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Technical catalog

FORMULA UL
New low voltage molded case
circuit breakers up to 250A

Power and productivity


for a better world TM

Index

Main characteristics

Circuit breakers for power distribution


Accessories

Technical information

Wiring diagrams

Overall dimensions

UL FORMULA Molded Case Circuit Breakers - I

FORMULA.
Simplicity and Quality in a Single Product.

FORMULA is the cumulation of ABB SACEs long history of developing


effective circuit breakers. It was developed to be simple, but amazes
with its extreme quality and versatility.
The highlights of the new line of molded case circuit breakers include:
Quick and easy selection and ordering with few, but essential, versions of circuit breakers
Multiple polarities, dedicated to various applications
Accompanying accessory line
Reduced circuit breaker depths

II - UL FORMULA Molded Case Circuit Breakers

The new FORMULA family consists of two frames, A1 and A2, which reach
up to 100A and 250A respectively. Both frames are available in the fixed
version, with front terminals.
The protection trip unit has fixed thermal and magnetic threshold values
for putting the circuit breaker into service more rapidly. This way selection
becomes precise. A reduced number of sales codes simplifies selection and
makes ordering easier. Installation is easy and the circuit breaker is ready for
use immediately.

UL FORMULA Molded Case Circuit Breakers - III

FORMULA.
The Easy and Precise Choice.

How simple and functional can a range of molded case circuit breakers be? By asking this elementary question, ABB conceived
the idea for a new family of circuit breakers. The result is FORMULA, the perfect synthesis between ABB SACEs recognized quality,
reliability and simplicity. Simple, with regard to installation, sizing and fitting of accessories.
Reducing dimensions without compromising on performance and reliability is an ABB SACE trademark that helps with installation
and increases the work space inside switchboards and panels. FORMULAs compact design is a great advantage, especially for
OEMs, panel builders and installers.

IV - UL FORMULA Molded Case Circuit Breakers

FORMULA.
Quality in All Applications.

Quality is great versatility. In addition to the availability of both frames in the three-pole version, for the first time ABB SACE now possesses single-pole
and two-pole versions up to 250A, opening the door to the most varied application fields.
Quality is compact overall dimensions. The FORMULA A1 and A2 depth of under 2.5 is the lowest on the market up to 250A.

UL FORMULA Molded Case Circuit Breakers - V

VI - UL FORMULA Molded Case Circuit Breakers

Main characteristics

Content
General information .............................................................................................. 1.2
Regulations and reference Standards ................................................................. 1.3
Identification of the FORMULA circuit breakers ................................................. 1.4

UL FORMULA Molded Case Circuit Breakers - 1.1

Construction characteristics
General information
All the molded case circuit breakers in the FORMULA family are constructed in accordance with the following construction characteristics:
Double insulation
Positive operation
Isolation behavior
Double insulation

Electromagnetic compatibility
Topicalization
Reverse feedable power supply
Versatility of the installation. It is possible to mount the circuit breaker either in the horizontal, vertical, or
lying down position without undergoing any derating of the rated characteristics;

Positive operation

No nominal performance derating for use up to an altitude of 6562 ft. Above 6562 ft, the properties of
the atmosphere (composition of the air, dielectric strength, cooling power and pressure) change, having
an impact on the main parameters which define the circuit breaker. The table below gives the changes to
the main performance parameters.
6600 ft

Altitude

8500 ft

13000 ft

A1

A2

A1

A2

A1

A2

Rated service voltage, Ue

[V]

240

240

228

228

192

192

Rated uninterrupted current

100

100

99

99

96

96

Circuit breaker weights


Installation positions

A1 [Lbs]

A2 [Lbs]

Circuit breaker 1 pole

0.54

0.82

Circuit breaker 2 poles

1.04

1.61

Circuit breaker 3 poles

1.54

2.43

Weights

FORMULA circuit breakers can be used in ambient with a temperature between -25C to 70C
(-13F to 158F) and stored in a room with atmospheric temperature between -40C to 70C
(-40F to 158F).
Test pushbutton

All FORMULA circuit breakers are fitted with a Test pushbutton which allows the release test to
be done. This test must be carried out with the circuit breaker closed.

1.2 - UL FORMULA Molded Case Circuit Breakers

Construction characteristics
Regulations and reference standards
Conformity with Standards
FORMULA circuit breakers and their accessories are constructed in conformity with:

Hologram

Standards
IEC 60947-2
- UL 489 (Underwriters Laboratories Incorporated)
Directives
EC directive: Low Voltage Directives (LVD) no. 2006/95/CE (in replacement of 73/23/CEE and subsequent amendments);
EC directive: Electromagnetic Compatibility Directive (EMC) no. 89/336 EEC.
Certification of conformity with the product standards is carried out in the ABB SACE test room (accredited
by SINAL - certificate No. 062/1997-) in respect of the EN 45011 European Standard, by the Italian certification body ACAE (Association for Certification of Electrical Apparatus), member of the European LOVAG
organization (Low Voltage Agreement Group) and by the Swedish certification body SEMKO belonging to
the international IECEE organization.
The FORMULA series has a hologram on the front, obtained using special anti-forgery techniques, as a
guarantee of the quality and genuineness of the circuit breaker as an ABB SACE product.

Company Quality System


The ABB SACE Quality System conforms with the following Standards:
ISO 9001 International Standard;
EN ISO 9001 (equivalent) European Standards;
UNI EN ISO 9001 (equivalent) Italian Standards.
The ABB SACE Quality System attained its first certification with the RINA certification body in 1990.

Environmental Management System, Social Responsibility and Ethics


Attention to protection of the environment is a priority commitment for ABB SACE. Confirmation of this
is the realization of an Environmental Management System certified by RINA in conformity with the International ISO14001 Standard. ABB SACE was the first industry in the electromechanical sector in Italy to
obtain this recognition. In 1999, the Environmental Management System was integrated with the Occupational Health and Safety Management System according to the OHSAS 18001 Standard and later, in 2005,
with the SA 8000 (Social Accountability 8000) Standard, committing itself to respect of business ethics and
working conditions.
The commitment to environmental protection becomes concrete through:
Selection of materials, processes and packaging which optimize the true environmental impact of the
product;
Use of recyclable materials;
Voluntary respect of the RoHS directive

UL FORMULA Molded Case Circuit Breakers - 1.3

Construction characteristics
Identification of the FORMULA circuit breakers

The characteristics of the circuit breakers are given on the label on the front of the circuit breaker.

Front label

14

4
3

1
9

5
6
7

15

13
11

10
8

12

1. Name of the circuit breaker and performance level


2. In: rated uninterrupted current*
3. Uimp: rated impulse withstand voltage*
4. Ui: insulation voltage*
5. Ics: rated short circuit service breaking capacity*
6. Icu: rated ultimate short circuit breaking capacity*
7. Ue: rated service voltage*
8. Symbol of isolation behavior*
9. Reference standard and file number
10. Serial number
11. Anti-forgery
12. Test pushbutton
13. CE Marking
14. Lug information
15. UL interrupting ratings
* in compliance with the IEC 60947-2 Standard

1.4 - UL FORMULA Molded Case Circuit Breakers

Circuit breakers for power


distribution

Content
General characteristics ....................................................................................................... 2.2
Thermomagnetic trip units..................................................................................................... 2.3
Technical data......................................................................................................................... 2.4
Part number scheme.............................................................................................................. 2.5
A1 and A2 Ordering information.................................................................................... 2.6 - 2.7

UL FORMULA Molded Case Circuit Breakers - 2.1

Circuit breakers for power distribution


General characteristics
The FORMULA circuit breakers from 15A to 250A consist of the interruption part together with the trip unit and can be installed:
Directly on the back plate of cubicles
On a DIN rail
They are characterized by:
Fixed version
Polarity: 1 pole, 2 poles, 3 poles
Maximum breaking capacity of 25kA at 240V AC
Fixed thermomagnetic trip unit (TMF) for protection of networks in alternating current
A single depth of 2.36
Standard front terminals

FORMULA A1

1 pole

2 pole

3 pole

FORMULA A2

1 pole

2.2 - UL FORMULA Molded Case Circuit Breakers

2 pole

3 pole

Circuit breakers for power distribution


Thermomagnetic trip unit
The thermomagnetic trip units TMF, with fixed thermal and magnetic threshold, are generally
used in power distribution plants. They allow protection against overloads thanks to the thermal
device and protection against short circuit thanks to the magnetic device:
Thermal protection (L): fixed threshold I1= 1x1In, with long inverse time trip curve
Magnetic protection (I): fixed threshold I3= 10xIn, with instantaneous trip curve

Fixed thermomagnetic trip unit TMF


An example with FORMULA A2 In=125A

Magnetic protection
symbol

Thermal protection
symbol
Thermal protection
value

Magnetic protection
value

FORMULA A1 with trip unit TMF


TMF
In [A]

15

20

25

30

40

50

60

70

80

90

100

Neutral [A] - 100%

15

20

25

30

40

50

60

70

80

90

100

I3 [A]

300

300

300

300

400

500

600

700

800

900

1000

I3= 10xIn Neutral [A] - 100% 300

300

300

300

400

500

600

700

800

900

1000

I1= 1xIn

FORMULA A2 with trip unit TMF


TMF
In [A]
I1= 1xIn

125

150

175

200

225

250

Neutral [A] - 100% 125

150

175

200

225

250

I3 [A]

1250 1500 1750 2000 2250 2500

I3= 10xIn Neutral [A] - 100% 1250 1500 1750 2000 2250 2500

UL FORMULA Molded Case Circuit Breakers - 2.3

Circuit breakers for power distribution


Technical data

A1

A2

Frame size

100

250

Rated current, In

15...100

125...250

Nr

1, 2, 3

1, 2, 3

Rated service voltage, Ue (AC) 50-60 Hz

Poles [Nr]

240 (1p, 2p, 3p)

240 (1p, 2p, 3p)

(DC)

125 (1p), 250 (2p,3p)

125 (1p), 250 (2p,3p)

Versions

Fixed

Performance Level
Poles

Fixed

Nr

2, 3

2, 3

2, 3

2, 3
25

Rated ultimate short circuit breaking capacity, Icu


Interrupting rating @ 240 V 50-60 Hz (AC)

kA

10

10

18

25

10

10

14

Interrupting rating @ 125 V (DC) 1 pole (in 2012)

kA

10

10

Interrupting rating @ 250 V (DC) 2 poles in series (2p, 3p) (in 2012)

kA

10

10

25

UL 489

UL 489

Isolation behavior

Reference Standard

Yes

Yes

Fixing onto DIN rail

DIN EN 50022

DIN EN 50022

Dimensions (Width x Depth x Height)


1 pole

in

1.00 x 2.36 x 5.12

1.38 x 2.36 x 5.91

2 poles

in

2.00 x 2.36 x 5.12

2.76 x 2.36 x 5.91

3 poles

in

3.00 x 2.36 x 5.12

4.13 x 2.36 x 5.91

lbs

0.54

0.82

Weight
1 pole
2 poles

lbs

1.04

1.61

3 poles

lbs

1.54

2.43

Yes

Yes

Trip Unit - Thermomagnetic TMF

2.4 - UL FORMULA Molded Case Circuit Breakers

Circuit breakers for power distribution


Part number scheme


Number of Poles
-1= 1 pole (UL&IEC)
-2= 2 pole (UL&IEC)
None= 3 pole (UL&IEC)
-4= 4 pole (IEC)


