Non destructive

Testing
testing

Geschichte von Helling

Dear reader!

Herewith I would like to introduce you to the company

HELLING. The catalogue will give you an insight into
our delivery program concerning equipment, products
and accessories for Non Destructive Testing.
HELLING company was founded in 1863 and has long
experience concerning the European market. Constant
growth and partnership have been contributing to
consequent development of the company and today
HELLING is a leading manufacturer and supplier for
high quality equipment and products for Non
Destructive Testing in more then 39 countries.
HELLING company is a member of German
Association for Non Destructive Testing (DGZfP) and also of Russian Association of Non
Destructive Testing & engineering diagnostics, Czech association of Non Destructive
Testing, Japan and American Associations.
Based on well-developed scientific foundation we design and offer unique testing techniques,
corresponding to world standards requirements.
We hope for long and beneficial co-operation,
Yours faithfully,

President of HELLING

N. Riess

Contents
Penetrant testing
Dye penetrant method (red-white)
Fluorescent method
Penetrant testing systems
Test panels

4
6
7
8

Magnetic particle testing

Magnetizing devices
Stationary test facilities
Demagnetizations
Colored magnetic particles
Fluorescent magnetic particles
Additional products
Reference blocks

11
13
13
14
15
16
18

Black light
Stationary UV lamps
Portable UV lamps
UV-LED-sources

20
21
22

Leak Testing
Bubble method
Hydrogen leak detector
Helium leak detector
Ultrasonic leak detector
Fluorescent concentrate

23
24
24
25
26

Radiographic Testing

27
29
30

Radiographic films

Developing machines
Accessories
Ultrasonic testing
Ultrasonic thickness gauge
Ultrasonic test facilities
Accessories
Auxiliary equipment for weld
inspection
Temperature detection
Delivery program

31
31
32
33
35
40

HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch
Telephone: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de

Penetrant testing (PT), how it works

The penetrant method of non-destructive testing is based on capillary penetration of indicator

liquid (penetrant) into the surface defects (cracks, pores etc.). After intermediate cleaning and
subsequent drying, a developer is applied as a thin, white layer onto the surface to be
inspected. The developer pulls the penetrant out of the surface defects and makes them
visible as coloured, linear or rounded indications. Documentation is possible by means of
adhersive foil, photographic or video techniques.
Penetrant testing systems
Met-L-Chek, Standard Chek, Nord-Test
are reliable in detecting the defects with a
width down to the range of m.
Necessary condition: defects must be open
to surface.
Systems are also used for the leak testing.

The examination of testing

media adequacy is done in
accordance with :
AMS 2644
AMS 2647
DIN EN ISO 3452-2 (3)
ASME

Penetrant inspection can accurately and

easily detect surface defects independent of
types, materials and surface configurations of
the objects to be tested. Other methods of
non destructive testing, can only be applied
for these requirements with restrictions.

Procedure of penetrant inspection.

Precleaning
Mechanically, with brush

By stream process

Degreasing with hot steam

Cleaning with solvent

Predrying
Application of
penetrant.
Dip in bath

Laying with brush

Application by spraying

Application by electrostatic mean

With lint free cloth, water-moistened or a

sponge

With water-moistened brush

Rinse with water

With lint free cloth or sponge,

moistened with a special solvent

Dry in open air

Wipe with a lint free cloth

Blow with dry, clean air

Dry with warm air

By immersion(aqueous developer)

Application from the diffuser /

aerosol (non-aqueous developer)

Electrostatic application(nonaqueous developer)

Application of dry powder developer(

in special cases, e.g. extremely porous
surfaces)

Documentation by adhasive foil

Photo-optical documentation

Documentation by means of video

filming or photocamera

Intermediate
cleaning

Drying

Application of
developer
Viewing under day light or in artificial
illumination min.. 500 Lux (EN 571-1/EN
3059)

Examination of the
surface and
documentation

If using fluorescent penetrant:

Ambient illumination: < 20 Lux
Intensity of UV: 1000W/cm2

Contrast (red-white) method.

Areas of use:
Aircrafts industry, Metallurgy, nuclear industry, Electrical engineering, Engineering, Foundry, Blanking, Shipbuilding, Medicine,
Car production.
Work with materials:
Alloyed and plain steel, cast iron, platings, plastics*, welds, nonferrous metals, products of powder metallurgy, steatite,
ceramics*, other synthetic materials.
*check for adequacy
MET-L-Chek, Standard- Chek & Nord-Test*
Used in temperature ranges from -5 to + 50. In low temperatures (from -5 to + 10 ) it is necessary to increase time of
penetrating. One must take into account peculiar specifications according to DIN EN ISO 3452 part 2 & EN 571 part 1. For
examination in higher temperatures (from +10 to + 175 ) Super-Chek was especially developed..
MET-L-Chek, checked and approved
DIN EN ISO 3452-2, EN 571, KWU correspond to requirements: Lloyd's Register of Shipping, Bureau Veritas, Bureau Central
Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165,
ASTM-E1417, certificated NAVSEA 250-1500-1, RDT & EdF, RCC-
Standard- Chek & Nord-Test examined and approved according to :
DIN EN ISO 3452-2, EN 571, KWU correspond to requirements Lloyd's Register of Shipping, Bureau Veritas, Bureau Central
Hollandais, Germanischer Lloyd, MIL-I-25135/QPL-25135, AMS 2644, ASME Boiler and Pressure Vessel, ASTM E-165,
ASTM-E1417.
Content of sulfur is determined according to ASTM D 516-88, examination of the content of halogens (fluorine and chlorine) is
determined in accordance with ASTM E 165-91, application 2, method A and ASTM E 165-91, application 3.
Example of Nord-Test penetrant system

Remover U87

Environmentally
safe remover on
a solvent base.
Fumes fast.
Doesnt leave
dints.

Penetrant U88
High sensitivity
Easily cleansed with water
Smells slightly
Sensitivity according to:
DIN EN ISO 3452-2
II-level (high sensitive)

Penetrant Red 3000

Ultra high level of sensitivity

Water washable
Doesnt contain AZO-colouring agents
Smells slightly
Testing by luminescent method, by means of
ultraviolet illumination is possible
Sensitivity according to:
DIN EN ISO 3452-2 II-level (high sensitive)

Developer U89

Fine-grained white
powder on a spirit
base ,
Doesnt contain
aroma additives.

Indication of cracks on standard panel 1

(max width of cracks 1,5 m, depth 28,5 m) by use of
NORD-TEST (U87, Rot 3000, U89) system under following
viewing conditions:

1. At day light (500 Lux)

2. At day light (500 Lux) +ultraviolet(1000 W/cm2) illumination
3. At ultraviolet illumination (5 Lux, 1000 W/cm2)

Products are available in aerosol tanks (400 and 500 ml), containers(1; 10 l) and barrels (200 l).

Fluorescent method**

Met-L-Chek
Fluorescent penetrants according to AMS-2644 & ASTM E-1417
REMOVAL METHODS:
A Water washable
B Post emulsifiable, lipophilic emulsifier.
C Solvent wipe removal
D Post emulsifiable ,hydrophilic emulsifier
(17-20%: dip or < 5%: spray, concentrations).

SENSITIVITY LEVEL: 1/2 very low; 1 low; 2 medium; 3 high; 4- very high
DEVELOPER FORMS:

a Dry developer; Use with all the fluorescent penetrants(Type I), Methods A, B, C & D.
b Water soluble type; Use with fluorescent penetrants (Type I), Methods B, C & D.
c Water suspendable developer ; Use with all the penetrants , Methods A, B, C & D.
d Nonaqueous developer; use with (Type I) penetrants , Methods A, B, C & D.
e - Nonaqueous developer; use with (Type II) penetrants, Methods A, B, C & D.
f Special application material.

SOLVENT CLASS:

1 Halogenated solvent remover, use with all penetrants, Method C.

2 Nonhalogenated solvent remover, use with all penetrants, Method C.
3 Special application material used with special application penetrants, Method C.

