Professional Documents
Culture Documents
by
Potchefstroomse Universiteit
vir Christelike Hoer Onderwys
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ACKNOWLEDGEMENTS
I would like to thank Naschem (Pty.) Ltd. for the opportunity that was granted to me as
employee to develop a low cost fuze and to utilise the project for the purposes of my
studies.
My thanks also to mr A Wolhuter for his enthusiasm and participation in the project and his
contribution to the establishment of this document.
Lastly, I would like to thank my parents for their unfailing support, interest and motivation.
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ABSTRACT
The ammunition manufacturer in South Africa has developed an increasing need for a low
unit cost fuze for use on large caliber spin stabilised ammunition. This was brought about by
the current state of affairs that local ammunition manufacturers have to concentrate more on
exports due to the shrinking defence budget of the S.A.N.D.F. This, in turn, has prompted
the development of a low cost fuze demonstrator.
The objective ofthis project was to develop and demonstrate a prototype low cost fuze. The
fuze has to comply with all the specifications of existing fuzes. After considering different
concepts, the final concept was decided on. A detail design phase followed after which a
small number of fuzes were manufactured. The basic safety and functioning modes of the
fuze were tested and good results were found. The indications are that the fuze will cost
less than a third of the price of the existing fuze and will comply with all the necessary
requirements.
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OPSOMMING
Lae eenheidskoste van buise vir spingestabiliseerde ammunisie het toenemend 'n vereiste
geword by ammunisie vervaardigers in Suid Afrika. Dit word te weeg gebring deur die feit
dat die ammunisie vervaardigers tans meer moet konsentreer op die uitvoermark as gevolg
van die drastiese besnyding van fondse vir die S.A.N.W. wat voorheen die hoof klient van
die ammunisie vervaardigers in Suid Afrika was. Dit het die ontwikkeling van 'n lae koste
buis demonstrator tot gevolg gehad.
Die doel van hierdie projek was om 'n lae-koste prototipe buis te ontwikkel en te
demonstreer. Die buis moet aan aile vereistes voldoen waaraan die bestaande buise voldoen.
Na verskeie konsepte geevalueer is, is daar besluit op 'n konsep wat gebaseer is op 'n
pirotegniese middel wat wegbrand.
hoeveelheid van die buise ver\raardig is. Die basiese veiligheids- en funksioneringsvereistes
is getoets en goeie resultate is verkry. Voorlopige beramings dui daarop dat die buis minder
as 'n derde van die bestaande buis gaan kos en aan aldie nodige vereistes sal voldoen.
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TABLE OF CONTENTS
Page
Paragraph
ACKNOWLEDGEMENTS
ABSTRACT
OPSOMMING
1. INTRODUCTION
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11
13
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16
17
17
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18
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4.5 Funds
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4. 7 Manufacturing
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5. CONCLUSION
49
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6. RECOMMENDATIONS
50
BIBLIOGRAPHY
51
Literature
51
52
APPENDICES
APPENDIX A: B-SPECIFICATION FOR LOW COST FUZE
APPENDIX B : CALCULATIONS FOR LOW COST FUZE
APPENDIX C: MARKETING PAMPHLET
ILLUSTRATIONS
FIGURE 1 : CONFIGURATION OF FUZE WITH MAJOR COMPONENTS
FIGURE 2 : PYROTECHNIC TUBE CONCEPT
FIGURE 3 : FAN CONCEPT
FIGURE 4 : PISTON AND CYLINDER CONCEPT
FIGURE 5 : CONFIGURATION OF LOW COST FUZE WITH MAJOR COMPONENTS
FIGURE 6: BEFORE SET-BACK
FIGURE 7: DURING SET-BACK
FIGURE 8 :AFTER SET-BACK BUT BEFORE PYROTECHNIC BURNOUT
FIGURE 9 : AFTER SET -BACK AND PYROTECHNIC BURNOUT
FIGURE 10: FUNCTIONING ON DIRECT IMPACT
FIGURE 11 : FUNCTIONING ON GRAZE IMPACT
FIGURE 12: PHOTO SHOWING INTERNAL VIEW OF FUZE AFTER RECOVERY
FIGURE 13: PHOTO SHOWING IMPROVED ROTOR AFTER RECOVERY
21
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30
31
32
33
33
34
34
35
35
46
48
TABLES
TABLE 1 : FORECAST OF FUZE PROCUREMENT FOR 1995
TABLE 2 : FEASIBILITY OF DEVELOPMENT
TABLE 3: CONCEPT CONFIGURATIONS
TABLE 4: DROP TEST ORIENTATIONS
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1. INTRODUCTION
Naschem, a Division of Denel ltd., has been concerned with the manufacturing of fuzes
since its inauguration in 1971 as an affiliate of Armscor for the manufacturing of large
calibre ammunition. Initially, Naschem was only responsible for the provision of ammunition
to the South African Defence Force, but this has been changing in the last few years as result
of the decreasing budget of the S.A.N.D.F. and the uplifting of the arms embargo. This
caused the emphasis within Naschem to shift to the international market.
In order to
concideration, but in the rapidly changing business environment that Naschem finds itself in,
it is becoming increasingly important to decrease the cost of its products without sacrificing
reliability and quality.
The mission of this project was to develop a low cost fuze for use on large calibre spin
stabilised projectiles, which can replace the existing fuze at a lower cost and provide
improved functioning reliability while still maintaining adequate safety.
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2.1
In lay terms a fuze is defined by the Shorter Oxford Dictionary (1959:765) as:
"A tube casing filled or saturated with combustible material by means of which a military
shell or the blast of a mine is ignited and exploded".
"The word 'fuze' is used to describe a wide variety of devices used with munitions to
provide basically the functions of safety, arming and firing." (US Army Materiel Command
1969: 1).
There is a wide variety of munitions in existence and new ones are continuously being
developed. Because of the variety of types and the wide range of sizes, masses, yields and
intended usage, it is natural that the configuration, size and complexity of fuzes also vary
over a wide range. Fuzes extend all the way from relatively simple devices such as hand
grenade fuzes to the highly sophisticated radar fuzes for missile warheads.
In many
instances the fuze is a single physical entity, while in other instances the fuzing system
consists of two or more interconnected components placed in different locations within or
even outside the munition.
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Because of the important and exacting role of fuzes, leading nations, such as the USA,
employ the most advanced technology available in the design and manufacturil}g of fuzes
and are constantly advancing the state-of-the-art. [3, 4]
Fuzes for under water stores, e.g. for mines, depth charges.
Other fuzes
Probably the greatest variety and the greatest complexity of design is shown amongst the
fuzes for artillery and armour weapons. The greater ingenuity in design is necessary because
these fuzes have to withstand far greater forces being fired from a gun, than any other type
of fuze. Artillery and armour fuzes are also produced in larger quantities than any other type
offuze. [1]
Time fuzes
Proximity fuzes
Percussion fuzes or Point detonating fuzes. This includes direct action impact fuzes and
graze action fuzes.
Mortar fuzes
Base fuzes
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The Direct Action Percussion Fuze (hereafter called the DA fuze) is of particular interest to
this study. This type of fuze functions on direct impact with the target. It is usually very
sensitive and will even operate against frail targets such as the thin skin of an aircraft. [ 1]
The concept of the propagation of the explosive train is inherent to the understanding of
fuze design, starting with the initiation and progressing to the burst of the main charge in the
warhead. Initiation starts with the "signal" such as the target sensing or impact.
This
"signal" must be amplified by such devices as detonators, leads and boosters that have
sufficient explosive output to detonate the main charge.
explosives that are very sensitive, it is the basic role of the fuze not only to signal the
presence of the target, but also, above all, to provide safety during handling. [4]
2.2
Fuze requirements
2.2.1
Basic requirements
2.2.1.1
Handling Safety
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2.2.1.2
Arming
This is a mechanical event which is designed to take place as the shell is fired,
or after the shell leaves the barreL Before the fuze is armed, it should not be
capable of being armed by any conceivably rough usage or by any drop in any
position which is likely to occur in service. The moving parts of a fuze are
securely locked together and only a particular combination of forces must be
applied on the fuze to unlock them. This combination of forces is provided
by the firing of the projectile which includes the fuze. [1]
The fuze may never remain in the partially armed position. As soon as the
force is removed, the fuze must return to the unarmed position. [4]
2.2.1.3
Muzzle safety
The fuze should be designed in such a way that the detonator cannot be
initiated while the projectile is in the launching tube. This is particularly true
of artillery, mortar and rocket fuzes. This is called muzzle- or bore safety and
is achieved by providing one of the safety features used to ensure handling
safety with a delayed arming.
distance after muzzle exit, before which the fuze may not be armed. In most
of the present fuzes this is provided by a clockwork mechanism which delays
the arming. [ 1, 4]
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2.2.1.4
Functioning
The ultimate objective of the fuze is to ensure that the detonator causing
initiation is detonated at the desired instant. After arming the fuze, all that is
needed for the initiation of the explosive filling is sensing the target, after
which functioning takes place. [1,3,4]
2.2.2
Applied forces
In addition to performing the basic functions of safety, arming and firing, however,
the fuze must withstand the following forces in such a way as not to hamper the
functioning ofthe fuze:
2.2.2.1
This force affects all fuzes fired from a projector of any type and may be of
varying intensity. As a result, the inertia loading of the fuze components is
very high. This force is commonly called "set-back" from the fact that the
fixed portions of the fuze tend to leave the free or movable portions behind.
2.2.2.2
Centrifugal forces
Almost all guns used in the armed forces are rifled, except for mortars and
similar projectors. The rifling or spiral grooves in the gun barrel engrave a
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copper or nylon band fastened securely to the projectile and cause it to rotate.
Consequently, the fuze is subjected to radial acceleration in addition to the
axial acceleration forces during firing.
Acceleration continues until the projectile leaves the gun barrel and the
projectile commences to lose its rotation due to friction with the air through
I
2.2.2.3
Deceleration forces
As with spin, once the projectile leaves the gun barrel, it ceases to accelerate
and commences to lose its forward momentum due to air friction.
Free
When the
projectile hits the target it decelerates violently. This is called "set forward"
and is commonly used to initiate the explosive components of the fuze.
2.2.2.4
Side-slap
the gun from which it is fired. Lateral movement of the projectile relative to
the barrel is possible and this may become a rapid side to side movement as
the shell accelerates up the barrel. This movement is called "side slap" or
"balotting". This motion can be quite violent in worn guns.
