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70fa~ee

The Shape
of Pride

Total Shop Multi-purpose Tool

W hal con compare to the

the comparisons, the Shopsmilh8

sense of pride you leel when you


corefully shape a piece 01 wood
into a limeless ireesure? Tolal
Shop understands that feelinQ
becC.US8 we're proud 100. ond we
hove the shape 10 prove it. Our
Total Shop multi-purpose 1001 ond
TS 15-6 planer are machines with
solid power, vers1!IIility and

stamina.
Compare Tolal Shop with
Shopsmith8 and see for yourself.
The Total Shop molor produces
nearly 40% more power than the

Shopsmilhe machine and can be


oltered by the owner to 220V.
Ihis is uMvailoble with Shopsmith e And in more thon 85% 01

machine was priced hiqher than

the Toiol Shop machine.


Oon', overlook the TS 15-6
pl"mer, a ruQQed machine con-

vertible 10 220V by the owner,

optional stand and dust collector


av~il~ble, ~v~i1~ble with 2HP or
SHP motor, ~nd d lull 15- x 6'
bo~rd capacity. A proud dddition
to dny shop.
Our 30 minute video
demonstration tape (avail~ble in
VHS or Beta) Qives you c look at
our products in action belore you
buy. Send lor it now (with a
$20.00 relundcble deposit) dnd
you'll see whdt we've been hocstinQ about

TS 15-6 Planer

No"," AVailAble for ALL multi


tool o","nenl (Toldl Shop, Shopsmith 8 , etc.) An informative
2 1k hr, instructional video. No
mctter what multi-purpose 1001
you own, you'll learn more choul
its set-up, cere, cnd operclion.
Order toddY lor
only $49.96
(avallable in VHS or Betd).
Experience the Shape of Pride.
Cd]]

1800-8469356
(or In S.c. 288-4174)

and we'll send you 11 t1ddilionlll


r6o!lllOnS why ToilIl Shop is 1I beller
buy thlln ShopemUh 8 plus our lree
inlonnlltion pride PlIcket.

.------ ------a-----o
DYES!

I'Iwe _

me you, free information

pOOe packel with 15


reasons Total Shop is the

YESI

I'Iwe _
me the 30 ..in. detRon
strltiorl video. I hive

encklsed I S20.oo

better buy.

refundable deposit.

o
o

a
a

Multipurpose tool

TS 15.6 Pllner

VIiS
Beta

YESI I h... ItlCIosed


$4195 ~us $2.00 Ihp. &
hell. tor the 21b hr. instruc
tioftII video on the setuP.
ure IN! opention of my
multi-purpose tool.

Nom.

Address

VIiS

OeptQ

P.O. Box 162971Greenville, SC 29606

Bela

--

Better Homes and Gardens.

WOOD

Allastl A complete power-feed Drum Sander at an atlonilble


prioel COmes ready Or) use ndudirlg hood, stand and molOf1
Choose from 12" and 26" models.

Tl-E MAGAZN: FOR I-K)ME \NOClOWClRI<fRS

FINISH SANDING...THICKNESS SANDING


Use ltVs hlgn-tolefaoce machine lor IigtII dimellSionirlg as well as
the 6nest IirVsh work. Now you C8Il add new beauty 10 each
woodworlcing project... save hours of tedious tlaod
sanding! In a matter of seconds. you can produce

Decemb.r 1988. Vol. 3, No. & _Issul No. 14

Edftarllll Art Staff

8 satin-smooth finiSh Impossible to duplicate with

Editor LARRY CLAYTON


Managing Editor CHARLES E. SOMMERS

hand methods or handhe'd power sanders ... no


more low spots, waves or cross-graln marksl

Art Director C. L. GAUKE

IMPROVES RESULTSl

Design Editor JAMU R. DOWNING


Features Ed~Of PETER J. STEPHANO

Send lor complete 'actsl See how the


Saoder can dimension al'ld finishaand cabinet plooes, resawn slOdl
paneling, grandlatherclocb, 1O'fI,
1abIelops, kn-.l. burls, CtOIChes,
and much, much morel You" soon

Itow-To Editol MARLEN KEMMEl

Buymanstlill'TedlniQues Editor JIM BARRETT


Project Builder JAMES E. 80EWNG
G~ Designer PRIlY A. McFARUN
Admnstratiwe A$sisIanl DARlENE REYNOLDS

lind iI's one of the m::lSl valuablB IOOIs in


yoxshopl....,.ln U.S.A. EIIsy term

o YES! Please rush my

FREE INFORMATION KIT and delailsoo I

"t~~_your 3O-0ay Free Trial Guarantee.


...
WoodmaSlerTools, Dept. RWl5

2908 Oat, Kansas City, MO 64108

I
I'

NAME

ADDRESS

I CITY

IL STATE

ZIP

TedricaI Coosllltints: GEORGE GRANSETH Product


Testing: VERNON U. WAllO CoIectibIe Tools:
PAUL L McClllflE Wood Tedmlogy

--, Call TolIfree l(SOOJ 53842011,IXI.2415

ElfllOriaI Director DORIS M. elY


Publishing DireclOf ADOLPH AUEABACHER

Free
30 Day Trial!

Edltorl.1 S.rwlteS
Executiw DlrllClOr DUANE L. GREGG
Dlrlll:tor, Editorial Research C. RAY DEATON

Send lor complete facts on how


you can try the Woodmaster
Power-Feed Drum Sal'ldef In your
own shop lot 30 days completely
without rlsk1

Admlnlstratlvtl Editor ROSE ANDERSON


Publisher JERRY KAPLAN
New Yof1l; Advertising Manaoer MARK S. HART
Pfomollon/Research DirectOr THOMAS R. TROLAND
Cl;u!ation Director WILUAM HUMMel
Production OlrtClor DAlE SCHENKELBERG

Mquint Group D1Iittrs


Gnlull President JAMES A. Alml't'
Group VIce PrIsldents
EditorAl Director DOlllS M. EBY
PIlbishino Direclof ADOLPH AUERBACHER

MAKE YOUR SAW


A BETTER SAW.

Cor1IDrlIte D1Iicrrs
ChlIImYn of the Board E. t MEREDITH 111
President ROBERT A. BURNETT
Executive Vice President-Corporate Services
JACK D. REHM
Group Presidents: Magazine JAMES A. AUTRY; Broad
cas~ng W. C. McREYNOLDS; Real Estate ALLEN L.
SABBAG; Book fRED SnNES
Vice Presidents: Corporate Relations DONALD L.
ARNOLD; Grnefll Counsel iIfId Assistant SecmaIY
THOMAS G. fiSHER; Product DMlopment HElL
KUEHHL: Corporate Planning HERB SCHULTE;
FW1anal WILLIAM H. STRAW; AdfiWJistlJtive SeI'lites GERALD D. THORNTON
SeaeWy amy CAMPBEll. lIlADDEll
Treasurer MICHAel A. Sell
Controllef LARRY D. IWlTSOOI[

_ _ """ ""'*-. WOOD _ .... - . - ... to-

The Biesemeyer T-Square" saw fence.


Sure, your table saw came with a fence. But you don't
know what you're missing until you try the Biesemeyer
T-square saw fence. It sets up and squares off in a flash.
Tbat saves you time.lfs much more accurate.That saves you
material and money. In fact, it makes you a better craftsman.
Try theprecision saw fence that professionals have chosen
for
There's even a 30-day money back guarantee.

rears.

~~tii831 today.

~(I5SH.flU9'lX)lIpot1lilb<d-"lIIr.tw-y.

AfdJ-. A........ 0<a0Ia. ... Oo<.-r "" _ _ Corponoioo>

"16 Loc-. s.r.... On~ 1.1. SOH6, _


.. On - . ..,.,... TI'acItIIln; rqbkm!1o

.... - . pold

e- ..... A...toIIa.

MIIn ........... <II ,....l<G.5UI5CJ;rmON PI.1CUO 0...1"'- 118


.. ,II< iJIII.... 51.11<$ ..... W.

canada ..... (liM. -.lrln

16 per J"<". POSTIoI.I.STlR, Smd _ .. ""'"F' 10 "000. 1116


loruSl SIt..... Otl Molntl, L\ SOI)4 D;<IIlb<r 1986. \'01. i. No. 6,
Iosu< No. 1.CUSTOMf.IlSIRVrCI, ForO<f~"" your _ I.. "'I>
add

ICIiplion>, In<li.I<lIoI ""'"'" d addl<'ll, ..'ri!o to Cull...... 50....1(0


" ' - ' IIOlIUT AUS'J'IN. r.o. 110>; 106Z8, On lololnn. L\ SOl~
Pl<ao< adoo<. _
IlIIdr<$o lab<\.

OCOrnJGHT

NEUDITK

COlfOL\.noN

1 _ All

IIGK11

1ESEJ.\'ED.1'II!'fTID IN lJS.A.

BIESEMEYER.
2

WOOD MAGAZINE

DECEMBER 1986

-,._.~

-=;z::-

e;]~

~o

Better Homes and Gardens"

__
,",.
GJ'@i:;9

~mm

31'0 MapIIl Shaker P9111

$20,001100_
2Yo' Me6um Shllkef Peg
15.OCIil00 _
1-314" Mi.. SMker Pegs
7.llWl00_
~" Kitchen Mug PIlQI 20.001'100_
27116" TIe R.ck~.
1.OCIil00 _

Been

Pot Candle Cup

11,000'100 _

LOW PRICES

!~@~E=tl

ISSUE NO. 14

DECEMBER 1986

Mlple Toy WhHl1 willi 11. holes


1 ~ 318 M8QIec Toy Wheelll $6.501100_
'114 7/18
8.501'100 _
1-1/2 1/2
\0,001100 _
1-311 9116
14,001100 _
2. 518
17.501100 _
AIde pegs For Above
. 501100 _

WOOD PROFILE

TOY PARTS ASSOATMENT


25 Items 519 Parts
39.95JEIICI'l _

Deck the halls with the fairest of lhem all! The whitest wood known, holly
makes an interesting feature accent.

HOLLY, THE SNOWWHITE WOOD OF WINTER

HIGH QUALITY
CRAFTSMAN CLOSEUP

CABINETS BY HARGIS
314" Full Round Balls
," Full Round Balls
NUlerao;ksr WMe 81rch

~':Egg

17/8".21/2"
Small EiW' '318" 2"

$8.00..,00
10.001100
3.OOIEacll
1.5OIEach
35.000'100
25,OW100

33

34

Three generations of the Hargis family keep building

_
_
_
_
_
_

cabinets lhe way their quality-conscious forefathers


did and share with you some of their woodworking
wisdom.

FAST SERVICE
SHOPTESTED TECHNIQUES

38

FACEPLATE TURNING
It doesn't take long to get hooked on the joy of
seeing a beautiful bowl shape up on yOUf lathe.
Follow our step-by-step gUide and you'll soon
be turning out faceplate projects every chance

you get.
NOW YOU CAN BUILD IT

STACK 'EM UP
LAMINATED BOWL
QTY. PRICES AVAILABLE

Stack laminating goes a step beyond bowl-turning


basics. This striking example features stacked-up
squares of African padauk and oak veneer.

9". 11" ALUMINUN OXIDESANDPAPER

220 G,i!
$18.001100
180Grll ~'6.00il00
150 Gril
16.001100 _
120 Orll
18.001100 _
100 Grit
16.00i1oo _

44

_
_
__
__
__

BONUS OFFER

A CLASSY COVERED
CANDY CADDY

CHECK THIS BOX, AND AS A BONUS WITH ANY


ORDER FOR WOOO PARTS. WE WILL SEN'[) YOU
A COMPUMENTARY 8 OZ. BOTTLE OF FRANKLIN
TITEBONO WOOD GLUE.

$2.25 VALUE #811

46

Or how about topping off a faceplate project with a


tight-fitting lid? You'll find this one a lot easier to
turn than it is to say.

FOLK TOYS

48

Whimmydiddle, Flapjack, See Saw, Climbing Bear, Spindle Top, and Chickens Pecking ... plans and patterns for
six playthings from Americas past Each of these easyto-make stocking stulfers has its own story to tell.

WOOD MAGAZINE DECEMBER 1986

POLYMERIZED TUNG OIL,


THE LOOKING-GLASS FINISH
TIlAT LASTS AND LASTS

52

Bill Lovelace, of Phoenix, Arizona, lets us in on the


right way to apply his favorite finishing material

54

PRACTICAL SHOP GEOMETRY

tT lI1iIfE

Circles, ellipses and polygons - perplexing shop layout problems with


surprisingly easy solutions. Work them out as you read along.

rolds down neatly

BOWL BLANKS
AND BURLS

56

WITH THE

Thinking about turning a bowl from manzanita burl,


spaltcd maple, wild lilac, or some other exotic
species? Here's where to get it

,,;i.;;:r.

..

TOOL BUYMANSHIP

TURNING TOOLS,
WHAT YOU SHOULD KNOW BEFORE YOU BUY

OUTFEEO ROLLERS
sale. accurate sawing

'-

avaIlable In IS" and


37" widlhs
dua~posnion table

handle panels wilh


&aSll

AND INCREASE FLOOR SPACE

58

MOBILEMACHINE

'r:t1 ..
~~
, II

_ '!.L!lr'

,BASES

Which cutting instruments does a novice turner really need and which are
just nlce-ta-haves? WOOD recommends a starter set.

HOLIDAY SPECIALS FROM THE SHOP

..I

62
66

THOROUGHBRED
ROCKING HORSE

I
i

Increase shop
working araa

mulmize
floor
spaceusable
.3polntbuewlll

'oc.
-Z/1,I "0'
locking wheels
,1/ ' '-\ makes machine so
I

easy to use and store


over 80 standerd
model3

Hitch this spirited mount under your tree


this Christmas.
PLANER STAND WITH
ROLLERS

OAK MAGAZINE RACK


This project throws you just enough
curves to make it interes[ing.

SANDING BLOCK

raises planer to
proper working helghl
prOlildesmachlnemoblilly
riverold Increase In
wOfkpie<:e suPPOrt
storage Is a snap

70

---

A smoothie you can make for


woodworker on your gift list.

STYLISH EARRINGS

72

Wooden jewdry for the ladies in your

:~YTIME EXPRESS 74

ROLLERTABLE
Rock Solid Support
odj"",allle

All aboard for a project toddlers - and even their parents


- just can't resist.

SWEETHEART STICKPIN

POrtabla

use at an1''''''C,",''''

80

More laminated-wood jewdry that's a sweetheart to make.

SHORT-SUIUECT FEATURES
Editor's Angle
Talking Back
Shop Tips
Products that Perform
Sound Advice
WOOD MAGAZINE

DECEMBER 1986

6
8
14
21
24

Holiday Firestarters
Yesterday's Tools

26
28

'Ask WOOD " " " " " " " ' " 98
Lathe Chucks
103
Bulletin Board
112

Discover HTC's many unique


products designed only with you,
the dedicated woodworker in mind.
Find out how you can make your
machining safer, increase working
area of your shop and accomplish
nea(iy impossible tasks easily,
quickly and accurately"

all by y rs,1II

CALL TODAYI
HTC PRODUCTS, INC.

liIB

120 e. HUDSON S8
ROYAL OAK, MI 48067
(313) 39g6185
,tW(Q"1I08#I.L

1-800-624-2027 ext. 112

i'

:.\

All Work and No Play


Makes WOOD a Dull
MagaZine

8ig 3Y,' D.O. Pl'JIL

RAISER lcholCl '" 5


prof;lf$J Reg. 'S9'"
RAII.JSTILE CUTTER
RAIL ENOCUTTF.R
(choice ol ",ohltsl
8ot~ R~. '1290'
DOOR LIP CUTTER
[""ok. oj 2 prolile$!

Rl:GULARLY '229"

CORNER l.OCl< MITRE


3'4' 0.0. '49'0
For up to I' mate",1

1Ie9. '39'S

NOW ONLY &195-

fREE Y/'IllJJETAIL VltlEN \00 OA:lER ASET OF CAl'SlllE.J'1PPBl ROUTER BITS lNCtUOIOO '4 IWlBET.
'J,,"OGEE,
CM ...... ROUN[)()IJfR. ".," ANa \I.' STRAIGHT BITS 'MTII EXTRA BEARIOO fOR
BEADING. '>Ii' SHANK SET '6l" PPIl. 'If" SHANK SET V' Pf'O.

""0

Y.

Sf _
......

5'FIC(

ClJT

CARBIDE TIPPED SHAnft CUnER PANEl RAISER-

3 WING. 5 PROFILES. 3'dM THICl< WBIDE


4'/," 0,0. wllh~' BOAE (y," BUSHING)

5Y,"o.C.wilhl14'8ORE(1'8USHIOO)

~
~ ~
CUT
&llfllFlD

S6995 0' .

-=!

CARBIDE TIPPED SHAPER CUTTERS


l"'IOREWI1'IUSHINC

*'IOflEWM'IUSHIN6

~'IORe

(WING
3 mm OR 4 mm CAFl8lOE
Cl.lSTOM MANUfACTURED
fROM '45"

03W1NG
3 mm CARBIDE
I\4l STOCK PROfiLES
fROM ':to'

3WiNG
2 mm
20 STOCK PROfiLES
'22" EA.

6 PC. CARBIDE TIPPED CABINET SETS

t";.m:~9IJSHING

13 STOCK PROALES
'149'"l0'l79M
_
ORDER If\' PHONE WITll VlS'JNC OR SEHO 1olO. CHeCK VISAJI,IC HUMBER, EXP. lWf, F'tt':lN NUMIOER.
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EEl
_

ORDER TOLL FREE: HBOO)-235om


IN WASliINGTON STATE CALL 1-206238-0212
10 AM 7 PM - Monday through Saturday

CEl

Photograph: Terry U<:htenbcrger

VISiI

Legend has it that Sir Isaac Newton developed


the theory of gravity after being bonked on the head
by a falling apple. And more recently, 3M Company's
An Fry came up with the idea for the Postit Brand
Note Pad (those adhesivebacked notes we like to
s(ick on everything) while singing from his hymnal
at church one Sunday. Let's face it! These two guys
were terribly lucky. One was taking a break on a
nice autumn day when his idea hit. And the other
just wanted a good way (0 mark (he location of the
current day's selection of hymns.
It's a lot like that in the magaZine business. You
never know where or when you're going to think
of something you're sure the readers will love.
Sometimes, the office just isn't the best place to get
creative. Sometimes, it's Kansas City, Missouri, as
the WOOD staff found out this past summer. For
two days and two nights, we locked ourselves away
in a hotel conference room trying to decide what
articles, projects, and techniques to include in
upcoming issues. And you know something, it
worked! We've got almost everything mapped out
through the February, 1988 issue. I'm biased, I
know, but r think you've got some great material
coming your way.
In case you're wondering how we had time to
take a cruise on the Missouri River Queen with our
spouses if we were so busy, please reread the headline at the beginning of this anicle.

IF YOU VALUE YOUR FINGERS.....


YOU NEED A
The RIPSTRATE holds the work tight against the fence
with no hands near the blade. Makes perfect, straight
cuts. Wheels lock to prevent kickbacks. Requires no
adjustment for stock width or thickness.
Over 20,000 now in use In amateur, professional, school,
government, military, and corporate maintenance shops.
One year guarantee, 30 day money back trial. $69
prepaid. Check, M.O., Visa or M.C. Free Brochure.
Write or call our toll free number: 800421-0256,
Fisher Hili Products 4 Fisher Hill Fitzwilliam, NH 0344
Dealer Inquiries invited.

Have a Happy
Holiday Seasonl
6

WOOD MAGAZINE

DECEMBER 1986

Affordable Quality
in Carbide Dado &Saws from ~

._-...._-

THIS SIDE OUT

.~-

Three Important
Features In 8 Carbide
Circular saw Blade
The Tips: These are made of
carbide tungsten and are available in different grades and
thickness. Small, softer tips are
used by many manufacturers of
blades. Bul Freud uses the
hardest grade available, induclion brazes it to the saw
shoulder and then applies a
"alass" edge with a 400 grit
diamond .....neel. The larger,
more durable tips, mean more

blade sharpenings and greater


blade life for you.

The Plate Body: Milled tool steel


will be found In the plale body
of the premium blades. At
Freud, after the tool steel is
milled, it is heat treated and sur
face ground on both sides. It is
Ihen hammered 10 provide the
proper tensioning and then

hand chec~ for trueness. This


will ensure that the blade will
stretch evenly when run at high

speeds
The Price: Value is a relationship

between quality and cost. At


Freud, \oV8 provide both in an
industrial grade product at an
affordable price.

I'd....

110 C'liIOI'rMa
CMlli)IF'H'

1.000.82 .01.1

MVoul/e
Irl TtwsAre"

HIOO62"B04

.MVOUl....

Offer Expires December 31, 1986

I::-

Call Us Toll Free!


FORTHENAMEOFY(lUR
LOCAL DISTRlllUTOR:

In T.... Ate.
c.'li)IF_
p..tsocleNCt

..

1.eoJD.33ol"'07

H....' .

218 FeidAve.
High Point, NC 27264
(919) 434-3171
1570 Corporate Dr., Suite G
Costa Mesa, CA 92626
(714) 751-8866

15" PLANER
We welcome comments, criticisms, suggestions
... even an occasional compliment. The volume of mall we receive makes it impossible to
answer every letter, but we promise to do our
level best. Send your correspondence to: Letters
Editor, Better Homes and Gardensl WOOD Magazine, Locust at 17th, Des Moines, IA 50336.

"POPI" GOES mE WOOD JOINT, PART TWO


In your August, 1986 issue (p. 23), you answered
Howard Bushnell's question about why his wood
joims come loose on tabletops. All your suggeslions
were just fine, but you neglected to mention the
things that will help the most: dowels. In one week
I doweled seven tabletops and I have repaired many
others. They never come apart.

This high quality planer is the most sought-after machine in the


country today. This is the machine that your neighbors (on both
sides) probably already own!
Powertul 2 H.P. single phase motor, large 15 x 6" capacity, all
ball-bearing 3 blade cutter-head, precision ground cast-iron bed
and all around heavy duty construction - weighs 500 Ibs.

Regularly priced at $795.00 + $100.00 shipping

- H. R. Bock.meier, EI Cajon, Calif.

NOW delivered anywhere in U.S.A.


For Only $825.00
(except Hawaij & Alaska)

It's hard to argue with success, but we stick with


what we told Howard Dowels aM extra strength,
but a properly glued joint will hold just fine without them - provided you're mating edge grain to
edge grain, that is. End grain joints are a different
matter. By all means reinforce them with dowels,
splines, or tongues and grooves.

(Stand is optional $49.95)

A SPECTACULAR BUY!!
We use past customers as references. Get a firSI-hand unbiased
report 'rom a user and you wilt be 100% convinced of OUf quality &
service.
~

~~RIZZl Y IMPORTS INC.

---"'CiiC

SMoom SANDING IN TIGHT SPOTS

P.o. BOX 2069. BELLINGHAM, WA 98227 PHONE (206) 647-0801

With a 1/2" clearance there are several solutions,


depending on finish and squareness reqUired.
My nrst choice is a drill and a carbide burr. The
minimum diameter I have found is l/a" and go up to
...". Cost: About $14. Using a drill press solves the
squareness problem.
Second choice is by hand, using carbide sandpaper. It comes in three grades; coarse, medium and
fine. The sheets have steel backing which keeps it
sti1f yet follows any contour. Cost: About 53 for a
4xll" sheet.
I get my Va" carbide burrs from Wood Carvers
Supply, Inc., P.O. Box 8928, Norfolk, VA 23503. Carbide sandpaper can be obtained from Sears. They
also carry some carbide burrs but not as small as I/S".

PORTER+IABLE
PROFESSIONAl POWER TOOLS

for the best


quality at the
best p'rices

Limited Edition
"American Classic" ~'fl\
Router
\'\""

Mortise & Tenon Jig


With your bench vise and router,
you can create single or multiple
mortise & tenon joints at any
angle, with exact fit, In just 2 to 4
minutes eachl (model 5009)

-.....

This solid die-cast aluminum


housed %HP anniversary issue
router honors the tradition of
excellence round in all
Porter-Cable tools.

,.,. _.,.,. ...,

LIST $49.95 SALE $39.00

SALE $135.00

,. ,. .. ...,
,.
..
.... ....._..... .. .,,. ..""""'"
.. ..... ''"". ,.'" ....'".. ....
aiEl
-~

""
""

315-1

'kIp-Harde Pel saw

1larIe>G"'pgsaw
lJllI'I'\?_

3:<24 bel sonde<

3>24 bel sonde<


4<24 bel sonde<

4x24 bel tatder


11"4' rooAOlI

.. C,II TOll-FREE

l'.'lt"4ll(ll.lel

1'k Il'> CNn:Ie

,~-

fop-Hlrde.lll

9118

saw

Ba,,~Pcl&aw
Porta-Plene ~

la"1WIate trmnor

",

lMinallI tmmer
Laminate trmnor
l.a"1WIaIetrmnor

WpisIGldril

1800638.6405

There you have it fOlks, tips for sanding in those


tough, tight places. and suggested sources for the
materials. Many thanks. Fiske, for sending them
along for WOOD readers.

,.
..'",. ,,.,.'"..
..,."',. ..
..,.". ,'"."
,.

BALANCING ACT
WOOD heard from several readers who were
unfamiliar with the "balance sheet" called for in
the Bill Of Materials for our "Double-Duty TableSaw Extensions" project (Augus~ 1986 issue, p. 64).
Guess we goofed in not explaining what a balance
sheet is and why you need one, so here goes:
As you probably knoUj any unsupported pane~
such as a cabinet door or tabletop, could absorb

,u

,n

WSJENKS & Son ~~

1933 Montana Ave. NE Washington DC 20002

- Fiske C. Saunders, Avalon, Calif.

'"

~_

Continued on page 10

WOOD MAGAZINE

DECEMBER 1986

Build This Beautiful


Wooden Ship
Model
W

ouldn't you IOIlI! to build this historicship model? It's a true-to-scale, 21'
replica of the 2-masted schooner Swift, a Virginia pilot boat of 1805.
'Nell, now you can! And you don't have to be a skilled craftsman 10 do so.

lt really isn't hard


Even if you've never built a model before, you (an experience the relaxing pleasure and pride of accomplishment that is offered by this
fascinating hobby. You can build the Swift. The secret's in our kit,
designed especially for the first time modeler, with pre-cut parts
that make assembly easy. Clear, large scale plans and instructions
that virtually lake you by the hand and guide you every step of
the way through hours of the most relaxing fun you'll ever
have. And when completed - a museum quality model you'll
display with pride, with gleaming brass fittings, walnut
planked hu]l, delicate rigging - lifelike in every detail.

Quality you can see and feel


The materials in 0l.!r kit may be better than those used
in the original Swifl. The keel section and frames are precut plywood, ready for quick assembly. The Swift's hull
is planked twice; once with thick, flexible limewood
for strength. then overlaid with planks of African
walnut for lasting beauty.
You don't have to make the fittings - we've done
that for you. Our kit contains ready-to-use blocks and deadeyes
of rare, yellow boxwood. We include eyelets, bracers and belaying pins - over 70 parts of solid brass! Even the cabin door hinges
are brass, as are the 250 miniature nails youll use to fasten the
planking to the hull and deck. And, since the original wooden Swifl
had no plastic parts, our kit doesn't either - anywhere!
Once completed, you can proudly mount your Swifl on a wooden
display pedestal- irs included free with the kit.
Creative? And how! Overwhelming? Not a bit! But be prepared for
hours of the most challenging, engroSSing, relaxing fun you've ever had.

Order Now & Get A Free Book


~
Order your SWift now and you'll receive a copy of Ship
'!il Models from Kits, a 110 page beginner's guide which nor-

"':"'"
[I
ii
_

many retails for $7.95. This dearly illustrated handbook


gives step-by-step instructions for building the perfect
ship model. And it's yours FREE when you buy the Swifl
kit at a special low price of $24.95.

Special Offer On All The Tools You'll Need


You don't need a whole workshop full of tools to build the Swift ~
just the basics. To get you started,
we've put together a tool package
with all the tools you'll need - at a
special low price. Youll get: hobby
knife, mini-hammer, pliers, 2 files,
ruler, 3drill bits, 3 blades, razor saw
blade, tweezers, sandpaper, glue and
SwediSh wood oil- a $34.95 value,
but now only $19.95 when you purchase the Swift. Vou'neven get a tool box lO'long, 4'12" wide and
2\11" deep to store everything. It's perfect for ttte beginner!

FREE BONUSI

Miniature Cannon Kit


S<>t of two solid brass cannon on walnut carriages
to be mountl'd arnidship. $4.00 value, sent FREE
wilh your order.

Credit card holders order toll-free. CaIlBOO228-2028, ext.

ClMOdtllE.po.lnc 1986

,- -

I MODEL EXPO, INC.


IE!
Y S
I
Tool
now
$19.95
I
I
I0
0

yourordEll:

Model Expo, Inc.


23 JuS! Road. FairMld. N.J. 07007
V!sitoursloresl

2758W.5epul;oeda Blvd. TD<,anca.CA9050525J~ Rd, Falrflakl. NJ07007

BHW-116

23 JCISl Road. Faillield, N.J. 01001

Please send rne _ _ Swllt kits No. AL100B lor only $24.95
each. along with my FREE handbook, FREE cannOl1 mlnlalures.
and 64 page shiprnodet kll catalog.

Please send me _ _
Package Kits No. MXnOOa
only
With my purchase 01 the Swift.

a $34,95 value.

Check or money order enclosed. (Add 10%Ior shipping & Insured delivery
N,J. reSidents must add 6%sales tax)
Charge my credit card:
MaslerCard OVisa

American Express

.Account No.

64 page full color ship model catalog sent FREE WIth

68,

24 hours a day. In Nebraska, call 800-642-8300. Or use coupon


below to send check or money order. Order kit No. ALlOOB.

s.gnature

EKp. O8te

N~,

Mdress
City

_
_

_
_

Slale

z.p

I
I
I
I
I
I

I
I
I
I

CARBIDE TIPPED ROUTER BITS


PROFESSIONAL PRODUCTION QUALITY
SPECIAL WINTER $2.00 OFF SALE-5EE BELOW

1000"

'V'wl;L~~~~~L'J~[;z

SOLD TO READERS OF FINE WOODWORKING

BEST CIIT
SEST PRICE

C;},

g,

"~
~.

~.w

318"
112"

1'12"

518"

$13,00
14.00
15.00

114" A
'0' 3/8" A
112" A

114"
3/8"
112"

'"lYo"
1'12"

112"
5/8"
314"

15.00
16.00
19.00

~~'0' 5132" A
114" A

5/32"
114"

1'12"

15132"
3/4"

18.00
20.00

IlOUND DVER

318"
RABBeTlNG

Do.,

1/11" (KERf) SLOT CUTTER

45 G CHAMFER

'"

IWSEOPNlR

.,.
'"

114" V Groove 90
3/8" V Groove 90
112" V Groove 90

11

,,,
'"
'"
'"
'20

318" Dovetail g.
112" Dovetal114
314" Dovetal114

Q~I:

."

'2'

lYo"

lYo"

112"

14.00

lYo"
lV."

118"
114"

14.00
14.00

1'12"

518"

15.00

318"

'"

M~

112"
9116"

1/4"

'"

~m~

lENGTIl

'"lV."

1/4"A
318" A
'0' 112" R

1/'" (KERf) SLOT CUTTER

~~.
.~.

~w

''02
<"

...
...
~, ...
'"
...

c;.

DESl:RlPTIOtl

<S.
Angle

,.-

1-518"

112"

25.00

114"

1/4"

318"

318"

600
9.00

112"

112"

11.00

3/8"
112"
314"

318"
112"

'.50
6.50

718"

10,50

318"
11132"

Angle

CORf EIOX (ROUIlP NOSEI

3/8" Cono Box 3/16"


112" Core Box 114"
3/4" Core Box 318"

318"
112"
314"

518"

11.00
14.00
18.00

112"
3/4"

318"
7116"

16.50
21.00

1/4"
5/16"

3/4"

318"

1"

112"
314"

'"'"

OIIODVE fORMING 00(

'22 112" Grooving Ogee


3/4" Grooving Ogee

'2'
'2'
'2'
.,.
'2'

""
,,.
'"

1/4" Straight Bit


5/16" Straight Bit
318" Straight Bil
112" Straight Bit
314" Straight Bit

,.,

'.00
'.00
'.00
'.00
10.50

'"

112"
112" FLUSH TRIM
3/8" KEY HOLE CVTS 318" f<Y HOlE
(Thio 8iI only 1lSS)

6.50

FOR

FlUSIl MOUNTlNCl
PICTURE FRAMES. ETC.

6.50

WHEN ORDERING ANY THREE OR MORE, DEDUCT 52.00 EACH


ALL PRICES POSTAGE PAID

Professional Production Quality 112" Ball Baarlng Pilot


1/4" Diameter ShankS x 1 Y4" Long. One Piece Conetructlon
Two Flute Thick High Quality Tungaten Carbide Tips

To order by Master Charge or Visa Toll Free


7 Day - 24 Hour Order Service Call
1800-5232445 Ext. 56 (In PA 1.800 346.7511 Ext.
or send check to:
4

MLCS, P.O. Box 530, Rydal, PA 19046

56)

ConUnued from /Xlge 8

moisture at an uneven rate and warp iJyou don't


seal both sides of the panel. If you're applying finis/), you should coat both sides of the panel Same
goes for plastic laminate, but why waste costly colored laminate on a surface that will rarely if ever
be seen?
Brown in color and much thinner than ordinary
laminates, balance sheet costs only about half as
much. Some plastic laminate dealers stock it; with
others you may have to special order.

WHAT POWER TOOLS TO BUY, TWO


READERS WRITE
Last issue, we responded to WOOD subscriber Ray
Amon~ question about what power tools to buy for
his narrow shop. We asked you readers for your
opinions on the subject, and here are two of the
letters we received'
No.1 would be either a table or radial-arm saw.
No.2 would be a jointer. How many projects can
you make where it isn't necessary to joint and edgeglue boards together?
No.3 is a portable belt sander. It is possible to
use a portable belt sander as a stationary sander;
however, it is very tough to use a stationary sander
as a portable.
No.4 depends on what your plans are concerning
projects. If you plan to use projects that don't use
standard 4" stock, or if you plan to make projects
that will consume 400-500 board feet of lumber
(which isn't really all that much), the next choice
is a planer. Black walnut and cherry sell for about
53 per board foot at a lumberyard in my area. At a
sawmill, it can be purchased for $1.25 per board
foot. That's quite a savings if you have a planer.
Next comes No_ 5. a band saw for rcsawing and
cutting curved pieces. If plans include anything with
round legs or turnings, next choose No.6, a lathe,
and then No.7, the drill press. After this, add a
router and bits, No.8.
-

David Miller, Annville. Pa.

1 recommend a multipurpose power tool such as a


Shopsmith. Like Ray, 1 have limited shop space, so I
purchased a Shopsmith Mark V a few years ago. This
machine requires about as much space as a bicycle
and has adequately met nearly all of my woodworking requirements.
Thanks for producing a top-notch magaZine. Please
keep up the good work!
-

Paul Webber, Amarillo, Tex

Thanks for your thoughts, guys. Incidentally, Pau~


we're planning a report on multipurpose tools for
an upcoming issue. One WOOD staff member
swears by his Sbopsmith, tOO.
10

WOOD MAGAZINE

DECEMBER 1986

NEW FROM

FOR ...

For The Name (Y >bur l.ocaIlJisInbtJIor:


Cal blFtee(outsdeNC)
In North Carolina Cal

1-8fYJ..33441Ol
1-919-434-3111

Limited Edition "American Classic"


Available At These Fine Porter-Cable Distributors

.....

Alasklllndu.Irt,1 ~ ..
Anchcnge, Filrbinlcs, KeOlli.

Wuila lIId E~ ~
19C1n21&-7201

.-.

C/ylIe Hard..... Co,

48lllIN,15lhSlftel

I'hoerix, AI 8501.
(6Q2) 264-2106
Karler Company

_,'l

(602) m2678
AUAIlW
DuoFllst
Lillie Rock, AR
(501)45S-2W

CALlF1llIlU
AAA Wholesale Tool '" Supply

17309 Roscoe BIW.


/lorlIvkIge, CA 91325
(818) 996.1800
Abbey MachlMfY

616 N.llrooktoJrs1 51.


Anaheim, CA

toI Free USA 1-8llO-225-632!

1)1 FIn CA

HIOO2SH221

AI',lboIM..-t
Vlnturl, CA 93003
(1lOS) 653-8665
E. M. Allen Woodworklrog
131 So.llthlK

U Puem. CA 91746

sen Lorenzo Lbr. TOol


2<4J5 41st AlII.
Sanl~ Crul, CA 95003
(oIOl) 415-6100
SterTOol , Supply Co.
8M Ilieoo. CA (Sl9) 275-2500
santa Ana, CA (114) 9721926
T. 0. Tool.
1507 Thoul:and Daks BMl,

Thoul:and Daks, CA 9't360


(805)0t971S10
1947 CmoIIM.
SIR F'llnei$eO, CA 94124
(415)~

We.lwOOd Power TOole

4BN S. ~ 1lMI,
Culler aty, CA 90230
(213) 8]3.1231
WIIcle E.nh "'"_
Ber_. &an Francisco,
&an~beI.CA(415)~

OUIsiole CA 1-800-8<15-200:)
'IMger' KIrt< ....mberlH.rd'w....
~ (107) 54s.3883
Ukiah (707) 46,22411
Sorclmi (107) 938-2692

s.ml

C. S. Tool '" Supply In<:.


san.lo$t, HaywtI\1, fresno,
SaCilimentO. MollIerey. CA

(408) 435-8810
D&O$aw&Supply

=_..

6162 Mission Gorl/! fINd


San Oiego, CA 92120

(819) 2&0-9320
DlImond Tool '" Supply eo.

canoga PlJt. CA 91303


(ele)~2850

~ WNl Tool. Supply


Hunlinglon !leaell, CA
(7(4) &43-227.
'*:1tIon's H.rdwlre
Sales '" RtrUl
san Rafael. CA 94912
(415) 454-3740
JIoc....... Saw Works
369 So. Rosemead !lIYd.

Pasadenlo, CA t1'Kl7
(818)~

Kanereo.

lO$AngeIes, CA
(213) 746-5940
Newport Tool Co.

...
-""'"

",,,

(714)lW2ml
Orange Tool Mlrt
(hnge, CA {7'1-4) ~211
tmrsIde. CA (714) ns.166E
\\Ie$tnlrisIlII; CA (714) 8911355
PKIIIc HardW... '" Steel
950 NoIlh SMnth St.
san JoSe, CA 95112
(408)298-3111
PI'O Toollnc.
1218E. Katella 1M.

Anaheim, CA 92805
'.800-5-8665 USA
1-800-642.f1665 CA
......"0.
1827 So. Hope 51.
Los Angeles, CA 90015
HIO().2281806 USA
l.er0.42$.3809 CA

S_ento M.ellinery Co., Inc.


3412A Auburn BMI.
sacramen1(1, CA 95621
(916) 03-8513

WICIiIl,I<S
(316) 9427118
BaIley 1bols' Supply Inc.

1418 So. She/I:I)' St.


Louisv'Ale, l('( 40217

,""...,..

LOUISWlA
E. R. KIper Herdwsre end SUpply
103N.AfthSl.
Monroe, LA 7l2l11
(318)322-4412

MAINE
Meine ltd.... IIiddtIord 2801-4553
Milne Hdwe. Bruoswick 729-3356
Milne Hdwe. WsstMlok8S42S71
"'-lne Hdwe. Portland 773-5604

"":KIIIlgen Supply Corp.

(612) 3333393 Est. 1$84


Hellm.rk Building SUpplle.lnc.
Mlnneapob, MN 55344

l-IlOO-642-22-46

Toole On Selt"
~ Cornors k;e

Hdw.

Zl6W.7St.
St. f'iIuj, MN S51<r2
101 Free USA 1-&:llJ.328.ll457
MISSOURI
Pyramld100l & M.ehlnery
1200 Erir Skeel
No. Kansas City. MO 64116
1-300-821-3704 USA
l-flOO.892-3816MO
ffllIlIANA
Willow CnIell Tool Sties
Main St.. Wilcw CreeX. MT 591liO
ill Free lilT 11lOO-5928500
101 Free USA 1-800-5928501

,......

SCIlIoeMrTool , lMchlnery Co.

faI~MA

~'

bIl Free USA 1-100-3412200

DerrYeI; CO 80219
(303)922-824.4

In MA (617) 815-0081
DlUMlre Herdw",lnc.

COIIIIll:11CUT

~-"'
(6mm-3718

IEVAllA
Kane<" Company

....

BU'R11 Power"Jl)(Q

WhiIIle( CA 90607
(213) 696-3218
Bu.nt 1001 Co.

IlarNrJ. CA 93101

Duo/.st

eo.

~.MN554Ol

.........m

bIl Free USA 1-600-243-1037


The PoMr Tool Center
135 Klnrley Street
'brrlnglOO. cr 06190

(805)963.J885

......

GIrd..... Herdwere

515 WWing!ooloit. N.

NE8RASllA
1<-1-WeIco Dletrlb\ltlng, Inc.
8222 H5tree1
OnWq, HE 88127
[12) 5921250 NE
1.1lO().228--2484 USA

The FIne Tool Shops, Inc.


20 Backus Mnut
Danbury, 00810

$anI,i

1001 SpecIaht 01 kiwi.


1011 Kto WI\t, Des Moll'lt$. IA
(515) 20U-41891A
11lOO-5321261 USA

KENTUCKY

We.tern H81dware. Tool

(B1S) 330-1681
8aItelt HIodwa..

13238 W1il\ier BM:I.

I'IdotII Toole' FutMere

cr

(203)482.n73
Tool. 0/ the 1ltde

loofe!:ler;d Road
DanDluy. cr 00810
(203) 748-8134

Rob! Tool Seles

160 Broadway
SOmervils, MA 02145
(611) 776-1234 MA
1-8lJO.448..1189 USA
service selee Corp.
4112 CantridQl St., AllsIOO
For Location N~are$1 \W
St... Sele end Diet.
29 Commerce Wq

HlIdson. NH 03051
(603) 889-9035

Woburn.MA

Toolhauz Corp.

16m 933-8830

50 Brook Rd.

Ntedhllm, MA 02194
16m 4119-4756
1"O>n Pelnt end SUpply

DE 1911(l(
(302) 322..s441 DE

1.acJ0.346.18Ol USA

MS"",

IIImlll:1 Of COWliIlA
W. S. Jenks' Son

1hInd Unes

1933t.1on1wM.
Wash. Q.C. 2tlOO2

.....

101 Free USA l..s00-a38-t1405


IMA lboI Dlst
28OONWnAlll.
MIni, Fl33122

MAWAII
Slim". _
Toola, Inc.
1626 Rt~k:an St.
Honolu"', HI 96819
(808) 841-0002

"".S

R.A.N. . . .

eo.

Tht~Emporium

.....
_Il

(312) 824.Q565
Edw.rd

a Mueller Co.

\IIo:lodwoII<In Madillel1"

375 8tacham St. Qlel$e.a


bIl Free USA 1-1100343-3248
bIl Hit MA HlOO-32261oo
Winer 8 ...... Hardw.re
Salem, MA(611)744-0780
IlMrly. MA (617)921-Q509
MlClIlllAN

bIl Free FL 1..alll).4J21206


'bI Fret USA HIOI).647.1lOO5

8-LIne M.ehlnery & SUpply Co.


Zl760 Cooidot HgINy
Oak I'iIrk. 1.11 018237
(313) 541-(1145
faeteneno, Inc.
29119 IlIIcIIaflan S. W.
Grilfld RapIds, 1.1149508

(616) 2413446
Glenn Wing Power Toole, Inc.
1437 S, \\IDolIwafd!lfooe.

llinringham. MI4l1011
1-300-8215Tn USA
1.1lO().4-48-15n MI
Me"" Power Toole, Inc.
20579 ~et>eII Road

Li'.IorOI. MI48152
Supplies

IrldIllllpob, IN

(317)783-2040
Mmlck E _ Inc.

211S W. Coliseum 1lMI.


f1llI~,IN46608

(219) 4824822
The Woo<f.CnItltm..... Store

2118 W. Coliseum 8M1.

...

(313) 476-77411
W.lemon. Mechlroe<y' Sup. Co.
960 'NasI 8 Milt Road
Ferndale, loll 48220
(313) 545-1500
(313) 545-2490

MIlIllESCItA
Art Elener1e)l Enlefprt..... lnc.
lIrrinate & ~ bois

(219) 482-4822

11160 Ctnlfal 1M. N. E.


Blatne, MN 55434
(612) 755-3425

C. W. CfOtMfI M.ehlnery Co.

ClpRoi CtIblde
lOOl ~ty 1M.

Fort~ IN46808

1800-343-4555 NE
The Tool W.rehouse

2 Panelolt. ,

1-lG-422.0062

WiI~lon.

IlW NAMPSllIRE
H.mmer Industrlel SUpply
lmtw, I'lNlSlllOUlh, MoIlcllesIw
882,6161, 431.1111, 6224112S
11lOO-S721ll89 NH

CU (611) 254-2444

DElAWARE
Hollow..,- 8 ...... Tool.. Inc.

P.Q.lbl3055. 8Wn floIll

Las \'egIS. NY

(702) 732-3Tn

708E.~OrM:

S1.Paul,MN551()4

llMnporl. IA 52803
(319) 324-9365 or (319) 3N-9351

1-8llO-328-8152 USA

(612) 6449622 MN

NEW J(RSEI
Force M.ehlnery Co.

2271 Rout~ 22

Urion. NJ 0101\3
(201)688-8270
Monmouth Csblnet Tool Supply
9078anos1M.
A$hury Park. NJ

Com!IlttI 'Mlod 1001 Suppler


Jo/IIl$Ol\ City, IIY 13790
Mailllldef P!IonI (B01) 729-6511
"-lhtm Tool Co.. Inc.
21 A/leRIlrlIlh We.
Portclltsle( NY 10573
(914)93J.1n1
(212) 829-&744
Plllllpps Broe. Supply, Inc.
25251!.1nsjIlGlOrIAw.
"""'em, NY 14226-4930
(116) 839-4800
Alvertlelld Tool Corp""'tkln
1407 PUIS" Sl.
~hud.1f'i 11901

(516) m5510
The 1001 Werehou'"

Wi/kMr Pane center


FarmiRgdale, NY 11135
(516)420-14201f'i

1-800-645-9166 USA
The Tool w-hou...
1080F Old Coufl\f)' Reid (Rt 58)
Fiwrtltld. NY lln1

(516) m-UXlL
(516) m-866S

IIGtlT1I CAIUlllNA
81........ SUpply, Inc.
3316 SWtlI BMl,
ChllIIofte. NC 28209
Call COIecI (164) 5237811
Citizen. Home Center
841 Mertlmon AlII.
As/leWIe. IIC 28004
(704)254-7244
NGIlTN IWlOTA
Acme Electric - Since 1148
bll Crib 01 t/It NortI1
Gr>flli Rns. North O'kota
1-800-JS8.:KQ3 ~ lor M;ke

".

Ed...rd

a Mueller Co.

Cindnnati.ON
(513) 781-6777
Vlldng M.ehlnery' TOol Supply
Clo!v, SBl'3331 Al<rorl7$3-10&3
ON WAfS 11lOO-362-ll585
VISA &

we W-'J$ 1-300-2Z334ll7

.....,

OllLAIlOMA
",",0<

(201) 775-2287
Toollllwn Herd...re

(918) 836-4601

15511ou1e 17
mmus. NJ 07652
(2(1) 2621)337

Whlnon SUpply Co.

Wsr..... BBlde..ton Co.

1321 Prtncelon Aw.

"ienlOO. NJ

ill Fie'! NJ '800-1929736

101 Free USA 11lOO-2S19077


IIlW MEXICG

llid&honIa aty. OK (-4(l5) 787-8533

1419W.Reoo
~ aty. OK 73126
OK WIJS 11lOO-522-4419

...."

