Professional Documents
Culture Documents
XD
6.1
Safety instructions
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6
6.2
XD
Advanced package
Product number
Laptop Toughbook
Smart Card for Smart Module (for the initial 446 302 018 0
enabling)
DVD drive for Toughbook
XD user manual
*) The parts of the cable set case are listed in the annex.
46
XD
Premium package
Product number
Laptop Toughbook
Smart Card for Smart Module (for the initial 446 302 018 0
enabling)
DVD drive for Toughbook
Trolley
Trolley cover
XD user manual
*) The parts of the cable set case are listed in the annex.
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6
6.3
XD
No. Component
1
Read-in unit
Read-in unit
No. Component
48
Description
Description
USB connection
10
Read-in unit
11
XD
No. Component
Description
12
ECU connection
13
Accessories
Description
RS232 cable
USB cable
Extension cable
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6
6.4
XD
Connections
Connect the power supply unit to the power supply unit connection of the Smart
Module.
Smart Module
or
Feeder cable
Connect the power supply unit with the mains supply or the feeder cable with
the cigarette lighter.
Connect the extension cable to the ECU connection of the Smart Module.
Extension cable
Smart Module
The LED
power.
50
XD
Storage batteries
The Smart Module is equipped with rechargeable batteries (max. operating time:
45 min.).
The recharge time is around 8 h.
When replacing storage batteries, replace all 4 batteries (NiNh; capacity: not below
1,500 mAh) with the same storage battery type.
The storage batteries recharge automatically when the Smart Module is connected
to the power supply unit.
6.5
WLAN
Wireless WiFi communication (WLAN) enables you to reduce the number of cables
that often make work difficult for users. It also allows you to use the Smart Module
in the local PC network environment.
Click ON.
Click Start => Control Panel => Network Connections
Click with the right mouse button on Wireless Network Connection.
Click Properties.
In the select window, click the item Internet Protocol TCP/IP (last item at the
bottom).
The item is highlighted in blue.
Click Properties.
Activate the item Use following IP address:
Enter the address192.168.000.052 in the input field IP Address.
Enter 255.255.255.0 in the input field Subnet Mask.
Click OK to confirm your input.
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XD
Connections
1
2
3
4
5
6
Screws
Cover (transparent)
WLAN card
Supply cable
RS232 cable
USB cable
Insert the WiFi card (3) into the read-in unit of the Smart Module.
Connect the Smart Module to a power supply with the supply cable (4).
When the WiFi card is initially installed, the Smart Module should be connected
with the power cord!
Connect the Smart Module to the computer using the RS232 cable (5) or the
USB cable (6).
Click on
Click
Enter the address 192.168.000.053 in the input field IP Address. The address
must be different to the address in the Toughbook.
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XD
6.6
Check whether the symbol appears for the communication between the Smart
53
XD
Component Description
"Page back"
Fault memory
Actual values
Actuator test
Information on enabling
the software
System settings
Communication
between Smart Module
and Toughbook
Information on the
SmartViewer programme
Help
Adapter cable
Database
Diagnostics
6.7
System settings
Before you begin with the diagnostics, please make general settings (such as language, communications type).
Click on
54
XD
Click on
Click the red dot behind the desired communication type (such
USB).
The dot selected changes its colour from red to green.
as WiFi,
Click on
Click on
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XD
6.8
Diagnostics
6.8.1
Vehicle specification
Example trucks
Click the trucks symbol to open the vehicle database.
Specifying the vehicle
Select the desired vehicle manufacturer.
Select further specifications of your vehicle until the path cannot be opened any
further.
6.8.2
Diagnostic connections
Click
to display the approximate position of the diagnostic connection
and / or the ECU in the vehicle.
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XD
Click
to call up the page with the Multiswitch and the vehicle-specific
adapter cable.
You will see a figure of the "Multiswitch" + the associated code
(COD.XXXXX) and the specific adapter cable for the vehicle + associated
code (COD.XXXXX).
Click
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XD
Diagnostic connections
When downloading new software from the Internet, new cables may also be necessary in some cases. Please contact your WABCO partner.
Only use the adapter cables suggested by the diagnostic programme.
