Professional Documents
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gasket).
Referring to Figure 4, and usine IT
GASKET
Flonge Segment fined quantity "H1;r)' (the yield load
Symbolized necessarv to initially seal the gasket)"
( FI'LcRUM) I
EXTEF.I.{AL bv a ferv mathematical operations ii
L0ti can then be determined that:6 I
i
I. to avoid gasket crushing (and pre.
sumably atterrdant leakagei.
I9I S1!- MOi,fENT
I],AN 3E
("mRsroNu RoD) rJ 1+ H",.-H,'
,'l|L\
)
r TENSIONfl
MOMENT LOAD
lDot Tm nn
GASKEI THRU
FLANGE FAC
Figure 3.
"Stondord Possibility"
for Gosket Looding
rsh-
ieak.t This does not mean that a
I
lbe
I
NOMENCLATURE
moment less than 475,000 inch
pounds
the
l ould not cause leakage, since the I or Hcp Total gasket load required to hold pressure 'i.vithorrt leagage
natcifiLunl possible value has been de' "" 2b Effective operating u'idth of gasket
;ing G trIean gaskct diarneter
de- termined.
nl Gasket coefficient-ratio of the requirccl gasket pressure to t
oad It is interesting to note that- using interr-ral hydraulic pressure
er), half-inch rvall pipe in this case, tlte internal hydraulic pressrrrc (psi.)
p
sit pipe stress involved due lo the 475.000- H, or Hcy Totai gasket load required to initialll' yield (sct) the gasket
in"h-pound moment tonlv) would be l{e Total gasket load
pre-
about 1200 psi.-rvhich is indeed a \{ Bending moment (inch porrnds)
small value, compared with the allol'' n Total gasket nidth
y Gasket constant-"yic1rl" stress (psi.) of the gasket nraterial
able stress of 10,400 psi. This shorvs
Ar or Ar Total bolting area (sq. in.)
that there is wisdom in trying to locate Sr or S,p Operating bolt stress (psi)
flanges at points of lorv bending mo' C Diameter of bolt circle
'rffi-
ment-but unfortunately this cannot 1^ Loeflrcrent use(1 to nultipl]' the h1'draulic encl load to obtain
ahvays be done. -l-
K
The writer does not possess eco- the charrge in bolt load Iassumecl to decreasc folmulas
(10) and (11)l
nomic breakdorvn shon'ing the evils of Au (.lrangc i. L,,,lr lerrstl,
rnal flanged-joint leakage. However, it is ! Tr.ni.^l
'^
certain that there is appreciable eartr' Ar" Changc in bolt folcc |
las ings-loss from periodic maintenance A.r Change in rnornellt
mes shutdowns. If a reasonably practical
En E,lastic constant of half the bolt t""ett;-4(.,ier"u
X,,p,,
*b'' method can be'rvorked out to determine Lctrtfth 72 -
the the effects of moment-loads on flanged Iralf the ga-sket thickr't.ss: #/" =
Pro- joints, therr certainlv tlre small invest- _.-Gasket Contact Are:r X "li"
u'ill be rvell -C;rip
Ciasket Thickness /2
that ment in engineering cost
It is surprising that nothing
justified. El:rstic constant of the flange: "f /Radian :
ble, Total Bolt Load X I-ever Arttr
has been done to establish "moment R"s,tltittg A"grtiir Rot"ti* G Rt,li,,tt
rion raiings" for flanges, considering that
codes specify the pressure-temperature
lern ratings. This is probably because the NO'f!ls rvhich &rc less obscure, aDd whi.rh do rlot
hick prevent subsequenL corrcctions for changing
p r e s s u r e - temperature characteristics t llcduce.l to essenlials, the I)ressure oll the holt-load- Il can be reaclily seen, for iilstance,
ting gasket coltiiitt surflces should not be iess
F.) ,
are more obviously related to safet-v, than "rD" ljnes the internal pressure' nor be
that if tlre flange is extrernely flexible rota-
tionally, il Nill behave cxactl},- likc & le!er,
lvhereas the presence of bending mo- so g:reat ttrat an "uliirnate compression allow- ln that casc, the bott load reduction lvould
abtc' (that clcllerlds or1 tlle gAsliet ]'ield depend on the reletive distance of the external
ment primarily influences the pressure- lroint) is er|eedcii. 'I'hese constalrts a.e Eien- toad to the fulcruD and the bolt loa.c1 to the
erally found in the API--ASN{E co.le, Se(ltion fulcau rn.
tightness of the joint. But if flanges \\.-31?. 1'het are Dot rnancliltory. 6 Assuming the siml)lest typc of gasket.