Typ
e

Developer

Remover Emulsifier

Penetrant

Name

Method
Class/
form

Sensitivity
level

AMS2644
QPL4

FP-900
FP-901

I
I

A&C
A&C

1/2
1

YES
YES

Very low sensitivity, general metal working.

Low sensitivity, general metal working.

FBP-911
FP-921

I
I

A&C
A&C

1
1

YES
YES

Low sensitivity, oil and solvent free.

Low sensitivity, aerospace applications.

FP-902

A&C

YES

Medium sensitivity, general metal working.

FBP-912
FP-922

I
I

A&C
A&C

2
2

YES
YES

Medium sensitivity, oil and solvent free.

Medium sensitivity, aerospace applications.

FP-903
FBP-913

I
I

A&C
A&C

3
3

YES
YES

High sensitivity, all applications.

High sensitivity, oil and solvent free.

FB-923
FBP-914

I
I

A&C
A&C

3
4

YES
YES

High sensitivity, aerospace applications.

Ultra High sensitivity, oil & solvent free.

FP-93A(M)

B, C & D

YES

Medium sensitivity, all applications.

FP-95A(M)
FP-97A(M)

I
I

B, C & D
B, C & D

3
4

YES
YES

High sensitivity, all applications.

Ultra high sensitivity, all applications.

E-57
E-58D

I
I

B
D

NA
NA

YES
YES

Lipophilic emulsifier for FP-93/95/97A(M)

Hydrophilic remover for FP-93/95/97A(M)

E-59
E-59A

I & II
I & II

C, class 2
C, class 2

NA
NA

YES
YES

Solvent remover for all penetrants.

Solvent cleaner / remover for all penetrants

R-502*

II

C, class 3

NA

NA

Special high temperature remover

D-70
D-72A

I & II
I

Forms d & e
Form a

NA
NA

YES
YES

Nonaqueous developer, all penetrants.

Dry powder developer, all Type I penetrants

D-76B
D-78B

I
I & II

Form b
Form c

NA
NA

YES
YES

Aqueous soluble developer

Aqueous suspendable developer

D-702*

II

Form f

NA

NA

Special high temperature developer

**

Available in cans(1; 10 l) and barrels (200 l).

General description

Procedure of fluorescent penetrant inspections.

Precleaning

Drain

Penetration
Emulsification
Water wash
Hot air dry

Wet development

Water removal

Dry development

Hot air dry

Fast drying
development

Penetrant removal

Inspection
(20Lux; 1000W/cm2)

System of the fluorescent penetrant testing.

Present system correspond to requirements of world standards: MIL-I 25135E, MIL STD 6866, AMS 2644, EN 571-1. All
components meet the European requirements on Health, Safety and Ergonomics. The inspection system is basically made of
stainless steel and equipped with first class means for functional control, delivered by producers like Siemens, Rittal,
Weidmller, Festo, Sick, Balluf.

Basic phases of processing:

1. precleaning
2. wash;
3. dry to =1000C;
4. cooling to 400;
5. immersion in a tank with penetrant
6. water wash
7. immersion in a tank with emulsifier
8. post water wash;
9. dry in heater =60 0C;
10. electrostatic application of powder developer.
11. inspection of the sample in a cabin at ultraviolet illumination.

Test panels
Sensitivity of inspection media, quality of intermediate cleaning and control of the whole penetrant
process are determined on reference blocks, i.e. on metal panels with defined roughness and provided
with standardized artificial cracks(defects).
Article No.
Article No.
Article No.
Article No.

127.600.001 - 10 m
127.600.002 - 20 m
127.600.003 - 30 m
127.600.004 - 50 m

Test body JIS Z 2343

Used to determine the sensitivity of penetrant systems and for comparing
two penetrants, one of which can be taken for standard. Consists of two test
panels which are bronze planes 100352 mm , covered with NiCr-layer. In
NiCr-blanket. Crosscut cracks are made, depth of which fits the width of the
NiCr-blanket. (Designed in 4 types 10, 20, 30 & 50 m). The quotient of
cracks width to their depth equals 1:20. Each test-panel has a certificate
according to EN 10204, type 3.1 B, which verifies its aptitude to EN ISO
3452-3. Test-panels with cracks width of 10 m, 20 m, 30 m used for a
fluorescent sensitivity testing penetrant systems. The sensitivity of contrast
penetrant systems is determined by means of panels, depth of cracks in
which - 30 and 50 m.

Reference block 1 (EN ISO 3452-3)

The type 1 reference block consists of a set of 4 nickel-chrome plated panels with
10, 20, 30 and 50 m thickness of plating respectively.
The 10, 20 and 30 m panels are used for determination of the sensitivity of
fluorescent penetrant systems.
The sensitivity of colour contrast penetrant systems is determined by using the 30
and 50 m panels.
The type 1 panels are rectangular in shape with typical dimensions of 35 x 100 x 2
mm Transverse cracks are made in each panel by stretching the panels in the
longitudinal direction. The width to depth ratio of each crack should be
approximately 1:20.
A declaration stating conformance to EN ISO 3452-3 and in line with EN 10204,
Type 3.1 B shall accompany each test block.

Article No. 127.400.001

Test body 2 (EN ISO 3452-3)

The reference block 2 consists of an austenitic base plate, which is chromiumplated on one side and provided with 4 different surface roughnesses on the other
side. 5 star-shaped crack patterns of different sizes are generated in the chromiumplated side by applying a pressure load to the rear side with a ball. The rough areas
are used for control of the intermediate rinse step. The indication on the reference
block gives no suggestion of the indication on the part under test. The user uses the
reference block for the control of inspection material. For checking the rinsability
of penetrants four adjacent areas sized 25 x 35 mm are placed on one half of the
panel with roughness of Ra = 2,5 m, Ra = 5 m, Ra = 10 m and Ra = 15 m. The
defect area is located on the other half of the test surface of the panel. The size of
each defect is determined optically at its maximum diameter using calibrated scales

Article No. 127.550.000

Test panel ASME V

Used for the testing of the penetrants indication sensitivity. Due to the
division of the test panel into two parts, it is possible to compare 2 different
penetrants.
Present test panel is an aluminium plate (805010 mm), divided by a notch
(5021,5 mm), into two parts. Because of a special thermal treatment
ASME panel, there is a uniform crack pattern, which is visible on both sides
of the test panel.

Indication of cracks by using of system

NORD-TEST (U87, Rot 3000, U89)

Article No. 127.100.000

Test panel WTP-1 & WTP-2

Designed to evaluate removability of the fluorescent penetrant. Panel
WTP-2 is a stainless steel panel, measuring 46 inches and 0,090 thick
with two parallel medium rough strips, each 61,5 inches, separated
by a smooth 1 inch strip. The panel is used to evaluate the quality of
removability according to the requirements of MIL-STD-6866 & ASTM E1417.

Article No. 127.700.001 WTP - 1

Article No. 127.700.002 WTP-2

Test panel PSM-5

Present test panel is used for testing the penetrant process in whole.
Test-panel PSM-5 is rectangular,1015cm, width 2,3mm, made from
stainless steel.
The chromium-plated strip on the side contains 5 crack patterns. The
raised, circular or star-shaped crack patterns are arranged according to
their sizes.
The biggest defect becomes visual after low-sensitive penetrant`s
treatment. The smallest defect can hardly be seen even after application of
highly sensitive penetrants. There are no two identical panels. The crack
pattern differs from one panel to another. Test panel is designed in two
models. Both models are designed in accordance with specification PrattWhitney P/N TAM 146040. The panel is not to be used for detecting the
sensitivity of penetrants system.

Indication of cracks by use of FP903 & D70

Article No. 127.800.000

KDS-Test panel
Twin KDS Panel, with the cracked sections side by side, facilitate quick and
accurate determination of relative defect visibility.
Twin KDS Panel, with the grit blasted sections side by side, make
fluorescent background comparison simple.
Twin KDS Panel comes in two models.
Model WW for use with Method A water washable penetrants. Model PE for
use with Method B,C,D nonwater-washable penetrants.
The difference between two models is in crack size. Model WW cracks range
from 1/22 1/6 inches while Model PE cracks range from 1/64 to
1/11inches.