There are different diagnostic connections in the vehicle depending upon the vehicle manufacturer; each manufacturer can use more than one jack type.
If the battery symbol is not crossed out, the Smart Module has to be supplied with
power via the power supply cable.
6.8.3
Software activation
The Software Activation page appears.
If the software is already activated, a message appears that you only need to
acknowledge with
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XD
Enabled during initial start-up of the Smart Module or when the user licence has expired
Insert the Smart Card into the read-in unit of the Smart Module. Make sure that
the writing on the Smart Card is facing upwards and the black tip of the arrow
(on the Smart Card) is pointing in the direction of the opening on the read-in unit.
Click
to confirm.
Remove the Smart Card.
6.8.4
Start diagnostics
Click
to start diagnostics.
Turn on ignition when the Switch the key on - Enter to confirm message appears.
to confirm.
Click
The Software Activation page appears. Please read the previous chapter
"Software activation" on this topic.
Wait until the symbol for communication between the Smart Module and ECU
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XD
In the event of problems with the connection between the Smart Module and the
ECU, the message Communication problems appears. Repeat?
Follow the programme instructions to repeat the process.
Types of faults
Current
Stored
Registered
Fault deleted
No fault occurred
Click
60
Click
Press
The
Press
XD
The
LED lights up yellow.
Double-click on the programme SMARTviewer again.
Call up information about the ECU.
Click on
6.8.5
Repair
CAUTION
Exit diagnostics
Click
Click
to confirm.
Making repairs
Turn off ignition before starting repairs.
Do repairs.
Perform diagnostics
Repeat the diagnostics (see chapter "Carrying out the diagnostics").
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6
6.8.6
XD
.
Click on
Follow the instructions on the screen.
6.8.7
Actual values
Click on
.
The Live data selection page appears.
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XD
Click on
Click
Click
Click on
6.8.8
Actuators test
The Actuators Test function energises all actuators. Only trained and qualified personnel may perform this function.
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XD
WARNING
.
Click on
The Actuators test page appears.
Click on
Click
to start the test for the selected actuator.
Follow the instructions to perform the test correctly
6.9
64
XD
To activate the Flight Data Recorder, the Smart Module must be connected to a
PC.
Once the Flight Data Recorder has been activated, the Smart Module can be disconnected from the PC. The Smart Module then saves the fault developments and
the actual value selected at the time of activation to the Compact Flash Card.
After recording, the Flight Analyzer can be used to load the record files from the
Compact Flash Card to the Toughbook for a graphical analysis of the stored curve
traces.
6.9.1
Preparations
Click
Unlocking
When prompted, enter the Smart Card 446 302 090 0.
This Smart Card is not included in the package and must be ordered separately.
to confirm.
Click on
.
The Live Data Selection page appears.
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XD
6.9.2
Recording
Click on
.
Follow the instructions.
The Flight Data Recorder was not enabled by means of the Smart Card or the
unlock code.
The Compact Flash Card for saving the data was not inserted correctly.
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XD
Start recording
Click on
.
Click on
Always close the application before you disconnect the connection.
Disconnect the USB cable from the Smart Module.
The Smart Module can only be used during a test drive.
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XD
Stop recording
.
Click on
The SmartViewer programme is closed.
Having completed the recording, reconnect the USB cable to the Smart Module.
Double-click the programme SmartViewer on the desktop of the Toughbook.
6.9.3
Data analysis
To load and analyse the data that was saved by the Flight Data Recorder the
"Flight Analyzer" software is required. This software is preinstalled on the Smart
Handheld Tester. This software does not need to be unlocked.
The messages appear in the language that was active at the time of saving. The
Flight Analyzer on the other hand adopts the language set in the HOST.
List recordings
Click
Click
to read the data of the Compact Flash Card in the Smart Module.
The data recording page appears.
68
Buttons Description
Button
XD
Description
Confirmation button
The data recording page shows a list of recordings that are available in the following three memory sources:
Compact Flash Card in the Smart Module.
Local archive on the PC.
Read-in unit for the Compact Flash Card that is connected to the PC.
The latter of the three options requires that the Smart Module is correctly connected before the Flight Analyzer programme is opened and that it has established
a communication to the PC.