"<SS"
Cttclde Wholesale H.rdwenI
f'ortlIl1ll, OR (503) 645-6441

~Supply

'bI Fr~e OR 1-800-545-552:1


1JlI fr!e USA 1-800-635-6511

5604 Alameda H.E.

.lefTy" Building 1.1._1. Ctr.

AlluqiJerquI, tiM 87113

.......

bIl Fret USA 1-600-645-9292

AIlIed_re
76-10MainSt
Rus/jng, NY 11367
Wrililor U1e~ure and Prlct
Dyn....lte Tool Compeny
221 Selden I'Im
5aklen. NY 11184
(516) 7321020
Fowle<. Ke"h SUpply Co.
104 SrniII1Io1t.
Klngs!oo. NY 12,j(l1
(914) 331.(004
H. T. Selee Company, Inc.

718 Tenttl Awnut


New \lxlc. NY 10019
(212) 26S--0747
Jecl<&on Ssw. Knlle Co., Inc.
517SlateSlreel
PheSle~ NY 14508
(718)S46-7485
~torJim

\Wr ~ 1001 SIOf!


2800 Hwy. 99 II, P.Q.lbl2611
Eugene. CIA 97402

(503J6Il9-t91l

'ENISTlVANIA
H. K, McJunkln, Inc.
7n4 Edge'MJOd ~
Plnsbufgh. l'#l15218

(412) 2115400
Nat_IRdu.lrI.Il Hdwe., Inc.
462 NOfth Fourth Streel
Plil;l.. PA 19123

(215) 5271091
NY. NJ, cr. OEL & 1.10
1-600-334-95lI2
Sel\ll$te, & Amerlctn Herdw.re
Stortla
~ at participating stores
WoacIworlo:ei"'e World

715 Fountain 1M.


l.Irocfitlll; PA 1780l

(711) 299-5264
RllllDE ISLAND

JT" Home , Bullde.. Cenle..

~ IsIIRd Locations
Brislol, Warwick. Wilkeroe\d
PrtMdence, Mlddle!tMfl

SOU," CAROl.IllA
HlllK Held..... Co.

P.o. 8Go 1762


Cob:1IlIII. SC 29202
(8Cl3}m.31Jl

m.Essn
~M~eo.,ltlc.

P.Q.e. \I
KasIwilIt, TN 37211
(6e}2~15lI

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(2M)mrnn

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Ki/lIbI (804) I2I-03lllI


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IIchmond (804) 761350
_
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2024 W. 8rN:l 51.
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WASNINTO.

A_lndu,trI.1 Supply, Inc.

Seallie. VIA 98108


t..oul (206) 752.(1100
1-800-S6H375 WA j.8l)).82H256 USA
Cleclldfl Contractora Sulllllv. Inc:.

'13131 NOIt/lu~~, 8aJleYUI:WA

271561h/M. S., $ealtlt. WA


(206) (53.01tiQ Or 4675718
FtIbe. Indu'tt\lIl Supply
MosI5l..akl1, WA

,""''''''''
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Inland lbol .. SUpply


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.... AI fWri &FIa locaiIlns
Janes\lIIt, WI s.:J5.l7

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".""

- . . . 8uIlcI1ng SUIlPllH, IrIc.


........ W1532ll1
1-Jl).242-1tl11
........ Supply LIne. Inc.
H.IS W. 1fJ9151kfl1illd w.,
.......... raIL Wl53ll51
1(14)2:S~

---

EIdI "Atneric:8n a..k:"


IOUtiIl' ClClft* wIltlltl own
P_ltltlun~

onroy:;;)

FROM YOUR SHOP

III 1lI1W-' iiM' (AND OURS)

In woodworking, as in life, no onc


knows it all. But through experi
ence, we all discover - or stumble onto - better, safer, faster,
or easier ways to do things. When
we devise interesting tips or techniques, we'll share them witll you
in lhis column. And when you
send us yOUf favorites, we'll pay
you $25 for each submission we
publish. No shop tips can be
returned. Mail your tips to:
Shop Tips

Bcttcr Homes and

Gardens~

WOOD Magazine
Locust at 17th

Des Moines, 1A 50336

TABLE INSERTS
A SNAP TO MAKE
Despite the accuracy of dado and
shaper blades, distorted cuts can
occur when the workpiece is not
supported by the table insert.
TIP: You can make several table
inserts with a router and thin ply
wood scraps. With double-faced
tape, join the metal dado insert
with a rough-sawn plywood blank.
Cut the plywood to the exact size
with a laminate flush trimmer in
your router. Keep several blanks
on hand for a variety of tasks. The
zeroclearance cutting increases
operator safety, too.
- Michael Cosgrove,
Goose Creek, S.C.

GET A GRIP
ON SUPPERY NAILS
It takes the leverage Of a claw
hammer to remove difficult nails,
but some nails Slip right through
the claw Ifyou try a different
angle to grab the nan you could
mar or dent the wood
TIP: Clamp locking pliers over the
nail shank, slide the claw under the
pliers jaws, and remove the nail
with ease.
- Don Butler,
Waterford, Pa.

ON THE LEVEL
When using a hand-held electric
dril~

tfs difficult to determine

if your bit is perpendicular to

the surface.
TIP: Here's an easy aid if you're
drilling parallel to the floor with
spade bi(s. Before inserting the bit
Into the chuck, slip a large washer
over the shaft. If lhe bit is paral
lel to the floor, the washer will
neither climb up nor walk down
the shank.
- Robert A. Grace,
St. Joseph, Mich.

large washer

Flushtrimmer bit
with ballbearing pilol

IL

PICTURE THIS,
BETI'ER CABINETS
One person can struggle untold
times trying to aItgn and assem
ble a box or cabinet.
TIP: No matter what type of joints
you've cut, a pictureframe clamp
works like another pair of hands in
the workshop. Position two adjoining sides and tighten a corner
clamp over the joint. Repeat the
procedure with an adjoining joint.
Now loosen a clamp, reposition
the pieces for an accurate fit and
tighten. Join the pieces with screws
or nails and repeat the procedure
with the other joints.

- David W. Schweizer,
Fellsmore, Fla.

"

..

".

KEEPING BLADES IN
APPLEPIE ORDER
Table-saw blades pose fascinat
ing dangers to curious children
exploring in the workshop.
TIP: Plastic containers for keeping
and transporting pies safely store
saw blades, too. Separate the blades
with cardboard spacers. The lids
form a tight seal on the 12-inch containers; they also seal out moisture.

- Shauna Beintema,
San Diego, Calif.

G~~
C~

Cardboard
spacer

.
Continued on page IG

14

WOOD MAGAZINE

DECEMBER 1986

This One Low-Cost Power Tool-

SAWS to desired WidUJ...


PLANES to desired Thickness
MOLDS all popular P8Uerns...

-All at once or separately... All By Power Feed!


The Only Complete Workshop Tool Of Its Kind In The Woridl
From the Day II Arrives ... the Planer will make and save you
money. With shortages and inflation driving lumber prices sky-

high, this versatile power tool quickly pays lor itself by easily converting low cost rough lumber into hIgh value finished stock. In
just one pass turn out your own quarter-round, door and window
slop, casing. longue-end-groove ... all popular patterns. Other

operators are making cases for grandfather clocks, furniture,


picture frames, bee hives. bed slals, surveying stakes ... all kinds
of millwork.
Buill For Pros ... Priced for Home Craftsmen ... it is engineered
and built to industrial standards, but factory-direct selling keeps
the price low. Handles tough oak and walnut as easily as pine, and
so simple to operate even beginners with no experience can
use it.

Wl1II JUIi ttlls on, low CMI powtf-Ieecl madllne


In a comer 01 rour gafille or basement, rou're
sel up to atpplr lumberyards, cablnetma~erl,
carpenlerl, remodelef1, contnclon and
bobbrtsb In roar area with cultom-pl.ned
lumber, trim, molding ... ALL 01 tbelr
millwork requirements. You can IUpplr picfure moldl"D 10 erlsbop., bardWifi .nd department stOfll, or 1111 dlrecl to framing sIIops.
Alllllnd.rd p.l1ems ar, 1V.II.bleffom slock, or
we'll CllIlDll'l grind. kRlre 10 rour own special'
deslgft or s.mple.

Just Mall Coupon

NO OBLIGATION and
NO SALESMAN CallsI

Does The Foley-Belsaw Pay? YOU BET!

READ WHAT DWIIERS SAT:


A Good Investment _ Robert Sawyer, Roseburg, Oregon: "/
believe that the Foley-Belsaw is the best investment I ever
made. I've been a planer man for years and am now retired.
The Foley-Belsaw has earned me $6(),(){)() extra income in Ihe
past eleven years."
Pays For Itself: _ R.S. Clark, Springfield, Ohio: "/ bought a
batch of walnut in the rough, and q/ter planing it on the
Foley-Belsaw I figured up Ihe money I saved. It was enough
10 pay for Iwo-thirds the cosio/ Ihe Planer. It really does a
goodjob."
More Than Ex~ted _ Stephen Schultz, Orangeville, Penna.:
"This machine pays for itself by making money out of scrap
boards. II is a very well buill machine and I confess it is more
than I really expected/or the price. It does everything you say
il will."
... And Foley-Belsaw Is The Choice Of Professionals:
"/ recommend Foley-Belsaw PlanerMolder-Saw as
the most useful shop tool any craftsman could own.
We use one every day in the Workbench model shop,
and couldn't get along without it."

JAY HEDDEN - Editor WORKBENCH Ma azine

If_""'m" FOLEV-9ELSAW CO.

"'''''''''d. jlul ,.,ttI


p<nlcsrd witll """'"

S.M <U1drt" 'S:

001111 FIELD BLDG.


KANSAS CITY. MO 64111

. . .- - .

~
~a;

~M'~IT~
-- ._-~W'H;!II"

co.

FOLEV-BELSAW
90911
FIELO BLDG.
KANSASCITY,M064111

I
I

o YES, pl~ou und m~ I"~ FREE Booklel

Ihor giv~5 me complete faclS ObOlll YOllr


PlanerMolder-Saw and full deloils on how t
can quotifyforo 30.Day Fru Trial righl in my
own shop. t I",dersland rhere is No Obtigolion and rhot No Sal~$man will cotto

NAME

.. _--

F"I

ADDRESS

CITY

STATE

~
II

_--.....
ZIP

onlol[.;! FROM YOUR SHOP

THE ONION THAT'S


SWEET ENOUGH TO
EAT LIKE AN APPLE!

W W...-iiIlI lAND OURS)


Continued from page 14

WALLA
WALLA
SWEET ONION

DOUBLEFACED TAPE
TO THE RESCUE
No matter how hard you try,
hinges seem to move slightly
when you mark for stock
removal
TIP: Doublefaced tape provides
an excellent opportunity to accurately position new hinges. Use a
sharp knife and mack out the
hinge outline and screw holes.
Drill the holes and then remove
the stock.
- From the WOOD shop

It's almost too good tocookl Eat It raw


to really enjoy lIs wonderful taste. The
exlralarge slices are perlect
. '>
lor sandwicheS. II'S the bestlasting and biggest
.
onion we've ever
come across. And
It's one of mOf9
than 4,000 Items
In Gurney's
new spring

catalog.

25

\.

Pkt

GlIIRNEY'S"

s<I. NIr'..'Y Co.

r---

Vanklon, so 57019

Gurney',. Dei>!. &33350 P.g. $1 . Vlnkl... , SD 51079

Here's my 254. Please send m1


onion seed and Gurney's FREE catalog.

Name'

Street
P.O.80x

Financing Available Can Earn You Tax Credits

"'._,,, __

VISIT OUR SHOWROOM

ANDREOU
INDUSTRIES,
INC.
n 69
NfW YORK 1

City

St.-,

PLUS MUCH, MUCH MORE -

1 YR. GUARANTEE ON ALL MACHINERY


Send 52.00 for Calalog - Refundable

23r~ ST~Hl

ZIP -,-,-:;-

Clip coupon or UN ex,,, fUPM.llf> _PHd_ nil..".

l4

LIMIT ONE OFFER PER FAMilY.

HOURS

AS'O~IA

(71 Bl 27B952B [ ~c

:1:A;l

Be _'31

7 OAYS A\'1m

~-----------

'10~

FREE DELIVERY I!

FREE DELIVERY"

LOW AND INSIDE PLANER


Many woodworkers don't have
extra work surface to keep
a thickness planer set up.
TIP: The space you need for a
thickness planer may be located
beneath your workbench. There
is plenty of room under many
workbenches for compact planers, such as the Ryobi AP-} O.
- Larry Naumann,
St. Louis, Mo.
ml!I: CONTINUOUS llEIGHT

HOLllS STOCK DOWN AND


....G....INST FENCE
MINIMIZE BINDING. CHATTHI
....ND KICKB....CK
ClUICKLY AND EASilY MOVED
FRDM MACIiINE '10 MACIiINE
EN$URf OPER",TDR SUUY
WllEElS INTERCll....NGE....BLE
BETWEEN MODELS

....OJUSTMENT FOR IMPROVED


PRECISION

fUll! WllEEL DESIGN


lim SLOTTED TR....CK FOR

HORIZONT.... L ....DJUSTMENT
~ HE....VY DuTY Sl'RING
lOA.OED "'RM
!lUI OO... U IL 8R"CKU FDA
SMOOTIiER DJUSTMENT

50< _ _ """',,, S7V.6G


' ....."".2
- . All."

'r .."".'

..... by _

10<_"'_ .... _ ....: __

.....

.,....

(Add/tionol ......."

""""' _ _1

eo--o."" - . ,

7.lI:c.o.~33

Or_..:

DE"lER INQUIR,ES 'NVITED

~.o.""'~3I.

' ......, ....75

16

WOOD MAGAZINE

DECEMBER 1986

WHAT DO YOU
SCORE ON THIS
WOODWORKER'S
~p TEST?

SAND THE HOLE THING


Hole cutters are great for their
tntended us~ but sanding the
inside of the circle is a pain,
TIP: Use the waste plug from
the hole to build a cuSWrn drum
sander. Cut a 1/~2"-wide slot
about a" deep into the side of
the plug. Cut a piece of sandpaper lhe thickness of the plug
by the circumference plus i'.
Slip a bolt through the plug's
hole, and tighten a nut on the
back side. Mount this sander in
your dciU chuck aq,d sand to the
desired smoothness.
- Rusty McKnight,
Gadsden, TefUl.

'"

~sandPaper
Waste plug

!--BOlt
.

Find out and


get a FREE
MARK V Information Kit!

How much e~perience have you had


in woodworking, home repair and
mainlenaoce?
' lillie or no e~perience
6 Some e~perieoce
C Ouite a bit of e~perience

AI

BENT ON SUCCESS
Well-used hinges have a tendency
to loosen with age. If the problem goes unchecked, some doors

won't close properly.


TIP: A bent hinge pin makes a lQt
of difference in how an old hinge
operates. Thp the pin slightly in
the center to create a bend. The
hinge should open and close with

a smoother action.
-

From the WOOD shop

Which phrase best describes your


2
workshop?
(A) A selection of hand and portable
pawertools
{6} A table or radial arm saw, hand and
portable power tools
(C) A good selection of stationary and
portable powertools

Simplel Count nine points for each (A),


si~ for each (B), three for each (e). Then
enter your total on the coupon, fill in your
answer for Question *5, include your
name and address and mail to Shopsmith!
We'll send you your FREE Informqtion K~
on the Shopsmith MARK V, the complete
home worllshop that combines the five
power tools needed most in one economical unit! It's the tool to slarl wirh ... the
system you grow with!

Qualltv Woo<lwo,tlng Toola Made In U.S.A.

the likelihood that you'll buy a

4 What's
woodworking tool within the

(6) I do some woodworking and a variety


of home repairs
(e) I'm primarily interested in fine craftsmanShip woodworking

Mail the coupon todayl

.. How in\lOlved do you want to become


.. with woodworking, home repair and
maintenance?
(A) Not very in\lOtved
(6) Moderately in\lOlve<!
(Cl Heavily involved

tla~ot likely

Which best describes you?


S
(Al I do some home repairs and
maintenance

How to find
your score:

Circle A, B or C
for each question:

'''"''''''
",""

~?
The test takes only a mlnutel
Just answer each question, total your
score, then fill out the coupon and send itt
to Shopsmith.
We'll send you a FREE MARK V Information Kit.
So grab a pen or pencil and get startedl

..~ ...

ne~t

..

Shopsmith Inc.

_ _ .__ .
-~

Felbell".,oadwerkl"

Alii 'hoSi .,he want 10 be


-

6640 Poe A".


Caylon. Ol1io4S414

'C Sllopsm;lh. Inc. 1986

6 Somewhat likely
C) Highly likely

r--------- --------------------,
My Test Score is_ _

On Question *5, I
answeroo _ _ .
Please send me my
FREE Shopsmith MARK
V Information Kit. I understand I am under no
obligahon

/\lId,e

..

c~v

L_________J_
_

Continued on page 19
WOOD MAGAZINE

DECEMBER 1986

17

---

5end1O:

' ~

stxJpsmith Inc.
Fer be,ter weed.,e,kefS
'hoSi whe wan' 10 be
6640PoeAve

A~d

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D,_30'f"VS!ll).,200 _ _
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#EM ", _ _ ,.Iic,.,.,...lIft,n
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anr,)(:;! FROM YOUR SHOP

III looI~iiIoJ lAND OURS)

Continued from page /7

A TIP GOES "FULL CYCLE"


Ouch! Ex/ended use of a hammer

or screwdriver locales hand mus


cles you never knew you had

TIP: To cushion your hand from


aches and blisters, wear bicycling

There are over 3,000


money saving reasons
why woodworkers rely
on Constantine.

gloves. The padded palm cushions

blows. Because the gloves are


fingecless, it's still easy to pick
up and hold hardware, nails
and tools.
- David Willlams,
Cheraw, S.C.

3,000 woodwork items-to help you


BUild-Restore-Repair-Refinish! Over
200 different woods ... 150 veneers ...
500 plans ... cabinet hardware ...
96 How-To Books ... 118 carving tools and chisels ... 76 inlay designs ...
and lots more for One-Stop, Right-Price Shopping without leaving home!
CONSTANTINE Est. 1812
2054N Eastchester Road
Bronx, NY 10461
Enclosed is $1.00. Rush my
L 116 page, full color catalog.
o

STIR UP A SUPER
WOOD FILLER
Because wood putty never seems
to exactly match the UJO()d,
patches stick out like a
sore thumb.
TIP: For an exact color match,
there's nothing closer than the

actual wood. Gather fresh sawdust - the finer the better from your belt sander or workbench. On waxed paper, stir
epoxy cement with the sawdust,
fill holes, cracks and mistakes.
- From the WOOD shop

""'-=============='!
Mdress

CItv

State_ _, . ,

--

aVISA Ot.4C OAMEX.

DExp.Oale

~I

"'-"tUIV

OUR HEAVYWEIGHT
LATHE IS BUILT TO LAST.
THAT'S WHY IT'S
I.,,,.,., "N'PeD
That's r~ht,
. .ftftftft
, ~,
10 years. And
FOR 10 YEARS protects
the warranty
you
against breakdown or failure under normal use, as
well as against defective parts and workmanship.

Here's why the


warranty is so strong:
Massive cast iron headstock
and tailstock mounted OIl
machined steel bed. No
rattle. No sag.
Machined steel and cast
iron throughout. No flimsy
plastics or stampings to
shake and break.

Here's what you can do


with The Heavyweight:

Go ahead-compare ours wrth any foreign or


domestic 12" power lathe. Then yotill agree with
other serious woodworkers-the Williams & Hussey
Heavyweight delivers top value.

Get complete specs and price (ii's


lOoN!). Call tollfree 1800
2S8-1380 lin NH; 673-3446)
or return the coupon.

Turn 12" diameter stock


that's 46" long.
Sand, buff, grind and drill
both outboard and inboard,
thanks to threadless,
precision-ground, .750"
headstock spindle.

Waxed paper

I'
I

---------

BUILT TO 00 THE DISTANCE

~ Williams & Hussey Machine Co.


~

I~===~I"~
19 IL

L-

WOOD MAGAZINE

Elm St.. Depl. 236KL. Milford. NH 03055

Atldfess'

DECEMBER \986

CdylSlaleIZop'

I
I
I 30 Day

IL No Risk Trial

TREES
RIGHI
OUTTHIS I

It's ferociously efficient.


Flawlessly engineered.

IT'S THE PIRAHHA" CARBIDE-TOOTH SAW BLADE.


FROM BLACK & DECKER.
The Piranhaoll> car~ide saw blade lasts UP. to fifty times

longer than conventional steel blades. And outperforms


both conventional carbide and steel blades alike.

CUTS FASTER, SMOOTHER


THAH COHVEHTIOHAL CARBIDE BLADES.
Carbide-lipped blades last longer than steer blades.
But they tend to cut slower. Rougher. They're harder on
the saw, and require more work of the operator.
To solve this problem, Black & Decker has engineered
three major breakthroughs in carbide blade technology.

CURVED CARBIDE TOOTH "SLICES" THROUGH WOOD.


Most conventional carbide blades feature a somewhat
clumsy block-shaped tooth (see diagram) which
"chops" through wood, resulting in a slow, difficult cut.
The Piranha carbide tooth saw blade features an
exclusive "curved carbide tooth," which literally slices
through wood, Resulting in a
faster, smoother cut than
conventional carbide blades
every time.
Also, by sharpening the
L-:"C---,---,...I:.~---,---,--,J tooth through an advanced
OI'IOINAAY
PlIWlHA"CUAVED process,
BLOCKSHAPED"
CARmOE TOOTH

CARBIDE
TOOTK

5
E.

Black & Decker has achieved an edge considerably


sharper than that of conventional carbide blades.
The Piranha carbide tooth blade is even resharpenable, for extended life.

EXTREMELY FAST CHIP REMOVAL.


Another reason for the Piranha blade's ravenous
appetite is its exclusive "fishhook gullet" design-a
continuous curved surface with no break between the
carbide tip and the steel body.
.
This continuous curved surtace prevents wood from
wedging beneath the carbide tip, reduces drag, and
assures faster more efficient chip removal than
conventional carbide blades.

THE RESULT:
A CARBIDE-TIPPED FEEDIHG FREHZY.
Piranha carbide tooth saw blades are available now
in a wide range of sizes, from 5}2" to 10", 16 to 60
teeth, for all brands of circular. table, miter, and radialarm saws. It's no wonder more and more professional
job sites across the country are making PIRANHA the
carbide blade of choice.
For detailed technical information, write, Black &
Decker, 10 North Park Drive, P.O. Box210-798,
Hunt Valley, MD 21030.
The Piranha carbide tooth saw blade from Black &
Decker. It may give trees nightmares. But
to professional craftsmen, iI's a
dream come true.

Little shavers

A nun for the better

.. .
~

0 ....

You're probably familiar with Stanley~ Surform tools as workhorses


that can remove a lot of wood in a
hurry. These two little guys are no
exception, but they can gct into
some spots that the big ones can't,
including the pockct of your shop

apron. Usc them to do close, precision work, such as rounding edges,


smoothing nicks, and sculpting
irregular shapes.
The Stanley Shaver at left operates on the pull stroke; the onepicCC molded handle gives you
positive control ovcr the blade.
The curved, clip-on blade allows
you to work on inside curves.
The one-handed Stanley Pockct
Plane at right has a diecast body
and comes with a replaceable Sill"
flat blade - just the ticket for
working short pieces. You also can
fit it with a 46- or SO-grit carbide
sanding blade (Stanley product
nos. 21-339 and 21-443, respectively) to make it a long-lasting
sanding block. Stanley Surform
Shaver (product no. 21-115),
about 14.00; Stanley Pocket Plane
(product no. 21-399), about 15.00.
Available in hardware, discount,
and department stores nationwide.

You'll get hooked on turning with


this 24-mm turning hook. Designed
for use at slow speeds, this Mhook"
is actually a gouge with the cutting
edge oriented 90 to the length of
the tool. The hook works best on
green wood, and - with a little
practice - you can use it to
remove large areas of wood
quickly. Turning Hook (no.
71N03.02). 137.55 postpaid We
ordered ours from Garrell Wade
Co., 161 Avenue of the Americas,
Dept W. New York, NY 10013.

L-------------------------------------COntinued
WOOD MAGAZINE

DECEMBER 1986

21

1,028 good reasons whV VOU should


use DM! cutting fOols...IJIus 3

Cot/JinuedfrOm

~21

Hitting a perfect cord

A_II..
OML saws, router bits,

and shaper cutlers.


An astounding line of
different CUlling tools,
each engineered for a
specific task. Crosscutting. Ripping. Trimming.
Routing. Shaping.
Mokling. And more.
To cut solid wood.
Plywood. Hardboard.

Asbestos wallboard.
Plastics. NonferrOUS
metals. And much more.
Carbide lipped or high

speed steel. Virtually any


cutting tool you could

need.

This line of tough-but-flexible

And DML has just


introduced a new line of
high speed steel
woodlurning tools.
Available in three kitsone set of eight and two
different sets of four they are meticulously
designed for edge
retention, easy control,
alld precision cutting in
all varieties of wood.
Each kit is packaged in
an elegant wooden box
filted with a metal clasp
and hinges.

Cus'"m'lOls

,_,,,,,,1tJ

J OML can also design


and manufacture custom
tooling to meet your
The best in American
specific needs.
workmanship. Each OML
For immense selection,
tool is crafted with the
illdustrial quality, new
utmost care - and with
tools, and custom-tool
the most current
capabilities ... OML. The
equipment - from top
only reasonable choice.
grade tool steel. Precision balanced, and

For the location of your


nearest OML distributor
call toll free ...
100-233-7297 (SAWS)

Help for homeless bits

finished 10 industrial

OML, Inc.

standards. DML doesn't


settle for less. Neither
should you.

1350 S. 15th Street


Louisville, KY 40210

r---------I
I

1
I
I
I
I
I

"

._.....----

~ .---.~---,
r
I

,.-.m.ws ul. m

. FREE fREIGHT

MakiUo ,.. I-'ined lI'IIo


Ml"" 101m.- Saw _
lurthe<
SUGGESTEO LIST PflICE $3400
Model 3&12911 3 HP 1loIl1..

14 AMP lll-ieCh moIO<


2.",. plU/lQf' dflplh Clpacity

,sp.e'11

p,o:. 5173

LS 1000 Spec'll P,ica

$196

, ..
~7"

Model 'l.7OIiIN 81<0 T_ Saw

Model203ON 12.... P1_.Joon1et

wilh Ele<;1,ic B'lkl


SUGGESTEO LIST PRICE $2160

gp..;,al P"CI

$1395

FOe. WiIcor'Is4n

wilt> CIrlliclI e.dI


~12AN#

1 """_a'ICl

1-I
I
I

I
1I
I
I
I

$207 -

22

abrasive cords and tapes works


well for sanding in tight places.
Impregnated with aluminum
oXidc, the cloth cords and tapes
won't tear like sandpaper; both
varieties are available in 25-yard
dispensers. Mitchell's Abrasfve
Cords and Tapes: no. AC 151
(p: /20-grlt cord) - 17.45;
no AC 152 (.J/J.2", 150-grit cord)
- 17.30; no. AC 154 (1/16', 200grit cord) - $7.25; no. AC 157
(W', 180-grft tape) - 17.80; and
no. AC 158 (W', 150-grit tape)
- 18.35. (Add 12.50 per order
for postage.) Craft Supplies USA,
1644 S. State St., Provo, ur 84601.

3 mtte IIW.S

ModIIIIOI2tf(7N C<:w<IIu 0nw'If

WOR!9J,.~SLCc'ct. ::~~~~111
2833""'" $I.. MacloIon. WI 53713

Splclll Price

$95

------------------~

I
I

If you're always -losing" drill bits,

here's the answer: an inexpensive


plastic drill stand that will hold
24 bits ranging from Y16" to 'hI>
(by 64ths). To hclp you sort
siZes, the stand includes a heavy
gauge hardened-steel drill index
with permanently etched hole
sizes (with decimal equivalents).
General Drill Stand (no. 57),
about 12.50; Drill Gauge (na
14), about 17.50. Available fn
hardware stores nationwide.
WOOD MAGAZINE

DECEMBER 1986

Be Your Own Boss and Make


$18.00 to $30.00 AN HOUR!
nr:~1
~
- .
Find out
e==-

One tough tomato

how by ...
. . .sending
now for
your Free

,.-llJ.":;(,.!

Lifetime
Security
Fact Kit!
Having built literally hundreds of
cutting boards and finishing them
with various types of nontoxic oil
finishes - cooking oil, mineral
oil, and others - our how-to
editor Marlen Kemmet says
Behlen's Salad Bowl Finish beats
them all.
Oil finishes require constant
reapplication to seal the board
against stains from meat and vegetable juices. But this one dries to
a hard, durable surface that will
withstand many months of heavy
use before a touch-up coat is
needed. A typical cutting board
will require two or three initial
coats. The moisture-resistant finish also helps keep the board
from warping and cracking.
Although this finish contains
toxic solvents while in liqUid
form, it is nontoxic when dry and
meets FDA approval for use on
objects that come in contact with
food. This makes it excellent as a
tough, glossy finish on kitchen
utensils and kid's toys. Behlen's
Salad Bowl Finish. Write to H.
Behlen Bros., Route 30 North,
Amsterdam, NY 12010 for list
of suppliers in your area. We
ordered ours from Wood' Finishing Supply Ca, Inc, 1267 Mary
Drive, Macedon, NY 14502. Cost:
15.74 pint, 19.32 quart, 125.83
galion. 12.00 Shipping and handling charge on ali orders.
WOOD MAGAZINE

DECEMBER 1986

23

Your FREE Lifetime Security


tions, fishing trips
Fact Kit tells you how to make
CASH for the things you've
S 18.00 to 530.00 an hour in your
always wanted!
own Folcy-Belsaw Full-Service Saw
And you'll be able to set your own
and Tool Sharpening Business.
hours
and not have to worry about
Your FREE Fact Kit explains how
layoffs and strikes. There are no fran~
you can:

-be your own BOSS!


-work full time or part time,
right at home.
-do work you enjoy and take
pride in_
-operate a CASH business
where 90 of every dollar you
take in is clear cash profit.
And it is so easy 10 learn. Foley-

chise fees. Best of all-age or physical condition is no barrier-any age


person can succeed.

You can be like Steve Taylor of


Brookville, Ohio. who told us:

" . .. the first year 1 grossed


$21,000.00."

Or James B. Jones, of Albuquerque, NM who reported:

Bclsaw gives yOll all the facts and in"This past summer my sales and
structions. No previous experience
service amounted to almost
or special training necessary. All you
$6,000.00 a month."
need is the desire and ambition to
be your own boss. Foley-Belsaw tells
But you've got to gel lhe FACTS
yOlI everything you need to know to before you can get started. So
be successful.
WRITE NOW for your FREE Lifetime
There's plenty of business where Security Fact Kit. It's youtS to keep
you live to keep you busy. It doesn't with NO OBLIGATION.

matter whether you live in a big


city, small town or a small fann
community.

Earn While You Learn


You'll quickly be able to develop
the skills necessary to earn a steady
income. You'll be able to sharpen all
types of saws, garden and shop tools
for home, fann and industry.
Profits from your Foley-Belsaw
Full-Service Sharpening Business can
provide ...

CASH for future security


or supplemental income
CASH for travel, vaca-

:1 :1H1'i: III
~M'~R~
~

TIl. Fohly_aeluw Co.


20338 "'-Id Bldg.

FREE

Lifetime
Security

~n ... CIty, 1iI0 6m1 FACT KIT


rFO~::~AWCo~--

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I KANSASCITY,M06-4111
I 0 YES, I want to know morn! Please rush ~
FRi E Uf~imll srcurity Fa.W K:l' No obhII ga
on an no sa lisman WI ca .
I Name

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--------------

L Alu Code

Phone

I
I
I
II
I

How to Band Saw


A Carving Blank
To cut accurately on a band saw, you should always
maimain onc flat side on

HC260 JOINTER/PLANER 'and'


SPA1000 DUST EXTRACTOR
Hardened 40" tIIbl8'S
Width of jointer and
pll~ lOy,,"

A clean work environment

.765 elm $Uct]on capacity


.4" x 98" heavy duty h05e

Max. thickfleS$lng depth 6%" Use any I1lndard trash beg


.3/4 HP motor 110/1/60

.63 cuts per inch

2.4
2.4
4.2

HP.
HP,
HP.

22OV$1250.00
l1ov$1295.00
22Ov$1375.00

yOUf

stock so that it rides

the table steady and smooth. But [ha[~ particularly


difficult when you're sawing a carving to shape by
following a pattern traced on adjacent sides of the
carving block. If you cut the front view side first,
you eliminate the flat side of me block you need
for supporl to saw the profile! Some carvers spotglue it back togelher, but there's a better way.

Experienced carvers use


this technique to mainrain
solid support on the saw:

$450.00
Suggested list price
FOB Somerdale,NJ

Step 1. Starr with a piece of


block-shaped carving srock
on which the two sides nor
showing the panern form a
90 angle. 111e other twO
sides don't necessarily have
to be square.
Q

Step 2. With a Y8" blade on


the band saw, cut along one
side of the panern from !>Qttom to nearly rop center,
drcle in a teardrop shape,
and come back down the
same line.
Step 3. Repeat the sawing
on the other side of the
front vicw, being sure ro
leave about a Y4" connect
ing area of the block intact,
as shown in the first
photograph.
Step 4. Thrn !.he block to
me side on which you've
traced the proftle and saw
one half the pattern, as in
me second photograph. On
your last cut, saw through
the connecting wood at rap
center to free your carving
from the block.

You now have an accurately


cut-au I "rough" to begin
your carving..
TOOt CRIB OF THE NORTH SINCE 1948

CALL TOLL FREE FOR MIKE

-...;;;

18003583096

Photogt'1lphs: Cl'2ig Anderson

24

WOOD MAGAZINE

DECEMBER 1986

~CABINET .MAKER

FREUD SPECIAlS
Modtl 56 T.bho S_
with 5O~
Blesemeyllf Rip Fence,
3HP, lPH or 5HP, 3PH

WE DIDN'T BELIEVE IT l.Inij!

Interehangable

,....RYOBI SPECIALS
RodIII Arm SlIw

.....

,~

R1S1

CALLFOA

we carry .... ~mItic:


...... ...., .1tt1oCllI

Cordless CloAI;h 0riI


~ Prices on Ayolli

n4~

"'".

""
"

THE XYLOPHILE'S COMPANY

prIca. " " - ..... tot our


prIcw on II-. _

.~

.,,,'"
'"""

OUR LOW ",lCUI

. .
"'"
.""

.""
...,
""
'"
".'"

Jalnlerf'larw

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lPH Ol'SHP. 3PHmoIor


Rev.a1ng Switch

u..

",

AHllS

$l3lndles 3HP,

ott..-

138 E. Loudon /we. LeU'lgkIn. Ky.-40505

PowM"iiItk: ~ y...... t..gIad rcu dic:I

we VISA

(800) 3549083

F06~TN

47.00
134.00

""00

..
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MocMl 28 Spindle ShlIper


~"and~

we actually

used it. This IDol works really well- as


well as any planer we've used. excepl 00 a
smaller scale. 10" width of CUI, 13 amp.
motor powerfeed. CALL FOR OUR PRICE.

molor

".00
47.11ll

6 Pc. Chisel Sol


10 Pc. Chile! Sel
8 Pc. T...-ning Tool Sol
15 Pi:. Routef 8~ Sol
92100
2tl Pc. RoYtel' B~ Sol
5
Pc. I'\r)ul$r caDit1el Sol
9<1100
FBl00
16 Pc. Forstne< Bil Se1
ECgoo
5 Pc. Shaper Cabine1 5e1
EC209213 RaIHd Panel CuIla,s
EC260
". Cal:Ilnet Door Set
WC1Clll
WCl10
TTIOB

""00
178,00
158,00
289.00

""00

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S~wbUldtl

UoI72M
10'. 2tT. Rip Blade
34.00
LU73M
10'. &OT. ATB CUIoll
34.00
Ll..I&IM
10'. SOT. Cornbin3lion
36.00
Sel 01 Thr" ~
951,00
LU82M
10".601; T.ipIe Ct'ip
qj)O
LLIll5M
10'. 8Ol; Sup..- Blade
5ll.lIl
DS3ll6
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9O.lIl
DS3ll6
r DIdo
951.00
..... l*TJ 1N ...... liroI 01 F<eud lIhaI- a.-.. _
P"o*on
_
bG cIiIcountI;
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up 10 :lO'lIo. F'Iease c.l1of
F<eud ~ _

$3!; . . prepao;l.

Toolhauz

COIlPOflATION'~ Me. VISA. COO


P.O. loa 121, N'""-n Hgts, MA om& 617-441C7S6

"'MdU

iii.

t11l11onJen

SPECIAL OFFER

JOIJIINC MACIIIIE

BU1 SIx Blad... G.t On. Fr


Band sa..... blades CUI and welded to
your eKact specllicst!ons

5:0ER made in Spain

~$8l99
orb/min 22.lXXl

'13 sheet

using slots &


wood sPHnes~.

$250 " "

TEETH

PRICE/INCH

3 thru 32

$.04

Price-Inch lenglh. p'lce IN' InCh.l.7S weld chatge


NO MINUMUM OADER

with case

WIOTH

..." thru 'Y,"

_u.~~handIing

8/iI!lIlan PLANES
'4 smooth

s.c.,...... _S'llo ..... ,..

$12.99

""'" - "'"" or ...

5erId P*fI'*'Il _

ROBERTS HARDWARE
P.O. BOI 1276 e Taylorl, SC 29687
8031879-2470

Jaws nollncluded

NCRAF

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SHOP SHAPEUP w"h

CLOCK CO.
.....

For yeatS recognlztd by tile European W1lOdwOfker

r1

To iJW:Iuce)'llUto INs h'JDoIalM


org..,ilef $}'Slem. we oIlet
CABINET :Jl1 al " PRICE.

MASTER CRAFTSMAN
OUR FAlEBURG PLAN 1110

tAU IN 'fOUR OROD

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WO ORDER COUPON TO:

~1IlII~VIIIN""".S.

COlICUI2OIl' lIlc
1321 N.W U PIa

our lltI*1I e:tlIkIlIlor ctdcJIo CIl3

,,~.::
Olll. CMlNET.l

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117. I lh 11 tQIIOI ClIIDf PI' ....
...... ......,~T.. 1tIcIb

lllnplelfIIr~

ONLY $45.00

. . . . mIrIY all.- cloc* pIIIlL

R ~.fL11309
j ' S6_l'!>".~&~l
r~~~~--o~--o~--;-----

ORDER TODAY1

: CInl No

--

nt12 Olton f1wy 55

Golden Valley, MN 55427


To OrcltrC.Ul~t711

sm.

Plan #160

.....

,9flI.,DtI7 CllIlclQ $3.00 .ltIundable. ...501'1I


.~

UIO

llI'ilCUlS, IlOOIlS ltlIl _

all iii Inlo lilt

I l l - wall llMIels ltlIl ~s III


designed

m" PVC

Of 0UI1~

~~==============

lilt whOlt shop

II'"
SlQrlaIUffl

''''xh'l..- SIOI. s\'SIem vw ~ WI'

c.l_ Of pa'" pi ....

I....

GtfJNtI.

au'

Ei:p CIllo

ont 1~.SUle,Zip.

Stumped when it comes to


a quick, inexpensive gift for
neighbors and acquaintenees? Try brightly wrapped
flcestarters you make from
shop sawdust!
What woodworker doesn't occasionally have mounds of sawdust
to dispose of? This practical gift
ida puts sawdust (0 good use.
As their name implies, firestarters get a fireplace fire going. like
kindling. They burn long, strong,
and bright, and repl2ce the old
reliable, wadded up newspaper.
For materials, you'll need:
white, grecn, and rcd tissue
paper

Why Settle for a"Deal'.'..


ight now, you can buy some scroll saws at
their lowest prices ever (so far), In fact, one
brand is now worth 35% less than when it was
first introduced! We're not surprised - history
shows that cheaper products find their true value
in the market over time.

Over the last decade, only one scroll saw has consistently increased in price and value - HEGNER,
Even at our incredibly low Holiday Promotion
Price, a HEGNER Multimax-2 is now worth 33%
more than when it was first introduced!
Why be bothered with trouble-prone electronics
and wasteful gimmicks you'll never need with a
properly designed machine? Why accept less than
the best for your hard-earned dollars?

I=====li~di.~~~;=~'~~~i~~~~~i~l~
"day

Hol.
F". restarters

paraffin
gift ribbon
sawdust
Quantities, of course, depend on
how many firestarters you intend
to make. A grocery sack full of
sawdust and a pound of par.Ufm,
for instance, will produce three
or four dozen.
Before you start assembling
your firestarters. heat the paraffin
to melting in a saucepan on the
stove. Once it's melted, turn
down me heat enough to keep
it lhat way. Place a large cookie
sheet nearby.

Then, cut the tissue paper imo


as many lOx 10" squares as you'll
need, and keep lhem handy next
to your sawdust.

Ladle about 112 cup of sawdust


into the center of each tissue
square. Wrap the tissue tightly
around the sawdust and twist
the ends together, as if you were
making a popcorn ball. Tic a
Dip each wrapped ball of saw
dust
the melted
paraffin
for
piece'Into
of ribbon
around
the twist
about 30 seconds to saturate it,
then set it on the cookie sheet to
"dry."
This doesn'
10ngthe paraffin
sets uptake
quiddy.

A dozen firestarters in mixed


colors, assembled in a wicker bun
basket, makes an attractive gift
to place on the hearth. From
then on, you won't have to
worry about what to do with
shop sawdust!.
lIIusu'211on: JIm Slevcnson

26

WOOD MAGAZINE

DECEMBER 1986

YOU TAKE THE HIGtt ROAD


"!Wo approaches to
Christmas gift making

oodworkers'melhods

differ as much as

OUf

machines and projecLS,


but we all work for that moment
when we can put away the
chisels and stains, sit back, and
admire 0\11' handiwork.
Preparing for this Christmas
issue of WOOD gave me a good
view of two very different
approaches to that final moment.
Jim Downing, OUf Design Editor,
and I both tackled the same
project here in the WOOD shop.
Although we decided to make the

same items, OUf methods couldn't


have differed more. You see, Jim
is a perfectionist, which I think
shows up in the designs he
creates for the magazine. Not me!
I'm a production man. Crank
them out - onc, two, three.
We set out to make the

wooden earrings project featured


on page 72. I immediately thought
of all the ladies who might appreciate a pair of handmade earrings
- my wife, my mom, OUf secretaries, OUf baby-siner, and on and
on_ Jim, on the other hand,
decided to make just a couple of
pairs for his wife.
I immediately started laminating thin s[()ck and veneers
together in long sections; after
aU, why cut one pair when you
can cut 20 or 30? Jim, of course,
had to make a few drawings first
to see what looked the best
on paper. When he finally got
started, the size of his lamination
didn't leave much room for error.
While I was busy mass-cutting
earrings to shape on the bandsaw,
as shown in the photo above, Jim
WOOD MAGAZINE

DECEMBER 1986

cut two pairs and spent what


seemed to me an excruciatingly
long time sanding them to shape
by hand. Once done cutting, I
gathered my multitude into a small
box and headed for the drill press
to begin some production sanding.
Jim, meanwhile, was dutifully
applying the finish. It would take
me several more lunch hours to
finish all mine.

We both enjoyed making the


wooden earrings, and most of aU,
giving them as gifts. This goes to
show, I guess, that it really doesn't
matter if you make one or a hundred items; the satisfaction of
woodworking is out in the shop
and in seeing others delight in
our handcrafts.
Producc:d by Marlen Kemme!
Photographs: Hopkins Associates

...when you could be getting


a Great Deal More?

Unlike all others.


HEGNER saws offer
you a unique. patented
design that improves
vinually eVery aspect
of your work.
A HEGNER Saw does
more for you. and it
does it bellcr. That's
why it's wonh more.
and why it alwllys
will be.
Gel a HEGNER Ihis Holiday Season, and you will get a
Great Deal! SUI inslead ofjust a deal today. yoU'ifenjoy
unmatched value and salisfaction for years to come.
Choose a HEGNER from AMI. and get a whole lot more
than JUSt a great deal!
Contact your local AMI Dislributoror call to order TODAY!
If you don'l have enough infonnation, call or write for f~
literature!
BONUS: Order a HEGNER before December 15. 1986.
and SAVE!
Hobbymax
Multimax-2
Muhimax-3
Polymax-3

Reg.
Reg.
Reg.
Reg.

$495
$995
$1695
$2145

Now Only $395


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You Save $Ioo!


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You Save $3OO!
You Save $4001

Note: Quantities are limited 8t these prices. sodon't delay.

AMI - because you newer regftl qualltyl

II
ADVANCED
MACHINERY
IMPORTS. LTD.
P.O. Box 312. Dept. 102
NewCastle, DE 19720
302 322 2226

27

THE

..,. "...
II)lE

"1'5. 3/4-

~ms

_Jill ",-

SHI/,.
501.711'

W' '"

".1111.

WUS. ''''~ SUIII.


WI5IOII ,,,- $11.11/'.
WUS.
$15.1.11.
"01 t"
$11.$1/,
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JUlIN
WntZll ttU.IllIZl1
W27S1lI Z'IloSll.%Onll

' 10-

WHEEl 'US ~

q-.- ~

....
....

STANLEY NO. 45

.unllHS

lQl

)I'"

Workhorse of a

10134

112-

Simpler Era

loW

V'-

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1~

112"

$3.1111.

11'.111508

llfl

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CANDU: l1j,'"
ctl

S.S"....

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AP51lb , .. Z.,,- 11.911211
t I"LUTlC
SPOKE WHEEL

711

lUI

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<I

UIIl/II

UnlE PEOPLE 2SI' Ikcb

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WDmt"

,,1&
'~.r;

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111"

_lID

U.31110
12.31110
Sl.I$110

<OJ

$1.""llllI
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$.41'".
585
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GALLEY SPiNOLtS
51 Slrl;h
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CLOCK

MOVENEftr

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$-'

sa,1$I5CID

GAME I'KS
S1.11/10ll
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CLOCK
DIAL

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W,MANOS
56.
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SUS/n.
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m.08II.
SK" r:&-~ UIIN.
3'11". $lUI/I.
1110
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11' _"'"'S..~ 12.16/10

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114"
311"

'-13115"

52.46110

'"

Pacented in 1884, che Stanley


no. 4S was a multipurpose plow and beading plane.

Cut

sn.IO/IOlI

S2.6/10

CARGO
U31'1t1dl1lml
U4 OIlln1.
435/111illrc.

IIlIMI

IR.l.SS
I'UTE1l

71

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HINGE
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1730

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921

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=TIDN <II ibm",

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MA6NETI( STRIP
120A 120"'II/Z" .4DlRoi
CORK
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SHEETS
C31 8'!1"lt11~
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12.411101

S1.1111011
$1../1011
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$4.1$JIOII

~";. U1.371ll1l.

(7Q5

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"':":::::_:<1 SHEElS
SAND PAPfR
~
9"'111~ ~
I1Z2OnDgr.
1115015Dgf.
IH20 120gr.
8H00100gr.
IHl8GIOgr.
11ll6C1 &lJ9".
110505Ogr.

GLASS

357 5"'17"
310'"'110"

$.35/11.
U5/N.

31411"lt~SI.llI/li.

SHElf

'1134 AsIWI.

=,:~NG

P'ltl$

S16.75/100
S16.II0/100
SII.90/HlO
m.2O/1OD
$11.50/50

$11.60/50
$11.1'0/50
SlUDITO

f.j

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SU.Oll/II
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17Ol5Dgr.
$U.5I11I
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TIWIGlf IIAII&U$

1103".

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1115".
1*5Dgr.
1717 . . .

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$I1.1111e

In.WID
SU.&l1I
$15.15'"

rH.J....

l~-4~~.,
send $1.00 lor Cetelog or $5.00 for C.talog plus Best selling plan
PIckage ($10.00 'l'alue) Of Ofdef directly lrom this ad by phone or mell.

