Professional Documents
Culture Documents
Standard
Filter Vessel
Installation and
Operation
Manual (VF &
HF)
VEL2199 0414
WARNING
DO NOT PRESSURE TEST
THIS VESSEL WITH AIR!
PRESSURE TESTING
WITH AIR IS A
HAZARDOUS PROCEDURE!
THIS VESSEL IS TO BE PRESSURIZED
ONLY WITH THE LIQUID FOR WHICH IT
IS INTENDED TO BE USED AND ONLY
TO THE MAXIMUM DESIGN PRESSURE
SHOWN ON THE VESSEL NAME PLATE.
VEL2199 0414
TABLE OF CONTENTS
General Description .....................................................................................................................4
Installation of Vessel ....................................................................................................................5
Start-Up Procedure .....................................................................................................................6
Operating Information .................................................................................................................7
Cartridge Change or Inspection Procedure ..............................................................................13
Installation Instructions
Open-Ended Filter Cartridges ...................................................................................................10
Torque Requirements for Vessels with O-ring Closures ............................................................11
Installing Tie Rods .....................................................................................................................12
Appendix
A - Pleated Media Filter Cartridges .................................................................................... 16-17
B - F0-6xxA3 & FOH-6xxA1 - EI1590 Qualified Filter Cartriges ......................................... 18-19
C - VF Series - Vertical Filter Vessels.................................................................................. 20-21
D - Assembly Torque Recommendations ........................................................................... 22-23
DISCLAIMER: This generic vessel manual is provided for your information with the
understanding that each vessel sent out from Velcon is customized for the particular
vessel and contains accessory information not included in this document. This document makes references to other pieces of literature, such as schematics and drawings
that are added to the manual as needed depending on the vessel parameters.
VEL2199 0414
VEL2199 0414
GENERAL DESCRIPTION
The Velcon that you have received consists of the vessel,
filter elements, and accessory equipment to meet your
specific requirements. Descriptive literature covering the
accessories is included near the back of this manual.
A Velcon is specifically designed to remove solid
contaminants from the product being filtered. The product
enters from the inlet nozzle, rising vertically behind a baffle
until it reaches the region above the top of the highest
elements. The elements are arranged in vertical stacks
rising up from a flat division plate. The fluid enters the
outside of each element and flows toward the center of the
element. The flow then goes downward to the outlet.
START UP PROCEDURE
If the Velcon Filter has the accessories listed below, they
should be placed in the following positions:
1. Manual drain valves closed.
2. Manual air eliminator valve open.
NOTE
INSTALLATION OF VESSEL
1. Identify the Filter inlet and outlet by the markings
provided on the vessel piping. The Filter must be
installed in the correct direction of flow to perform
properly and to avoid damage to the system.
CAUTION
VEL2199 0414
OPERATING INFORMATION
1. FILTER CARTRIDGES should be changed in accordance with one of the following (whichever comes
first):
A. When the differential pressure reaches the level
specified on the cover page of this manual.
For Filters equipped with differential pressure
gauges, see paragraph 2 below.
A sudden drop in pressure differential is an indication of a possible problem. Check first to be sure
that readings were taken at equivalent flow rates.
If so, shut the system down, open the Filter, and
inspect for the following:
B. When the flow rate is reduced to an unacceptable level because the cartridges are plugged
with contaminant.
C. Whenever effluent product is unacceptably
contaminated.
A. Turn the handle one way and record the pressure reading.
VEL2199 0414
E.
F.
J.
Tighten nuts on tie rods until the rubber washers begin to curl. Do not over-torque.
K. Check the cover gasket for alignment, replace the cover and secure tightly. The Filter
is now ready for the start-up procedure.SUMP
CHECKS
VEL2199 0414
VEL2199 0414
Installation
Instructions
VEL2199 0414
Cartridge
Length
Greater than
33"
30"
28"
24"
22"
20"
18"
16"
14"
11"
9"
10. Inspect the cover gasket and replace it if necessary. Tighten the cover securely in a cross-pattern
process.
11. Close the drain valve and start the system pump.
12. With the outlet valve closed, slightly open the inlet
valve and allow the vessel to fill SLOWLY with fuel
until the air eliminator closes or fluid begins to flow
from the manual air vent. Close the vent valve.
Fully open the inlet valve.
9. Replace the spider as follows (if spider is not included proceed to step #10):
Install the flat washer over each cartridge end and
install the spider over the ends of the cartridges.
Affix the spider to the threaded clips on the vessel
walls using the nut and lockwasher.