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2.2.2.5
Longitudinal slap
The greater part of the side slap is at the nose, because the driving band of
the shell, usually situated at the rear, holds the rear of the shell fairly
stationary.
barrel. While sideways across the barrel, the projectile momentarily jams and
decelerates and then accelerates again so that its progression up the muzzle is
a series of jerks rather than a smooth acceleration. [1]
2.2.2.6
Yaw forces.
2.2.3
2.2.3.1
Additional requirements
Manujacturh1g
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2.2.3.2
External dimensions
All fuzes have certain dimensional limits within which they must be designed.
This differs from fuze to fuze depending on the application.
The space
assigned to the fuze and the important dimensions are shown on a calibre
drawing (e.g. MIL-STD-333A 1979 : 3-8)
2.2.3.3
Other requirements
2.3
Fuze Mechanisms
All the relevant fuze mechanisms currently being used, or used in the past, were evaluated in .
order to ensure a wide perspective on the problem and the possible solutions.
2.3.1
The striker- or inertia pin spring consists of a spiral spring supporting the striker to
keep the striker separated from the detonator until overcome by a superior force.
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This mechanism is used either for arming purposes during firing or for initiation
during impact. [1]
2.3.2
The Detent
2.3.3
2.3.4
The clockwork mechanism is probably the oldest time delay mechanism which is still
in use in fuzes.
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equipped with clockwork mechanisms, but progress m this field only became
apparent in the 18th century. [1]
The clockwork consists of a series of connected gears that are also connected to the
slide or rotor and a. pallet and pinion mechanism. The function of the pallet and
pinion mechanism is to regulate the turning rate of the gears (similar to watch
mechanism) and ultimately the shutter or rotor.
2.3.5
Ball Rotors
A ball rotor is a type of shutter which consists of a steel sphere or ball. The ball
often has a groove cut around one end and has a hollow shaft co-axial with the
groove. The ball rotor is arranged to lie in the fuze so that in the unarmed position
its axis is at an angle with the axis of the fuze. In this position it cannot be initiated
or transfer detonation. It is held in this position by a smaller ball or balls which
engage the groove. These balls move outward under centrifugal force, mostly after
the release of a detent or inertia pin. The centrifugal force causes the ball to incline
its axis until it is lined up with the main axis of the fuze after which the fuze is armed.
As the ball rotor is made of highly polished steel it does not at once attain the same
degree of angular velocity as the fuze body, but builds up speed slowly. It therefore
provides a certain degree of delayed arming.
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2.3.6
Spiral Unwinder
The spiral unwinder system provides delayed arming in fuzes due to the effect of
projectile spin. The unwinder consists of a tightly wound spiral coil of soft metal
ribbon, located concentrically with the spin axis around a fixed hub and surrounded
by a circular cavity. After set-back has ceased, projectile spin causes the free end of
the ribbon to move outward across the gap to press against the cavity wall.
Continuing spin transfers successive portions of the coiled ribbon progressively
outward until all ofthe ribbon has unwound from the central hub. The time taken by
the unwinder to unwrap, provides the arming delay. As the last coil of the unwinder
opens, successive members in the arming process are released or unlocked.
The
unwinder is used to block a striker in the safe position, to restrain an explosive train
barrier and to provide electrical switching. This method is dependant on high spin
rates.
2.3. 7
This method is sometimes used in mortar fuzes and is based on the principle of
damping.
supported by a spring. When the piston is released, it moves within the cylinder as
result of the spring force. The air in front of the piston is compressed, which inhibits
the movement of the piston. A vent is provided through which the air escapes to
determine the speed at which the piston moves in the cylinder. When the cylinder
reaches a certain point, the shutter is released and the fuze is armed.
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3.
3. 1
Background
The fuze currently in use for armour rounds is used as an example as this is the latest fuze to
be developed by Naschem. It is regarded as the latest technology mechanical fuze available
in Naschem. This fuze, as with all the other fuzes manufactured by Naschem, is based on a
design that originated from the M48A3 fuze which was developed during the second world
war and has not changed since 1968. [1]
3.2
Major Components
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3.2.1
Fuze Body
The fuze body is the housing which contains all the other components. The fuze
body has to comply with certain dimensional requirements which are described in the
l\1IL-STD-333B document. This is for standardisation purposes.
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3.2.2
The Safe and Arming Device (hereafter called the SAD) is situated in the base of the
fuze and is responsible for keeping the fuze safe when required but also to ensure
arming after firing. It contains mechanisms to provide safety during set-back and
spin and to provide muzzle safety. The SAD is an entity on its own and may be sold
as a separate item.
The SAD consists of a body or housing in which all the components are contained, a
rotor (which includes the detonator), a gear chain (which regulates the rotation of
the rotor to provide muzzle safety) and the booster (which contains an explosive
pellet).
With all the safety mechanisms intact, no component must arm during a 2000
r. p.m. spin test.
With the set-back safety mechanism removed, the spin safety mechanisms may
not arm during a spin ~f 1000 r.p.m. and must arm during a spin of2000 r.p.m.
Complete arming may only take place after a certain time, depending on the use.
The set-back mechanisms must arm during the lowest set-back experienced.
The SAD is the most complicated and most important component of a fuze and is
also the most expensive.
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3.2.3
The Super Quick mechanism is situated in the nose of the fuze and is responsible for
the initiation of the fuze when the fuze is set on Super Quick mode. This mechanism
provides a fast reaction to ensure detonation outside the target and provides
sensitivity of the fuze when used on frail targets like soft skinned vehicles. On the
other hand, however, the mechanism must be insensitive enough to prevent initiation
by rain.
The mechanism consists of a cap, a cross bar assembly which dissipates rain drops, a
Super Quick detonator, a striker and a crushing element which prevents the striker
from touching the detonator during set-back.
3.2.4
The Delay mechanism is situated directly above the SAD. The Delay Mechanism has
the three primary functions.
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The Delay setting on the fuze is typically used when it is required that the fuze
should detonate a certain time after impact (used for trenches) or when the fuze is
required to be less sensitive (when used on targets behind foliage).
The Delay mechanism consists of a plunger (containing the delay detonator and a
spin safety mechanism), a housing in which the striker is assembled and a closing
screw to keep the housing and plunger in position. The delay detonator is positioned
to the side of the centre line and a flash tube is provided on the centre line to ensure
that the flash from the Super Quick detonator reaches the SAD.
3.2.5
The Setting Mechanism is situated under the Super Quick mechanism but above the
Delay mechanism. The function of the setting mechanism is to facilitate the selection
between Super Quick and Delay mode.
The setting mechanism consists of a setting sleeve which facilitates the selection, an
interrupter which is supported by a spring and pulls away during spin, and a retaining
screw which keeps the components in place.
When set on Super Quick, the setting sleeve is positioned in such a way as to permit
the flash from the Super Quick detonator to pass through should the fuze experience
spin. In the Delay mode, the setting sleeve prevents the flash from the Super Quick
detonator to pass through and only the delay detonator can initiate the fuze. The
delay mechanism is never disabled and serves as a permanent backup for the Super
Quick detonator.
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4.
4. 1
Motivation
Although the armour fuze and other similar fuzes have proved themselves very reliable
during years of service, they have one major handicap and that is high cost. In order to
become competitive in the international market, it is important for Naschem to consider the
cost of its products. To this avail, it was decided to design and development of a new fuze
for the following reasons:
The fuze is the only component of a round of which the cost can be significantly reduced
by improving the design. A few improvements can be made to the other components of
a round, but they will not provide significant cost reducing. The present fuze is based on
old technology which provides adequate functioning reliability and safety, but is not
necessarily the most cost effective way to obtain the required specifications.
This is
especially true of the muzzle safety mechanism used in the fuze (the mechanism
providing delayed arming) which is situated in the SAD. As far as could be determined,
all the armour and artillery fuzes produced in the world use a clockwork mechanism to
provide muzzle safety. If a more cost effective delaying mechanism could be found, it
will reduce the price of a fuze drastically.
Secondly, an improved design will save more money than improving manufacturing
facilities would. Quality and productivity are both important parameters in the process
of manufacturing competitive products.
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design ofthe product and attention to these parameters alone cannot make a competitive
product out of a bad design. [5]
4.2
Market Analysis
A full understanding of the fuze market is essential and must precede the design phase.
No information concerning any other development of a low cost fuze was found. The only
reference given to low cost is for fuze FU I FA 02 which was developed as a training fuze.
However, the fuze is still based on the same technology as the other fuzes and it is doubtful
that the fuze could be significantly cheaper than existing fuzes. In fact, the graze action
mechanism used in the fuze was found to be very difficult to manufacture, making the fuze
expensive. Some cost reducing exercises in the production of fuzes, which included plastic
moulding of the gear trains used in fuzes, were performed in USA. [2]
To evaluate the feasibility of the project, the following figures concerning the fuze market
were collected:
4.2.1
It is indicated that 11% of funds made available annually for ammunition is allocated
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4.2.2
The following fuzes are identified as possible contenders of the Low Cost fuze (the
figures are forecast figures for 1995 made available in 1987 by the DMS worldwide
study and forecast of military fuzes):
DM211
25 000
DM241
10 000
DM51
20 000
FU I FA 0 1 and 02
30 000
L112A1
10 000
L32A2
20 000
L85
15 000
M48A3
35 000
M577
200 000
M572
15 000
M739
400 000
All the fuzes mentioned in the table are of basically the same design as that of fuzes
presently in production at Naschem.
At an estimated unit cost of $50 (cost of fuze PD M739), this amounts to $39
million fuze procurement funds. If the Low Cost fuze could obtain a 5% market
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share at half the unit production cost and 75% of the price, Naschem would have
made an additional profit of almost R2 million for 1995. [2]
This will probably be covered by the production of fuzes during one year.
4.3
4.3.1
Requirements
during the design, but for the purpose of the demonstration only some of the
requirements were evaluated.
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4.3.2
Concept Generation
Probably the most expensive and critical item in a fuze is the SAD and in particular
the mechanism providing the delayed arming for muzzle safety. The emphasis was
thus initially placed on developing an alternative device providing delayed arming
which is at least as reliable as the clockwork mechanism, but is less expensive.