ORDER TOLL FREE 1-800-4419870

HOW TO OROER: 5"-1. CIU... p.n 1IIl_, 1-.1Iric.IId 10'"

my.
01""""._
chock,...-y""", 0< VI.. 0< N.C. IIIlm!N< ..... Ellp. obi. Sl'IIppI"lI: US-DO 10 $411."
.de1 13.so. ISO.DO 10 1'111.'111 MId $4.50, 0_ 11DO.DO MId Is.oo. MH. Au. MId 1% "-,,,
MIlllm"m 0<"" 12'5.00.
11.00
15.00

P".M Mild ....: DC.t.109

a Cll.log.IId PI... P...,k.,ge

pn"I;';_;;;======;:;;:'~_~~'~I=~1~;::;;;;

AdeI ....
CII,

St...

MEISEL HARDWARE SPECIALTIES

'ke most woodworkers, you no doubt have at onc


time or another admired a fine piece of furni[
ture from the past. If you've ever come across
an antique table that had multiple reeds running
lengthwise down its legs, you know that no lathe or
electricpowered router created them. But what did?
It's highly likely the talented tool lhat made those
reeds was the Stanley no. 45, a handpowered workhorse from the Industrial Revolution era This tool is
the earliest example of the refined workmanship that
makes combination planes admired, coUected, and
used, even today.
The king of all-purpose metal planes
In that bygone era there was considerable interest
In metal planes. The first ones, from Leonard Bailey,
made their appearance in 1867. Over the next 25
or 30 years other metal planes - combination
planes and multiplanes - made their way into
woodworkers' hands. With the patenting of lhe
Stanley no. 45 in 1884, however, the king of allpurpose planes had arrived.
Looking at the Stanley no. 45, you wonder as
much about the tool itself as the work it could produce. It's a complex array of screws, wing nuts, rods,
and accessories.
You can fit the StanJey no. 45 with as many as 40
different blades or cutters, and use it to plow, rabbet,
dado, make beads, tongues and grooves, sashes, hollows, rounds, and moldings - all with equal ease
and precision. Combining the cutters for various
effects makes your imagination the onJy limit.
This plane's reputation for precision proves to be
wellearned, too. The screw adjustment for advancing the cutter is so precise that it beats the adjustments on today's bench planes for refinement.
An investment in craftsmanship
You can buy modern descendents of the Stanley no.
45, though current reproductions lack the original's
nostalgic appeal. Whether antiques - which are relatively easy to find - or reproductions, one of these
planes will cost you about $175. You really have
10 enjoy the slower pace of a past era to use one.
But to many woodworkers, that~ the charm.
Photograph: David Donnelly

Zip

Bo, 258 W 12
Mound MN 55364

28

WOOD MAGAZINE

DECEMBER 1986

IKIN6Ii= f-\' IL IE

SOLID WOOD CLOCK KITS


F

OUS FOR QUAUTY THE WORLD OVER

Eli
Terry

A\.

The
Odyssey
SOUD CHERRY
WOOD~

SOUD WOOD KIT


WIlli MOVEMENT

wm<

MOVEMENT

This museum quality n:plicl


has modem quanz pendulum
movement. Case is casy to
assemble. Glass has beautiful
ornate design of gold, black &
red. Includes: Solid wood

parIS, silk scn::ened glass, solid


brass hardware, quartz movemen! and pendulum.
R,p/ar p c.

'149

Our mas!
beaulifu!
mantel clock.
Pennsylvania chci
JlIIns, heavy beveled glaM
for fronl & sides, mirror
back. Contains only 6
wood parts for casy assem-

bly. West German qwmz


movement with working
moving moon dial. Runs
for 400 days on a single
"AA" banery.

Com/Hlre at $114.
OOMl'UlTE

KIT SALE

$119

II

VIKING CLOCK CO

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THE MAGAZINE FOR HOME WOODWORKERS

DECEMBER~WITJ
raditionally, decking
the halls with boughs
T
of holly marked the beginning of yuletide. The
ancient Romans probably
started this traditionthey used holly to decorate for Saturnalia,
their celebration of the
winter solstice. Today, the
gathering of holly's chick,
green, spiky leaves with
bright red berries has
become a seasonal industry along our southeastern
seaboard.
Holly's connotation was
not always joyful, however. Before there were
laws to prevent such practices, purveyors of live
songbirds as pets caught
their pretty prey with the
help of the holly tree.
They mashed its bark to
obtain a sticky, gluelike
substance called birdlime,
which was spread on tree
branches. When the precious songsters alighted,
they became stuck and
were easily captured
for market.
More favorably, holly
leaves and berries have
been touted in folklore
as a cure for smallpox, a
speedy mender of broken
bones, and an all-acound
lucky charm.
The wood has quite a
reputation. As the whitest
wood known, holly provides inlay for expensive
furniture, the bodies of
fine brushes, and even imitation ivory piano keys.

Wood identification
You can find 175 species
of holly growing practically around the world,
with the largest number
in Brazil and Guiana.
Thirteen species grow
in the U.S. alone, but
commercial loggers hacWOOD MAGAZINE

"B6

HOLLY
the snow-white wood
of winter

Holly heartwood

vest only the largest of


these, /lex opaca.
In a range that extends
south from Massachusetts
to Florida and west to
the Missouri River, holly
varies in size from a bush
to a tree of 50' or more
in height. Northern winters keep holly small, but
it thrives in Arkansas and
east Texas. There, holly
trees develop a dense,
pyramidal shape with
many short, horizontal
branches. The broad,
leatherlike leaves feature
sharp prickles - nature's
way of fending off animal
browsers. By midwinter,
red or yellow berries
develop on female
trees where blossoms

DECEMBER 1986

once brightly flowered.


The back of holly tends
to be patternless, roughtextured, and medium
gray, often with a tinge
of olive. Older trees feature wactlike outgrowths.
Weighing in at about
36 lbs. per cubic foot dry,
holly rates as moderately
heavy and hard, but noc
strong. With indistinct,
fine grain, the wood of
holly displays no figure.
Color ranges from an
almost pure white sapwood to hearcwood with
a creamy tone, and the
cwo can be indistinguishable. To prevent a permanent discoloration called
Qblue stain," loggers
cut holly only in the winter months, then process
it qUickly.

Working properties
Holly's hardness makes
it difficult to work with
hand tools. It does glue
eaSily, however, and it
resists splitting from
screws and nails if you
use pilot holes. Due to
holly's extremely fine
grain, it sands to ultimate
smoothness.
Holly also accepts stain
admirably - so much so
that it was once called
"dye wood."

Uses in woodworking
You won't find many
projects made entirely of
holly, but it does make a
striking accent when
combined with darker
woods. In marquetry,
holly contributes its natural whiteness, or it can be
colored as needed.
Because of its unusually tight grain, holly
often becomes the choice
of carvers and woodblock
engravers. It also turns
exceptionally well.
Cost and availability
Holly grows singly rather
than in stands, and loggers harvest it along with
other hardwoods. In the
South, for example,
where it reaches a large
size, holly can be found
mixed in and sold with
soft maple, and you might
have to find your holly
by sorting through a softmaple pile. Otherwise,
holly normally will be
available from dealers
specialiZing in hardwoods. You can buy holly
veneers from marquetry
supply houses. If you live
far from its source, holly
can cost as much as $5
per board foot.
Photographs: Hopkins AsSOCiates
Illustration: Steve Schindler

33

CABINETS BY HARGIS

TTTTTTTTTYYTTTTTTTTYTTTTTTTTTTTTTTT~TTTTTTTT

Clarence Hargis, 82, his son, Melvin,


54, and Melvin's son, David, 25, all
pictured right, cherish old tools as
much as cabinetmaking. In fact, we
first met the Hargiscs at a Mid-West
Tool Collectors show. That's when
they invited us down to Seminole,
Oklahoma. for a visit What we found,
besides a collector's treasure in old
tools, was a reputation for quality that
goes back over 60 years!

34

Clarence was born in Paul's Vallcy,


Indian Territory, in 1905. His cabinetmaker father taught him the
trade, which at times. even induded
bUilding coffins. Melvin, the only
one of six Hargis children to follow
the craft, grew up in the shop. David
began at 8 years old. sweeping sawdust The}' work side by side daily,
practicing skills passed down
through generations with pride.
WOOD MAGAZINE

DECEl\lIlER 1986

IN OKLAHOMA, FOLKS WHO WANT QUALITY IN THEIR KITCHEN


CALL ON A HARGIS HERITAGE - FOUR GENERATIONS STRONG
TTTTTTTTTYTTTTTT~T~TTTTTTTTTTTTTTTTTTTTTTTTT'

cminole, Oklahoma, once

boomed with oil, and pay-

checks filled pockets as fast


as drilling rigs filled barrels.
If a man set his mind to it, he
could make a good life there. He
started a family, built a home, and
put down roots. When the fOots
were deep enough, and the
finances sound enough, the family
bought custom kitchen cabinets
by Hargis.
Little has changed today in
Seminole. Oil is not as big as it
once was, but folks from town and
the county, from Tulsa and Oklahoma City, and sometimes even
from other states still want Hargis
cabinets. That's because down in
their shop on West Strothers Street,
Clarence, Melvin, and David keep
building cabinets the way they've
always been built.

The making of a reputation


Clarence's dad bought the present
shop in 1924 from an oil company.
With a little remodeling, the former theater and dance hall offered
Left' Clear-finished, solid walnut
cabinets with raised panel doors
carry the "wrinkle" molding at
the soffit that marks them as made
by Hargis.

plenty of room for cabinets.


Under his dad's guidance, Clarence learned to make cabinets the
Hargis way: mortise-and-tenon
joints in the carcass and door
frames; frame-and-panel hardwood
doors that match from and back;
drawer froms, sides, and bottoms
dadoed and joined for strength;
and backs as strong and sound as
fronts. They took no shortcuts
then, and they don't now.
"I used to make tenons for the
joints with a handsaw just like that
Disston on the wall," recalls C1ar
ence. "For mortises, I had to use a
chisel, first cutting into the wood
from one way till I was about half
done, then turning it around and
going at it from the other way.
That's because no one can chisel
straight down - you always pull
toward you and turning it around
evens it out."
By hand, it took Clarence and
his dad three weeks to make an
8' bank of cabinets. With power
eqUipment, the Hargises can make
8' in a day.
Below, The Hargises like to work
with "fresh" lumber, so they buy it
rough and plane it as needed. Mel

vln can adjust the speed of dteir 40


year-old Crescent planer.

From planning to hanging,


count on Hargis
From the time a customer calls,
the Hargises practically become
family_ "We try to work with them
and their budget," says Melvin,
who fields most calls and does
what paperwork there is to do.
"We can go from flat, hardwoodplywood doors to edge-joined
stock with raised panels - anything they want."
Clarence or MelVin, or both, will
drop by their customer's house to
draw up their needs. Besides the
basics, they'll suggest extra storage
here or the convenience of a lazySusan there (the Hargises had
machinists make rotating shafts
with ball bearings before readymade units were available). TIle
units and their dimensions go
down on a storyboard of plywood
scrap (never paper) so it won't
blow around.
Back at the shop, Clarence lays
out the project and runs the panels
through the saw. The Hargises
never keep stock parts on hand,
preferring to use "fresh stuff" either newly purchased hardwood
plywood or lumber from the stockpile they plane themselves.
David bores the mortises on a
50-year-old J.D. Wallace mortising
machine, and cuts the tenons on a
1940s Crescent tenoning saw. Melvin saws the dadoes and assembles
the carcasses and doors. Then, it's
up to David and Melvin to sand the
assemblies, while Clarence crafts
the Hargis cabinet trademark.
HargiS cabinets have always been
topped by a special, rococo molding Clarence makes on the shapero
Many would like to add what the
Hargises call their "wrinkle" molding to their cabinets, so as to pass
them off as Hargis-built, but the
technique is a guarded one. "Somebody once asked me how it was
done," remarks Clarence. "I told
him to mark off the wrinkles on a
stick, then wrap sandpaper around
a Coke bottle and sand them off.
Continl/efl

35

CABINETS BY HARGIS
T~~

TTTTTTTTTTTTTT~TTTTTTTTTTTTTTTTTTTT

"

Clarence now makes tenons by ma-

Sure hands, a jig, and a sharp shaper


blade produce the Haegises' famed
wrinkle moldlng Co top the cabinets.

chine. When he worked for his dad,


he cut them with a hand saw.

He came back awhile later and told


me 'It's pretty, but sure not worth
the tfouble!'"

There are quite a few versions of


the wrinkle design, yet Clarence
makes them all the same way. Each
design requires its own 1 112" shaper
knife, ground to shape by Clarence.
Using bump-outs on either side of
the shaper's throat to force the
t x2" strip in and out against the

blade, he slides the wood along the


fence to produce the pattern (see
photo, above rigbt).
The molding completed, the
cabinets await hanging. There's no
finishing done in the Hargis cabinet shop: "Too much fuss about
government regulations," Melvin
bemoans.

It's the Hargis tradition, however,


to handle the installation, a job
that typically takes three days.
They won't trust the job to anyone else.
The Hargises set the base cabinets and screw the wall cabinets to
studs before they hang the doors.
"Then, you can adjust them to a
wall that's maybe out of plumb or
has any bumps in it," young David
comments. "When we get done,
the doors hang right."
Last of all, the wrinkle trim goes
up. And they recommend a finisher
if the buyers can't do it themselves.
~It should be a natural finish, no
stain,M advises Clarence. "You can
touch up a natural finish with no

36

Unlike his granddad, David bores


mortises on an old, but reliable
mortislng machlne. Clarence onee
had Co do it all with a chisel.

trouble. Clear lacquer is best; some


folks like oil. But you've got to
get it done soon as possible, so
the wood doesn't pick up grease
or fingerprints. M

Materials change,
value doesn't
Back when Clarence's dad was
showing him how to make cabinets, they didn't use plywood
because it wasn't available. Now,
when the price of lumber would
overstretch a buyer's budget,
they'll work it into cabinets. ~We
only use lumber-core plywood,"
cautions Clarence. ~The glue in
particle-core messes up the tools. M
He runs his hand over a nicely
colored piece of red oak, and continues: "If we usc lumber, we never
join pieces more than 4" wide so
the panel won't warp." Over the
years, cabinets by Hargis have been
available in birch, mahogany,
ma?le, elm, cedar, white oak, red
oak, cherry, ash, walnut, and pecan.
They've even used cottonwood.

Clarence remembers, too, when


all their lumber was air-dried.
Today, they buy kiln-dried wood.
"Air-dried is better working, but it
really doesn't make any difference
in the cabinets.M
In the old days, the only kind of
glue (0 use was made of animal
hide. You can find a dented and
dirtied glue pot in the Hargises'
shop. "We still heat up some hide
crystals for furniture repair and
laying veneer," Melvin points out.
~But mostly we use urea formal
dehyde. It's real permanent."
In Clarence's eye, there have
been lots of changes since he
started cabinetmaking - in
materials, equipment, and regulations. About the only thing that
remains constant is the value of
Hargis cabinets.
Any real estate agent around
seminole will tell you matter-offactly that Hargis cabinets are a
major selling point, and add
SIO,OOO to the value of a home,
over and above their cost. And
some folks have valued their Hargis
cabinets so much they wouldn't
leave them behind.
~We knew a couple here who
we made cabinets for a few years
back,Mexplains Clarence as he
snuggles his thumbs behind the
straps of his bib overalls. ~They
took them right out of the house
and shipped them when they
moved to D.C."
WOOD MAGAZINE

DECEMBER 1986

CLARENCE'S TOOL COLLECTION


A Labor of Love, a Love of Labor
Clarence's "walk-in" tools blanket his home. On the two shelves
above the roJltop desk stand his ''White House~ planes, which he's
preserving for the people of Seminole.

alls in most homes have


pictures breaking up blank
expanses. Clarence's living room
walls don't have any blank expanses
- they're hung with tools, each in
its place, from ceiling [0 floor. Tools
also cover the floor, windowsills,
and occupy the china cabinet. Ditto
for his spare bedroom. Tools, not

guests, stay there.


Clarence probably has 1,200
planes in hiS collection: plain
planes and work-ofart planes of
cbony, ivory, rosewood, and brass.
AJI in his house. Then there arc
wooden braces, ancien! hammers,
and one-of-a-kind tools. Name a
tool, and you'll find it at home
with Clarence.
Ask him about a specific tool,
and you'll hear hislory. "That takes

the bark off like this," he says as


he demonstrates with the bark
splitter he pulls from the wall.
~That was important back in

that day and time."


Clarence doesn't collect
tools to show them off or make
a profit from them. In fact, Clarence never sells his tools.
For him, tool collecting is a
labor of love born of a love of
labor. No matter what he paid,
each tool is inherently valuable
because of the work it once performed. Each tool is a monument
to the labor of days gone by and
the craftsman who used it.

Walkin tools find a home


As Clarence explains it, "some
tools just walked in the door."
More than one person has brought
him a prize from their attics
because they know he cares!
A very special part of his collection ~walked in" that way. ~One
Saturday morning, the fellow called
me up and said 'Come get these
tools,'" relates Clarence. He'd
never met the Oklahoma City man,
but as a colJector, he'd heard of his
set of planes. They had belonged

to the caller's great-greatgreatgrandfather, a craftsman who


helped rebuild the White House
after the War of 1812.
~I told him he had the wrong
guy because I didn't have the
money to pay him what he'd been
offered,~ Clarence continues. The
man went on to say, "The money
ain't it. They're yours."
Pressed, Clarence tells more.
The man needed a good home for
the planes, and he knew Clarence
would care for them and keep
them together as a set.
Representalives from the Smith
sonian museum dropped by to ask
Clarence for the tools. He wasn't
persuaded. After all, folks in
Seminole wouldn't be likely 10 go
by there to sec them.

Note: This spring, Clarence


intends to pour the foundation
for a mllSeum to house all his
tools right next to his shop.
By winter, there mtry be a bul/d
ing. Clarence won't charge admission. And his stories are free.

TRADITIONAL WOODWORKING WISDOM FROM HARGIS


the ftrst coat and scals it so coat
number two does the "sticking."

AND SOME "DO'S"

Preventing cracks in panels:

Joining the edges ofporous

Sawing a straight line with a


hand saw: When the reflection of

Do always tcst boards for moisture


of recommended II percent or
below. One project gone awry
makes a moisture meter sound
real inexpensive.
Do usc only garnet sandpaper.
Do usc a good ureaformaldehyde
resin glue for cabinets. Heat it like
beans - hot but not boiling. Try
the Hargis endurance test: after 10
days in a bucket of water, the joint
should still hold.

wood: Apply glue evenly to all


edges and let dry. Then, coat with
more glue and join. Wood absorbs

the board on the side of the saw


makes a 900 angle with the saw
teeth, you'll be cutting straigllt.

Produced by Peter). Stephano


with Emlly Freeman Pink:ston
Photographs: 80b Hawks

How to tell when the surface


of something you're turning
between centers is smooth: Lay
the steel back side of your turning
tool on the spinning wood. It'll
ride smooth when the wood is.

On keeping veneers from


cupping: Put glue on your substrate, then damp-rag the top side
of the veneer before laying it
down. Water in the glue swells the
bottom; water on top equalizes the
moisture so it won't cup.

WOOD MAGAZINE

DECEMBER 1986

OOZing glue from frame corners


can get onto panel edges in frame
and panel construction so that
the panels won't move when
they contract or swell. The result:
cracks. Rub on paraffin wax
along the panel edges first,
then they won't join and can
move freely.

FROM EXPERIENCE

37

FACEPLA,.E
,.URIiINe
AN El'[JOYABLE TECHNIQUE THAT OFFERS
REWARDS (AND CHALLENGES) AT EVERY TURN
It won't take long; we promise you
that! Some people get hooked on
faceplate turning the vcry first
time they see a beautifully crafted
bowl quickly take shape under the
skillful handling of their turning
tools. For others, the clincher
comes when they experience the
thrill of giving a onc-of-a-kind proj-

ect to someone as a gift.


And you know something? We've

yet to meet a woodtllfllcr who can


find enough time to do all the faceplate work he'd like to do. That
says something. If you haven't had

the pleasure of spending some


time with turning tool in hand, yOll

don't know what you're missing.

There's no time like the present


to develop this great new habit.
Note: This is the second in our

series of technique articles on


basic woodturning. Refer to
WOOD August, 1985, fssue 6,
pages 35-39, for more informa
tion on turning betw>en centers.
fn that same issue, beginning
on page 68, we also presented a
5 page article on lathe buyman.
shiP. And for those ofyou who
need to know more about lathe
tools, we've included a three,page
article in this issue (pages 5860).

TOOLS OF THE FACEPLATE


TURNING TRADE
No matter what the technique,
things always go more smoothly
when you have the right tool. And
faceplate work is no exception.
You could easily spend several
hundred dollars laying in all dle
"righ(" tools, but we show .a set
of six: in the photo at right, that
will get you off to a good start.
You should have three gouges two spindle gouges (a .y,t one and
a Y2" version) and a bowl gouge.
The spindle gouges make quick
work of rounding down the project as well as shaping the outside
of it. The flute of the bowl gouge
is much deeper than the relatively
shallow spindle gouges. This shape
allows you to remove material
from the inside of a project without the tool's edges catching and
tearing the wood.
You'll also need a partill~ tool, a
round-nose scrape,; and a skew
in your arsenaL We've found the
parting tool quite helpful for truing
up the face of blanks, roughing out
the inside of end grain projects,

38

and in its normal rolc of parting


projects from the lathe. The round
nose comes in handy in a variety
of situations, and we use the skew
primarily for flattening the inside
bottom of bowls and other flat
bottomed projects.
With a compass you can find the
approximate center of a blank and
estahlish the largest diameter of
the project. And a pair of outside
calipers allows you to check on
the progress of your turning from
time to time.

Sandpaper (80-, 120, 150, and


220-grit), a face shield to protect
against flying shavings and dust,
and a dust mask and respirator
(not shown) for lise while sanding
and applying finishes round out the
collection of necessities. Note the
felt fabric beneath the sandpaper.
We usc it between the sandpaper
and our fingers while sanding to
prevent getting burned by the heat
that results from the friction. Felt
also allows the sandpaper to "fit"
the contours of the turned shape.
WOOD MAGAZINE

DECEMBER 1986

lAYING OUT YOUR PROJECT


Most of liS need to visualize the
end product before we begin turning to ensure successful results.
Here's OUf four-step strategy for
deciding on the shape of the proj-

ect and then transferring that


shape to a template.
Step 1: On a piece of tracing
papcr, draw a full-sized side view
of the turning stock. Then, draw a
perpendicular centerline through
the side view. Now draw a trial

profile onto the other side of the


line. Doing this will yield a sym

metrical shape.
6W

,;:.,- .._..

Dn>wone-l
01 bow<

\
/

4 '!.w
Cardboard

Trace profile

Allow space on all sides for getting


the stock into round.

ie

:R

shape on one side of the center


line. If you don't like what you sec,

cease and repeat the procedure


until you arrive at a pleasing shape.

To make your template, glue


card stock onto the back side of
the tracing paper up to the center
line as shown.

Step 2: Fold the tracing paper on


the centerline, and then trace the

Step 3: Unfold the tracing paper to


view your handiwork. (We usually
end up repeating the above pro
cess several times before we're
satisfied.) Select the design that
suits you best, then measure and
mark the project's diameter at sev
eral high and low spotS on your
design. Doing this allows you to
easily check your progress with
calipers as you shape the project.

Step 4: Finally, cut away the right


hand portion of the tracing paper
pattern and cut out the projects
profile.

e-

m7
~

'-..
4'1.-

Cutaway to
dear faceplate

=~

COlltinutJi
WOOD MAGAZINE

DECEMBER 1986

39

FACEPLA'IE 'IURIIIIIG
lWO GOOD WAYS TO MOUNT STOCK ON A lATHE
Rather than confuse you by rceitThe Direct Connect Method
ing the many ways

(0

prepare the

stock for turning, we've decided

to show you two easy options,


neither of which requires a com
mercial chuck. For morc information about various chuck options,

see our article on page 103.

To reduce the possibiHty of the


project breaking loose during (urning, its always best to secure the
faceplate directly to the stock.
Whether you can go this route,
though, depends on whether or
not there is enough extra material
to accommodate the screws that
must be driven into the stock.
Assuming that you do have sufficient material, start by finding the
center of lhe blank by drawing

diagonals from corner to corner at


each end of the stock. Then, mark
me largest diameter needed for the
project with a compass as shown
in the photo at left, top.
Now, plane or cut off the excess
material at each corner of the
blank Doing this not only speeds
the rounding-down process, but
also, by removing off-ccnter mate
rial, prevents the severe pounding
a gouge takes when it repeatcdly
meets unfaceted corners. Swinging
large amounts of off-center material
exerts additional pressurc on the
bearings of your lathe, too. And
when the bearings wear, the head
stock typically exhibits somc
movement (or play), making it difficult for you to do quality work.
Center the faceplate over the
center point that will face the
hcadstock, and drill pilot holes for
the screws that go into the blank
sce photo at left, bottom. (We usc
I flathcad brass wood screws as
large in diameter as the holes in
the faceplate. Why brass? If you hit
one with a lathe tool, it's e:lsicr on
the tool.)
Once you havc driven the
screws home, yOll can fasten
the blank to the lathe.
U

The Auxiliary
Faceplate Method
When you just don't have enough
material to allow you to screw the
faceplate dircctly to the blank,
you'll have to fashion an auxiliary
faceplate and glue the stock to it. If
you're working with a rough bowl
blank, first smooth the surface that
will contact the faceplatc with a

40

hand plane or a belt sander. This


wiJI ensure adequatc adhesion
betwcen the auxiliary faceplate
and the blank
On the surface that will face the
tailstock of the lathe (generally the
open end of a project), mark the
center point of the blank with a
compass and scribe the largest
desired diameter. Then, cut away
the excess material, using the circumference line as a guide as
shown in photo A. Doing this gets
rid of most off-center material
before you mount the turning.
To make your auxiliary faceplate
(it should be a bit larger than ~e
base of the finished turning), start
by screwing the faceplate to a plywood or solidwood scrap. Then,
with a scrap of the correct size,
scribe the circumference of thc
auxiliary faceplate as shown in
phOto B. This automatically centers
the faceplate on the auxiliary one.
Cut the excess material from the
auxiliary faceplate, then screw the
faceplate to the headstock of the
lathe. Next, apply glue to the auxil
iary faceplate as shown in photo C,
and adhere a piece of scrap notebook paper to it. This paper makes
separating the finishcd project
from the faceplate a snap.
Apply glue to the paper, move
the tailstock up c10sc to the headstock, and with the centcr point of
the blank in contact with thc tailsrock cenrer, move the blank into
contact with the auxiliary face
platc. "Clamp" the stock to the faceplate as shown in photo D. This
procedure self-centers the blank,
which in turn, decreases offcenter weight.

Note: Tbis metbod works well


when fastening face or edge grain
to the auxiliary faceplate, but not
when you have end grain facing
the beadstock In the latter situa
tion, the glue bond can't be
counted on Also, if you're working with green (unseasoPJed)
wood, you'" bave to use tbe
direct-connect method or one
Of tbe chucks on the market
WOOD MAGAZINE

DECEMBER 1986

SHAPING THE PROJECT


While no two faceplate turnings
ever turn oul the same way, they
all begin with the rounding-down
process. You do this 10 transform
your out-ofround stock to a piece
that's concentric to the drive shaft,
which takes the stress off the
machine. For the same rt:aSOn. and
for safcC)'s sake, we've found it good
practice to support the turning at
both the head- and t:lilstock ends

until we've completely shaped the


outside of the project.
In the photo immediately be/otl;

we've attempted to.point

Ollt

sev-

eral things about rounding-down.


First, notice the position of the

tool rest. YOli want it as close to


the blank as possible without aelllally touching it. Also llote that it's
a bit above the center of the projeel, though this can vary with the

bevel angle of the tool you're'


using. And finally, take a look at
the angle of the cutting edge to
the blank. In actual practice, you
position the bevel flat against the
spinning stock, then raise the heel
slightly so the cutting edge can
do its job.
After rounding-down the blank,
which we do at slow speed (400600 rpm), true up the face of the
project as shown in the phOtO (ll
the bottom of the page. We have
had good results attacking the face
from the side and pushing st~aight
across the face with a parting tool.
If you've had lots of experience
turning projects, you can probably
pull out your gouge '.lnd beg,n
shaping the outside of the prbJc!=,l"
only occasionally referring [0 your
t_cmplate for direction. 8l1t wc'\'c

COlilililled

WOOD MAGAZINE

DECEMBER I'JH6

41

FACEPLA'tE'tURNING
found it helpful to lay the template
on the blank as shown in photo A,

and transfer the marks on the tem


plate to the blank. Then we turn
on the lathe (at medium speed
800-1,000 rpm), and use the .parting tool to remove material at
those points to the desired diametcr. You'll want to check your
progress occasionally with a pair of

position of the gouge. It starts out


on edge (with the toe doing (he
cuning), thcn as you work inward.
yOlI slowly rotatc thc gouge to a
more horizontal position. It may
takc a while to get the fecI.
With end-grain projects. we
rough out with a parting tool, again

outside calipers as shown in photo

B. These incisions serve as refer-

ence points as you continue to


shape the project.
.
As your project begins to take
shape, check it often With the
template as shown in photo C.

Hold the template perpendicular


to the turning, and make marks at
all points where the template and
the blank make contact. Remove

excess material where marked;


don't do anything to areas you

can see daylight between.


You can do most of the Shaping
wo~k with the gouges, wi(h some
help from the bullnose and the
parting tool. When' you'J:e satisfied
with the outside shape, you may
want to sand the project smooth.
We go this route because the project still has full support at this
point..We sand with a progression
of garnet papers - 80-, 120-, 150-,
and 220-grit. Be sure to wear
a dust mask or respirator while
sanding, and keep the paper moving.
Shaping the inside of the project
calls for a difi'erent set of tools and
a few new procedures. Before hollowing out the project on the
lathe, we remove the work from
the headstock and drill a 1" hole
in its center to the approximate
depth we want the project's bottom to be. Use a driIJ-press setup
like the one shown in photo D.
This hole not only serves as a reference point, but also seems to make
the roughing-out process easier.
How you rough out the inside of
the project depends on whether
it's a face grain project or an end
grain one. With the former, we use
the deep-fluted bowl gouge as
shown in photo E. Notice that we
work from the outside toward the
center of the project. Note also the

42

WOOD MAGAZINE

DECEMBER 1986

working toward the center hole see photo F. Note that we're working
at a slight angle to the workpiece.
The nearer you get to the out
side edge of the project, the
greater the tendency for the tool
to want to juIllP~ lO the outside.
This could require reshaping the
lip, so we make starter cuts as
shown in photo G with a parting
tool. l11is forms a ledge against
which yOli can start the gouge.
YOLI also can usc the parting tool
to establish the wall thickness. '111e
wall thickness of bowls, goblets.
and other projects should remain
conStal1l (we usually shoot for v.,"
as a minimum). Periodically check
YOllr progress with the calipers.
To flatten the inside bottom of
projects, we go with a skew or a
roundnose. We "redesigned" the
sk<.>w shown in photo H. rounding
its cutting profile so that it won't
catch the wood at the point where
the walls and bottom meet.

In the two photoS beloUl we


show you how to separate the fin
ished project from the lalhe. If you
employed the auxiliary faceplate
method, first remove the faceplate
from the aUXiliary one. 111en carefully tap a wood chisel, with the
beveled edge facing the auxiliary
faceplate, into the paper joint line
separating the project from the
auxiliary faceplate until the bowl
falls away. Then, sand the bottom
smooth, and finish..

Note: As you work the illSide of


your project, you may find it
helpful to have a light source
trained on the area being worked
Otherwise, the dust and shavings
can quickly obstruct your tJis;OIl.

FINISHING UP THE PROJECT


One of the things most woodworkers like about lathe work is
that they can rough out, shape, and
finish a project while it's still on
the lathe. We usually spend plcnry
of time sanding the project inside.
and out before finishing; when we
hurry we regret it.
While sanding the project, you
may notice some impossible-toeradicate rough areas on the surface. If this happens. you may be
time and effort ahead if you backtrack and very carefully cut away a
bit more material, then res:md. A
properly sanded surface should
almost shine.
When applying the finish, be
sure you first protect the lathe bed
an,d all nearby surroundings with
newspapers. Otherwise, the spinning object can quickly make a
mess of your shop.
\X'OOD MAGAZINE

l)ECEMIlER 1986

For those projects turned using


the direct-connect mounting
method, usc your parting tool,
with the lathe going at low speed
(400-600 rpm) to separate the
project from the remainder of the
stock. Be surc to hold one hand
bcneath the project so you can
catch it when the scparation
is complete.
If desired, yOll can sand and fin
ish the bowl's bottom, and maybe
carve your initials there, too.
PToou<:ro with Jam<:~ R. Downing ,1ll0

Jamcs E. Boclling
Written by l.arry Clayton
PhOlograph~, Bob Calmcr

43

Very often in woodworking,


it's the little touches that set
apart certain projects from
the rest. Here, we laminated
squares of African padauk
and oak veneer to make this
simple bowl, one that will
stand out no matter where
you display it. For more
information about faceplate
turning technique, see the
previous article.

FORMING THE STACK


lAMINATION

I Cut three pieces of .y.," padauk


and two pieecs of oak vcncer to
7Lj~x71/.t.

2 Stack the pieces as shown in the


drawing at right (be sure to altcr
nate the grain of the three padauk
pieces). Spread a thin. even coat of
glue on all mating surfaces (we lIsed
a playing eard to spread the glue
Out). With the edges of the pieces
flush, clamp them together with sev
eral handscrews. Wait for the glue
to dry. and remove the handscrews.
3 Draw diagonals from corner [0
corner to find its center. Using 01
compass. mark a 3%" radius on the
lamination, and cut the piece to
shape with a band saw. cutting on
the outside of the marked circle.

44

Alternate

STACK LAMINATION SEQUENCE

'>'"'000 MAGAZINE

DECEMBER 19H6

FULL-SIZED TEMPLATE

SIDE SECTION

TEMPLATE
,',

Faceplatl!l

4'Yo"

,.

....

MOUNTING THE WORK


ONTO THE lATHE
I Screw a piece of scrap ,Y.l" ply.
wood that's at least 6" square to
yOUf faceplate. Now, using al}othcr
scrap piece of wood cut to t1\c
correct sile, scribe the circumference (4W') of the finished bowl
base on the headstock side of the
plywood (refer to photo B and the

description on page 40 of the tcch


niques article for details about how
to do this).
2 Unscn:w the plywood faccpl:lIc
from the headstock. Cul around
the marked perimeter of the ply

wood. MOllnt the faceplate assembly back to your lathe.

3 Spread an even coat of glue


on the exposed face of the ply
wood moullted 011 the faceplate.
QUickly place a piece of paper
on it. Now, before the glue sets.

spread another even coat of glue


on the exposed face of the potrer.

Position the tailstock center against


the marked center on the top face
of the lamination. Then, slide the
tailstock/lamination firmly against
the faceplate assembly. Lock the
tailstock to the lathe bed; then
tighten the tailstock spindle to
-clamp" the lamination against the
faccplace. Let the glue dry o\"ernight.

FIRST THE OUTSIDE,


THEN THE INSIDE

I Position the lOol rest slightly


above center and along the outside
edge of the laminated blank. Set
the lathe at a slow speed (400'
WOOl) MAGAZINE

DECEMBER 1')R6

600 rpm), use a spindle gouge to


remove any ~out-ofround~ stock.
Once you round-down the lamination, vibration will decrease and
you can speed up to 800 I ,000
rpm and reposition the tool rcst.

2 Place a piece of carbon paper


and a piece of cardboard under the
fullsized template draWing accompanying the SideSection Drawing
above. Trace the shape of the template onto the cardboard. Now, cut
the template to shape. Shape the
outside of the bowl with a skew,
stopping periodically to check the
shape with the template.

To turn the inside, repOSition


the tool rest across the front of the
bowl. Using a bowl gouge. dean
out the -inside of the bowl, being
careful not to make the wall too
thin at the top edge. Also make
sure you don't cut through the
bottom oak veneer layer. (We
made extremely shallow cuts
when we gOt close to the oak
veneer to ensure that we wouldn't
cut through it.)

SANDING AND FINISHING


THE BOWL

I Remove the tool rest. and sand


the inside and outside surfaces.
(We wrapped sandpaper around a
piece of felt and kept moving the
sandpaper to prevent burning both
the bowl and our fingers. We
started with 100grit, progressed

1~"_.L I~'_
I

through 150-220 grit and finally


320grit sandpaper using a lathe
speed of about 1,000 rpm).
2 Using a chisel and a mallet, work
your way around the perimeter of
the bowl, tapping gently at the
paper line to wedge the bowl away
from the plywood. (We positioned
the flat edge of the chisel ag.ainst
the bowl's bottOm to prevent denting the padauk.) Be careful not to
mar the pad;lllk by driving the
chisel too far in, or rocking lhe
chisel back and forth to remove it.
111e lamimlled bowl should break
cleanly from the plywood at the
paper line.

3 Sand the bowl bouom smooth,


being careful to keep it perfectly
flat (we used a stationary belt sander for this operation).
4 Apply the finish. (To slow the
darkening of the padauk, a com
mon frustration with this exotic
wood, we used Pratt and Lambert
Vitralitc UVA Spar Varnish. nle
ultraviolet absorbers filter out most
of the sun's destructive rays.).
Projeci Design: James R. Downing

Photograph: !Job Calmer

45

A CLASSY COVERED

MDY

(SAY THAT THREE TIMES QUICKLY, IF YOU CAN)


We know one thing for sure
about this project - it's a lot
easier to turn than it is to
pronounce. Made from Honduras mahogany, which we
vouch for as a wonderful
turning wood, this container
with lid has enough design
elements to make it interesting, and it's useful to boot.
For more information about
the basics of faceplate turning, see the article on page 38.

PREPARING THE STOCK


I Crosscut a piece of 4x4" mahogany stock (0 6" long. Draw diagonal
lines on one end to locate the ccmer.
2 Carefully center and mount the
marked end of the stock to the

faceplate. (We lIsed # lOx I" brass


flathead wood screws.)
3 Slide the tailS(Qck to the Q[her
end of the mahogany stock, and
lock it in position. The taiJslOck
helps support the workpiece and

reduces vibration 'when you rounddown the square stock_

LET'S START TURNING!


I With the lathe running at a low
speed (400-600 rpm), round-dowll
the mahogany square stock with
a spindle gouge.
2 Using the Container-Layoul Draw
ing as a guide, layout the location
of the tOp and botlom points of
the container and lid on your
:workpiece. Make shallow parting
cuts at each of these points.
3 Use carbon paper to transfer the
full-sized lid template (shown on
the opposite page) to a piece of

46

DDY
cardboard. Cut the cardboard template to shape. Now, increase the
lathe speed to 800-1,000 rpm, and
use a small skcw chisel, gouge, and
parting tool to form the lid and
finial. After shaping the lid, slide
the tailstock away.
4 Sand the lid exterior smooth.
Then, with the lathe speed at
about 500 rpm and using a parting
tool as shown in the photo below,
cut the lid apart from thc workpiece. Be sure to keep one 'hand
below the lid so you can catch it
as it falls free. (Notc; We caught
ours in our right hand to prevent
thc lid from spinning off the lathe
and getting marred or dented.)

TURNING THE CONTAINER


I Again using the Container Layout
Drawing as a guide and, a parting
tool, cut away all excess material
from the top of the container.
Then, hollow out the inside of the
container, being careful not to go
too deep or get the wall thickness
too thin. Continually check thc fit
of the lid against the opening of
the containcr, and turn the opening to within 1/16 of the diamcter
of thc lid's lip. 111CIl, sand the
ff

WOOD MAGAZINE

DECEMBER 1986


Part-afflid here\

'

(~:==::::--~

tart-off container here,

F/~
'.
'/

""'

'

~'. .

, .
.--IH~:\:;\t

r::/
r-~/

~'=,,",:.1 '

.T'

'/'
t;;
/..
1/".

r;';'
,,

<'' ,.

.:.:. .;. . '.

~ ~TEMPLATE"

/ ,.

r;'/:/,.

Faceplate

To match lid

r;-

.,:.o'/"J

23ft

3'
3'!e"

'-1

/.

~1%

/.. ,'

/"

.
/.
1//,/

r/.'

Tailstock

CONTAINER
LAYOUT

t'/,- 17+-2'/"~ v.-f-1'h'-+~ropening until the lid filS (buc lifts

4 Reduce the lathe speed to the

easily from) the container. After


U1rning several containers with
lids, you will gct such a perfect fit
that you can hear and feel a slight
vacuum when pulling the lid off,

500 rpm range, and use a parting


tool to separate the container from
the remaining portion of the
mahogany. Finally, sand the bonom
of the container smooth and flat 10
avoid lOcking (we sanded ours on
a stationary belt sander).

Turn the outside of the con-

tainer to shape so that the taper


of its sidewalls matches that of
the lid.

Sand the outside of the con-

tainer smooth at about 1,000 rpm.


lhrn the lathe oW, and do the final
sanding with the grain.
WOOD MAGAZINE

DECEMBER 1986

5 Usc a tack rag to wipc ott" any


sawdust, and spra)' or brush on a
dear finish. (With the lathe running, we spraycd on several light
coats of lacquer, stcclwooling
betwecn coats with #0000
steel wool.)

," diam.

I
I

FULL,SIZED TEMPLATE

BUYING GUIDE
Mahogany turning square.
4x4x 12",58.75. Constantinc, 2050
Eastchester I{d., I3wnx, NY 1046\.
Call \-800/2238087 to order (in
New York call 2121792-1600).
Project Design: James R. Downing
Photograph: Craig Anderson

47

VlHIMtt\YOIOOL~
Even adults enjoy the myStery
of this toy. Rub a stick across its
row of notches and the propeller
begins spinning - somctimC5. An
accomplished whimmydiddlcr will

r-----------::o;::=-----,;r------,.
ROTOR
CaNe a nat spa' on both sides.
Shave olf baf1(.
'Nire nail

have the prop spinning forward,

then backward, and can control


speeds from very slow to blurringl}' fast. Lore has it mat this folk
toy, also called a hooey stick or
gee-haw, is a lie detector. ll105e
who can't make it perform
shouldn't be believed!
Since all whimmydiddlcs we've
seen lise tree branches, your stock
should cost yOll nothing. Select a
green hardwood branch 7-9" long,
without a pithy center, for the body.
(It's easier to carve green and will
harden as it dries.) Make your\ub.
bing stick, about 4" long, from the

same material. Usc a 16"-diamctcr


twig for the Ilh"-loog rotor,

Space the notches evenly when


you carve !.hem. Test !.he whimmy-

"'.,,~ Shave off baf1(

RUBBING STICK
diddle by rubbing the stick brisklY'
along the notchcs. If it's slow to
respond, carve down the body
diameter or deepen the notches.
While !.he whimmydiddlc actuaUy does opernte on a complex set
of physical principles, the operator

docs control it, and that's the trick!


(One sure way to get it going is
to keep your !.humbnail lightly
rubbing against the body as you
run the stick across the notches.
Experiment for backward and
varying speed.)

fLAP SACK
The first version of this animated
trapeze artist was probably created
from thc indelible impressions of
a high-wire act in a traveling circus. In real life, the daring act
lasted but a few minutes, but at
home the man of wood could fly
through the air with the greatest
of case on a child's whim.
We used yellow poplar for ollr
folk toy, but almost any scrapwood
will do, as long as it doesn't split
easily. Usc a heavy, braided nylon
fishing line of about 20 Ibs. tcSt
to string the arms and uprights
together; coated bell wire joins
the arms and body.
Paint as much, or as little, dctail
on !.he trnpezc artist as you wish.
Don't worry about a finishing coat
- folk toys were traditionally left
unfinished after sanding smooth
because thcy weren't expected
to last.
Just squcczc !.he bottoms of Flap
Jack's uprights together to make
him bouncc, twirl, and vault
through the air.

Aun fishing line through top hOles


In uprights and arms,
!hen back around through
bottom holes. Tie
olfline and
glue the knot.

""

ARMS

'AoJ,'r,

'41(,%1(2"

3%"

e I( 'f.! 1(9" uprights

0/'8" hole
/,'-_-0/'8" deep

~ Belf wire (RoII-up


ends of wire.)

:\

rr:::.::.=--;;FU;;;L~L-:;-S;;:IZ;;;E;-;~;;;i\T:;::TE;:;;;R;;;Nti..rzfJz;~"'..fzhOleS~
"h------.,..

COI/Uflllcd
WOOD MAGAZINE

DECEMBER 19R6

49

Many folk toys depict the work,


tools, and activities of the adult
world, nOt unlike some of today's
toys. see Saw imitates a common
rural scene many years before the
invention of the chain saw, when
the onl}' way to qUickly saw up
firewood was with a two-man saw.
The sawyers hcre buck (crosscut)
their log as yOll push and pull on
the rails which connect thcm. But,
like a dog chasing its tail, they
never seem to gct thc job done they're just fun to watch!
Bc sure you run the grain of your'
wood up and down the length of
the sawyers' bodies, and with the
length of their arms, so it won't
split in action. Use glue only to fasten the miniature log, made Ollt of
a section of tree branch, to the tOp
rail of IfflH Stock. Friction fit all the
YaH-diameter hardwood dowels into
their holes in the sawyers SO that
nothing binds during operation.
Paint on eyes and other features
in bright colors or work.c1othes, or
leave them blank. Plain or paintcd,
thc action's the same.

Wild bears roamed about frecly in


our nation's backcountry during
the 1800s and were often a cute
nuisance to rural settlers. Climbing
bear, howcver, was no doubt made
to imitatc the trained variety seen
at a circus or carnival, which performed all sorts of tricks on command. This bear will climb the
cords as you make alternating
jerks. When bear reaches the top,
let go of thc cords and he slides
back down.
Make the body of a hardwood
such as birch or maple because
you'll need its weight to pUll bear
down after each climb. The cord
hanger-loop is meant to be fas
tened to a wall or other vcrtical
surface. Wc think bear's cuddly
as shown, but you might w:mt to
deck him out in jackct and pants.

FULLSlZE
PATTERN

'h I( 3" wooden saw

...

/-

ARMS
'Aa1(:Y.x2:Y.'i-1l~ .....-~

0/.. slot
"deep
'121('"
miniature log
Vs~groove

%~

:Y's"deep

holes

o/32~ hard-braided
colton cord
12" tong

%1(3/.1(63/'hanger plattorm
o/sdowel
""k>ng

Hole locations

t---1---I----\-t-

1" hardwood

Y~---..z.

GRID VIEW

Each square 1"

hard-braided

cotton cord
4' 5"1onq

1-.. . -

~o/e.dowel
o/s1ong

COlltiIlrU.'ti 011 page 84

50

WOOD MAGAZINE

DECEMBER 19f16

POLYMERIZED TUNG OIL


Ever had the feeling that
other woodworkers know a
thing or two about Cmishing
their projects that you don't?
We certainly have! Some projects simply "radiate" quality,
and more often than not, it's
the finish that attracts your
ancntion.

Bill Lovelace, a woodworker


from Phoenix, Arizona, shared
some of his finishing wisdom
widl us, and we think you'll
agree with us that the results
shown above speak for themselves. Bill finishes his Soulh
west-inspired stack-Iaminatcd
bowls with lacquer-type sanding sealer and polymerized
tung oil, and he swears thai
i! he can get good results, the

rest of us can, too. Here's how


he goes about it.
Note: Not all lung ol/s have

been polymerized This beating


process combines twrg oil with
selected other ingredients to create
a controlled, faster dry rate. Tbis
pNXlllces a barder, more durable,

and more chemically resislanl


finish Ihan non-polymerized

tung oil
52

BRING ON THE ABRASIVES


Bill sells a lot of his bowls. some
for as much as 5750. And he
knows that people willing to plunk
down that kind of money for a
decorative bowl know the difference between quality workmanship
and an inferior product. That's why
he spends an hour or morc sanding
his bowls after turning the project.
While he could do all of the
sanding by hand, Bill prefers to
speed the process along by run
ning the lathe at medium speed
and chucking up a series of flap
sanders - coarse, medium, and
fine - in a VH~ reversible drill to
sand both the outside and inside
of the bowl (see photO A). And to
smooth the bonom, he changes to
a flexible sanding disk, again using
several grits of abrasive (photo B).
For best results, Bill advises that
you blow off the dust created by
one grit before moving on to the
next one. Otherwise, he says. -you
end up simply moving the same
dust around rather than removing
more material.
Lots of woodworkers would be
satisfied with the results they'd
achieve with the flap sander and
sanding disk, but nOt Bill. He also

sands all surfaces b}' hand with a


succession of B-weight garnet abrasives( 120-, 150-, 180-, and 220-grit).