2 c)r in fact lrral_ de(rrease sonrelthat. ? "Lealiage" is a vague term. -{lrnost all
leak, an explanation rvhy this happens, 3 Although, of ( ourso, the flange is nor joints continuously leak to some small extent.
and a simple analysis procedure to pre- under "torsi!rn" i1s such. It would l)e more correct to say that, "the
{ Tending to turrl it inside-out. joint is definitelt' operating: outside the
vent it, is certainly desirable. The fol' 5 If the bolt load is assumed to decrease recommendeal linril.s Ior reasonable assurance
of n.glicil'lp l'.Nkrg..
.rncls lowing sections of this article further with application of external load, the gasket
load must allYays equal ress th&n the algebraic
expand several ideas in the direction sum of the 1:7?r:Iiol bott load and the ext€'rnal End. ot' Part I. Part II uill appear
Llue, load. By proceeclilrg on the assumption of a in an early issue.
of developing such a procedure. corlstant bolt load. results nlay be obtaiDed
LOA!
MO},TENT
APFLIED TO
GASKET
FtA\GE FACES
Figure 4.
lity" "Moximum Possi-
ing bility" for Gosket
Looding
t 19
May, 1950-A Gulf Publi'shing C orn,pany P u'blicttion
Then formula (4) becomes: {-- _ Hydraulic end loarl "leakage envelopes" may be dralvn for
Bolting Area anv fl ange, bolt, and gasket cornbination.
N{ / AB S"" Go
2bG" - 2bqr G -
F-rilP
6D : -;r/4 Gz p Figure 8 has been made for an B-inch-
A 150-pound raised face carbon steel
q -G4i!es -\ flange_ rvith a compressed asbestos gas-
-o(-G"4 *2bG'm)
11 The bolt stress due to the minimum
ti ye.t 8l/z inches i.d. by tl inch rvide.
gasket load requiremenr (to hold
(8)
pressure):
The bolts are assumed to he A-96.
Grade A. The florv temperature is taken
And formula (5) becomes:
,- _ Area of gasket times (nr p)
rBs
as 5000 F., and the bolt temDerature
MzYn An S,,o Grr
ISolring Area is assumed to be 4500 F. (90 per cent
zbc"\b- 2a.c -' -8b Z
qzb:lp of flo'n temperature) . Under these cir.
cumstances. the flange is operating at
Ar
u<o 9'4 f2G'yn--941 S'" (s) its-primlry service pr".rut" rating of
The "extreme fiber" bolt stress due 150 psi. Norv. assumi'ng thnt tlte llanse
to bending moment: u,ould not /ail, inasmuih as rhe'speii-
. Relationships (8) and (9) express fied bolts have an allorrable streis of
Ihe maximum possible moments con- _t
16,250 psi., at a "factor of safety', of
ceivable3 (under the basic assumntion) Assumine that the bolt stress due to l. the follorring data can lre sei up:
without leakage. Thev correspond to moment is "trianeularly" distributed:
th_e "maximr- pos.ibility" ease of Bolts Gasket
Fieure 4. l_ tr{oment I at t7t,, clta. G:9"
Again using the example in ,,N[od-
rB\I
- Sectiorr n)o(kllus of l,6l1i11g nr"^ S,,r : 16,2-50 psi. b: tA"
ern Flange Design." the "leakage en. l\I ,, r. 1. , ..oli,IrnJlr. 61r.1a; .\,, 2.JJ sq. in rr-/(nn
velopeso of Figure (r have been d-rarvn. a (ttalileter
(..\r,. .: -
shorving maximum bending moment
versus pressure. The ordinaies for the The total bolt ,.tress must not exceed Referring to formula (6) :
"rectangular" distribut iot-t are 4/r Sno. the allorvable bolt stress. II oiS:,
times the ordinates for trianeular dis-
> fr,,*f"**fnn,
S.o "" -r,'.":( 3 .b,,)
tribution.