4.3.2.1
After a
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PYROTECHNIC COMPOSITION
RELEASE PIN
4.3.2.2
The Fan
GEAR
FAN
SPRING
DETONATOR
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4.3.2.3
Of the mechanisms mentioned in section 2.3, the only arming time delaying
mechanism which was considered, was the piston and cylinder concept.
DETONATOR
SPRING
After evaluating the three concepts, it was decided that the only way to cut the cost
of the fuze significantly would be to redesign the whole fuze and not only the SAD
as planned initially.
The next phase was the development of a totally new fuze concept based on the
pyrotechnic arming mechanism.
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4.3.3
NOSE
DELAY STRIKER
DELAY
GRAZE WING
PYROTECHNIC COMPOSITION
STRIKER CUP
INSERT
M563 DETONATOR
ROTOR
FUZE BODY
V9 /V19 DETONATOR
BOOSTER PELLET
BOOSTER CUP
The concept of the delayed arming mechanism is based on the burning away of a
pyrotechnic composition in a cup.
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I .
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4.3.4
During the detail design stage of the demonstrator, many iterations of design were
necessary.
2.
..,
;).
CONFIGURATION
Two detonators in Rotor (Delay
and Super Quick)
Setting mechanism separating
Striker Cup from Delay
One detonator in Rotor
No physical barrier separating
Striker Cup and Delay
Striker Cup assembled from
bottom
Anning Ring separating Striker
Cup and Delay
Setting mechanism and dual
action incorporated in Rotor
Solid nose
4.
5.
6.
7.
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8.
9.
4.4
10.
11.
12.
13.
14.
15.
Detail Design
After and during the concept design phase, calculations were done to verify that the
fuze will be able to withstand the forces acting on it. To simplify the method of
detail design, variables were specified on the component drawings for the important
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4.4.1
Specific Requirements
For this fuze configuration, specific requirements were identified which had to be
complied with.
4.4.1.1
Before firing
The Striker Cup must penetrate the Rotor to prevent it from rotating
The Delay Element may not touch the pyrotechnic composition in the
Striker Cup
The Graze Wing must overlap with the Delay Element to prevent it from
pressing onto the pyrotechnics during a drop on the nose ofthe fuze
The M563 detonator in the Rotor may not initiate the V9/Vl9 booster
relay when detonated in the safe position
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4.4.1.2
During Set-back
The Striker Cup Spring and Delay Striker Spring must allow arming to
take place
The Striker Cup must not touch the Rotor on set-back to prevent damage
of the striker tip
4.4.1.3
The movement of the Striker Cup must allow arming of the Graze Wings
The Striker Cup must not pull out of the Rotor before pyrotechnic
burnout
The Striker Cup must pull out ofthe Rotor after pyrotechnic burnout but
must still penetrate the rotor cavity to act as a stop for the Rotor
The centre of gravity of the Rotor must be such that the Rotor arms
during spin
The Graze Wings must allow enough movement of the Striker Cup for
armmg
4.4.1.4
On Target Impact
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4.4.2
Design Calculations
4.4.3
Drawings
Drawings were created for manufacturing purposes. Due to the confidentiality of the
project, formal drawings are not included in this document but the important
dimensions on the components are indicated on drawings included in the design
calculations (Appendix B)
4.5
Funds
For the initial development and to prove the feasibility of the fuze design, funds were
required for a small number of fuzes and a concept demonstration proof Further funds may
be made available for the full development by a client. To this avail a marketing pamphlet,
included in Appendix C, was prepared for the Naschem marketing personnel.
4. 6
Detonic Elements
During the fuze design, existing detonic elements were used as far as possible. The only
detonic components that had to be developed were the Delay Element and the Striker Cup.
The following requirements were stated for the above mentioned detonic elements:
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The Striker Cup must contain a pyrotechnic composition that burns away leaving as little
residue as possible in the Striker Cup.
The time delay needed from Delay Element initiation to Striker Cup burnout was 50
msec 20 msec.
The cap used in the Delay Element must be sensitive enough to ensure initiation at
minimum set-back acceleration conditions.
The Delay Element and Striker Cup were developed successfully and complied with all the
requirements.
4. 7
Manufacturing
Five fuzes were manufactured for testing purposes. During the manufacturing of the first
sample of fuzes, some changes were also incorporated to facilitate manufacturing of the
components.
4.8
The fuze test simulator is an installation at Naschem which enables the recovery of fuzes
when fired from a 76 mm gun.
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4.9
4.9.1
Spin test
4.9.1.1
Objective
The objective of this test was to confirm safety of the fuze at a spin rate of
1000 rpm and arming at a spin rate of 2000 rpm
4.9.1.2
Method
The Support Plate with the Rotor and the spin safety mechanism were spun
first at 1000 rpm and then at 2000 rpm. Arming of the Rotor was observed.
This was repeated three times.
4.9.1.3
Result
The fuze remained safe at 1000 rpm and was armed at 2000 rpm.
4.9.2
4.9.2.1
Drop test
Objective
The objective of this test was to confirm safety of the fuze set-back
mechanisms and structural integrity when dropped from a height of 1.5 m.
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4.9.2.2
Method
The complete fuze was dropped onto a concrete surface from a height of 2 m
in the following orientations:
4.9.2.3
Nose up
Nose down
Nose horizontal
Nose 45 up
Nose 45 down
Results
None of the set-back safety mechanisms were armed after the drop test. The
fuze remained safe to handle and fire.
During the nose up drop tests one of the three Graze Wings dislocated from
the Striker Cup on each of the drops. This can be attributed to the loose fit
of the Striker Cup in the cavity in the Insert. The safety mechanism is still
acceptable as the fuze remains safe to handle and fire. The drop test was
repeated a few times on one of the fuzes without repairing the dislocated
Graze Wings. After 4 drops all the Graze Wings were armed. The fuze is
not required to be dropped more than once during this test, so this did noi
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During the drop test with the nose orientated horizontally, the Detent Spring
was found to have dislocated from the Detent.
4.9.3
4.9.3.1
The objective of this test was to confirm that the spin safety mechanism can
not be armed by means of a drop.
4.9.3.2
Method
The Graze Wings were armed manually and the fuze was dropped (orientated
horizontally). The radial orientation of the fuze was varied during the test.
4.9.3.3
Result
Again the Detent was allowed to swing too far which caused the Detent
Spring to be dislocated. During the drops where the Detent_ Spring stayed
intact, the Rotor was still safe.
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4.9.4
4.9.4.1
Objective
The objective of this test was to confirm armmg of the fuze set-back
mechanisms during minimum set-back conditions and to ensure that the
residue of the pyrotechnic composition does not inhibit movement of the
components.
4.9.4.2
Method
The fuze was tested in the fuze test simulator at a set-back of 14 000 g's.
After recovery, the fuze was opened and the arming mechanisms were
inspected.
4.9.4.3
Result
pyrotechnic composition did not have any negative affect on the arming of
the fuze mechanisms. Figure 12 shows the inside of the fuze after being
recovered from the test.
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4.9.5
4.9.5.1
Objective
The objective of this test was to test structural integrity of the components
during maximum set-back and spin conditions and to ensure that the residue
of the pyrotechnic composition does not inhibit movement of the
components.
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4.9.5.2
Method
The fuze was tested in the fuze test simulator using a rifled bore at a set-back
of 25 000 g' s. After recovery, the fuze was opened and the components were
inspected for possible damage.
4.9.5.3
Result
The Rotor Shaft, which was press fitted into a hole in the Support Plate, fell
through the hole and onto the Booster Pellet which caused the Rotor to
dislocate. Again the residue formed by the pyrotechnic composition did not
have any negative effect on the arming of the fuze mechanisms.
Due to the problems that were experienced during the tests, improvements were made to the
design of the fuze:
The hole in the Support Plate for the Rotor Shaft was changed to prevent the Rotor
Shaft from being able to fall through on set-back.
Some of the materials specified for the components were changed to more available
materials.
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A closer fit of the Striker Cup in the Insert was incorporated to prevent warm gases
from the pyrotechnics from leaking through to the detonator in the Rotor. The closer fit
will also help to prevent the problems that were experienced on the drop test.
The position of the Detent was changed to prevent the Detent from swinging too far and
causing dislocation ofthe Detent Spring.
These improvements were incorporated into the fuze and the maximum set-back test (par.
4.9.5) was repeated with the improved fuze. All the problems that were experienced with
the initial design were resolved using the improved components.
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5.
CONCLUSION
A low cost fuze can cause a revolution in the fuze manufacturing industry. Indications are
that this fuze, if produced in large quantities, will cost less than a third of the existing fuzes.
The results indicate that the fuze does comply with all the specified requirements. It must be
kept in mind, however, that the objective of this project was to demonstrate a concept and it
does not address all the functioning and safety parameters.
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6.
RECOMMENDATIONS
It is recommended that funds be made available for the further development of the fuze.
More extensive testing will have to be done to prove the functioning reliability and safety of
the fuze. This will include a recovery proof and other dynamic proofs to test muzzle safety,
arming, direct action sensitivity, rain insensitivity, indirect firing functioning and graze action
functioning.
Static and environmental tests will also be necessary to prove safety of the
fuze.
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BIBLIOGRAPHY
Literature
[1] -
[2]-
[3] -
[4]-
Wheeler, dr: J.P., van Zyl, dr. F.E.; Fundamentals of Fuzes- a Compiled :Manual;
Naschem document no. LF 146/82; 1982
[5]-
Dr. Hunt, Michael; Design- The Key Technology; The South African Engineer;
Vol. 44; April 1994.
[6] -
[7]-
[8] -
Pisano, A., McCarthy, M., Derby, S.; Cams, Gears, Robot and Mechanism
Design; New York; American Society ofMechanical Engineers; 1990
[9] -
School of Ammunition; Fuzes- Basic Principles; Precis no. 204; August 1977
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{ 1}
MIL-STD-1316C :
{2}
MIL-STD-1472D :
{3}
MIL-STD-333B :
{4}
MIL-STD-81 OE :
{5}
MIL-STD-331B :
Note:
Sources in the military field are not readily available. These documents were the only
applicable sources available at Naschem.
Although the sources may seem outdated, it must be noted that little development in
this field failed to prompt the updating ofthe documentation.