Twin KDS PE

Twin KDS WW

Article No. 127.700.004 Article No. 127.700.003

Comparator UTE-3
Designed for right determination of ultraviolet radiation intensity at workplace
if using fluorescent penetrants.
Used to compare size of pores and comparison board of optical probes with
text according to Jger 1 and Jger 2.

Article No. 127.850.000

Magnetic particle testing

The magnetic particle testing method (MT) is one of the most sensitive, reliable and productive NDT-method for
surface inspection of products from ferro-magnetic materials. The method is based on the attraction of ferromagnetic particles by force of leakage flux like cracks, laps, leak of fusion, pores which appear above surface
defects after adequate magnetization. MT can be used for surface defects (open to the surface) and under certain
conditions for detection of near-surface defects. Higher probability of detection is given, when the direction of a
defect is perpendicular to the direction of the applied magnetic field. The smaller the angle between defect and
field direction the weaker the indication

10m

Microscope imaging of cracks

Magnetic field direction

Cracks indication by fluorescent T method

Magnetic Particle testing is used in almost every industry branch:

metallurgy, machine building, aircraft building, shipbuilding, during production in steelworks, at pipe
installation), electric power and chemical machine building, Means of transportation (aircrafts, rail cars,
vehicles).
Magnetic Particle testing procedure consists of the following: 1 Preparation of the items` surfaces of the test
objects for testing, 2 magnetization of the object, 3 application of magnetic particle suspension onto the test
object 4 Testing of the object, 5 demagnetization.
Circular, longitudinal and combined magnetization are used for MT. There are a lot of magnetization schemes,
some of which are shown below.

Circular

10

Longitudinal

Hand magnetizing tools

SERIE

UM15

Art.-Nr.
Pol distance
(mm)
Pol magnetizing
area (mm)
Outer
dimensions
(mm)
Tangential
fieldstrength
A/cm (DIN
54131-2)
Connecting
cable (m)
Voltage V
Protection class
Pull of strengtht
9934-3; 2002
(N)
weight (kg)

UM5

UM9

HANSA-230

UM10

UM8

UM 5

UM 8

UM 9

UM 10

UM 15

crossyoke

131.002.018

131.002.020

131.002.024

131.002.026

131.002.028

131.016.100

162

170

170

135

95 - 250

120 / 120

27 x 25

25 x 25

25 x 25

25 x 25

25 x 25

25 x 25

235x145x47

265x163x50

250x130x46

210 x 110

255 x 173

235x180x320

32

40

35

35

21

32

3
230
IP 65
130

3,5
230
IP 65
130

3
230
IP 65
130

3
230
IP 65
90

3
230
IP 65
50

5
230/42
IP 54
>300

3,0

3,3

2,9

2,2

3,2

9,2

Flaw Finder Type A

Art.-Nr. 131.001.010

TB 10 weight lifting test block

The TB 10 serves test for change-, direct
current and permanent magnet. The block
weight is marked on each block and is
provable by NIST.

Lifting power: >30kg, field strength:>15Oe (pole

distance 150mm)
Outer diameter: 32mm, hight of the magnet:
32mm, length of the junction cable: 400mm,
weight without case: appr. 900g
This instrument especially proved for effective in
testing small parts and welds.

Flaw Finder Type N

Art.-Nr. 131.001.022

We certify that the permanent magnet has lifting

force 265N (27kg) with a spacing between legs
(minimum lifting force according ASTM E 709 is
225N (22,5kg) with a 100 to 150 spacing between
legs.The permanent magnet was created and testing
according to ASTM E 709 + ASTM E 1444.

11

High current - generator

HELLMAG 2000

HELLMAG 2500

HELLMAG 3000

Technical data:
HELLMAG 2000

HELLMAG 2500

HELLMAG 3000

Art.-Nr.

131.100.060

131.100.070

131.100.080

AC:

Effektiv: 2000A
Spritze: 2300A
3000A / 1 V
Wahlschalter
2 Stck
230V
50Hz
3500VA
0,8 1,2 1,6 V
24 V DC
60%
2 x 2,5 m
95mm
16A
564 x 300 x 324 mm
57kg

Effektiv: 1200A
Spritze: 1500A
2000A / 1,7 V
Wahlschalter
2 Stck
230V
50Hz
3500VA
123V
24 V DC
60%
2 x 2,5 m
95mm
16A
564 x 300 x 324 mm
57kg

Effektiv: 1600A
Spritze: 2000A
3000A / 1,6 V
Wahlschalter
2 Stck
400V
50Hz
5000VA
345V
24 V DC
60%
2 x 2,5 m
95mm
16A
564 x 300 x 324 mm
57kg

Short circuit lK appr.:

Test current adjustment:
plugs 230V:
Main connection:
Frequenzy:
Power input:
Open circuit voltage:
Control voltage:
Duty circle intermittent operating time:
High current cable length:
Cross section:
Starting current limiter:
Length / widht / hight:
weight:

12

Stationary Magnetic Devices

Defectoscopes are designed and constructed due to client`s performance specification. As an example you can
see these two the most popular defectoscopes.

900-Universal WE II

ZER-O-MAT

Basic device for combined magnetization of items by

alternate current.

Noncontact magnetization of the test objects. A specially designed

U-like solenoid lets detect surface defects every direction on
cylinder-like objects.

Test detail length

Test detail diameter
Test detail mass
Circular magnetization current
Longitudinal magnetization current
Power consumption
Air-operated clamp lead
Source voltage
Length
Height
Width
Weight

900 mm
450 mm
450 kg
2800
15000 t
55 kVA
7 mm
3400 V
2200 mm
2300 mm
760 mm
780 kg

Demagnetizing devices
HETT 150/250/350/450/550

Demagnetization coils are designed for reducing the remanent magnetism of objects, magnetized during
preceding MT.
150 250 350 450 550
Magnetic field strength /cm
110 90
80
65
54
demagnetization window, mm
150 250 350 450 550

13

Detection of magnetic field

direction (90) by means of
castrol II

Mobile chain testing system

Art.-Nr. 131.100.090

One Stepp towards safety chain testing according DIN and UVV*
* german regulations for the prevention of industrial accidents

You are already testing according to DIN 685 5 or UVV 18.4 ?

Carrying chains, especially chain slings have to be flaw-tested after at least 3 years of operation
according to DIN standard 685, chapter5, pragraph 4.3.1 chapter 26, paragraph 3 of regulation no.
18.4 for the prevention of industrial accidents also requires that chain slings have to be flaw-tested
rd
after every 3 verification but at least after 3 years e.g. by means of magnetic particle testing.
Chains are important safety components. Their lifting capacity is a result of each links resistance.
Each chain link could be an uncertainly factor and a chain is only as strang as its weakest link.
Magnetic particle testing essentially contributes to guarantee safety wherever chains are applied.

MT-gedget for testing of railway

(wheels 700-1200mm)
Art.-Nr. 131.050.030

Scope of supply:
-

14

magnetizing coil (max. 1000mm)

high current power pack
test material tank with pump
test material spraying device,
fastenen on magnetizing coil
2 high current cables, 2m each,
cross section 150mm
Remote control of the device by
mean of foot-actuated switch
Optional: floor collecting tank for
test material with drain cock

Coloured magnetic particles

For preparing a suspension on a water & oil base
Colour

Average
dimension
of the
grain (m)

Recommended
concentration (g)

Sedimentation
( 2 g/l)/100ml

BW333

black

3-5

0,1

37

0,1

47

0,3

35

0,3

30

0,25

35

0,3

630

Item

175

Article No. 135.002.010

WD105 grey-white

Article No. 135.001.530

175

TGL
orange

orange

Article No. 135.001.511

175

TGL11

brown

Article No. 135.001.510

grey-white

175

WW50

magnification: 140

Article No. 135.003.030

TGL12

green

Article No. 135.001.520

Grain form Indication of artificial cracks on a

test body 1

Wetting-, antifoam-, antirust-agent BC502 (30ml./1l.) is

15
necessary to prepare a suspension on a water base.