Any file may be deleted or moved to the local archive on the PC.
By pressing
(or double-clicking the selected file) the select mode of the
saved actual values is opened automatically.
Display actual values
Select the desired language.
Click on
.
The page with the recorded actual values appears.
69
XD
Graphical representation
Click the desired actual value.
Click on
70
Buttons Description
Button
XD
Description
Help
Go to next chart
Go to previous chart
Go to end of chart
Go to beginning of chart
One row up
Click
or
71
7
7
XD
Software
Software
Tips for downloading new software
When downloading new software from the Internet, new cables may also be necessary in some cases. Please contact your WABCO partner.
XD packages
Software
Compact
Advanced
Premium
7.1
7.2
72
Software
XD
73
XD
Software
7.3
74
Software
7.3.1
XD
Start-up
Make the connections, see chapter 6.4 "Commissioning the Smart Module/Toughbook", page 50.
Press
LED
is yellow: Smart Module is energised.
Make sure that the USB driver is installed and that the Smart Module is connected to the mains and to the PC.
Boot the Toughbook up.
Unzip the update
that you
Double-click the file SmartReader_WABCO_VXXX_EN.exe
have downloaded from the Internet (V = Version, XXX = Version number).
Click Setup to unzip the files.
Follow the procedure.
Click Yes if the message ICON on DESKTOP appears.
Click Start.
Click on OK, when the Smart Module is connected to a power supply.
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XD
Software
The installation may take a few minutes and is only complete when the message
Device Update Completed appears.
Click OK.
Click on
7.3.2
Start-up
Make the connections, see chapter 5.4 "Initial start-up of the Smart Handheld
Tester", page 17.
Boot up your PC.
Make sure that the USB driver is installed and that the Smart Module is connected to the mains and to the Laptop.
Press
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Software
XD
Click Start.
Click on OK, when the Smart Module is connected to a power supply.
The installation may take a few minutes and is only complete when the message
Device Update Completed appears.
Click OK.
Click on
to close the application.
If the message Update complete, press button for continuing appears on the
display of the Smart Handheld Tester, click on any button (except
The update has now been installed.
).
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8
8
XD
Repair service
Repair service
WABCO will provide you with a loan device to replace a defective device over the
repair time. If you want to make use of this service, please call the following
freephone number:
WABCO Expert Diagnostics Hotline: 00 800 438 922 26
(Monday to Friday: 8:00 to 17:00; Saturdays: 8:00 to 12:00)
WABCO's carrier delivers the replacement directly to your workshop and will also
take the faulty device with him.
Europe (EU) The defective device will be replaced by a loan device within 24 to 48
hours.
Europe (Not EU) The defective device will be replaced by a loan device within 48
to 72 hours.
Remove the hard disc before you hand over the Toughbook to the carrier.
Once the repair has been completed (4 to 6 weeks), the carrier will deliver the repaired device back to the workshop and will also take the loan device with him.
Warranty: The freight, repair and replacement costs are under warranty. Your
workshop has to pay any other costs.
78
Disposal
XD
Disposal
Do not dispose of electronic devices, batteries, or accumulators
together with household refuse. Instead it must be handed over
to a designated collection point.
Observe the national and regional regulations.
Please contact your WABCO partner if you have any questions.
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10
10
XD
Annex
Annex
Product number
Compact
Advanced
Premium
Premium*
Access to Hotline
---
---
Training
---
Trolley
Trolley cover
WLAN
x = standard component
o= optional component
- = not part of the packages
* = without WABCO cable set and without WABCO system software
** = without laptop and without laptop accessories
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XD packages
Advanced* Advanced**
Annex
10
XD
XD packages
English
012
001
002
003
004
005
006
German
040
001
102
103
104
105
106
French
041
001
112
113
114
115
116
Italian
042
001
122
123
124
125
126
Spanish
043
001
132
133
134
135
136
Dutch
045
001
152
153
154
155
156
Swedish
046
001
162
163
164
165
166
Norwegian
047
001
172
173
174
175
176
Swiss
German
048
001
182
183
184
185
186
Portuguese
049
001
192
193
194
195
196
Russian
050
001
202
203
204
205
206
Polish
051
001
212
213
214
215
216
Slovenian
052
001
222
223
224
225
226
Greek
053
001
232
233
234
235
236
Turkish
054
001
242
243
244
245
246
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XD
Annex
Smart Card for first use: This card is supplied with every XD package and has the same features as the M12
Smart Card.