SANDING SEALER,
THE GREAT TIME-SAVER
Once satisfied that the surface is
ready, Bill pops the lid off one of
his favorite finishing products,
Parks Lacquer-lYpe Sanding SCaler.
Like moSt woodworkers who have
found success with a product, Bill
swears by this scaler. "I apply one
thin coat with the grain with a disposable brush, and I'm always on
the lookout for drips; they take lots
of elbow grease to remove."
(PhotO C shows how he applies iL)
Bill doesn't know specifically
what's in the product that makes it
dry SO quickly (usually 30 minutes
or less), but he appreciates that
characteristic.
After allowing the sealer to dry
to the touch, Bill then turns on the
lathe (at medium speed) and sands
all surfaces with 0000 steel wool
(as shown in Photo 0). He prefers
steel wool over coated abrasives
because he feels he has bener control with it. Bill advises to apply
a good amount of pressure, but
"be careful when working around

corners. It's
easy to sand
too deeply".
How does
chis craftsm.1ll
know when the
bowl is ready for the nmg oil? "I
depend a lot on feci, and also visually check the surface with the
bright light. The light makes spotting rough areas pretty easy"

POLYMERIZED TUNG OIL THE FINISHING TOUCH


The second part of Bill Lovelace's
one two finishing punch is a prod
uct called Jasco Tung Oil. (See the

HE LOOKING-GLASS FINISH THAT

Dust can play havoc with this


finish because of its lengthy drying
time. So make sure, especially on
the last coat, that there's not any
airborne dust floating around in
the shop.
l11is same finish also works well
on all kinds of projects. "1 just fin
ished a grandfather clock with this
tung oil, and it turned out beautifully," says Bill.
If the project loses some of its
luster after a time, you can restore
the shine with lemon oil.
To fIX mistakes, sand the area
with 120-grit abrasive, then apply
more sanding sealer and tung oil.

LAST~AND LA~ ~IIIIII'

Buying Guide for more information


on this and the sanding scaler.)
Here again, he could go on the
road as a promotion man for this
product, claiming that, "I've tried
several other brands of tung oil,
but I like Jaseo the best."
What's his secret to success with
this product? "Don't follow the
directions too closely. Don't rub it
in; just lay it on and I~ave it alone."
Rotating the bowl by hand, he
applies a thin coat of tung oil with
an absorbent towel or a lim-free
cloth and tries to avoid overlap
ping the finish (sec phOto E).
Twenty-four hours after applying
the first coat of tung oil, Bill sands
all surfaces with 0000 steel wool.
"I usually put on four or five thin
coats and steel-wool between each.
But after the final coat, I don't do
anything except allow the finish to
dry. It self-levels and dries to a
deep luster."
MORE TIPS FROM BILL ON
USING POLYMERIZED TUNG OIL
Make Slife the temperature is at
least 70 when applying the finish.
Lower temperatures slow drying
time and make application more
difficult. They also may cause the
finish to fog.

BUYING GUIDE
Parks Lacquer-Type Sanding
Sealer. Available in quan containers through Ace Hardware and
Sherwin-Williams stores. They may
have to order it We paid 55.99 per
quart locally.
jascD Tung Oil. Contact Jasco
at (415) 968-6005 for availability
in your area. Available in pintS,
quarts, and gallons. Expect to pay
abOllt 54.26 per pint, 57.49 a quart.
HELP WANTED: \fie sure would
like to make contact witb more
woodworkers like Bill Lovelace,
people wbo are wilting 10 share
theirjinishing secrets witb us
ami witb you. If yo II know of
any sucb woodworkers, please
bove tbem drop a line to "III
Search Of Ihe Perfect Finish, ..
WOOD Magazine, /7/6 LOCI/sf
Street, Des Moines, IA 50336And dOI/'1 be basbful ifyou've
got (I lechnique of your own to
share! \Ve may visit tbem - or
you - in tbe shop /0 do (/// 01/
location interview and pboto.
Tbanks for yOl/r help!.
Produ<;ed by I.arry Claylon
Pholographs, Reddie Henderson

53

PRAC,.ICAL

SHOP GEOltE,.RY

CIRCLE SAWY, ELLIPSE INSIGHTS, PROPER POLYGONS


Just as important as layout
tools and measuring devices
is the know-how woodworkers call "shop geometry."
Unlike the theoretical problems in mathematics class,
the solutions to shop layout
problems often determine
the success or failure of
your woodworking projects.
Here, we show you how to
find the center of circles,
layout ellipses for ovals, and
draw polygons - perplexing
problems with surprisingly
easy solutions. For fun, work

out our methods on paper as


you read along.
FINDING THE CENTER
OF A CIRCLE
Without a center finder or a compass to help out, finding the center
of a circle can be an elusive, trialanderror task. Learn and practice
these two methods, however, and
you'll always be on target.
Arcs for Large Circles. Try this
procedure, shown opposite, top,
for even extremely large projects,
such as finding the location for the
umbrella hole in a big, round picnic t:lble.
Step 1. Draw line AB anywhere
across the circle and extending
past the circumference.
Step 2, Place trammel points where
AB crosses the circumference at
point A and sv.ring arc J. Then
swing arc 2 from point B. Draw line
CD through the points where the
arcs intersect. You have now found
the centerline of the circle.
Step 3, Find the center by dividing
line CD in half. Or, doublecheck
by erasing all marks except line
CD, and swing arc 3 from point C

54

and arc 4 from point D. Dr.tw line


EF through the points whcrc thesc

arcs intersect. The center is Ihe


intersection of lines CD and EF.
The 90 0 Angle for Small Circles
Use a framing square, a piece of
scrapwood with at least one square
corner, or even a business card, as
your "rule" in this technique, shown
opposite, cerlter. It's perfect for finding the center of round stock.
Step 1. Place the 90 0 corner of
your marking device anywhere on
the circle's circumference - point
A - so that the legs cross the cir
cumference at points Band C Put
a mark at these points.
Step 2. Connect your two marks
with line BC, which Ihen denotes
the diameter of your circle.
Step 3. Divide line BC in half and
you have found the center!

lAYING OUT ELliPSES


You can draw a small ellipse, for
the leaves of a drop-leaf table, for
instance, by using a framing square
and a straightedge of scrapwood,
shown oppositc, left.
Drawing Small Ellipses
Step 1. Draw a line the Icngth of
your project as AB and mark its
midpoint C
Step 2, Draw the perpendicular
line CD through the midpoint [Q
your project's width.
Step 3. Make a straightedge to use
as a kind of compass from a piece
of scrapwood longer than half the
length of your ellipse. Near one
end of the scrapwood, mark point
E, and drill a hole sized to grip a
pencil tightly. From E, measure
down the wood exactly half the
length of your ellipse and mark
point G. Drive a small nail through
the wood at G and let the tip protrude. Again from E, measure down
the scrapwood half the width of
your ellipse and mark point E

Drive a nail through the wood at E


Step 4. Position a framing square
as shown, and lay the scrapwood
across it so the nails at G and F
touch the framing square.
Step 5. SWing an arc with your
scrapwood "compass" for one
quarter of our ellipse by sliding
the nails along the square's edges.
Reverse the framing square to
draw the other quarter. To draw a
complete oval, repeal the draWing
steps on the other side of line AB.
Make a Pattern for
Large Ellipses
You're faced with constructing a
large oval tabletop from a 4x8'
sheet of plywood - how do you
arrive at the gently curved corner
shapc? Simple. You make a template that you can use on each
corner, as shown opposite, right.
Here's how it's drawn:
Step 1. Divide the length and
width of your stock by twO, and
draw those measurements as perpendicular lines on pattern paper.
Step 2. Mark any number of equal
spaces along the 'halflength Iinc,
then layout the same number of
spaces on thc half-width line.
(Notc: Spaces on Ihe half-Width
line may have to be smaller and
closer togcther than on thc halflength line. That's OK, just keep
the number of spaces equal.)
Number all the marks: on the
half-length line top to bottom and
on the halfwidth line left to right.
Step 3, Connect all marks with
lines in numerical order, Ihat
is, 1-1,22,3'3,44, and so on.
You now have an ellipse to fit..
Turn to page 97 to find out how
to draw hexagons, octagons, and
other polygons.
Produced by Peter J. Stcphano and
James R. Downing with Paul McClure
illustrations, Bill Zaun
WOOD MAGAZINE

DECEMBER 1986

ARCS FOR LARGE

Y1F
v;T

Swing two arcs: one from

Polo' A "000,1"",

CIRCLES~_-

POI:~B'1

A".
Draw a line

through the

f.ArC 3

intersecting arcs.

find center.

\
Draw line AB
anywhereacrOl8

Center

"E

~~-=Y

Divide line CD
In hall to

/0

'""~

THE 90"

SMALL
ELLIPSES

ANGLE FOR
SMALL CIRCLES

--A"'

1../ '

12

Framing square

Framing square

I
Point A

LARGE ELLIPSES
Draw lines half the length and width
of your stock perpendicular to each

other. Number equal spaces on


both lines, then connect
in numeriCal order.

\ "'... '00 AB
mark midpoint.

swt,g the emPle with

a;.

"

fr
R

ralghl&dQe
sa" and the

og square.

ttocomplete.

~-----'
7

11

r-------- Y2widlh ofslock - - - - - - - . . ,


WOOD MAGAZINE

DECEMBER 1986

55

BOWLBLANKS
A Refreshing Change of Pace for Turners Who Like a Challenge

n
travels around the counIbeautiful)
try, we see lots of unusual (but
turnings. And oftcn
OUf

when we ask the turner what


wood the project is made from, he
will tell us manzanita burl, spaltcd
maple, wild Hlac, or some other

exotic-sounding species.
Finally, we couldn't stand the
suspense any longer. We just had
to try OUf hand at turning some
of these beauties. Little did we
realize when we made the first few
calls to OUf regular lumber suppliers that only a handful of companies around the country market
bowl blanks and burls. And we
were choosy about the companies

we used. Selling thick stock, like

many lumber companies do, wasn't


enough. Properly cutting and pre

paring bowl blanks and burls had


to be one of their specialties.
Although it took some digging, a
lot of digging in fact, we found
the results well worth the effort
neede,d to locate these companies
and their unusual stock.
We then ordered several bowl
blanks and burls from the companies listed at the end of this article.
When .the pieces started coming in,
we divided the spoils among the

staff (and one local woodtumer)


and we then proceeded to turn
these ~sow's ears" into "silk purses."
To give you a better idea of what
we slarted with and ended up with,
the photos show the finished project sitting on or beside a blank or
burl nearly identical in size to the
one from which it was turned,

WHAT'S AVAIlABLE AND


HOW IT'S SOLD
As a general rule, bowl blanks mea-

sure anywhere from 2" to 6" thick


and arrive cut in squares ranging
from 4" to 12" or so across. And in
almost aU instances, the supplier
coats the end grain with paraffin,
or another waxy product to prevent the wood from checking.
Companies specializing in bowl
blanks sell them as dimensioned
stock such as 4xI2xI2".]ohnson
Wood Products prepare and sell
their stock as bowl blanks. The
pieces run I" to 4" thick and
4" to 15" in diameter. Burls those woody, tumorlike growths
on the limbs, trunks, and even
roots of trees - usually come
rough sized and marked by the
pound. Some companies do Cllt
the larger burls into smaller-sized
Spalted beech (Iefl), sold by
Native American Hardwoods,
requires a sharp gouge and minimal pressure for a clean cut.
Cottonwood burl (below), sold
by Cal Oak Lumber Company,
turns easily and sands up quickly.

56

.N.BURLS

(and Spectacular Results)

blanks providing for a far morc


economical purchase.

Craft Supplies USA of Provo,


Utah, states that, as a rule of
thumb, I board foot of their burl
stock will weigh from 3 to 5 1b5.
That means mat a piece of box
elder burl apprOXimately 3x 12x I r
would weigh from 9 to 15 Ibs. and
would sell for around S13 to 523
at S150 per lb. Others, such as
Gilmer Wood Company of Portland, Oregon, will sell a burl in the
rough for 40 cems per lb., but me
price jumps to 51.50 to 52.00 per
lb. if you want it milled.
Prices for burls can be as low as

II per pound for osage orange, but

soar as high as SZO per lb. for pink


ivory. Cal Oak lumber Company
sells their cottonwood and oak
burls strictly by the piece, with a
ZIt_thick piece Z4 or less in diameter selling for S10, and up to 540
for a 34 piece 48" in diameter.
Some of these rarities, such as
the spalted woods, can go fast and
cannot always be restocked quickly.
There's also some competition for
choice burls, which clockmakers
and veneer cutters prize highly_
Don't let this discourage you,
though; almOSt all the stock we
inquired about was sent out immediately, and we got on relatively
short waiting lists for the resl.

Highly figured myrtlewood burl


(top center), from Gilmer Wood
Company, turns much the 5aD1e
as koa or butternut.
Tullpwood, hard and dense,
comes from the state of Bahia in
Br:aziI via Arroyo Hardwoods.
This piece of mazur birch w.lS
lmported from Finland by Berea
Hardwoods. New to American
turners, ma:l:ur birch resembles
spalted wood but turns much
more easily.

THE SOURCES WEVE LOCATED

Cherry burl (far upper right cor


ncr), baoUled from the Green
Mountains of Vermont by Weird
Wood, ttltn' best when mounted
between centers.
Manzanita burl (right). (rom
southern caurorrilil and the Baja,
comes from Shlf.ue Manzanita
Ranch. This wood turns best
slowly with a heavy scraper.
WOOD MAGAZINE

DECEMBER 1986

Hopefully we've Wturncd you on"


to the idea of working some of
these rarities on your lathe. If so,
contact the companies on page 86
for further information on their
stock, priCes, and shipping. If
you're looking for a certain size
or type of wood, let them know:
they've all proved helpful!.
Produced by Marlen Kemmel
Phocognphs: Bob Calmer

57

crapers and cutters, carbon steel, high-speed


steel, bevels and flutes
- today's array of turning
tools seems to offer more
choices than you can shake a
skew at! Which of these tools
does a beginning turner
really need? Actually, once
you learn turning tool terminology and understand
just what each tool does, you
can easily assemble a basic
starter set for less than $100.
So before you spend a bundle
on tools you might not need,
study the guidelines in this
article. We've also included
our suggestions for a starter
set you can round out as your
turning skills develop.

__ HANDLE

...--FERRULE

ANATOMY
OFA
TURNING
TOOL

...-BLADE

BEVEL"

GOUGE

58

Check our large illustration and


you'll sec that a turning tool has
four or five clements, depending
on the job it docs. All tools consist
of either flat or round steel bar
stock, with a beveled blade at one
end and a handle at the other. The
bevel or bevels (some tools have
more than one) form the edge that

FLUTE

SKEW

PARTING

SCRAPING

does the cutting. Besides being


beveled, tools known as gouges are
also fluted with a concave center
that helps throw off shavings.
The other end of the tool has a
wood handle, with a ferrule that
keeps the handle from splitting.
Some tool makers offer tools with
out handles (though you can buy
them separately) because some
experienced turners prefer to turn
their own. Ferrules usually are
brass or steel. Steel is somewhat
stronger, but the choice here is
basically decorative.

THE BIG FOUR TURNING


TOOL lYPES
Though they come in a multipliCity
of sizes, with lots of variations,
turning tools fall into just four different classifications, illustrated
lower left. Each type docs best at
a particular task, and some do several jobs well. Let's summarize
their principal usc:
Gouges are fluted workhorses
that remove lots of material in a
hurry, such as when you shape
square stock into a cylinder or
remove material from the inside
of a bowl.
Skew chisels - socalled
because the bevel is skewed at
a 2025 angle to the side of the
blade - do general shaping and
finish cutting on spindle turning
and on the outside surfaces of
faceplatc projects.
Parting tools make narrow
recesses or grooves. The tool gets
its name because you can also usc
it to cut all the way through thc
stock, leaVing it in two "parts."
Scrapers have a very shallow
bevel and come in a wide variety
of shapes. The flat bevel sets scrap
ers apart from the other three
types of turning tools, because
scrapers perform an entirely different role. To determine how many
scrapers you should buy - if any
- you need to know just what
scraping tools can and can't do.
WOOD MAGAZINE

DECEMBER 1986

WHAT TO KNOW

BEFORE YOU BUY


SCRAPING TOOLS AND
CUTTING TOOLS - WHAT'S
THE DIFFERENCE?
What exactly happens when you
press a turning tool into a spinning
piece of wood? Depending on the
tool you choose and lhe angle at
which you hold it, you'll either cut

the wood or you'll scrape il.


To cut (also known as shearing),
you hold the tool at an angle to
the rotating Slock, fairly high above
its centerline, with the handle
slightly down, as shown in the
drawing, lower left 111e tool's edge
- beveled 25 to 45 degrees from
the end of the blade - shears
away wood. You'll know you're
cuning properly when curly shav
ings begin (Q pile lip on the bed of
your lathe.
To scrape, you hold the tool
almost perpendicular to the srock,
with the handle always slightly up,

as shown in the drawing, lowerrighL


Ralher than shearing the wood,
scraping wcars it away, making dust,
not shavings. Tools designed strictly
for scraping have shaUower, 15- (0
20-degree bevels and a burr purposely left on after the cdge is
ground (0 provide the abrasion.
If you use it in the way just
described, any cutting (001 will
also scrape, but bccause of the
shallow bevel and burr, scrapers

CUTTING

won't CUI. So why buy scrapers at


all? Actually, if your lathe work will
be limited to turning between centers, you needn't invest in scrapers.
If, however, you'd like to try your
hand at faceplate turning, you'U
find that scrapers arc much better
than cutters for some tasks, such as
removing ridges from surfaces and
finishing the inside bottom of a
bowl where a gouge can't make
a clean cut.
Many beginning turners start out
by scraping their first projects. regardless of whether they're using a
cutting or a scraping tool. lllOugh
easier than cutting, scraping takes
more time and leaves a rougher
surface that requires lots of sanding. We strongly recommend that
you tip a cutting tool's handle
down right from the start and mastcr the cutting tcchnique. Once
you learn how to cut, quality llUllings take shape in a hurry.

TOOL STEEL - TODAY, YOU


HAVE SEVERAL OPTIONS
As if you don't already have
enough decisions to make about
which turning tools to buy, manufacturers also offcr a choice of tool
steels. Once again, you have four
options:
Carbon steel was the norm for
years, and it costs the least. It also

SCRAPING

comes in the widest variety of


shapes and sizes. You can quickly
sharpen carbon steel, but it duUs
more readily than other steels,
turning blue in the process. Careless grinding - something we arc
all oecasionaUy prone to - can
also cause "bluing~ and ruin the edge.
High-speed steel (H55) holds
an edge much longer than carbon
steel, even at the I,OOO-degreeplus
temperatures generated by turning.
However, HSS is also more difficult
to sharpen, and costs about a third
more than carbon steel.
Laminated steel tools utilize
a forging process that bonds an
extremely hard high-carbon steel
cutting edge to a softer, more resilient steel backing. The result is a
tool that holds a cutting cdge
almost as long as HSS, and can be
honed to a much sharper edge.
Laminated steel tools cost about
twice as much as HSS versions and
don't come in as wide a range of
sizes and types.
Carbide-tipped turning tools
are relative newcomers to the
scene. Like carbide-tipped saw
blades, they feature a durable carbide cutting edge brazed to a steel
blade. We ordered a set of carbidetipped turning tools from Sears and
found they performed very well in
our shop. However, carbide-tipped
tools cost more than twice as
much as carbon steel tools. And
though you can touch them up
with a special whetstone Sears
includes with the set, you have to
either take them to a professional
sharpening service for regrinding
or invest in a costly diamond
grinding wheel.
For a starter set, we feel you're
bcst off sticking with either carbon
steel or HSS. Besides its lower
price, carbon steel offers another
advantage for beginners: Because it
turns blue when you overwork it,
it tells when you are doing a
heavy-handed job much sooner
than !'ISS.
COlltllllled

WOOD MAGAZINE

OI::CFloIBER 1986

59

TURNING TOOLS
"LONG AND STRONG" YS.
STANDARD-SIZED TOOLS
Standard tools all have 6" to

7"

blades with 10" handles. These are


big enough to handle most cutting
needs, but don't try to extend the

blade of a standard tool more than


4" beyond the tool rest. This pUIS a
great deal of Stress on lhe blade
and handle. and could damage the
tool or, worse yet, tear it out of
your hands.
Some jobs, such as faceplate
turning when you need to reach
more than 4" "deep into a bowl or
vase, r-equirc a [001 that has more

length and heft than standard versions, so manufacturers have devel


oped "long and strongn lOols that
are Just mat. Long and strong tools
typically have 12 to 17" handles;

Speaking of detail work, you can


also buy miniature tools that arc

about 8" long for small jobs.

THE COST OF FINE TURNING


Sets of six or eight carbon Steel
tools usually cost '75 to 1100;
individual tools run SI O S20. As
noted earlier, HSS adds about a
third to the price tag of a cacbon
steel tool or set. Laminated steel
tools come at a premium: S30 to
.40 each. 'Carbjde~tipped tools cost
about $18 each, S65 for a set offive.
For long and strong tools, expect
to pay S10 to '30 apiece for them,
or about S120 for a set of six. Miniatures run $5 to '10 each, about
'30 for a set of eight.

the steel in these [0015 is longer,

SHOULD YOU BUY A SET OR


INDIVIDUAL TOOLS?

thicker, and wider than standard


tool blades. Long and strong tools
offer lots of rigidity and control for
big projects, especially when you're
turning green woOO, but their size
.doesn't permit detail work.

As we've noted, some companies


offer- sets of up to eight turning
tools. These come with matching
handles and are often packaged in
a handsome box. Do sets make
sense for a beginning turner?

WOOD PICKS THE BASIC STARTER SET


With just six lathe turning tools
scraper br two and you can turn
you can handle most spindle
bowls as well Make tbe tools
work. Add a bowl gouge and a
shown; bere the first you bUJI As
TOOL

GOUGE

SKEW
CHISEL

~ ffl
ClJ

OUR CHOICES

0/." AND %"


SPINDLE

V2" BOWL

Turn to'page 83 for a listing of


so'urces for wood turning tools.
Produced wilh George: Gransclh
IlI\&r.1Dons: Greg Robaa,
Jim Slevenson

your ski/ls improve YOU'll


undoubtedly want to add otber
sizes and types..

BEVEL

USES AND COMMENTS

4j

You'll probably use these fitst and most often. Bigger gouges do roughing
work; smaller ones handle details and fine cuts. Deep-fluted and shortbeveled, bowl gouges remove stock quickly In faceplate work.

30-45"
'h~

AND 1"

Atter you've rounded down stock with a gouge, you use a skew to smooth It
out and shape it. A skew can make V-euts, beads, arid shoulders. The
cutting edge is skewed 30-35" from Ihe 1001's end; the bevel measures
twice as long as the too is thick.

20-25"

PARTING

." WITH A 'Ie"

TOOL

On the plus side, sets can save


you 10 to 15 percent over the cost
of buying the tools indiVidually,
and most sets include at least one
size of all of the -big four types
listed earlier.
Trouble is, depending on the
turning jobs you want to do, the
set may include some tools you'll
never usc, and lack others you need.
This particularly applies if you're
mainly interested in faceplate turn
ing. Most sets consist of nothing but
spindle turning tools, though a few
manufacturers have put together
sets for bowl turners, too.
Wh~ther you elect.to invest in
a set or buy individual tools, we
think your first purchases should
include the turning tools shown
and discussed in the chart below.

DIAMOND
POINT TIP

Parting loots do best al detail work. They also come in handy lOt' Mparling~
tasks such as separating a small pari from the main body of stock, The
thickness of the tool's tip - ,~. Ot' V,,- - determines the width of the cut.

25'

SCRAPER

%"
ROUND-NOSE

ID

The round-nose SCfap9f, a good general-purpose tool fOt' faceplate work,


also makes coves and grooves Ofl spindles, If you decide to buy a second
SCfaper, get a ,- flat-nose. Other popular SCfapers have hooklike blades
specially shaped 'or turning inside bowls,

15-20"

60

WOOD MAGAZINE

DECEMBER 1986

Thoroughbred
~ockin, Horse
From Merry

Olde England

f you want to see a little

tyke's eyes light up, put a


rocking horse like this
under the tree. It's lightweight, yet sturdy - and
very huggable.
Like the SeventeenthCentury original in the
Museum of London, our version is made safer by the
curved projections at the
front and rear of each rocker.
The "stops" prevent energetic
riders from tipping too far
forward or backward while
they whoop it up in the saddle. Finish your horse with
stain and polyurethane or do
it fancy (we had the horse
on this page decorated by a
tole-painting expert).

62

READY THE ROCKERS


I From .l' cherry, rip three
pieces 4 1/4X76". Edge-join the
pieces together, clamping scrap
stock across the pieces to keep
them flat. Scrape off the excess
glue once a tough skin has formed.
2 Crosscut the lamination in half
to form the blanks for the rockers
(A). With a table saw, bevel-rip the
top edge of each rocker piece at
15. Then, use double-faced tape
to stick the two rockers together
with the high edges (points) of the
bevels together and flush.
3 With a ruler and straightedge,
layout 1" squares on a large piece
of paper to form a grid pattern
measuring 13x36". Use spray adhesive on the back of the grid paper
to attach it to the taped-together
rocker pieces.
4 Using the Rocker-Grid Drawing
as a guide, mark the points where
the rocker outline crosses each
grid line to layout the front and
rear stops and top 3" of the rocker.
Connect the pOints to transfer the

shape of the rocker stops onto the


grid paper. Mark the location of the
stirrup opening as well as the footrest hole and screw holes (for part
C) where shown on the drawing.
To form the rocker bottom, drive
1" brads into the grid where shown
on the drawing. Clamp a flexible
strip of wood to the brads and
trace along the inside edge of the
strip as shown in the photo above.
5 With the rockers still taped
together, cut them to shape. Drill a
W' blade access hole through the
marked stirrup opening; then cut
the opening to shape with a jigsaw
or scroll saw.
6 Drill three V32" holes through
both rockers for later mounting
WOOD ,\tAGAZINE

DECEMBER 1986

19'/.~

.w
/

Mark brace location Nnes


on inside face 01 each rocker.

"

eon_
01 b<ace

.... 1,

l/R ... 2'1a"

ROCKER GRID
Each square ... 1"

;<

" hole drilled 10 :V.. later

""""""'"

"-

I-'f

r-

I I I I I

2'1a~

....

,/

-+

of the brace (C). Then, drill a YJzhole for the footrest (see the
Rocker-Grid Drawing for locations).
By drilling through both rockers,
you've assured precise alignment
of the <j" footrest dowel later.
7 Sand the edges of the rockers
(we beltsanded the bottom of
the rockers and drum-sanded the
hardcNo-get-at areas around the
stops). Wrap sandpaper around a
strip of thin stock, and usc it to
sand the edges of the stirrup opcniogs. Separate the (wo rockers,
remove the grid paper, and sand olf
any Sticky residue.
8 To make a Jig for dfilllng the
angled footrest holes through each
rocker, start by ripping a 12"
length of 2x 4 in half. Set one of
the pieces aside, and drill a <j~
hole 3 W' deep centered into
either end' of the other piece.
Mitercut the scrap at 15 so that
the saw cut intersects the 4" hole.
Then, draw a centerline along the
longest face of the jig.
9 Use a framing square to mark
a line centered through the %2~
pilot hole perpendicular with the
beveled-top edge of each rocker.
Clamp the Jig in place parallel with
the beveled top edgc or the rocker
and centered on the line drawn
through the 51,2- hole as shown in

--

__"''''

CUTTING THE
SEAT BRACE

saw blade
2""'0"

27;; ......

'~

--\ :::.,
Una 01 cut.\--1

I
I

-\11

UI'i

'5'

((\ rlo'b-

,, I '

~;;; ;-'
ul"'
~.~
AuxIliary wooden fence -...;: .k;- SQ
I

the photo above. Drill the 314" footrest-dowel hole through the rocker.
Repeat with the other rocker.
lOUsing a 1!4" round-over bit, rout
both edges of the stirrup opening
in each rocker. Readjust the 1/4 "
roundover bit to leave a Y3Z" shaulder. Rout the edges 'of cach rocker
to form a bead (see the Bead
Detail that accompanies the
Exploded-View Drawing.) Don't
rout the top edge. Round off the
end of the bead (where it meets the
top-beveled edge) with a chisel,
then sand it to finished shape.

BUILD AND ASSEMBLE


THEBQDY
I First, cut the seat (B) oversize,
then bevel-rip both edges at 15
to a 4a" width. Bevelcut both
ends at the same angle to a IS<I-

length. Mark the location of the six


rocker mounting screw holes on
the top of the seat. 11len, drill Yll"
holes 1/<1" deep at these points.
Switch to a '62~ bit and drill the
screwshank holes centered in the
el< hole you just drilled (see the
Screw-Hole Detail on the Exploded
View Drawing).
2 From 4" stock, rip and crosscut
a piece 74X9" for the scat brace
(C). Set your table saw mitcr
gauge to 15 left of center, and
attach an auxiliary wooden fence
and StOp as shown in the drawing
above. Rip the seat brace. flip the
brace over, and rip the other side.
Continued

WCK>D MAGAZINE

DECEMBER 1986

63

Horse

~oc.kint,

6 Remove the assembly from the


\isc. Slidc the brace (C) into position between the rockers, centered
between the lines drawn on the
inside faces. Drill 7/64" pilot hole's
3/.0" deep into the brace centercd in
the %2" shank holes drilled earlier
in the rockers. Glue and screw the
rockers to the brace.
7 Plane a scrap of cherry $/16"
thick Use a 3fs" plug cutter to cut
plugs ~/16" long from the scrap.
Glue thc plugs ovcr the screws,
taking care to match the direction
of the grain. Sand the plugs flush.

3 Layout the radii all the scat


brace where shown in the Brace
Drawing on the opposite page. Cut
the bottom edge of the scat brace
to shape and drum-sand it.
4 Using the Rocker-Grid Drawing
as a gUide, mark the location of the

brace (C) on the inside face of


each of the rockers.

Clamp one of the rockers in a

vise with its beveled top edge facing up. Position the scat on the
rocker. Then, drill 7164" pilot holes
into the top edge of the rocker,

using the h2" shank holes in the


scat as a guide. (Be careful to keep
the drill perpendicular to the scat

TOPPING THINGS OFF

to avoid drilling through the inside

I Rip and crosscut two pieces of


314" cherry to 9 x 10" for the head
(D). Glue and clamp the pieces
together face-to-face. When dry,
trim the bottom for a square edge.

face of the rocker.) NoW, glue and


screw the scat to the rocker. Usc
the same procedure to attach the
seat to the other rocker.

"
9~

1'h" wooden 00

#8xlV"F.H.

REIN

, ,

;yo" hole 'It deep

2 With a ruler and a straightedge,


layout I" squares to form a lOx 11"
grid pattern on a piece of paper.
Using the Head-Grid Drawing as a
guide, transfer the shape of the
head (as well as the eye and rdn
locations) to the grid paper. Attach
the pattern to your stock with
spray adhesive. Cut the head to
shape, and sand the edges smooth.
3 With a Vi' bit, drill the eye
holcs l/S" decp. Switch to a 0/4" bit,
and drill the rein hole, backing the
head with scrap to prevent chip-out.
Remove the grid paper and sand
off any sticky residue.
4 Cut the saddle pieces (E, F) to
finished sizc, bcvel-cutting onc cnd
of each piece at IS. Mark the radii
where indicated in the ExplodedView Drawing, and cut the saddle
pieces to shape. Sand the radiused

0/." dowelS" long

~
;Y,"

Round-over
StopS here

R=l"

e" round-over

hOle'_tir:~~

W' hole 'h" deep

Round off end


of bead with
a chisel
'o.",7J~e" plug'/.{ long

#8x 1'I," F.H.


#8xl'lo"F,H.
Rasp a." round-over

'10" round-over

'Q--2" wooden ball


64

WOOD MAGAZINE

DECEMBER 1986

edg<.'S smooth. Using a t:tblcmounted router with a 3!1t roundover bit, rout the top and side
edges of the saddle pieces that will
face the rider. (To make sure we
routed tile correct edges, we held
the pieces in place on the body
and marked the edges to be routed.)
5 Dry-damp tile front saddle piece
to the horse's head, with the bottom edges flush. Make a mark on
the head where the top edge of
the saddle intersects it. Drill threc
mounting holes through the saddle
piece and into the head to the
sizes shown in the ScrewHole
Detail. Separate the pieces and rout
the edges of the head using a '12"
roundover bit where shown in the
Exploded.vicw Drawing. Use a
chisel to complete the round-over
where the jaw meets the neck.

6 Glue and screw the front saddle


pieee to the head, thcn dry-clamp
thc head assembly to the body.
Using the same bit combination
used carlier, drill and counterbore
thrce screw holes through the seat
and into the head. Glue and screw
the head assembly in place.
7 Drill the mOunting holes, then
glue and scr<'"'W the remaining saddle piece (E) to (F). Now, glue and
screw this assembly to the scat
leaving 6 18' between it and the
front saddle piece.
S Drill a Y.." hole 112" deep in each
of the four wooden balls to accept
the footrest and rein dowels. (To
hold the balls steady while drilling,
we bored a I" hole through a piece
of Y4" scrap. 'men, we set each
ball, end grain up, in the hole, and
clamped it in a handscrcw. Finally,

we clamped the asscmbly to our


drill press table as shown in Ihe
photo below
9 Cut the .y,." footrcst and rein
dowels to length ( 18" and 8"
respectively). "men, insert the
dowels to within :vI" of their final
centcred position. Spread' gluc :til
the way around Ihe dowel and push
each dowel into position. Glue the
2" wooden balls onlO the ends of
the footrest dowel and the 1'12"
balls Onto the ends of the rein.
10 Rasp a .v.t roundover on the
scat edges between the saddle
pieces (E). Sand both of the
round-overs smooth.
II Finish-sand the entire horse_
paying particular aUentioll 10 the
contours of the head. Apply several
coats of finish, rubbing lightly with
steel wool between coats.

BEAD
DETAIL

Yo" round-over bit

%2~ shoulder
on both sides

Bill of Materials

Po.

A'

,.

Finished Size"

--A'."'-Material

lily.

cherry
(edge joined)

.t"

11'h"

,,"

"":v."

4%"

18o~

cherry

70/.'

,.

cherry

Cherry

C'
O'

1W'

:v."

.t"

'"

,.

HEAD GRID Each square - 1"

'\ r--.

/
. c l-

(~minated)

4"

3Y..

cherry

3'h"

3"

cherry

'Parts marXed with an are cuI targer initially. then trimmed 10 finished size. Please
read the instructions before cutting.
Supplies: doublefaced lape, N8xl'I.H
ttalhead wood screws, 1" brads, paper
for drawing grids, 0/.' birch dowel.
spray adhesive, finish. #0000 steel wool

WOOD MAGAZINE

DECEMBER 1986

I"'>

Yo" hole 'I." deep

I
:Y"hole

1,

BUYING GUIDE
Wooden balls_ 1 112" birch balls,
cataJog no. 46, 5.60 each. 2" birch
balls, catalog no. 48, 51.20 each.
Plus 51.95 shipping. Cherry Trce
Toys, Inc., Box 369-9, Belmonl, 01-1
43718, or call 614/4844363.
Project Design: Kim Downing
Photographs: Hupklns Associates;
Craig Anderson

65

OAK
MAGAZINE
w'TH
DAlCK
I'M
A TWIST

Looking for a project to test


your skills in joinery? This
magazine rack features a
center-lap joint that not only
crosses at an oblique angle,
but is tapered to boot! It
begs to be cut by hand, and
we'll show you how.

Note: You'll need some 1/:/' oak


for this project. You. mn either
resaw 0" plane (bicker slock lO the
correct thickness or speck/Iorder
it. Sec tbe Buying Guide on ptlge
69 for 0111' sOllrce.

FORMING THE END PANELS


I Cut the end panels (A) [0 a
rectangular size of IOxI2". (We
edge joined three boards for
each end.)

2 Using double-faced tape, stick


the two end panels together, with
the best faces facing out and the
edges flush.
3 Draw a I" grid pattern mt'asuring
lOx 12" on a piece of papcr. Using
the right haLfof[he End-Panel Half
Grid as a gUide, mark the points
where the endpanel outline crosses
each grid line to layout the cnd
panel on the gridded paper. Fold the
paper in half and cut it to shape.
Unfold the paper and layout the
screwhole locations.
4 Apply spray adhesive to the back
of the gridded paper, and stick it to

66

the face of one of [he end panels.


Cut slightly outside the marked
outline with a band saw, then belt
sand the edges of both end panels
to the line for the finished shape.
5 With the ends still taped
together, drill 9/6 4" shank holes
where marked, drilling completely
tl1rough both end panels. (We
placed a scrap board under the ends
to keep chipout at a minimum.)
6 Using [he 9/64" shank holes as
guides. counterbore %" holes V~"
deep for the plugs on each end
panel (see the ScrewHole Detail
on the Exploded-View Drawing).
Now, separate the end panels, and
remove the doublefaced tape.
1bel1, rout a 3/'6" roundover on all
edges of both end panels.

CUTfING THE HANDLE,


D~ER,BOTTOM,AND

LOWER RAILS
Note: ParIs B, C; D, E, ((11(1 F are
joined 10 Ihe end panels using
Te.w oolltflllled 011 page 68

Cutting Diagram

4%"

ND PANEL I--f-I--+-+'~T
HALF GRID
11'1)

I ~
'"

Each square"" 1"1---+-I----j,,L


/-IJIl\1'"H'I

'\'" \

~\
\

"1.)(3%)(72" Oak

Vr ~I

T1"(~s\B+ tt-rt-H'Tl

v.- \\ \\
,.-

V'il-+-+--1-----tf---1

Jt

%." hOles

I -

\3~a"

~"

: ~ \ rtIl-I---+-"~MmlJ+t--111 '/a"

t-i~fAlf-+-b.l(iil",il-l+--j

,t if~~\1~\ '~, "~~""'~~1+'

Bill 01 Materials

P,.

+--I

2V'i'"
.

1Y."

A'
B

I----'-----A-'--'--LL

2'

'h"

~'

,.

'" "',"
v.v.-

1--2'.1.0"-

FInished Size'
L

11 Va"

""
""

2"
14'
6"
14"
W
Slre grid drawing

~'

Material OW.

DOk
oak
oak
oak
oak

,2

oak

1
1

'Parts merked with an are cut larger Initlelly,


tl'l8n trimmed to tinished siza. Please read the
instruetklns befora CUlling.

SCREWHOLE DETAIL

Suppllet: paper for drawing grid, #6xl'/."


flathead wood screws, double-faced tape,
spray adhesive, slain, finish

"!a" hole %2" pilot hole


'I? deep
"I." deep
"1'0" round-over

"1'0" round-over

~8PIU9

%" long
o/~"

shank
hole

0/'0" round-over

"fa" hole V." deep


Continued
WOOD MAGAZINE

DECEMBER 1986

67

OAK MAGAZINE RACK


glued bull joints reinforced with
wood screws. For a proper fil,

make sure you cui all these parts


/0 the same length.
I Cut the handle (8), divider (C).
bottom (D), and lower rails (E) to
the sizes listed in the Bill of Materials from 1/2" oak. (We ripped all
the pieces fIrSt. Then, we set a stop
14" from the blade of our radial

arm saw to ensure a consistent


length.) Cut the centerradiuscd
hand grip in the handle where
shown on the Exploded-View

Drawing on the previous page.

a thin flexible scrap of wood to


connect the points to form the
curved lines. Use spray adhesive on
the back of the pattern to attach it
to one of the curved-rail blanks (F).

lV.Y

3 Roule a 16" round--over along


the edges, but not the ends, of
the handle, diVider, bottom, and
both lower rails.

4 Make a trial assembly of the


parts by screwing. the handle,
divider, bottom, and both lower
rails between the end panels, Do
not usc glue,
5 Using a straightedge, ~Jjgn the
handle with the divider. Using the
';/64" shank holes previously drilled
in the end panels as gUides, drill
the second set of 32" holes in the
handle ends, Square the bottom
piece with the divider and handle,
and drill the seeond set of holes in
the bottom. Set the assembly aside.
You wiU need it later to determine
the length of the curved rails (F).
FASHIONING THE CURVED
RAILS
I Cut four pieces of l/.z" oak 4xl7".
With a ruler and straightedge, lay
out ," squares to form a pattern
measuring 4x 17". Using the
Curved-Rail Grid as a guide, mark
the points where the curved-rail
outline crosses each grid line. Use

68

Each square _ 1"

rN

2 With the edges and ends flush,

"

stick the four curved-rail pieces


together with double-faced tape.

Set your radial arm or table saw


to cut 22 right of center, and
trim the ends of the taped-together
boards. Cut the curved rails to
shape, Now, sand the edges of the
rails (but not ends) smooth.
Remove the gridded paper.

\
\

Locate the center of each end of


the divider, bottom, and bom
lower rails, then drill a 32" pilot
hole .t deep in each. Locale and
driU one 32" hole in each end of
the handle (the second hole on
each end of the handle will be
drilled later).

CURVED-RAIL
GRID

Clamp the taped-together rails in


a woodworker's vise with the narrow ends up and level. Drill a -Y32"
pilot hole <l" deep, centered into
the narrow end of each curved
rail. Pull the rails apart and remove
the tape. Then, rout a. 16" roundover along the edges, but not the
ends of each curved rail.

,'-

'I.~

To layout the lap joint on the


rails, start by clamping a framing
square in your woodworker's visco
Then, position the paired rails as
shown in the draWing be/ow so
that. one end of each pair is flUSh
with the square, and opposite ends
are exactly 14" apart..(Trim the
curved rails at 22 if they arc 'a

JL'~
, ~r ""-"-f
'Y.,"

2W--J

LAYING OUT THE LAP JOINTS


Step 1. Hold ralls together
with a spring clamp.

Step 2, Align both rail


ends with square.

Step 3. Marl< location of lap


joints on both pieces.

Framing square

WOOD MAGAZINE

DECEMBER 1986

bit too Jong. If they arc too short,


trim D, C, D, and E.) Use a spring
damp to hold thc paired rails
together when you h:lve them
properly aligned.

Usc a sharp pencil to mark both


cUJvcd rails wherc the}' overlap.
Then, separate the rails, and repeat
for the other pair, keeping the
paired rails together. 'Ib mark the
depth of cut needed for each lap
joint, measurc and mark a linc Ifa"
from the face on each curved rail
(we used a combination square
and sharp pcndl for this).

7 As shown in the photo above,


makc thc first two cuts I/a" deep
on the inside of the marked lapjoint lines. 'nlen, cm several more
kerfs between the first twO (the
closer the kerfs, the easicr the waste
is to chisel out in the next step).

8 Chisel the waste betwecn the


lap lines, as shown in the photo in
the upper right-hand corner. (You
could also usc a router fitled with
a straight bit to make the recess.)
Finish by taking fincr cuts with the
chisel, and touch up with a rasp if
necessary. Test-fit the pieces.

\'H)()() MAGAZINE

OECF_MUER 1986

Glue both pairs of curved rails


together, again using the framing
square to align thc ends of the mil
pairs. Now, before the gluc on the
curved rails sets, clamp them in
position, centering the bottom
ends over the %>,,~ shank holes
driUed earlier in the end panels.
Screw the bottom end of each
curved rail to the end panel, using
spring clamps to hold thcm
together at the lap joints. Using the
shank holes in the end panels as
guides, drill a pair of :Yj;/' holes in
the upper ends of each curved rail.

With a .ys" plug cutter, cut VI(>~


long oak plugs. (We planed down a
scrap piece of the 1f2~ oak to VI6".
Then, we chucked the plug cutter
in our drill press and clamped the
scrap to the table and proceeded
to cut the plugs.) Glue the plugs in
place with the grain of the plugs
running the same direction as the
grain of the end panels. Sand the
plugs flush.

4 Sand all surfaces smooth. Apply


the stain and finish of your choice
to the magaZine rack.

FINAL ASSEMBLY

BUYING GUIDE

I Disassemble the rack b}' remov


ing the screws. Sand all the pieces
smooth: It's too difficult to finishsand all thc picCCS when the rack
is assemblcd.

l/l" oak. Illx71f"x48" oak (I

2 Gluc and screw all the parts to


one end panel. (We applied a coat
of glue to the cnd grain, waited a
minute and addcd a bit morc).
\'('hen one end of the assembly is
completed, attach the oppositc end
panel in the same manner. Scrape
off all excess glue once a tough
skin has formed, being careful not
to mar the sanded surfaces.

piece needed), catalog no. 51.U275,


517. 'hx7 1/4x72" oak (I piecc
needed), catalog no. 5LU276,
525.50. Constantine, 2050
Eastchester Rd., Bronx, NY 10461,
or phone 212/792-1600.
16~ round-over bit. Router bit
with ball-bearing guide, 1f4" shank.
Catalog no. R04316, 519.97.
Woodcraft Tools USA, P.O. Box
60906. Sacramento, CA 95860, or
call 916/363-9428.
Projec;t tksign: Jay Taylor
Phol:ographs: Hopkins Associatcs; Bob Calmer
lllusU'atk>ns: Kim Downing; BiU z:tun

69

fJ/~SANDING
BLOCK
~JJi
The idea comes from WOOD
subscriber M. C. "Morrie"
Panen of Mesa, Arizona, who

makes his laminations long

MAKING THE SANDING


BLOCK BASES
I Rip and crosscut a piece of

l' maple 10 2 1/4XIO" long, enough


for two bases (A). Now, joint,
rcsaw, or hand-plane the maple
10 Y'H" thickness.

enough to yield at least two

sanding blocks at a time.


That way, they're easier to

machine, and he has several


to present to his woodworking buddies. We were so
impressed with Morric's idea,
we dedded to make a couple
of these beauties for our
own shop and share his idea
with you.
70

2 Rip two strips of walnut II.."


wide from the edge of a piece of
y..8 stock. Crosscut each to 108 for
the sides (B).
3 Glue and clamp one walnut strip
to each edge of the maple. with
the bottom edges flush. Scrape off
any glue squeezc-out.
4 Crosscut two 4W"long bases
from the lamination.

THE PALM GRIPS


COME NEXT
I Start by cutting onc piece of y.t
maple (C) and one piece of .Y4"

walnut (0) to 2 1/ .. xIO" long. Using


a band saw or table saw, resaw the
walnut into two pieces juSt under
y,." thick each.
2 Glue and clamp the maple
bctv.'ecn the twO pieces of walnut.
sandwichfashion, making sure that
all edges align exactly.
3 Remove the clamps and scrape
off any excess glue. Then. joint or
plane the walnut top and txmom
pieces to a finished thickness of V....
each. Now, joint or plane the edges
until the palm grip fits snugly
WOOD MAGAZINE

DECEMBER 1986

,/." wing

nut_","/I
PALM GRIP

1V. tIole 'It deep__

.:><../

'12" round-over

sand oomers
smooth.

~i?'
/'

4'12"

~ND SECTION

- '/
'/.0"

'/~:~
.cv." I k~
0/.

Bill of Materials

".

FInished Size
For One Sanding Block
Material Q1y.
T
W
L

......

maple
1
Yo"
4/" walnut
2
C"
2W'
4\12" maple
1
D' 'I. 2%" 4lh" walnut
2
"Parts marked with an . are cut larger iniliaHy, then trimmed 10 finished slze. Please
read the instructions before cutting.
Supplies: 'I.x 1'/2" flathead machine
screw wilh fender washer and wing nul.
epoxy. fell (optional), finish
A"

'"

2'1."

