Professional Documents
Culture Documents
S
(Aircraft Maintenance And Spares
Information System)
Modules and functions overview
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AMASIS
Ramp /
Hangar
Maintenance
Technical Logs
Pireps & Mareps
Technical Records & M.E.L
Reliability
Capability list
Due list & Work preparation
Line Check and Heavy Check
Aircraft repair & modification
Purchasing
department
Workshops
September 2003
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Logistic module
The Logistic module is a tool that enables the stock management, in terms of
quantities, locations and values.
This module is made up of two parts: the information functions (Part References,
Inventory Cards, Equipment Cards) and orders and movements functions (parts
receipts, dispatch, issues).
Each part or equipment is first defined through a Reference Card with a reference
Part Number issued from the I.P.C.
This Reference Card provides logistical information (suppliers list and conditions,
sale price, material types ) and technical information (ATA, effectivities,
maintenance constraints, alternates).
Parallel references, named Specific References, allow referencing a part with an
internal codification (suppliers code, operators code), and to cross-refer this
codification(s) with the Manufacturers Part number
The complete stock managements is covered by the Inventory Cards.
Linked to a Manufacturer part number and a geographical localization (depots,
main store, outstations), each card provides the available resources (quantities
on shelf, back orders, pending local and outside repairs) but also the bin
location.
Furthermore this card contains the different indicators required to prevent parts
shortage (minimum and maximum stock level, reordering point) and will be
valued according to the Weight Average Purchase Price (for consumables) or the
unit price (rotables).
At last, every single equipment is managed via an Equipment Card that contains
the part ageing (hours, cycles, calendar and any non standard ageing parameters),
its precise location (on shelf, on wing, in repair) but also its complete logistical
and technical history and its standard (list of modifications partially or fully
embodied).
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(Pool
management,
exchanges
including
Contract
LOGISTICS
Maintenance requirements
( Line, Hangar, Shop )
Stock replenishment requirements
Aircraft
/ Equipment
f
Released to Service
Parts issue
Parts / Tools / Ingredients
provisioning process
Orders payment &
Budget follow-up
Provisioning process
Quotation Request
Purchase Order
Repair Order
Loan Order
Advanced Service Exchange
Transfer
Part receipt :
- serviceable
- unserviceable
- non conformity
Pending orders follow-up
September 2003
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The inventory function enables a complete inventory process over a given period of
time. The inventory follow-up is managed through Inventory Documents followed,
when required, by stock level readjustment functions (in quantity and in value).
A.M.A.S.I.S, based on the Issue Slips functions, can also display in real time, the
part consumption by Part Number and by store.
Equipment Card:
Each Rotable is managed through an Equipment Card defined for a Part Number
and a Serial Number.
This document displays in real time all the information related to a Rotable: ageing,
remaining potentials, status, location, history
The modification of a status of equipment is the result of the standard functions of
A.M.A.S.I.S such as Operation Forms (removal / installation), Follow-Up Sheet
(workshop process), Receipt Form (part entry in store). Some restricted and
secured functions also enables to readjust the equipment status.
Equipment Card can also be linked with graphical documents (Cf Graphical
Documents module) such as JAA Form 1, Workshop Report, pictures....
For each Rotable, A.M.A.S.I.S also defines an Accounting Sheet, through which
the current value, but also the complete financial history, of the equipment is
traced. This value can be modified when:
An invoice, following a part purchase is recorded (including additional costs
such as customs clearance, transportation, storage)
A value readjustment is processed (part depreciation for instance)
A part is scrapped
Quotation Request:
A complete process allows to issues Quotation Requests towards suppliers in
orders to record their proposals in terms of costs and lead time.
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Service Order:
As for the Purchase Order, the follow-up of the Order can be recorded via a
suppliers reply which allows specifying the order status (waiting for customs
clearance, shipped, cancelled) and a potential delay.
Repair Order:
Parts are shipped to an external repair station (maintenance level 3) through a
Repair Order.
This order allows defining the type of job to be carried out (inspection, overhaul,
bench test, calibration, SB) and is also used as a delivery note to be attached to
the part sent.
These orders can either be generated from Requisition Forms, issues by the
technical departments or by the stores, from Quotation Requests or manually on
request.
The follow-up of the order can be recorded via a suppliers reply which allows
specifying the order status (waiting for customs clearance, shipped, cancelled)
and a potential delay.
Loan Order:
Loans, whatever they are issued on request or according to a contract, are
managed via Loan Orders.
These orders can either be generated from Requisition Forms, issues by the
technical departments or by the stores, from Quotation Requests or manually on
request.
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The follow-up of the order can be recorded via a suppliers reply which allows
specifying the order status (waiting for customs clearance, shipped, cancelled)
and a potential delay.
Parts request:
Parts requests are managed via Requisition Forms that allows:
The storekeepers to claim for parts when the reordering point is reached,
The storekeepers or the mechanics to claim for parts (tools, consumables,
ingredients, rotables ) to the main store
The ramp to claim for parts
These Requisition Forms can be automatically generated from Work Orders and/or
Work Packages.
Their status can be displayed on request from the source document (Work Order /
Work Package) from the initial request up to the final part issue via the part transfer
or order and the part receipt.
