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Step1 :- Get the water analysis. See that all analysis is ions are given as ppm CaCO3. You can
not add mg/l as ions and ppm as CaCO3. All ions should be in the same unit.
If not in the same unit ,first convert all ions to ppm CaCO3 and then feed in the analysis shown
below
Water Analysis
Cations as CaCO3
Ca
Mg
Na
K
Fe
Anions as CaCO3
HCO3
190
CO3
0
OH
0
Cl
60
SO4
30
NO3
5
Total cation
280
Total anion
280
Total Hardness as CaCO3( Ca+Mg) 110 SiO2
10
%N a/TC
0.5 CO2
5
T.AlkalinityasCaCO3(HCO3+CO3+OH)
190
EMA as CaCO3 (Cl+SO4+NO3)
95
%alkalinity/TC
67.85714
%weak acids/T.A
5.357143
%Cl
21.42857
%SiO2/TA
1.785714
85
25
140
30
Step 2 :- Decide on a Hardness leakage in the effluent and select the regeneration level
Step3 :- From the regeneration level select the Exchange capacity from the graph or Table .
Using correction factor you get the actual operation capacity
Step 4 :- Calculate the OBR required . OBR output between regeneration is Service flow rate
*time the unit runs. There are many instances when OBR is given by the customer but the flow
rate is not known then OBR/time gives the flow (M3/Hr) If you know the flow feed in the flow
and service cycle duration otherwise feed the OBR .
Step 5 :-Calculate Resin Quantity
Resin quantity = Hardness load (ppm CaCO3)*OBR/ Operating capacity
Step3 :- Decide on thevolumetric flow rate (M3/Hr)
Hourly flow rate
10 M3/Hr
Service Cycle hours
24 hours
Total OBR between Regeneration
240 M3
Step4:- calculate resin quantity
Resin quantity
471.43 liters
Resin quantity
0.471 M3
10
12
120
235.71
0.236
1
0.24
0.500
500.0
0.19625
1.201
M
mm
M2
M
160 gm/L
75.43 Kgs
160
37.71
M3/Hr
Per day
M3/Hr
M3/Hr/M2
M3/Hr/M3
M3
50.96
2
6
30.57
25.45
60
M3/Hr
Per day
M3/Hr
M3/Hr/M2
M3/Hr/M3
M3
Unit
Meter
mm
Sq. meter M2.
Meter
Meter
Cubic Meter
(M3)
Kgs
As CaCO3
M3
M3/Hr
M3/Hr
M3/Hr
Hours
M3/Hr
M3/Hr
M3/Hr
Kg/cm2
Kg/cm2
M3/Hr
minutes
Values
Note
1 There is no Backwash if the unit is upflow.
2 The direction of salt injection is from top to bottom in upflow units.
3 Minimum injection is taken as 30 minutes and regeneration flow rate is calculated on this
basis. Check Step no 11.