Fluorescent magnetic particles

Average
grain size
(m)

Recommended
concentration (g)

Sedimentation
( 1 g/l)/100ml

MEF
1,7
8-TC
Article No. 135.001.008

0,6-1

0,15

LY
2500

0,4-1

0,3

0,4-1

0,25

12,5

0,6-1,5

0,2

14

0,5-1,5

0,25

630

630

Item

Fluorescence
coefficient
Gd/W

2,8

Article No. 135.001.040

630

LY
2300

3,4

Article No. 135.001.150

magnification: 280

280

LY
1500

5,2

Article No. 135.001.010

CGY
4000

11,3

Article No. 135.001.180

Delivery:
1. Dry powders in 1kg container
2. Concentrates (1:20, 1:50) on water base (cans 1; 10 l)
3. Ready-to-use suspensions on oil base

16

Magnetic particle testing by means of aerosol system from the firm HELLING
quick and efficient
handy and easy to use
reliable estimation of defects
high sensitivity
economic material consumption
in accordance with ASME Code, Sect. V,
ASTM E 709:95, EN ISO 9934
doesnt contain CKW/FCKW

NRF 101
Article No. 135.005.050

NR 104A
Article No. 135.006.020

NRS 103
Article No. 135.005.070

NR 107

Luminescent magnetic suspension of ultra high sensitivity. Average grain dimension

4 m. Form is ready for use. High-flash magnetic particle suspension in a slightly
smelling oil-carrier-fluid. It is a good corrosion inhibitor.
White background paint. White pigmented suspension in a slightly volitilizable
solvent, doesnt contain chlorinated hydrocarbons. To be applied as thin layer with a
thickness up to 30 m.
Black magnetic suspension of high sensitivity . Average grain dimension of 4 m
High -flash magnetic particles suspension in a slightly smelling oil-carrier-fluid. It is
a good corrosion inhibitor.
Remover for background paint.

Article No. 135.006.050

Additional products
Oil carrier fluid for preparing magnetic particle suspensions.
Specifications: Oil 4000

Density

2
Kinematic viscosity in 20 mm /s

2
Kinematic viscosity in 40 mm /s

2
Kinematic viscosity in 50 mm /s

Burning point

Chilling point
Acid index(number) KOH/g
Saponification number mg KOH/g
Oxide ash level
Water content
Insoluble substances
Asphaltenes
Colour

Inspection method

Oil 4000

DIN 51 757
DIN 51 562
DIN 51 562
DIN 51 562
DIN 51 758
DIN ISO 3016
DIN 51 558/1
DIN 51 559
DIN EN 7
DIN 51 582
DIN 51 592
DIN 51 595

762
2,0
1,6
1,4
>60
<-60
<0,04
<0,1
<0,01
<0,1
<0,03
<0,05
Colourless (clear) oil

17

 Magnetic field strength meter MP-U, MPU-ST

Present device is designed for measuring the magnetic field strength (AC, DC) in range of 0 2 000 /m.
Liquid-crystal 3.5 digit display, indication of battery condition. The following probes are available: axial field
probe ( 6,0 mm); tangential field probe ( 1,6 mm); flexible sensor( 0,7 mm).

Specifications:

MP-U

MPU-ST
0-200/cm;

0-200 /cm;
Measuring range

Unit measure
Indication
Error
Power supply

0-2000 /cm

0-2000 /cm

0-20000 /cm
/cm; Oe

Liquid-crystal 3.5 discharge display

2%
9 V (ICE 6 LF 22)
2000

Memory

measurements
RS 232 (V.24)

Interface device
Dimensions, mm

Article No. 133.005.010

Weight, g

Bulb for sedimentation control

Designed to detect suspension quality. Determines the

magnetic powder concentration in suspension.
Corresponds to standards: ASME V, ASTM E 709,
1444
Article No. 134.005.000

18

1608027
250

Hydraulic pump atomizer

PROFI

Used for magnetic powder sputtering suspensions, and

also for colored and fluorescent penetrants. Operating
pressure 4 bar, container volume 1,5 l, max. filling volume
1,3 l.
Article No. 126.400.000

Reference Blocks/Field Indicators

Reference block 1 (EN ISO 9934-2)
The reference block is a disc with 2 types of natural cracks on the surface.
Coarse cracks are the result of the polishing, fine cracks are the result of
stress corrosion. The block is permanently magnetized by central
conductor through the hole. Estimation of magnetic particle suspensions is
made by visual or other appropriated method of comparison of the
indications.
Specifications:
Sample diameter:
Sample height:
The width of cracks:

50 mm
10 mm
2-10 m

Article No. 134.002.002

Reference block 2 (EN ISO 9934-2)

Reference block is a self contained unit requiring no external magnetic field
induction. Used to determine the quality of the magnetic particle
suspensions. The block consists of 2 soft iron bars, separated by a thin
(15m) Al-foil, representing an artificial defect. Permanent magnets are set
on the sample ends. Because of the permanent magnetic field the bars get
magnetized and magnetic particles accumulate over the artificial defect,
forming indicator lines. The quality of the suspension or dry powder is
estimated over the summarized the length of the lines.
Specifications:
Dimensions (LWH):
Tangential component of magnetic field
over the artificial defect at points G (-4):
(4):
1/cm

1554012 mm
-1/m

Article No. 134.002.100

Field Indicator according to Berthold

Magnetic field direction

Designed to determine the strength and direction of the selected

magnetizing setup and the quality of magnetic powder suspension.
Specifications:
Sample diameter:
20 mm
Sample height:
5 mm
Holder length:
95 mm
Article No. 134.003.000
Weight:
24 g.

Magnetic Field Indicator D 250 (ASME-V)

The magnetic field indicator type D 250 is designed in accordance with the
following specification methods of non destructive testing :
MIL-STD-271 E, 4.3.2.5.5, figure 8
NAVSHIPS 250-1500-1, 12.4.1.5, figure 12 17
ASME, section V, Art. 25, SA-275, figure 8
The sample is used for localization of magnetic fields and their directions
during performance of magnetic particle testing.

Specifications:
Magnetic field direction

Sample diameter:
Sample height:
Holder length:
Weight:

27 mm
4 mm
100 mm
42 g.

Article No. 134.003.100

Ketos Ring (ASTM E 1444-01)

The sample is designed to determine the defectoscope working capacity
and the quality of magnetic powder suspension. The sample represents
itself a 7/8"(22,2mm)-wide disk. Outer diameter 5"(127mm), inner diameter
1,25"(31,75mm) - made from steel AISI 01.
12 holes (diameter 0,07" (1,78mm) are placed on different distances from
the outer cylindrical surface. When current (FWDC or HWDC) is passed
through the central conductor, (conductor diameter 1 3/16 , conductor
length mustnt be less then 400mm), waste fields appear, decreasing as
the distance from the hole to the outer cylindrical surface increases. When
the magnetic suspension is applied on the disk, magnetic powder
accumulates over the cylindrical surface holes, forming indicator lines.
The process, corresponding to the recovery of the majority of lines is
accepted as optimal.

Article No. 134.004.000

19

Test-kit E 100 for T

Consists of accessories, necessary for the MP:
Magnetic field strength meter MPU
UV-intensity measuring device
Reference block 1
Reference block 2
Package of detectors Burmah-Castrol TypeI or TypeII
Field Indicator according to Berthold
Bulb for sedimentation control
Gelatine film for documentation (10 documentation cards)

Article No. 134.001.100

Surface Roughness Tester

TR100
Determination of surface roughness quickly and qualitatively (Ra;
Rz)

Specifications:

Tracing length:
Speed:
Cut-off length:
Effective range:

Error:
Measuring tip:
Dimensions:
Weight:

Roughness standard test block enclosed

6 mm
1 mm/
0,25/0,8/2,5 mm
Ra:0,05-10,0 m
Rz:0,1-50,0 m
15%
diamond, R 5,0 m
1257326 mm
200 g

Article No. 150.500.100

Portable Hardness Tester -1000

Dynamic hardness tester with digital display for hardness
measurement of any item easily and quickly.

