Quick Start

KROHNE 09/2006

7.30946.33.00

JS

OPTIFLUX
2000/4000/5000
Electromagnetic
Flow Sensor
Flanged versions
for volumetric flow rate measurement
of electrically conductive liquids

General

Items supplied
For in-depth information please consult
the handbook, data sheet, special
manuals and certificates supplied on CDROM.
Installation, assembly, commissioning and
servicing must only be undertaken by
trained personnel. Maintenance which is
considered relevant to safety in the sense
of explosion protection must only be
carried out by the manufacturer, his
agents or under the supervision of
experts.
For use in hazardous areas, special
codes and regulations are applicable,
which are supplied in a separate
document that describes all hazardous
area relevant information.
Responsibility as to suitability and
intended use of this device rests solely
with the user. The supplier does not
accept any liability resulting from misuse
by the customer. Improper installation and
operation may lead to loss of warranty. In
addition, the "General conditions of sale",
found on the back of the invoice and
forming the basis of the purchasing
contract, are applicable.
If you need to return the device to the
manufacturer or supplier, please complete
the form given on the CD-ROM and attach
it to the device. KROHNE regrets that it
cannot repair or check your device unless
accompanied by this completed form.

only separate version

Visual check
Example

Liner materials
PFA
PFA
PTFE PTFE
PU
Polyurethane
CER
Ceramic
ETFE ETFE
PP
Polypropylene
HR
Hardrubber

Electrode materials
HC4
Hastelloy C4
HB2
Hastelloy B2
Pt
Platinum
316
Stainless steel
Ta
Tantalum
Ti
Titanium
HC4/LN LowNoise HC4
316Ti / LowNoise, stainless steel
LN
1.4571

OPTIFLUX 2000/4000/5000

Handling and installation instructions

min. 5 DN

min. 2 DN

L max. L min. 0.5 mm

L max.

L min.

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

Handling and installation instructions

Avoid strong
vibrations

Ambient
temperature

Process
temperature

Process temperatures
C

F
Separate
min.

Liner
PTFE / PFA
ETFE
Hardrubber

max.

Compact
with

min.

Separate
max.

-40C 180C IFC 300

-40C 140C

IFC 010

-25C 120C

-40C 120C IFC 300

-40C 120C

IFC 010

-25C 120C

-5C

80C IFC 300

-5C

80C

Liner
PTFE / PFA
ETFE
Hardrubber

min.

max.

-5C

65C IFC 300

Polypropylene

IFC 010

-13F 248F

-40F 248F IFC 300

-40F 248F

IFC 010

-13F 248F

23F 176F IFC 300

23F 176F

IFC 010
-5C

65C

Polyurethane

23F 149F IFC 300

-40C 120C

IFC 010

-25C 120C

90C IFC 300

-5C

90C

Ceramics
Polypropylene

-76F 248F IFC 300

-40F 248F

IFC 010

-13F 248F

23F 194F IFC 300

23F 194F

IFC 010
Ambient temperatures
C

min.

23F 149F

IFC 010

-60C 120C IFC 300

-5C

max.

-40F 284F

IFC 010
Ceramics

min.

-40F 356F IFC 300

IFC 010
Polyurethane

Compact
with

IFC 010
Ambient temperatures

max.

min.

max.

IFC 300

-40C

65C

IFC 300

-40F 149F

IFC 010

-25C

60C

IFC 010

-13F 140F

Note: The min. / max. temperatures for the compact devices are dependent on the liner / converter combination.
See data sheet on CD-ROM.

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

Special considerations

min. 5 DN
min. 2 DN

5m
10 DN

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

Grounding
Metal pipelines, not internally coated. Grounding without
grounding rings.

Metal pipelines, with internal coating, and internally nonconductive pipelines. Grounding with grounding rings.

Grounding rings

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

Torques and pressure

OPTIFLUX 2000/4000: all liners
Nominal
size
DN mm

Pressure
rating

Bolts

max. torque
Nm
PFA,
PTFE,
ETFE

Polyurethane,
hardrubber

Nominal
size
inch

Bolts

Flange
class
lb

max. torque
Nm
PFA,
PTFE,
ETFE

2,5

PN 40

4 M 12

32

1/10

150

PN 40

4 M 12

32

1/6

150

PN 40

4 M 12

32

1/4

150

10

PN 40

4 M 12

7,6

4,6

3/8

150

15

PN 40

4 M 12

9,3

5,7

1/2

150

20

PN 40

4 M 12

16

9,6

3/4

25

PN 40

4 M 12

22

11

32

PN 40

4 M 16

37

19

40

PN 40

4 M 16

43

50

PN 40

4 M 16

65

PN 16

65
80

Polyurethane,
hardrubber

32

32

32

4 /2"