Type Connectors

W=none


Trip Unit Function

T=thermalmagnetic (UL&IEC)
A=ELT - LI (IEC)

Current Rating
015=15A (UL&IEC); 016=16A (IEC)










020=20A (UL&IEC); 025=25A (UL&IEC)


030=30A (UL&IEC); 032=32A (IEC)
040=40A (UL&IEC); 050=50A (UL&IEC)
060=60A (UL&IEC); 063=63A (IEC)
070=70A (UL&IEC); 080=80A (UL&IEC)
090=90A (UL&IEC); 100=100A (UL&IEC)
125=125A (UL&IEC); 150=150A (UL&IEC)
160=160A (UL&IEC); 175=175A (UL&IEC)
200=200A (UL&IEC); 225=225A (UL&IEC)
250=250A (UL&IEC); 320=320A (IEC)
400=400A (IEC); 500=500A (IEC); 630=630A (IEC)


Interrupting Rating Class

A=adequate(UL&IEC); B=basic(IEC); C=common(IEC)


N=normal(UL&IEC); S=standard(IEC)

Frame Size:

1=100A, UL; 2=250A, UL


A=125A, IEC; B=250A, IEC; C=400A, IEC; D=630A, IEC

UL FORMULA Molded Case Circuit Breakers - 2.5

Circuit breakers for power distribution


A1 Ordering information
A1 100A - Fixed (F) 1 pole - Front terminals (F)
Thermomagnetic trip unit - TMF Icu (240 V)
In
15
20
25
30
40
50
60
70
80
90
100

I3
400
400
400
400
400
500
600
700
800
900
1000

A (10kA)
A1A015TW-1
A1A020TW-1
A1A025TW-1
A1A030TW-1
A1A040TW-1
A1A050TW-1
A1A060TW-1
A1A070TW-1
A1A080TW-1
A1A090TW-1
A1A100TW-1

N (18kA)
A1N015TW-1
A1N020TW-1
A1N025TW-1
A1N030TW-1
A1N040TW-1
A1N050TW-1
A1N060TW-1
A1N070TW-1
A1N080TW-1
A1N090TW-1
A1N100TW-1

A1 100A - Fixed (F) 2 pole - Front terminals (F)


Thermomagnetic trip unit - TMF Icu (240 V)
In
15
20
25
30
40
50
60
70
80
90
100

I3
400
400
400
400
400
500
600
700
800
900
1000

A (10kA)
A1A015TW-2
A1A020TW-2
A1A025TW-2
A1A030TW-2
A1A040TW-2
A1A050TW-2
A1A060TW-2
A1A070TW-2
A1A080TW-2
A1A090TW-2
A1A100TW-2

N (25kA)
A1N015TW-2
A1N020TW-2
A1N025TW-2
A1N030TW-2
A1N040TW-2
A1N050TW-2
A1N060TW-2
A1N070TW-2
A1N080TW-2
A1N090TW-2
A1N100TW-2

A1 100A - Fixed (F) 3 pole - Front terminals (F)


Thermomagnetic trip unit - TMF Icu (240 V)
In
15
20
25
30
40
50
60
70
80
90
100

2.6 - UL FORMULA Molded Case Circuit Breakers

I3
300
300
300
300
400
500
600
700
800
900
1000

A (10kA)
A1A015TW
A1A020TW
A1A025TW
A1A030TW
A1A040TW
A1A050TW
A1A060TW
A1A070TW
A1A080TW
A1A090TW
A1A100TW

N (25kA)
A1N015TW
A1N020TW
A1N025TW
A1N030TW
A1N040TW
A1N050TW
A1N060TW
A1N070TW
A1N080TW
A1N090TW
A1N100TW

Circuit breakers for power distribution


A2 Ordering information
A2 250A - Fixed (F) 1 pole - Front terminals (F)
Thermomagnetic trip unit - TMF Icu (240 V)
In
125
150
175
200
225
250

I3
1250
1500
1750
2000
2250
2500

A (10kA)
A2A125TW-1
A2A150TW-1
A2A175TW-1
A2A200TW-1
A2A225TW-1
A2A250TW-1

N (14kA)
A2N125TW-1
A2N150TW-1
A2N175TW-1
A2N200TW-1
A2N225TW-1
A2N250TW-1

A2 250A - Fixed (F) 2 pole - Front terminals (F)


Thermomagnetic trip unit - TMF Icu (240 V)
In
125
150
175
200
225
250

I3
1250
1500
1750
2000
2250
2500

A (10kA)
A2A125TW-2
A2A150TW-2
A2A175TW-2
A2A200TW-2
A2A225TW-2
A2A250TW-2

N (25kA)
A2N125TW-2
A2N150TW-2
A2N175TW-2
A2N200TW-2
A2N225TW-2
A2N250TW-2

A2 250A - Fixed (F) 3 pole - Front terminals (F)


Thermomagnetic trip unit - TMF Icu (240 V)
In
125
150
175
200
225
250

I3
1250
1500
1750
2000
2250
2500

A (10kA)
A2A125TW
A2A150TW
A2A175TW
A2A200TW
A2A225TW
A2A250TW

N (25kA)
A2N125TW
A2N150TW
A2N175TW
A2N200TW
A2N225TW
A2N250TW

UL FORMULA Molded Case Circuit Breakers - 2.7

Notes

2.8 - UL FORMULA Molded Case Circuit Breakers

Accessories

Content
Panorama of accessories ............................................................................................. 3.2 - 3.3
Mechanical accessories
Connection terminals........................................................................................................ 3.4 - 3.5

Ordering codes.................................................................................................................. 3.6

Terminal covers, phase separators and sealable screws........................................................... 3.7


Ordering codes.................................................................................................................. 3.7

Rotary handle operating mechanism......................................................................................... 3.8


Ordering codes.................................................................................................................. 3.8

Locks....................................................................................................................................... 3.9

Ordering codes................................................................................................................ 3.10

Bracket for fixing onto DIN rail................................................................................................ 3.11


Ordering codes................................................................................................................ 3.11

Electrical accessories
Service releases...................................................................................................................... 3.12

Ordering codes................................................................................................................ 3.13

Auxiliary contacts for electric signals....................................................................................... 3.14


Ordering codes................................................................................................................ 3.15

UL FORMULA Molded Case Circuit Breakers - 3.1

Accessories
Panorama of the accessories
FORMULA A1 - A2
1 pole accessories

3
1
4
10

12

FORMULA A1 - A2
2 pole accessories

2
Caption

1 EF: extended front terminals 1)


2 ES: extended spread terminals 1)
3 FCCuAl: front terminals for copper and
aluminium cables
4 PS: phase separators
5 HTC: hight terminal cover
6 LTC: low terminal cover
7 Sealable screw 1)

4
4

10

8 AUX-C/AUE-C: auxiliary contact


9 SOR-C/UVR-C: service releases
10 DIN: Din rail 1)

12 PLL: padlocks

9
8

14 RHD: rotary handle direct



15
RHE: extended rotary handle
16 Key lock 1)

1)

IEC rated only.

12
All FORMULA accessories are sold separately to be field installed.
3.2 - UL FORMULA Molded Case Circuit Breakers

Accessories
Panorama of the accessories
FORMULA A1 - A2
3 pole accessories

7
5

4
1
4
4
4
10
8

7
Caption

1 EF: extended front terminals 1)


2 ES: extended spread terminals 1)
3 FCCuAl: front terminals for copper
and aluminium cables
4 PS: phase separators

14

5 HTC: high terminal cover


6 LTC: low terminal cover
7 Sealable screw 1)

12

8 AUX-C/AUE-C: auxiliary contact


9 SOR-C/UVR-C: service releases

10 DIN: Din rail 1)

12 PLL: padlocks

12
12

16


14 RHD: rotary handle direct

15 RHE: extended rotary handle

16 Key lock 1)

1)

15

16

IEC only.

All FORMULA accessories are sold separately to be field installed.


UL FORMULA Molded Case Circuit Breakers - 3.3

Accessories
Mechanical accessories
Connection terminals
The connection terminals allow the circuit breaker to be connected in the most suitable way for the desired application. Various
termination options are available in both UL and IEC rated formats. The front terminals allow cables or busbars to be connected
directly from the front of the circuit breaker (cable lugs are not included). Different types of terminals can be combined (for example,
one type for the line and a different type for the load side).
The standard version of the circuit breaker is supplied with front terminals (F). Alternative terminal options are sold separately.

Front terminals - F
Cable
lug
[mm/in]

Busbar dimensions
[mm/in]
Type

Poles

Terminal covers
[mm/in]

Tightening torques

Terminal

Separators
[mm/in]

Cable or busbar 2/.07 7.5/.29 50/1.96 60/2.36 50/1.96 80/3.14 100/3.93 200/7.87

A1

1 2 3 15/.59

6/.23

5/.19 6.5/.25 15/.59 6.5/.25

M6

A2

1 2 3 25/.98

8/.31

6/.23 8.5/.33 24/.94 8.5/.33

M8

[1]

[1]

[1] Separators are supplied on line side

Terminal F

Terminal F with cable lug

Terminal F with busbar

Front Extended Terminals - EF (IEC only)


Busbar dimensions
[mm/in]
Type

Poles

Cable
lug
[mm/in]
W

Terminal covers
[mm/in]

Tightening torques
Terminal

Separators
[mm/in]

Cable or busbar 2/.07 7.5/.29 50/1.96 60/2.36 50/1.96 80/3.14 100/3.93 200/7.87

A1

1 2 3 15/.59 5/.19 8.5/.33 15/.59 8.5/.33

M6

M8

A2

1 2 3 25/.98 6/.23

M8

M8

[1]

9/.35

NA

NA

[1] In EF terminal kit the phase separators are not provided, but for a correct installation it is necessary to use the phase separators already provided with the circuit breakers base.

Terminal EF

Terminal EF with busbar


NA = Not available
W = Width
H = Hole height
D = Depth
= Diameter
S = Standard
R = On request

3.4 - UL FORMULA Molded Case Circuit Breakers

Accessories
Mechanical accessories

Front Extended Spread Terminal - ES (IEC only)


Cable
lug
[mm/in]

Busbar dimensions
[mm/in]
Type Poles

20/.78

A1

23

20/.78

6/.23

8.5/.33

A2

23

30/1.18

4/.15

10.5/.41 10.5/.41

Terminal ES

Terminal covers
[mm/in]

Tightening torques
Terminal Cable or busbar

8.5/.33 M6
NA

M8

Separators
[mm/in]

2/.07

7.5/.29

50/1.96

60/2.36

50/1.96

80/3.14 100/3.93 200/7.87

M8

M10

18

Terminal ES with cable lug

Terminal ES with busbar

Front Terminals for copper aluminium cables - FCCuAl


Cable
[mm/in]
Type Assembly

Poles

Tightening torques

Rigid

Terminal

Cable or busbar

Length of
Cable
stripping
[mm/in]

Terminal covers
[mm/in]

Separators
[mm/in]

2/.07 7.5/.29 50/1.96 60/2.36 50/1.96 80/3.14 100/3.93 200/7.87

A1

Internal

1 (1) 2(1) 3

14-2 AWG

M6

14 - 10 AWG; 20lb-in
35lb-in 8 AWG; 35lb-in
6 - 2 AWG; 75lb-in

A1

Internal

1 (1) 2(1) 3

4-1 AWG

M6

35lb-in -

75lb-in

16/.62

S (1)

A2

Internal

123

1 AWG - 300 kcmil

M8 135lb-in -

135lb-in

20/.78

S (1)

A2

Internal

123

300 - 350 kcmil

M8 135lb-in -

177lb-in

22/.86

S (1)

16/.62

S (1)

(1) The Terminal covers are not supplied for 1p and 2p, the use of phase separators, supplied with the standard circuit breaker, and the insulating of switchboard door are mandatory.