Specifications:
Unit measure: Leeb (HL); Vickers(HV); Brinell (HB); Rockwell B
(HRB); Rockwell C (HRC); Shore D (HSD)
Effective range:
200-900 HL
Error:
0,5%
Angle of measurement:
Dimensions:
165x28x28mm
Hardness standard test block enclosed

Article No. 710.010.001

20

Ultraviolet sources

Stationary ultraviolet lamps

800
700 Helling Zero
600

Intensity

500

UVC
UVA

400

UVB

300
200

ZERO-400 IP-20

100
0
200 220 240 260 280 300 320 340 360 380 400

(nm)

Ultraviolet radiation spectral distribution of

Zero 400

9000

7000

strke (W/cm
Bestrahlungs

8000

6000
5000
4000
3000

0
-5
-10
-15
-20
-25

Ax
is
(c
m

1000
-30-25
-20-15
-10 -5
0 5
10 15
XA
20 25
xis (
30
cm

25
20
15
10

2000

ZERO-400 IP-54

Ultraviolet radiation distribution (W/cm2)

of Zero 400
ZERO-800 IP-54
Specifications:
Article No.
Input voltage
Starting current
Starting time
Restarting time
Ultraviolet radiant
Wave length of UV light
Ultraviolet intensity on distance 400 mm
Life span of UV source:
Dimensions
Weight
Protection class

ZERO-400
IP-20
144.000.404

ZERO-400
IP-54
144.000.403

ZERO-800
IP-54
144.000.801

230 V; 50/60 Hz
5A

10 A
Less then 5 min
Less then 10 min
400
2 400
365 nm
5000
11000
about 1500 hours
500500300
30 kg
40 kg
IP20
IP 54

21

Handheld ultraviolet lamps

4500
4000

Helling Superlight C10A-S

UV-Filter 142.000.135
UVB-Kantenfilter
Abstand 25 cm

3500

W/(cm nm)

3000
2500

Super UV 2005

UVC

UVB

UVA

280

320

2000
1500
1000
500
0
200

220

240

260

300

340

360

380

400

Wellenlnge (nm)

Ultraviolet radiation spectral distribution

C 10 A-HE
3000

rke (W/cm
Bestrahlungsst

3500

2500
2000
1500
1000
500
0
-12
-10

-8

-6

C 10 A-SH

-4

-2

XA
x is

(cm

10

12

-8
-10
-12
-14

-6

-4

-2

Ax

is

(c

14
12
10

Ultraviolet radiation distribution

Zetliche Schwankungen der Intensitt ( =365nm)

100
Helling Superlight C10-A-HE
UV-Filter 142.000.135
UVB-Kantenfilter
Abstand 25 cm

10

W/(cm ) bei 365nm

1000

C 10 A-S

0.1

0.01
0

10

20

30

40

50

60

70

80

90

100

110

120

t(min)
Zeit
(min.)

Ultraviolet radiation constancy

Specifications:
Article No.
Input voltage
Starting current
Starting time
Restarting time
Ultraviolet radiant
Wave length of UV light
Half-width value of UV emission
Ultraviolet intensity on distance 400 mm
Lifespan of UV source
Dimensions
Weight
Protection class

22

Super UV 2005

C 10 A-HE

C 10 A-SH

C 10 A-S

142.000.105

142.000.200

142.000.300

142.000.110

1,60 A

10000

230 V; 50/60 Hz
1,85 A
1,85 A
Less then 5 min
Less then 10 min
HN100
365 nm
1,5 nm
4000
9000
about 1500 hours
20010080 mm
5 kg
IP20

1,85 A

4000
280280140
7,5 kg

Ultraviolet-LED lamps

Achieved-Change of Generation for handheld lamps!

UV-Inspector 365-LWG
UV-Endoscope

UV-Inspector 380

UV-Inspector 365

UV-Inspector 2000

UV-Inspector 3000

Advantages of ultraviolet-LED sources:

Kombi UV-Intensittsund Luxmeter

High efficiency at low power consumption

Low heat generation
Very long lifetime
Rigid against shock and vibration
Defined wavelength of emission
Safety due to protective low Voltage
Immediately ready for use after switch on

Art.-Nr. 146.000.500

Specifications:
UV-Endoskop
Article No.
Voltage
UV-light source
Lifetime the UVLED (h.)
UV-light intensity
(W/cm2)
Wavelength(nm)
Emission halfwidth (nm)
Working hours(H)
Weight(g.)
Dimensions (mm)
i

142.300.001
1xUV-LED

UV-Inspector
UV365-LWG
Inspector 380-R
142.200.311
142.200.101
4,8 V (4x accum)
1xUV-LED
10xUV-LED

UV-Inspector 365

UV-Inspector 2000i

UV-Inspector 3000 i

142.200.301

142.200.411
18 V
4xUV-LED

142.200.501
12 V
130xUV-LED

1xUV-LED

approx. 10 000
6000 at 20mm

10000 at
50 mm

2000 at 200 mm

6000 at 400 mm

365

365

370

365

8,5

8,5
ii

approx. 6
approx. 550
1000x6

8,5
ii

approx. 6
approx. 550
2000x5

8,5
ii

approx. 4,5
approx. 250
170x45

2500 to 18000
adjustable at
customers need
365
8,5

ii

approx. 4
approx. 250
170x45

4000 at 400 mm
365
10

ii

approx. 4
approx. 1300
75x320x110

approx. 1400
230x130

Also available with power supply,ii Permanent use is possible,iii Only Interval-use is possible

23

Leak inspection

Bubble method

The essential matter of the method is as follows:

Registration of local leakages in an under-test item by appearing of indicator gas bubbles in indicator liquid
(indicator cover). The method is used for testing the impermeability of reservoirs welded joint, fluid power and
gas systems under the overpressure,(which can be created by vacuum pump).
Foam-film indicator(Proof Check) is applied on the under-test joint weld and overpressure is generated. Air
(check gas), penetrating through the joint weld microflaws, impacts mechanically on foam-film indicator,
accumulating on the defective place, deforms it. In this case bubbles or foam swelling can be seen .
Article No. 616.000.001

Article No. 611.001.001

Vacuum pump EV 20 for pressure gradient origination

Foam-film indicator Proof Check

and leak indication

Technische Daten EV20N:

Sauggeschwindigkeit:
Vakuum:
Abmessungen:
Gewicht:
Betriebsspannung
Schutzart:

4,4 m3/Std.
800 mbar
280290225 mm
10,5 kg
220-230 V (50 Hz)
IP54

Vacuum frames of different confidurations for testing the joint welds impermeability

(D: 251200 mm)

Specifications: EV20:
Evacuation rate:
Vacuum:
Dimensions:
Weight:
Voltage:
Protection class:

24

4m3/hour
800 mbar
280290225 mm
10,5 kg
220-230 V (50Hz)
IP54

600100 mm

600100 mm

300 mm

Hydrogen leak detectors

The concept of catalitically selective estimation of hydrogen by a special semiconductor sensor is a basis of the
leak detector Mixture of nitrogen (95 %) and hydrogen (5%) is used as an indicator gas. This mixture isnt
flammable (ISO 10156)is not toxic or corrosive, nor dangerous to the environment and much more chipper then
expensive helium.