Adjust the spider clip nuts, so the spider lies flat on
the ends of the cartridges
Install the washer and nut over the ends of the
cartridges, to affix the spider to the cartridge ends.
Snug the nuts. DO NOT TIGHTEN YET.
Adjust the ends of each cartridge to create even
separation between the cartridges and between the
cartridge and vessel wall. Cartridges should NOT
be touching each other, nor touching the vessel
wall. The ends of the cartridges can be shifted
within the spider plate holes as follows:
OPERATING PROCEDURES
Velcon Recommended Cartridge Changeout (also
reference your company guidelines):
1 year or 15 psid for AVIATION APPLICATIONS
3 years or 25 psid for NON-AVIATION
APPLICATIONS whichever occurs first (INSPECT
VESSEL ANNUALLY)
10
VEL2199 0414
TABLE ONE*
The short term, and most obvious effect of grossly undertorqued bolts is insufficient clamping force resulting
in a leaking closure. A more ominous result of undertorqued bolts in systems which see a great number of
pressure cycles (such as refuelers, loading racks etc.), is
bolt fatigue failure. Repeated applications of stress to the
bolt eventually create a small crack at the surface of the
bolt which continues to grow until the bolt breaks and the
closure fails.
Bolt Diameter
mm (in.)
Recommended Torque
m-kgs (ft-lb)
13 (1/2)
3 (20)
19 (3/4)
6 (45)
25 (1)
14 (100)
32 (1-1/4)
22 (160)
38 (1-1/2)
36 (260)
*NOTE: These recommended torque values are only for vessels with an
O-Ring closure.
11
VEL2199 0414
Filter vessels
Clay vessels
Tie rods
11. Install the other tie rods so that they extend out
from the mounting adapters the same length as
the first rod.
Center spacers
End caps
MOUNTING CONFIGURATIONS
With spider
Without spider
12
VEL2199 0414
10. Screw the nut at the end of the tie rod down
against the mounting adapter while preventing the
tie rod from turning.
2. In three stage HVM-xxxx filter/separator vessels, the nut on the separator tie rods should be screwed on to
the tie rod to about 4 from the end
instead of 2.
13
VEL2199 0414
14
VEL2199 0414
Appendix / Accessories
15
VEL2199 0414
SPECIFICATIONS
5 - 9 Operating pH range
Recommended changeout
differential pressure - 25 psid
FO-412PLxx
FO-614PLFxx
FO-512PLxx
16
FO-718PLxx
FO-644PLFxxTB
Parker Hannifin Corporation
Velcon Filtration Division
Colorado Springs, CO 80907 USA
VEL2199 0414
CARTRIDGE INFORMATION
The following table lists a few of the broad range
of available Velcon cartridges. Your local Velcon
representative can provide more complete information.
Model
FO-412PL2
FO-412PL5
FO-418PL5
FO-418PL15
Nominal
Micron
Rating
Protective Outer
Wrap
4 x 12
x 1 ID
No
No
4 x 18
x 1 ID
No
15
No
No
No
Dim.
FO-512PL1/2
FO-512PL05
For VF-61
Housing
FO-512PL25
25
No
FO-614PLF
No
FO-614PLF1
No
FO-614PLF2
No
FO-614PLF5
No
FO-614PLF5M
Yes
FO-614PLF10
6 x 14
x 3 ID
10
No
FO-614PLF15
15
No
FO-614PLF15M
15
Yes
FO-614PLF25
25
No
FO-614PLF25M
25
Yes
FO-614PLF75
75
No
FO-629PLF1/4
Yes
FO-629PLF1/2
Yes
FO-629PLF1
Yes
Yes
Yes
FO-629PLF10
10
Yes
FO-629PLF20
20
Yes
FO-629PLF25
25
Yes
FO-629PLF1/2TB
Yes
Yes
Yes
FO-629PLF5TB
Yes
FO-629PLF25TB
25
Yes
FO-644PLF1/2
No
FO-644PLF1M
Yes
Yes
Yes
FO-644PLF10M
10
FO-644PLF15M
FO-644PLF25M
FO-629PLF2
FO-629PLF5
6 x 29
x 3 ID
FO-629PLF1TB
FO-629PLF2TB
6 x 29
Threaded Base
FO-644PLF2M
FO-644PLF5M
6 x 44
x 3 ID
Model
FO-644PLF1/4TB
FO-644PLF1/2TB
FO-644PLF1TB
FO-644PLF2TB
FO-644PLF5TB
FO-644PLF10TB
FO-644PLF25TB
FO-656PLF1M
FO-656PLF1/2TB
FO-656PLF1TB
FO-656PLF2TB
FO-656PLF5TB
FO-656PLF25TB
FO-718PLP3
FO-718PL1/2
FO-718PL01
FO-718PL02
FO-718PL05
FO-718PL10
FO-718PL15
FO-718PL25
FO-718PL50
FO-736PLP3
FO-736PL1/2
FO-736PL05
FO-736PL15
FO-822PLP3
FO-822PL1/2
FO-822PL05
FO-829PL05
Dim.