Terminal FCCuAl

Terminal FCCuAl with cable

NA = Not available
W = Width
H = Hole height
D = Depth
= Diameter
S = Standard
R = On request

UL FORMULA Molded Case Circuit Breakers - 3.5

Accessories
Mechanical accessories
Front Terminals
1 piece

2 pieces

3 pieces

4 pieces

6 pieces

KIT F A1

KA1F-1

KA1F-2

KA1F-3

KA1F-4

KA1F-6

KIT F A2

KA2F-1

KA2F-2

KA2F-3

KA2F-4

KA2F-6

Front Extended Terminals (IEC only)


KIT EF A1

KA1EF-1

KA1EF-2

KA1EF-3

KA1EF-4

KA1EF-6

KIT EF A2

KA2EF-1

KA2EF-2

KA2EF-3

KA2EF-4

KA2EF-6

Front Extended Spread Terminals (IEC only)


KIT ES A1

KA1ES-1

KA1ES-2

KA1ES-3

KA1ES-4

KA1ES-6

KIT ES A2

KA2ES-1

KA2ES-2

KA2ES-3

KA2ES-4

KA2ES-6

KA1080-1

KA1080-2

KA1080-3

KA1080-4

KA1080-6

Front Terminals for copper aluminium cables - FCCuAl


KIT FC CuAl A1 80A
KIT FC CuAl A1 100A

KA1100-1

KA1100-2

KA1100-3

KA1100-4

KA1100-6

KIT FC CuAL A2; 250A Cu cables and 225A Al cables

KA2225-1

KA2225-2

KA2225-3

KA2225-4

KA2225-6

KIT FC CuAl A2 250A

KA2250-1

KA2250-2

KA2250-3

KA2250-4

KA2250-6

3.6 - UL FORMULA Molded Case Circuit Breakers

Accessories
Mechanical accessories
Terminal covers, phase separators and sealable screws
The terminal both high (HTC) and low (LTC) covers are applied to the circuit breaker to avoid accidental contact with live parts and, in this way, to guarantee protection against direct contact.
The terminal covers are pre-punched for knock-out on the front to facilitate installation of busbars
and/or cables, guaranteeing correct insulation.

High terminal cover (HTC)

The phase separator partitions (PS) allow the insulation characteristics between phases to be
increased near the connections. They are mounted on the front by inserting them into the corresponding slots and can be applied either prior to or when the circuit breaker is already installed.
The phase separators are incompatible with both the high and the low terminal covers.
The lead sealing kit consists of screws which, when applied onto the terminal covers or onto the
circuit breaker front, prevent their removal, acting as a protection against direct contacts and
tampering. The screws can be locked with a wire and sealed with lead.

Low terminal cover (LTC)

The compulsory and optional phase separators and terminal covers needed for correct installation and insulation of the circuit breaker are indicated in the Connection terminals section of the
Accessories chapter and in the Overall dimension chapter, in correspondence with each usable
terminal.

Sealable screw

Sealable screw onto


the circuit breaker front

Sealable screw onto


the terminal covers

Terminal Covers
A1

Phase separators (PS)

A2

HTC 3p 2pcs

KA1HTC-3

KA2HTC-3

LTC 3p 2pcs

KA1LTC-3

KA2LTC-3

Sealable screws for terminal covers

KA2SSW-T

--

Sealable screws for front

KA2SSW-F

--

Phase Separators
A1

A2

2 pieces

4 pieces

2 pieces

4 pieces

PB 50mm

KA1PBL-2

KA1PBL-3

--

--

PB 80mm

--

--

KA2PBL-2

KA2PBL-3

PB 100mm

KA2PBH-2

KA2PBH-3

KA2PBH-2

KA2PBH-3

Sealable screws for front (IEC only)

KA2SSW-F

--

--

--

UL FORMULA Molded Case Circuit Breakers - 3.7

Accessories
Mechanical accessories
Rotary handle operating mechanism
A rotary handle operating mechanism is a control device that allows the circuit breaker to
be comfortably operated by means of a rotary handle.
There are two types of handles:
Direct (RHD): installed directly on the front of the circuit breaker
Extended (RHE): installed through the switchboard door, it interacts with the circuit
breaker that is behind the door by means of a transmission rod

Direct handle (RHD)

The rotary handles, in the direct and extended version, are available for the three-pole A1 and
A2 circuit breakers both in the standard version (grey) and in the emergency version (red on
a yellow background).
Information/settings visible and accessible to the user:
Circuit breaker nameplate
Indication of the 3 positions: open (OFF), closed (ON), tripped (TRIP)
Access to the test pushbutton of rotary handle release (only RHD)

Extended handle (RHE)

The rotary handle operating mechanisms can be ordered:


By using the pre configured kit code (RHD and RHE)
By ordering the following three devices (only RHE)
Rotary handle on door of the compartment: standard (RHE_H) or emergency (RHE_H_EM);
Transmission rod of 500mm (RHE_S). The minimum and maximum distances between
the fixing surface and the door are 62.5mm/2.46in and 479.5mm/18.88in
Base for circuit breaker (RHE_B)
It is possible to accessorize the handles with a vast range of key locks and padlocks. Each
rotary handle takes up to 3 padlocks (7mm/.28in stem). [See the Locks paragraph in the
Accessories chapter].
The direct and extended rotary handle allows use of the early auxiliary contacts on closing in
order to supply the undervoltage release with power early in relation to closing of the main circuit breaker contacts [see the Early auxiliary contacts paragraph in the Accessories chapter].
Rotary Handle Component
A1-A2
RHD A1-A2 STAND. DIRECT

KA2RHD

RHD_EM A1-A2 EMER. DIRECT

KA2RHDEM

RHE A1-A2 STAND. RETURNED

KA2RHE

RHE_EM A1-A2 EMER. RETURNED

KA2RHEEM

RHE_B A1-A2 SIDEB.R.DIST.ADJ.ROT.HAND

KA2RHE-B

RHE_S A1-A2 ROD R.D.ADJ.ROT.HAN

KA2RHE-S

RHE_H A1-A2 HANDLE R.D.ADJ.ROT.HAN

KA2RHE-H

RHE_H A1-A2 HAND.EME.R.D.ADJ.ROT.HAN

KA2RHE-HEM

3.8 - UL FORMULA Molded Case Circuit Breakers

Accessories
Mechanical accessories

Fixed padlock in open position


(PLL)

Locks
Locks are devices (with padlocks or keys) that prevent the circuit breaker from closing or opening.
They can be applied:
Directly onto the front of the circuit breaker
Onto the direct/extended rotary handle operating mechanism;
Onto the front for lever operating mechanisms
Circuit breaker locks in the open position ensure isolation of the circuit according to the IEC 60947-2
Standard. The locks in closed position do not prevent release of the mechanism following a fault.

Type of lock

Fixed padlock in open and


closed position (PLL)

Removable padlock in open


position (PLL)

Circuit
breaker

Rotary
Handle
Direct and
Extended

Optional/
Circuit
CB lock
Polarity Standard
breaker
position
Supply

Type of Lock

Withdrawability
of Key

PLL- Fixed padlock

A1-A2

Optional

OPENCLOSED

padlocks-max 3 padlocks
stem 7mm/0.28in (not supplied)

PLL- Fixed padlock

A1-A2

Optional

OPEN

padlocks-max 3 padlocks
stem 7mm/0.28in (not supplied)

PLL- Removable
padlock

A1-A2

1,2,3

Optional

OPEN

padlocks-max 3 padlocks
stem 7mm/0.28in (not supplied)

Padlock in open
position

A1-A2

Standard

OPEN

padlocks-max 3 padlocks
stem 7mm/0.28in (not supplied)

Compartment door lock

A1-A2

Standard

CLOSED

Door lock (1)

RHL-S Lock with


key in open pos.

A1-A2

Optional

OPEN

Same Ronis keys

OPEN

RHL-D Lock with


key in open pos.

A1-A2

Optional

OPEN

Different Ronis keys

OPEN

RHL-D Lock with key in


open and closed position

A1-A2

Optional

OPENCLOSED

Different Ronis keys

OPEN/
CLOSED

(1) Function can be completely excluded by the Customer during assembly of the handle [A1 and A2].

UL FORMULA Molded Case Circuit Breakers - 3.9

Accessories
Mechanical accessories

Padlocks for lever operating mechanism of the circuit breaker


A1-A2

Circuit breaker with fixed


padlock in open position

PLL - Padlocks removable in open position

KA2LDOR

PLL - Padlocks fixed in open position

KA2LDO

PLL - Padlocks fixed in open and closed position

KA2LD

Key lock on Handle and front for lever operating mechanism (IEC only)
A1-A2
RHL-D Lock in open position, different keys

KA2RHLO

RHL-S Lock in open position, same keys type A

KA2RHLO-A

RHL-S Lock in open position, same keys type B

KA2RHLO-B

RHL-S Lock in open position, same keys type C

KA2RHLO-C

RHL-S Lock in open position, same keys type D

KA2RHLO-D

RHL-D Lock in open/closed position different keys

KA2RHL

Circuit breaker with fixed padlock in open and closed position

Fixed padlock in
open/closed position

Fixed padlock in
open/closed position

Fixed padlock in
open position

Removable padlock in
open position

Key lock for direct handle

Key lock for extended handle

3.10 - UL FORMULA Molded Case Circuit Breakers

Accessories
Mechanical accessories
Bracket for fixing on DIN rail (IEC only)
The bracket, applied on the back of the circuit breakers, allows installation on a standard DIN
EN 50022 rail to simplify mounting in standard switchboards.
The bracket for fixing on DIN rail can be used with all the circuit breakers in the FORMULA
family, with the exception of A3:
A1 in 1p, 2p, 3p, version;
A2 in 1p, 2p, 3p, version.

Bracket for DIN rail

Bracket for fixing on DIN rail (IEC only)


A1-A2
Bracket for 1p, 2p, 3p

Bracket for DIN rail for 1p


circuit breaker

KA2DIN

Bracket for DIN rail for 2p


circuit breaker

Bracket for DIN rail for 3p


circuit breaker

UL FORMULA Molded Case Circuit Breakers - 3.11

Accessories
Electrical accessories
Service releases
The cabled shunt opening release SOR-C allows for opening of the circuit breaker by means of a
non-permanent electrical control. Operation of the release is guaranteed for a voltage between 70%
and 110% of the power supply rated voltage value Un, in both alternating and direct current. It is
fitted with an integrated limit contact for cutting off the power supply.