H1000
Specifications:

9012XRS
H1000

Minimum detectable concentration of hydrogen

Minimum detectable leak of hydrogen
Reaction time for hydrogen
Self-test procedure and warm-up time
Supply
Continuous work time from accumulator
Dimensions
Weight

9012XRS
0,5 ppm
5 10-5 mbar l/s
2sec.
1min.
100-230 V
13 hours
275 155 170 mm
250 120 85 mm
3 kg
1,9 kg

Helium leak detector PDH-4

The basis of the detector is so called Selective Ion Pump Detector SIPD. Principe of the work is as
following: helium is heated up to a certain temperature, penetrates special quartz membrane (which is
permeable only for helium atom). Detector senses helium and sends a signal, which force is proportional to the
quantity of helium, having penetrated through the quartz membrane. Signal amplitude represents the size of leak.
Portability
High sensitivity
Hugh selectivity
Easy to use
High robustness

Specifications:PDH-4:
Minimum detectable concentration of He
Minimum detectable He leak
Reaction time for He
Self-test procedure and warm-up time
Supply
Continuous work time from accumulator
Operating conditions
Temperature
Relative humidity
Dimensions
Weight

2 ppm
5 10-7 Pa m3/s
2 sec.
3 minutes
18 V, Accumulator
4 hours
+5 35
90% maximum
170 136 290 mm
2,6 kg

25

Ultrasonic leak detector Hellophone

Article No. 613.100.001

Article No. 613.100.010

Leak detector Hellophone designed for:

Detection of compressed gas, liquid (also viscous) leaks from small holes (flute cracks) in pipeline and
reservoirs
Testing of stop valve (cocks, clappers etc.) in operating objects
Compression and joint weld leak testing (if using ultrasonic generator)
Detection of minor electrical discharge in defective contacts of electric installations.
Delivery kit:
Ultrasonic device with accumulator power supply
Ultrasonic generator
Charger
Earphones
Waterproof probing device for solid body
Solid state probe
Air-ultrasonic probe

26

Hellophone
Specifications:

Measuring frequency:
40 Hz1Hz
Digital display LCD
Conservation of max- quantity
Integral accumulator (10 hours of work)
Dimensions:
1206525 (generator)
19510040 (receiver)
Weight of the package with the bag: 3,6kg

Fluorescent concentrate for detecting leaks in cooling systems etc.

Luminescent leak testing method is based on the use of special agents (as test medium) - luminophors, which
are emitting visible light under ultraviolet radiation, The location of a leakage is detected by this specific
light emission.

H 800
Oil-suspendible concentrate
for detecting leaks in cooling
systems:
flammable oiling materials
synthetic and mineral oils
Consumption: 0,5-2ml/l
Optimum wave length
excitation: 365nm
Color under UV excitation: yellow

Article No. 616.000.033 0,5 Litre

Article No. 616.000.034 1,0 Litre
Article No. 616.000.032 10,0 Litre
Article No. 616.000.035 20,0 kg barrel

Article No. 616.100.103

H 849
Concentrate on water basis with emulsifying additive
and corrosion inhibitor for detecting leaks in cooling
systems, leak testing of different objects
Consumption:
2-5 ml/l
Optimum wave length excitation: 365nm
Color under UV excitation:
green

27

Radiographic testing

Radiographic film

Helling GmbH official

distributor of Fuji Industrial
X-RAY Products

IX 50
IX 80
IX 100
IX 150
FUJI IX

An ultra-fine grain, high contrast ASTM Class I film having excellent sharpness and high discrimination characteristics. It
is suitable for use with any low atomic number material where fine image detail is imperative. Its ultra-fine grain makes it
useful in high energy, low subject contrast applications where high curie isotopes or high output X-ray machines permit its
use. Wide exposure latitude has been demonstrated in high subject contrast applications.IX50 is generally used in direct
exposure techniques or with lead screens.
An extremely fine grain, high contrast ASTM Class I film suitable for detection of minute defects. It is applicable to the
inspection of low atomic number materials with low kilovoltage X-ray sources as well as inspection of higher atomic
number materials with high kilovoltage X-ray or gamma ray sources. Wide exposure latitude has been demonstrated in
high subject contrast applications. IX80 is generally used in direct exposure techniques or with lead screens.
A very fine grain, high contrast ASTM Class II film suitable for the inspection of light metals with low activity radiation
sources and for inspection of thick, higher density specimens with high kilovoltage X-ray or gamma ray sources. Wide
exposure latitude has been demonstrated in high contrast subject applications. Although IX100 is generally used in direct
exposure techniques or with lead screens, it is suitable for use with fluorescent or fluorometallic screens.
A high speed, fine grain, high contrast ASTM Class III film suitable for inspection of a large variety of specimens with lowto-high kilovoltage X-ray and gamma ray sources. It is particularly useful when gamma ray sources of high activity are
unavailable or when very thick specimens are to be inspected. It is also useful in X-ray diffraction work. IX150 is used in
direct exposure techniques or with lead screens.

AGFA

KODAK

Film category

Sensitivity, R-1

IX 50

D2

M 100

C2

2,7

IX 80

D4

M 125

C3

4,5

IX 100*

D5

T 200

C4

6,7

IX 100**

D7

AA 400

C5

11,0

IX 150

D8

CX

C6

17,0

Hand developing by use of Fuji-Chemicals at 20C and 5 min developing time

**
Machine developing by use of Agfa-Chemicals at 28C and 8 min developing time

28

Format cm

Film type

NIF non interleaved package, 100 sheets

10
10
13
24
30

x
x
x
x
x

24
48
18
30
40

IX
IX
IX
IX
IX

50,
50,
80,
50,
50,

IX
IX
IX
IX
IX

80, IX 100, IX
80, IX 100, IX
100, IX 150
80, IX 100, IX
80, IX 100, IX

150
150
150
150

NIF - non interleaved package, roll package (4 items)

70 mm 168 m

IX 100

EPAK vacuum package with layers, without Pb screen, 50 sheets

6 x 24
6 x 48
10 x 24
10 x 40
10 x 48
18 x 24
24 x 30
30 x 40

IX
IX
IX
IX
IX
IX
IX
IX

80,
80,
50,
80
50,
80
80
80

IX 100
IX 100
IX 80, IX 100
IX 80, IX 100

EPAK - vacuum package with layers, without Pb screen, roll package (2

items)
60 mm 61 m
100 mm 61 m

IX 80
IX 80

EPPB vacuum package with Pb screen, 50 sheets

6 x 24
6 x 48
10 x 24
10 x 40
10 x 48
18 x 24
24 x 30
30 x 40

IX
IX
IX
IX
IX
IX
IX
IX

50,
50,
50,
50,
50,
50,
50,
50,

IX
IX
IX
IX
IX
IX
IX
IX

80,
80,
80,
80,
80,
80,
80,
80,

IX
IX
IX
IX
IX
IX
IX
IX

100
100
100
100
100
100
100
100

EPPB - vacuum package with Pb screen, roll package (2 items.)

60 mm 61 m
70 mm 61 m
100 mm 61 m

IX 50, IX 80, IX 100

IX 50, IX 80, IX 100
IX 50, IX 80, IX 100

Chemical agents for processing radiographic film Fuji

Developer Rendol
Fixing solution M-FIX
Developer Audel
Fixing solution AUFIX

4 5 l ready to use liquor for hand development

25 l ready to use liquor for hand development
2 20 l ready to use liquor for automatic
development
2 20 l ready to use liquor for automatic
development

29

Developing machines for radiographic film

Characteristic data

Colenta FNDX1

Film type
Max. film width
Development time
Development rate at 8 min.
Development temperature
Drying temperature
Regeneration system
Capacity charge
Water consumption while working
Water connection
Supply
Power consumption
Weight

Characteristic data

Colenta FNDX2

Film type
Max. film width
Development time
Development rate at 8 min.
Development temperature
Drying temperature
Regeneration system
Capacity charge
Water consumption while working
Water connection
Supply
Power consumption
Weight

Characteristic data

Sheet and roll films

43 cm
Controlled from 2 to 10 minutes
29 films/hour Format 3543mm
Regulated from 18 to 43C
Max. 60C, hot air
Automatic
6 l of developer,
6 of fixer, 6 l of water
1,5 l
3/4" (3-10 bar)
220-240 V, 16 , 50-60 Hz
3,1 W, Stand-By (0,6 W)
127 kg

Colenta FNDX3

Film type
Max. Film width
Development time
Development rate at 8 min.
Development temperature
Drying temperature
Regeneration system
Capacity charge
Water consumption while working
Water connection
Supply
Power consumption
Weight