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This document contains confidential information related to the defence of the Republic of
South Africa. The provisions of Section 118 of the Defence Act, Act No. 44 of 1957, as
well as the provisions of the Protection of Information Act, Act No. 84 of 1982, are
applicable to this document. This document must be sent back to Naschem, a Division of
Denel (Pty) Limited when no longer requirefl
.TITLE PAGE
TITLE
DOCUMENT NO.
5270-000000-115001
ISSUE DATE
SEPTEMBER 1995
AUTHOR
SUMMARY
KEY WORDS
DOCUMENT: 5270-000000-115001
and
testing
SEPTEMBER 1995
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PARAGRAPH
PAGE
TITLE PAGE
TABLE OF CONTENTS
1. SCOPE
2. DOCUMENTATION
5
5
5
3. REQUIREMENTS
6
6
6
8
8
3.2 Characteristics
3.2.1 Perfom1ance Characteristics ofthe Fuze
3.2.2 Physical Characteristics ofthe Fuze
3.2.3 Functioning Reliability of the Fuze
3.2.4 Maintainability ofthe Fuze
3 .2. 5 Envirol1ll1ental Requirements
3.2.6 Transportability
3.2.7 Cost
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9
9
10
10
11
11
13
13
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13
13
14
14
14
14
14
16
3. 4 Documentation
17
3. 5 Logistics
3.5.1 Tools supply
3.5 .2 Personnel and Training
17
17
17
18
3. 7 Precedence
3. 7. 1 Documentation
3. 7. 2 Design requirements value system
3. 7.3 Classification of failures
18
18
19
19
20
4.1 General
4 .1.1 Standards
4.1.2 Test Design
4.1.3 Test Equipment and Measuring Techniques
4.1.4 Responsibility for inspection and tests
4.1.5 Test Specifications
4.1.6 Test Method Development
4 .1. 7 Design qualification methodology
20
20
20
20
20
21
21
21
23
23
23
25
26
31
4. 3 Documentation Audit
4.3 .1 Design Review
4.3.2 Documentation Status
34
34
34
34
34
35
36
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36
6. NOTES
6.1 Reviewing Authority
36
6.2 Standardisation
36
6. 3 Abbreviations
36
37
39
TABLES
35
40
ILLUSTRATIONS
38
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1.
SCOPE
This specification establishes the design, performance, development and test
requirements for the Low Cost Fuze. The item is hereinafter referred to as the fuze.
2.
DOCUMENTATION
2.1
Applicable Documents
2.1.1
2.1.2
2.1.1.1 MIL-STD-1316C :
2.1.1.2 MIL-STD-1472D:
2.1.1.3 MIL-STD-333B :
2.1.1.4 MIL-STD-810E:
Environmental
test
engineering guidelines
2.1.1.5 MIL-STD-331B :
Fuzes
and
fuze
environmental tests for
2.1.1.6 MIL-STD-490A:
Specification practices
2.1.1.7 MIL-STD-961B :
methods
and
components,
Military Documents
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3.
REQUIREMENTS
3.1
Fuze Definition
The fuze shall be a point detonating mechanical fuze with the following
functioning options :
3.1.1
Fuze Diagram
3.1.2
Interface Definition
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(a)
Physical Fit
The fuze shall fit into the filled shell ofthe round.
The following interfaces shall be specified on the
design drawings :
Fuze thread and magazine configuration.
(ii)
Seating Faces
The seating faces of the two items shall ensure
that a watertight seal is obtained.
(iii)
(iv)
External Profile
The external contour of the fuze shall ensure that
aerodynamic stability of the projectile 1s
optimised. The contour shall be chosen m
conformance with the guidelines contained m
MIL-STD-333B.
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(ii)
Detonation Transfer
The detonation energy output transferred from
the fuze booster shall be sufficient to ensure that
a TNT filling of T .B.D. kg nominal in the
projectile will produce a full detonation. The
energy level to achieve this, shall be established
by empirical tests on the round.
3.1.3
3.1.4
Common Items
Where possible, existing components and detonic elements shall be used
in the design of the fuze.
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3.2
Characteristics
3.2.1
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3. 2. 1. 5 Arming Distance
The fuze shall be fully armed at a maximum distance of 60 m.
3 .2.1.6 Initiation
All fuzes shall function instantaneously on impact. Function
time shall be not more than 100 micro-seconds to the initiation
of the main charge.
3 .2.1. 7 Sensitivity I Insensitivity
The fuze sensitivity/insensitivity shall be such that it :
(a)
will not function when fired through.
ram
grass growing more than 1 m high
leaves of trees
(b)
will function upon impact with a 25 mm thick plywood
target or a 1,6 mm mild steel sheet target, at a distance
between 60 m and 1 000 m from the barrel muzzle.
3.2.2
3.2.3
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3.2.4
The fuze shall not require specific maintenance during the first ten years
of its shelf life.
3.2.5
Environmental Requirements
Unless otherwise specified herein, the fuzes shall not suffer damage,
deterioration or degeneration of performance beyond the limits of this
specification when subjected to any environmental condition or any
combination of environmental conditions specified herein.
Environmental tests and test conditions are based on an analysis of user
requirements and the expected life cycle profile ofthe ammunition.
3.2.5.1 Natural (Storage) Environment
The fuze shall, in its unpacked and packaged states, be
unaffected by continuous and prolonged exposure to any
combination or sequence of the following conditions; whether
fitted to the round or as a separate item.
Extreme temperature
Relative humidity
Temperature and
Humidity
Salt fog
Immersion in water
Up to a maximum of 90%
Cycling for 28 days under extreme
temperatures of -50C to +70C, and
. with the maximum relative humidity
level of95%
Moist, salt laden atmosphere (to a 5%
concentration)
Up to a depth of 1 m maximum (in
inner container)
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Vibration
The fuze shall withstand and perform within
specification after being subjected to transport induced
vibration at high and low temperature extremes required
by this specification. Vibration shall be applied in three
orientations of the item. Transport simulation must
apply to armoured vehicles (AFV) and air cargo.
(b)
Rain
The fuze performance shall not be adversely affected by
exposure to simulated rainfall, for a period of at least
forty minutes, in both packaged and unpacked
conditions.
(c)
Thermal Shock
The fuze (unpacked) shall function within specification
after being subjected .to at least three cycles of
temperature shock at temperature extremes of +52C
2C and -20C 2C. The cycle time shall be at least 1
hour at each extreme temperature.
(d)
(e)
Altitude
The fuze shall perform within specification when fired
dynamically at any altitude between zero and 2 000 m
above sea-level.
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3.2.6
Transportability
The fuze shall be safe to transport and shall not require any special
packaging/equipment or vehicle other than that normally required for
the transportation of the round. The item, assembled to the round, shall
withstand air transport and supply by parachute to operational areas.
(See also par. 3.2.5.4).
3.2.7
Cost
The design of the fuze shall be such that the cost of manufacturing is
kept as low as possible.
3.3
Materials, processes and parts used shall be of high quality, suitable for the
purpose and shall conform to applicable military and/or other reliable and
traceable specifications. Criticality of materials used shall be traceable via a
logical and acceptable process, (e.g. FMEA, FTA) to performance, safety
and/or reliability criteria. The fuze shall be designed and constructed in
accordance with MIL-STD-1316C (paragraphs 4.3.4, 5.2.3, 6.4 and 7 are
excluded) and MIL-STD-333B.
3.3.1
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Electromagnetic Radiation
3.3.3
Product Marking
3.3.4
Workmanship
3.3.5
Interchangeability
3.3.6
Safety
3.3.6.1 The fuze shall be designed and constructed with MIL-STD1316C as guideline.
3.3.6.2 Safety procedures are to be drafted for assembly, handling,
testing and for rendering the fuze harmless.
3.3.6.3 The fuze is to be constructed that, in the event of the detonator
igniting, when the fuze is in the unarmed condition, it will not
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(b)
(c)
Thermal Shock
Thermal Shock between -50C and +70C (at least 3
cycles)
(d)
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3.3. 7
(a)
(b)
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3.4
Do-cumentation
3.4.2
3.4.3
3.4.4
3.4.5
Logistics
3.5.1
Tools supply
3.5.2
3.5.2.1 Personnel
Not applicable.
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3.5.5.2 Training
(a)
(b)
3.6
The major components of the fuze shall be designed to meet all the physical
and performance requirements. Physical and functional requirements of each
major component or sub-assembly, shall be described in the product
specification.
3. 7
Precedence
3. 7.1
Documentation
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3.7.2
3.7.3
Classification of failures
A preliminary classification of failures is included in the Appendix. It
may be used as a guide to the importance of characteristics in the
development of the fuze.
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4.
General
4.1.1
Standards
4.1.2
Test Design
4.1.3
4.1.4
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4.1.5
Test Specifications
Test specifications shall be compiled to describe the test methodology
in detail. For example purpose of tests, test dates, sample quantities,
test lay-out, test equipment and conditions, sentencing conditions,
responsibilities of persons attending the test and data recordings shall be
described.
4.1.6
4.1.7
Mathematical Analysis
Use may be made of mathematical methods to verify that
the fuze design has been optimised, and that it has the
necessary structural strength to withstand all imposed
forces.
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(b)
Statistical Techniques
Requirements which are difficult to verifY by testing,
such as shelf life, may be verified by techniques like
extrapolation of data and comparative statistical tests
with similar components and systems.
(c)
(d)
(b)
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Environmental Testing
*
Extreme temperatures (high and low
temperatures, and long and short
exposure).
Humidity (corrosion)
*
Salt fog endurance
*
Temperature- Humidity cycling (ageing)
*
Water
tightness (immersion, rain)
*
Temperature shock (extreme high, low)
*
Mechanical
shock Golt)
*
Vibration (transport : road, rail, air, sea)
*
Drop
(packed and unpacked)
*
Drop parachute (air supply- packaged)
*
Electrostatic discharge
*
Electromagnetic radiation
*
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(ii)
(c)
4.2
4.2.1
4.2.2
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(b)
Dimensional Inspection
Fuzes and components shall be measured for
conformance to the design drawing.
Measuring
equipment shall be qualified and calibrated and have a
valid calibration certificate. The Technical Committee
shall have the authority to decide on the validity of all
measuring procedures. This technique/process applies
when gauges are not available or if certain
measurements are required specifically. Recorded data
shall be used to evaluate or verify design limits or
tolerances.