4'!i"

""

between the protruding walnut


sides of the base (you'll sand the
palm grip to finished width later).

Crosscut the palm-grip lamina


tion into two 4 112" lengths.

DRILLING THE BOLT AND


WING NUT HOLES

I Mark diagonals on the top of


cach palm grip to locate its center,
position the palm grip in the base
with the ends flush. Clamp the
palm grip and base to your drillpress table, and drill a Va" gUide
hole through both pieces as shown
in the photo, upper right. (For
this and the following steps, we
WOOD MAGAZINE

DECEMlIER 1986

"to"

-~~8.gap
-. -,
~

,L~

hole rI" deep filled

VI

~ijh a '." maple ~ug

machined both sanding block


pieces at once.)

2 Separate the two pieces, and,


using a flat-bottomed bit, drill a
lId' hole h" deep into the top
of the palm grip, centered over
the guide hole (see drawings for
hole size details). Then, drill and
counterbore a .4" hole Vi/' deep
centered ovcr the guide hole on
the bottom .side of the base.

Cut a 3/4" maple plug, and epoxy it


over the head of the screw.

6 Detach the base from the palm


grip, and sand the plug flush with
the base. Sand the base smooth.
7 Fit your tablemounted router
with a l/2" round-over bit, and rOllt
the top edges of the palm grip. Finally, sand the palm grip to fit comfortably in your hand.

8 You may want

to cut and glue a


piece of felt to the bottom of one
or all of the sanding blocks for
sanding pieces with slight contours. Trim the edges of the felt
flush with the base.

3 Drill a V4" hole through the base

FINAL ASSEMBLY AND


FINISHING

and a Sf16" hole through the palm


grip, centering both holes on the
guide holc. Countersink the lJl' hole
on the bottom side of lhe base.

I Fit a fender washer in the hole


in the palm grip. Then, ,apply the
finish of your choice to the base
and palm grip.

4 Hand-plane or sand '/16" off each


side (not the ends) of the palm
grip for a 2lJs" finished width.

2 To use, slip the palm grip over

5 Clamp the base, bottom up, in


a woodworker's vise. Thread a
1/4XI II2" machine screw through
the hole and tighten the palm grip
to the base with a wing nut. Epoxy
the screw in the hole in th~ base.

the bolt on the base, and just start


the wing nut. Quarter a standard
sheet of sapdpaper, and tuck the
sides under the palm grip. Now,
tighten the wing nut to hold the
sandpaper firmly in position.
Project Design: M. C. "Morrit:" Pallt:n
Photographs: Bob Calmer
1llU5{r.ltion: Bill laUfJ

71

Here's your chance to be


creative and to impress that
special lady at the same time.
You can make any number
of interesting designs from
one laminated blank. If you
like small-scale, quick-tomake projects, you're gonna
love this one.
Note: You'll ueed some thin stock
for this project. You can either
resaw or plane thicker stock to
the correct thickness or specialordm' it See the Buying Guide on
the opposite page for our source
Of thin stock and other supplies
and tools.

MAKING UP THE
lAMINATED BlANK

I Crosscut I/II"-thick pieces of walnut (A), maple (B), and bubinga (C)
- or any combination of woods
you choose - to 6" long each. Rip
the walnut to I", the maple to I/~",
and the bubinga to .%". (We ripped
ours on the band saw.)
2 To clamp the pieces together,
Sian by draWing a straight line
across a piece of Vi" plywood.
Cover the plywood with waxed
paper, and drive several small 1"
nails about \12" deep along the
marked pencil line.

l With one edge of Ihe walnut


against the nails, glue the maple to

the walnut. Pinch the two pieces


together, and drive nails along the
edge of the maple to "clamp" the
pieces as shown in the photo
below. After the glue dries, pull the

2 Cut the lamination into two


3"-long pieccs, and usc doublefaced tapc to stick the twO pieces
together, one on top of the other.
Now, using the template( s). trace
the carring pattern( s) onto the
stock. Cut the earrings to shape
using a scroll saw or a band saw.
3 With the earring still taped
together, sand the edges flush.
4 As shown in the photo below,
clamp the taped car ring pairs in a
small handserew, and secure a #64

nails, and scrape off any excess


glue. Rip the maple ta finished
width (1/16");. plane the edge, if
necessary. (We ripped ours to 1/11"
on the band saw, and hand-planed
it down to 1/[(""') Glue the bubinga
to the maple using the same
clamping technique as before.
4 Remove the nails, lamination,
and waxed paper from the plywood. Place several strips of doublefaced tape on the plywood t'O hold
the thin strips stationary. Now,
stick the lamination to the tape,
and sand both surfaces smooth.

Bill of Materials

"'"

Using carbon paper, transfer thc


shape of the full-sized earring pattern(s) shown below 10 cardboard.
Cut the tcmplatc(s) to shape.

Malerlal

Q~,

6"

walnut

'."

1"

\I"

Vis

Va"

"

maple

bUbinga

SHAPING AND FINISHING


THE EARRINGS

For One Earring Blank

6"

Supplies: waxed paper, 1# nails, epoxy,

double-laced tape, #0000 sleel wool, linIsh, paste wax

EARRING LAMINAllON (Shown full size)


~--,---

------_.,-

--~'--------_.,_.

1
3

72

----~--

--- --------4

WOOD MAGAZINE

1)ECF.,\IOER 1986

(.036") wire size drill bit (see Buying Guide) in a miniamre chuck.
Now, mount the miniature chuck
and bit into your drill-press chuck,
and drill the eye-pin holes lf2" deep
in the earrings. Cau[jon: Drill the
holes carefully The bits bend easily and can break.
5 Remove the earrings from the
handscrew, and separate them.
Carefully peel off the tape, and
then finishsand each earring.

Before gluing the shafts of the


eye pins into the earrings, deter
mine which way the opening of
each eye pin should face. For the
earring to hang correctly, the fish
hook or post may require that the
loop of the eye pin (as shown in
the drawing below) be parallel
with the flat surface of the earring.
PAIR OF EARRINGS
Eye pin loop
parallel with earring

7 Use a wire CUHer to cut the eye


pin shafts to length (the shaft of the
eye pin should slide far enough into
the hole so that the loop is just next
to the top of the earring). Mix the
epoxy, and dip the shaft of the eye
pin into it. Insert the cye-pin shaft
into the hole in the earring. Immedi
ately, wipe off any excess epoxy.
8 Spray or wipe on the finish.
Rub gently between coats with
steel wOol.

9 Hold a pair of earrings side by


side (see the Pair-of-Earrings Drawing) to determine which way the
fishhook hardware or posts should
be attached (this applies to designs
2, 3, and 4). Use small needle-nose
pliers to open the loop of each eye
pin. Thread the opened loop through
the loop of eae.h fishhook .or post.
Squeeze the eyepin loop closed.

BUYING GUIDE
Thin stock. Yll" bird's-eye
maple, catalog no. W9102, order
onc square foot for 52.95. Ya"
bubinga, catalog no. W904 I, order
one square foot for 53.50. lilt walnut, 5Y2X 18", catalog no. W4601,
order one piece for 53.36. Include
52.95 for shipping and handling.
Craftsman Wood Scrvice Company,
1735 W. Cortland Ct., Addison, II.
60101, or call 312/629-3100.
Drill bits and chuck. Six #64
(.036") drill bits, catalog no.
15170, 55.95. Miniature adapter
chuck for your drill chuck, catalog
no. 26107, 55.95. Micro-Mark, Box
5112-272, Clinton, NJ 08809, or
call 800/225-1066 to order.
Miniature pliers. Extra fine
needle nose with serrated jaws.
47fll" long. Catalog no. 29103,
512.95. Micro-Mark, address abovc.
Epoxy. Two-part epoxy, sets in
8 minutes. TWo 3-fl.-oz. tubes,
catalog no. 15202, 58.95. Micro
Mark, address above.
Earring parts. %" eye pins,
gold finish, catalog no. 45511, 30
pieces, 59 cents. Fishhook earring
hardware, gold finish, catalog no.
455-78, four pieces, 89 cents.
Gold-filled posts, one pair, caralog
no. 451-91, 89 cents. Mangclsen's,
3457 South 84th St., Omaha, NE
68124, or call 402/391-6225.
Project Design: Jamcs R. Downing
Photographs: Hopkins Assoclatcs:
Bob Calmcr

WOOD MAGAZINE

DECEMBER 19f16

73

Looking for just the right gift


for a favorite youngster? If
so, you've just struck it rich
because this pint-sized plaything will soon be one of
that child's favorite possessions. We scaled down the
size of the locomotive and
cars so that even toddlers
can maneuver them easily.
And because young "engineers" can sometimes get
overly energetic when operating trains, we designed the
project to stand up to plenty
of playful abuse.

74

Note: You'll need some thin stock


for this project. You can either
resaw or plane thicker stock to
the correct thickness or special
order it. See the Buying Guide
on page 79 for our source.

START WITH
THE LOCOMOTIVE
I To make the locomotive chassis
(A), CUl 4" maple to the size listed
in the Bill of Materials. Then, drill
a :H" pilot hole 1/4" deep and 1/./'
from one end for the coupler screw
where shown in the Locomotive
Exploded-View DraWing.
2 To form the boiler (D), cur two
pieces of 4" maple to I ll2x 12".
Glue and clamp them face to face,
with the cdges flush. Later, sand
the block smooth, and usc your
rOUlcr table to rout a Va" round
over along the first 3" of the top
two edgcs. Cut a 2%" piecc from
the rounded-over portion of the
block, and set aside the remainder
for the passenger car and caboose.
NoW, glue and clamp the boiler
flush with thc front of the chassis
and centered from side to side.
3 Cut the boiler front plate (C) to
2x 2 V'l" from Vi' maple stock. Cut
V'l" radii on me top two corners.
Sand the boiler front plate smooth,

and glue it to me front of the chassis


and boiler.
4 Using 3ftI"' maple. cut the two sides
(D), the front (E), and the bottom
(F) of the cab to size. Drill a 1W'
~window" in each side where shown
in the Side-View Drawing. nlcn,
glue all the cab pieces together as
shown in the locomotive ExplodedView DraWing. Sand the edges
smooth, and glue the cab to the
chassis, directly behind the boiler.
S Drill a !I" hole liz" deep I" back
from the from end of the boiler for
the smokestack dowel. Next. mark
the location of the three axle holes
with a center punch or a 6d nail (sec
the SideView Drawing for placemem). Then, carefully drill a %'l"
hole all the way through the chassis
(the indentation will help prevent
the bit from wandering when you
start the hole).
6 Cut a piece of liz" walnut to
2 1/zx 10" for the roof(G). 111en, cut
a 45 bevel along onc end, and cut
the roof to finished length (3 W').
Glue the roof to the top of the cab
(it should overlap the front by 1/4"
and each side by %").
7 To form the cowcatcher (H), starr
by cutting ten pieces of W'thick
maple to 2 1/4x 10". Laminatc them
face to face, rcmoving any squeezeWOOD MAGAZINE

DECEMBER 1986

Bill 01 Materials
Anlshed Sizto

..... f-T"T"W"'-'i=:-,-1
v." dowel 2 '4"1ong

DIy.

locomotIwe
511." maple
"h 2%" maple
(laminated)
2" '2',," maple

:v."

BO

lW

'lit

0/((

2"

3"

maple

%~

3"

maple

%n

1%"

maple

G"

'h"
2"

l'/.o"
1'1."
2'h"

3'/0"

warnlll

2lh"

2"

1
1

H"

2"

I
'I."
," diameter
J' 1W diameter 2"

maple
(laminated)

waInt.rt
walnut
(laminated)

'Parts mar1<ed with an are cut larger lnitially, then lrirrmed 10 finished size. Please
read the instructions before cutting.
Supplies: masking tape, double-faced
tape. tracing papet,
'he roundhead
bl'asswood screws, V"brass ftalwashef's.
'10" dowel, o/a" dowel, nonloxlC finish,
'hx36" strip 01 tooling leather

*ax

CQntinued
WOOD MAGAZINE

DECEMBER 1986

75

PLAyr'''E EXPRESS
out after it forms a lough skin. Plane
or sand the edges smooth.
S Referring to the threestep draw
ing below, follow steps I and 2 to
shape the front of the cowcatcher.
Next, clamp the stock in a vise, with
the beveled end up, and sand the
beveled surfaces smooth. Cut V16 u
deep accent kerfs with a finetoothed handsaw along the glue
joints on the front of the cowcatcher. Then, follow step 3 to cut
the part to its 2" finished length.
Glue the cowcatcher in place, centered on the boiler front plate and
flush with the bottom of the chassis.
9 Make the headlight (I) by cuuing
a I"-diameter plug from I/.t walnut
scrap. If you don't have a plug cutter,
roughcut the part with a band saw
or scroll saw, and sand the edges
smooth. Glue the headlight to the
boiler plate, centered over the cow
catcher and extending 1/2" above the
top edge of the boiler plate.

a 1Y2"-diametcr circle with a compass on this same end, and clamp


the block in your vise. Using the
circle as a guide, hand-plane the
block to a rough cylinder shape.
2 Crosscut a piece 2" long from
this block to make the turning
stock for the smokestack. Use a
handscrew to secure the block,
and bore a 4" hole 112" deep in
one end (where shown in the

---3Y,,.,-- -

SideView Drawing). Replace the


.{ bit with a %" bit and drill the
hole entirely through the block.
3 Pass a Sx3" bolt through the
block, with i[s head inside the %"
hole, and secure the bolt with a
nut. Chuck the protruding end of

the boh in your drill press. (The


smokestack will be upside down.)
4 With the drill press running at
a medium speed (8001,000 rpm)

LOCOMOTIVE
SIDE VIEW

(i)

.s.

THE SMOKESTACK
COMESNEXT

I To make the smokestack 0),


start by laminating two Y4x I v2x6"
pieces of walnut. Trim the ends
square, and draw diagonals on one
end to find the center. Now, draw

'--lrl- '''1--_""-----I
1--------7"'-----------1

CUTTING THE COWCATCHER

Auxiliary fence

76

WOOD MAGAZINE

DECEMBER 1986

__

~turn" the wood to shape, using a


Surform Plane or wood rasp. Work
the tool against the spinning wood
as shown in the photo right. Shape
the smokestack to the dimensions
indicated in the Side-View Drawing, and sand it smooth.
S Remove the smokestack from
the drill press. Remove the nut and
bolt, and glue the smokestack in
place with a ~/llx 1 V4" dowel.

AND NOW FOR


THE RAILCARS

I Rip and crosscut a piece of 112"


maple to 2 Y2x21" for the floors of
the coal car, flat car, passenger car,
and the caboose. Then, crosscut
two pieces (K) to 4V2" and two
pieces (L) to 5" from the strip.
2 Attach a piece of masking tape
to all floor pacts and label them
coal car," "flat car," etc. Drill :Y'2"

COAL CAR

pilot hole _--,~<r

%2~

v." deep-

?'or II/I...

'h" leather strap

~l ~,"~"g

o'/I~
0/'6" brass nat washer

~lax W' R H

brass wood screw

Bill

PI.

or Materials

Finished SIZe"

K'

II"

M'

1"

2W'
2"

v.~

2"

';'~

1%"

Material

DIy.

Coal car
4Vz"

maple

"

maple
(laminated)

2"

walnut

3%" walnut

'Parls marked with an are cui larger initlally. then trimmed to finished size. Please
read the Instructions before cutting.