6 x 44
Threaded
Base
6 x 56 x 3 ID
6 x 56
Threaded
Base
6 x 18 x 2
16 ID
6 x 36
2 916 ID
8 x 22 18 x 2 ID
8 x 29 2 ID
FOH
Nominal
Micron
Rating
Protective Outer
Wrap
1
2
5
10
25
1
1
2
5
25
0.3
1
2
5
10
15
25
50
0.3
5
15
0.3
5
5
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes
Yes
No
No
No
No
FOH-644PLF1
6 x 44 x 3 ID
Yes
FOH-644PLF1/2
6 x 44 x 3 ID
0.5
Yes
Yes
FOH-644PLF1TB
Yes
Yes
FOH-644PLF2TB
6 x 44
Threaded Base
15
Yes
25
Yes
FOH-644PLF5
6 x 44 x 3 ID
Yes
17
VEL2199 0414
FO-614A3
18
FOH-644A1K
VEL2199 0414
SPECIFICATIONS
75 psi Collapse strength
1 & 3 micron efficiency (per EI
1590)
5 - 9 Operating pH range
250F Maximum operating
temperature
CARTRIDGE INFORMATION
VELCON MODEL
NUMBER
OUTER
WRAP
API MICRON
EFFICIENCY
MAXIMUM FLOW
RATE
FO-614A3
DIMENSIONS
6 x 141/2 x 31/2 ID
NO
53
FO-614A3TB
6 x 141/2 x 31/2 ID
NO
47
FO-629A3
6 x 29 x 31/2 ID
YES
111
FO-629A3TB
6 x 29 x 31/2 ID
YES
105
FO-644A3
6 x 44 x 31/2 ID
YES
171
FO-644A3TB
6 x 44 x 31/2 ID
YES
165
FO-656A3
6 x 56 x 31/2 ID
YES
219
FO-656A3TB
6 x 56 x 31/2 ID
YES
213
FOH-614A1K
6 x 141/2 x 31/2 ID
YES
53
FOH-614A1TB
6 x 141/2 x 31/2 ID
YES
47
FOH-629A1K
6 x 29 x 31/2 ID
YES
111
FOH-629A1TB
6 x 29 x 31/2 ID
YES
105
FOH-644A1K
6 x 44 x 31/2 ID
YES
171
FOH-644A1TB
6 x 44 x 31/2 ID
YES
165
FOH-656A1K
6 x 56 x 31/2 ID
YES
219
FOH-656A1TB
6 x 56 x 31/2 ID
YES
213
Please see Data Sheet #1936 for more information about the FOH Series Cartridges.
19
VEL2199 0414
VF Series
Vertical Filter Vessels
DESCRIPTION
Consult our cartridge data sheets
to select the micron rating and
type of cartridge that is right for your
application PLF Series (pleated surface type filtration), FG Series (fiberglass depth type filtration), or
Aquacon Series (dehydration and
filtration).
Filter vessels VF814 through VF844,
such as the VF814150 shown at
right, have through-bolt covers, NPT
connections, and include fittings for
drain, pressure gauge and air vent.
VF1614 and larger vessels, such as
the VF2044150 shown at top right,
are provided with swing bolt closure,
RF flange connections and fittings
for pressure gauge, air eliminator,
pressure relief valve and drain valve.
Note: In applications where increased dirt
contamination is present, it may be desirable
to oversize filtration equipment.
Contact Velcon for oversizing recommendations. For API/EI applications, please consult
Velcon
VF2044150
APPLICATION
Jet Fuel
Diesel Fuel
Gasoline
VF814150
RECOMMENDED OPTIONAL
ACCESSORIES
Automatic Air Eliminator
Drain Valve(s)
20
VEL2199 0414
Qty.
65
14
133
136
130
29
Volume U.S.
Gallons
Length
68
Fig. No.
Diesel
67
Figure 2
Weight with
Skid, lbs.