Cabled service release


SOR-C and UVR-C

The cabled undervoltage release UVR-C ensures opening of the circuit breaker for lack/lowering
of the release power supply voltage. Opening is guaranteed when the voltage is between 70% and
35% of Un. After tripping, the circuit breaker can be closed again starting from a voltage higher
than 85% of Un. With the undervoltage release de-energized, it is impossible to close the circuit
breaker and/or the main contacts.
The service releases SOR-C and UVR-C for Formula can be mounted as alternatives to each other
and are only available in the cabled version (20AWB cable section/0.5mm2), with 1m long cables.
For A1 and A2, screw less, snap on assembly is carried out in the special internal compartment of
the circuit breaker. In the following circuit breakers:
Two-pole (A1, A2), the SOR-C or UVR-C can be mounted as an alternative in the right-hand slot;
Three-pole (A1, A2), the SOR-C or UVR-C can be mounted as an alternative in the left-hand slot;

SOR-C Electrical characteristics


Absorbed power on inrush
SOR-C
A1 - A2
Versions

AC [VA]

DC [W]

12 VDC

50

24...30 VAC/DC

50...65

50...65

48...60 VAC/DC

60

60

110...127 VAC - 110...125 VDC

50

50

220...240 VAC - 220...250 VDC

50...60

50...60

UVR-C Electrical characteristics


Absorbed power during normal
operation
UVR-C
A1 - A2
Versions

AC [VA]

DC [W]

1.5

1.5

48 VAC/DC

60 VAC/DC

24...30 VAC/DC

110...127 VAC - 110...125 VDC

220...240 VAC - 220...250 VDC

2.5

2.5

3.12 - UL FORMULA Molded Case Circuit Breakers

Accessories
Electrical accessories

Shunt Opening Release - SOR-C


A1-A2
SOR-C 12 Vdc

KA2S9

SOR-C 24-30 Vac/dc

KA2S8

SOR-C 48-60 Vac/dc

KA2S7

SOR-C 110-127Vac-110-125Vdc

KA2S4

SOR-C 220-240Vac-220-250Vdc

KA2S2
SOR-C/UVR-C

SOR-C/UVR-C

Undervoltage Release - UVR-C


A1-A2
UVR-C 12 Vdc

KA2U9

UVR-C 24-30 Vac/dc

KA2U8

UVR-C 48 Vac/dc

KA2U7

UVR-C 60 Vac/dc

KA2U5

UVR-C 110-127Vac-110-125Vdc

KA2U4

UVR-C 220-240Vac-220-250Vdc

KA2U2

Two-pole circuit breaker

Three-pole circuit breaker

UL FORMULA Molded Case Circuit Breakers - 3.13

Accessories
Electrical accessories
Auxiliary contacts for the electrical signals
The auxiliary contacts allow information about the state of the circuit breaker to be available
through an electronic signal to another apparatus.
The signals available are as follows:
Form C (open/closed): signalling the position of the circuit breaker power contacts (Q);
Bell alarm (release trip): signalling circuit breaker opening due to tripping of the thermomagnetic
or electronic trip unit (due to overload or short circuit), of the opening of the shunt opening
release or undervoltage release (SOR-C or UVR-C), or by activation of the test pushbutton (SY).

Cabled auxiliary contact

Auxiliary contacts AUX-C Q, AUX-C SY


Installation of the auxiliary contacts for A1 and A2 snap-on in the special slot of the circuit
breaker without the of use any screws. All the auxiliary contacts are supplied in the cabled
version (20 AWG cable section/0.5mm2), with loose cables 1 m long.
An AUX-C contact is also available as spare part and it can be used as Q or SY according to
the slot of the circuit breaker in which it is inserted.

1Q+1SY (A1)

1Q+1SY (A1,A2)

2Q+1SY (A2)

2Q+1SY (A1,A2)

Two pole circuit breaker

Three pole circuit breaker

AUX-C Electrical characteristics

3.14 - UL FORMULA Molded Case Circuit Breakers

Category of use
[IEC 60947-5-1]

Voltage
[V]

Current
[A]

AC-12/AC-13/AC-14
AC-15
AC-12/AC-13/AC-14
AC-15
DC-12
DC-14
DC-12
DC-14

125
125
250
250
110
110
250
250

6
5
6
4
0.5
0.05
0.3
0.03

Accessories
Electrical accessories

Auxiliary Contacts - AUX-C


A1
2 poles

A2
3 poles

2 poles

3 poles

Cabled version (numbered cables)


AUX-C 1Q+1SY 250 Vac/dc

KA2AS-2

AUX-C 2Q+1SY 250 V A2 2p


AUX-C 1Q+1SY 24 Vdc

KA2AS
KA2AS2

KA2ASAU-2

AUX-C 2Q+1SY 24 Vdc

KA2AS
KA2AS2-2

KA2ASAU
KA2AS2AU

KA2AS2
KA2ASAU

KA2AS2AU-2

KA2AS2AU

Cabled version (spare parts) (IEC only)


AUX-C 250 V 1 CONT. A1-A2

KA2ASSP

Early auxiliary contacts AUE-C (IEC only)


The cabled early auxiliary contacts (AUE-C) are normally open contacts, early in relation to
closing, which allow the undervoltage release to be supplied in advance prior to the closing
of the main contacts in conformity with the IEC 60204-1, VDE 0113 Standards.

Early auxiliary contact

It is possible to insert up to two early auxiliary contacts on closing inside the direct and extended
rotary handle operating mechanism for three pole circuit breakers. The contacts, supplied in
the cabled version with cables 1 m long (20 AWG cable section/0.5mm 2), must be ordered in
combination with an undervoltage release.
AUE -C Electrical characteristics
Voltage [V]

Current [A]
AC

DC

125 DC

0.5

250 AC/DC

12

0.3

Early auxiliary contacts AUE-C (IEC Only)


A1-A2
AUE-C

KA2RH-EM

UL FORMULA Molded Case Circuit Breakers - 3.15

Notes

3.16 - UL FORMULA Molded Case Circuit Breakers

Technical information

Content
Temperature performance ................................................................................................. 4.2
Technical Information
Dissipated powers ................................................................................................................ 4.3

UL FORMULA Molded Case Circuit Breakers - 4.1

Temperature performances

All FORMULA circuit breakers can be used under the following environmental conditions:
-25C to 70C (-13F to 158F): range of temperature where the circuit breaker is installed
-40C to 70C (-40F to 158F): range of temperature where the circuit breaker is stored
To determinate tripping time using time/current curves, use I tC values indicated in the tables below.
FORMULA A1 circuit breaker with thermomagnetic trip unit TMF
In [A]
5
10
15
20
25
30
40
50
60
70
80
90
100

10C
6.5
12.9
19.4
24.6
29.2
36.8
46.7
58.3
70.0
81.7
91.0
102.4
116.7

20C
6.1
12.2
18.4
23.5
28.2
35.3
45.2
56.5
67.8
79.1
88.5
99.6
113.0

30C
5.8
11.5
17.3
22.4
27.2
33.6
43.5
54.3
65.2
76.1
85.6
96.3
108.7

40C
5.4
10.8
16.2
21.2
25.9
31.8
41.5
51.9
62.2
72.6
82.1
92.4
103.7

50C
5
10
15
20
25
30
40
50
60
70
80
90
100

60C
4.8
9.6
14.4
19.2
24.0
28.8
38.3
47.9
57.5
67.1
76.7
86.3
95.9

70C
4.5
9.0
13.5
18.0
22.5
27.0
36.0
45.0
54.0
63.0
72.0
81.0
90.0

50C
125
150
160
175
200
225
250

60C
114
138
148
160
183
205
228

70C
102
126
135
144
165
184
204

FORMULA A2 circuit breaker with thermomagnetic trip unit TMF


In [A]
125
150
160
175
200
225
250

10C
161
184
196
215
246
290
323

20C
153
176
188
206
235
276
306

30C
144
168
179
196
224
260
289

40C
135
159
169
185
212
243
270

NOTE: Temperature ratings and performances above are per IEC standard test results.

4.2 - UL FORMULA Molded Case Circuit Breakers

Technical information
Dissipated powers
For each circuit breaker, the table gives the dissipated power values for a single pole circuit breaker. The maximum total dissipated
power of a two-pole or three-pole circuit breaker used at 50/60Hz is equal to the dissipated power for the single pole multiplied by
the number of poles.
Power [w/pole] TMF
In [A]

A1

15

2.5

A2

20

25

30

40

4.5

50

5.5

60

70

80

90

100

125

150

175

10

200

12

225

14

250

16

NOTE: Dissipated powers above are per IEC standard



test results.

UL FORMULA Molded Case Circuit Breakers - 4.3

Notes

4.4 - UL FORMULA Molded Case Circuit Breakers

Wiring diagrams

Content
Information for reading and graphic symbols .......................................................................5.2
Wiring diagrams of the circuit breakers.................................................................................5.3
Electrical accessories.................................................................................................... 5.4 - 5.5

UL FORMULA Molded Case Circuit Breakers - 5.1

Information for reading and graphic symbols

State of operation represented


The diagram is shown under the following conditions:
Circuit breaker open
Circuits without voltage
Trip unit not tripped
Incompatibility
A1 A2
Accessory circuits cannot be supplied with single-pole circuit breakers. The applications indicated in figures 1-2-6, which are supplied as an alternative, can be supplied with two-pole circuit breakers. All the applications indicated in the figures can be supplied
with three-pole circuit breakers. Figures 1-2-3-4 are provided as an alternative. Figures 5-6 are provided as an alternative. See
pages 5.4 and 5.5.
Graphic Symbols (IEC 60617 and CEI 3-143-26 Standards)
Thermal effect

Terminal

Change-over break before


make contact

Electromagnetic effect

Plug and socket


(male and female)

Circuit breaker with


automatic release

Mechanical connection (link)

Resistor (general symbol)

Operating device
(general symbol)

Operated by pushing

Current transformer

Instantaneous overcurrent
or rate-of-rise relay

Operated by turning

Make contact

Overcurrent relay with inverse


long time-lag characteristic

Connection of conductors

Break contact

5.2 - UL FORMULA Molded Case Circuit Breakers

Wiring diagrams of the circuit breakers

Caption

Operating status A1 A2

Single pole circuit breaker with


thermomagnetic trip unit

Two pole circuit breaker with


thermomagnetic trip unit

= Main circuit breaker

Three pole circuit breaker with


thermomagnetic trip unit

UL FORMULA Molded Case Circuit Breakers - 5.3

Electrical accessories

Shunt opening and undervoltage releases A1 A2

Figure:
1)
2)
3)
4)

Shunt opening release (SOR-C o YO)


Undervoltage release (UVR-C o YU)
Instantaneous undervoltage release with an early contact in series (AUE-C+UVR-C)
Instantaneous undervoltage release with two early contacts in series (AUE-C+UVR-C)

Notes
B) The undervoltage release is supplied for power supply branched on the supply side of the circuit breaker or from an independent source: circuit
breaker closing is only allowed with the release energised (the lock on closing is made mechanically).
C) The S4/1 and S4/2 contacts shown in figures 3-4 open the circuit with circuit breaker open and close it when a manual closing command is given
by means of the rotary handle in accordance with the Standards regarding machine tools (closing does not take place if the undervoltage release
is not supplied).
F) Additional external undervoltage resistor supplied at 250V DC.