pilot holes I/.!" deep and II'" from


both ends for the coupler screws in
the floors (K, L) where shown in
the draWings. Notice that the fronc
hole for the coupler in the coal car
is drilled from the underside of
the floor.
3 To make the chassis for each car,
start by cutting two pieces of Y4"
maple to I x IS" and one piece of
112" maple to I x 15". Glue and
clamp the three pieces together
face to face with the 1/2 " strip sandwiched between the -Y4" strips.
Scrape off the excess glue, and
sand or plane the top and bottom
surfaces of the lamination smooth.
Cut two pieces (M) 3" long and
two pieces (N) 3 W' long from the
lamination.
4 Drill a 9/~2" hole for the wheel
axles in each chassis after marking
the location of each hole with a
center punch.
S Center each floor over its corresponding chassis (part K to M and
part L to N), then glue and clamp
the parts together.
6 To construct the coal car, cut
the sides (0) and back (P) to the
sizes listed in the Bill of Materials.
Stick the two sides together face to
face using double-faced tape. Use
carbon paper to transfer the fullsized side pattern shown left, onto
the top walnut piece. Cut the
sides to shape, sand the contoured edges,.and separate,
remove the tape. Glue
the sides and back
together. Next,
center and glue
this assembly
onto the coal

~~~S~U~,~,~I,"~,~,,",,~,~,~,~,ocomo~~INe~'~O~"~P.~g~'~7~5~~~~~~~~~~~~~~~~~~~~~~~~~C:"~floor (K).

Continued

WOOD MAGAZINE

DECEMBER 1986

77

PLAYr'IIE EXPRESS
7 Cutthcsides(Q)andclld(R)to
size for the flat car shown at right.
Cut the front end of each side to

FLATCAR

shape, and sand smooth. Center the


sides and end over the floor of the

car, and glue and clamp them in


1:'05ition.

8 To fashion the passenger car, first


cut a 34"-long car body (5) from
the lamina(ion you made earlier for
the boiler. Next, drill the three I"
window holes in it (refer to the
Passenger-Car Drawing for correct
positioning). Cut the roof(T) to size
from W' walnut. Cut the cupola (U)
to size from ll:z" maple. Fit a 1//'
beading bit in your table-mounted
router, and rout a bead along the top
edge of the cupola, using a handscrew to hold the stock as shown
in the photo be/ow. Center the car
body, roof, and cupola over the floor
of the car, and glue and clamp the
parts together.
9 For the caboose, cut the car body
(V) to size from the remainder of
the boiler/passenger car body lamination. Then, drill 7/8 " "windows"
where shown in the Caboose Drawing,farright. Cut the parts for the
roof(W) and the cupola (X, Y) to
the sizes listed in the Bill of Materials. Center, then glue and clamp
the car body to the floor. Attach the
roof to the body the same way.
Then, glue and clamp the cupola to
the roof in the position shown in the
Caboose Drawing.
10 You'll need to make twenty 1 W'
wheels (Z), and two 2 V2" wheels
(AA) to get this train rolling.rfyou
use a circle cutter like we did (see
the Buying Guide at the end of the
article for details), first rotate the
blade of the circle cutter to make

PASSENGER CAR

CABOOSE

78

Note: The Passenger Car uses


the same chassis as the Flat Car.

Note: The Caboose uses the same


chassis as the Coal Car.

WOOD MAGAZINE

DECEMBER 1986

Bill of Materials
FinIshed Size'

".

%~

2\12"
2"

Material

QIy.

Flal Car
L'

N'

,"

a v.

~"

\12"

\1.'-

,
,
,
,
,
,

maple

5"
3Yt

maple
(laminated)

3W'
1W'

walnut

walnut

Passenger Car
L'

%"

2%"
2'

maple

5'
3'h~

maple
(laminated)

S' 1%" 1vt 3;'-.

maple
(laminated)

N'

"

'h"

2W

'/z"

lvt

4\12"
2\12"

walnut

maple

,
,
,
,
,

Caboose
K'

2vt

M'

,"

V'

1\12~

1'I.

W
W

2Y."

\1.0"

W.

X
y

4'h"
3'

2'

maple
maple
(laminated)

3"

maple
(laminated)

3;.-.

v.'

walnut

maple

"

1vt walnut

Z 1 'I." 11 \1.0" diameter walnut


AA 1 %" 12W diameter walnut

20

'Parts marked with an are cut larger initially, then trimmed to finished size. Please
read the Instructions before cutting.
Supplies: same aslocomolive on page 75

0'

lCUTTING
THE
WHEELS

IIj

'I

TIl
Circle cutter_ ' ,
~

Ii"~
"I'

:j~
,

FINISHING AND
FINAL ASSEMBLY

I Finish-sand all surfaces of the


train. Sand a slight round-over on
aU edges and corners for safe,
smooth handling.
2 Apply two or more coats of a
nontoxic clear finish. (We used
salad bowl finish; see the Buying
Guide for ordering details.)
3 Glue one wheel on each axle.
Wipe off any excess glue, and
insert the axles through the holes
in the various cars. Being careful
not to glue the axle or wheel to
the chassis, glue the other wheels
onto the other end of each axle.
Allow 1/16" play for clearance.
4 Cut the leather couplers to size
(see the full-size draWing below).
Then, punch or drill V4" holes
COUPLER (FULL SIZE)

Wheels

(' I,

an inside cut as shown in the drawing and photo below. Then, cut the
wheels to size.
I I Cut the axles to length ( 10 at
29116" and one at 2'111") from I/.t
dowel stock. Do not glue the wheels
to the axles yet.

Normal
position

"Rotate the
culler 4~(
to cut the
wheels.

1"\

rnA
#1.

l:6J

Gr'!"ho"

slit '/4"

long./" \.}.../

spaced where shown. If you don't


have a punCh, cut a 2" length of Ill'
thinwalled brass tubing (available
at local hobby stores) and file a
sharp bevel around the outside rim
of one end. Mount the tube in
your drill press and "drill" out the
holes. Or, use a 1/1" brad point bit
(be sure to hold the leather firmly
while drilling - it has a tendency
to rotate with the bit. Cut a W'long slit next to one of the holes
in each coupler. Then, cut each
end to shape with a utility knife.
S Fasten a coupler to the front of
each car with a #8x 1/2" brass wood
screw and a flat washer. Then, drive
a screw of the same size into the
pilot holes at the rear of each car.

BUYING GUIDE
Circle cutter. Adjustable 7/8 -4".
Catalog no. H3511, S8.95.
Craftsman Wood Service Co.,
1735 W. Cortland Ct., Addison, IL
6010 I. Or, order by phone:
312/629-3100.
Thin stock. 1/4" walnut, catalog
no. W9724, $3.30 per square foot,
(2 square feet needed). liz" walnut,
catalog no. W9726, S5.75 per
square foot, (1 square fOOt
needed). Vi' maple, catalog no.
W9112, 83.95 per square foot,
(2 square feet needed). 3fs"
maple, catalog no. W9708, 82.12
per square foot, (1 square foot
needed). liz" maple, catalog no.
W9709, S2.59 per square foot,
(1 square foot needed). Craftsman (address above).
Salad bowl finish. Nontoxic
dear finish, catalog no. H5414,
57.25 per quart. Craftsman
(address above).
Leather strip. Vzx 36", Tandy
catalog no. 4568, 51.99. Call 800/
433-5546, or write Tandy Leather
Company, P.O. Box 2934, Fort
Worth, TX 76113, for the store
nearest you .
Produced by Marlen K~mmel:
Yosh Sugiyama
Proj~Ct Dcsign and illustrations:
Kim Downing: Bill Zaun
PhOiographs: Hopkins Associatcs;

Jim I{as(:Olllas
WOOD O\IAGAZINE

DECEMBER 1986

79

Out-of-the-ordinary jewelry
always makes a welcome gift.
This pin, laminated with
woods from your scrap box,
is a sweetheart to make, too
- once you know how.

Bill 01 Materials

PI"
A

Initial Size 01 Strips

...

Malerlal

o~.

~"

8"

walnut

".""

'4"

8"
8"

maple

4
2

oak

~"

Supplies: masking lape, epoxy, finish

STICK PIN (Shown full size)

r''''"
I~ V':.:r
Attach

pin pad
10 heart
wilhepoxy.

I Rip l/sff_wide strips from the


edges of :y./, thick boards 8" long to
acquire the number and lYpes of
wood listed in the Bill of Materials,
or choose your own combination.
Glue and clamp the strips together,
alternating the wood types, as
shown in step one of the photo
below Scrape off the excess glue.
2 Fit your band saw with a miter
gauge set at 45 0 from center and
a 1/4 " or larger blaile having eight
or more teeth per inch. Then, cut
eight l/s"thick slices (see one slice
in step two of the phmo below).
Tape a piece of SOgrit sandpaper
to a flat surface, and handsand
both sides of each slice.
3 Glue and clamp two lfs" slices
together to form a chevron pattern
as shown in step three of the photo.
Repeat this process to make a total
of four patterns.
4 Glue and clamp the four chevron patterns together to form the
block (step four of the photo).
later, sand the top and bottom
faces of the block smooth.
S Position the fence on your band
saw W' from the blade. Using a
push block, cut W'thick slabs
from the laminated block. Then,

as shown in step five of the photo,


make a template, and draw a heart
outline 011 each slab (use the full
sized Front View in the lower lefl
hand comer, to make the template).
6 Carefully cut the hearts to shape
with a scroll saw or band saw.
7 Round-over the top edge with
a small rasp or sandpaper. As an
option, use a power tool, such as
a Dreme1 fitted with a :%t sanding
drum. Finishsand each heart.
S Glue the pad of the stickpin to
the back of the heart with epoxy.
Rub in several coats of a pene
trating oil finish, and Wipe off
the excess.

BUYING GUIDE
Stickpins. Hamilton gold finish,
2 h long with bullet type clutch.
Try your local hobby store, or
order them for 89 cents per half
dozen, plus 75 cents shipping from
Mangelsen's, 3457 South 84th St.,
Omaha, NE 68 I 24, or call
800/391-6225.
Ol

Project DesIgn: Paul Franzmclcr


PhOlOgraphs, Jim Kascoulas
llJustralion: Yosh Sugiyama

Slick pin

FRONT
VIEW

80

SIDE
VIEW

WOOD MAGAZINE

DECEMBER 1986

~-----------------

,.A.

S"",II

_-edge

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TURNING TOOLS BUYING GUIDE Sre~lal"'a'U",onpag'60


For further information on lathe tools write to the following companies:
Anglo-American Enterprises
Corporation
PO. Box 24
Somerdale, NJ 08083
Tools: Marples. Sorby, Mifer
Catalog: Free

Freud Inc.
PO. Box 7187
218 Feld Avenue
High Point, NC 27264
Tools: Freud
Catalog: Free

Buck Bros.
PO. Box 192
Millbury, MA 01527
Tools: Buck

Garrett Wade Company


161 Avenue of the Americas
New York, NY 10013
Tools: HenlY Taylor (Diamic), Sorby,
Japanese (laminated), Luna
Catalog: $4

Catalog: Free
Craft Supplies USA
1644 S. State Street
Provo, UT 84601
Tools: Henry Taylor (Diamic),
Sorby (unhand/ad)
Catalog: $2 (refundable with order)
The Fine Tool Shops, Inc.
20 Backus Avenue

Box 1262
Danbury, CT 0681 0
Tools: Sorby
Catalog: Free

15" Scroll Saw

Comparable to Hegner or Delta


Fully adjustable table

2" depth of cul/3/4" stroke

IlOV

(Shipping and handling $20.00)

$199 00
Dust Collector
1HP, 1l0V
4" inlet
Industrial quality

~:]~~~. Compact size

(Shipping and

Miler Tools USA, Inc.


PO. Box 5515
Clark, NJ 07066
Tools: Miter
Catalog: Free
Frank Paxton lumber Co.
9229 Ward Parkway, Suite 350
Kansas City, MO 64114
Tools: Hirsch, Lamco, Sorby, Buck
Treen Heritage, ltd.
P.O. 280
Merrickville, Ontario
KOG1 NO Canada
Tools: HenlY Taylor (Dlamic)
Catalog: $1

Robert Larson Co.


82 Donnan Avenue
San Francisco, CA 94124
Tools: Hirsch, Sorby
Referrals to local dealers

Woodcraft Supply Corp.


41 Atlantic Avenue
PO. Box 4000
Woburn, MA 01888
Tools: HanlY Taylor (Dlamic), Sorby,
Woodcraft
Catalog: Free.

lee Valley Tools, ltd.


2680 Queensview Drive
Ottawa, Ontario
K2B8H6 Canada
Tools: Sorby
Catalog and Mailing Ust $5

Complied by, George Granseth

6" Heavy
Duty Jointer

8" Industrial
Quality Jointer

'. 3/4HP. 1l0V


Adjustable speeds
Fully adjustable
1901bs. (ships freight collect)
Reg.
00
$4990

IIllHP, 220V
65" length
3971bs. (ships freight collect)

$299

:;:500

--fota7.J.hOIJQ"

-- -

Oepl.Q
r~
P.O. Box 162971Greenville, SC 29606
Name
_
Addless

TOTAL AIRE Air Compressor

City

State/Zii,,-=========
Phone _

$575 00

IIIHP with 3.3 cu.ft, of air per min.


150 PSI capacity f'+\~'
Wheels and handle "
for easly moving ~
~ ~
Can be used with
-, (.yf;
air tools for spray
painting, pumping 0 i
tires, cleaning
shop, etc.

r .

(Shipping and handling $20.00)

::19.
WOOD MAGAZINE

DECEMBER 1986

$19900
83

SPltlDt 'toP

Photograph and related article on page 48

Sometimes called mountain tops,


spindle tops represent an improvement on a simpler design. The
guide on its handle steadies the

'f,oW hole'

BODY

Round-over edges,

%x 1V.x2O/."long guide

top as it begins to spin, then, it's


lifted when the top takes off. It
makes even big and otherwise
unwieldy tops easier to spin, but
it's best to stick with me size
shown for your first one. Mer that,
you can experiment.
Use any hardwood, or even pine,

,'-

'At hole

L-~~

'A."deep ,

SPINDLE
-va" dowel 3" long

for the handle and guide. The tOp

itself should be of hard maple to


withstand abuse. You can turn the
top on a lath or shape it on a drill
press. Either way, make sure that
the hole for the spindle lines up
exactly on the centerline of the
body or the top will be out of
balance and won't spin. Decorate
the top with a colorful stripe or
two for a rotating design that
adds flash and excitement as me

2"-diameter x 3" long

-va" hole 1" deep

top spins.

It planes, joints,
dimensions,
shapes, mortises,
miters, sawsand
saves you money!
The steel cOnstructed
REX-2000 offers
e~traordinary precision
at an unbeatable low cost
This 10't." capacity
machine is powered by a 2'1:1
hp motor, and delivers the
muscle you need with the
finesse required lor fioe
Woodworking.
If you're a craltsman that
demands perfection, you
owe it to yourseillo look at
the REX-2000. It's the linest
Jointer-Planer-Thicknesser
available today. Table saw,
slot mortising and moulding
attaChments optional.

MAKE BEAUTIFUL RAISED PANEL ODORS ..


WITH YOUR ROUTERI
Professional production quality bit makes 11 quick and easy
to produce matching rails and stiles - the panel raising bit
with ball bearing guide makes the raised panel perfect every
time.
Regular value over $180,00
SALE PRICE

$79. 95

ORDER ITEM .154

FOR COMPLETE SET

bitI_,
,.,

~ ..

PANEL

E_c'..... V1Ew 01 .....,

.....'H

RAISED PANEL BIT


SUPPUEO WITH
BALL BEARING

..

1/2" SHANK

3-11(" urge Dlameler

00Cl"

ON( ....... ~'Y()"DI

REVERSIBLE
COMBINATION
RAIL end STILE BIT

I"" """'""0
"'-"; roll. "'" ttiln ...
, _ pollOI clo<o.. "'cJ
w_wilh _ _
"116'" '" 71\1" 1NcIl

Jointing/Planing Capacity: 10" wide


Power Thicknessing Capaciiy: m"x 6"

1/2"' Shank

emCO*USA..
Oept. BWA6R 208tl Fairwood Avenue
P.O. Box oms. Columbus, Ohio 43207

1-800-521-8289
(In OhIo: 61(-4(5...9382)

To order by Master Charge or Visa Toll Free


7 Day - 24 Hour Order Service, Call
1-800-523-2445, Ext. 56 (in PA l.a00.346-7S11, Ext. 56)
or send checll to MLCS, ltd., P.O. Box 530, Rydal, PA 19046

CHiCkENS PECKING
Photograph and related article on page 51

This toy was popular in some


middle European countries before
it was brought to America. In
Europe, the chickens were
brightly painted. Here, however,
they were always made quite

the back of each chicken's neck

plain, reflecting simpler tastes,


and quite possibly, lack of
bright paint.

before inserting it into the body


and fastening in place with a finishing nail. And make sure you

You can dictate these chickens'

/
~

""""'".i..

Work pert time, full tlme_


right at home_we help
you every step of the we,.

.,

No doubt aboull\." as a small enline pro, you can cash


in on the huge demand for qualifie men in one of America's fastest growing industries. You'll be ableto command
top hourly rates of from 125.00 to $30,00 per hour- and
that's just for laoor. A simple tune-up earns as much as
S49.95 lor less than an hours work, and parts, engines
and accessories will add even more to the profits,

_//~

Plenty or business waiting for qualified men.


65,000,000 Small Engines Are In Use Todayl

...

It.':I/'/

tf

C~
'\;:
'''?

REPAIR!

nels where the pecking chickens


can hit them!.

....
'~

ENGINE

don't glue down the seeds or ker-

pecking order by changing the


weight's rOtation direction -

"edges.

SMALL

clockwise, counterclockwise,
back and forth. It's clever cogiDeering that keeps children and
adults amused.
In assembly, glue the thread to

..~

11"

,"'~ /";'h"~1

1- ~ ......
Glue thread on back side 01 neck,

i'\ \.

~or'\-...-o
,-+-11['",----_

\\ \ . com_'
\
.L.\''1
(}~~"'';i~.I~ ....,.,l,

ThaI'S the official count from the Engine Ser~ice Assn.,


and one-million new engines are being buill each month.
With fully accredited Foley-Belsaw training, you can soon
ha~e the skills and knowledge to make lop money ser
~icing these engines. People will seek you out and pay
you well to service their lawnmowers. tillers, edQers,
power rakes. garden tractors. Chain saws, minibikes.
snowmobiles, generators, gO'carts, paint sprayers,
snowblowers ... the lisl is almost endless.

1-0/,," hoi' 'I," deep

iii

II

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on

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'-);---":~
\

Proluslonal Tools and Equipment, PLUS 4 H.P. Engine


ALL YOURS TO KEEP ... All al No Eltra Cosl.

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NO EXPERIENCE NECESsARYI

Yoo ron'l need to be a 'Inn mechani:' {J" have any j:Jior


experierK:e. You can master this prolitabilllrade right at home
In your sparelime, Lessons are fully i1lustratoo... so clear you
earn go WfOIYlI, and with our famous 'Iearn'I11'OOiB;l' metOOd
you oet practical 'handson' experienCe. We also shoW you
how to get tKJsi:1ess l wIlat to charge, Wheie to get sUWlies
v.tloIesale...ail the Inside trickS 01 tile trade you need 10
assure success right Irom lhe start.

1 V.~ square cube

Send for FREE Facis-Do II TODAYI


NO Obligation-NO Salman Call.1

10"---....
<.' ~
........ ':--.

f' . . . . -.

HEAD

J 0

PATTERNS

"\

WOOD MAGAZINE

DECEMBER 1986

1\

b, .-flu,n mail.

RUSt! CGUPOH TODAY


Foley-&lialw I",Ulule
5101a FIelcl BulkIlng
Klln"IC!tV,MOI4111

1,-

II

f'\

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1"-

PhOlOgraphs, Cl'lIig Anderson

f-.

Il
I.J
R10v\at
1Eoih 1qUIre- 'At-

FULL.-SIZE

'-

You risk nOlhinR byocceptinR IMs offer to see how


easily you Call learn Ihe skills you need 10 increase
your income in a hiT/hprolit business 01 your Own,
JUSI fill in end mail coup"n lul"w ("r Jend p"stcard
with flame end tuldreJS) t" reive full ill/o"natio"

~
-

....,.,

FREE
BOOKLET!

~._.

-.-,-.

SIM to,

fOO'

copy Il14.a,1

FOLEY-BELSAW INSTITUTE _
I
r-------------~

51013FIELDBUILDlNG
UM:tl!!t
I
1 KANSASC1TY,M084111
'
I 0 YESI please serKl me the FREE OOol(let Ihat!", I
I full details
aboUt staning mv own business In mall I

I Engine Repair, I tnlerslalll there is No OIIligaliGn and I


I that No salesman will call 001 me.
I

1/

illustrations, BlII bun

85

NAME

I
I

ADDRESS

I
I

I CITY

l~~~_~~_~

J~~~J

Make Clocks
Easily!

Bowl Blanks and Burls


Source listing

See related article on page 57

Self-Adhesive Acrylic Dials


6" Bass Dial

740-043
Gold
Numerals
Slue,
Green
& White
Center
53.75 each

6" Owl Dial


740-042
Gold
Numerals
& Silver
Glitter Owl

Arroyo Hardwoods
2585 Nina St.
Pasadena, CA 91107
818/304-0021
Cocobolo, tulipwood, lilac burl,
pink ivory, and vera wood are but
a few of the bowl blanks this company handles. Arroyo Hardwoods
has a full line of domestic and
imported woods for the turner
to choose from.
Berea Hardwoods Co.
125 Jacqueline Dr.
Berea, QH 44017

216/243-4452
Berea Hardwoods carries black
swamp srumps, which resemble
ostrich leather, and she oak, which
resembles quartered oak with
prominent red rays. They also
carry bloodwood from Brazil and
jarrah burls from Australia. James
Heusinger, thc owner, statcs that
he actively sceks out extremely
unusual turning woods in addition
to his inventory of the morc common species.

53.75 each

of Above Dials
MBB Movement

Native American Hardwoods Ltd.


Box 6484
West Valley, NY 14171
716/942-6631
This company carries small,
medium, and large blocks of
spalted maple and beech. The
blocks contain lots of variegated
color and spalt lines. Peter Sieling,
General Manager, recommends
rough turning the stock to a %-1 ~
wall thickness, coating the bowl
with paraffin, letting it sit for 68
weeks, and finally remounting the
stock and finish-turning the piece.

916/534-1426

53.75
6.50

Catalog
1.00
RegUlar Price ..... SI 1.25

Special $7.50
Ado S2.oo per order for
postage and handling.
Catalog 786 -

S1.

50 pages of clock

movements. dials.

accessories. hands.
tools, and morel

Cas~@1J'
BOX 14069 f{

(INTI

CO.

OH 4$214

I"HONE 15131241 7073

319/933-49300' 319/933-6504

Craft Supplies USA


1644 South State St.
Provo, Utah 84601
801/3730917
A few of the types of turning stock
sold by Craft Supplies includcs wild
lilac, myrtlewood burl, box elder,
and claro walnut. The owner stocks
burls from the size of a grapefruit
to several feet across. If you're in
the area, take a stroll behind the
Craft Supplies store; it is a virtual
burl supermarket. In addition, Craft
Supplies specializes in woodrurning
tools and lathe accessories.

Oroville, CA 95965

Your Choice

Johnson Wood Products


Route I
Strawberry Point, IA 52076

This outfit, which prepares over


3 million board feet of regular
lumber yearly, also sells oak and
cottonwood burls up [Q 40" in
diameter and from 3" to 4" thick.

P.O. Box 689

SAVE 33%

Joshua's Trees
113 North Seventh
Brooklyn, NY IIZII
718/3879016
Wood dealer Joshua Hoffman,
travels from Vermont to Nigeria to
select his woods. Joshua's Trees list
includes spalted sycamore and
beech, along with bird'seye maple
and several exotics.

Johnson Wood Products has a large


variety of bowl blanks in various
sizes, with prices ranging from
5.60 to $23 per blank. Fancyfigured walnut and spalted maple
blanks run double the regular
price. You can purchase butternut,
hackberry, oak, red elm, honey
locust, cherry, and occasional
quantities of spalted maple through
this family-run business.

Cal Oak lumber Co.


1000 Cal Oak Rd.

COMPLETE KITS

Gilmer Wood Co.


2211 NW St. Helens Rd.
Portland, OR 97210
503/274-1271
Gilmer Wood Company has a list of
turning stock that includes alpine
birch burl logs, bubinga, myrtle
wood and madrone burls, padauk,
and pearwood to name just a few.
Myles Gilmer, owner, reports that
he has 70,00080,000 lbs. of burl
on hand.

86

WOOD MAGAZINE

DECEMBER 1986

Have a problem with your subscription?


We want to solve it to your complete satisfaction, and we want todo it
fast. Please write to: Roben Austin, Bette!" Homes and Gardens"
WOOD, P.O. Box 10628, Des Moines, Iowa 50336.
You can help us by attaching your magazine label here, or coPY your
name and address as it appears on your label. Send this along with your
correspondence.

Paradise Farm Wood Prod.


Wesley, ME 04686
207/255-3711
Greg Kaminsky of Paradise Farm
travels yearly to an area near the
mouth of the Amazon to select
trees for his inventory. Paradise
Farm stocks Amazon rosewood,
leopard wood, and pernambuco.

N._
Ad,h...

Moving?

Shir-Lee Manzanita Ranch


PO. Box 6
Potrero, CA 92063
6[9/478-5706
Manzanita burl, part of the iQtricate root system of the manzanita
bush, comprises the sole s(Ock of
this company. Manzaniu grows in
clusters at elevations of 4,000 to
6,000 feet in southern California
and Baja Peninsula.

Simply attach the mailing


label from this magazine and write in your new
address below. (Please allow 4-8 weeks.)
Your New Address Goes Here

800-247-2504

'".

Better Homes and Gardcnse

Subscription Rate:
6 issues- 1vear-$18. A41$6 for Canadian or
f~ign postage.
Renewal
ONewOrder

DISCOUNT
TOOLS

DECEMBER 1986

87

Maklte Tools

WOOD

P.O. Box 10628 Des Moines, Iowa 50336

Bosch Power Tools

WE OFFER DISCOUNTS
UP TO 50% AND MORE

...",

.......

ON AMERICA'S BEST.
NAME BRAND POWER TOOLS

COMPARE

,..",. ... .... .'.,o. _.--

Porter Cable Tools

000' OUeA'PTI()N

lomolWor_
lomolWo r""",,",

3~"8.s.-

'~""SIl_'
_1\0\>11'

1"1
5131'

--~

._-

...,.'" ,.,....
'0

,.
...,.'".. ,.,...
m


*'oo ,.
'OO

,. ,.,.

11.501

Milwaukee Tools
YSR 0nI
ou'' 311"
on.' 'Il!" YSIl 0nI

-,
"'0-'

-......-,
_.,

1110-1

WelrdWood
PO. Box 190
Chester, VT 05143
8021875-3535
Weird Wood lives up to its name
with wormy but~ernut and cherry
burls. The cherry burls, dried
up to 3 years, come in a variety
of sizes.

... it is better to write us concerning your


problem and include the magazine label.
Also, address changes are handled more
efficiently by mail. However, should you
need to reach us quickly the following
toll-free number is available:

Api. #

BE WISE -

Tropical Timber Corp.


3125 Van Water
Portland, OR 97222
503/654-5349
The list of exotics carried by
Tropical Timber includes cocobolo and lignum vitae. You'll want
your tools sharp when cutting
lignum vitae, the hardest and
heaviest wood known with a denSity almost equal to that of iron.

'
.
For Fast Service...
St.,.

Q.

Reliance Ind. Inc.


Po. Box 129
Richland, lA 52585
319/4566030
Reliance Industries specializes in
osage orange, also calle4 ~hedge
apple" in many' parts of the country. The heartwood, often saffron
and gold streaked, will be
enclosed in white sapwood. The
color slowly mellows with age.

WOOD MAGAZlNE

Apt. #

-,
1377

"

,1l!"_HndlD<ilI
,1l!"_""'11
llIongIE_o.ilI

III qM>Qnom Do
'1l!........... OriII
7 'I<" _m Orlo Saw

zSP<!s............

eor_s.:,_
o-'OOO"""~

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on

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C fOf Dlocount Pric.1

Freud C.rblde

81 nd Cut",o
'0.,....,1 Go<> P..wP
'Ooal T F.... CuI""
1"0$(10 SOl
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3'1<"_

'54
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'01
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v.,SQ<l_Saw ' "

l....,.,ol,,,,,,,,,,,
3HP 1louI0I
7 II." CiI<Uot Saw
O-2roO S a _ _

S.nco ".11 Gun_ In Stock

lU>2Io11l'O
lUl511O'O
llS301
10'00
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3/1"" YSIl o.ilI


III
,12"' Spoclo HncI 0riII 171
3/1" CofdI SaUdrill ,"

It... ~
110.11 51
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2:9.00':9
UI.oo,"

SIII<:tod 81odeo _ Cut".. by froud


up to SO~ 011 Su ..lid Lilt Prlcl

S,Il!"c.......Saw
7 ,1<'. Wm 0. SoW'
'Il!" _
Wlon</I
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3/1" VSIl 0nI
3/1""
00'.
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N
2<0
d''''
III..,

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n
Call loll free
anytime to order
your BrandMark
(orders only)

1-800-237-8400 ext. 720


in Florida 1-800-282-1469 eXl 720

Mention this AdYertisement

and r8C!IMI S3.OO (Iff the

~r

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price..

c;;.r. o,6cll" .....

181 II

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rr-

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b mall from

BrandMark

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462 Carthage Dr. Depl W

OH

S~- ~ite""Chago,
H. ............
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MANUFACTURING CO.

~DUOCLAMP

~S3B5

PROHIBITS
BOWING

up to 33" long by 32" dls",.,&<

IItnOOlh ~,Iac .. and accurate dlmenllons

SAFE

r::;;t

guarded banduw blade

~liooh.,,,to_ - ,

M<nJflalirer ci PtJutie Bin::lSaw


Mills at 1Irf of lU tIree fcnry IocaliJIs

,..
..

For families who


enjoy and take pride
in their homes, there
is no more appropriate gift
than a subscription
to ooOD magazine.

312-642-7217

EDGE JOINING CLAMP

CUTTING CAPACITIES.

PRECISE

EkIy Ihe

or )J8t lhe 8Nsh Heed ll'IdIor


Dr\,m.-d b.iId yourOllilll.
Prof_ioNJl rnul3 mIlO time Gt alL
Wri~ or _JWWli' for
in(onru;JtiM..

cliIIinctiIoe border
S3UlO ppd
OH ..... 8lkl $I.TI Ix

EFFICIENT

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1. . . . . . W 2nd line--IIIo11l1n1

Ie.. horllpower prodllCes more lumbttr pet log

~ ....
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wa--

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Solid ~

professionals, quickly and beautifUlly

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BUTCHER
BLOCKS TOOl
HOlds _",. hl ...nolo ......oez"'9 0111 e,cell g1uo
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NO DOWELING NO PUlNNlNG
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SPFllAL NET PRICES

ON NEW POWER STAR


MACHINES BY POWERMATIC
Model No. 26 POWER STAR
Shaper from $1,195
Model #66 POWER STAR Table Saw
with Blesemeyer Fence from $1325
Model #30 POWER STAR Belt
& Disc Sander with Stand from 5810
Miss. residents add 6% lax.

Call us/or your special prices on other Freud


and Delta blades and cutters.
CaIlIlOO-lJItl50 Uo Milt. ."n

IOO-JJl",onAol< ro.TooI

126 t:. A.lwSt.. P.O. 80. un, J~ 1'>tS *205

For infonnation about placing


an advertisement in

Better Homes and Gardens@ WOOD write:


Mark Hart
WOOD Magazine
750 Third Avenue
New York, New York 10017
Or call conect 212-551-7130

(AdverUsement)

Holiday Gift List


Just check the items you want, tear out this section and
casually leave it where yourJamily canjlnd it. They'll get the hint!

The all new Shopsmith

Simply cut sandpaper from

tor these
O MarkV Model 510 expands sleeveless
O standarddrumsheets
your home shop capabilities.
sanders. Holi-

The same five functions, with a


superior saw table that handles
much wider and longer stock.
Write DEPT. 513K, SHOPSMITH, INC., 6640 PoeAve.,
Dayton, OH 45414 fordetails.

day speclal-1" x :Y and 2'h" x


:Yset, $27.00 + $2.50sIh.
Many other sizes available.
Money back guarantee. send
check to SINGLEY SPECIAllY
CO. INC, P.O. Box 5087B,
Greensboro, NC 27403.

Solid lW hard maple

Brand your wood or leather

O hearts In several thicknes O work with your name or


ses for craft, decor, and art work. logo with the Craltmark" elec100 hearts Vl'thick@$14.00
ppd. Also dowels, pegs, plugs.
MIDWEST OCJlNEL WORKS,
4631 Hutchinson Ad., Cincinnati, OH 45248.

bic branding tool. Crisp, clear


brands are easily made with thiS
self-heating, U.L liSted tool. For
more information oontacl:: WAll
LENK CORPORATION, Dept.
WFD, P.O. Box 3349, Kinston,

NC28501.

SUPER 15"
SCROLL SAW

O plele, ready to run. Comparable value over $500. This

Only $139.95 Shipped com-

MiniatureAntiqueTransport
15-plece Freud carbide
Plans. Designed for the
router bit set and 1 HP rouO
O
serious scale woodworker. 1649
ter from Ryobl make an excellent

versatile machine makes cutting


intrlcale wood patterns easy.
Thousands have been used in
Europe for many years. PENN
STATE INDU$TRIES-W, 2850
Comly Rd., Philadelphia, PA
19154.1-215-676-7609, ext. 15.

Concord Coach can be built in


1" scale using our full-size cut
ting patterns, photos, exploded
assembly and Instructions.
Other vehicles. Catalog
brochure $1. CRISS-CROSS
CREATIONS, Box 324, Wayne,
NJ07470.

,~~~
.

'"

'NoocIen to'j patterns,

han:tNood turnings,
O
plete kits: also patterns

c0m-

plus
turnings kits and woodworking
books. seven lull-Sized patterns
S5each; fOUfor more for only $4
each. Package of eight spoked
wheels $5.95. Catalog free with
order. Catalog alone $1.50. TOY
DESIGNS, Box 441, Newton, IA
50208.

gilt for the holidays. Total list


value lor the pair is $479. Now
available from participating
Freud dealers on safe at $259.
Call8()Q..334-4107 for your local
distributor.

HARDWOODS
OF ILLINOIS
Thin hardwood priced right
100 things a kid can make.
The new,lmproved
ThIs Interesting collection
Shophelper Anti-KickbaCk
D
Clear,
two sides
O
O
was prepared for kids 1().15. No
surfaced.:Yto lQ""widths, 3' to
stock feeder holds stock down
kiln-dried,

5' lengths. 20 sq.lt packs, random widths and lengths. 'It' red
oak $32 pkg.; 'It' walnut $40
pkg.; Va" pecan $25 pkg. VI' and
~"also available at same price.
Prices Include UPS delivery.
send check or MP with order.
HARDWOODS OF ILLINOIS,
RR4, Box 618, MI. Vernon, IL
62864.

and minimizes binding better


than ever. New features include
slotted track lor horizontal adjustment, dovetail bracket lor
smoother adjustment and much,
much morel Set complete with
brackets $79.50. 24"trak, 2 gibs,
hardwareS29.95.12"trak, 1gib,
hardware $16.95. Call8()Q..3447455, CA800-828-8833.

special sldll is required because


ful size patterns are so complete
that it is only necessary to follow
the simple directions. Included
are windmills, wealhervanes,
birdhouses, toyS, Shelves, doll
furniture, gilts, plus many other
things. $7. MASTERCRAFT
PLANS WEST, Dept. 10, P.O.
Box 625, Redmond, WA 98073.

(Advertisement)

WOOD
Holiday
Gift List

[l(

~
~
Woodcraft Supply Corp.

O has combined the beauty


and reliability of rosewood and

Personalize your wood


items quickly and easily
O
with this brass branding iron.

brass in this classic marking set


every woodworker will be proud
to own. Set includes 6~try
square, 9" bevel, and adjusting
pull slide marking gauge. Best
of all it is value priced at only
$32.50 postage paid. Write
WOODCRAFTSUPPLYCORP.,
Box 4000, Woburn, MA 01888 or
call 800-225-1153.

Firstlin!l: HAND CRAFTED BY;


second line-your choice upto
20 characters including spaces.
Compact size. $26.00 ppct.
Guaranteed. Order toll-free:
1-800-826-7606 (Nebr. residents
call402-464-Q511) or by mail
from NOVA TOOL CO., P.O. Box
29341, Dept BGL, Lincoln, NE
68529. Shipped within 1 week.

/
Sand like a professional,
TimberS'WoodprOject DiFreel $18.95 hardwood
Like a third hand. Provides
rectory is your guide to
quickly and beautifully. The
that extra support so ollen
parts organizer with the
O
O
O
O
purchase of our woodworking or
B-12 brush head top sands
hundreds of free woodworking
needed. Its rugged, heavy duty,
toymaking parts selections. To
receive hundreds of the most
needed woodworking or toymaking parts, send $47.95 ppc!.
and receive the $18.95 organizer
freel Parts in both organizers
are below prices in our catalog.
Please specify toy or wood parts
selections. CHERRYTREE
TOYS, INC., P.O. Box 369-309,
Belmont, OH 43718. Catalog $1.

mouldings and intricate carvings


without losing detail or shape of
the part. Model # 00-63 (bottom) gives quick and excellent
results on contoured-shaped
parts. Both industrial quality.
SAND-RITE MANUFACTURING
CO., 1611 N. Sheffield Ave.,
Chicago, IL 60614.312-6427287.

all-stee! construction makes it a


tool you'll depend on lor years.
Roller is 13"long, galvanized
and ball bearing. Adjusts in
height from 250/~" to 45". When
you're done, it folds flat. #HPR13$39.95 + UPS. HTC PRODUCTS, INC., toll free 1-800-6242027; (in Mich.) 313-399-6185.

projects. Illustrated guide to 768


projects published in national
magazines, patterns or books.
How to order patterns, books &
how to get free photocopies.
$21.95 includes free notebook;
catalog free. TIMBERS/LAKE
TAHOE, INC. 2911 Lake Forest
Rd., Carnelian Bay, CA 9,57110850.916-581-4141.

Ring Master cuts concenBanctsaw ownersl A new


tric rings from flat wood, up
tool is now available that
D
O
to 12" in diameter. These rings
enablescrallsmen to make or

Cut the most intricate patRyobi'$ top of the line Cordless DriverlOri1l9.6 Volts. 2
terns in wood, plastics,
O
O
speed with clutch, mechanical
light metals, etc. Just add your

can be cut at any angle or


straight and will slack to create
any hollow cylindrical shape.
After the project is glued, it is
returned to the Ring Master for
final sanding anct finishing. The
newly patented machine, which
is absolutely safe, can create an
infinite variety of hollow shapes.
RING MASTER, INC., P.O. Box
8527-A, Orlando, FL32856,
305-859-2664.

gear reduction and speed control. Only $99. You can pay more,
but you can't buy belterlTHE
SOURCE, 7305 Boudinot Drive,
Springfield, VA22150. Call tollfree: US 800-452-9999, VA 8004681778. Send $3.ooforthe
most complete catalog of fine
hand tools and cabinet-maker
supplies.

repair any length band saw


blade in minutesl Our splicer is
available in two models: 1C-001
for '/~" to 0/." blades and 1C-002
for 'AI" to 'e" blades each $49.95
ppct. The tool comes complete
with detialed instructions and
supplies for approximately 100
splices. NEW MILFORD SPECIALTIES CO., Dept. BHG, 24A
South Main St., New Milford, CT
06776.203-426-4276.

own 1/. hp electric motor to an


Excalibur It, and start cuttingl
$495 US. Includes 72 blades,
wrenches, and manual. Try it lor
30 days. You must be satisfied,
or purchase price refunded. In
the U.S., call toll-free 1-800-3879789, in Canada call collect 416293-8624. J. PHILIP HUMFREY
INTERNATIONAL,3241 Kennedy Road, Unit 7 SCarborough,
Ontario, M1 V2J9.

Eli Terry mantle clock is a

If you value your fingers,

Special Christmas Sale50% oH all Forrest Woodworker saw blades. Super


smooth cuts! Woodworker I radial saw 60T8~ 10- sizes all 50%
oMI Now $75$81. Woodworker II
table saw blades 40T and 30T
7"-10"sizes 5O%oHI Now $49$78. Also: Dado 24 T only $299,
8/16 set now $209, 4~6~ dampers now only $20-$23. Phone
toll-free 1-800-526-7852 (in NJ:
201-473-5236). FORREST
MANUFACTURING COMPANY
INC., 250 DelawannaAve.,
Clifton, NJ 07014.

Innovative, German-de

D
tion. Easy to assemble, door

O you need a RIPSTAATE*. O

glass beautifully silk-screened


in gOld. black and red. Quartz
pendulum movement is accurate
+ Of - 15 seconds a month. Kit
includes precision cut wood
parIs, silk-screened glass, solid
brass hardware, quartz movement and brass and wood pendulum. Regularly $149, now
$119. Phone orders, 1800321
1089 or 205-943-5081. Me, Visa,
AE. VIKING CLOCKS, P.O. Box

O signed, wall-hung tool


cabinet with 44 snap-onlstayput

the lence with no hands near


the blade. Makes perfect,

hooks and brackets Included;


safely stores your hand and
power tools. Opens to 54"wlde,
puts all tools within easy reach,
arranged the way you want
them. Made from high strength,
corroslon-prool PVC in attractive
orange color with grey side
panels, 27'1i' w x 19" h x 7" d.
Only $45.00 plus $6.75 slh.
Order from CONCEPT2001,
INC., 1321 N.W. 65th Place, Ft.
Lauderdale, FL 33309. 305-9795802. Visa and MC accepted.

museum-quality reproduc-

It holds the work tight against

straight cuts. Wheets lock to

490, Foley, AL 36536.

prevent kickbacks. Requires no


adjustment for slock width or
thickness. Over 15,000 now in
use. One-yearguaranlee, 30day money back trial. $69 prepaid, Check, M.O., Visa or MC.
Free brochure, FISHER HILL
PRODUCTS, 4 Fisher Hill,
Fitzwilliam, NH 03447. 800-4210256.

Video tapel Most ta.blesaw


owners reach the
maximum knowledge of their
saws within a few weeks. Now
you can get professional and
Instructional guidance Irom mastercraftsman Jon Eakes, "Mr.
Chips' on T.V. This isa 50-minute, high budget production!
Only $29.95 prepaid to you!
Model G1626VHSorG1627
Beta. GRIZZLY IMPORTS INC.,
P.O. Box 2069, Bellingham, WA,
98227. 206-647-0801.

These dinosaur kits make


great gifts lor young and
old alike, Die-cut of gum
plywood, they assemble like a
jig-saw puzzle. They are packaged in colorful cartons which
describe these prehistoric
giants. The spinosaurus (shown)
Is 20" long. Price is $8.50 postpaid. Buy three all diHerent for
$22,50 postpaid. ARMOR
PRODUCTS, Box 445, East
Northport, NY 11731. 5164626228.

Seven-piece brad point


woodblt set, $10.00 ppd.
German made chrome vanadlum"no walk"woodbits keep
your drill on target. Razor
sharp-they cut crisp, accurate
holes for doweling and precision
work, Set includes 1M-, :y"t, 1/.",
le", :w.", 1/,e and 'h" sizes.:w."
shanks. In a plastic pouch. Order
your seven-piece woodbit set
from BOB MORGAN WOODWORKING SUPPLIES, Dept.
W06M18, 1123 Bardstown Road,
Louisville, KY 40204. $10.00 ppd.

NewlThe ideal Christmas


gift. Accujolnt-make precision finger joints on your table
sawl Just set your blade and
Accujoint will index your work
exactly. Perlect every lime.
Now-make line joints with
ease! Only $39.95-moneyback guarantee. MORSE DESIGNS, INC., P.O. Box 195, Boston, MA02123. Call 1-800-2228011. Mass. 617-262-8436.

This limited edition "American Classic" router is a


special anniversary model from
PorterCable. It features % HP
and a solid die-cast aluminum
housing. Special introductory
price: $135.00. W.S. JENKS &
SON, 1933 MontanaAve. NE.
Washington, DC 20002. 1-800638-6405.

RotolCarve, a wood con


tour shaper, is an attachment for a table saw. Coordinated rotary motion of pattern
and workpiece rapidly copies
irregular shapes such as duck
decoys or gunstocks. ROTOI
CARVE, 6509 Indian Hills Road,
Minneapolis, MN 55435. 612944-5150: WATS 800-533-8988.

DML's 10" Radi-AII is the


best and salest blade for
radial arm saws. The specialty
engineered angle virtually eliminates overfeed and makes extremely smooth cuts through all
woods. SAl" bore, C-4 carbide.
Save $20.00 through Christmas.
il!D1060R, only $59.95. WOODWORKS, 4013A Clay Ave., Fort
Worth, TX 76117. 817281 -4447.
VisalMC accepted.

Professionally designed
project plans. Cutting
boards, tabte lamps, furniture
items and more. Send $2.00 for
this ideafilled catalog and get
$2.00 offyourllrst order. THE
WORKSHOP BLUEPRINT CO.,
P.O. Box 65725, West Des
Moines, IA 50265.

(Advertisement)

WOOD
Holiday
Gift List

LQ'

The original {)gee


O
Wood

Door
Shop" as featured in
Magazine May/June 85,
is complete with sty'e and ra~,
slot and panel raising bits for the
chuck router. Bits are carbide
tipped and BB and win make
0/.--2'/." thick raised panel doors.
Comes with 37-page illustrated
manUal. $89.50 ppd. ZAC
PRODUCTS INC., 34 Renwick
Street. NY, NY10013. Call 8004410101. In NY212-947-4496.

v.-

Personalize your finished


projects with BrandMaf1o:.'s
solid brass, toreh-heated branding iron. Easy to use,lasts for
years, satisfaction 9uaranteed.
Makes an ideal gift. Custom
irons available. Standard
"Handcrafted By- and your name
(18 letters) $31.00 ppd. Check,
Visa and MC accepted. Order
lrom: BRANDMARK by F&K,
Dept. W, 462 Carthage Dr.,
Beavercreek, OH 45385. 1600
237-8400, ext. 720 or 513-4266643.

carving tool kit Give dad a

O quality American-made
Warren lOOI Kit , KBL3-W. In-

cludes a walnut and brass interchangeable handle and three


high carbon steel blades honed
ready for use. Send $20.40 ppd.
for the kit or 60e for a complete
catalog and let dad choose one
of over 500 items offered with a
moneybackguarantee. WARRENTOOl CO., INC., Rt. 1, Box
14A, Rhinebeck, NY 12572,
UPSfCOD call 914-676-7817.

High performance, large


capacity planer! Unbeatable pricelThe Delta 13" Planer is
a must lor home and school
shops with rugged design, tough
enough for industrial use, as
wei. ACME ELECTRIC-TOOl
CRIBOFTHENORTH.l-800358-3096, ask lor Mike, MCI
Visa.

Highestqualitybrasstack
tenon saw. Pax mirror buf
solid brass back lor rolling
straight cuts. Electric furnace
steel btade, red BeectI handle.
Hand sharpened, set, and
straightened. A perfect gift.
632B8-b1ade length 8" teethlinch
14. $24.95 ppd., regularty
$36.75ppd. FROG TOOL CO.
LTD., 700 W. Jackson Blvd.,
Chicago, IL 60606. (312) 648
1270.

An outstanding value. Jet's


JBS-14WOCldwoOOng
14- capacity, 0/.
HP motor, table Iills 45-. Includes
stand and miter gauge $398.00
FOB: regional warehouse.
ROBERTS HARDWARE, P.O.
Box 1276, Taylors, SC 29687.
Call today for Christmas delivery
603-679-2470.

O
Know

D
bandsaw,6"x

Portablesawmillsyslem-

O
fed

A fine gift for the wood


aficionado is the book
Your Woods, by Albert
Constantine, Jr. Acomplete up"
to-date guide to wood identifica
tion. An encyclopedia of over
1400 wood names and characteristics. Over 100 magnificant
wood grains illustrated. Hard
cover. Postpaid price $22.00.
CONSTANTINE, 2050 W.
Eastchester Rd., Bronx NY
10461.

A great shaper at a sensa-

Moisture related
feasuch as shrinking, warping,
you can
your own
O tional price! CMP-2(9,0001
O
O
tures a 2 HP.
wood with the Sperber 5awmil.
most beaucracking can ruin
problems

harvest

the

No need for heavy equipment.


Cut lumber to size where it falls.
Many 01 our customers have
paid 011 their mill with one
weekend's cutting-or less.
Send $1.00 today lor brochure
package and start milling your
own wood. SPERBER TOOL
WORKS, Box 1224, West
Caldwell, NJ 07007. 201-744
6110.

Iiful wooden pieces ever buill.


Avoid wood moisture problems
by checking the wood with a
moisture meter!The pocketsize
Miniligno moisture meter is lor
the serious hobbyist and profes
sional woodworker. For more
information contact: LlGNOMAT,
P.O. Box 30145, Portland, OR
97230.600-227-2105,503-2578957.

two-speed

0/.-

12,OOORPM), reversible,
and
'h. spindles, router bit collet,
lour hold down clamps, 190/.- )(
190/.- cast iron table, dovetailed
mitre, 2'1.1 verticle spindle travel,
2541bs. net, 220 volts -single
or three phase. Order todayf
$795, freight included. CASCADE PRECISION TOOL CO.,
Box 648, Mercer Island, WA
98040.600-235-0272; in WA
2062360272. VisalMC.

Jorgensen Aluminum Bar

Drum Sander attachment


Hegner Muttimax-2, with a
Clamp has a great strength! O for radial arm saws
O
O
60% largertable than lasl year,
weight ratio and doesn't react
$179.95. This space-saving 8tNow better than everl The

is available al special prices this


Holiday seasonl Sllllthe most
popular saw of lis type, the Mul
timax-2 offers your special woodworker abilities nol given with
any other lool. send for free Information, and save on your
Hegner nowlADVANCED
MACHINERY IMPORTS LTD.,
P.O. Box312, New castle. DE
19720. Gall 302-322-2226.

with glue or water 10 cause un


sightly stains. It's ideal lor fine
woodworking, delicate assembling, and whenever lightness
and strength are required -Just
the right clamp lor light duty.
Available through your favorite
hardWare SlOre, home center or
local distributor. AJUSTABlE
ClAMP COMPANY, 410 N. Ash-

IandAve0U8, Chicago, IL60622.


312~.

Aecane for fun and prolit.


Recane or re-ruSh heirlOOm
chairs -for yourself or lor others
as a profitable hobby-with our
full line 01 materials and instruction books. Inuslrated catalog
with COI'I'IpW!Ie how-to-do-it information, prices, order form: $1
(refundable). CANE & BASKET
SUPPlY CO., 1283 S.Cochran,
Dept W, LosAngeles, CA90019.

Introducing "Merta", the


Clamp.
clamp

O adjustable comer
This unique
lorces your

profecI into square. Fulty adjustablelrom~"x ~"1036"

36". Perfect for damping picture


frames, cabinets Of anything
which requires 90 degree corner
clamping. "Merle" is cast
aluminum and steel construc
tion, a true Industrial quality tool.
The "Merle" clamp is quick and
easy to use. $18.95. MlCS LTD.,
P.O. Box 530, Rydal, PA 19046
or call toll-free 1-800-5232445,
ext. 56. (In PA 1-800-346-7511,
ext. 56.) Vis8lMC.

tachment quickly converts any


radial arm saw to a surlace thickness sander lor quick, even sur
lacing and finish sanding up to
44-wide. The Performax Sander
also allows precise dimensioning of boards and parallel edge
jcmling. PERFORMAX PRODUCTS CO., 17065 Judicial Ad.,
Dept. WS12, Lakeville, MN
55044.1-800-328-5727,ex1.
114; in MN 1-800-742-5685, ext.
114.

Perfect edgejoining every


timel Throw away your drill
jigs and all other tools!This new
"Duo-Clamp"lor the serious
woodworker solves alignment
problems, squeezes out excess
glue and eliminates bowing.
Made of sturdy maple. 16" capacity $34.50, 26'" capacity
$37.50,36" capacity $40.50.
Free UPS, free information.
MARK PRODUCTS, P.O. Box
46143, Bedford, OH 44146.

Edlco is offering a bundle


for the holidays. 10 board
feet of 'MI. shorts, :r and wider,
18"36"1oog in cherry, oak or
walnut Bargain priced bundle
includes a ~ To" protect book
and top.grade lumber catalOg!
Only $39.95 delivered. Offer
good through Dec. 15th only.
Specify species and send check
or money order to EOUCA
TIQNALlUMBER COMPANY,
Box 5373W, Asheville, NC
28813.

The idealgift-inffatable
drum sanders. Depending
on how much air you pump in,
the air cusNoned drum can be
soft and t1exible lor curved sur
laces; or, hard and rigid lor working nat surfaces. Stock removal,
with either surface, is rather last,
but controllable. An ordinary
bicycle pump will fill the drum.
One abrasive sleeve included.
Six sizes from 1', x 4" )( o/s.
shank-only $29.95. Upt04 x
5'12" x W-11 Internal threadonly $34.95. THE FINE TOOL
SHOPS, 20-28 Backus Ave.,
Danbury, CT06810. Call toll-free
1-800-243-1037. (In CT797On2.)

Grinder is a dual
O
purpose tool that handles any

The new Delta Universal


WetlDfy

sharpening job in the home


workshop. 10" wet wheel keePS
hardened cutting tools cool
when grinding to protect temper;
5" dry wheel grinds almost anything that requires a precisonhoned edge. Built to deliver long
lasting, smooth performance,
the unit IS backed by a two-year
limited warranty on machine,
parts and accessories. DELTA
INTERNATIONAL MACHINERY
CORP. For additional information cailioll-Iree: 800-438-2486.
In PA, 800-438-2487.

Colonlal pendulum clock


kit, $34.95 ppd. Styled at1er
the colonial period in fine furni
fure. Made of solid select oak.
Kitcomes complete, unfinished,
finely sanded, 8 W x 20 W.
Order IC5665, call tol'-lree:
18Q().843-3320. Free catalog
with order. VAN DYKE's, P.O.
Box 278, Woonsocket, SO
57385.

The perfecl sanding-grind


ing machine. Uses standard 1")( 42" sanding belts and
comes complete with 8" disc
grinder. The disc and bett sander
tables titt from 0" to 45". sand,
grind, deburr, sharpen Of polish
any material. 1 belt sander with
8" disc (catalog #01301),
$119.95, shipped free in conti
nental USA. INDUSTRIAL
ABRASIVES CO., P.O. Box8611,
Dept. B, 642 N. Eighth St., Reading, PA 19603.

$49.00 lumber sale. We


offer surfaced W..'), UPS
delivered packages of the fOllOwing species (in parentheses are
the number of sq. ft. per pack.
age): walnut (14), birdseye
maple (12), mahogany (14),
cherry (14), African padouk (9),
'h. quartered oak (22), '/i'walnut (22) and a random mixture
(15). Indicate species desired
and include a check, or phone
and use MasterCardNisa. (Destinations west of Denver add
$7.oolpkg.) Our latesl catalog
included, listing dozens of other
species ollumbel' and veneer.
WYNDHAM WOODS, POBox
506, Ellettsville, IN 47429. 8123347735.

(Advertisement)

WOOD
Holiday
Gift List

M'
Buy this superb wooden

Router bit special. Freud

The Total Shop multi-pur-

pose tool. It's a 10" table


D ModeI94-100 5-piece rou- D
ter bit door system allows you to
saw, 34" lathe, 16'h drill press,
H

produce raised panel cabinet


doors with your 'hH router. The
profiles are: stile, rail, raised
panel, door lip and glue joint.
Bits come in wooden box. Sale
$179.95 ppdl A.A. NESS & CO.,
The Woodworkers Emporium,
8888 N. Milwaukee Ave., Niles,
IL60648.312-824-0565.

Protect his eyes. Large

is this the world's best

horizontal boring machine and


disc sander-5 tools in 1 quality
machine. 1'12 HP motor develops
nearty 3 HPl Send for our 30
minute video demonstration
tape (VHS or Beta). Include
$20.00 refundable deposit.
TOTAL SHOP, Dept. Q1, P.O.
Box 16297, Greenville, SC
29606.

Executive wood toysl Now

block plane for about the


D
same price that you pay for a

joiner-planer? We think so
D 66mm, scratch, fog, chemi- and
Dinvite
D you can create this 1929
you to take a closer
Ford show piece and many
cal ultra violet resistant lenses.

high quality sleel plane. Made in


Germany, it has a lightweight
hornbeam body and super-tough
lignum vilae soleplate. Crafts
men use one for fine planing,
shaving end grains, etc. $40.00
ppd. Catalog containing our full
line of furniture plans and woodworking items, $1.00, refunded
with 1st order. HAMMERMARK
ASSOCIATES, Box 201-GL,
Floral Park, NY 11002.

Ratchet hinged front insures


perfect fit. 2 sizes: normal male
size piuS smaller female size.
We offer many more quality personal protective products. Just
call or write us for free "Head to
Toe" safety catalog. KENCO
SAFETY PRODUCTS, PO. Box
385,78 Glasco Turnpike, Wood
stock, NY 12498. In New York
State call 914-6795246. All
others, 800-341-4103.

&

look! MiniMax's new FS-35


joinerplaner combines industrial
quality with an affordable price
that will appeal to professionals
and amateurs alike. THE
XYLOPHILESCO., 138 E.
Loudon Ave., Lexington, KY
40505.800-354-9083.

others like it from our detailed


and easy-to-read patterns. We
offer you a complete line of pat
terns, parts, and wheels. Make
this holiday season a time to
remember with one of our executive wood toysl Send $1.00 for
catalog to: TOYSAND JOYS,
Box 628 GL, Lynden, WA98264.

.,

Holiday special for you.


Delta's 18" electronic variD
able speed scroll saw. Lets you
dial the exact speed you need.
2"thickcapacity.lncludes steal
stand, solid state 115v motor
and 96 assorted blades. list
$1117.00 Sale $699.00 fob
HILLER HARDWARE, 1411 Assembly'St., P.O. Box 1762 Columbia, SC 29202. Call 803779
3131. Major credit carets accepted.

Power tools for woodworkers-12" band saw, 18H


band saw, 6H belt sander, wood
shaper, lathe and circular saws.
Plans and kits of metal parts to
build your own. Plans only $5
each plus$1 postage. Kits
$34.99 to $189.99. Great gift for
the hobbiest. GILLIOM MFG.,
INC., 1700SCherer Pkwy., 51.
Charles, MO. 63303. 314-7241812.

TF-65 Shapero The EMCO

Over 125 full size patternsl

D moulderlshaper is for
curved profile workpieces,

Create wooden gilts, toys,


D
household accessories...more!

tongue and groove joints and for


sanding straight and curved
edges. Big 2.5 HP motor, 0/."
spindle and cutter speeds 54001
720019600 rpm. $635 list. Ask
for your nearest dealer. EMCO
USA, P.O. Box 07795, Columbus, OH 43207.

These trace and cut designs are


simple enough forthe beginner,
fun and profitable for the pro.
Blueprint patterns plus "Shop
Secrets" and brochure only
$7.00. ACCENTS (GA-116), Box
262, Danvers, MA01923.

Precision Movements

,,""'"

!~'III

"CUT-OlIT"CI.OCK KIIS

0
~ ..h

"''''"'"'>''\'-'''''''''''''''','",-,
,. "'" "", ,,,,,'

"Cu'Ouc" Clock Kit 1""1."',,


QU~tTZ """""'...,..~" ......f'T

"""
""".. "'''<l'T1l
AND WXII<g IIANI:III
.,; .A<'~'DC1.OC. PACE

TOOTH ........,U
'(lIJI"IN~ C1.OCU......K
,u.uSTMnDINmUJCll(ll<S

YOUR CIfOJC._

II1'l'CO.N
'0' ~. , .... n ..... IC...

..,,-_
"_"M_._
..............

O~"'Y'lo.'J
>lew
_
.....
v_

' '".- .......""'


D.n

'''.''EACtl

,~

Make

Signs?
11 you make or are interested in wood
signs, you'R want SigrlCtaft - the magazlne
for lhe sign artist. You'U see creative wood
signs In every Issue - carved, routed and
sandblasted - plus how lo's, pricing,
lechnical help and more! Your satisfaction is
guaranteed.
01 yr. (6 issues) ... $21
01 yr. Outside U.S.(U.S. funds) $27

Slga.er.lt Magazine

P.O. Boa06031'W, Ft. M~ FL33906

SWINGING CRADLE
EASY TO MAKE WITH

FullSize Plan
A"IMnl't sp,ndle d'S,gn

wa,ghl 0"1

of

COlOnial

Ame"c;I l'Ians show al101"

nale con.t,"cl'On W,lh


panel s,des P.,..Cl f01
baby Q' use 10' ml'lazlnes
SIle. 20'. 39" ~
h'gh

:xr

Love At Fint Sight


... I ..... _~ol ..
lMi COHCOIlD SUOB COJ,CH. FUL SllE CfPI1'6 PAr~
IIOT A KIT J. IHJ~ A.S:SDtlY IIfoS' n<XN;mtK:f'!QV
I#'ff$RREASYMllI\G...Jl'l.96. ConMt"9" Covered
WOflO<II 1893 Dury... Mot", Cu, kho tiro! . . -..to. I' oeM_
'lol.95 ...... ~king Modol Hone Drawn V<!lIlcl by
Jcm ft<>Jioon" ppbI<. ~ p_ ./pI...... 1_ _ I.. _
.
$1S-95. With ltIi. od Z p<J\..... US. J pO\lOt UIo.'l5. All
II.,.... '4'1.95. PI_ add f2 I>dl~"""'. NJ , odd U I....

Sool.~....

r.il .....

I)rdOf

~Ih

YltIJI......I..O...d t20 ....... lmo.orn.


CRIS!K:ROSS
BOX ~BA

r.1. Ofdot.: l101I135-'n3'l.


""'","'NII, N.J.

07470

pl~n

1166

&1,00

CATALOG
180 d;U.. lull-size prot

lurnltu ... pl""I_S2.00


(cst.IOll fr~w,'h o'der)

FURNITURE DESIGNS, Dept. BP116


1827 Elmdale Ave., GlenvIew, IL 60025

BAND SAW BLADES

Manufacturer Direcl

WELDED TO YOUR EXACf LENGTH

largest" linesl se'~llon Oak. Walnul, Hickory.


Maple. Cherry. MahogallV. Taak. avon Trealed Dowels.
Qualltltv dls<:ounl.
MIDWEST DOWEL WORKS'~INC.
__. "
4631 HulchinllOO Road
'.
"
Clnc;nneli. Ohio 45248
(513) 5748488
.
OOWELS
II" - 2" Dlameler
SHAKER PEGS
Hard Maple
Poplar
Oak. Red or White
Waillul
Also Mini-Pegs
DUTCH WALL PEG

~:~d Maple

~;;-. ,':,_~D

Walnul

4' Lenglh

NEWI
THE IDEAL CHRISTMAS GIFT

TEETH

PRICEIINCH

liS" thru SIS'

3 thru 32

$.05

42 V"ietiu 1f64" 10 4"Thickness

,,(,--Z'-"'v-..s,.-:;, Fut
.....1 on c,",lc. kHn drie<l
Wood.ndV....... Moldln,es.Trlm,
Send far
New 1987
148 Page
Money Saving

CATALOG

~-." ..... ~,

H.nd Ind P_rTooll. limp P.rli.


Upholrl.., SUppIlOI, Clock MlWlI'
Kits. HardloFlnd "'rd.
10
Flnlshln, Mltorl.I" Book.
lWlIr40001l.m,lutoc:k!C,IfIl.

monls.nd

.m.n~:;;:::~:;;:~Ond

$3.00 Dl,count COUJ)Oll

57/1. I'M,:;
Good on Fint Order
~
CRAFTSMAN S~~E

BUILD A CLASSIC

COMPLETE BAND SAW BLADE LINE


INCLUDING SAW MILL BLADES
TO f1GURE PRICE:
Inch J.engtll ... Prlce/lncll + SI.8li Weld CIlarge

MINIMUM ORDER $10.00 Add $2.50


per order for packing and shipping.
MasterCard and VISA accepted.
TO ORDER Phone or write to:

BUCKEYE SAW COMPANY


P.O. Box 14794, Cinti., OU 45214
1800-5438664 (Except Ohio)
1-513-6212159 (In Ohio

221/2 OCTAGON GAUGE

Just set your blade,

oint

, , ". " ,

aCCU}olnt will Index


your wot1t exactly I
PERFECT EVERY TIME

00" {",.OS
[] PLUS

"0"

n ,......s.,

.......,,, ."" ... ,..

Shippl"ll .. H.IICIII"lI

I/O"

Make

WIDTHS

HARDWOODS and
Quality VENEERS

Dept.. K.l2t, t73S W. C_nd CL, A-..n, Il 110101


PIN.. onellHo SI.OO to help PlY pos~~.nd hendllng.

catalogue 011 Request

aCCUj

Finest Dimensioned

-,~

""'..

precision
finger joints
,r,>..
on your table saw I

VISA/MC

Morse DeSIgn

P.O Box 195


Boston, MA 02123
TO ORDER -

INFO

CALL 18002228011
Mass. (617) 262-8436

2 Full Site Patterns lor


Chrysler Sedan & Gilham
Bros. Truck Plus Catalog
. $10.00
10 Spoke Wheels Plus
Catalog $1.50
Catalog Alone $1.50.

TO SET MITER TO SAW BLADE FOR


22'h CUT. HARDENED ALUMINUM
GAUGE HAS OCTAGON FORMULAS
AND 14" RULER SCREENED ON. ALSO
SCREW CHECKER AND INFORMATION.

$7.95

Plus '2.00 Handllog


and Shipping

C8litomia residents addlnO sale5 tax. Send che<::k or


money order to,

LYON
P.o. BOX 81303

ELECTRIC

COMPANY, INC.
SAN DIEGO. CA 92138

\\lOll)( K'\II

..

~>
. ..
.
.~

-.'"""---

CAROLINA
SHOW

FREE
Tool

catalog
Quality
Products For
Woodworkers

NOV. 21, HOON - 6 PM

SLANT TOP

DESK

EXHIBITS & SALES


FREE SEMINARS
ADMISSION S5
W

componen~. hanh,are. and much more.


s.tkrac:tloD G1&U1Ultee4.
Write toUy foe your P'REE cataJof.

WoU.O'HIilI

W
f _ ..... T. . .
FOR MORE INFO:
W.A,H.A,

WaDDCRAFTSUPPlYCORP.

P.O..... 101.

"lM

Dept. WBHt18
41 At1aDtk: AftIl1Ie, Boa 4000
WoINnl,

COLONIAL

NOV. 23. 10 AM - 5 PM

eolorful catalog. It" fully illustrated with


the .llnut qualf1y tools, suppllea. booh.

THIS

Charlotte. N.C.
NOV. 22, 10 AM - 6 PM

Send toeb.y ror your fREE copy or our Dew

BUILD

Charlotte Civic Center

IN

(5tlJ) 535-3116

Meeh....-u. 01888

LOOKING FOR PIERCED TIN?


Come to the source!

Handcnfttd mctaI pMleh kw pie Silks. cupboards,


kitchen cabinets & other projects..
Recine or r.-rush heirloom tllairs

- I. loumrf

....
Appliances

for others as a

01 materials 1 Inllr"Clion books.


Sine, 1934 Am,rin's lar"S!

Kid's Kitchen
lJttlr cooIc5 wII Ic:I\Ie
lhesel senct lor dl:
COI'ICbe plans co buikl
~ d Iht abalIe itrms.

Of

profilab I hobb, _ with OUt full line


~'tll

stlfcHon 0' can;", I.

""lff;,ls I.

PVIN .S82-1O'

I,,'IS
I:z.OO
f'On H'IHClI'<IG.... ,.!O

, lIIICIMI_ tine
AM OYII' rouncIlltdi
o.nw. _ coni

=- ._--

~w

~in

~"""'''''tIne

OlM_~

----

""'..-"'""

Rudy to ill$lall in I \I3rieIy Ii


liZ, 16 different finishes,

OYer ISO patterns - OR all


materials, tooll, patterns &:
insttu<:lions to do-it-wurse:b'l
OIITI/1fdtl/tJIII (I<I/(Jm

"""'*

III " , . _illcfll/otU

_1i_.. . . .

T1NZINCCOPPER.J3RASS
&: MOREl
S7.~lIlI'l

ColoIoot fUO Ion _

.....

MI_.
Make this bird - & More! Kit $19.95 ppd.
.:w-\
COUNTRY ACCENTS E..tn'
NJ ....

ItI/II,tIllIft, ........

1iooPI'_

IW

n Ib 2t3 o.r,t. WM

NJ llll:55olI

erru,

CZOD _Z8115

Over 25 geors t;Xptrie7ace in pinred lin

HORTON BRASSES

: 100'. of plans,
I part., kits, books,
: finishes lie supplles
I for toys,
whirligigs,
cllSslc autos,
swing sets, doll
houses, crafts lie
furniture. Also
toy, craft, game lie
furniture parts In
maple, oak, walnut
lie cherry. Bulk prIces available. Color
L catalog sUbscription $1. (614)4844363~

Nooks Hill Road, P.O. Box 120J


Cromwell, cr 06416
(203) 635-4400
HORTON BRASSES are authentic
copies of 17th, 18th, 19th & early
20th century pulls

Mfrs. of Cabinet & Furniture


Hardware for Homes & Antiques.
Send S2.00 for. Catalogue.

c'*'Y TIM Top, Sox 3U-408, Belmon', OH 43711

Old-Fuhloned Cut Nills. The Tremont Nail Co.


makes 20 varieties of cut nails using the old
patterns, including rosehead, OYai bung, and
wrought-head. Sample kit containing one of each
of the 20 palterns, a history 0{ nails in America,
and a price list is U1.5 ppd. Tremont Nail Co.,
Dept. WI06, Box III, Wareham, Mass. 02j1L

FUN WOOD
Crafts & Toys

Woodworking Plans & Patterns

--._--

~wu.1Jo,p.tJIl1Hof~ W'f!!!! I
I 0

I
I
I

I
I

75patiempacketplus"ShopSecrets~

0 Over 50 "FOlk Art" patterns


8 "Wind-Action" whirligigs packet
0 40 craft plaques plus projects

027toycars,trucks.lrain,lerry&more!
0 6 decorative magazine racks
Send $7.00 per blueprint packet or
choo.. any 3 FOR ONLY $14.00.
ACCENTS, Dept, MA116. Box 2$?, Olll'lYel1. W. 01923

I
I
I

I
I

I
L.. ~:..500~~~~_oro:L.....

large 24"'
Dump Trock
Order ItTyPl1-1 02

--~

-~-

Shlpped In 1 WeM
SOlid bra" head - deep cu, letter.
FlrSl t.lfle; HAND CAAFTEO BY - at .bove
~

2nd Wne: YourcllolC41-20_.cIOtV_max.

Compact slte
",.bove but with 3rd Hne - $37.00" $2.00
0!'l0l0~ '0" '"" 1 toO , , " , _
... ~_ 1<o1'01,"'O'"

~"_'-'''''.CIIICI'''''11

_ . __ NOVA TOOL CO.

fIBPI

45033 Cola:< CI'cII, 0IPl9HCllS


P.O. Box ~1. u......... HE I!I~"

Is:&2I

s9.00
Doll Cradle
22" Long
Order ItTy-CR-l03

58.00
Funwood
Crafts & Tl)yl
P.O. BOll 541Z
Coos Bay. OR

97420

Both Plans $15. 00


Brochure only S1. oo

SHOP GEOltE,.RY

Coo/louM/rom""g,,4

into as many equal spaces as your


polygon will have sides, below. Our
circle's diameter is 3V2" and we
wanted seven sides, so we made a
mark every 112" (V2X 7= 3V2).
Step 2. Set the legs of a compass
or the distance between trammel
points to the circle's diameter.
Swing intersecting arcs from A
and B, as shown, below
Step 3, From the intersection of
the arcs draw line CD through the

DRAWING POLYGONS

A polygon has more than four


equal sides. Pentagons, hexagons,
and octagons all belong in the
polygon family. And, while you can
learn specific ways to draw hexagons and octagons, this univer
sal method allows you to draw
them all.
Step 1, Draw a circle large enough
to enclose the size polygon you
want. Then divide the diameter

second of your divisions along the

circle's diameter.
Step 4. Wpere CD intersects [he
circumference near C , draw a line
to A. This will be the length of
each of your polygon's sides. Reset
your compass or trammel points to
match this length, and walk off and
mark the divisions around the
circumference.
Step 5. Now connect all marks
with straight lines.
7

Connect marks
for sides

Draw line AS
DraweD from
intersection
through second
diviSion

\Draw a circle

Swing arcs
from A and B

Set compass to length


and step off sides

to size or polygon

GUARANTEED FOR...

A LIFETIME!

MODEL 490
lU' TABLE SAW

Since 1926, this old tool maker has made Quality protlucls Affordable for the home-craftsman. we are proud to continue in this tradition
witll the Introduction of our new line of woodworking Power Tools.
Guaranteed To last A Lifetime! You'll find the same hea'yj'-duty construction
and pret:ision engineering throughout these American Made products that
you've come to know and expect from Foley-Belsaw. We Invite you to com
pare the quality and features of our new line of Power Tools With tllose costing
hundreds of dollars more. We're confident you'll appreciate t~e quality and workmanship we've combined to provide alifetime of performance in aPower Tool you
can afford to enjoy using in your own home workshop.

At Foley-Belsaw the only corners we cut


are perfect 90's each and every time
with the new Mode1490 10" Table saw.
That's because of our exclusive new
Accu-Fence design that provides fourway adjustability. Assures square cuts
by prOViding both toe-in and toe-out
adjustments as well as those for perfect
squareness 01 the fence face to tile table.
And you'll find an exclusive new Poly VBelt drive that delivers ultra smooth
transmission from the 1\12 HP motor
that lets you easily cut up to a depth
of 3'h inches in hardwoods as easily as pine.
_ _ _ _ _ _ _ _ FREE 3U-OAY TRiAl

MODEL 480 14" BANOSAW

The Model 480 Bandsaw gives you the outstanding performance required for every type of bandsawing operations.
Contour culling, straight culling, resawing, or stack sawing ... are all easily handled by the Model 480. Its large
(l:J
13% x 130/. Inch solid cast iron table offers aside take,out
slot tllat allows us to use aset of solid double trunions 10'
cated directly under tile work load. A 112 HP motor lets
you effortlessly make cuts in up to 6" thick material

using the standard rip fence.

MODEL 435 2U' SCROll SAW

Unlock your creativity with our new Model 435,


Features like an extra large 2{Y' throat and 2"
depth of cut, combined with a chuck that allows
the blade to rotate a full 3000, a 12" x 12" cast
iron work table that lilts from if to 45 left or
right, avariable speed control for tile motor that
adjusts culling speed from 600 to 2,000
strokes per minute, and your creative genius
becomes almost endless.

/0

When you buy Irom f{)leyBelsaw, you're buying direCllrom the factory, This provides you with lhe lowest possible prices lor quality.
American made Power Tools ... guaranteed 10 last aIifelime! Backe<!
with ourJij-Oay FREETrial Money Back Guarantee .. you'll get to use
these fine Power Tools In your own home workshop for a 'ull thirty
days. II you're not 100% s~tisfied we simp'1v refund your deposits
upon relum 0' the equipment. So il you'd like 10 gel all the 'acts on
Foley8elsaw Power Tools. just Clip. the coupon and mail II off today!
We'iI rush you 'ufl detailS aronO With our 'Tailored To Fit Any Budget'
paymenl plans.

I"

r----------------------------------------Foley8flsaw Company

I IiIbtl!!)!: 42007 Field Bldg.


I'
KansasClty,M064111
I 0 YES, please send me Intormation on YOU' compIele line of POWEll"
I Too<s and full details on how I can qualify lor a 3Q.Oay Trial right in
: my own shop. I understand 1he<e is no obligation.
I
_
NAME~

_ _.... 1 ADDRESS

crrv
STATE

ZIP

~ether your woodworker's license reads

"Beginner," "Intermediate," or "Expert," you're


bound to have a few questions about your
favorite hobby. We can help. Each issue, we'll
consult our experts for answers to your most
asked questions. Send your questions to:
Ask WOOD
Better Homes and Gardens.
WOOD Magazine
Locust at 17th

Des Moipes, 1A 50336


Due to the volume of mail, we can't promise to
answer all questions. But we try! Letters selected
for use will be edited for publication.

ROUTING BACKWARD

Q.

On my lasl projecl! ruined half again as


much zebrawood as it look 10 complele Ihe proJect. Do you have any suggestions for routing

zebrawood?

Carl Ragsdale, Houston, Tex.

A.

'J

LIMITED SUPPLY $129.

-_''''''-$359 00

Some woods just nalUrally split or chip when


routed; other woods are hard to work when they're
extremely dry. In both cases, onc solution is ~c1imb
coning": passing the router bit across the wood
backward.
This isn't a tcchnique you'll want to use all the
time, because the bit will have a tendency to climb
up the workpiece surface and pull the router out of
control. However, once you know how your router
will react to your operating it backward, you can
stay on top of the situation.

TOOL CITY CATALOG


400 PAGESI $2.50
oiiiiiiiiiir~o~,::lIu~ with order over $50.

J-:~~-~-~~-::"'Jo

'~~I~!!re.lE,,~~!i

... _

,_

IT c _...

--- _..

.. _
or f;ALi
_

,......

n&O(l

~85_00

or C _.. unoo
or - . c n

C_"" _..

~$3'9.

NORMAL ROUTER
METHOD

WlI .....YI MI'Y 100, 'O!.INIID

HEAVY DUTY
DUST COLLECTOflS

OC10' ,""'''..
'Wl""

u..

WAl SALE Sm.

DCl02

' ......

Bit has tendency to lift


and split wood

."" ... C'-CAl"OO

....".", .,..

"CLIMB CUTTING"
METHOD
Bit shears wood cleanly

Router moves in
Ihls direction

ERMACO N.il-Gun
CompreSSOt 'lip

Router moves in
Ihls direction

1~5PSI '5CFM;>5~"'"
,.n~ Only welgr.s 52 ...

To start climb cutting, make sure you have the


workpiece securely clamped. With a firm grip on
your router, run the bit across the cdge in several
light passes, until the cut is complcte. For profiles
that permit, start with a shallow cut - say one
third of the full depth - lowering the bit after

each""".

98

WOOD MAGAZINE

DECEMBER 1986

w.

c"'AKITA PORTER CABLE. ROCKWELL' BOSCH. LION

::

CELTA
~1

Scroll Sa.

$699.00

SPEOAL

Pf'O.

43-371 Shape.

$1499,00

c.~

PPD.

loday to place atM' tor

delive<y. Septem~-o.c:.mber.

..
~

SQUARE IT'"

~
~

'"

''''.

:il
~
~

a:
C

z
;

Square 11 110 is anewly patented electronic precision square with a


guaranteed accuracy of 5/10,000 of an inch. Designed, angineered & made in America, Square It" is arugged 31. pound pre-

~
~

cision instrument that's totally portable & built 10 last. Square it'"
is preset at exactly 90 & 45. Square It fulfills auniversal need
of woodworkers to square any 1001 easily & with great accuracy.
There is never aguess or aquestion of accuracy with Square il n.,

"'
~

~.-.~
... ~
,." ........,c-.$.C._I~

..:~~'~"

WAITE FOR NEW 1986 CATALOG


VISA. MASTERCARD ACCEPTEO

Ii!

~
~

rtI

a HEGNER. STANLEY. GREENLEE. HENCKEL$ IIERIT:III

The only thing small about


this bandsaw is the price!

111111111

..
The new BS-3 Benchtop Bandsaw is BIG...BIG in capacity. performance, convenience and quatlly...yel it takes up just 1W l( 3' 01
bench space. lIs built-in disc sander adds the BIG advantage 01
sanding right on the saw. BIG 15" throat. BIG 6'14' cutting depth.
BIG quiet-running 3-speed motor has plenty of power for Wood,
Metal or Plastic. BIG 16" )( 18" worktable tilts up to 45. This 81G
86 lb. Benchtop Bandsaw comes with a buill-in vacuum hook-up,
a BIG Iisl of accessories (drum
and belt sanding. and more)
...and BIG Buyer Protection.
0Ipt. 8WA68 2010 Fw-ood A......
Call or write today.
P.O. Boz077M. Co/UrnbI.Il,OH U2ll7
If you think that high quality
has to mean high price

emco*USA.

1- 800- 521 -8289


. y o , " " 10' , ",' ,",p,'''.

(In OhIo: 614/445-8382)

when the light goes on you know its precisely 900 or 45, Square
ip will perfectly square the following tools: Table saw, Radial
arm saw, Jointer, Bandsaw, Drill Press, Shaper, Disk Sander, Belt
Sander, Router, or any stationary machine or hand held tool where
a900 or 450 relationship should occur. The introductory special of
Square It'M comes complete with: accuracy documentation
papers, 18 page manual, Krypton bulb, Alkaline batteries and a
100% warrantee, $76.50 ppd. The Square It'.. manual is fully
illustrated with detailed drawings & easy to follow step by step
instructions for aquick & accurate squaring up of your shop tools.
(Example, squaring up for a table saw 1015 seconds, Jointer
30-45 sec., Radial arm saw 3560 sec.) For manual alone please
send in $5 check. For both Door Shop ,.. & Square it,.. manuals
send in $8.50 check. Dealer inquires are invited.

THE DOOR SHOP'"

The original Ogee DOOR SHOP'" as featured in


\WOO MAGAZINE (MAY/JUNE 85) is complete with stile & rail, slot & panel raising bits for the 'I.~ chuck router.
Bits are carbide tipped & BB & will
make 31." thru 21/." thick raised
panel doors. Door Shopl.. & Manual
SS9.50 ppd. The 111' shank Door Shop'"
now available. Call about our 5 piece Door
Shop'" special.
The 37 page DOOR SHOP'" MANUAL is clearty written and beautifully
illustrated with over 156 detailed drawings covering the complete process of door building. Each section covers proper methods and exact
sel ups for the router, including how to recognize and correct for errors.
There are sections covering DesiQn, Lumber selection, Measuring,
Panel Raising, curved & straight RaIl and Stile cutting & filling, GUides,
Clamping, Gluing and Rnishing. This is the most comprehensive manual out today. When purchasing the Door Shop'" manual for SS.OO you
also receive lac's 26 page Router bit and Shap~r cutler catalog free'.
Zac's carbide tipped PANEL RAISER'" router bits come in 3 styles;
OGEE, COVE, & PROVINCIAL. A1I1k~ shank bits are 31k~jn diam., with
BB & give a full 11h~ raised,
panel $90@)oraIl3bitsfor
$235 ppd. All 11." shank bits
are 2" in diam. & give a 1" or
larger raised panel cut. $65 @~
ppd. orall3 bits forSl50 ppd.

TO ORDERii"'. ..
CAll800~

44'0'01

-:!k.=!
6459494

ZAC PRODUCTS INC. 34 Renwick SII"! NYC, NY '00'3

WOOD
TOY
Patterns
.PlIl'ts
",Whe<el,
"'M.n~N_

P.l1efnolO

o.o.-fr"",.

'" &eeulive toys


SEND$I.OOFOR
NEWCATALOGCc

KECEl\I COUPON
FORFIlE
WHELSCcAXl.

""',.

$(NO TODAY fOIl YOUI: flU INfQ-.'otATlOH lOT

@t1 .'JO.

VlNln~r.O.lOlJO

HAtRlSONVUl. Me ... 701


l-1OO-5n....5

o YU. TEll ME MOl{ A80U1 fHl: RBI HAWK

LN: Of Pl:fC!5ll)fll SOOtl 5.l\WS PlUS THE .10


Oi'Iy M(.O

SlICK ClJoO,lANTU

_.~._--------STIr(T

m'

<;"'u'<'_RIII.INC.

,.'
ll'lIMEPDlT)

_
COOfWII

Everything for the Woodturner!


bowl Itock
bo\Oll gouge.
tqUa..

, ~RICE SHOCK"

a'oct<

tuml"lliool
1I1he1
I,ll dUjlllclltOfl

clluch

Ma:tn
",,,..'CI1Iy

----'0'''''''-11

#35:l1 10" Table Saw

AS LOW.IoS

1920.00

'--'--'-''-----'--'-'_m
#160-2
Variable
Speed Lathe
825.00 -1
COIIIPAlIE _ _--'COIIIPNIE

..

#260-1 Variable Speed lathe

1725.00

~,

Everything from hardwood bowl Ilock, spindle


slock, tatylng slock to Ihe !lnnt In lailln,
dupllcalors, tools Ind many specially Items lor Ille
lurner.

FREE CATALOG

...

'ID1 8" Jointer & Stand

1075.00

_ .. --:------------11
'490-1 15"Bandsaw&Stand
605.00
_ .. -----------11

_..

'11 14"TNcknessPianer

_II:

--_.

'1180-1 6" Jointer & Stand


535.00
~,. . C"C
---:=
_m

1935.00

ThI fUrnor C&*'g ~)'lIU c:ondse ~


&claId, Wp.mt81ll/1C*1!JiP'I C1111'*:tl1*
r.p.-ng. taho/lOl5.-.l Cf~
.."'IKtory.djrCI'__ SlndIorJOllCtlfll_.

...
151$

J. Philip Humfrey Ltd.


3241 Kennedy Road. Unit 7

Scarborough, Ontario M1V 2J9


(416) 29J.8624

~M KENCO;;~~1"'cTaoov
.
,
,
,
.

~~

My Ebac

LD82 Dry Kiln


paid lor itself In
just 3 months!

REVERSIBLE RAIL
& STILE BIT

$69.9Oea.
YES YOU CAN
KILN DRY YOUR
OWN LUMBER...
....lJ
til OAt,

lAKE YOUA OWN CAIIET-DOORS, PANElS, RWES

ALL YOU NEED IS A ROUTER!

' .. IF . . _

'

IIM l .....,

,..

EBAC LDB2 WDDD DRYING KILN

,._ilI

~
.o.y
_lO_til_
_ 6'1o1'IlopIIog
_
_1O'lOl1lOll~ 0Ill

2%" RAISED PANEL BIT

~)WproIilS-lIo.I)'

.... _ldry.\'OIO'MIl!
QoMl -.I elliciwll - ytNIlV probobl)' .......... _vDIf.

JlI)'tIIl:t -

USIlIIY

WI"'" ,..

1""'-.....*, Fot
..,

_~

,_. youOOUld bo Un

OUl"""llOOol _ _ "'NU,S.

$64.90ea.

<lryIro; _ _

FACTS--CAU. EBId:

or _

~. _lOU'I

4" TO 25" - '3.90 PER 1" LENGTH

.... """ no

at GUO YOU 0l0l

..

",'

Please Specity WIdth & Thickness Requir6d

"" ...... _

.: ..

pr-..nl..-ond

~ _ n o

OIlY K1lHS. GET 1lIE

ob9tion Unbot ~

CARBIDE npPeD PLANER KNIVES:

u...c:

....

17211 E. DlI

Send today for 'ree Information kill

.
......

'RA'lO.'st.."

3O-DAY FREE TRIAL!


Use this high-precision saw to make hundrBdl of
proli\eble, unusualltems ... toys, name-bars,lIIlgree
work, clocks, holders, , . the lisl is nearly endlessl
Bll(:ause Ihe Model 1600 culS so smoothly, sanding
Is virtually unnll(:Blsaryl
The new Woodmutef Model 1600 gives you a big
16-ln. Ihroal capacl,y, 2ln. culling dep'h, a generous.
oversize worktable, ball-bearing drive ... and much
mof81 Made In U.S.A. Easy Terms,

PIIone Toll Frul('OlI) 531-4200, exl. 2515

r--------------------WlIOCIIIIlSlII Tooll, Dept CW15

DO~"S

:,...... :~======~~~~~
I
I

DoIlIl w. -...... W 46221

J'7"'-21ot11~1

- LARGER SYSTEMS AVAILABLE-

29080 KsIlUSCIty.M0641oa

':L CllyIS....

z..

J,

Il1ESOlJRCE

"LOOKWlIAT
WEFOlJJ(D
FORYO(JW

$I?9.95

The PERFORMAX SANDER IItttoehml!n~ clarnpll

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mechanis.m, thil sp8C1l! . .ving alUldnnenl .ill
ItllIke. useful. ine><pensi\1!l addition to your wood
working t.ool&
end ....d alJoooos r- to ..owI boercIo r.- ,. to
44" wiclIo.
A _
dido f _ .ai.i_* !he IOHOi r.. opootial
POpe<"..n-;_ and .... k. cha"Ci"l ""pen a _ !
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1:I0Io ~UO'NOT DfIIVl
"""'lGOlELD. VIRGI'lIA 221SO

,.W!'HTISF..\!~'.\T

The advertisers whose ads appear below


offer thefollowing advice to help you in
ordering their lumber products:
e Select a wood spWes lhat's compatible ",ith the
project you'll' planning to build (thell' are Wlcr.tI
good reference books that list various species'
characteristics and preferred uses).
e If you're planning to build sevcr.tl projects in the
near future, consider ordering what you need for
aU of them at one time. That way, )oo'U have the
stock )'0\1 need when you'll' ready to build.
e Figull' your lumber needs, men add 15" for waste.
As you do this, think in tenns of Ihe number of
boards of a (eruin size it will take 10 yield Ihe paru
for your project. Make a wUing diagram showing
how you plan to wt cadi of the boards.

ILUliERYARDI

e Se1Jd along a ropy of the wning diagram with

your
order, and eJ<plain the type of projm you'll'
planning to build. Both of these things help us in
filling your order.
-Ifyou or someone you know has a planer, and if )'0\1
are willing 10 surfa(e your own lumber, you ean
save money by ordering stock that's undressed
(rough sawn).
- Send for our produa brochures, and keep them on
file in your shop. Thai way, when you lIeed a
partiwlar type of slock, you'lI have ready reference.

HARDWOODS
IMPORTED
AND
DOMESTIC
Boat Lumber cabinet lumber
Red oak WIllte Oak . Aeh Blretl BIrdseYe' Teak
Mahoganlet ' Cherry W.,ut Iolaple ' ~oplar
Bauwoocl Bublnge Purwood . Osage PirIn
Padouk Ramln Rosewood Wenge Zltbrawood

- Buying in bulk lowers the COSI per board foot.


Consider going logetlleT with some of your
woodworking friends, and take advantage of the
savings. Some of us have minimum orders.
- Be aware of shipping COSts. Is the prke qllOted a

shipped prire? How will il be senl? UPS? Trucking


firm? Etd Ask.
- Upon =tipt of your order, please inspec! il and
ftpOn any damaged material to lhe carrier
immedialely.

THIN HARDWOOD
PRICED RIGHT
Clear e KJlnodried 2SIdes Surfaced
3 to 10 Widths 3' to 5' Lengths
20 sq. fl Packs, Random WIdths & Lengths
red oak . $36.00 pkg.
walnut .. 144.00 pkg.
~"peean ..... S29.00 pkg.
~"

~"

Bocot Coeobolo Che Chen Z1r1eote


OM Mouldl . Dowel Hardwood Plywooda
Planing' Ripping' Millwork
Send $UXl for prlee lilt
No_'

Sl>/tJmMr.

l4" & %" also available


at aame price.

W~

30 Yr. Member N4t1tJna1 HMdwtJod .l.umb<Ir AU.


Dlref:/1mpor1_ of ForeIgn HMtJwotJ<h

United States Mahogany Corp.


748 Lloyd R_d,lI.taw.n, N.I 07747
(201) 583"8300
Open Monday tltN Saturday

Price Incfudes UPS deflvery.


Send Check or M.O. with order.

HARDWOODS OF ILLINOIS
RR4, Box 618, Ml Vernon, IL 62864

-RareMACASSAR EBONY
We have
Florida's largest
and most unbelievable
salectlon 01 axotlc Imported
and natlva hard and soft
woods, table slabs, venears,
ate. We alSO stock Ashley
Isles cervlng tools. Send sell
addressad stamped anvelope for list.

HENEOAN'S WOOD SHED


7700 Southern Boulavard
West Palm Beach, FL 33411
C.1l (305) 713-1557

Open TUBs.-Sat. 9:005:30

Cellfornle.e.clu"~ h.rdwood Ploducer. W..m mnd


excepl;onel nBti~ wood. auelily lumber. unique mild
exOllc evellmbl. only el CI Oe~. Lumber, ~nellng.
llootlng, dime Mien otock.
Includlng._
aLACK OAK: Expr........ tighfty grBlned red omk
TAN OAK' The "Golden o.k"
PACIFIC MADAONE: Aeti<lllh, "Celilornl. C/'Ierr('
aLACK WALNUT: Deep, ~ch texture
No btoI<er ""e. no mlddlemenl
Dlrecr mll/ ..IN on e"y volume

~
/'"

Cal OakLumber to,

. . 1000 Cel Oe~ R""d


: "':;:-.
"'0. Box &89
l'~
O,ovllte. CA 95965
"""~__
(tit) nlleU

IMPORTER. NO MINIMUM ORDER.

A, Eisenbrand, Inc,
4100 Spencer Street, Suite EW4
Torrance, CA 90503
(213) 542-3576

~ llATlVE AMEIUCAN

'~

featuring

WESTERN HARDWOODS

MAGNIFICENT GRAIN,
high figure or subtle.
MATCHLESS DIMENSIONS,
1- up to 9- thick, 4- up to 20- wide.
Random lengths to 9 feet. Best
selection available in the U.S.
LOWEST COST from a DIRECT

in person
or by mtli/!

WALNUT, BUTTERNUT, CHERRY


CURLY & BIRD'SEYE MAPLE
Most Other Domestic Woods

Over 200 different sizes and


kinds of woods ...plus 3,000
woodwork items at your
fingertips!

CONSTANTINE E,1.

HARDWOODS

1.812

EXTRA WIDE/EXTRA THICK STOCK


eTURNING SQUARES/BLOCKS
QUARTEIlSAWN/BOOKMATCHED LUMBER
SPALTEO LUMBERtBLOCKS
NO MINIMUM
THIN STOCK
WHOLESALE & RETAil
- FLDDRINGIPANELlNG

2054N Esstcilester Road


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Comprehensl" Lbtillll-OIMI Dollir lR.,.....

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Bl, W. VALLEY, N.Y. 14171

".!

NATIVE AMERICAN HARDWOODS LTD.


_ (716)9426631

Quality
Exotic
Wood

LA7HECHUCHS

WHICH IS BEST FOR YOU?

TURNERS
Thick Planks for Bowls/Squares
I)

CABINET MAKERS
Individually Selected Lumber

70

- -...

plate method. These have


served woodturners well for
countless years. But today,
manufacturers offer you yet
another mounting option -

Spedl;'S

All Inquiries Welcome .. Call or Write

(216) 243-4452
"It's a matter of pride for both
of US" ...

$17.95 per 100, prepaid.


Wide selection of other
wood products.
catalog $2.00 or free with Ol"der.

Benny's Woodworks
P.O. Box 656, Dept. WD2
Antioch, TN 37013
(615) 331-8384

@j

the lathe chuck.


Should you add one of these
costly devices to your turning
tool kit? wUl a lathe chuck
make you a better turner?
Which one should you buy?
For answers, we talked to
some of the folks who sell and
use lathe chucks. Here's what
we found out.

WHAT ADVANTAGES DO
LATHE CHUCKS OFFER?

SHAKER PEGS
CANDLE CUPS
MUG PEGS

Shaker Peg

expensive (list S189.98). Nevertheless, you'll find a Three-Jaw


Chuck in many shops.

method and the auxiliary face-

10<

Furniture/Boxes/Inlays
Ovpr

n our faceplate techniques


article that begins on page
38, we show and discuss
two good ways to mount stock
on a lathe - the direct connect

Mug Peg

~Y~:--"~"~--B o--C=~-<9

Have you ever examined the bottom of a bowl made by an experi.


enced turner and wondered how
the heck he or she got it so thin?
Most likely lhe turner first shaped
the outside of the bowl between
centers or with an inexpensive
(under 530) pin chuck, then
switched to a lathe chuck for the
inside work. Systems vary, but
lathe chucks offer a way to turn
thin-bottomed bowls with no faceplate screw holes.
We investigated three popular
models - the Three-Jaw Chuck,
the Sorby Precision Combination
Chuck, and the Delta Super Chuck.

Experienced turners love the Three-

Jaw Chuck's speedy mounting system, but it's not for beginners,

To llse a Three-Jaw Chuck YOll


turn a round tenon or plug on
the outside bottom of the bowl,
demount thc bowl, and lock the
chuck onto the lathe's headstock.
The self-centering jaws grip any
plug up to 4 W' in diameter.
~It's lhe most versatile chuck
there is,~ Nish says. ~Profcssional
turners like the lluee-jaw Chuck
for its speed, but it's not for beginners. You need a lot of finessc."
For the average turncr, Darrell
recommends the Sorby Precision

THREE-:JAW CHUCK
Amazon Rosewood, Freijo. Jatoba.
Pau Amarelo. Pau Brazil,
Purpleheart, Blaclcheart,
Leopardwood
Write or call foJ' oW' &ee brochure
011 tbe8e and other hardwoods.
or send $7.50 for a sample package.

Custom Cutting. Turning Stock


Wholesale &. Retail

O!:I VlBa

MasterCard
Check or Money Order

Paradise Farm Wood Products


Wesley. Maine 04686
(207) 255-3711

Darrell Nish, president of Craft


Supplies U.s.A., grew up with wood
shavings in his pants cuffs. His father,
Dale, is one of the country's bestknown woodturning teachers and
author of several turning books.
Darrell especially likes the ThreeJaw Chuck shown top rigbt, on
this page. It's a heavy beast (nearly
9 pounds), made in China, and

The Precision Combination Chuck


precisely holds the workpiece in a
multitude of ways.
Combination Chuck shown above.
Because this onc is cylindrical
in shape, a slip needn't result
in disaster.

L..------------------------Conlilllied
WOOD MAGAZINE

DECEMBER 1986

103

r-------------------------------,
FREE SANDING BELTS

DIRECT FROM THE MANUFACTURER


GET SIX FREE BELTS FOR EACH DOZEN OROERED. All belts are aluminum oxide first quality. Our electronic presses make smooth bump-free splices.
Check)'O\lr sI&e and how many
dozen. We .... shlpsssorted gifts
unlus otherwise specllled.

9"

II" Paper Sheets

NO Cabillel Paper
50/pk.

No Load FInishing Paper

IOO/pk.
D$31/pk.
0 28/pk.
0 26/pk.
0 24/pk.
0 22/pk.
0 22/pk.
0 22/pk.

DI"x3O"
-SI2.70/doz.
40-0D$17/pk.
01" x42"
12.7S/do.z.
50-00 16/pk.
H
01" x44
12.80/do.z.
60-00 IS/pk.
03" x la"
13.7S/do.z.
80-00 14/pk.
03" x 21"
14.25/do.z.
looC 0 13/pk.
03" x 23."
14.70/do.z.
I2O-C 0 13/pk.
03" x 24"
14.7S/dol.
150-C 0 13/pk.
03"x2r
IS.25/dol.
04" x 21~"
16.7S/doz.
NEWITEMI
04" x 24"
17.25/do:o BELT Cl..EANINO SllCK . 56.95
04" x 36"
2O.9S/doz.
06" x 48"
26.95N doz. (3 FREE)
Other size bdts on request.

SO/pk.

lOO/pk.

I80-A DSll/pk. OS19/pk.


22O-A 0 11/pk. 0 19/pk.
280-A 0 11/pk. 0 19/pk.
320-A 0 11/pk. 0 19/pk.
400A 0 11/pk. 0 19/pk.
Wet or DryS/C Paper
5O/pk.
lOO/pk.
22O-A 0 $15/p1<. 0 S25/pk.
320-A 0 IS/pI<. 0 2S/pI<.
400A 0 IS/pk. 0 25/pk.
600-A 0 IS/pk. 0 25/pk.
Prompt dellveJy from stock.
MONEYBACK GUARANTEE

Shipping Chargas - Und9r 135 tldd $2.50: $35 or mar. add S4.00-PA res/dMIs add 6~ Stll9S lu.

CheckorMooeyOrder.
Mllster<:llrd D VISA Exp. Date ~

Acct.
N.~

CAll. TOU. FREE

Add=.

1-800..0428-2222
PA Only 1-800-2222292