VF829
FO
Series
Gasoline
VF814
Maximum Flow
USGPM
Jet Fuel
Vessel
Model
Number
Figure 1
225
265
Dimensions in Inches
858
24
26
39
13
1038
8 8
39
41 8
68
13
10 8
VF844
200
204
195
44
8 8
57 16
59 16
101
13
10 8
305
11
VF1614
267
272
260
14
16
15
371316
401316
52
24
758
758
18716
500
22
15
13
13
7 8
7 8
18 16
560
35
VF1629
533
544
520
29
16
52 16
55 16
82
24
VF1644
800
816
780
44
16
15
66
69
110
24
7 8
7 8
18 16
620
48
VF2029
800
816
780
29
20
19
6018
6558
89
28
13
26
1000
67
20
19
7458
80716
118
28
13
26
1100
88
12
28
24
48
64
77
36
18
35
1500
125
12
28
24
6438
79
108
36
18
35
1600
165
18
3658
26
6338
84
109
10
48
23
12
12
44
2250
288
110
12
54
28
13
13
52
3800
400
27
42
28
66
87 8
1.
Flow rates are for FO-614PLF series pleated paper cartridges. For higher viscosity fluids, consult your Velcon Representative.
2.
VF Series Filters are designed to accommodate our standard 6 in. O.D., 31/2 in. I.D., 141/2 in. long cartridges that are stacked one, two, or three
high. Many cartridges are available in longer lengths that eliminate stacking. For example, a 44 inch long FO-644PLF1M could be used in place of
three 141/2 inch long cartridges. This makes for easier and less expensive changeouts.
3.
A number of threaded base filter cartridges (e.g. FO-644PLF5TB) are available, which allow for easier cartridge changeout and removal of
particulate matter from the deckplates. See data sheet #1549. The threaded base cartridges mount on the 6000T Adapters.
4.
Dimensions shown are for estimating purposes only. For exact dimensions, obtain certified drawing.
5.
VF16 and VF20 Series vessels have flat covers. VF16 Series vessels do not have hydraulic lift jacks.
6.
Available Aquacon Cartridges are AC-6xx05 and AD-6xx25 where xx represents cartridge lengths of 14, 29, and 44 inches.
21
VEL2199 0414
NOTES
22
VEL2199 0414
NOTES
23
Europe
Asia Pacific
Australia
Haverhill, MA
978 858 0505
www.parker.com/balston
Gateshead, England
+44 (0) 191 402 9000
www.parker.com/dhfns
Lancaster, NY
716 686 6400
www.parker.com/faf
Hydraulic Filtration
Hydraulic Filter
Metamora, OH
419 644 4311
www.parker.com/hydraulicfilter
Laval, QC Canada
450 629 9594
www.parkerfarr.com
Etten-Leur, Netherlands
+31 76 508 5300
www.parker.com/dhfns
Hiross Zander
Padova Business Unit
Padova, Italy
+39 049 9712 111
www.parker.com/hzd
Hiross Zander
Essen Business Unit
Essen, Germany
+49 2054 9340
www.parker.com/hzd
Aerospace Filtration
Shanghai, China
+86 21 5031 2525
www.parker.com/china
India
Navi Mumbai, India
+91 22 651 370 8185
www.parker.com/india
Parker Fowler
Bangalore, India
+91 80 2783 6794
www.johnfowlerindia.com
Japan
Tokyo, Japan
+81 45 870 1522
www.parker.com/japan
Parker Techno
Osaka, Japan
+81 66 340 1600
www.techno.taiyo-ltd.co.jp
Korea
Hwaseon-City
+82 31 359 0852
www.parker.com/korea
Singapore
Hydraulic Filtration
Hydraulic Filter
Arnhem, Holland
+31 26 3760376
www.parker.com/hfde
Urjala Operation
Urjala, Finland
+358 20 753 2500
www.parker.com/hfde
Parker Kittiwake
Process Filtration
China
Thailand
Bangkok, Thailand
+66 2186 7000
www.parker.com/thailand
Latin America
Parker Comercio Ltda.
Filtration Division
Sao Paulo, Brazil
+55 12 4009 3500
www.parker.com/br
Parker Procal
Miami, FL
305 470 8800
www.parker.com/panam
Peterborough, England
+44 (0) 1733 232 495
www.kittiwake.com
Africa
Process Filtration
domnick hunter Process Filtration
Birtley, England
+44 (0) 191 410 5121
www.parker.com/processfiltration
Velcon Filtration
Colorado Springs, CO
719 531 5855
www.velcon.com
Zaandam, Netherlands
+31(0)75 655 50 00
www.twinfilter.com
2014 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies.
VEL2162 02/14