Caption
Q/0
=
R
=
S4/1-2
=
SO
=
V1
=
V4
=

XV
=
YO
=
YU
=

Circuit breaker auxiliary contacts


Resistor (see note F)
Early auxiliary contacts activated by the rotary handle of the circuit breaker (see note C)
Pushbutton or contact for opening the circuit breaker
Circuit breaker applications
Indicative apparatus and connections for control and signalling, outside
the circuit breaker
Terminal boards of the applications
Shunt opening release (SOR-C)
Undervoltage release (UVR-C) (see notes B and C)

5.4 - UL FORMULA Molded Case Circuit Breakers

Electrical accessories

Auxiliary contacts A1 A2

Figure:
5) Two changeover contacts for electrical signalling of circuit breaker open/closed and one changeover
contact for signalling circuit breaker in tripped position due to thermomagnetic trip unit or SOR-C or
UVR-C intervention (2Q+1SY)
6) One changeover contact for electrical signalling of circuit breaker open/closed and one changeover
contact for signalling circuit breaker in tripped position due to thermomagnetic trip unit or SOR-C or
UVR-C intervention (1Q+1SY)

Caption
Q/1, 2
SY
V1
V4
XV

= Circuit breaker auxiliary contacts


= Contact for electrical signalling circuit breaker open due to trip of the thermomagnetic trip
unit YO (SOR-C), YU (UVR-C) (tripped position)
= Circuit breaker applications
= Indicative apparatus and connections for control and signalling, outside the circuit breaker
= Terminal boards of the applications

UL FORMULA Molded Case Circuit Breakers - 5.5

Notes

5.6 - UL FORMULA Molded Case Circuit Breakers

Approximate dimensions

Content
FORMULA A1
Circuit breaker and terminals........................................................................................... 6.2 - 6.7
Accessories..............................................................................................................................6.8
FORMULA A2
Circuit breaker and terminals......................................................................................... 6.9 - 6.14
Accessories............................................................................................................................6.15
Distances to be respected...................................................................................................6.16

UL FORMULA Molded Case Circuit Breakers - 6.1

Approximate dimensions
A1 - Circuit breaker and terminals
Fixing onto the back plate

5.12
130

3.54
90

2.87
The circuit breaker
0.92 installed at:
0.12
.08
- A = 69mm/2.72in
has the face
around the 73
operating2 lever extending from
23.4
3
2.68
2.00
the compartment door;
3.54
68
50.8
- A = 61mm/2.40in
has the face around the
90operating lever and steel with
2.36
1.0
construction
characteristics extending from60the compartment door.
25.4

1.26
32
2.80
71
3.00
76.2

3 pole

0.22
5.5

3.54
90

0.92
23.4

.30
7.5
3.54
90

2 pole

1 pole

Caption
1 Fixing bracket

6.2 - UL FORMULA Molded Case Circuit Breakers

1.61
41
0.63
16

1.77
45

1.38
35
5.12
130

0.92
23.4

1.77
45

0.55
14

2.56
65

0.55
14

0.22
5.5

1.38
35

2.87
73
2.68
68
2.36
60
.06
1.5

.30
7.5

0.92
23.4

0.92
23.4

5.12
130

1.26
32
2.80
71
3.00
76.2

5.12
130

2.56
65

2.56
65
2.56
65

5.12
130

2.56
65
5.12
130

2.56
65

5.12
130

0.98
25

2.00
50.8
1.0
25.4

0.63
16

.06
1.5

Fixing onto DIN 50022 rail

1.50
38.1
0.98
25

1.77
45

1 pole

2.00
0.92
50.8A [mm/in]
23.4
1.49
37.969/2.72
0.98
25 61/2.40

2.00
50.8
1.49
37.9
0.98
25

0.63
16

.08
2
1.77
45

0.12
3

1.61
41

0.92
23.4

0.63
16

1.61
41
0.55
14

1.0
25.4

2 pole

1.26
Distance between compartment
door
32
and back of switchboard
1.50
2.80
38.1
71 1, 2, & 3 pole
Without flange 0.98 0.98
3.00
25
25
76.21, 2, & 3 pole

2.87
73
2.68
68
2.36
60

1.61
41

3 pole

0.55
14

2.56
65
5.12
130

5.12
130
2.56
65

0.92
23.4

5.12
130

1.26
32
2.80
71
3.00
76.2

5.12
130

2.00
50.8
1.49
37.9
0.98
25

2.56
65

2.56
65
5.12
130
2.56
65

0.98
25

1.50
38.1
0.98
25

2.87
73
2.68
68
2.36
60

1.0
25.4

2.56
65

0.98
25

2.00
50.8
1.49
37.9
0.98
25

1.50
38.1
0.98
25

Approximate dimensions
A1 - Circuit breaker and terminals
Drilling templates for support sheet
0.98
25
0.49
12.5

0.18 - M4
4.5

0.49
12.5

0.98
25
0.49
12.50.98

0.18 - M4
4.5

0.18 - M4
4.5

0.18 - M4
0.18
4.5

12.5

0.49
12.5

0.18 - M4
4.5

1-3 pole

2.11
53.5

2.11
53.5

4.21
107

4.21
107

4.21
107

2.11
53.5

4.21
107

2.11

4.21 53.5
107
4.21
2.11
107
53.5

4.21
107

2.11
53.5

2.11
53.5

2.11
53.5

25
0.49
12.5

0.98
25 0.18 - M4
0.49 4.5
12.5

0.18 - M4
4.5
0.49
0.49
12.5

2 pole

Drilling templates for compartment door

A = 69mm/2.72in
1-2 pole
1.06
27

2.87
73

2.87
73
1.85
47

1.44
36.5

1.44
36.5

0.66
17

1.44
36.5

1.85
47

0.66

0.66
17

0.66
17

A = 61mm/2.40in
2 pole

2.87
73

0.66
17

2.07
52.5
1.54
39

1.85
47

0.66
17

1.85
47

1.69
43

1.44
36.5

0.66
17

2.07
52.5
1.54
39

1.85
47

1.85
47

1.85
47

1.85
47

1.85
47

0.66
17

0.66
17

1.85
47 17

0.66

2.07
52.5
1.54
39

1.85
47

0.53
13.5

A = 61mm/2.40in
1 pole

2.87
73

2.07
52.5
1.54
39

0.53
13.5

0.67
17

A = 69mm/2.72in
3 pole

0.66
17

0.66
17

1.06
27

34
0.67
17

0.59
15

0.59
15

1.69
43

1.69
43

1.69
43

0.59
15

0.59
15

0.59
15

0.49
12.5

0.67
17 1.34

1.34
34

0.67
17

25

0.49
12.5

0.59
15

1.69
43

1.69
43

1.69
43

1.69
43

0.59
15

0.59
15

4.21
107

0.49
12.5

0.98
25

1.34
34

1.34
34

0.49
0.9812.5

1.85
47

0.98
25

0.98
25

2.11
53.5

4.21
107

53.5

0.18 - M4
0.18 - M4
4.5
4.5

A = 61mm/2.40in
3 pole

UL FORMULA Molded Case Circuit Breakers - 6.3

1.97
1.97
50
50

1.97
1.97
50
50

1.97
1.97
50
50

2.56
2.56
6.56.5

2.56
2.56
6.56.5

2.56
2.56
6.56.5

2.25
2.25
57.25
57.25

0.24 MAX
0.246MAX
6

0.24 MAX
0.246MAX
6

0.24 MAX
0.246MAX
6

Approximate dimensions
A1 - Circuit breaker and terminals
F Terminals

0.24 MAX
6

1.97
50

2.25
57.25

2.56
6.5

2.56
6.5

1 pole

5.12
5.12
130
130

6.04
6.04
153.5
153.5

2 pole

0.12
0.12
2.56
6.55 5

2.0
5

0.59
15

0.55
14

0.24 MAX
6
2.25
57.25

0.98
0.98
2525

0.98
25

2.0
5
0.59
15
0.55
14

1.97
50

0.28 MAX
0.287MAX
7

1.97
50

1.97
50

0.24 MAX
6

0.61
0.61
15.5
15.5
0.33
0.33
8.58.5

0.24 MAX
6

0.24 MAX
6
6
1.97
1.97
50
50

3 pole

2.56
6.5

2.56
6.5

0.24 MAX
6

0.28 MAX
0.287MAX
7
0.98
0.98 0.98
0.98
2525 2525

0.24 MAX

2.56
6.5

0.98
25

0.59
15
0.55
14

0.59
15
0.55
14

2.56
6.5

2.56
6.5

0.24 MAX
6

1.97
50

2.56
6.5

1.97
50

0.59
15
0.55
14

1.97
50

1.97
50

0.59
15
0.55
14

0.59
15

0.55
14

0.24 MAX
6

0.59
15
0.55
14

0.28 MAX
1.97
0.287MAX
50 7

0.59
15
0.55
14

Caption

0.61
15.5
0.33
8.5
0.61

0.61
0.61
15.5
15.5

0.12
5

0.98
25
0.33
0.33
8.58.5

0.98
25
0.61
0.61
15.5
15.5

0.12
5

0.28 MAX
7

0.28 MAX
7

0.28 MAX
7

0.28 MAX
7

0.28 MAX
7

0.28 MAX
7

0.28 MAX
7

0.98
25

0.98
25

0.98
1.00
1.00
2525.4
25.4

0.12
5

0.61
15.5
0.33
0.33
0.33
8.58.5
8.5

1.97
1.97
50
50

0.98
25

1.97
50

0.98
25

0.98
0.98
2525

0.98
25

1.97
50

0.98
25

1.97
1.97
50
50

EF Terminals

1.97
1.97
50
50

0.28 MAX
0.28
7 MAX

1 50mm insulating barriers


between the terminals
(compulsory) supplied

6.04
153.5

5.12
130

1.97
50

0.61
15.5

0.33
8.5

0.98
25
0.61
15.5
0.33
8.5

6.4 - UL FORMULA Molded Case Circuit Breakers

1.97
50

1.97
50

0.61
15.5

0.98
25

1.00
25.4

0.61
15.5
0.33
8.5

1.97
50

1.97
50

2 pole

1.97
50

0.98
25

3 pole

0.61
15.5

1.00
25.4

0.33
8.5

1 pole

0.61
Caption
15.5
0.33
8.5

1.00
25.4

0.33
1 50mm insulating barriers
8.5
between the terminals
(compulsory) not supplied with
EF terminals kit, but with the
circuit breaker in base version
2 Top terminal covers with IP40
degree of protection (on request)
1.97
50

1.97
50

1.97
50

5.12
130

6.04
153.5

5.12
130

6.04
153.5

1.97
50

15.5
0.33
8.5

3 Front extended terminals

0.9
25

ES Terminals

1.57
40
0.79
20

0.79
20

3 pole

0.33
8.5

4.14
105.25

2 pole
0.41
10.5

1.44
36.5

0.28
7

Caption
1 Front extended spread terminals
2 100mm insulating barriers
between the terminals
(compulsory) supplied