~~~~~~~~_ _

City. SUIte & Zip

LA'I'HECHUCHS
Continued from page 103

INDUSTRIAL ABRASlVES CO.


643 North EIghth Street
Reading, PA 19603

~------------------------------~
Precision
Super 15" Scroll Saw
Comparable value over $500
Only
95 shipped complete

ready to run

$139

This versatile machine makes cutting


lnlrlcate wood patterns easy, A
smooth cutting action virtually
eliminates sanding. The blade is
driven on both up and down
stroke, and a parallel rocker arm
system and pivoting blade clamp--- absorbs stress to avoid
blade breakage. The
blade moves slightly
back from the wood
on the up stroke and
forward into work on the
down stroke to speed cutting. Great
for making toys, jewelry, puzzles. fretwork,
etc. Thousands of these machines used
in Europe lor many years.
SPECIFICATIONS:
100% Cast Iron conslIuction
Throat depth 1 5 " . Use standard 5" blades
Max depth of cut 2"
Stroke length - 3/4'"
1725
Table lilt 0 . 450
CUIS per minute 8" x 17"
We;ght 431bs Table size Motor-Heavy duty totally enclosed tan cooled 110V t20V
UL listed, ball bearing - Induction motor

To Order, Call or Write:

--""""=

;;. ,

~\/1"'1

Sa

F:;l 'i j

12 b..<i~11

'J(/I"ab

lI'e"

1z:

""'.:;..111/11 lall'a allq ::::..

PENN STATE INDUSTRIESW/'''<, ,"~,~,,:;:

2850 Comly Road' Philadelphia, PA 19154


1-215-676-7609 (Ext. 15)

i11111~~~

Visa, Master Card, Check or Money Order Accepted


Add $10.00 for shipping. Pennsylvania residents add 6% sales tax

PRECISION COMBINATION
CHUCK
Made by the Sorby house in
England, this chuck is an
improved model of an older
design, the six-in-one chuck. Nish
believes the Precision Combination Chuck out-performs the
sixinone version in critical
alignment capabilities. Computer designed and manufactured,
the improved chuck sells for
around S100.
As its name implies, the Precision Combination Chuck system
offers several mounting methods
- expanding collet chuck, split
ring chuck, screw chuck, cup
chuck, pin chuck, and ring chuck.
Add to this the accessories available, and you can use the Precision Combination Chuck 30
different ways.
Most turners give the expanding collet (internal grip) a heavy
workout. The collet spreads to
grasp a shaUow dovetail recess
in the bottom of the bowl. You'll
especially appreciate the expanding collet when you need to
quickly rechuck pieces without
worrying about losing center
- a blessing when you work
green woods.
Be warned, though, that the
shallow dovetail recess - just
16" deep - must be accurately
turned. Otherwise, you could find
yourself looking around for your
lathe's faceplate.
And more words of caution:
The expanding collet works
like a mini wood splitter that
can rip apart the bases of blanks,
especially softwood and smaller
blanks.
We rang up Tony Walker, a
Sorby markcting manager in Sheffield, England. "Accuracy is its
grcatest virtue," he says, "and
flexibility is another important
selling point. I can't think of any
work the Precision Combination
Chuck couldn't hold efficiently by
one means or another. It's very
Continued on page J06
104

WOOD MAGAZINE

DECEMBER 1986

VIDEOTAPE!

"TABLESAWTRICKS & JIGS"


WITH JON EAKES

-PORTER'OIBLE PAOfESSDW. P(lWEA TOOLS

$end for hundreds of useful


low-cost booklets and ideas,
especially prepared to help
you by the nation's leading
manufacturers.
Complete the coupon
on page 111 and send with
your remittance to our
Better Homes and Gardens
WOOD processing center.
Special section starts on
page 108.

Speed-Bloc
Finishing
Sander
SALE!
$55.00 ppd

This high quality prodlJction has 60 min!.


ol aclion featuring Tricks & Jigs on Table
saws that even e:lperls lind informative.

FREE CATALOG SUBSCRIPTION


WITH PURCHASE.

CATALOG ONLY.

2 yeu subscription (8 Issues) $4.00.


Free $5.00 gift certificate with Cltalog
order.

This is a high budget production!

R. A. NESS & CO.

THE "'boowoRKERS

MAIL YOUR ORDER TOOA YI

Most tablesaw owners reach the maximum knowledge of their saws within a
few weeks and never realize how much
more there is to learn. Now you can get
professional and insfructional guidance
from master craftsman Jon Eakes who is
well known for his TV show "MA. CHIPS."

EMPORIUM

8388 N. MILWAUKEE AVE.


NILES, IL 60648
(312) 824-0565

EJ

INTRODUCTORY SPECIAL

Only $29.95 PREPAIDroyoU'


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WA98227 12061647-0801

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" ,..EWTOOLiI_ aVIilablr "f""<8RIIIah.. rq>oir


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'1149

R.U lJHE OISTJll1lJT01l


2020. '-longbed ..loIN.- .
2030, IT P\oIItlI Jolnl_, 2 HP. ll'tl, 115...

203ON. 12" PlontfIJoll'lllr. 2 HP, 7000 RPM tim


SAME OAY SHlPl'lNG' fIl(E FRflGH1'
FACTORY AlITHOllIZEO SfIMCE

1-_...

qu.,>IiI,.

.,...n-

Om IpIio:a"
bb
LO .....ke """"'1 ~
blade f""" =-Ileal coil blade Iloct QUiCklY and
E,U1LY. Th< rauhinl; oilver brllltd joint roorma1lJ
OIltlaslllhe service Ufe or lho blade.
Three models.re eII".nll, .v.iboblo:
IC.(IOI I'~ 10 44" BII.x.....
.
S .'.95 ppd
IC.002 Ii" to Ii" BII.x.
'.'S ppd
IC.ooJ Ii" 10 lYt" Blades
ISO.OOppd
T~ too/ COmu compkl. wllh d,'QIIed I ,nwlo", Qnd
ntppllu lor QPPrO,rlmQ/tI, /00 lpikel.
WI abo <Iny ...dlllo 1.~ppllQ IIId OLSON , ..d ....
Ilock II
1.... prln

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NEW MILFORD SPECJALTIES CO.


Dept. BH, 14A Soutll M.J. Sll'ffl
Nu- MUtont, CT 0677'
(1OJ) "14--4176

Queen Anne Leg


by
~ 6Jf-'{~

.9m:.

Prompt delivery
Any quantity
Dil!er.nt styles & s;;res
V.rious woods
FREE BROCHURE
974 Fo"ll Or., 0IpI. Q
MOlfiIlOWfl, TN 3J1l.

615/587.29-42

Develop a ptofitabIe second ncome In you'


time rnaI<ng small. trique bandsaw

spate

boxes. ms ~ed, Iit1Je.known techrique allows you to tun common ine;w;:peosiva lumber and saaps Into valuable utility
boxes lor the home and offlce. High demand
in gift shops, statlonery stores and craft fairs.
Fully illustrated Instruction booklet of 15 origi
naI and profitable designs. Satislac1ion absolutely guaranteed. send $10.00 to Box-Art,
Dept. P, Box 8089, WOOdridge, IL 80517.

LA'IHECHUCKS
page

Continuat fro'"

104

difficult to figure out how this


product could be improved.

DELTA SUPER CHUCK

Your Guide to HUNDREDS of FREE


Woodworking Projects.
Want to make a Curio Cabinet. End Table, Bedroom Set,
Wooden Toys. lawn Furniture or another wood pfojeer?
No doubt someone has built the woodworking project you
wanlto make. And. it is published with all the dimensions or
-..:::;:;;::::~l.,\ full size drawings you'll need to cut hours all building time.
t/
8ul: Published WHERE? .. in Workbench, Popular Mechanics.
Wood Magazine. Woodsmith, Woodworkers Journal. Home
Mechanix. or in a popular woodworking pallern or book.
limbert' Woodprlljlct Directory is a series of woodworkers'
guides 10 projects and patterns. Each guide is organized by
project, like tables. wooden toys and children's furniture.
shelves. whirligigs. household furniture. homemade lools,
etc. Everything can be made in your own workshop. Each
guide lists and Illustrates 64 projects. More than half of the
projects are lound in one or more 01 the magazines listed
above. The rest are lound in books or woodworking pallerns.
Find these books or magazines in your local library, or, we
show you how to order the magazine back issues, books, and
pallerns. Plus, many project photocopies are available,
FREEl
Perhaps you would like to build a desk lor your den. Order
Tlmbm' Woodprojeci Directory, "Oukl." 64 desk projects and
illustrations are shown. listed is an "Oak Raised Panel
library Table," June, 1985. Wood Magazine, page 50. Find
Wood Magazine al your local library OR the guide tells how to
get a project photocopy, FREE.
Each guide in "Timbers' Wood project Directory" is onlyS2.25.
Order all 12 volumes (listing 768 projects) lor onlyS 19.95and
you wilt receive Timbers' Wood project Directory Notebook
absolutely FREE (an $8.95 value). This special oller saves you
nearly $16!
Timbers Catalog. FREE with order. $1 alone
Orller ,
1I. Curio Tables, End Tables.

aAll Dining Room Tables


12. Wooden Toys aAll
Children's Furniture
13. Desks
1. Whirligigs. Yard Furniture.
Planters aAll Outdoor Projects
15. Gills
16. Kitchen Projects
17.

18.
19.
20.
21.
22.

Shel~es

Cabinets and Cupboards


Chesls and Bedroom Furnilure
Household Furniture I
Household Furniture II
Homemade Tools,
Workbenches and Jigs.

Timbers/
Lake Tahoe, Inc.

TOTAL

CIRCLE OROER N
". 12. 13. 14. 15. 16.
17. 18. 19. 20. 21. 22
All 12 Guides ...""" .... r._1

-..QIICl O"lClory Notebook}

CA residents add 6't sales tal(


Mait order rocessin fee

52.25
each

$19.95

$2.00

TOTAllNClUOED
Mastercard IVISA orders. please include card H& ellpira
tion dale. Telephone order 24 hrs Ida y 9165814141.

Name

Address
City

2911 Lake Forest Rd.


Dept. T11
State
Carnelian Bay CA 95711-0850 Phone

_
_
_

Zip

The Delta Super Olua system Includes IWO chucks, lWo cutlers, a
backing plate, and wrenches.

We also chcck<.'d out the Delta


Super Chuck shown above, an
Australianmade expanding collet
system that lists for about S120.
Unlike the ThreeJaw or Precision Combination Chuck, you
don't have to mess around with a
pin chuck or turning the outside
of the blank between centers first.
What's more, the recess for
holding the stock is a snap to drill
with the Delta system. With a
driU press you bore a 5/16"deep
recess into the base of the bowl
blank, using eithcr a 50'0101
(2inch) or 75'0101 (3-inch) bit
(both of which arc included with
the Delta system). Then, you
thread the matching collet to the
back plate, tighten the assembled
parts, and away you go! The sys
tern is fast and clean, and espe
cially good with green lumber:
Chett Ray, product manager
of Woodworker's Supply of ew
Mexico, likes nothing bener than
to turn four or five blanks on a
Sunday morning, and the chuck
he favors is the Delta Super
Chuck,
UI don't think you can ever out
grow that chuck," he says. ~Thc
more you use it, the more you
appreciate it.-.
PhOiographs: Hopkins As5ociales;
Jim Kascouus
106

WOOD MAGAZINE

DECEMBER 1986

~o~\ W(J{JdJ11tlsfer Ilia qDIL PLANE, MOLD & SAND

IN, ~ ee..Nt eft

Infinitely Variable Power-Feed!


Just a twist of the dial gives you from 70 to over 1000 cuts per inch ... you can sail
through even the toughest oak at higher speeds, or slow down to surface stock that
is vinually impossible on any other machine. Slower speeds turn out glass smooth
molding ... no sanding needed!
Now choose from two powerful models! Woodmaster introduces the first 1811:"
Planer/Molder ... 1lle "HIG IS" ... with all the features thaI have made the 12in.
modellhe most versatile Planer/Molder on the market. Whether you choose the 18"
or 12" model ... you'lI find WoodmaSler deliver.>!

Find out how you can try OUI Ihis machine


in your shop for a full 30 days ... Call or
write for your FREE Information Kit today!

II

Calla CtlIfIt'II ~ 00 O"IV JfrBm

IID:i'l'D. POWER TOOLS


AP.l0
10" f'ofIab16 pIar.er
c.o-~ $355. 00
EXTRA BLADES

$20. 00 pwHII

BigZ''''''"'''''' ......... . . . . . , _
speed In:im 40 to 2000 cutting strokes per minute, an easy'kHead LEO digital speed read001, !he quickest Changing chucks in the indus
try. 16" round cast iron table that rotates 90"
and tilts 30" left, 45 right, 15 up and 30" down,
sPecial balancers lor vibrationfree CUlling.
The solid "C" arm and constant blade tension
keep blade breakage low. You also get an assortment of 96 blades free.
"" BeelnIfIIc 1Ia'iabM SpMct SctoI s.w wi&'!
1tMId.1li'lgIe pIue 115'11tJ1d . . ~
conInlIId, .l*'I'**If IrIIljII'lII /IIOtlr, lllI-.d
b/lIde$ fd " . . dwIllilll' IDOls
FREE e

""*"

worUgtIt ~ U.f.OOJ.

40-601

list
$1117.00

SALE

. . . . .OOdellftnd

Woodworker's
Supply
~

5604 Alameda. NE Dept .. Wood


Albuquerque, NM 87113
Toll-Freo: '.800.645--9292
VISA Me

"

~or8enset'\.,
AND "POI)ij'~
CLAMPS
Dependable eKtra Iulnds for all
types of clamping and work-holding
Jobs: woodworking projects,
home maintenance, and

--,,- ~r 0
JSE 60

.Jg Sow ElecIfonic

l.llQll.2.700 SPM

$69.ooc.o-~

RSOO

"-

21lo HI' PVlge Ib/IIr

".coo_

BD1025R $89."

~
~

. to

=11:

$135.00.....~

..

.~ar

EXTRA BATTERY
$39."

..

n C<:wdIe$I
9JN.

\I1Jo /~ Ch:Ic 0' Money Ol'dar.

WTil. /of FREE UTERATlJRE. For


I);g 3.2..page "howlo-elan'llHt..
call1log. tend $1.00.

ASK YOUR DEALER


AD.lU.TA.~

CLAMP COMPANY

THE CLWP FOLKS

410 N.

AshlandAve~,

Il60622

Information
WORTH WRITING FOR

You can get useful ideas and product

information by mail. Use the coupon in


this section to order yOUf choice of literature listed below.
POWER TOOLS
SCROLL SAW ANO LATHE INFORMATION - "lor. lhan
20 pages 01 Inlo,maHcm, Including fullcolor photos, on
HEGNER p'(lclslon actoll saws, HEGNER lalhas, and
HEGNER duplicator. Find oul why Ihese machines ara

consldarad Iial. of Ille arl, and whal10 look for when ,hop
ping lor sc'oll saw, or lalhlll. AMI. LTD. $1.00. Cltc/IlNo. 3.

WOODWORKING PROFESSIONALS ONLY _ Now .evo


50% On mechlnery. 70% onopor.llng costal How? By using

lha world'. flnnl production quailly unws'sal machine.

Comm\lfclal durability, Ulmost p,oolsKln, s<ll'Up'ln ....condl.


No otha, tool combines usabla capabilities like FELDEA,
Thousands sold all Oller tha world. Now available In Amerl.
ca through AMI. Send tor brochure. AMI LTD. $1.00. Cirele
No.4.
THE FIRST LINE IN JIG SAW - BOSCH - Bc>sCh glv..
profuslonals a selection of topolthellnellg saws ss well
es an Impressive selection 01 blsdes. Wholesale prices.
Send for literature. AVIATION INDUSTAIAL SUPPLY. 50s.
Circle No. 12.
BUILD ITI FROM BLACK & DECKER - A new, euyto
read consumer publl<;ation from Black & Deeke' olfers valu
able lips to dCHt_yourselfetl, BUILD ITI gives step.bystep
InS1tucUons tor tackling numerous woodworking projects.
Each "how to" article is IliusUated wilh closeup shots of
Ihe vatlous construcUon steps and Is accompanied by a Ifst
ot suggested msterisls and tools. BLACK & DECKER.
$2.50. Circle No. 15.
INDUSTRIAL QUALITY CUTTING TOOLS - Three large,
colorful wall posters keep mAL's huge line 01 csrbida-Upped cuHlng lools close at hand lor easy ralarenee. Separate posters for saw blades, shaF.er heads {wilh d<agrems ot
eaCh cut}, and rouler bits. Eaoh eatures graphlo displays of
the lools. oapsbilitles, and sizes. OML, INC. $3,00. Circle
No. 30.
MULTI_PURPOSE HOME WOODWORKING SYSTEM The
Emco Start2ooo Is a table saw, band saw, mOUlding mao
ohine and disc ssnder snd you can Change OpefStions in
less than 30 seoonds. One big 2 hp, motor dou II all. With
op1ionsl accessories you oSn do wood turning, mortising,
horizontal drilling, snd mOre. Send lor fourcolor Inlorma
lion. EMCO' USA. Free. Circle No. 36.
STATIONARY POWER MACHINES -Available Irom Elek
tra Be<:kum U.S.A. Corp. _ ad.anoed technology wood
working slelionary power maChines with the unljue Unlmex
Motor interchangeable conoept. For complete nformation
on Jointer/Planer. Bandssw, Dust EXlrector, Spindle/
Moulder, Lalhe and Comb! Saw send for our catalog. ELEK
TAA BECKUM U.S.A. CORP. $1.00. Circle No. 39.
EXCEllENCE IN SHARPENING EQUIPMENT _ This two
oolor. 56page catalOg lrom FoleyBelssw Co. providu In
formation on its COmplele line o! equlpmenl used lor sharp.
ening home. garden, and Industrial shop saws and tools.
Each machine Is lully Illustrated, OO~lete specs and"rll;;.
~2J~IN:~t:~n are provided. FOLE BELSAW CO. rea.
BEAT INFLATION AND HIGH LUMBERYARD PRICESTurn Ireu InlO valuable lumber with the worldlsmous ONE
MAN POATABLE SAWMILL Goes right 10 the trees _Iurns
out smooth, trueout lumbl;lr evety time. No crew nee
ded .. 1I<) experlenl necessary. Send for booklet. FO
LEYBELSAW CO. Fretl. Circle No. 42.
FREE SUBSCRIPTION TO FOLEYBELSAW NEWS BUL
LETION - For a limited time Fol"Y.Belsew will ba giving
awaye lyear subscription to their 64page color publloa
tion. This pUblioetion inoludes sWles MO shop lips on ell
Iypes of wOodworklnl' tool sharpening, upholstmy, engine
repeir, end locksmith ng. The magazine, whioh Is published
six times a year, ItIOludea many speoial offers on Folay_
Selsaw equipment. FOLEYBELSAW CO. Free. Circle No,

".

CUTTING TOOLS _ Freud prOYldes the finest In hsndtools


and cerblde culling tOOls. From ohlsels and plenes to saw
blades and router blls. All this and mOre. Send lor catalog.
FAEUD. $1.00. Cito/e No. 45.
WOODWORKERS - SAVE $500 ON TOOLS - Ins lead ot
buying expensive power tools, purchasa kits that Include
the psns, nuts. bolls, end fullsi~ed palterns, wilh raplaoe
mant part. mlways a.ailable. GILBILT kits with syear guar

108

entee for everything from band saw. to belt sander. Send


tor our oatelog lodsy. GILLIOM MFG. $1.00. Circle No. 47.
IF YOU ARE INTERSTED IN FINE WOODWORKING -you
will nol find beUer maohlnery than lhet sold byJ,P. Humfrey
ltd. For exemple, we hava 10ln. .IIeneral lablesaws (2 HP,
magnetio swltoh, lever-lock lenee) availsble at $t.291> FOB
New York. Send lor broohure. J. PHILIP HUMFAEY LTO.
$1.00. Citcle NO. 51.
AFFORDABLE INDUSTRIAL QUALITY SANDING MA
CHINERT - Conveyorfed single and dualdrum Ihlokness
sanders available In four sizes, t2, 18, 24, and 36 inohes.
Virtually eliminates hsnd sanding and ImprOlles qualily, pre
clslon, sndllnlsh of your work at the Same time. Plus msny
Olher prodUOlS 10 make you more productive. Illustrated
catalog and brOChures. KUSTER WOODWORKERS, INC.
50s, Clro/. No. 55.

AMERICAN-MADE WOODWORKING EQUIPMENT _ The


RBi Hawk line 01 preolslon scroll sews In models from t2 to
26 inohes. Unique patenl pending oam lenslonlng system
allows qulok reseHlng of blades when do1nj Inside outs. ABI
IIna o! woodplaners, models 406 end 61 : Ovel 50 years
experletlOe In building wood thlokness planers ooupla<l wllh
pelented qulok change OuHerhaad, to sllow fast end any
ohengeover to molder or sander, make the RBI the best
value on the merket loday. 30.day InShop Guarantee 01
Sallsfaollon. RB INDUSTRIES. INC. Free. Cifcle NO. 85.

HAND TOOLS

CATALOG OF PLANS AND KITS _ A seleoUon 01 !unotion


al projects, unique gifts, end decorelive pieces for homa Or
offloe. Inoluded ate a sandpile soooper. super bunk beds,
minlstutS twostory outhousa, blnMay oalendar, and many
more. Setl Our ad elsewhere in this "'ue. BALLART DE
SIGN. $1 ,00. (Refundable) Clrole No, 320.
PLANS AND PATTERNS _ This large selection 01 plans
lnoludes furniture de.igns, loom, spinning Wheel, olocks.
doll houses and lurniture, c18dles, toys, alphabel., bird
houses. wealhervanes. oedar chesl, end muoh more.
CRAFT PLANS CO. 50$. Clrclfl No. 325.
BUILD IT YOURSELF _ Why buy it when you oan build It?
IliustfSled catalOg 01 hundreds of Interesting find lun Items
you oan creale youlself for personal usa Or profitable sale.
Our t966 oalalog oontalnSlOYS, ~smes, plaques, puules,
birdhouse., planlers, aocant furn,ture, and muoh mora, All
paHerns are fullslze blueprints - no enlarging Is neces
ury. Simply traoe and creala. DESIGN GAOOP. SI.00. Cir.
cle NO. 340.
PLANS AND PATTERNS FOR WOODWORKERS _ New
unique woodworking plans and pattarns. Seleot PaHerns for
wooden 10Ys or novelly d8OO18tlons. The plans are fUlly
IIlust18ted wllh alepby.stap In.lruCllons and pholos. Send
!or a brochure today. FUNWOOO CRAFTS & TOYS. $1.00.
Ciro/eNo.343.
fULLSlZE FURNITURE PLANS CATALOG - Illustrates
and desoribl;ls over 180 plans for making furnllure 01 qualily
lound In musaums snd fine furniture storas. Plans indude
rolltop desk, oradles. dining tables, ohairs, buffets, ohests.
gun oablnats, poker table, chlldten's furnllute, rooking
horse, spinning wlleels, and mOre. Bill of materials explod
ed drawings assist the woodworker. FURNITURE DE
SIGNS, INC. $2.00. atole No. 345.

WOODWORKING TOOL CATALOG-Complete 108.page


oalalog of hardlo!lnd hand woodworking tools. We hsve a
.tock of over 300 book tlile. and oarry Ihe Mlford English
woodturnlng lathe. Also IMentorled are wood inlshes 01 all
possible desc.lplions and oarvlng tools unequaled any
where In the Unltad SlateS. Send loday lor your tloket to
woodworker's heaven. You too, Can be turning out quality
woodwork. FROG TOOL COL. LTD. $t ,00. CIrcle NO. 120.

COUNTRY fURNITURE PLANS_ OUr oatalog lealuras 14


desfgns - tram country pie sale 10 minibarn. Also Included
are various prodvcts for the home workshopper. Send lor
our lalest oatalog. Prioe of oalelog deduoted Irom your flrsl
order. HAMMEAMARK ASSOCIATES. $1.00. Clro/e No.
370.

PERSONAL BRANDING IRONS - Brochure dasoribes


brandingltons thet enabla you 10 PUI your name on you work
quickly and easily. Madeespecislly for branding wood, they
are avallsbla wllh 1, 2, or 3 lines of copy or with your logo.
Changeable dale al.o available. NOVA TOOL CO. $1.00,
Circle No. 160.

WOODWORKING PLANS - Catalog of lullsi~e plans


prinled on hea.y paper lor toys. gills, novelties, aotlon
windmills, Shelves, birdhouse garden lurnllure, Qutoh
windmill, lawn ornaments, oldlashtoned lawn swing, jigsaw
~ojeOlS lor ohlldren, and more, MASTERCRAF, PLANS
EST. $t.OO. CIrcle NO. 390.

STAINS/FINISHES
BEAUTIFUL WIPE-ON WOOD FINISHING - I. explained
In a booklet from a pioneer In wlpeon finiShes since 1926.
Wood flnishe. Ihat produoe mbeautiful handrubbed finish
without messy brushes Or spraying. Speeially formulmled
finlshesthml,lmply wipeon with profas,lonal results everytime- gumrmntea<tl Unlike oonvenllonml finishes lhase will
never yellow. crack, Or ora~e end they dry dusUtoo without
run. Thas.1Inlshe. will bring oulthe nstural beauty of the
"'ood and never needs wulng. Send today for lour wood
finIshing guide and produotsoatalog. GENEAAL INISHES.
25C. CIrcle No. 225.
BEAUTIFUL WOOD fiNISHING _ with Wstoo Danish Oil
Wood Finish. Fullcolor How 10 Beaulifully Finish Wood
bool<let enables anyone 10 create prolessionallinishes the
fi..1 time with all types ot wood, One appllostlon of Watco
Wood FiniSh sesls, primes, linlsMs, harden., prOle<:ts,
besutlfles, pef\(ltralas deeply Into the wood; outlasts Sur
fmca coats three 10 ona. Elghl allfaollve DaniSh 011 oolors
now availabla, Eliminates pre,slaining. WATCOOENNIS
CORP. Free. CIrcle No. 270,

LAMINATED SOUTHERN PINE TABLE TOP - Mal<eJ'"


own woodworker's benCh. Send lor lnlormmtlon. SO TH_
ERN PINE. Free. Cirelli No. 450.
CLASSIC CARS AND TRUCKS - Flyar 01 seven fullsl~e
wooden loy palterns 01 early t900's motor vehloles - t g t2
White Gas Truok, t929 Chrysler Imperial, 1924 Dodge De
lI.ery Van, 193t Pacl<ard Le Baron, t915 Pei,oe Arrow,
1926 Gramham Brothers Truck. and t929 Chevy Truck.
Easy to follow Instructions, plotorlal assembly views and
oomplete slock list. Two InOh spol<ed wheelS a.ailable 10
oompliment these designs. TOY DESIGNS. 40t. Circle No,
466.
PROJECT PLANS FOR WOODWORKERS _ Prolesslonal
Iy designed projects Inolude lurnilur., playthings, and aci.
oa..or1es, 10 more oomplex projects SUCh as stOrlIe sheds
snd gazebos. Thesa plans are designed using rea ilyavall.
able msterisls, keeplllg In mind standard sizes of lumber,
Inslruolion. are olea< and concise, end ocoasionally Inolude
tips that will meke your job auler. Some plens have a oul
out malerlals lisl to lake with you to the lumber yard. All
plens are currenl, and we are oonstanlly adding to Our line,
Order our calalog now and get stana<ll THE WORKSHOP
BLUEPRINT CO. $2.00. CIrelli NO. 485.