The following characteristics shall be checked during
visual and dimensional inspections :
(i)
Mass of fuze
(ii)
External dimensions and profile
(iii)
External screw thread
(iv)
Magazine dimensions
(v)
Markings
Criteria for passing the test
All dimensions and other visual characteristics shall
comply with the requirements in this specification and
the design drawings.
4.2.2.2
(b)
(c)
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4.2.3
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4.2.4
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(c)
Humidity test
No separate test is required for high humidity according
to MIL-STD-331B, provided the temperature humidity
cycling test is done. As an alternative the test may be
done in accordance with MIL-STD-81 OE, Test Method
507.3, Procedure I or II.
Criteria for passing test
The fuzes shall be safe and function within specification.
The criteria shall be based on visual inspection and
dynamic performance parameters.
(d)
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(e)
(b)
Rain Test
The fuze shall be subjected to a rain test, when
assembled to the round. (MIL-STD-331B, test may be
used as a guide). A water spray shall be directed at the
rounds for 1, 5 h at a water flow rate of at least 1 200 1/h.
The fuzed round shall be conditioned to at least 45C
2C for 4 hours, before being placed under the spray.
Criteria for passing test
The fuze shall be safe and function within specification.
The fuze shall not function during the test. The fuze
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(d)
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;~~
~ASCHE~
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(c)
(d)
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(e)
4.2.5
Dynamic Tests
(b)
(b)
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(b)
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(b)
Blinds and
(b)
Blinds and
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4.3
Documentation Audit
4.3.1
Design Review
A design review shall be held to evaluate the design and/or test results
to determine whether the desired performance characteristics have been
met.
4.3.2
Documentation Status
Applicable documentation for the product baseline shall be reviewed for
content, correctness and for conformance to the applicable
specifications or requirements listed in the contract or order.
4.4
4.5
The qualification test specification shall be structured in such manner that the
stated values for reliability are achieved. Quantities tested during design
qualification shall take cognisance of applicable test results obtained during
development, to avoid unnecessary duplication of tests. Reliability figures
obtained at the end of the design qualification, shall be incorporated into the
product specification (Type C2) for the fuze.
The functioning tests shall also be performed to improve reliability through the
identification, analysis and correction of failures and the verification of the
corrective action. Where possible the functioning tests shall be structured in
such a way that the following four elements are addressed :
(a)
Safety requirements
(b)
Performance requirements
(c)
Environmental conditions during use
(d)
Time requirements
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4.6
A.
B.
C.
D.
E.
N/A
Verification Method
Inspection/Measure
Demonstrate
Test (Static/Dynamic)
Design Review
Calculation/modelling
Not applicable
DOCUMENT: 5270-000000-115001
Test Category
Development phase
2.
Pre-qualification testing
3.
Design qualification testing
Reliability tests
5.
System testing
1.
4.
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_j
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( 1 page)
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5.
6.
NOTES
6.1
Reviewing Authority
Designs which meet the requirements of this specification, or which operate on
new principles for each new application, shall be presented to the Naschem
Program Manager, Armour Systems and to the Technical Committee for a
safety evaluation and certification of compliance.
6.2
Standardisation
Existing items and components must be used as far as possible to increase the
level of standardisation between products.
6.3
Abbreviations
MRI
TBD
DA
HE/T
HES
SANDF
URS
EIF or OIF
IIF
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Figure 1
I
FEATURE
FUNCTION
I
4
L-----------------------~~------------~~-*-F_U_Z_E_T_O_R_a_U_E_D_IN_T_O_S_H_E_L_L____~
1
*BORE SAFE
* RESISTANT TO SHOCK, VIBRATION
*ACCELERATION ACTIVATES ARMING
* ROTATION ACTIVATES ARMING
LAUNCH OF PROJECTILE
I
* MUZZLE SAFE
* INSENSITIVE TO RAIN
* AIR BURST SAFE
* DETONICS TRAIN IN LINE
* FULLY ARMED
PROJECTILE IN FLIGHT
1
PROJECTILE REACHES TARGET
.I
I
PROJECTILE MISSES TARGET AND
FUZE IMPACTS ON GROUND OR SOME
OBSTRUCTION
I
DIRECT
IMPACT
I
GRAZE
IMPACT
DIRECT
IMPACT
GRAZE
IMPACT
I
PRIMARY LETHAL EFFECT OF
WARHEAD ON TARGET
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The following table lists a classification of failures as a guide to the value system and
sentencing conditions :
CHARACTERISTICS I FAILURES
:No.
1.
1.1
1.2
1.3
1.4
1.5
1.6
SAFETY
Fuze detonates in the barrel or before 20 m outside
Marking missing or illegible
Marking misleading
Fuze breaks up on firing
Fuze functions on hessian or cardboard target
Rapid fire cook-off (pre-ignition)
2.
2.1
2.2
2.3
2.4
2.5
2.6
FUNCTIONING
Fuze does not arm between 20m and 60 m outside the barrel
Fuze does not function on impact at the target
Partial detonation of the fuze/warhead
Delay action time is too short or too long
Detonic train malfunction
Fuze functions in flight (trajectory burst beyond 60 m)
Table 2
CLASSIFICATION
CRITICAL MAJOR MINOR
X
X
X
X
X
X
X
X
X
X
X
X
Classification of failures
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--------------------------------
APPENDIX 8
Calculations for Low Cost Fuze
(41 pages)
VERTROULIK
CONFIDENTIAL
GPa :=PaUf
msec :=sec] o
rpm:
27rrad
60sec
2. GENERAL VARIABLES
a all:= 235MPa
-r all := 115i\dPa
Pall :=2820kgm
a al2 := 240i\;fPa
al2 = 120lv1Pa
Pal2 =27IOkgm
a gfn : = 200MPa
gfn = 751v1Pa
a nylon = 67-lvfPa
nylon = J01UPa
p nylon = 1180 kg m
-density of nylon 66
- yield strength of brass CZ I 2 I
a br := JJOA!Pa
-r br . = 55A1Pa
Pbr :=8200kgm
p st := 7800kgm
- density of steel
-yield strength of steel 070M20
a st := 359lv1Pa
st = JSOMPa
Pch6 =1530kgm
p pyro = 1600 kg m
-r ss : =242N1Pa
E ss := 193GPa
dss := 965lvJPa
G ss := 70.3GPa
a min:= JOOOg
APPENDIXB
PAGE 1 OF41
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a max :=25000g
a air:= lOg
;..t:=0.35
tal := O.lnnn
to/large.;= 0.2111111
w :=23000rpm
w min
:= 3000rpm
a gl := 2000g
a gr := JOOOOg
APPENDIXB
CONFIDENTIAL
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3. COMPONENT DIMENSIONS
The important dimensions on every component are identified and declared as variables
3.1 Body
=~
~
~
(~
l~
N
'\
1\
I'I'-
:;;
'-=
jJ
bl := 18.4mm
b2 := 37.4mm
b3 := 15.3mm
b4 := 42. 0111m
b5 := 49.5mm
b6 := 47.4mm
b7 := 20.5mm
b8 := 39. 7mm
d2 := 5.61/1111
d5 := 2.551/11/1
d6 := 2.0111/Jl
d9 := 1.21111/1
dl 0 := 2.351/1111
d3 := JO.Om111
d4 := 3.85mm
d7 := 5.0mm
d8 := 2.0mm
~ m9
~ _ _ ~t
~YJ
I.
__L
dw3
dwl := 1.5mm
dw2 :=2.5111111
dw3 := 8. 7-nun
.I
APPENDIXB
CONFIDENTIAL
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PAGE3 OF41
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c1 := 7.4mm
c2 :=5.5mm
c3 := 18.8mm
c4 :=5.3mm
c5 := 9.8mm
c6:=3.0mm
c7 := 1.5mm
c8 := 14.8mm
c9 := 10.3mm
clO := 6.8-mm
ell:= 2.0mm
3.5 Nose
n1 := 12.9 mm
n2 := 74.5mm
n3 := 15.0mm
n4 =10. 0111111
n5 := 35.0111m
n6 := 6.85111111
n7 := 54.1mm
n8:=50nun
n9=6.3mm
sp1 := 10.0mm
sp2 := 39.45mm
sp3 := 3.95mm
sp4 := 6.8mm
sp5 := 11.6-mm
sp 7 :=5.8-mm
sp8 := 6.9mm
APPENDIXB
CONFIDENTIAL
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- ----------------
---------------------------------------
PAGE40F41
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3. 7 Bqoster Cup
bel
bel := 34.5 mm
bc2 := 42.lmm
bc3 :=31.6-mm
bc4 := 2.0mm
..,.
u
.0
1j
//
bc2
~.-------=~----~
3.8 Rotor
ro1
ro7
ro4
ro3
rol := 14.7-mm
ro3 := 8.0mm
ro4 := 4. 8-mm
ro5 := 4.lmm
ro6 := 7.4mm
ro 7 : =1 0.2mm
ro cogx := -1.536mm
ro cogy := 1.538-mm
ds 1 := 6. 7mm
ds2 := 6.3mm
ds3 := 10.2mm
ds4 := 2. Omm
ds5 := 0.18-mm
ds6 := 4.6mm
ds 7 := 4. 6mm
DOCUMENTNO.: 5270-000000-715001
APPENDIXB
CONFIDENTIAL
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CONFIDENTIAL
wl := 4.3111111
w2 :=4.2-mm
-]5?
wcogx. -mm
._
w cagy:= 5. 73-mm
(w
w dist = 6.0Jmm
w2J
(w cagy)
( 1' + atan[-__i:>_
\w cogx
w3 :=9.5-mm
-from solids modeling
w cog= 5.93mm
- diameter of shaft
rsl :=21.6-mm
rs2 := 4. 0111111
APPENDIXB
CONFIDENTIAL
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CONFIDENTIAL
rll := 2.0mm
r/2 :=3.0mm
r/3 :=3.9mm
r/4 :=3.8mm
rl5:=2.4mm
rl6:=1.8mm
3.14/nsert
i1 := 47.0mm
i2 := 9.4 mm
i3 :=9.8mm
i4 := 14. 6111111
i5 :=2.4mm
i6 := 15.0mm
i7:=12.0mm
i8 := 16.8-111111
i9 :=5.6mm
il 0 := 8. 2m111
i 11 := 4. Omm
APPENDIXB
CONFIDENTIAL
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CONFIDENTIAL
4. MASS CALCULATIONS
4.1 Detonators
M 603 := 0.3gm
Ai 563 = 0.5gm
.=
. [ bc3 7l' be:I _ (bc3 - be4)- 7l' bcl
be Pall
4
4
M be =46.02gm
_
(spl;rsp2
spl;rsp3 \
A,J sp -pall
4
4
}
1H sp =34.12gm
4.4 Rotor
?
j\;f ro
p alrro77l'roT
- - - - - - -
M ro
= 5.-17 gm
(estimated)
M r = 6. 72gm
(excluding detonator)
i\fr0 =7.22gm
...