2.25
57.25

2.25
57.25

1.38
35

0.55
14

3.00
76.2

0.20
5

0.79
20

3.79
96.25
4.14
105.25

3.94
100

0.33
8.5

0.98
25

3.79
96.25

0.79
20

0.79
20

2.17
55
1.38
35
0.20
5

3.94
100

1.57
40

3.94
100

1.38
35

0.28
7

2.25
57.25

2.25
57.25

2.56
65

1.97
50

1.44
36.5

1.38
35

1.38
35

2.17
55

2.00
50.8

2.17
55

.00
5.4

Approximate dimensions
A1 - Circuit breaker and terminals

UL FORMULA Molded Case Circuit Breakers - 6.5

1.38
35

3.94
100

0.55
14

0.41
10.5

3.79
96.25

4.14
105.25
4.14
105.25
2.25
57.25
0.55
14

1.44
36.5

1.44
36.5
0.41
1.38 10.5
35

1.44
36.5

1.44
36.5

2.25
57.25

1.44
36.5
0.28
7

0.28
7

0.28
7
1.44
36.5
0.28
7

1.44
36.5
0.28
7

0.28
7

2.25
57.25

2.25
57.25

0.28
7

2.25
57.25

2.25
57.25

2.25
57.25

1.44
36.5

1.44
36.5
0.28
7

2.17
55

1-2 pole

2.17
55

1.38
35

Without flange

A [mm/in]
69/2.72

B [mm/in]
33/1.30

C [mm/in]
66/2.60

1 POLE

69/2.72

58/2.28

91/3.58

2 POLE

61*/2.40*

33/1.30

66/2.60

1 POLE

61*/2.40*

58/2.28

91/3.58

2 POLE

* Distance only possible with insulation plate max 1mm / 0.04in thick

2.17
55

1.38
35

2.17
55
1.38 1.38
35
35

2.17
55
1.38 1.38
35
35

2.17
55
2.17
55

2.17
55
1.38
1.38
2.17
35 55 35

2.00
50.8

2.17
55 1.38
1.38
35
35

1-2 pole

2.00
50.8

2.25
57.25

2.00
50.8

2.00
50.8

1.00
25.4

1.38
35

2.25
57.25

2.25
57.25
2.25
57.25

2.56
65
2.00
50.8

1.00
25.4

0.55
14

3.79
96.25

0.55
14

4.14
105.25

1.44
36.5

2.25
57.25

2.25
57.25

1.97
50
1.97
2.56
65 50

1.97
50
2.56
1.97
65 50
1.00
25.4

1.38
35

3.79
96.25

0.33
8.5

4.14
105.25

3.79
96.25
3.94
4.14100
105.25

0.41
10.5

Caption

1-2 pole

6.6 - UL FORMULA Molded Case Circuit Breakers

1-2 pole

0.20
5

0.33
8.5

1.38
35

2.56
65

1.00
25.4

0.33
8.5

3 pole

2.56
65
1.97
50

1.97
50
1.97
2.56
65 50
2.56
65

1.00
25.4

2.56
65

2.56
65
1.97
50

2.56
1.97
65 50

1.97
50

2.85
72.5

3 pole

0.98
25

0.55
14
2.25
57.25

1.38
35

2.25
57.25

2.25
57.25

2.85
72.5

1.38
35
0.41
10.5

2.25
57.25

2.25
57.25

1.38
35

3.00
76.2

2.85
72.5

1.38
35
0.41
10.5

2.25
57.25

3.00
76.2

2.85
72.5

2.85
72.5

3.00
76.2

1.38
35

2.25
57.25

3.00
76.2

0.79
20

0.33
8.5

0.79
20

3.79
96.25
4.14
105.25

3.79
96.25
4.14
105.25

3.94
100

FCCuAl 4-1 AWG Terminals


3.00
76.2

0.79
20

20

0.33
8.5

2.17
55
0.790.79
1.38
20 20
35
0.20
5

3.79
96.25

3.79
96.25
4.14
105.25

3.94
100

3.94
100

20

20

0.79
20
0.33
8.5

3.79
96.25

0.33
8.5

Approximate dimensions
A1 - Circuit breaker and
terminals
0.79
0.79
0.79
1.57
40

0.20
0.33
5
8.5

4.14
105.25

0.79
20

0.20
5

3.94
100

3.94
100

0.79
0.79
2020

0.33
8.5

3.94
3.79100
96.25
4.14
105.25

0.79
0.79
20203.94
100
1.57
40

0.79
20

0.33
1.57
8.5
40

1.57
1.57
40
40

3.94
100

3.94
100

1.57
40

3 Bottom terminal covers with IP40 degree of protection (compulsory)


4 FCCuAl 4-1 AWG terminals
6 50mm insulating barriers between the terminals (compulsory) not supplied
with FCCuAl terminals kit, but with the circuit breaker in base version
7 Compartment door drilling template and fixing insulation (provided by
customer)
8 Compulsory internal 1 pole -
2 pole insulation plates (provided by customer)

0.28
7

0.28
7

2.25
57.25

3.79
96.25

3.79
96.25

0.33
8.5

3.79 4.14
96.25 105.25
4.14
105.25

3.79
96.25
4.14
105.25

3.79
96.25
4.14
105.25

0.79
20

1.44
36.5

0.55
14
2.25
57.25
0.55
14

0.28
7

0.55
14

2.25
57.25

1.44
36.5

0.28
7

0.28
7

0.28
7

1.44
36.5

0.28
7

0.28
7

2.25
57.25

2.25
57.25

1.44
36.5

0.28
7

1.00
25.4

2.25
57.25

2.25
57.25

2.25
57.25

2.56
65

1.97
50

1.97
50

2.25
57.25

0.28
7

1.44
36.5

0.41
10.5

1.44
36.5

0.20
5

0.33
8.5

4.14
105.25

3.94
100
3.94
100

3.79
96.25
4.14
105.25

4.14
105.25

4.14
105.25
0.55
14
2.25
57.25

2.56 1.97
65 50

2.25
2.56 1.97
57.25
65 50

2.25
57.25

2.56
65

2.25
57.25

2.00
50.8
2.56
65

2.00
50.8

1-2 pole
1.00
25.4

A [mm/in] B [mm/in]
69/2.72
33/1.30
Without flange

C [mm/in]
66/2.60

1 POLE

69/2.72

58/2.28

91/3.58

2 POLE

61*/2.40*

33/1.30

66/2.60

1 POLE

61*/2.40*

58/2.28

91/3.58

2 POLE

* Distance only possible with insulation plate max 1mm/0.039in thick

2.17
55

1.38
35

1.38
35

2.17
2.17
55
55
1.38 1.38 1.38
1.382.17
35
35 55 35
35
2.17
55

2.17
55

2.17
2.17
55
1.3855 1.38
35 1.38 1.38
35
35
35

2.00
50.8

1-2 pole

2.17
55

2.25
57.25
2.56
65

1.38
35

0.98
25

1.44
36.5

1.44
3 pole
36.5

0.33
8.5

1.38
35

1.00
25.4

2.17
55

3.79
96.25

3.94
100

3.79
96.25
4.14
105.25
1.97
50

1.38
35

1.97
50

1.97
50
1.97
2.56 50
65
2.56
65

1.38
35

3 pole

0.79
20

0.28
7

0.41
10.5

1.38
35

2.85
72.5

1.38
35

2.25
57.25
0.55
14

2.85
72.5

3.00
76.2

25

35
0.20 20
5
2.17
55
0.79
0.79
1.38
20
20
35
0.20
5
20

0.28
7

1.44
36.5

1.38
35

2.85
72.5

2.25
57.25
2.25
57.25

0.41
10.5
3.00
76.2
0.41
10.5

1.38
35

1.44
36.5
0.41
10.5

1.38
35

2.25
57.25

3.00
76.2

3.00
76.2

0.33
8.5

0.33
8.5

2.25
57.25

1.38
35

2.00
50.8

0.79
20
1.57
40

3.79
96.25

3.94
100

3.94
100

3.79
96.25
4.14
105.25

3.00
76.2

0.33
8.5

Approximate dimensions
A1 - Circuit breaker and
terminals
0.79
0.79
0.79
20
20
20

FCCuAl 14 - 2 AWG Terminals

2.00
50.8

25

20

1.57
0.33 40
8.5

0.79 3.94
20 100
1.57
0.33
40
8.5

0.79
0.79
2020

0.79
20

0.33
8.5

100
20

2.25
57.25

0.79
20

35
20 20
0.20
1.57
5
40

3.94
100

20

0.33
8.5

3.94
100

0.79
20

0.79
20

20

1.57
40

3.94
100

100
20

3.94
100

3.94
100

20 1.57
40

Caption

1-2 pole

1-2 pole

3 Bottom terminal covers with IP40 degree of protection (compulsory)


5 FCCuAl 14-2 AWG terminals
6 50mm insulating barriers between the terminals (compulsory) not supplied with
FCCuAl terminals kit, but with the circuit breaker in base version
7 Compartment door drilling template and fixing insulation (provided by customer)
8 Compulsory internal 1 pole - 2 pole insulation plates (provided by customer)

UL FORMULA Molded Case Circuit Breakers - 6.7

5.28
134.2

1.20
30.5

0.57
14.5

.57
14.5
5.12
130

7
2.1
55

0.08
2

0.20
5

2.13
54

0.20
5

0.93
23.5

0.93
23.5

2.36
60

Approximate dimensions
A1 - Accessories

7.87
200
minimum rotation radius for door fulcrum

Rotary handle operating mechanism on circuit breaker and compartment door drilling template (RHD)
3.00
76.2

1.50
38.1

5.86
149.5

0.57
14.5

5.12
130

5.12
130

1.84
46.8

0.14
3.5

2.36
60

4.09
104

.08
2
2.80
71
0.57
14.5

3 pole

0.12
3

0.55
14

.08
2

0.14
3.5

3.00
76

1.85
47

2.34
59.5

3.86
98

1.40
35.5

Caption
7.87
200
minimum rotation radius for door fulcrum

3 pole

3 Rotary handle operating


mechanism on circuit breaker
5 Template for drilling
compartment with direct handle

Rotary handle operating mechanism on compartment door and compartment door drilling template (RHE)
0.12
3

3.00
76.2
1.50
38.1

heights for door with maximum distance

1.50
134.2

1.81
46

0.08
2

1.20
30.5

2.13
54

5.12
130
0.12
3

0.08
2

heights for door with maximum distance

1.20
30.5

0.57
14.5

2.36
60

5.28
134.2

.57
14.5

1.81
46
0.08
2

5.12
130

7
2.1
55

0.93
23.5

0.20
5

5.87
149

2.13
54

5.12
130

0.89
22.5

0.93
23.5

22.01
559

.57
14.5

2.36
60

0.57
14.5
1.84
46.8

.08
2

0.20
5

7.87
200
minimum rotation radius for door fulcrum

3 pole
1.50
38.1

2.36
60

4.09
104

Caption

5.86
149.5

1 Transmission group
2 Extended rotary handle
operating mechanism
4 Template for drilling
compartment with extended
rotary handle

1.84
46.8

5.12
130

5.12
130

0.57
14.5

0.14
3.5

3.00
76.2

6.8 - UL FORMULA Molded


Case Circuit Breakers
.08
2

2.80
71

1.40

Approximate dimensions
A2 - Circuit breaker and terminals
2.76
70

1.38
35

60

0.49
12.5

0.49
12.5
1.61
41 0.57
14.5
1.77
45

2.95
75

1.61
41

5.91
150
5.91
150

5.91
150
5.91
150

5.91
150

5.91
150

2.95
75

2.95
75

2.95
75

2.95
75

1.38
35

1.38
35

2.95
75

1.38
35

2.87
73
2.68
68 2.36
2.87
60
73
2.68
68 2.36

1.26
32

1.26
32

1.26
32

3.93
99.8
1.26
32
4.13
105
3.93
99.8

0.57
14.5

2.07
52.5
2.76
1.38
70 35
2.07
52.5
1.38
35

2.07
52.5
1.38
35
2.07
52.5
1.38
35

1.77
45

Fixing on the back plate

3.54
90

1.26
32

1.26
32

3.54
90

4.13
105

2 pole

1 pole

3.94
100

3.94
100

3 pole

Distance between compartment door


and back of switchboard

1, 2, & 3 pole
1, 2, & 3 pole

69/2.72
61/2.40

1.26
1.26
32
32

Without flange

1.26
32

A [mm/in]

3.94
100

3.94
100

1.26
32

The circuit breaker installed at:


- A = 69mm/2.72in has the face around the operating lever extending from
the compartment door;
- A = 61mm/2.40in has the face around the operating lever and steel with
construction characteristics extending from the compartment door.