LUMBER
PLANS
OVER 500 WOODWORKING DESIGNS - We now offer
thirty.nlne peckets of bluaprlnl plans and fullsl~e pallerns
with both the home end commercial craUsman In mind. En
loy making toys, game., ohlldren'sllemS. whirligigs, lolk art,
plsquas, magszlne raoks. shelves, kltohen and housahold
Items, birdhouses, plantslands o and mOra. Simple enou9h
!or Ihe beglnn.r, lun and profitable for the pro, Sond (or
Illustrated brOChure plus sampla peltarn. ACCENTS IN
PINE. $2.00. Circle No. 310.
WOODWORKERS' PLANS AND SUPPLIES - Wood pro'
lecl. are simplified with Ihe high quelity plans, speolslly
hardwsre and other supplia. o!lered by Armor ProduOl.
Ovet tOO plans ere available !ormsking toyaodasks, docks,
pool tables, Immps. chests, and Olherlurnlture. Movements.
disls, moldings, ornsments, and hardware alSO availabla.
ARMOA PRODUCTS. $t.OO. Circle No. 315,
TO OADER THESE BOOKLETS. USE COUPON ON PAGE ttt

BEAUTtFUL WESTERN HARDWOODS _ Cal Oak i. Cali.


fornia's exolusi.e hardwood lumber produoer wilh direci
mill sales regardless of value. No broker's leas, no middle
manllndlgenous, unique & exotic woods-Black Oak, Paoil
ic Madrone, Ten Omk, Calif. Blaok Walnut. Freemont Cot
lonwood, Rough and surfacad lumber, paneling, flooring,
dimension slock. Full quality hardwood at great price.,
Send for OUr buyer'. kit with b'ochure, Informellon 0/ West
ern hsrdwoods. and prioe list. CAL OAK LUMBER. $1.00,
Circle No. 517.
WOODWORKERSI HELP CELEBRATE OUA 55TH YEAR
OF SERVICE _ Send lor our new t46page Craftsman
t965 oatalog, 42 varieties 01 ohoo:e hardwoods 1,\34. In. 10
4ln. Ihlckness, Fine hardwood veneers, tools, moldings,
trim, marquetry Inlmys, upholstary end lamp supplies, linish
es, clock kllS, and hardtolind hardware. 4,ooo.plus Ilems
for your proJeols, CRAFTSMAN WOOD SEAVICE CO.
$1.00. Circle No, 520.

WOOD MAGAZINE

DECEMBER 1986

DOIT-YOURSELF LUMBER DRYING _ This 22pa1l8


b<loklel Kiln Chamber ConstrUCliOll Guide end Operation
Msnualls doolgn&d fo' the Irn:llvidual wishing 10 dry his own
lumber with a minimum Investment or monllY, lime. and
space. IMlucled are principles 0\ dehumklificaHon lumber
drying, 88Ieetl,," of whl<:h dryer 18 besl fo' you, and kiln
chamber plans Bnd cOnSUl/tllon Informalion. Alao you will
"ICllivo 8 questionnaire you can fill OUI and return. Once
complet&d and relurned you will ,acelYe free. CQmputar.
I.ed evaluation Of your drying IItIsd. 'nc'udinl'nv8atment
consideration., operating on811, and paybac , EB",C OF
AMERICA, INC. $5.00. Cftc/It No. 525.

EdLco -

WE KNOW OUR LUMBER _ Educational

lum

ber Company Is pleased to cfter you OU' new catalog,


stscked ","th ucellenl buya al delivered prlc<la. Available to
you a'e over 2' spaclea of Imporlltd as wall as domastlc
hardwoods, aoltwood . tu,nlngs, shorlS. veneers. All our
lumber Is kiln drlad. Allchool ahop suppliers los 35 ye"a.
weknowou, lumbar. Illalopgrada. semi today and 'e<;elve
our BONUS GIFT: 4 new turnllure dnlgnl, EOUCATIONAl
UMBER CO. Inc:. 52.00. Circle No. 530.

MACASSAR EBONY - Prolasslonals agrae It's one ollha


wo,ld's hardnt. rarnt, and most beautllul woods, Macu
sar la coveted by woodworke.., a,tlsll, lurne... and con
n,"sseu.. 10< Its marbalike beauty and durability. We hava
Ihe largesl commercial selection 01 dimeniionaillocki In
the U.S., hom 1 to 8 inches thick and t'om 4 10 20 lnchn
wide In rendom lengthl 10 g II. Thue ere virtually unavall
able elsewhere at any price. AI a dlre<;llmportar. we 01ler
tlla lowell! pnces anywhere with nO minimum orde ... Send
today 10< a complete dncrlpllon. Invanlory and pnce IISl
(,elundable wllh 11m order). ART EISENBRAND. INC.
51.00. CirclB No. 535.

THIN lUMBER -ApP'o~lmalely 20 Ipecles 01 thin lumbar.


wldthl vary up 10'l/oln. Kiln dried, Turning squarel. Sand lor
price 11.1. HARDWOODS OF ILLINOIS. SOt. CirclB No. 545.
KILN DRIED CABINET GRADE HARDWOOD _ In t8 dil.
farant varletin. Thlcknna '" - t8/4. Drawe' alock, calv
Ing wood, lurnlng squarn. and materIal lOr parnlllng, 1I00r.
Ing. and walnacO\1lng. Welhip small amount. UPS. medium
loada mOlor lrelghl, la'ge loadl via tralle,. Comprahanslva
IIll1ng. NATIVE AMERICAN HARDWOODS. 51.00. Circle
No. 560.

PORTABLE SAWMILL SYSTEM _ You can haN8Il your


own wood wilh tha Sperber Sawmill. No n&lld lor Ilaavy
aqulpmant. Cut lumber 10 lize wlla'a Il laili. Many at ou'
customers have pald01l Iheir mill wilh ana w&llkand's cut
or Ins. Send loday tor brochure package and starl
miling you' own wood. SPERBER TOOL WORKS. 51.00.
Circlll No. 580.

'''I -

exOTIC HARDWOODS - Wyndham Woods 01lars the lin


Ul a~olic h"dwoods, pracilion cui and dried to our Ipacili.
cation. al. modarn EurOjlean mill. As. diract Impo,ter wa
c.n oller aub.tenllal savings on such line Woodl 81 ps
douk, mshogany. ahedua, dounle. zebrawood. and many
others... well 81 domeSllc spaci81 end venee... Fo< lhe
best wood allhe best pnces. send 10< Our calalog. WYND
HAM WOODS. INC. 51.00 (Retundable with o,der). CitclfJ
No. 595.

't

Milke Up to $26.00 an Hour

Train
FAST

at Home!

even While learnlngl

Be aLOCKSMITH.

If you enjoy fixing things, you're a "natural"


to make hundreds of EXTRA DOLLARS a
year In the fascinating business of LQCk
smithing. Rising crime has increased demand ror service a thousandfold. Yet there's
only one lllcksmith for every 17,000 peoplel

'COLLECT CASH PROFITS ALMOST AT ONCEI


You're "In business" ready to make $10 to $26.00
an hour a lew days alter you begin Foley
Belsaw'S shortcut training. Easy illustrated les
sons complete with ALL practice equipment

enable you to get your share of this always


profitable business. Hundreds we've trained
are doing it. So can YOU.

MAIL COUPON to discover how Locksmith.


Ing can keep the extra money coming In during spare time - or In your own fulltime
business. Ideal for retirement-good jobs, too.
F'OLEY-BELSAWINSTnurE, 11016"'-'dBI~.
Kansas Clly, Mo. 64111

,"'.

PLUS
ALL TOOLS YOURS TO KEEP
KEY MACHINE YOURS TO KEEP
EXPERT PERSONAL ASSISTANCE
BUSINESS-BUILDING HELP

N, Hunt, Wilmlnllton, Del.-"I make 550 a

week

e~ha."

R, Davis, St. Louis, MC._"1 cleared 5110 last

:'"
.....
-.. E

_I

Salurday,"
(d Boyle, Pilisburllh, Pa._"My business llolnll
at top speed. I'm movlnll to blner quarters."

MAil THIS COUPON. NO SALESMAN WilL CAll

"!!!!!!I!!~ THIS DO-ALL PRO 1 ~II\SI'I1UII:, 11016Fleld BIOg.


KEY MACHINE YOURS 1 ""'''
0;1,. Mo. 64111
Rush fREE book, "Keys to your Future."
TO KEEP! Nom"

1 Add""
In-I .

Can~o

10 $100 a week

to your
come ... and
doesn'l coel

youa~~r:~~ .

City

State

"'

_
_

WATCO~

GENERAL WOODWORKING
CATALOGS

7'- ()~ """ Stilt tie 11ut

EVERYTHING FOR THE WOODWORKER _ Makita. Hita


chi. and BlaCk and DIICker power tools at well below list
prlc;es. Plus. wfde 8el/ICIlon at woodwOlklng IUppllee. in
c1uding candle cups end shaker pegs. Price ot catalog Is
ralundable ",llh order. BENNY'S WOODWDRKS. 52.00.

CirclfJ No. 810.

WOODWORKERS TOOLS AND MATERIALS _ t 16page


cetalog aile.. line hardwoods. venee.., InlaYI. picture
molding. wood finlshe8, carvlnll blockl. cabinet hardware.
ami cane. Spe<;lally woodwork,ng 10011, Ihop equlpmenl.
plans, Instruction bookl. ALBERT CONSTANTINE AND
SON INC. 51.00. Circ/" No. 820.
WOOD TURNING _ Complale eelection 01 round, squara,
and bowillock for the wOOd turner _ wainul. cllalry, maple.
and otller domestic hardwoods. largfJ 8alactlon 01 t,adltlon.
al and contemporary lurnlng lools. Each calalog centalns
complete datalll 10< various turning projects, New Ihls yeel
- kits and kil .uppllel. CRYDER CREEK WOOD $HOPPE.

51.00. ClrclB No. 840.

JAPANESE WOODWORKING TOOLS _ A fine 88lection.


Including chllllia and gouges. sherpenlng stonee. seWI.
marking 10011, hatchell, kniv811 and garden tools. Irom
some 01 Japan', meal ralpaClltd Imall toolmekers, send
for catalog. FINE TOOL SHOPS. Fr(Hl. Circle No. 850.
19151& MASTER CATALOG _ contalnl 229 plgas ollhe
linest In WoodWOrkln! hend tOOls, machinery, and IInllhlng
luppll81 ptus OVer t 5 bookl. 01 perticular nOlels Ihe Selecllon 01 Japana" toola. The formall.alllou,color. GAR
RETT WADE CO. 53.00. Citc/fJ No. 855.

DANISH OIL FINISH


Walco Danish 011 Finish can be your
idBal workbench compan Ion for all those
woodfinlshlng projects around the house.
You'll be amazed at how easy It Is to
finish wood beautifully with Watco, "The
Original Danish 011". Watco gives wood
that natural, hand-rubbed look with long
lasting durability. And because Watco Is
IN lhe wood... not on It like temporary
surface coatings .. there Is nollnlsh that
will wear off. Wateo Dan Ish Ollis Ideal for
furniture, paneling, cabinets, doorS,trimwork and even antiques. It's also safe for
use on butcher blocks, cutting boards,
and children's toys aller Watco dries and
cures In the wood. Choose from 6 beautiful finishes .. Natural and Medium,
Dark, and Black Walnut shades, and
Cherry, Golden Oak, FruitwoDd, and
English Oak colors.

No. 860.

Send today for "Fr.e" color booklet "How to


Flnllh Wood Beautllullyend EllIlly" and
the name 01 your nee rest WeteD distributor.
WATCO-DENNISCOAP., 1756-22nd 5t.
Santa Monica. CA 90404, Dept. BH-W126

PLANERS_ Heavy duly 15x8 in. planers wilh 2 hp. ,Ingle


phese motors. Olher WOodwOfklng equlpmenl et low. low
prlcel. Send 10< t885 colo' catalog. GRIZZLY IMPORTS.
INC. 53.00. ClrclB No. 861.

Street

WOODWORKING MACHINERY CATALOG _ Jusl arrived


- 1985 'ulkele, catalog 01 quality Imported mecllinery and
lools at low prlcss. GRIZZLY IMPORTS, INC. 53.00. CirclB

DUST COLLECTORS - for the om.ll/medlum .Iz. shop.


Capable 01 handling Irom 1 103 machines 81 the same lime.

WOOD MAGAZINE

DECEMBER 1986

109

..

Name

City
Stale

'"

Another Winner from


America's Favorite
Woodwright

Priced wilhin tile Ilome allop budgel, yel oapable 01 han


dllng cablnel shopwork. Olher woodwork In! macllinery and
tOOlS _ low prices. Send lor calalog. GRI ZLY IMPORTS.
INC, $3.00, Circle No. 862.
WOODWORKING SUPPLIES CATALOG _ Send lor new
36page COlor cataloo 01 hundreds oflorelgn and domeslic
venee's, wood cratl pallerns, turnlnij squarea, carvinij
blocka, toymaking supplies, hardwood lumber (al laclory
toyou prices), chair cane. booka. aplndles, dowels, shaker
and mug pega. candia cups, fanCJ Inlay borders. madeIO
order Iply and 2ply veneers an plywoods (every speCie
Including all burlS and crotches). AlSO Included Is a colorlul
wood aelector cha,t. simplified venee'fng InSUuclions and
Inlroductorylncenliveollers and free girt ollera. BOB MOR
GAN WOODWORKING SUPPLIES. $1.00. Ckela No. 890.
WOODWORKING TOOL CATALOGS - A.A. Nesa & Co..
theWO<Idworkerl Emporium, oilers a 2year SubSC/lptlon, a
totel of elghl Iluge sale calalogs. Thousands ollnduSUlal
qualily flems - machinery. hand loola. porteble eleclrio
tooll, and aupplles _ ere featured al luper sale pllees. The
lee Is relundable wilh purellase. R. A. NESS & CD., Ihe
WOOdworkerl Emporium. $4.00, Otele No. 900.
TOOLS ON SALE - A divllion 01 SevenCo,nerl Ace Hard
ware Inc. ollerl a comprehensflre catelO{! leaturlnO over
100 pagel 01 Ihe most OOmpelitlve prices In Ihe Induluy. II
~ou're looking lor savlnijl and lasl delivery On Ove, 1.800
,tems, requeat our catalO{!. ThiS catalog olte.. one of Ihe
mo.t complete selection. of powe, to<l11 available any
where Irom tile most respecled m.nul.clurer.ln Ihe Indu.
try; Milwaukee. Mekita, PonerCable, Black & Decker,
Freud, Bo.ch, Delte, .nd many mOre. SEVEN CORNERS
ACE HARDWARE INC. Free. Otele No. 93().

THE iOODWRlGHT'S

WORK

BOOK
Further Explorations in
Traditional Woodcraft

ROY llNDERH11J..
Roy Underhill returns to PBS this fall
with a new thirteen-week series, and we
are back with his third book. The I{.bodwright's l-furkbook features stepby-step

instructions for the most popular projects from past shows and a greal selection of items from shows 10 be introduced during 1986-87. Included are

plans for tool chests. workbenches,


lathes. a six-board chest, rustic chairs,
and the Rittenhouse hygrometer. Roy

also explores building barns, forges,


and boats. All projects are illustrated
with photographs and measured draw-

ings.
225 pp., 290 iIIus.. $12.95 paper, $19.95 cloth
Also by Roy Underhill:

The Woodwright'8 Shop


A Practical Guide
101l'adilional1Mlodcran

221 pp.. 327 iIIus.. SIBS pape,

The Woodwrighl'l Companion


Exploring Traditional 'Mlodclaft
203 pp.. 262 illus.,
$12.95 paper, $19.95 clOlh
Walch Roy in his sixth new season of
"The 'Mxxlwrighl's Shop" on PBS begin
ning lale OCtober. Call your local stalion for scheduling,
Available al your favorite bookstore or

The University of
Norlh Carolina Press
PO Box 2288, Chapel Hill, NC 27514

CABINET MAKERS' TOOLS AND SUPPLIES - New 224


page cat.IO{! 01 line hand and power 100iS lor cebinel mek
ers or lerlool woodworkers, AI.o leatured are Ihree section. on hardw.re, supplies. and cultino loola. Thl. c.talog
t.ke.lhe myslery out 01 uainij Europesn hardware. A mull
reference lor the woodworker. THE SOURCE. $3.00. Circl"
N".935.

WOODWORKERS CATALOG - More than a ~.talog -It'.

OM of Ihe besl .ources for qu.lily wO<ldwo/king tOOlS.

You'll lind everythlnij I,om bit br.ces to wO<ld borerl, Irom


IlIWI 10 sharpening .tones, Every product I. sold satillac
tion gu.ranteed. WOODCRAFT SUPPLY CORP. free Circle
N".955.

WOODWORKERS SUPPL V - Olfers high quality 1001. and


sup;>lie. lor .kllled, em.leur, end profe.llonal wOOdwo<k
""a. O!;r oomplete cal.log Includel m.chlnery, hand tools,
plen., rOUler bill.h.pe, cutter., wood apeclallUes, and
more. fo,/our two year .UblCrlptlon send to WOODWORK
ERS SUP LV OF NEW MEXICO. $2.00. Circle No. 975.
WOODWORKING MACHINERY CATALOG _ Workbench
Tool Co. I. now oUering the PowermaUo 26 spindle sheper,
3 hp., 1 ph., 11 to ~ In, splndlel. rever ling Iwltch 10' only
$1625 FOB. Send lor calalog. WORKBENCH TOOL CO.
$2.00. Circle No. 985.

movemenls Irom nine tube Grandfalher 10 four melody


querlz bellery movement., diels, Ila'dware, end ell compo
n-ent partl rel.led 10 Clock building. Ou.nlily prices avail
able. Price 01 catalO{! refunded with flrlt 525.00 order.
TURNCRAFT CLOCK CO. $3.00. Cjrc/o No. 1085.
SOLID WOOD CLOCK KITS -Full color oalalO{! of beeutl
lUI. easylomake clock. G,andf.ther, mentel. nd wall
Clock. All 10lid wood wllh ."lId brasl pre assembled
movemenl. All p.rll nand-cut lor perfect asaembly even
by beginner. VIKING CLOCK CO. SOc. Circle No. f090.

PUBLICATIONS
THE WOODWRIGHrS WORKBOOK - The lalest bOOk by
Amefioa'. favorite wc>odw,lijhl, Roy Underhill. InCludes II
lull,.ted plen. lor prolecl.l,om his 188667 TV aeries piUS
popul.r proiecl. from pall Ihow. Roy return. 10 PBS Ihl.
Dot. with a new 13wk. ""rles 01 "The Woodwriijht Shop."
Write for Information on hi. new book & 2 p,evlo-oa books.
UNIV. OF NO. CAROLINA PRESS. Free. Clfele No. f 165.

SHOP ACCESSORIES
MAKE WOODEN TOVS _ Whlrliglijl. 0011 hou.el. Iwino
""ts, clanlo autos, lurnitu,e and cralts wllh our plans. klls,
p.rt., end lupplies. For all.klillevel. Also part. (lOY, crall.
ij.me, and lurnlture) and dlmen.lon.llumber In m.ple, oak,
walnut, and chIMry along wllh specially brasa parta, lools,
book., organizer. and linl.has, Send for color eetalol.ubsc!lption. CHERRY TREE TOVS, INC, $1,00. C!fce

N".

,220.

UNIQUE, VERSATILE TOOL AND PARTS STORAGE SVS


TEM - featuras tOOl p.nel. ceblneta, and workbenCh eltachmenl. to .afely Ilore and organize your velu.ble h.nd
end power tool. and sm.1I parIs, Thla very functional aYI_
lem o!!er. Inler,changeable tool hook., b,n. and .helves
to let you CUllom tailor yo-or work ares. Idesllor woodwork
Ing and hobby appllc.tlon. CONCEPT 200\, INC. Frll<l.
Cftcl" No. 1225.

RIPSTRATE SAVES FINGERS - lor I.ble w .nd ,.di.1


arm saw usera. Brochure delcrlbes the RIPSTRATE .nd
.howl how It Olves .Ir.ighter outa, apeeds, the work, pre_
vents klckbach, .nd keeps hand. away Irom the blsde,
FISHER HILL PRODUCTS. 2SS. Ci'cle No, 1235.
EASV DOES IT _Willi HTC'S powe; loolacces.ories. Ois
cover many unique Items, dllsigned Only with yo-o, the dedi.
caled Woodworker, in mind. Meke your maohlnery I.'er,
Increase the working area 01 your shop .nd .ccomplilh
ne.rly Impolble task. ea.lly, qUOckly, acouralely. Fullllne
catalog and price list. HTC PROOUCTS. INC. Free. Ci,ele
No. 1245.

IS THIS THE WORLD'S BEST JOINERPLANER? _ We


Ihlnk.o end Invile you to teke e closar lookl MiniM.. new
FS.3510Iner'Planer oombinel Indultrlal quality Wllh en .f
fordab e poice Ihat 1"111 eppeal to proleasionalo and ama
leurl alike. THE XYLOPHILES CO. $1 ,00. a,ele No. 994.

DRUM SURFACE/THICKNESS SANDER - Now a radl.1


arm .aw accessory providing Inexpen.ive.p.ce savinO
.url.ce/thickness s.ndlng capablilly. Producl leatureo In
clude; In.l.nl allachments to ell redlel saWI, 44 In. I.ndlng
wldlh. landing drum with sandpaper lIStener., and vacuum
du.t collection. Send forinlormation. PERFORMAX PROD
UCTS. $1.00. Circle No. 1253.

KITS

PROFESSIONAL SANDING EQUIPMENT - SendRlte's


Bru.h Head sandi mouldings and Intrlcale c.rvingl Wllhout
10.lng delail or .h.pe 01 the parI. Pneumallo drum gives
qulok and excellent 'esulls on conloured Illaped pert. Ev
t'1~hb~~I~:. ~~:e~ac~~:'~t~~II~l~.IIY. Send lor brochure.

ANTIQUE REPRODUCTION WOODEN TELEPHONES C.kOI. Woodwork. I. the country'a larijest menufacturer of
anlique rep,oductlo-n wooden lelephone. Kitvallable In
two skill level., one wltll plans and hardware, one wilh preCUi oak cablnelry .nd h.rdware. All hardware Is.olld brus.
Both klta Include oomplete .0Iid.I.te elect,onlc. package
end delalled In.trucllon . Send lor 10ur'COlor 12page Cala10ij. DAKOTA WooDWORKS. S2,00. Citclo No. 1020.
OOITYOURSELF GRANDFATHER CLOCK KITS _ Di
recl hom world's largest manul.cturerolgrandf.ther clock
kit. Prlcel .tartlng at under $280 inCluding Wesl German
Westmln.ter chlmlnij movement. Choose hom black wal
nut, cherry, and oak. Other quailly heirloom kill elso av.lIable. Send for brochure. EMPEROR CLOCK CO. SOC. ClrelfJ
N".I03O.

QUALITY CLOCK KfTS AND PLANS - Handmade and


aemlassembled 01 carefUlly seiecled ~ In. Cherry. o.k, Or
w.lnut with beveled lla. Or build Irom "scralch" using
our detailed planl an trim pieces. Choice of qualily move
ment. Eltebli.hed in 19\6. KUEMPEL CHIME CLOCK
WORKS. $2,00. Cjrcle No. f05().
WOODEN SHIP MDDELS- Discove' the world'i hobbybuilding flnequailly, hl.lorlc wooden .hlp mOdels, De
scribed are lruelo.life scale 'epllcu, lifelike In every detail.
A 6<!peije color c.lalGl/ Int,oduces you to thlo luclnatlng
hobby. MOOEL EXPO, INC. $1.00 (Relunded w1th Ilr.1 or
de,). Cifel" No. 1060.
CLOCK COMPONENTS _ We fealure balWy, pendulum,
and chime quarll movemenll 01 all typea: UrijOS, He,mle,
GrandmOlher, Grandfalher cable d,,,,e .nd chain drive,
keywind movement. of all trpes. 400.dayclockl, muSIC box
move men I., tlallnd benze typedial.-plus a vUI usort
mentof weal her InlllUmenll. Hundredl of clock Ilem. VIMy
compelitlve. 75-p.ge c.t.log. NEWPORT ENTERPRISES.
Free. Cjrele No. 10/15.
CLOCK BUILDERS - New 1118687 cel.lGI/ wltn every'
Ihing you will need lor building thaI family helrlO<lm. Prod
uct. Incluoe: 40 clock pl.n., mechanical and quarlz clock

110

THE PERFECT SET-UP - Set 01 six large angles _


1S', Ie', 22.5", 30', 4S', and 60', wilh al1aching bar for Silt
ling mite, & be.el on radial arm saws. A precillon cut every
lime. M.ny ule.lfllhe .hop 0' home. Conatrucled 01 dura
ble plaslic; will not dam.ge blade, A mull for eve'! .hop.
Patenl pendinij. Send lor literature. ROBERT S. MITH,
INC. SI.OO. Circle No. 1279.
FREE' HOW TO SAVE TIME AND MATERIAL- Work wilh
oonfldence and control. SHOPHELPER Safety Guides 1><0
vide .tebllity, to help ellmln.te binding, chaner, and kick
back. Wilh an extra p.lr 01 handl hom SHOPHELPER you
c.n hold work lirmly On lable .nd r.dlal S.WI, .h.per.,
band saw., and olllet. Complete inlormalion from WEST
ERN COMMERCIAL PRODUCTS, Free. Circ/o No. 1290.

ROUTER BITS AND SAWBLADES


CARBIDE TIPPED ROUTER BITS AND SHAPER CUT
TERS - Over 200 rouler blla and .haper culler. dllpl.yed
In oatalO{!leaturlnl. 6 piece c.blnet leta. 3 piece 11 In,sh.nk
router bit panel ra sing .yllem, and 3wlnglnductrlal.h.pe,
culler. Shaper cutlers .v.lI.bla In 11 In. through 11t In.
bore wilh bushings. Rouler bit. oUered In 110 In. and 11 In.
.hank. CASCADE PRECISION TOOL CO. $1,00. Cifele No.
1315.

HARDWARE/WOOD PARTS
MODERN HARDWARE fOR CRAFTSMEN _ European
concesled hinges for wood .ndglasl dooraare our special
ty. Nobore glass door hinges plus everything else for your

WOOD MAGAZINE

DECEMBER 1986

~.k.you' kllehen
clbinetl mote IUI'ICIional ... 111 wire Ih'''', bIIskllS, and
... ~ . Bulld compute< c.bi ,
g OUt TV tenlicH'l
lIoel. No minimum ~ .~"
nt. end OUt prien
low. ALLEN SPECIALTY HARDWARE. $1.00. CirdtI No.

1'''1tO clbinet 'rom cast,,, tatld "1"lIn.

.r.

110$,

BAASS FURNITURE HARDWARE - Thif; ~C111a1ot


ahow1 _
sao i l _ 01 .~Iloe .....0duc1iDn _ ....
If_!he 1700', and on Into Illos 0WIt.wy. This ... qo,oaIity
hardW.... '-. must lor the ..... nII..... ~.'_n wo<I<lng
. - pro*t. Of the ,~...no nH6I .89lacement liard
..... HC>AtON BRASSES. 12.00. Cit$ No. 1430.

on

WOOOWORkEA'S SPECIALTIES _

"",dw..,

CIlUoIog 01

tor the - . . . Br
....ctw..., _ - - . COIl< product., wood h"'ninQa. cal'lkter
1iMra. dock moemenl" pic:t..... I...... ~pliet;. "mp
and Il1O<1< MEISEL HAADWARE SPECIALTIES.

pg", and ""dlO-find

iW'"

Sl.00.~Nd

'.55.

t."..",.

TIMBERS COUNTRY STORE _ CII,IOlI


hund.ede
01 ..oodworklng IYpplieo, tov pln"n., turnlh"e pattern.,
tool ... Ie end In,truellon book., ..oodworklng pine," tlookl.
h',dwoC>d tov and ' ...,nilut. pe'l. plul many ha,d to lind
tool, snd shop supplies. TIMBERS COUNTRY STORE.
F.... Clrde No. '470.
TOYMAKER'S SUPPLY CONPANY _ hu YOU' best bulk
p<ic. on qualilY wooden toy pe.1I .nd lOy plan. Over so
t.... nlngt 10 ....k.
toys ptolenlot>lol looking. S.ml lor
CllSlog. TOYMAK R'S Sl!PPLY co. F,... CirdeNo. '475.

lour

WOOD TOY PATTERNS _ Pan.. ns lor all ages including


chiklr_' pen.. ns Ind hlCUWllOyS. New CSla!og hils
...."1 ..... pen.. ns 10 chooM "om Induding pwts and
~ SInd lor ..... calalog and , ~ s COIlpOn lor ....
. . . . . snd . . pegs. TOYS ANO JOYS. S I.00. Cli'df No.

....

IF YOU ARE INnRESTED IN RESTORING ANTIOUES_


I!liI I 12~ cslSlog psckld wiIll ........-I. hlr6-to-lind
Items Is just lor you. IneIudId ... hundreds 01 _ i i i !
Items lor Inliqul restoration inl:luding lOP <!I*ily bra.. 'I
pro<luclio.. hafclw.... oiIlatnps.nd -.ones. n _
wood componsnt .apeir palts and klls. csnlng and but.try
wppIiIl.....ryIh1ng nsIdId lor wood .lI!inilhing.elatld
10011. bootl, and a complltl N... 01 UpholSle<y squlp......,
and "'Ppllel. All at wholeSlle Pric... Sand lor this 1..lorm.
Ilv. cal.llog. VAN DYKE' SUPPLY CO. Sl.OO. Ci'cle No.
/465,
QUALITY AMERICANMADE WOOD TURNINGS _ lveh
u Ihake, P<l{ll. spindlel. lOy whlels, toy pa,". crsll iteml.
and dow.1 .odl In bi.ch, oak, walnutnd cherry. S ....d lor
compl.l. 32page catltog. WOOOWORKS. Sl.00. Citcll
No. 14iO.

'or

kliS 1".U.bl. - M.t.1 H"dw"e only or MIl.I H"dw".


Plus M.pl. Jaws and Ha..dl. Sind
lit""IU'. 00
BUOUE CLAMP WOAKS. $1.00. Circle No. 19./J

Clude. IImpl. copy 01 Till 1011111' M.~zineand two I,..on


sIM.ts on c.....ing. NATIONAL CARVERS MUSEUM. 11.00.
Circte No. 2021.

BUY YOUR SANDING BELTS DIRECT FROM THE MANUFACTURER - Indullflll AlIr....... Is the COffIpeny that

II'":'
you six tr... belts wlth ""1fT do.I:'" ordered. But, sanctong belli ... not the oNy producl _
10 oil... I.. our
cslalog you _ find me"1 IfIIClaIty it
not ,udify a"lIil
IbIe in \'OIIf hlrdw.... tor. PIa 01 cstalotJ ..fvndId wiIll
"'" or6..-. INDOSTRIAL A8RASNES CO. S 1.00. Cli'df No.
11175
THE CUSHION CONTOUR SANDER _lis newCOflC<lPlIn
pnlUmltic .........nding. 8andIing ........ If. slid _
an
Iif bit r",1lI11d with. hind I. . pump) on an IIbo< 10 mount
il b e _ ce..ters on wood IIIthe. Drum I!IectiYely tlk. .
on ptolilll. _
. Ind ~ . praetk:a11y .Iiminallng Ilat
IIfIOtnd chillI' mefts. INIXJSTRIAL ABRASIVES CO.
F.... Circle No. "76.
PROFESSIONAL SAFETY PRODUCTS - A complel. c.,
.Iog 01 pe'lOn.1 p.olectl"e d""rc.. and work clolhln, '''111.
.bl t dlscou..ted prlcel. P'oducts Include eye .nd ... r
protecUon. glo"es. bOOII. hSIl. Ip,ons. wo.k clOlhlng. snd
mOte. E"ery prodvcl Is IOld IIti.flCtion
nt.ed.
KENCO SAFETY PRODUCTS. 251. Circle No. t98/J.

,y

_s

FREE LITERATURE _ N.... brochu.e sllowmg.M moOsl.....


met... 1nd ICC<IssoriaI'or moisture mel... SlICh . . lnl
chll"llllble .Iecl.odes .nd probes .nd <:lIbl
lor 1n-k11n
molstur. monitoring. Complete line 01 moist
Includto: Pockl\liz. Iotini-Ugno wlth LEO ,_'11"'.20"'.
Iotrnl Llclno E
anslog ordlgit.ll display ....t..s ."'30"'. 40", lind e digiIIl mols"",. me,.. wi", built.;" compenwtion lOt diII..-_ wood tnpIIr.tur..... UGNOMAT
U$A.LTO. F,ee.. CircJI No. I " ,.

6"'-3&"'.

PROOUCTION QUALITY CARBIDE TIPPED ROUTER


BITS - MLCS ltd. 011.... ''''' line 01 prolllslonal produc
tion QIIIliIy carbide lipped '0111.. blts.I 50-10'" ~ then
'I\I~ pric
We MlIIIw~ !hi mail and onlY dirlC! to
cr.lt
Se<Id 1061)' lor ""ormsllon. MLCS lTO. F....
Cite,. No. 2005.

"'1II"'1ec-

OUR FOUR COLOR CATALOG - le.IIK


tion 01 _ , " hIInd.. dills. bez
a1......th..lnst""
ts. prints u __ IS luM~ 01 dock mallln9
auppli
Thoulandl 01 "',rsthln pend.... m .nd chlrM
mo'I<I"''''tsl.. stock ., III times. Most o<dIo'. shipped within
hOUri. PRECISION MOVEMENTS. SI.OO.Circ/e No.

20.5.
WOODWORKING ASSOCIATION OF NORTH AMERICA
- First InlernSllon.1 a ..ocllflon 10' wOOdworke... B..nellts
inClude Our qua.le.ly mlgl!ln. Inleml/ional WOOd>WHklng,
spscl.ls !rom selected m.nul.ctu,er. group hullh .nd IiI.
I..sunce. 'cce.. to Ih. woodworking netwo<k. WOOD.
WORK!NG ASSOC. OF NORTH AMERIC.... SO. Circll No.

'''".

ODOR SHOP' MANUAL AND CATALOG - TIll 31-palle


Door Shop' me......11s cfe,lrty ...itt"'.nd beautllully ~ .....
"Itlel with _
156 d.1IiMd dr.wlngs coYIrinSI the com
pIIt. prOCftS 01 cIoor building. E.eIllICllon WYers p<opIf
melhOdllnd exact ...I-upalor the .out... includinv how 10
and CON:I lor .... ors.
_1ICtiofts~
lng doIsivn-lumbar _lion. .........,. panel ,1lIIng. 'Ill
and ltilllitting. guides, cIIImpIng. gluing. and ~ ThlI
Is the most
out \odIy. Whsn YOU
purchol... the Door Shop' II"IflUIIlor 15.00 you.Iso,1CiII
2'1I;'.:z&..j>Igs ,out.. bit Ind ~ cum.. cstaJog If
And
an
bonus you ,ecel\r hIIrdwood door cor_ m
pie wittl YOU' cs..log order. S5.00 .eblIled with purdl
.
lAC PRODUCTS INC. 15.00. Cin:HI No. 201M.

'1ICOlIniZ.

n...-.

oompr""""'" ..........

I' ""'I

fI.,

PERFECT EDGE-JOINING EVERYTIME - "Ouo-Cl.mp"


hoIdl you. boa.d.
whllwlvlng unllorm)'<ll li,m pt...
IUfl 10 squeeze OUI c. .1 glu. Bowing totally Impollibl.
Tha n.ed 10. a su.lace plane, I lImlnaled: .. light b.lt
lande' IInllhes you' lob. P.tant Ipplild lor. Easily . .sem
bl'd .nd uncondltionsUy gUlllnle.d. Msde of sfUrdy m.
pie. S ...d 10' inlo,m.tlon. "'ARK PRODUCTS. 251. Ci,cle
NO. 2009.

WOOD CARVING _ You cln obtlln Inlo<m.lion on learn


ing WOOIk:.",ing by sending lOf our Iitellrur The oil... In

CARVING SUPPLIES
WOODCARVING TOOLS - Whlrtlers and carvers - WIl'
,en Tool Co. oilers. cltalog for ~OII luti 01 whlnllng .nd
carving h.nd/powll' tools. boob. lion ... wood. Ind sup
pli.s. Sinee 1921. I.... II....t In woo<!Cllrvers tools. WAR
REN TOOl CO. INC.llOc. CltcleNo. 2185.

INCOME OPPORTUNITIES
LETTER LAYOUT GUIDES _ 8rod'ul contlining com
plst. lnIOf....1Ion IbouI I ..... product 01 ~ In"". .t 10
_011 ..-s, Clri8"S. and wood slan ....Ur. A letlflring
guidlto lllyou! Larllllen... and numllerl .0 be CV1 In
or Olh..terIaIs. ~ trom durlbll plaslic .... _ 1 1..y<lIrI 01 u
PriC* 01 brodlur. II ,lfundabIIwilh lirlt Ofder.
SEYCO SALES CO. 13.00. Cli'df No. .1170.

wooa

WOA'Tli WRmNG FOR


TO ENSURE PROMPT HANDLING Of YOUR OROER FOLLOW THESE INSTRucnoNS:

MISCELLANEOUS
PERSONALIZED BRANDING IRON - PI'lOnllize you'
11nilh..d p,oj.clI wllh BrlndM ..,k. IOlid bra., branding
I,on. Euy 10 u~. lasls lor yU'I, .. Ilsllcllon guatlnteed.
Mlku In ldul gill. see Id elsewh... In Ihls Issue or sind
lor brochu... BRANDMARK. 251. CIrcle No. 1905.

Circle your c:hoIc:e


Enclose cash, died!, money order
lor c:ost of booklata plua $2.00
86rYlc:e cl\arge (no stampsllorelgnj

Send coupon and rfIm1UartCfl


to addreu abov.
ALLOW 4-6 WEEKS FOR DELIVERY
Coupon expires December 14, 1987

WOOD SUBSCRIPTION
1. A 1 year WOOD subscription (61.sues) lor S18.OO
$3.00 ..vlng. 011 newstand rate. Allow 6-8
weeks tor Ilrst Iaosu,. Add $6.00 outside U.S. Be sure 10 Include p'ymtlnt with totsl below.

CANE AND BASKET SUPPLIES- E".ry Ilem u$fld in <:lI'"


Ing and blI.k.try I. picl....lelln thll ..... cllSlog lor hobbyists
.nd Olller.Int..esllelIn ca.ning. ""sI*>lI. etc. lor lilhef!l,ln
or ptofiL CANE & BASKET SOPPL Y CO. $1.00. CircNt No.
19t2.
CLOCK MOVEMENTS CATALOG - TIll 55-PIlI<l<:lltllog
con....... _
fi!lMft diff......, QUIfU cloc:k _ _ IS, In<:tudirlg p..->duUn. .tnl<e. end ctoimoI _ t l . Also
~ ... cliaIs. hIn6s. _
..... Ind ICl:IISOf'ieI. II IN'
tur. . _ I I ~ In J _ bY .he wortcr. largest pro-

_oIQU1fU~CAS.KERCO.SI.OO.~No.

PRICED LITERATURE

runt.n _

..... 10 .... (If'l~


1I.dl..-9L
PIIMIrdudiI_ .............

t't5.
LOOKING FOR PIERCED TIN? COME TO THE SOURCel
- A 8'll + PIlII CStilog pi", c;:oIof bfochw. int,oduce. you
10 I 1l.laury 01 pisrclel met.l1 petWls ,eldy 10 l"'IIM In
ki,c...... csblnet cupboe,ds. ",",I... and other project.
A"llllb" I.. I IlrlJfl ,,"iety ot sill. III difleu...., fin;ll>es.
oYe. 150 p.lle,ns - or .Ulhe m.t llis you ... ed 10 c.ea"
ilYOll,...n. Tin, zinc. cOPPS'. bra
kill. Ilnte.nl. lurnilvrs
pllnl. Ind morel A"ilfty In l"OCed lin. COUNTRY AC
CENTS. $3,00. Circle No. ,92 .
INDUSTRIAL QUALITY CUTTING TOOLS _ DML oilers
1,002 dirr.....,l cutting I0OI ueh .ngl......ed IOf I specilic
t..... III mlo. In America. Fou, Inlo'mstlonI~ledbrochu...
detail cllblOstlpplcl 51W bla<lls. bll Ind cuue...: coneise
copy .xplllns Ipplicltion pllolOS show 1001 conllgure.
lionsnd
Iislliz... OML, INC. SI.OO. CircJtt No.

"".

choI,"

IXJBUOUE CLAMP WOAKS - TIll eotnpIny Mriou bo\rI


p<oduclng the 8EST wood dImps and wood damp kilL
DCW derr4>. 011..
dur8bility. and .1liabiIity. Two

''''''ll'''.

WOOD MAGAZINE

DECEMBER 1986

3_$1.00
._.$1.00
12 __ .5Of
15_.S2.5O
3O .... $3.llO
311 ... $1.00
(5
$1.00
.1 SI.00
51....$1,00
55 ,.. 50f
120 $1.00
l6O SI.OO

"'-'"

310_S2.00
315_.11.00
32O S1.oo
325 _.. 50f
:J(O
II.OO
~3
$I.00
3015 S2.00
370 SI,00
390, 1\.00
.66
"OC
.65 12.00

Name (pIeasaprInQ

517_SI.00
S20_SI.OO
525._15.00
530._S2.oo
535 $1.00
5(5
501
560 $1.00
5lIO $1.oo
5!l5 $1.oo
610 $.2.00
62O $1.llO
1Wl $l.oo

855_S3.00
8IlO_S3.00
8lI1._S3.00
8lI2._ 13.00
8IIO Sl.oo
9OO S<I.00
ll35" .. 53.oo
875 $.2.00
1185 $.2.00
ll9ol $I.00
1020 $.2.00
1030
501

105O_S2.00
106O_S1.00
10ll5_S3.00
10Il0_._5OI
1220_.1\.00
1235
251
1253 $1.00
1219 $1.00
1315 $1.00
10105 $1.00
1.30 $.2.00
1(55 $1.00
_

1"80 SI.OO
1"85_S1.00
I.IIO_SI.OO
1111O_S3.00
Il105_... 25c
1812_.S1.00
1815 $1.00
1'23 53.00
1835".. $UlO
1,.8
1.00
1815 $1.00
18119 _.251

2OOll_ .. 25c
2021_S1.oo
202S_._.5OI
20015 11.00
2092
501
209ll 15.00
2185
soc

I AM ENCLOSING:

-""'-------------

$S-_ _-"Of priced items

Stalte.e

$.$

,,~

Zipe- - - - - - -

2,00

fOf hand~ng

total remttance

111

"IN PURSUIT OF BEAUIT'

AROUND THE NATION


t6ch Annual Midweslern Wood
Nov. t2
Iklk.<lair Exposition Hall. BellnilIe. III.
(h'er \40 woodcanen,. Sales 01 tools and
supplies. Sponson:d by !he Belleville \l;'ood
Car\'ers Oub. Contact Don Lougcay at
61812335970 for mon: information.
~tll Show,

FACTS. FACIES .. FABLES


OF INnREST TO HOME WOOOWORKERS

This findy crafted, highly detailed


rosewood library table was designed
by the Herter Brother.;; in 1882 for
William Vanderbilt. From now umil
January 11, you can see it and
other fine pieces from the 18705
and 1880s at an exhibition titled
~ln Pursuit of Beauty: Americans
and the Aesthetic Movement: in
the American Wing of New York~

Metropolitan Museum of Art.


Sponsored by Meredith Corporation, publisher of Belter Homes

and Gardens" WOOD magazine,


and the National Endowment for
the Humanities, the exhibition
examines the post-Civil War trends
that brought art into everyday life.

WHERE YOU'LL FIND


THE WOOD
Of the nearly 1,200 species of forest trees found in this country, the
southeastern slates of Alabama,
Florida, Georgia, Kentucky, MissisSippi, Norm Carolina, South Guolina, Tennessee, and VU'ginia have
the most variety. You'll find at least
half of all species growing there.
When it comes to hardwoods,
however, the northern states
(above the old Mason-Dixon line)
grow more than half. The South
accounts for 41 percent, and the
West - the Pacific Coast in particular - has the rest.

ON THE LEVEL: THE STORY OF THE STANLEYS


Finding a person wim the last
name of Stanley in New Britain,
Connecticut, before the Civil
War was as easy as finding acorns
under oak trees. And, if thcre had
been telephones and directories
back then, all the Stanleys would
have been listed in the Yellow
Pages under "tools" or "hardware."
Frederick T. Stanley and his
brother William founded TIlC
Stanley Bolt Manufactory there in
1843 to make bolts, hasps, handles, and orner hardware items.
'fWo cousins, AugustuS and Gad
Stanley, established A. Stanley and
Company in 1850 and began
manufacturing rules.
Seven years later, in 1857,
Henry Stanley, yet another cousin,
merged with Augustus and Gad
and a locaJ Nev.' Britain levelandplumb manufacturing business to
form the Stanley Rule and Level
Company. Meanwhile, Frederick
and Williams enterprise had
112

grown to become 11lc Stanley


Works, and added hinges.
Through the laIc 1800s and the
turn of the century, both companies evolved into leading manu
facturers in their respcctive fields
- The Stanley Works in hardware
and the Stanley Rule and Level
Company in hand tools. 11le com
panics even sold their products
internationally.
In 1920, all the Stanlcys
decided to get together - businesswise. The two companies
merged, with Stanley Rule and
Level becoming the prescnt Stan
ley Tools Division of The Stanley
Works. Unitcd, me companies
paved the road for growth.
Today, 143 years after the first
Stanley business was born, no
direct descendents of the Stanley
family plot the company's course.
But the name has earned a worldwide recognition with consumer,
builder, and industrial products.

last O\ancc Woodworkers Show,


Nov. 8-9.
Palmer Auditorium, AUSlin, Texas. 1st
annual st\(:M' and sale of original. hand
crafted piecr$. EmibilOrs expcClcd to tou!
200. Sponsored by !he Austin Wood",,"Ol'\;ers
Guild. For OOails. Olil Frroch Smith.

511/4n4864.
10th Annual Foothills Craft Guild
Fall Show, Nov. 14-16.
The: Ovk Center, Oak Ridge, Term. Show cl
tnditional and comemporar)' cnfts, <kmonstralions, and music plarcd on handmade
instruJnCnts. Crlcbr.lles Slat~!oi craft heritage
Sponsored by Foothills Craft Guild, Inc. D11
Dof'Olhy Smn. 615/483-0587.
Woodworking Wortd Show
Nov. 1113.
Olulolt~ O\;c Center, Ourloue. N.C.
Exhibits. saks, and <lcmooslrations of
machlncr)', tools, and supplies. ScmiruITS
for w(ll')(h\"Ol'\;crs. For more information,
call60~1536-3768.

Norchern California Woodworking


Show, Noy. 2t23.
San Jose Colwcmlon and Cultural Center,
San Jose. Calif. Features machincr)', power
and hand lools, supplies, dcmonstr:ltions,
and free \\"Orkshops. For details. call
21~/4778521.

Artlslry in Wood, Nov. 29-30.


Marymount Colleg~, Arlington. Va. 11th
annual woodcarving show, illcludcs exhibil.s
ofwork,$lI.les, and demonSlrations. Sponsored
by Northern VirginIa Carvers. Conlact Charles
SChafer, 703/2562779.
Working With Wood Show, Dec. 57
Disney Land Ho.tcl, Anaheim, Calif. Tool
and technique demonslTations. hands-on
product t~ting. and sale of woodworking
supplies and equipment. Arc:a craftsmen
exhibiting. For complet~ infmOlation, call

408/973-0447.

SCHOOL BOARDS
In colonial times, school blackboards were actually made of wide
pine boards painted a dull black.
The name stuck even when blackboards were made of slate, and
remains with us today, no matter
what materiaJs are used.
WOOD MAGAZINE

DECEMBER 1986

'r6ur stamp collection will look four ,i


A handsomely crafted mariner
times better when you catve out a
with sextant and a highlander round
place in it for these beautifully crafted
out this issue.
figures ofAmerican folk art.
Getyour hands on these stamps
T1lere~ the graceful ship figure~~~.u:::::=
and become a crafty collector.
head that a century ago adomed the
..
Whetheryou're a serious collector
bow ofsailing vessels.
orjust a beginner. when you look into
stamps, you discover
(....)
And the colorful cigar store figure that once
stood in storefronts across America.
yourself. Us. Postal Service D.
c 7986 USPS

f
L.....

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