It is of interest. at this point. to c : f,G'I 2rtil'rrrp , +II
rr.9\1.+lYt6,2-r0
l}r \
-1.4,' '
-+
compare another assumption. other Ao C-{"
: +
3'1-11rt
j't'' -1"'''\ -etrI (
than that the moment is'resisted ex-
trl <CA"S, "( I,x2.s)
clusively by a redistribution of gasket
pressures._Assuming that the unil gas-
+ - 1,icc/t:
8it,J00-222p
ket load does not chunge rvith ap'pli-
_ Fi-gure 7 defines the "leakage enve- \\-hcn p : O, fI < 88,300 inch pouncls
cation of bending moment, the 6olts lopeo' under this assumption. It
must resist the nroment. This is the be more correct to call
u,ould
this envelope \\'l,crrlr -{).p: -i:TO -JOSpsi.
(improbable) "Behavior No. 2,' men- an "allo.rvable liolt stress envelope,"
tioned earlier. since, l'ith this type of behavior, the . A straight line is drau'n intersecting
Another "leakage envelope" may be flange rvould not' ieak until the bolts these poinls, forrning part of the leakl
conslnrcted on this hasis. failed. The .rvriter n'ould speculate age envelope.
The bolt stress due to hvdraulic that, if joints leaked onlv l'hen bolts Referring to for-mula (7) :
end load: failt'd. tlrele slrouirl irr,leed he
lerv ferv cases of joint leak- rt(p 3.1.116 x f. -fi
f (IICf,.POIII{DS) l()
Xj
age.
i
,i 2,0oo,0o0 Figure 6
P robo ble
Leokoge
E nve lo pes
p
( prr)
t20
Pctroleunt Reftner-l/ol. 29, Ilro. 5
dralvn for
mbination,
an B-inch- 10,ooo,ooo
rbon steel lrgure /
bestos gas- lmproboble
inch wide. "Leokoge"
Envelo pe
be A.96, 8,00o 1000
rre is taken
)mperature
0 per cent
: these cir-
6rooo rooo
rerating at
I rating of
the t'lange
the speci-
e stress of /+ 1000 r0O0
safety" of
)e set up:
sket
- 9t' 2,0o0,0o0
= %,,
=2 \
.4500
.P
(psl)
;\-+Dnr I
\)l choice of gasket materialt could have the leakage envelope leads to the fol- spite this mathematical obstacle.
been made. A gasket rvith a lorver y lolvine conclusion: Fieure t has been constructed for
generallv hasa loner m, and conse- Thal lf the flanse will not be over- this same example on a quite different,
quently uould be more efficient. It stressed rvith 4-96. Grade A bolts, conservative, basis. Starting with the
f-xzs) would raise the rieht-hand end of the then it rvill
probably not be over- conservative assumption that the
stressed at 150 psi. with a bend'ing flange-gasket-bolt combination can (at
first line [from foimula (6)], allow- 150 psi.) carry no bending moment
moment ol 55,000 inch pounds simul'
ing greater moments at higher pres- taneously applied.o Some readers may rvithout danger of leakage or danger
ch pounds
sures. care to run a check on this flange for of flange failure, the following can
: 398 psi. Getting Lack to the primary pres- these operating conditions. rvith the be deduced:
sure rating of the flange, a heavy line specified bolting. It should be noted Referring to formula (6) :
tersecting has been drarvn vertically from I50 rhar some of thJ B l6E flanges do not
the leak- pounds on Figure 8. Study- of the mo- hold up under a standard pressure \r<co;t''-o'?"(f+r*1
ment defined bv its intersection \\'ith analysist-but rvork satisfactorily de'
I (r!{cH-P0urDs)
x]!]so -l--
I
inch
1@,ooo
) inch
Figure 8
wn inter- Leokoge Envelope
ce it does 120 r0oo for 8-lnch,
ine, it is 1SO-Poun{ Flonge
the gas-
.his case. NA
--t
a better 80,0o0
40,ooo
p
(plt)
l2L
No. 5 May, 1950-A Gulf Publishing Company Publtcation
,f
tl
rl
200,000
160,0o0
120,000
t
r
Figure 9
40,000
I
Conse rvotive
Leokoge 33'
Envelope
300
ROBERT G. BLICK
Box 232, Sun VolleY, Colif Dlete cvcle.l That there must be a net
io.. foi an\ Portion of the cvcle can
also he deduced - for otherrvise it
rvould be possible to oPerate over a
TT nlication of Pressure lo some final Dortion of-the cycle and obtain per-
U P fO this point. it lras heen as'
.ilred that the
t'neutral'' axis of the i'alue. and tlren reduction of pressure netnal motion.