Fixing onto DIN 50022 rail

2.36
60

5.91
150
1.26
32

1.26
32

1.26
32

1.26
32

2 pole

1 pole

0.49
12.5
1.61
41
0.57
14.5
1.77
45

0.57
14.5

0.06
1.5

0.49
12.5

2.95
75
5.91
150

5.91
150
5.91
150

3 pole

0.06
1.5

2.95
75

2.95
75

2.95
75
2.95
75
5.91
150
5.91
150

1.26
32
4.13
105
1.26
32
4.13
105

1.38
35

1.61
41

1.38
35

1 Fixing bracket

1.38
1.38
35
35
0.31
8

1.38
35

1.38
35
2.76
70

Caption

2.87
73
2.68
68
2.87
2.36
73
60
2.68
68

0.31
8

1.38
352.07
52.5

2.95
75

1.38
35

2.76
70

1.77
45

2.76
70
2.07
52.5
2.76
1.38
70
35
2.07
52.5
1.38
35

2.07
52.5

0.30
7.5
0.30
7.5

3.54
90
3.54
90

UL FORMULA Molded Case Circuit Breakers - 6.9

Approximate dimensions
A2 - Circuit breaker and terminals
Drilling templates for support sheet

1.38
35

0.69
17.5

0.69
17.5

0.18 - M4
4.5

0.18 - M4
4.5

1.38
35

2.52
64

2.52
64

0.69
17.5

0.69
17.5

5.04
128

2.52
64

5.04
128

5.04
128

0.18 - M4
4.5

2 pole
1.38
35

0.69

2.52
64

2.11
53.5
1.46
37

5.04
128

5.04
128

1.34
34

0.73
18.5

0.66
17

0.61
15.5
1.85
47

1.85
47

0.67
17

0.53
13.5

2.11
53.5

2.83
72

4.02
102

0.61
15.5

0.732.11
18.553.5

1.34
34

2.01
51

1.85
47

2.83
72

0.61
15.5

0.67
17

2.83
72

1.69
43

0.53
13.5

1.46
37

1.85
47
1.85
47

0.53
13.5

0.61
15.5
0.61
15.5

2.01
51

1.69
43

0.61
15.5

1.06
27
1.85
47

1.69
43

0.53
13.5

0.61
15.5

34

0.67
17

0.73
18.5

A = 69mm/2.72in

A = 61mm/2.40in

A = 61mm/2.40in

A = 61mm/2.40in

1-2-3 pole

1 pole

2 pole

3 pole

1.85
47

1.85
47

4.02
102 1.34

1.34
34

1.46
37

1.69
43

1.85
47

5.04
128

1.69
43

5.04
128

5.04
128

0.67
17

2.52
64

13.5

2.52
64 0.53

2.52
64

0.61
15.5

0.73
18.5

2.52
64

1.85
47

2.83
72

1.34
34

1.85
47

0.18 - M4
4.5

128

0.18 - M4
4.5

1.46
37

0.61
15.5

- M4
0.69
Compartment
door0.18
drilling
templates
17.5
4.5
17.5

0.18 - M4
4.5

0.18 - M4
4.5

0.61
15.5

1.380.69
3517.5

M4

0.69
17.5

0.69
17.5

0.53
13.5

1-3 pole

6.10 - UL FORMULA Molded Case Circuit Breakers


4.02

2.11
53.5

Approximate dimensions
A2 - Circuit breaker and terminals
F Terminals
0.98 MAX
25
0.98 MAX
25

0.33
8.5
0.33
8.5

0.24 MAX
6
0.24 MAX
6

1 80mm insulating barriers


between the terminals
(compulsory) supplied

2.52 2.52
64 64

0.31 0.31
8 8

2-3 pole

Caption

0.31 0.31
MAXMAX
8 8

0.33
8.5
0.33
8.5

0.98
25
0.98
25

3.15 3.15
80 80

3.15 3.15
80 80

0.98 MAX
25
0.98 MAX
25

1 pole

EF Terminals
Caption

0.24 MAX
6
0.24 MAX
6

0.79
20
0.79
20 0.35
9
0.35
9

0.79
20
0.79
20

0.35
9
0.35
9

3.15 3.15
80 80

1.38
35
1.38
35

3.15 3.15
80 80

1.38
35
1.38
35

3.15 3.15
80 80

1.38
35
1.38
35

0.98
25
0.98
25

1.38
35
1.38
0.79 35
20
0.79
20

0.98
25
0.98
25

0.24 MAX
6
0.24 MAX
6

0.35
9
0.35
9
8

7.64 7.64
194 194

5.91 5.91
150 150

3.82 3.82
97 97

1 80mm insulating barriers


between the terminals
(compulsory) not supplied with
EF terminals kit, but with the
circuit breaker in base version
2 Top terminal covers with IP40
degree of protection (on request)
3 Front extended terminals

1 pole

2.36 2.36
60 60

2 pole

3 pole

UL FORMULA Molded Case Circuit Breakers - 6.11

Approximate dimensions
A2 - Circuit breaker and terminals

ES Terminals
2.95
75
1.57
40

5.12
130

1.18
30

1.97
50
1.18
30

Caption

0.20
5
1.18
30

1.18
30

25

3.94
100
0.71
18 177lb-in

0.67
17 177lb-in

1.50
38

0.71
18 177lb-in

0.67
17 177lb-in

0.71
18
2.52
64

2.52
64

2.95
75

0.82
20.8

3.15
80

1.56
39.5

1.50
38

135lb-in
30lb-in

2.52
64

0.82
20.8

2.52
64

2 pole
1.56
39.5

135lb-in
30lb-in

1 Front extended spread


terminals
2 100mm insulating barriers
between the terminals
(compulsory) supplied

4.49
114
4.96
126

3 pole

13
5

0.24 MAX
6

0.41
10.5

4.49
114
4.96
126

3.94
100

0.41
10.5

0.98

1.18
30

0.71
18

1.97
50

2.76
70

1.26
32

1.26
32

2.76
70

2.76
70

6.12 - UL FORMULA Molded Case Circuit Breakers

0.71
18
177lb-in

0.71
18

2.76
70

4.49
114
4.96
126

4.49
114
4.96
126
0.71
18

0.71
18

2.76
70

Caption

1-2 pole

1-2 pole

Without flange

0.71
18

2.52
64

0.71
18

0.71
18

2.52
64

0.71
18

2.52
64

0.71
18

2.52
0.82
64
20.8

1.26
32

2.76
70

177lb-in

0.71
0.7
18
18
177lb-in

1.26
32

1.26
32
1.26
32
2.76
70

2.52
64

2.52
64

0.71
18

0.71
2.52
18
64

2.52
64

0.71
18

0.82
20.8

0.82
20.80.71
18
2.52
64 2.52
64

2.76
70

2.76
70
1.26
32
2.76
70

1.26
32

2.76
70
1.26
32
1.26
32

0.71
18 177lb-in

0.71
18
0.71
177lb-in
18

2.76
70

2.76
70

2.76
70
1.26
32
1.26
32

1.56
39.5

1.50
1
38
0.67
0.67
17 177lb-in
17 17

1-2 pole

1.38
35

2.76
70

1.26
32
1.26
32
2.76
70

135lb-in
30lb-in

0.71
18 177lb-in

2.52
64

2.95
75

3.15
80
2.52
64

0.82
20.8

0.82
20.8

3.15
80
2.76
70

2 pole

2.76
70

1 pole

2.95
75

0.82
20.8

0.82
20.8

2.52
64

3.15
80

2.95
2.52
75
64

2.76
70

1.38
35

1.56
39.5

2.52
64

2.76
70

2.52
64

3.25
82.5

3.15
80
2.95
75

3.15
80

3.15
80
2.95
75

3.15
80
2.95
75

3.15
3.15
80 80
2.95
2.95
75 75

2.76
1.38 70
35

1.38
35

1.50
1.50
1.50135lb-in 135lb-in
1.5
0.67
135lb-in
38
38
38 30lb-in 30lb-in
0.67
0.67 38
17
177lb-in
30lb-in
0.67
0.71
17 177lb-in
17 17
18 177lb-in17 177lb-in

1.50
1.50
38
1.56
1.56
1.50 0.67
1.56 0.71
1.56
38
39.5
39.5
38
17 177lb-in
39.5 18 177lb-in
0.71
0.71 39.5
0.67
0.71
0.71
18 177lb-in
18 177lb-in
17
18 177lb-in
18 177lb-in 177lb-in

1.56
39.5

2.95
75

3.15
80
2.95
75

3.15
80

3.15
80
2.95
75

2.95
75
1.38
35

2.52
64

2.52
64
2.52
0.8264
20.8
2.520.71
64 18

135lb-in
30lb-in

0.82
20.8

0.82
2.52
20.8
64

4.13
105

3 pole 3 pole

1.38
35

4.49
114
4.96
126
3.94
4.49
100
114
4.96
126

4.49
114
4.96
126
1.50
1.56 135lb-in
1.56 38
30lb-in
135lb-in
39.5
135lb-in
0.71
0.7139.5
30lb-in
30lb-in
18 177lb-in
18 177lb-in

1.56
1.56135lb-in 135lb-in
0.71
39.5
39.5 30lb-in 30lb-in
18 177lb-in
0.71
18 177lb-in

2.52
64

0.82
20.8

2.52
64

3.25
82.5

3.25
82.5

1.56
135lb-in
39.5
30lb-in135lb-in
4.13
105
30lb-in

4.13
105

2.520.82
64 20.8

4.13
105

4.13
105

3.25
82.5

3.25
82.5

3.25
82.5

4.13
105

0.41
10.5

0.41
10.5

FCCuAl 300kcmil - 350kcmil Terminals

25 6

3.94
100

3.94
100

3.94
100

3.94
100
3.94
100
3.94
100

4.49
114
4.96
4.49126
114
4.96
126

Approximate dimensions
A2 - Circuit breaker and terminals

25
30

1.18
1.18
1.18
30
30
30
30 5.12 30
30
130
0.41
0.41 1.97
0.41
10.5 1.97
0.41
0.41
50
10.5 5010.5
10.5
10.5
1.18
1.18
1.18
30
30
30