3,5

3,6

4 1/2"

3,5

3,6

150

4 1/2"

4,8

4,8

150

4 1/2"

6,7

4,4

25

1 1/2

150

4 1/2"

13

12

55

31

150

4 /8"

24

23

4 M 16

51

42

PN 40

8 M 16

38

21

PN 10

8 M 16

47

25

150

4 5/8"

43

39

100

PN 16

8 M 16

39

30

150

8 /8"

34

31

125

PN 16

8 M 16

53

40

150

PN 16

8 M 20

68

47

150

8 3/4"

61

51

200

PN 10

8 M 20

84

68

150

8 3/4"

86

69

200

PN 16

12 M 20

68

45

250

PN 10

12 M 20

78

65

10

150 12 7/8"

97

79

250

PN 16

12 M 24

116

78

300

PN 10

12 M 20

88

76

12

150 12 7/8"

119

104

300

PN 16

12 M 24

144

105

4 1/2"
4 /2"
4 /2"

350

PN 10

16 M 20

97

75

14

150

12 1"

133

93

400

PN 10

16 M 24

139

104

16

150

16 1"

130

91

450

PN 10

20 M 24

127

93

18

199

143

500

PN 10

20 M 24

149

107

20

150 16 1 1/8"
150 20 1 1/8"

182

127

600

PN 10

20 M 27

205

138

24

265

180

700

PN 10

20 M 27

238

163

28

150 20 1 1/4"
150 28 1 1/4"

242

161

800

PN 10

24 M 30

328

219

32

380

259

900

PN 10

28 M 30

205

36

150 28 1 1/2"
150 32 1 1/2"

269

1000

PN 10

28 M 35

261

40

150 36 1 1/2"

269

Note:
DN 2,5 / 4 / 6 / 10 have a DN 15 flange.
ANSI 1/10", 1/6", 1/4", 3/8" have a 1/2" flange.

Limits/Vacuum load
For general limits see instrument type plate!
Vacuum load only for PTFE and ETFE (Tefzel)
lined flowmeters; see manual on CD-ROM for detailed
information.

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

OPTIFLUX 5000: DN15100

Nominal
size

Pressure
rating

Bolts

max. torque
Nm

Nominal
size
inch

Flange
class
lb

15

PN 40

4 M 12

73,5

1/2

150

25

PN 40

4 M 12

73,5

150

40

PN 40

4 M 16

178

1 1/2

150

50

PN 40

4 M 16

178

150

80

PN 40

4 M 16

178

100

PN 16

4 M 16

178

Bolts

max. torque
ftlb

4 1/2"

54,2

54,2

4 /2"

131,3

4 5/8"

131,3

150

4 5/8"

131,3

150

4 5/8"

131,3

4 /2"

Please use Stainless steel A2 / 6.9 class bolts

Tighten the bolts in fixed order: 1+2 (in), 3+4 (out), 5+6 (in), 7+8 (out). See picture.
Max. torque:
Step 1: by hand
Step 2: approx. 25% of max. torque
Step 3: approx. 50% of max. torque
Step 4: approx. 80% of max. torque
Step 5: 100% of max. torque given in tables above.
Gaskets:
With the instrument, 4 PTFE gaskets are delivered (2 to be used with installation, 2
as spare or to be used when grounding rings are used). No other gaskets are
required.

OPTIFLUX 5000: DN150250

Nominal
size
inch

Flange
class
lb

Pressure
rating

Bolts

max. torque
Nm

150

PN 16

8 M 20

148

1/2

200

PN 10

8 M 20

183

250

PN 10

12 M 20

158

1 1/2

Nominal
size

Bolts

max. torque
ftlb

150

8 3/4"

109

150

8 3/4"

135

150 12 7/8"

117

For ASME pipe flanges the max. allowable operating pressure is dependent on the process
temperature, see Technical Data on CD-ROM.
Material of joints: viton
Max. torque:
Step 1: approx. 50% of max. torque
Step 2: approx. 80% of max. torque
Step 3: 100% of max. torque given in tables above.

Quick Start OPTIFLUX 2000/4000/5000

OPTIFLUX 2000/4000/5000

Quick Start OPTIFLUX 2000/4000/5000