' Since gaskets lre stiffer utrder re-
n".1", ..i""ides rvith the centroidal [o zero.
The return-path has a greater sloPe au"i"g lou,l.;' th"t" will be a shift of
l*L. ftti. is ttot necessarily so' Horr- than the increase'path-that is' the-gas- *r"::"?"".f axis torvard the "tension"
ever. it is a logical assumption" an! .iJ" of the centroid. Figure^ lI shorvs
for all Practr- ["i-i. 4tln*" unier a decreasing lo-ad
Probablv a correct one tt un una.t an increasing load' Tlris an exaggerated piclure of tllts he-
cal purposes. havior. ictuallr-. the shif t of tlre "neu'
Figuie l0 is a qtralitative represel- can be deduced from purely theorellcal
considerations. Assuming that the,gas- irut;; u*i. l'ill'probablv be extremely
tatioi of the stress-strain characteris- ket rvill take a permanent set' ther-e iglrt- so tlrat calcrrlations ma) lre
compressed aslreslos' lt shou s
sl
ii.. of *lif U" a positive amount of rvork assrrrnption that it coirr'
-thut ttupp.ns rvhen a load is gradually -Ja" o" tlre
Jrt* i" tlre total compression cycle' cides rvith the centroidal axis'
anplied't'o and released from the gas' Sonre invcstigators 1nay care to run
i[i- R.tott. on the curve indicate the The shaded area in the figure repre-
sents the net loss of enerqv for a com- load-deflection tesls olr Practrccl gasKet
Jir""tio., of the cvcle, from initial ap' material . The load catt hrst lle run-up
1S
_L
SIITT
--T-
I
i:
I l
COMPRESSION
TAL COMPRESSIOIf
INGE COMPRESSION
ing its behavior when moment is ap- holds for the effect of moment on the corrected for both pressure and mo.
plLd. If the bolt-load d,eueases,'it tension and compression sides of the ment can then be called
means that the joint will start to leak, neutral axis, then the adiusted bolt-
and the gasket to crush, sooner (at a load on the tension side (with no pres- (Ar Sop)prrt: (A" S*)"
-
smaller moment). The converse will sure) will be approximarely- I rrc' I l-41f-l
be true if there is an increase in bolt-
(Ar S.o)u. (A, S.")"
K ^" 4 - KL;TI
load.'z The simplest, and probably an - - +- and this value used in formula (6),
effective, correction may be made by
altering the value of As So, in the which will become
criteria formulas. ffi'J,,;"',l1 :::;:"-.*",,,,, i,,u1' ry (12/(-!
";(; + bm) \
as the summation of the easket stress
Actually, A" Son will be a function due to moment. and a triangular dis- M<
G/4 ( ABS,')"
- r ----_--.-
of the pressure and of the moment, tribution is assumed, this force will 1 + _-1
rather than a constant. To illustrate l! 97-
Figure l3
l.rl H
F
I'K
o Ats 2
H
&F
&lo
N.1
*2,
-t{
.739
!= .n5
I
EB
rc,F
.0182
0. r0
. 6.tn=L3
v Lr
SETTING rn= 0 IN REALITI DEFINES THAI TXE FLANGE WILL SEHAVE AS t
-Ar- LEVER AEOUT THE GASKET N'LCRU}I POIIIT.