M12 Smart Card: This card is valid for 12 months. After this time, a further Smart Card must be used. Within
the 12 month period you can install any number of new software versions.
4UP Smart Card: This card permits updating the software four times, provided you also have the NTL Smart
Card.
NTL Smart Card: This card switches XD to permanent activation. Updates of the software require the 4UP
Smart Card.
The following Smart Cards are available:
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Part number
Smart Cards
Annex
Part number
Smart Cards
Error message
XD
10
Remedy
The Smart Card is inva- Note the Smart Card code displayed and contact your WABCO dealer.
lid / defective.
The Smart Card is
blank.
The Smart Card has already been used. Please contact your WABCO partner.
Contact your WABCO dealer and ask for a new Smart Card.
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XD
Annex
Product
number
Components
Cable set Generic (towing vehicle, bus, trailer) case 446 302 020 0
Figure
Product
number
Components
84
Annex
Figure
Product
number
XD
10
Components
446 302 417 0 Towing vehicle adapter cable, DAF, 16-pin, SL31308, for DAF
vehicles
446 302 418 0 Towing vehicle adapter cable, SCANIA, 16-pin, SL31309 for
SCANIA vehicles
446 302 419 0 Towing vehicle adapter cable, MAN, 12-pin, SL31337, for TGA
446 302 421 0 Trailer cable, HALDEX, 4-pin, SL31367, for central diagnostic
plug
446 302 420 0 Interface, J1962-B, SL31350
446 302 422 0 Trailer cable, HALDEX, 4-pin, SL31368
446 302 423 0 XD Ford specific EOBD, SL31330
446 302 427 0 XD trailer cable, Knorr, 7-pin, SL31385
446 302 428 0 XD towing vehicle adapter, VOLVO, 8-pin, SL31424
446 302 430 0 XD Truck Adapter, MAN, 37 pin for F2000, L2000
446 302 432 0 XD Truck Cable, RENAULT, J1962-B (from 2009 in case)
Interfaces for lightweight commercial vehicles are connected using the extension cable (is enclosed in both the
Smart Modules and the Smart Handheld case)
Cable case 446 302 039 0 for SPX/Tecnotest passenger car test devices
This case contains diagnostic cables that supplement the cable case for passenger cars with the cables required
for commercial vehicles.
Figure
Product
number
Components
85
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XD
Annex
10.5 Kits
Kit number
86
Kit components
4-channel oscilloscope
Annex
XD
10
Max. consumption
7 W normal
13 W charge
LCD display
Keyboard
15 keys
Input/Output
Connections for:
ECU
External power supply
USB, e.g. for the Toughbook
RS232 i.e. for the Toughbook
VGA for VGA monitor
GND for vehicle ground
Future communication upgrade
4-channel oscilloscope
Read-in units for:
Smart Card
Compact Flash Card
Operating temperature
Humidity
0 to +45 C
20-55 %
Storage temperature
Humidity
-5 to +50 C
20-60 %
Dimensions
(height x width x depth)
275 x 195 x 65 mm
Weight
1,14 kg
Max. consumption
2,7 W normal
15 W charge
Keyboard
2 keys
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XD
Annex
Connections for:
ECU
External power supply
USB, e. g. for a printer
RS232 i.e. for the Toughbook
Read-in units for:
Smart Card
WLAN
Compact Flash Card
Operating temperature
Humidity
0 to +40 C
20-55 %
Storage temperature
Humidity
-5 to +50 C
20-60 %
Dimensions
(height x width x depth)
195 x 140 x 45 mm
Weight
0,7 kg
Dimensions
1200 dpi
Dimensions
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Annex
XD
10
WLAN
Range
100 m
11 Mbps
Frequency
Power supply
Consumption
1 watt
Operating temperature
0 to +40 C
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10
90
XD
Annex