30

Article No. 232.010.001

Sheet and roll films

36 cm
Controlled from 3 to 13 minutes
16 films/hour, Format3543mm
Regulated from 18 to 43C
Max. 60C, hot air
Automatic
2,6 l of developer
2,5 l of fixer , 3 l of water
1,5 l
3/4" (3-10 bar)
220-240 V, 16 , 50-60 Hz
1,7 W, Stand-By (0,35 kW)
58 kg

Sheet and roll films

43 cm
Controlled from 3 to 14 minutes
38 films/hour Format3543mm
Regulated from 18 to43C
Max. 60C, hot air
Automatic
9 of developer,
8 l of fixer, 8 l of water
1,5 l
3/4" (3-10 bar)
220-240 V, 16 , 50-60 Hz
3,5 W, Stand-By (0,6 W)
132 kg

Accessories

Artikel Nr. 241.003.000

Artikel Nr. 241.002.000

Filmbetrachtungsgert RB-2
Ausstattung mit zustzlicher Blende
225x50mm (fr 60mm Filme), sowie
Lochblende 30mm
Anschlu an 230V, 1000W
Filmschwrzungen bis D=3,75 knnen
ausgewertet werden

Filmbetrachtungsgert RB-3
Ausstattung mit zustzlicher Blende
440x50mm (fr 60mm Filme), sowie
Lochblende 30mm
Anschlu an 230V, 1400W
Filmschwrzungen bis D=3,65 knnen
ausgewertet werden

Densitometer Densitest N
Digitalanzeige, Netz- und Akkubetrieb,
linearer Mebereich von
S=1 bis 5, Toleranz 0,05

Article No. 242.004.000

Film viewing equipment

Densitometer
Sensitivity standards
Darkroom accessories
Absorbance standard
Packages of lead letters and numbers
31

Ultrasonic testing

Wall thickness measuring device

HELLISON-1
Tested materials:
Effective range:
Definition:
Error:
Ultrasonic transducers:
In-steel calibration
Power Supply:
Dimensions:
Weight:

Black and nonferrous metals,

hard plastics, glass, ceramics
1-300 mm
0,1 mm
0,5%
2; 5: 10 Hz
2,4 V, 2 from Accumulator
1256530 mm
200 g

Delivery: ultrasonic thickness indicator, ultrasonic transducer

2 Hz, ultrasonic gel 250 ml, charging device.

Article No. 311.000.100

Wall thickness measuring device

TM-8810

Ultrasonic defectoscope
INT-Bond-Tester

Digital wall thickness measurement device TM-8810

-

4 digit LCD display

Announcement switchable mm / inch
Measureing range with standard S/E head 1.5 to appr.
200mm
Dissolutin 0,1mm
Optical coupling control
11 preselectable base materials (sound speeds)
In the equipment housing integrated calibration plate
Battery operation 4 pieces of UM-3 (AA-cells)
Dimensions: 161 x 69 x 32mm
Weight including batteries appr. 300 g
Scope of supply:
-measuring instrument TM-8810
-S/E ultrasonic head with 3 Lemo plug connecters
- Storage siutcase from imitation leather
- Bottle of couple means (glyzer
- Set of batterie

Article No. 311.100.002

Ultrasonic resonance spectroscopy (URS) utilizes information in the

frequency domain obtained due to the constructive and destructive
interference of elastic waves for nondestructive evaluation of
inspected objects. In a resonance test an ultrasonic tone-burst with
sweeping frequency is applied to an ultrasonic transducer and a
resonance spectrum of the inspected structure is acquired. The
acquired spectrum contains information about the properties of
materials used for the structure and flaws that may be present in it.

32

Measurement setup: Narrowband ultrasonic spectroscopy can be

used for the NDT of aerospace multi-layered structures. The INTBond-Tester used for this test operate on the principle of exciting a
mechanical resonance in a multi-layered structure. A piezoelectric
probe, excited by a swept frequency signal is coupled to the surface
of the inspected structure using a coupling agent. The instrument
acquires probes frequency spectrum in the range of some tens of
kHz to several hundreds of kHz. A resonance in the layered structure
occurs when echoes between two boundaries travel back and forth
due to the difference in acoustic impedances at the boundaries.

Accessories
Calibration Blocks

Ultrasonic Transducers
Couplants for ultrasonic inspection

Couplants for ultrasonic inspection

<50ppm of sulfur and halogens
Water washable non toxic
Various colours contains corrosion inhibitors

Article No. 310.059.121

Article No. 310.059.270

Specifications
Viscosity mPa s
Temperature range of use C

US-A

US-B

> 200000
-5100

> 200000
-30100

Welding technology accessories

Article No. 810.080.006

Article No. 810.080.005

Filling high-quality steel master forms

Article No. 810.080.004

Instrument for lightning caves with a mirror suit

33

Article No. 810.070.002

Article No. 810.080.038

Sample

Article No. 810.070.005

Pocket lamp
Article No. 810.080.039

Sample

Article No. 810.080.008

Pocket lens(magnification 3, 6, 9)

Current meter (AC, DC)

Article No. 220.026.300

Article No. 810.080.042

Article No. 810.080.009

High quality steel feeler 0,05-1mm

34

Telescopic magnet

Article No. 810.070.003

Joint weld master made of high quality steel

Article No. 810.080.047

Article No. 810.070.010

Article No. 810.080.003

Thermometer(-70-+1000C)

Article No. 810.080.017

Depth Gauge

35

Temperature indicators
Article No. 510.100.000

Surface temperature detection

easy to use, quick and durable
precise ( 1% fromrated temperature)
temperature range from 38C to 1371C

High temperature paint

for surfaces protection, undergoing high
temperature impact
temperature range :up to1093C
Article No. 518.000.007

36

Article No. 510.200.000

Surface temperature detection

Self-adhersice labels
easy to use, quick and durable
precise ( 2% from rated temperature)
temperature range from 38C to 260C

HELLING DYKEMTEXPEN AND HELLING DYKEM DALO MARKER

The HELLING DYKEMTEXPEN stands out for its distinctive fine, medium and bold oil-based paint markings. Its stainless steel
ball valve action tip writes through oil, grease and underwater without losing legibility or brightness even in extreme weather
conditions.
The HELLING DYKEM DALO Marker is a marking pen with medium, and bold tips that hold a high capacity of oil-based paint
and it is a larger version of the HELLING DYKEMTEXPEN.
Benefits:

Write sharp, defined, bright marks on almost any surface

including metal, plastic, glass, concrete, rubber and more

Ergonomically correct marker that enables you to mark

at all angles, even upside down

Marker retains its shape

Paint flow is controlled by the bulb at the end of the barrel

Drying time: 25-35 minutes

DYKEMTEXPEN colours available

Fine

Medium

Broad

810.016.030

810.016.020

810.016.033

810.016.023

810.016.034

810.016.024

810.016.010

810.016.080

810.016.013

810.016.083

810.016.014

810.016.084

810.016.040

810.016.060

810.016.043

810.016.063

810.016.044

810.016.064

810.016.100

810.016.103

810.016.104

DYKEMDALO colours available

Medium

Broad

810.026.033

810.026.023

810.026.034

810.026.024

810.026.013

810.026.083

810.026.014

810.026.084

810.026.043

810.026.063

810.026.044

810.026.064

810.026.103

810.026.104

HELLING DYKEMBRITE-MARK
The HELLING DYKEMBRITE-MARK is a general purpose marker that writes on almost any surface and features different tip
sizes for clear, bold markings. Its quick drying, oil-based paint withstands indoor and outdoor conditions, including acid and
alkaline rain without fading, chipping or losing opacity. The HELLING DYKEMBRITE-MARK pens can be used to permanently
identify inventory, assemblies, tools, finished products or working-in-progress while resisting most work related abuses or
compounds.
Benefits:

Makes permanent, bright marks on metal, rubber, plastic, glass, concrete,

leather, stone, wood, vinyl and more

Valve action mechanism prevents paint in barrel from drying when cap is left off

Threaded end of The HELLING DYKEMBRITE-MARK 40 can be screwed

into a jig or apparatus for continuous identification application

Heavy-duty aluminium body

Ideal for colour coding

Bullet tips are replaceable

Drying time: 25-35 seconds

BRITE-MARK Fine

BRITE-MARK Medium

BRITE-MARK 40

DYKEM BRITE-MARK colours available

Medium

Broad

40

810.041.003

810.041.045

810.084.002

810.084.019

810.084.009

810.D40.003

810.D40.045

810.041.001

810.041.002

810.084.001

810.084.006

810.084.006

810.D40.001

810.D40.002

810.041.004

810.041.016

810.084.007

810.084.050

810.016.044

810.D40.004

810.D40.016

810.041.014

810.041.008

810.084.051

810.084.003

810.D40.014

810.D40.008

810.041.010

810.041.006

810.084.005

810.084.004

810.D40.010

810.D40.006

810.016.104

37

HELLING DYKEMRINZ OFFTM and The HELLING DYKEMSUDZ OFFTM

The HELLING DYKEMRINZ OFFTM and The HELLING DYKEMSUDZ OFFTM water removable ink marker and the HELLING
DYKEMSUDZ OFFTM detergent removable ink marker write on non-treated, non-painted metal, glass, ceramic and some plastic
surfaces and can be removed, leaving no ghosting. The markers feature a fibre tip ink pen that can be used indoors and
outdoors on any smooth nonporous surface and will not react with paint systems (should be tested for suitability). The HELLING
DYKEMRINZ OFFTM can be removed with water while the HELLING DYKEMSUDZ OFFTM can be removed with detergent.

DYKEMRINZ OFF

DYKEMSUDZ OFF

Medium

Broad

Medium

Broad

810.091.109

810.044.109

810.091.985

810.091.146

810.044.985

810.044.146810.06.024

810.091.105

810.044.105

810.091.938

810.091.694

810.044.938

810.044.69410.016.084

810.091.108

810.044.108

810.091.371

810.016.063

810.044.371

810.091.106

810.044.106

810.091.939

10.01

810.044.939

6.104

HELLING ACTION MARKER

The HELLING ACTION MARKER 44 and the HELLING ACTION MARKER Fine Line are dye-based ink pens with a valve
action fibre tip that writes on any smooth surface. The HELLING ACTION MARKER 44 has a threaded end that can be
screwed into a jig or apparatus for continuous identification application. It is used to make broad markings on any smooth
surface, The HELLING ACTION MARKER Fine Line is lightweight and writes fine, distinctive markings. Both markers feature a
clip to secure the pen in your pocket or on your clipboard.
Benefits:

Permanent ink writes on smooth surfaces such as metal, aluminium, plastic,

glass, rubber and more

Inks are able to withstand oil, dirt, grease and extreme weather conditions

Interchangeable and replaceable tips are available

6 to 8 times the writing life of most other capillary markers of comparable size

Drying time: 45 seconds to 1 minute

Fine Liner

AM 44

Colours available
AM 44

Fine Liner

810.044.003

810.044.010

810.033.003

810.033.010

810.044.001

810.044.002

810.033.001

810.033.002

810.044.004

38

810.033.004

HELLING HIGH TEMPERATURE MARKERS

The HELLING TEXPEN for high temperatures has a stainless steel-ball valve action tip and heavy viscosity, oil-based paint
that is specially formulated for nonporous surfaces that reach temperatures of up to 2000F/1093C. Marks become permanent
and fused when heated. The marker is an ergonomically correct pen that enables you to mark at all angles, even upside down.
The bulb at the end of the barrel controls paint flow.
The HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 for high temperatures are pigmented, oil-based
fibre tip pens that are specially formulated for nonporous surfaces that can reach temperatures up to 2000F/1093C. Marks
become permanent and fused when heated. Both markers feature a clip to secure the pen in your pocket or on your clipboard.
The HELLING ACTION MARKER 44 has an extra large paint capacity. The EHELLING ACTION MARKER 33 is lightweight
and writes fine, distinctive markings.

HELLING ACTION MARKER TEXPEN colours available

Fine

Medium

Broad

Range of Temperature

810.017.030

810.017.033

810.017.034

1093C / 2000F

810.017.010

810.017.013

810.017.014

1093C / 2000F

810.017.040

810.017.043

810.017.044

1093C / 2000F

810.017.100

810.017.103

810.017.104

426-482C / 800-900F

810.017.020

810.017.023

810.017.024

426-482C / 800-900F

810.017.080

810.017.083

810.017.084

426-482C / 800-900F

810.017.060

810.017.063

810.017.064

426-482C / 800-900F

HELLING ACTION MARKER colours available

AM3 33

AM 44

Range of Temperature

810.033.250

810.044.250

1093C / 2000F

810.033.094

810.044.094

1093C / 2000F

810.033.266

810.044.266

982C / 1800F

810.033.219

810.044.219

843-899C / 1550-1650F

810.033.424

810.044.424

426-482C / 800-900F

39

HELLING HIGH PURITY MARKERS

The high purity HELLING TEXPEN contains trace amounts of halogens, low melting metals and is low in chlorides. Therefore,
its stainless steel ball valve tip can be used on surfaces where degradation, contamination or adverse effects are not desired.
The high purity HELLING TEXPEN is an ergonomically correct marker that enables you to mark at all angles, even upside
down. Its oil-based paint withstands extreme weather conditions.
The high purity HELLING ACTION MARKER 44 and HELLING
ACTION MARKER 33 are dye and pigment based ink pens with a
valve action fibre tip that write on smooth surfaces. They are very
low in chlorides, so they can be used on surfaces where
degradation, contamination or adverse effects are not desired. Pens
meet or exceed the requirements of the US Energy Research &
Development Administrations Nuclear Grade for black, red, yellow
and white inks. The HELLING ACTION MARKER 44 has a
threaded end that can be screwed into a jig or apparatus for continuous identification application. The HELLING ACTION
MARKER 33 is light weight and writes fine, distinctive markings. Both markers feature a clip on the pen cap that fits easily into
your pocket or on your clipboard.

HELLING TEXPEN colours available

Fine

Medium

Broad

810.017.470

810.014.100

810.017.473

810.014.103

810.017.474

810.014.104

810.014.210

810.017.460

810.014.213

810.017.463

810.014.214

810.017.464

810.010.350

810.014.140

810.010.353

810.014.143

810.010.354

810.014.144

810.014.200

810.014.203

810.014.204

HELLING ACTION MARKER 44 and HELLING ACTION MARKER 33 colours available

AM 44

AM 33

810.044.404

810.044.729

810.033.404

810.033.729

810.044.534

810.044.916

810.033.534

810.033.916

810.044.301

40

810.033.301

Delivery program
Penetrant testing
Met-L-Chek / Dub-L-Chek , Standard Chek, Nord-Test,
test equipment
Contrast and fluorescent systems
Electrostatic, penetrant and other coating systems
Control devices, UV examination lamps, UV measuring instruments
Magnetic Powder Testing
Magnetizing devices/test benches
Stationary defectoscopes
Colored and fluorescent magnetic powders
Test bodies

Leak testing
Helium and hydrogen leak detectors
Ultrasonic leak detectors
Vacuum testers with test frames
Colored and fluorescent concentrations
Radiographic Testing
Mobile and stationary X-ray equipment and laboratories.
Radiographic accessories, radiographic films, darkroom accessories
Film viewing equipment, film development systems
Radiation, measuring and alarm systems

Visual inspection
Rigid and flexible endoscopes
TV camera system
Mirrors, light probes and magnifiers

Ultrasonic testing
Wall thickness measuring systems
Ultrasonic defectoscopes
Material test equipment
Control devices and accessories

Thermal inspection
Heat-sensitive crayons, lacquers, labels, ink
from 38 C 1371 C
Pyrometer

41

For Your Notes:

42

HELLING GmbH Spkerdamm 2 D-25436 Heidgraben (bei Hamburg) Postfach 2132 D-25437 Tornesch
Telefon: +49(0)4122 922-0 Telefax: +49(0)4122 922-201 e-mail: info@hellinggmbh.de www.hellinggmbh.de

43