+ [ e6- to! small- (e7 + to! small)} (e8- to! small)2 ...
2
7r
2
2
AJ, cmax = P a/24 ( c3 + tal- ( cl + to!))- (c-1 + to! small) + [ cJ + to!- ( c6 + to! small)} ( c5 + to/) ...
1.98gm
A/ em ax
DOCUMENTNO.: 5270-000000-715001
= 2.18 gm
APPENDIXB
CONFIDENTIAL
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AI cmean :=
A! cmean =2.08gm
2
dlOdfl- d8-d7-d6]- (P br- p pyro)5[ (d1- dlO- d6)d5 ] ..
+.Al603
jl.,f delay = 5.17 gm
?
to /) (dsl- to!/
:=P br Tr (ds_4
t-
[c as:>- to
J
/)
...
2
2
._
?
(dslt-to/) + [ (ds3t-tol)- (ds4t-tol - ds5) sm(ht-1)
.
,.,
] (ds4t-tol) ...
Mdsmax-PbrTr
(ds-t-tol)
4
2
2
'
12
+ '
ds 7- to! small)
- ( ds6- to!)- - - - - 2
j'vf dsmin =
...
\ i
i.43 gm
A! dsmax = 1.68gm
M ds =J.56gm
.
bel- 0.2mm j'vf pellet . =p ch6 ( bc3- bc4)- Tr
2
J\
(
M pellet= 41.85 gm
APPENDIXB
CONFIDENTIAL
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PAGE9 OF41
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CONFIDENTIAL
M shaft = 2.12 gm
lvf w :=5.15gm
Mb
= 289 gm
4. 12 Fuze Nose
(estimated)
dw3)
=p br:r-dwl [ (2
- (dw2)
2
2
]
Al dw
0.67gm
4.13 Springs
lvf dspring := 2gm
\d cspring = ]gm
(estimated)
4.14/nsert
M i = 41.81gm
APPENDIXB
CONFIDENTIAL
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PAGE 10 OF 41
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CONFIDENTIAL
?]
7r [
jyf rl := P a/2-
r/)- r/T + (r/4- r/) )rlr- r/6-r/7
4
M rl
= 0. 055 gm
---------
------------
APPENDIXB
CONFIDENTIAL
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PAGE 11 OF41
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5. BEFORE FIRING
5.1 The Delay Element is not allowed to touch the pyrotechnics in the Striker
Cup
This may cause the pyrotechnics to cmmble during vibration due to the physical contact with the
Delay Element.
y
- distance of the seating surface of the Graze Wing below the centre of the Wing Shaft
yy
- approximated dimension of y used to calculate y
pyro
- minimum distance between the pyrotechnics and the top of the St:J.iker Cup
yy := 1mm
Given
7
wr + wr=_w- +
i2-
2c9)
The radii of the Graze Wing tip and the cup seating position is equal
y mean = 4.25 mm
y mean := Find(w)
Maximum and minimum values ofy:
Given
9
c - to! small)
(w1- to! small) + (w2- to! small) =yy + I2 + to! small2
2
y min : = Find(yy)
y min= 4.07mm
y max= 4.43mm
(i 4 + to! small)
x:~: min :=- Y max+ (i 4 - to! small)
xx max
= 10.58 mm
xx min
= 10.12 nm1
APPENDIXB
CONFIDENTIAL
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PAGE 12 OF 41
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CONFIDENTIAL
Minimum distance between the pyrotechnics and the top of the Striker Cup:
pyro := (dl +to/)+ (dwl +to/ small)- (nl- to/)- (bl- to/)+ xx max+ ( c7 +to! small)
pyro = 1.28mm
Choose pyro :=J.4mm
(toleranceO.lmm)
2 0)
M c =2.32gm
5.2 The Striker Cup must penetrate the Rotor to prevent the Rotor from
arming
pen
pen min:= (c3- to/)- (c7 +to! small)- xx max- (b3 +to!)+ (ro7- to/)
pen min= 1.27mm
pen max : =(c3 + to!)- ( c7- to! small) + y max- (b3- to!)+ (ro7 + to!)-
pen max = 2. 43 mm
5.4 The total length of the fuze must not exceed 151.6mm
l
I:= (n2+ to/large)+ (b3 +to!)+ (spl + tol) + (bc3 +to!)+ (bl + tol)
APPENDIXB
CONFIDENTIAL
VERTROULIK
l = 150.4 mm
PAGE 13 OF41
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CONFIDENTIAL
5.5 The nose length of the fuze must not exceed 95.5mm
I
xx .
.x-x
sp2- to!_
,
)_ (. ,
)
2
(sp4 + to! small
I o~ + to! small
= 0.52mm
= 0. .f nun
5. 7 The total mass of the fuze must be between 600 grams and BOO grams
This restriction is due to the mass of the present fuzes used. If the fuze mass is out of this range, problems
could be encountered with projectile stability.
Af fuze := M b +Afro + Af ds + i\1 cmean + M pellet+ 1\1nose +AI delay+ M be+ iH sp ...
+ 3 (.A'f shajt+Af w) + M i
1\.l fuze= 640.6 gm
5.8 The Graze Wing must overlap with the nose to prevent the Delay Element
from touching the pyrotechnics during a drop on the nose.
x
x .=
x
[ .
= 1. 7 mm
APPENDIXB
CONFIDENTIAL
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PAGE 14 OF41
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CONFIDENTIAL
5.9 The Graze Wing must fit in under the protruding part of the Nose.
x
x := ( bl- to!)-
x = 0.15mm
( w3 +to!)
5.10 The Rotor Stop Pin diameter must be small enough to allow assembly.
drsp
d rsp =3.92mm
d rsp -3?
.- -mm
Choose
5.11 The Rotor Locking Pin must always Jock the Rotor in the armed
position.
x
e := atan (
- atan
+ 180deg-
- 1:>deg ...
e = 7deg
--;=.==========================
2" (sp5- sp-1- to! small/+ (sp6 + to/ small)
5.12 The Rotor Stop Pin must allow rotation of the Rotor
x
x .-
x = 0.02mm
- (ro2 + to!)
must be positive
DOCillviENTNO.: 5270-000000-715001
APPENDIXB
CONFIDENTIAL
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PAGE 15 OF41
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CONFIDENTIAL
F = 11 0 newton
I= 1.27mm
6.1.2 The thread on the Booster Cup must be strong enough to support the Booster Pellet and the Rotor
1
during set-back
- minimum length of catching tluead
1H = 87.86 gm
4.56 '111111
6.1.3 The wall thickness of the Body must be able to withstand set-back
d
- maximum diameter of the thread in the Body
(b - t~ large)'
6
=,,,I
'
F_
nast
_ _
d :=r2
= 46.38 mm
b4 = 42 mm
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 16 OF41
~----
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CONFIDENTIAL
6.1.4 The pressure surface of the Support Plate on the Booster Cup must be able to withstand set-back
a
1\tf
-tensile stress caused during set-back due to the mass supported by the Booster Cup
- effective mass which the Booster Cup must support
a:=--------------------~--
a=39A!Pa
6.1.5 The Delay Element must not pull out of the Nose during set-back
r - shear stress experienced due to set-back
r.-
d2rcd3
r nylon= 30A1Pa
r=26MPa
r gfn = 75 1\dPa
6.1.6 The Nose wall thickness above the Delay Element must be able to support the mass of the Delay
Element during set-back
a -tensile stress due to set-back
a:= (Ai delay i- A/ ds + JJ dw + Al dspring) a max
7l'
.
' (n4 +to I r'
(n3toft4
a nylon = 67 A!Pa
a=24MPa
6.1.7 The disc under the Striker Cup must be thick enough to support the Striker Cup on set-back
A safety factor of 2 is incorporated to compensate for the spring and the pyrotechnics.
Shearing on outer diameter:
r := 2 (1\t/ cmax + 1\tl cspring) a max
1r (
r=18MPa
DOCUMENTNO.: 5270-000000-715001
r st = 180 1\tJPa
APPENDIXB
CONFIDENTIAL
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PAGE170F41
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CONFIDENTIAL
Tf (
~=
JJAlPa
~ st =
180AlPa
~=
~:=----
2n(w;lr
20JAlPa
~ ss =
242 A!Pa
6.1.9 The support disc of the Rotor must contain the M563 detonator on set-back
The suppmt disc can shear on the diameter of the detonator
-outer diameter ofM563 detonator
d det .= 3.6mm
The force due to set-back is:
F s = 122.58 newton
Fs
~:=--
~=27-1\JPa
A det
~ br=55MPa
- approximated
a nylon = 67 lv!Pa
a=59A!Pa
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 18 OF 41
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CONFIDENTIAL
1\;f
a nylon= 67lv1Pa
topa max
a= 30AfPa
CF gfn
= 200lv1Pa
4
CF
A
should be less than
a= 24'1\4Pa
a a/]= 240AiPa
A..J em ax a max
-r= 12MPa
-r:=-----
-r a/]= J:!OMPa
- - -
-------
APPENDIXB
CONFIDENTIAL
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PAGE 19 OF 41
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CONFIDENTIAL
osc
p sc
kdsc
Dm
Dw
Na
r0
Ls
Set Vmiables:
d. 6.22mm
b - 6.68mm
b :=xx: max+
I:= c7 + 0.2111111
I - 1. 7 mm
r.=c7- 0.3111111
r- 1.2 "111111
h:=3111
Ne :=2
D 1/l
._ c8+ c5
.----
Dm - 12.3 mm
2
u :=0.8
asc :=1400g
APPENDIXB
CONFIDENTIAL
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PAGE20 OF
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CONFIDENTIAL
Calculations for effective mass of filled Striker Cup supported by the spring:
Dw :=1mm
Iterate with wire thickness and number of coils to include spring mass:
Al scspring := ,/. (
Na :=1.8
~v) 2. Dm (Na + Ne )- p st
lvl scspring
2
+ 1Vl em in
lvl scspring
2
+lvl cmax
i\J scmean = 26 gm
Spring Calculations:
Forces:
The friction force of the Wing pressing onto the StJ.iker Cup due to set-back is:
=----____;~
F min := uF max
min:
o min = 3.83 mm
The spring must be long enough to enable the Striker Cup to pull out of the cavity in the rotor.
o test := ( b 1 + to!) - ( i5- to!) - (c6- to/ small) + ( n1 + to/) - (dw 1 - to! small) - ( d1 - to!) ...
