr1 Sn
cr1
p

Scr1= 2.50131706

Scr2= 3.62218066

cr2

cr2 S
n
p

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

cr2

cr2 S
n
p

coroana
obada

H8/s7
H8/u7

Incarcare numai cu moment de torsiune


Date:

Momentul necesar de transmis


Diametrul exterior al coroanei
Lungimea suprafetei de fretare
Diametrul de fretare
Diametrul interior al obezii
Coeficientul de frecare
Modulul de elasticitate
- pentru coroana
- pentru obada
Coeficientul Poisson al materialului
- pentru coroana
- pentru obada
Presiunea de strangere necesara
2 M
t
p
d2 l

0.04
0.08

4
Mt= 156950.236
d2= 1641.92
l= 210
d= 1490
d1= 1340
0.14

[Nm]
[mm]
[mm]
[mm]
[mm]

E1= 2200000
E2= 2200000

[daN/cm2]
[daN/cm2]

p= 1.53081 [N/mm2]

S= 0.2052

d2 d2
K 2

2 d2 d2
2
2

K2= 10.632

Strangerea corectata
Sc= 0.4452

fonta 1,2 1,6 10 daN / cm 2

bronz 1 1,1 10 daN / cm

K1= 9.15984

Sn 1,2 R
R
1max
2max

70.875 1500.17 75.96


78.75 1484.42
75

d2 d2
1
K
1 d2 d2
1
1

S c S Sn

31.5

0.3
0.3

K
1 2 d 10 4 m
E
E
2
1

66.64 1508.64
133.28 1375.36

otel 2,1 2,2 10 6 daN / cm 2

Strangerea necesara

S p

1666
1666

[mm]


Sn 1,2 R
R
1max
2max

strunjire

Rmax=

Sn= 0.24

40-100
10-40
2,5-10

strunjire grosolana
strunjire mijlocie
strunjire fina

R1max= 100
R2max= 100
Strangerea maxima si minima a ajustajului ales
1490 arbore
diametru
1.678
1.600
alezaj
fretare
0.125
0
H7/u6
strangere extrem de mare
Smax=
1.678
Smin=
1.475
Presiunile critice de contact

BUN

d2 d2
1
1
p

cr1 2 c1
2
d
d2 d2
1
p

2
cr2 2 c2
d2
2
OL52
34Cr Mo4

c1
c2

Ajustaje recomandate
-ajustaje cu strangeri mari
-ajustaje cu strangeri foarte mari
-ajustaje cu strangeri extrem de mari

pcr1= 31.5493 [N/mm]

pcr2= 48.5349 [N/mm]

330 [N/mm]
550 [N/mm]

Strangerile critice
S
S

p
S cr1 Sn
cr1
p

Scr1= 4.46902046

Scr2= 6.74586435

cr2

cr2 S
n
p

BUN

H6/s5
H6/t5
H6/u5

H7/s6
H7/t6
H7/u6

cr2

cr2 S
n
p

coroana
obada

H8/s7
H8/u7

GL
Diametru interior arbore
Diametru exterior arbore

0 [mm]
190 [mm]

Puterea transmisa
Turatia

18.5 [kW]
1466 [r.p.m.]

Coeficient F

Rupere material
Factor de material Cw

700 [N/mm2]
0.65116
1.15

GL
Diametru interior arbore
Diametru exterior arbore

0 [mm]
190 [mm]

Puterea transmisa
Turatia

18.5 [kW]
1466 [r.p.m.]

Rupere material
Factor de material Cw

Coeficient k (1,1-la pinion; 1,15 arb)

DIAMETRUL MINIM

100

Coeficient k (1,1-la pinion; 1,15 arb)

Coeficient F

DIAMETRUL MINIM

100

700 [N/mm ]
0.65116
2

1.15

23.206356

6859000.00 12497.434

Forta
Diametrul
Momentul de transmis
Diametrul exterior la crabot
Diametrul interior la crabot
Diferenta pe raza
Diametrul mediu la crabot
Numarul de gheare
Unghiul la centru al ghearei
Coarda ghearei
Adancimea crabotului
Forta pe o gheara
Presiunea de contact pe gheara
Efortul unitar maxim de incovoiere

160000 [N]
656 [mm]
52480 [Nm]
400
300
50
350
1
80
224.9757
45
299885.7 [N]
133.2825 [N/mm2]
31.99473 [N/mm2]

Forta
Diametrul
Momentul de transmis
Diametrul exterior la crabot
Diametrul interior la crabot
Diferenta pe raza
Diametrul mediu la crabot
Numarul de gheare
Unghiul la centru al ghearei
Coarda ghearei
Adancimea crabotului
Forta pe o gheara
Presiunea de contact pe gheara
Efortul unitar maxim de incovoiere

1005600 [N]
1087 [mm]
546543.6 [Nm]
470
350
60
410
1
80
263.54291997
40
2666066.3415 [N]
1110.8609756 [N/mm2]
153.54236878 [N/mm2]

Barbotina
Fnom= 67290.4 N
Dt1=
481 mm

Mt nom=
120.51 Nm
Mt max= 180.759195258 Nm

Verificarea la contact a crabotilor de pe barbotina:


De=
40 mm
b
17.5 mm
Di=
30 mm
Fcrabot= 10329.0968719 N
h=
5 mm
Scrabot=
25 mm2
h=latimea dintelui crabotului
z=
2
p ef=
206.581937438 N/mm2
Verificarea la contact dintre crabot si arbore:
a=

65.5

sa =

351 N/mm2 a=latura hexagonului

sc=

390 N/mm2 l cont =


120 mm
Octogon l cont = 0.0800238467 mm
Verificarea la forfecare a crabotului:
De=
40 mm
A=
137.444678595 mm2
Di=

30 mm

tef=

material 42CrMo4

75.1509405639 N/mm2

Verificarea bucsei de la suportul lateral


Frup cablu 56=
371000 N
pmax st.=
Fsuport=
237440 N
pdin=
Darb=
140 mm
Lsup=
100 mm

16.96 N/mm2
4.80646 N/mm2

crabotului

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