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Directives,
Messages,
Technical
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AMASIS
ROUTINE MAINTENANCE
ROUTINE MAINTENANCE
RELIABILITY
MANAGEMENT
- A/C/System/Equipment
Aircraft
Released to Service
TECHNICAL LOGS
- flights
- oil & hydraulic uplifts
- incidents & delays
PIREPS / MAREPS
- defect / required action
& action taken
- repetitive failure
COMPONENT CHANGE
- reason for removal
- alternates control
- capability list control
EXTERNALOR IN-HOUSE REPAIR :
- part release & certification
- shop findings report
- scrap process
6
September 2003
Flight follow-up:
The Tech Log is the document on which is recorded the activity of each aircraft
(flight hours, cycles, engines and APU hours and any other ageing parameters) but
also the dispatch information (delays, incidents, flight cancellation) and oil and
hydraulic uplifts. It must noticed that this Tech Log can either be manually captured
or generated through an interface tools with external software, on board features
or ACARS messages.
When a Pireps is raised, this one is recorded through a Work Order.
At last, it is via the Tech Log that all the maintenance schedules, for aircraft and
equipment, are updated in real time in A.M.A.S.I.S.
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W.O. Miscellaneous
The complete interface with the other modules of A.M.A.S.I.S also enables to
generate part requests (Requisition Forms) but also to record, manually or via a
bar code reader, the production time elapsed and to link a document under an
electronic format (Job Card, pictures, graphs).
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Workshop management :
Any equipment sent to a workshop is managed through a Follow-Up Sheet (pregenerated from the Operation Form or manually created on request). This
document is used as a maintenance action report but also as a Release
Certificate when the equipment is issued out from the workshop.
This Follow-Up Sheet can be linked to workshop Work Orders through which the
list of all the parts issued (consumables, ingredients, tools) but also all the
production time elapsed will be recorded.
According to the type of maintenance carried out (repair, inspection, overhaul,
modification), the serviceability status of the equipment, but also its ageing (TSI,
TSO), its standard (list of modifications embodied) and its identification (Part
Number modification) are automatically updated by A.M.A.S.I.S.
Equipment scrapping :
The Scrap Form, pre generated from the Operation Form or manually created on
request, is the document to be used to propose an equipement for scrapping. This
proposal can either be confirmed or modified when the equipement is sent to
another shop for additional test or inspection.
constraints
(Hard
Time,
On
Condition,
Condition
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The system level presents the same information as the fleet level but his one is
dispatched in ATA and sub ATA chapter.
The equipment level presents the MTBF, MTBUR, et MTBR, delays and flight
cancellations.
Standard export functions are also available to extract these data to be sent to the
aircraft and equipment manufacturers.
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Assemblies management:
Once the Kardex Type, the Kardex and the Reference Structure have been
defined, the assemblies can be built up. To do so, the user has to specify the serial
numbers of the sub-assemblies.
This N.L.A installation and removal function enables to cover not only the initial
build up of an assembly but also to maintain it when N.L.A are removed locally or
during a third party maintenance.
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Directives,
Messages,
Notes
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Operations:
The operation fully describes the Task Card. This is the document which carries
the detailed information of the maintenance action to be carried out.
This information lists:
the maintenance action description,
the ingredients, tools, sparesrequired for the task,
the documents required fro the compliance of the task (Aircraft Maintenance
Manuel, Job Instruction Card, Service Bulletin),
the required trades,
the access panels with the required access time
the aircraft serial numbers to which the task is applicable
the cycles and segments in case of equalization.
Checks sequencing:
Once the Maintenance Program has been defined, the check protocol can be
defined. This protocol enables to specify the sequencing of the checks between
each other plus the intervals (in hours, cycles, days, weeks, months)
If a check is performed prior its theoretical due, A.M.A.S.I.S automatically readjust
the next dues of all the following checks.
Maintenance schedules:
The purpose of the maintenance schedules is to follow the forecast of all the
checks per aircraft.
The maintenance protocol is made up of checks, cards and operations.
Some Task Cards have a frequency which does not match the checks frequencies.
These ones are named Out of Phase Task Cards.
As for the checks, the Out of Phase Task Cards schedules is managed in order to
know their next due.
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Man-hours module
This module allows defining the list of all technical personnel, working on aircraft or
equipment.
To each participant is associated a set of qualifications, with a validity date, as
well as supplementary information.
The production personnel can then be organized in team allowing, among others,
to follow the progress status of a Work package according to this criteria.
In conformity with the JAR 66, A.M.A.S.I.S also authorizes the licenses follow up
(issuers, types, validity) of personnel as well as the workshop Capability List.
For each performed maintenance task, the compliance duration, but also the
access time and any non productive time (parts waiting, display of technical
documentation) can either be manually entered either captured through a
barcode system and so to deduce the man-hour cost of a maintenance task.
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The barcode module is divided in two axis; one logistics axis and one production
axis.
In its logistics part, the barcode module, according to SPEC 2000 standard, allows:
to generate the Issues Slips, by a direct reading of the material identifier (Part
Number or Part Number / Serial Number or Kit Number)
to generate the Receipt Forms by a direct reading of the material identifier
(Part Number or Part Number / Serial Number or Kit Number)
to perform an inventory by a direct reading of the material identifier (Part
Number or Part Number / Serial Number or Kit Number)
Materials referencing
Inventory by portables RF terminals
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In the production part, the barcode module allows clocking the compliance
duration by each participant on a maintenance task; it is then obligatory coupled to
the man-hours module.
.
Badge Personnel
MAN
FPT
ATR72MEC
FRANCOIS DUPONT
MECANICIEN
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lock the aircraft and/or equipments for which an export has been
processed (any update of the records of these aircraft and/or equipments
is then impossible)
automatic creation of an intermediary database (files library) with all
data to be transferred
transfer of the intermediary database (by network, by magnetic media
) from the export AMASIS server (environment ) to the import AMASIS
server (environment)
import procedure, to automatically unlock and update the imported
aircraft and / or equipment.
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