+(c2- to!)
o test= 11. Jnm1
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE21 OF
VERTROULIK
CONFIDENTIAL
o sc = 13.2mm
p sc = 13. 7 mm
Spring stiffness:
F~n+Fm~
kd sc :=
0
kd sc = 2560newtonm
sc + p sc + 21- 2d
K := 1.1
8 .K
. +F
mzn
max. Dm
2
Dw:=
Dw = 0.93 1m11
:rr dss
Choose:
Dw := 1mm
. C:=Dm
Dw
K .= 4 C - 1 + 0. 615
4C- 4
C
K = J.J]
:rrDw
-r 0 = 888 },;fPa
Shear stress at seated Striker Cup condition:
0
- 8KDmkd sc [
Os .-
sc + p sc
- [ (cl- to/)- (c6+ to/ small) J
2
-r Os =824.MPa
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE220F41
- - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ____j
VERTROULIK
CONFIDENTIAL
Note that if these stresses mentioned above are too high, the stress at n
(energy taken up by the spting >= .Nfscmiwg.h) could also be considered:
t)
n .- o sc"
d) 2
F min
+ (o sc-
sc-
F maxn -~----~---.d
0 sc+1
8K-F maxnDm
!'On= 1105MPa
!'On:=
Number of coils:
Na = 1.84
Na.8kd sc C
Solid height:
Ls =4.07mm
Ls :=Dw(Na+Ne+ 0.23)
mustbesmallerthan
d-l=4.52mm
ID = 11.3 mm
OD :=Dm+Dw
OD = 13.3 mm
c5 = 9.8 mm
a sc + P sc
2
)
- L test kd sc
Sununaty of results:
Na =1.84
0
sc+ P sc
------- = 13.45 mm
Dw
= 1 1mn
Dm = 12.3 mm
2
o sc = 13.2 mm
!'
o = 888 1\JPa
L s = 4. 07 nun
= 9.117mn
b + pen 1110x
!' dss
d- l = 4.52mm
= 965 MPa
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE23 OF41
VERTROULIK
CONFIDENTIAL
L test = 6.5 mm
F test= I 7. 79 newton
6.2.2 The Stril{er Cup must have enough moving space to allow arming
and
2. I 5 mm
( b3- to!)+ x.x min- ( c3 + to!)- (ro4 + to!)+ ( c7- to! small) = 2.97 mm
and
and
x.x min- (cl +to! small)+ (c7- to/ small)- (i5- to!) = I.82mm
l + to! = I.8 mm
6.2.3 The Striker Cup mll)' not pull out of the cavity in the Rotor after set-back and before pyrotechnic
burnout
x
- distance of Striker Cup penetration in the Rotor
'
x min := ( c3- to!)- (pyro + to!)+ ( di- to/)+ ( dw I - to! small) - (n1 + to!)- ( b3 +to!) ...
~- "111111
x min = 0..:>)
x max:= (c3 +to!)- (pyro- to!)+ (di +to!)+ (dwi +to! small)- (ni- to!)- (b3- to!) ...
+ ( ro 7 + to!) - ( b I - to!)
x max = 1.85 mm
6.2.4 The Striker Cup may not touch the Rotor on set-back
x
- minimum distance between the striker tip and the Rotor
x := (- ro4 - to!) + ( b3- to!) + (i5 + to!) + ( c 1 + to!) - ( c3- to!) ...
2
x =I. 02 mm
(
tan 30deg-2-
1f' rad
-(ell+ to/)
360-deg
DOCUMENTNO.: 5270-000000-715001
PAGE24 OF41
APPENDIXB
CONFIDENTIAL
VERTROULIK
---------
VERTROULIK
CONFIDENTIAL
Variable declaration:
kd sc = 2560 newtonm
}vi scmean =
26 gm
i 2 = 9.4 '111111
. (i4- i3")
~
e2min .-3:Jdegasm --~W:J I
e2min = 2.65deg
i4-
:= (0 sc + p sc) - ( b + d)
y 0 = 7 'IIIII/
DOCUMENTNO.: 5270-000000-715001
APPENDIXB
CONFIDENTIAL
VERTROULIK
-----------
PAGE25 OF 41
VERTROULIK
CONFIDENTIAL
F wsb = 1262.61newton
The torque experienced by one Graze Wing due to set-back is calculated from the torque developed by
the mass of the Graze Wing minus that due to the opposing spring force and friction on the shaft.
/O~---~~----~~----~
T wsb(e 2)
5 f-
oL---~IL-__--~1----~
0.5
82
Striker cup
The Striker Cup with the pyrotechnics will experience a set-back force, F scsb
Due to set-back of the Graze Wings, they will tend to hold back the Striker Cup. The hold force will
apply only until the Suiker Cup has moved down, thus the hold force applies only for an angle of
82rnax From the developed torque and friction coefficient, the hold force is
- Twsb(e2)
F j1 sc ( () 2 ) - fJ
Y mean
sc( ()]max)
F 11
= 114.58 newton
The Suiker Cup Spring will also oppose the movement of the Striker Cup.
F ssc(y
sc) := kd sc'Y sc
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE26 OF41
VERTROULIK
CONFIDENTIAL
24~--------,r---------,
F,chc)::~
~ ~
18/
16L-------~'--------~
0.007
0.009
0.008
sc
The resultant force on the Striker Cup varies with the ve1tical displacement of the Striker Cup and only
applies for:
506
~' ."'-..
I"~I
"""
502 '----'-----'------"---'
0.007 0.007
0.008
0.009 0.009
y sc
At
Y sc .=y 0 + c 7
y sc =8.5 mm
the Striker Cup had moved away from the Graze Wing tip,
Y sc :=y 0 + c 7 ,y 0 + c 7 + O.lmm .. y 0 + I
F sc(y sc) :=F scsb- F ssc~v sc)
617r---~---.-,--.
616'----..l.------'------'
0.009
0.009
0.009
0.009
y sc
PAGE27 OF41
APPENDIXB
CONFIDENTIAL
VERTROULIK
- -
_ _ _ _ _ _ _ _ _ _ __j
VERTROULIK
CONFIDENTIAL
F sc(6.2mm) =622.48newton
F s/9.2mm) =6I4.8newton
The mass of the Striker Cup is enough to move it through the necessary 4 mm to allow the Graze
Wings to open and position themselves on top of the Striker Cup. From the opposing forces it is
possible to detennine the amount of set-back necessary for this action to take place. The maximum
total opposing force for the two conditions must be evaluated. For the first condition consider the
first 1 mm displacement of the Striker Cup.
t)
F scop 2
= 22.27newton
F scop2
a ._
____
...:___
1\I
a =872.28g
scmean
Ne
Dm
Variables to be Calculated:
Fmin
- minimum spring force at arming spring height (d-l)
Fmax
-maximum spring force at mming spring height (d-1)
o cis
- minimum free length of spring
- maximum free length of spring
p cis
kdcis
- required design spring stiffness
Dm
- mean diameter of spring
Dw
- wire dimneter of spring
Na
-number of effective coils
- maximum stress in spring wire
r0
Ls
- solid height of spring
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE28 OF41
VERTROULIK
CONFIDENTIAL
AI ball := 14 g111
h ball := 90nml
Variables:
depth - dimension used as compensation for the energy required for igniting the P 1OS
detonator which is calculated later.
depth:= 1.0111111
d := (n5- to/)- (nl +to/)- (ds2 +to/)
d = 15.5 '1111/l
b = 16.1 '1111/l
r = 4. 7 mm
l := (n5 +to/)- (n1- to!)- (ds2- to!)- (ds3- to!)- (dw1- to/ small)+ depth
5.55 mm
h :=3.0111
ll
:= 0.8
Ne :=2
Dm := n6- 1.5111111
Dm = 5.35 '111111
2 (Dw) Dm(Na+Ne)-pst
AI dspring :=~r.
._
Dw:=0.7J.mm
Na:=7.3
M dspring
M dspring = 0.48 gm
A1 111 in
1. 68 gm
._
Af dspring
Af max -J\.! dsmax +
2
1\f 111 ax =
J.92gm
Spring Calculations:
Forces due to set-back:
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE29 OF41
VERTROULIK
CONFIDENTIAL
ds:
+ 2M 1110x-g-h(d-l)
The spring must be long enough to support the striker before firing:
o ds =55.17mm
b = 16.1mm
mustbelargerthan
o ds :=b+ 1mm
o ds = 17.1 mm
p ds := o ds + 0.5mm
p ds
= 17.6mm
Wire diameter:
8 K
. +F
nun
max. Dm
Dw:=
Dw =0.63mm
7Z' '"dss
Dw .= 0. 71mm
Choose:
Dm
Dw
4C- 4
K=I.2
8KF maxDm
'"o:=-----
-r O = 7-18MPa
nDw3
Note that if this stress is too high, the stress at n (energy taken up by the spring>= 1\fscmin.g.h) could
also be considered:
+ (o ds-
d)
F min
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 30 OF 41
VERTROULIK
CONFIDENTIAL
- (o
8-K-F maxnDm
"On:=-----;r/fi/
.- dss
965 MPa
Spring stiffness:
F min+ F max
kdds :=
kd ds = 1999 newton m
ods+Pds+2l-2-d
-1
Number of coils:
G ssDw
Na.----3
8kddsC
Na = 7.3
Solid height:
must be smaller than
L s = 6.6 mm
L s :=Dw(Na+ Ne)
ID :=Dm- Dw
ID =4.64mm
OD :=Dm + Dw
OD = 6. 06 .IIIII/
n6 = 6.85 mm
Summm-v ofResults:
Na
7.3
Dw = 0. 71mm
L s = 6. 6 1m11
= 4. 64 mm
OD=6.06mm
ID
.- o = 748MPa
o ds
p ds
=
=
17.1 mm
17.6 mm
Dm
ds+Pds
- - - - = 17.3J nnn
= 5.35 mm
deptlr-kd ds
E :=F mindepth+ - - - 2
'-------
------
------------------------------
0. 0 14-joule
APPENDIXB
CONFIDENTIAL
VERTROULIK
E 603
0.012joule
PAGE31 OF41
-------------------------------------------"
VERTROULIK
CONFIDENTIAL
Li rl = 5 mm
x := 1.6mm
Lfrl := 7mm- (r/5- r/6) + x
Lfr1 = 8 mm
Dw rl := 0.35-mm
Dm rl = 2.48 mm
Dm rl := r/2- 1.5Dw rl
N a :=8.3
Dm rl
c = 7.07
c --Dwrl
Ls rl :=
(N a+ 2.5)Dw rl
Ls rl = 3. 78 mm
k d = 1048 newtonm 1
- 4. c - 1 0. 615
K .