t (r*ot PourDs)
1- -.fu
K
{
20or00o
I
)
I
a
0 I
160rooo
) t :
l- 1201000
)
'e
re
te
IE
80,o0o
l.c
.n
tn
/+0 rOO0
_ls
rd
400 Psi,)
1t0 200
These are but a fen' of "Ii instrrad ., i-l i wlri.h t'as used to avoid
usins that value in formulas (10) and
{11)". These latter formulas have been
"iru.u"t"ti.ti"s.
the manl avenues along rr'hich te- ('ontusi()ll Nith -q. Labro\\''s lacior' r**
arranged so that the numerical com' searclt must travel until the llanged BIBI,IOGR.{PHY , '.1
putati-ons of (6) and (7) are used' ft". been thoroughly explored' E. O. \\-atcrs, D. B. lvesstrom' Il Il'Stresses Ross-
'i"i"i
so .l:&
freim. l', S. G' Williams. Forlnulas for i{."
ihar calculation labor is reduced' (End ol Part III and series') i" fiori.O ]'lange Oonnections - Transactiotrs
ot tft" eSlfo,1937. Also I)iscussion' Trans-
actions of 1938. 1.8
General Conclusions I{O'I'DS AND III]}'ERENCNS
I l-lrp npl l,,ss rr itl senprill] l'c slnaller ^ftor l). B. Rossheim, E. I{' Gebhardt' II' G'
The rvriter hoPes that the conclu- Oliver. Tests of rJcat Exchanser FlaDges-
"t'i!tXt"itit"T;rs mal' note that ttre terl'lencl' Tr.rnsaclions of tl e ASNE, 1938'
sions drawn in this article may stimu- .t "-"."if,t*i"" ot t ott-toad is to exaggeRte 'I'hc 1fa:'lor For€ie Clo. Modern Flange L)esign'
late further research, bring into pub- ;h";;"k; -;;"ss-pattern -under morlent-thtrt Fitst Rcport of the PiI)e Flanges Researeil
cn--itf"" r""titution of Me':hanical EnEi-
]ication anY private test data that may }ii"i:l:.."i,r:t"il"*ilH:"\'l"i.L"lil':tl:'; 1936, volume 132 (British)'
,F be availabie, and point a direction for
"""1"1-ij*.""a;nas Flaneies Research
-qecond Report of the Pipe Ifechanical Engi-
:l:,::1":l*l*'i#,f il;"ll"f ";:X,lf .i'Ji'"i; -i 1n'.li1qtion of
,',i--il."n-ilo"""ain€as
further experiment. Despite the f act iii"i"'ii*.ti"j. : p"ot-.i'ty an additional refine- r"..", 1939, \'olume 141 (British)'
il"iri itr tiris nature ltould be urisleading' S. I-al)row Design of lrlanged Joints-I-nsti-
that the methods of this article are i;:',*li'*lli...:":H,1?,,iii.1ii,i,:x,,"?J,L'J'1i toiinti or tr{e.rha;ical }ln€iineels Proceedings
rational. the problem is by no means high acculilcl- 191?, Volume 156 (British)' (iasket
";ij;.;' suctr -;;frs5rr"
obtain
t'ill have the nesatire Ll. R. Ros-rheirn and A. Ii (l l'Iarkl
completelv solved' Additional data on ; T,oading Constants tri{echani( al EnBineerlng'
-
the elastic and plastic charaeteristics "tt";tt ?t"i'-tlEtti" "t*" or all ternrs inrolv- Septembcr 1943.
,lf'f-,lSUp Coale for lrnfired I'ressu|e Ves-
of gasket material are needed' The ,"* *, lhe formula lvill reacl the \:alue ob-
tor.ional effect on the flange of the lrrin..l tf rll. I olI-lojr'l.increilscs'
:l'. B. lios-llpirr. U. H 'lpl'h'rdt lI (l'
Steel Flanges A5-L 13161')
ASA Clode for Pressure I'jl)ing'
non-uniform flange'momenls needs lo
>r >F >r
r33
o.6 Iune, 1950-A Gulf Pubtishing Cottt'fany Publicotiott