0.41
10.5

3.94
100

3.94
100

0.41
10.5

0.98
1.18 6 0.24
1.18
MAX
75
25
6
30
30
25
1.57
40
0.410.20 0.41
0.41
10.5 5 10.5
10.5
1.18
1.18
30
30

30 1.18
1.1830
3030
30
3030

3030

4.49
114
114
4.96
4.96
126
4.49126
114
4.96
126
4.49
114
4.96
126

1.18
30
30

114
4.96
126
4.49

1.18 30
30

3.94
100
4.49

1.1830
30

3.94
100

3.94
100

30

A [mm/in]

B [mm/in]

C [mm/in]

69/2.72

37.5/1.48

75/2.95

1 POLE

69/2.72

2 POLE

61/2.40

37.5/1.48

75/2.95

1 POLE

61/2.40

2 POLE

3 Terminal covers (compulsory)


5 Terminals FCCuAl 300kcmil 350kcmil
6 80mm insulating barriers between
the terminals (compulsory) not
supplied with FCCuAl terminals
kit, but with the circuit breaker in
base version
7 Compartment door drilling
template and fixing insulation
(provided by customer)
1 pole
8 Compulsory internal insulation
plates (provided by customer)
max 1mm/0.039in thick

UL FORMULA Molded Case Circuit Breakers - 6.13

3.94
100

4.49
114
4.96
126
4.49
114
4.96
126

0.
1

0.67
17 177lb-in

4.49
114
4.96
126

3.94
100

4.49
114
4.96
126

1.50
38

135lb-in
30lb-in

0.71
18 177lb-in

1.50
38

1.50
38

1.50
0.67
38
17 177lb-in0.67
0.711.500.71
18 177lb-in
18 38
17 177lb-in
177lb-in
0.67
17 177lb-in

0.71
18

2.52
64

0.71
18

1.56
39.5

1.50
38

0.67
17 177lb-in

2.76
70
1.26
32
1.26
32
2.76
70

2.76
70

Caption

A [mm/in]

B [mm/in]

C [mm/in]

69/2.72

42.5/1.67

85/3.35

1 POLE
2 POLE

69/2.72

61/2.40

42.5/1.67

85/3.35

1 POLE

61/2.40

2 POLE

0.71
18
2.52
64

2.52
64

2.52
64

0.71
18
177lb-in

177lb-in

1-2 pole

1.50
38

0.71
18

0.71
18
2.52
64

0.71
18
0.82
20.8

2.52
64

0.71
18 177lb-in

1-2 pole

2.76
70

1.26
1.26
3232
1.26
2.76
32
70

1.56
39.5

0.71
0.71
18
18 177lb-in

1-2 pole

Without flange

2.52
64

0.71
18

0.82
20.8

64

2.52
64

2.52

3.15
64
2.5280
2.95
75

2.76
70

2.76
1.26
32 70

2.76
70
1.26
32

0.71
18

0.82
20.8

0.82
20.8
2.52
3.15
64
80
2.95
75

2.76
70

1.26
32

1.26
32

2.76
70

2.76
70

30lb-in
0.67
17 177lb-in

38

1.50
38

80

2.76
70

2.76
70

2.76
70

2.76
70
1.26
32

2.76
70
1.26
32

0.41
1.50
10.5

135lb-in
30lb-in

2.52
64

0.71
18 177lb-in

1.18
30

0.67
17 177lb-in

0.82
20.8

0.71
18 177lb-in

35

1.26
32

38

3 pole

2 pole
1.38

6.14 - UL FORMULA Molded Case Circuit Breakers

0.67
0.71
17 177lb-in
18 177lb-in
1.50
135lb-in

135lb-in
30lb-in

2.52
64

3.25
82.5

0.71
1.5618 177lb-in

35

1 pole

64
20.8

2.52
64
1.56
39.5

2.95
75
1.57
40

1.18
30
0.41
10.5

135lb-in
0.711.50
30lb-in
18 177lb-in
38

1.56
1.56
39.5 39.5

3.15
3.15
80

2.52
2.95
64 2.95
75
75 0.82
20.8

2.52
64

0.82
20.8

3.15
80

1.38
35
2.76
1.38
70

0.82
20.8 2.52
0.82

2.52
64 2.52

64

1.56
39.5

0.24 MAX
6

0.20
5
1.18
30

0.71
18

0.71
18 177lb-in

0.82
20.8

0.82
20.8
2.52
64

2.52
64

2.76
70

2.95
75

3.15

3.1580
80
3.15
80

2.95

2.95
75
75
2.95
75

3.15
80

3.15
80
2.95
75

3.15
80
2.95
75

2.95
75
1.38
35

3.94
100

18 177lb-in

39.5

1.38
35

135lb-in
30lb-in
0.71

0.71
18
2.52
64

1.56
39.5

135lb-in
1.56
30lb-in
39.5

1.56
39.5
135lb-in
30lb-in

1.97
50

1.18
30

1.50
38

4.13
105

3 pole

1.38
35

135lb-in 1.56
135lb-in
30lb-in 39.5
30lb-in

0.98
25

0.71
18

4.49
114
4.96
126

4.49
114
4.96
126

4.49
114 4.49
4.96 114
126 4.96
126
4.49
114
4.96
126

3.94
100

3.94
100

3.94
100

3.94
100

3.94
100

4.49
114
4.96
126

1.97
50

0.71
18 177lb-in

0.82
20.8

3.25
82.5

2.52
64

3.25
82.5
3.25
82.5

3.25
82.5

1.56
39.5

4.13
105
135lb-in
30lb-in

4.13
105

4.13
105

0.41
10.5

1.18
30

135lb-in
4.13
30lb-in105

10.5
1.18 0.98
0.24 MAX
30
6
0.98
0.2425
MAX
6
25
0.41
10.5

5.12
130

FCCuAl 1 AWG - 300kcmil Terminals


4.13
105

1.18
30

2.52
64

0.41
10.5
0.41
10.5

Approximate dimensions
A2 - Circuit breaker and terminals
0.41
10.5

10.5

1.18
30

100

0.41
10.5

1.18
1.18
30
30
1.18
30

0.71
18

10.5

5
1.18
30
1.18
30

0.20
1.18
5
30

4.49
114
4.96
3.94
126

4.49
114
4.96
126

3.9
3.94
10
100

3.94
100

5010.5 50
1.97
1.97
1.18
50 1.18 50 1.18
30
30
30
1.18
1.18
1.18
30
30
30

3 Terminal covers (compulsory)


4 Terminals FCCuAl 1 AWG 300kcmil
6 80mm insulating barriers between
the terminals (compulsory) not
supplied with FCCuAl terminals
kit, but with the circuit breaker in
base version
7 Compartment door drilling
template and fixing insulation
(provided by customer)
1 pole
8 Compulsory internal insulation
plates (provided by customer)
max 1mm/0.039in thick

0.71
18
177lb-in

134.2

0.93
23.5

2.36
60

1.20
30.5

2.17
55

5.91
150

Approximate dimensions
A2 - Accessories

2.13
54

0.93
23.5
0.51
13

0.20
5

0.20
5

0.83
21
2.46
62.5

0.89

heights for door with maximum distance

7.87 R. min.
Rotary handle
200 operating
22.5 mechanism on compartment door and compartment door drilling template (RHD)

0.08
2

0.14
3.5

minimum rotation radius for door fulcrum

5.89
149.5

4.13
105
4.09
104
2.36
60

2.07
52.5

2.80
71
1.40
35.5
0.55
14

5.91
150

5.91
150

0.51
13
1.78
45.3

0.57
14.5

2.99
76

1.79
45.5

2.28
58

0.14
3.5

Caption

3.86
98

3 pole

7.87 R. min.
200

minimum radius for door fulcrum

3 Rotary handle operating


mechanism on circuit breaker
5 Template for compartment
drilling with direct handle

Rotary handle operating mechanism on circuit breaker and compartment door drilling template (RHE)

0.08
2

22.76
578

0.12
3

2.07
52.5

1.81
46
0.08
2

5.28
134.2
1.20
30.5

0.51
13

0.51
13
2.16
54.8

2.36
60

5.91
150

2.13
54

4.13
105

0.83
21

heights for door with maximum distance

18.84
heights for door478.5
with maximum distance

0.89
22.5

0.12
3

0.08
2

1.81
46
0.08
2

1.20
30.5

0.20
5
2.13
54
5.91
150

2.17
55

0.93
23.5
0.51
13

0.93
23.5

2.36
60

6.30
160
5.28
134.2

Caption

0.20
5

1 Transmission group
2 Extended rotary handle
operating mechanism
4 Template for drilling
compartment with extended
rotary handle

0.83
21
2.46
62.5

0.89
22.5

minimum rotation radius for door fulcrum

3 pole
0.08
2

heights for door with maximum distance


heights for door with maximum distance

5.89
149.5

4.13
105

0.14
3.5

7.87 R. min.
200

4.09
104
2.36
60

2.07
52.5

2.80
71

5.91
150

1.40
35.5
0.55
14

79
.5

0.14
3.5

2.28
58

5.91
150

0.51
13
1.78
45.3

0.57
14.5

UL FORMULA Molded Case Circuit Breakers - 6.15

Approximate dimensions
Distances to be respected
Insulation distances to be respected for installation in cubicles
A

[mm/in]

[mm/in]

[mm/in]

A1 - 1p, 2p, 3p

50/1.97

50/1.97

50/1.97

A2 - 1p, 2p, 3p

50/1.97

50/1.97

50/1.97

Minimum center distance between two


side by side circuit breakers
Circuit breaker width
[mm/in]

Center distance I
[mm/in]

1 pole

2 pole

3 pole

1 pole

2 pole

3 pole

A1

25.4/1.00

50.8/2.00

76.2/3.00

25.4/1.00

50.8/2.00

76.2/3.00

A2

36/1.42

70/2.76

105/4.13

36/1.42

70/2.76

105/4.13

Minimum center distance between two stacked


circuit breakers
H
[mm/in]

A1

80/3.15

A2

400/15.75

Caption
1 Connection not insulated
2 Insulated cable
3 Cable terminal
6.16 - UL FORMULA Molded Case Circuit Breakers

Notes

UL FORMULA Molded Case Circuit Breakers - 6.17

Notes

6.18 - UL FORMULA Molded Case Circuit Breakers

Notes

UL FORMULA Molded Case Circuit Breakers - 6.19

Notes

6.20 - UL FORMULA Molded Case Circuit Breakers

ABB Inc.
Low Voltage Control Products
16250 W. Glendale Drive
New Berlin, WI 53151
Phone: 888-385-1221
Fax: 800-726-1441
USA Technical Support & Customer Service:

888-385-1221, Option 4

7:30AM to 5:30PM, CST,

Monday - Friday
lvps.support@us.abb.com
Web: www.abb.us/lowvoltage

1SXU210022D0201 September 2011

Contact us

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