+-4C- 4
C
K = 1.21
s
r s = 86Jlv1Pa
spring rate
-Wahl factor
:- 8Kkd"(Lf,.f+0.4mm-Lsrt)Dm,.1
rcDw rl
ID :=Dm rl- Dw rl
ID = 2.13 1mn
OD := Dm rl + Dw rl
OD = 2.83 mm
pAirr9mmoF =J.Olnewton
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE32 OF 41
VERTROULIK
CONFIDENTIAL
= 2. 72 newton
Summarv of results:
N a =8.3
Dw rl = 0.35mm
- wire diameter
= 2.48mm
Ls rl = 3. 78 '111111
- mean diameter
Dm rl
- solid height
OD
ID
Li rl-
= 2.83 mm
0.5111111
= 4.5 '111111
= 2. I 3 '111111
r s = 86! lv!Pa
Lfrl
8 '111111
Li rl = 5 mm
k a (Lf,.z- Li rl)
=3.14 newton
7.2 The centre of gravity of the Rotor must enable the turning of the Rotor
during spin in such a way as to align the detonator.
The following variables are used in the Rotor dvnamics calculations:
A -sectioned area of Rotor Shaft
-radius fiom fuze centre line to cog of Rotor
rcog
ay
Fe
!,.
yield strength
-force tluough cog of Rotor
- friction coefficient between Rotor and Rotor Shaft
Ffr
Tfr
Ttot -
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 33 OF 41
VERTROULIK
CONFIDENTIAL
Variables:
r cog:= 5.6mm
-j
rocog=2.17mm
Calculations:
The centrifugal force through the centre of gravity of the Rotor is:
F c = 3.99 newton
Losses due to friction:
The friction force between the Rotor and the Rotor Shaft is calculated from the centrifugal force. Although
this force is not applied through the centre of the Rotor Shaft, the enor is expected to be very small.
The fhction force is:
F fr
1.4 newton
T fr
0. 0028 m newton
The Rotor Locking Pin pushes onto the Rotor causing a thction force.
The ti"iction force is:
F rl = 1.1 newton
The torque due to this force is:
T rl
0.0075m newton
In flight the Rotor is pressed onto the top of the cavity due to deceleration caused by air friction.
The force due to this deceleration is
F t = 0. 71newton
d 1 := 7-mm
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE34 OF 41
-------------------
VERTROULIK
CONFIDENTIAL
T t =
.
F pd
t
t
T t = 0. 0009m newton
Required Torque:
The centrifugal force is applied at a distance of ro cog = 2.17 nun fi:om the centre of the Rotor.
The torque due to spin is:
T :=F cro cog
T = 0.0087m newton
VF:= __T__
VF=0.78
T friction
7.3 After pyrotechnic burnout, the Striker Cup must not pull out of the Rotor
cavity in the Fuze Body
The Striker Cup provides the stop for the Rotor in case the set-back mechanisms are prematurely armed.
This prevents the Rotor i):om swinging the wrong way round out of position.
x
-minimum distance of penetration of the Striker Cup base into the Rotor
x = ( c3- to/)- ( c2 + to!)+ ( d1- to!) + (dw 1 - to! small) - ( nl +to!)- (bl + to!) ...
+ ( ro 1 - to!) - ( b3 + to!)
x = 0. 75 nnn
-minimum distance of penetration of the Striker Cup Spring seating surface into the Fuze Body
x := (c6- tol)- (c2 +to!)+ (d1- to/)+ (dw1- tol small) - (nl +to/)- (bl +to!)+ (i8- to!)
x = 2.45mm
7.4 The Striker Cup must enable arming on pulling out of the cavity in
the Rotor
x
- minimum distance of the Striker Cup above the cavity in the Rotor after arming
x := (rol- to!)- (ro7 +to!)+ (nl- tol)- (d1 +to!)- (dwl + tol small)- (c3 +to!) ...
+(c2- to!)+ (bl- to!)
x = 1.65 mm
DOCUMENT NO.: 5270-000000-715001
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 35 OF 41
VERTROULIK
CONFIDENTIAL
7.5 The Rotor Shaft must not shear as result of the spin
The shear smface of the Rotor Shaft is:
Fe
A--
A= 0.02mn/
r ss
The minimum required diameter of the Rotor Shaft during flight is:
rs2 = 4 mm
d = 0.14mm
' i.:f-
i3\
~)}tan( If/)
aa = 2.69mm
x :=aa+ (d1- tol) t- ( dw 1 - to/ small) - ( c2 t- tol)- ( n1 + to/)- (b1 + tol) +- (i4- to! small)
must be positive
x = 0.09mm
r drop:= 6111111
Pwater := 1000kgm
v := 900msec
?
?
1
--vF =-p
'" roiJ
3 water=1d
l'
-density of water
-velocity of projectile
4
F=3.0J-J'610 'tle"totl
"
The deflection of the Nose where the Delay Element is attached should not be more than
x =ro1-ro3+b1+nl-dwl-dl-c3+c2-cl1-9tol
X=
1. 7 'IIIII/
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE36 OF 41
VERTROULIK
CONFIDENTIAL
Variable declaration:
a gl := 2000g
a gr := 10000g
kd sc = 2560 newtonm
l'vf scmean = 26 gm
Aiw=5.15gm
i2 =9.4mm
y sc :=5.2mm,5.3mm .. 9.2mm
e2m in = 2. 65 deg
e2max = 75.82 deg
e2 := e2min e2min + 1deg .. e2max
OJ safe
:= 1 OOOrpm
OJ
ann :=25001p111
OJ
mean.-
._OJ arm+ OJ
DOCillv1ENTNO.: 5270-000000-715001
APPENDIXB
CONFIDENTIAL
VERTROULIK
---------~
PAGE37 OF 41
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ j
VERTROULIK
CONFIDENTIAL
F gl :=M wa gl
F gl = JOJ.OJnewton
F gr :=M wa grsin(30deg)
F gr = 252.52 newton
The Graze Wing will tend to rotate clockwise due to the rotational force caused by the spin of the
fuze. The radius at which the cog is situated, increases as the angle B2 decreases fi:om B2max to .
3.------~------~------~
1.5 ....____
I ________...__
I ______,
--~.
0.5
The maximum friction on the shaft is dete1mined from the resultant graze action force, F g' and the
centrifugal force on the Graze Wing, Fwc:
F g =269.5Jnewton
This results in a loss in torque due to the friction:
------------
--------------
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE38 OF 41
VERTROULIK
CONFIDENTIAL
Friction is also caused by the orientation of the Graze Wings. This friction is between the Graze
Wing and the Body.
T bf= 0.459newtonm
The available torque on one Graze Wing is the torque from the graze action minus the fiiction torque
minus the spring force minus the inertia force on the Striker Cup minus the centrifugal force on the
Graze Wing.
The inertia forces of the Striker Cup are,
F scgf=i'vf scmeana gl
F scgl = 51.07newton
The Graze Wing will tend to rotate clockwise due to the rotational force caused by the spin of the
fuze. The radius at which the cog is situated, decreases as the angle 82 increases from min to
e2
e2max
r(e 2 ) :=i2+wcog"cos(e 2 )
The centrifugal force decreases in relation to the decrease in radius r(8) as the angle
e2
The deflection of the Slliker Cup Spting is cone!ated to the Graze Wing angle in the following way:
l .=
Ycomp(82
1
y camp( e 2min)
1.974mm
y camp ( e 2max)
8.50Jmm
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE 39 OF 41
VERTROULIK
CONFIDENTIAL
The inertia force in the longitudinal direction together with the spring force and friction will generate a
moment on the graze wing.
The total moment on the Graze Wing is
g( 8 2) := [ (F grw cog'cos( 8 2) + F gfw cogsin( 8 2))- Tf- F we( 8 2)w cogsin( 8 2)- T bJ}2 ...
+ (F scgt+ F scs( 8 2) + F scgrP)- (c;- i2)
2
"
(e?)
gsc
~
(e ?)
T
= g .
c9
z2-2
400
k
:--~.,
'~""'
F gsc(B 2) 200
0.5
e2 := 7deg
Given
q__T
dB
(e -?)=Omnewton
APPENDIXB
CONFIDENTIAL
VERTROULIK
- - - - - - - - - - - - - -
PAGE40 OF 41
VERTROULIK
CONFIDENTIAL
emaxtorque :=Find ( e 2)
Zero torque occurs at:
e2
:=40deg
Given
T
g( e2 )=0mnewton
At this stage the distance between the Striker Cup and the Detonator is:
g/
:=---..K
A =2.98mnl
" ss
d
1.95 mm
rs2 = 4 mm
F = 226 newton
6.8mm
F4
r:=--
r= 72.04}v1Pa
tr-rll
APPENDIXB
CONFIDENTIAL
VERTROULIK
PAGE41 OF 41
APPENDIX C
Marketing pamphlet
(1 page)
A concept Low Cost Fuze is presently in development at Naschem. The fuze design is a
totally new concept in fuzes which ensures extremely low cost while still maintaining the
same performance characteristics, if not improving it.
The objective was to develop a fuze with as few components as possible to ensure low
item cost and to decrease the possible causes of failure. The conceptual design is
completed and based on preliminary quotations the following figures can be presented:
COMPARISON OF FUZES
Number of components
Indicative selling price
73
575
15
192
(R)
600
500
400
300
200
100
0
PD M9119Al
A concept demonstration will be held early in 1996. If you are interested in attending,
please contact Herman van den Berg at Naschem (Tel.: 0148-2977151).